EP3507413A1 - Flame retardant treated fabrics with low formaldehyde content - Google Patents
Flame retardant treated fabrics with low formaldehyde contentInfo
- Publication number
- EP3507413A1 EP3507413A1 EP16759771.5A EP16759771A EP3507413A1 EP 3507413 A1 EP3507413 A1 EP 3507413A1 EP 16759771 A EP16759771 A EP 16759771A EP 3507413 A1 EP3507413 A1 EP 3507413A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flame
- fabric
- phosphonium
- condensate
- hydroxyorgano
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/285—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/423—Amino-aldehyde resins
- D06M15/43—Amino-aldehyde resins modified by phosphorus compounds
- D06M15/431—Amino-aldehyde resins modified by phosphorus compounds by phosphines or phosphine oxides; by oxides or salts of the phosphonium radical
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
Definitions
- the instant invention relates to textile articles comprising (or consisting in) a fabric treated by flame-retardant polymer polymer obtained from an ammonia curing of a condensate of (i) a tetrakis (hydroxyorgano) phosphonium salt (also referred as "THP + salt”) ; and (ii) urea and/or thiourea (herein referred as "(thio)urea”) ; followed by an oxidation into phosphine oxide groups of at least one part of the phosphonium groups present on the cured condensate.
- a fabric treated by flame-retardant polymer polymer obtained from an ammonia curing of a condensate of (i) a tetrakis (hydroxyorgano) phosphonium salt (also referred as “THP + salt”) ; and (ii) urea and/or thiourea (herein referred as "(thio)urea”) ; followed by an oxidation
- the fabric to be treated is generally impregnated with the condensate of the THP + salt and (thio)urea (optionally together with an amine as described in EP 0 709 518, such as an aliphatic amine having 12 carbon atoms or more, such as n-dodecylamine; n-octadecylamine, n- hexadecylamine, and/or n-eicosylamine) and, typically, the fabric is then dried and then cured with ammonia (NH 3 ) whereby a phosphonium-based polymer is produced within the fibers of the fabric, which is mechanically fixed to the fabric.
- an amine such as an aliphatic amine having 12 carbon atoms or more, such as n-dodecylamine; n-octadecylamine, n- hexadecylamine, and/or n-eicosylamine
- the obtained polymer is oxidized in order to convert at least a part of the trivalent phosphorus (carried by the phosphonium group) into a pentavalent phosphorous (an phosphine oxide group).
- fabrics treated according to this process and textile articles and garments made thereof are those sold under the trademark PROBAN ® .
- the inventors have now found that a fabric treated according to the above-mentioned process tends to generate formaldehyde over the time. Concretely, in many cases, the free HCOH content increase with the time and, generally, becomes greater than 100 ppm or even greater than 300 ppm over a few years.
- the term "free HCOH content” as used in the instant description refers to the content of free formaldehyde (HCOH) in the fabric as measured according to the European standard No. EN ISO 14184-1 .
- a fabric intended to be in contact with the human skin should have a very low content of HCOH, typically of less than 300 ppm, more preferably less than 200 ppm for an indirect contact (with another piece of clothes between the fabric and the skin) and of less than 100 ppm, preferably less than 75 ppm.
- the instant invention aims at providing a flame retardant treatment process making use of the materials which lead to a low content of formaldehyde that remains low over the time.
- the instant invention proposes to make use of the above mentioned process but in specific conditions, that have been found inhibit the formaldehyde formation over the time.
- the inventors have now shown that when a fabric has a content of trivalent phosphorous, i.e.
- one subject matter of the instant invention is a textile article, such as an item of clothing for example, comprising at least one flame- retardanttreated fabric including an oxidizedpolymer obtained from an ammonia curing of a condensate of (i) a tetrakis (hydroxyorgano) phosphonium salt; and (ii)urea and/or thiourea; followed by an oxidation into phosphine oxide groups of at least one part of the phosphonium groups present on the cured condensate, wherein said flame-retardant treated fabric :
- - is intended to be used as a stable substrate in which the formation of formaldehyde over the time is inhibited , for example for a long term contact with the skin ;
- the molar ratio P3:P5 of the trivalent phosphorus (as present in the phosphonium groups) to the pentavalent phosphorus (as present in the phosphine amide groups) is typically of less than 60%, for example of about 50%.
- the total content of phosphorus in a fabric according to the invention is typically of around 2% based on the total weight of the flame-retardant treated fabric.
- Another subject matter of the instant invention is a process for preparing the above mentioned textile article, comprising :
- a flame retardant treatment of the fabric including :
- Step (b) an analysis of the content of the phosphonium groups in the fabric, followed by a repetition of the sequence of the steps (a3) and(b) if the analysis shows that the fabric contains 1 % or more of phosphorus present in phosphonium groups, based on the total weight of the flame- retardant treated fabric.
- Step (a3) may be followed by a washing of the oxidized fabric obtained in step (a3), typically by immersion within at least one (for example 2 or 3) washing bath, typically a water-containing washing bath.
- step (b) comprises an analysis wherein the content of trivalent phosphorus is checked and adapted if needed.
- the analysis may for example be made by 31 P NMR, that allows to distinguish a phosphonium peak at around 25 ppm and an amine oxide peak at around 47 ppm
- sequence of the steps (a3) and (b) are repeated many times until the sought trivalent phosphonium content is not below the sought value.
- sequence of the steps (a3) and (b) may be repeated even after having obtained a content below the sought value (for example if a very low content of trivalent phosphonium is sought.
- step (b) the analysis is followed by a repetition of the sequence of steps (a3) and (b) if the analysis shows that the oxidized polymer contains 0.9% or more of phosphorus present in phosphonium groups, based on the total weight of the flame-retardant treated ffabric
- the invention relates to the use of a flame-retardant treated fabric containing less than 1 % by weight, preferably less than 0.9% by weight and even more preferably less than 0.8% by weight of phosphorus present in phosphonium groups (trivalent phosphorus), based on the total weight of the flame- retardant treated fabric, as a substrate stabilized against formation of formaldehyde, for example for a long term contact with the skin.
- long term contact with the skin especially include a contact with the skin, preferably more than one year, more preferably more than 2 years, and even more preferably at least 3 years, after the synthesis of the oxidized polymer.
- step (a) systematically allows to obtain the sought content of trivalent phosphorous, i.e. of the phosphorus present in phosphonium groups, of less than 1 % of phosphorus present in phosphonium groups, based on the total weight of the flame-retardant treated fabric.
- step (a3) when the oxidation step (a3) is carried out in the presence of a metabisulfite salt used a pH of less than 4 (typically when the oxidation using H 2 0 2 is followed by a treatment using a metabisulfite salt at a pH of less than 4, contrary to the usual conditions wherein metabisulfite salt is used as a scavenger but at a pH of at least 5, typically of at least 6), then the step (a) systematically leads to a trivalent phosphorous content of less than 1 % (with sodium metabisulfite at a pH of about 2, this content is of about 0.8%). Therefore, when step (a) is conducted in these specific conditions, there is no need of step (b).
- another specific subject matter of the instant invention is a process that directly allows to obtain a flame-retardant treated fabric according to the present invention, that contains less than 1 % by weight, generally less than 0.9% by weight and in most cases less than 0.8% by weight of phosphorus present in phosphonium groups (trivalent phosphorus), based on the total weight of the flame-retardant treated fabric.
- This specific process that do not need the implementation of a "checking" step (b) as defined above, contains a flame retardant treatment, including the following steps:
- ⁇ step 1 an impregnation of said fabric with the condensate of (i) a tetrakis (hydroxyorgano) phosphonium salt; and (ii) urea or thiourea , preferably followed by a drying
- ⁇ step 2 a curing with ammonia of the impregnated condensate ;
- ⁇ step 3 an oxidation of the polymer resulting from the curing, typically with
- H 2 0 2 said oxidation including and/or being followed by a treatment with a metabisulfite salt, preferably sodium metabisulfite, at a pH of below 4, preferably below 3, for example at a pH of 1 .5 to 2.5, (e.g. from 1 .8 to 2.2, typically of about 2).
- a metabisulfite salt preferably sodium metabisulfite
- an oxidation is first carried out using hydrogen peroxide H 2 0 2 or another oxidant, and then the treated fabric is treated with a metabisulfite salt, preferably sodium metabisulfite, at a pH of below 4, preferably 3, for example at a pH of 1 .5 to 2.5, typically with SMBS at a pH of about 2.
- a metabisulfite salt preferably sodium metabisulfite
- the textile article of the invention is intended to be in indirect contact with the skin (namely with a layer of clothing between the treated surface and the skin). In that case, it is advantageous that it comprises less than 300 ppm, preferably less than 200 ppm of free formaldehyde, as measured according to the European standard No. EN ISO 14184-1 .
- the textile article of the invention is a intended for direct contact with the skin. Then, it is highly preferable that it comprises less than 75 ppm of free formaldehyde , as measured according to the European standard No. EN ISO 14184-1 .
- the tetrakis (hydroxyorgano) phosphonium salt is tetrakis (hydroxyorgano) phosphonium chloride (THPC).
- THPC tetrakis (hydroxyorgano) phosphonium chloride
- THPS tetrakis (hydroxyorgano) phosphonium sulfate
- the treated fabric advantageously comprises cellulosic fibers, for example natural cellulosic fibers such as fibers of cotton, linen, jute, or hessian ; or regenerated cellulosic material.
- the treated fabric essentially comprises (typically for at least 95%) cellulosic fibers.
- the fabric may comprise a mixture of cellulosic fibers together with non cellulosic fibers, said non cellulosic fibers being for example natural fibers such as wool or silk, or synthetic fibers such as polyester, polyamide, or aramid.
- the fabric may comprise a mixture of 60% cotton and 40% polyester.
- Example 1 Two treated fabrics having a total content of phosphorus of 2% based on the total weight of the flame-retardant treated fabric have been compared :
- the PERFORM CC treated fabric was then subjected to an ammonia atmosphere for 15 seconds by passing through an ammonia cure unit. After sampling this resulted in 577g of impregnated and cured fabric.
- the 577g of cured fabric was then immersed for 10 minutes in a bath with the following composition: 2L of 35% hydrogen peroxide in 8L of water as a solvent.
- the fabric was then immersed for 15 minutes in another bath with the following composition: 100g of soda ash in 10L of water as a solvent.
- the fabric was then immersed for 45 minutes in another bath with the following composition: 10L of water.
- the fabric was then immersed for 5 minutes in another bath with the following composition: 10L of water, whereby a bulk oxidised fabric (BOF) is obtained.
- BOF bulk oxidised fabric
- a first sample (Sample 1 ) of the BOF as obtained after the treatment steps as defined above was treated at a pH of 5.
- Sample 1 was then immersed for 5 minutes in a bath with the following composition: 1 L of water at 20°C.
- Sample 2 was then immersed for 5 minutes in another bath with the following composition: 1 L of water at ⁇ 80°C Sample 2 was then immersed for 5 minutes in another bath with the following composition: 1 L of water at ⁇ 80°C
- Sample 2 was then immersed for 5 minutes in another bath with the following composition: 1 L of water at 20°C.
- the free content of HCOH remains very low and stable over the time (Sample 2), when it increases with the time with the standard conditions of treatment (sample 1 ).
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2016/070586 WO2018041351A1 (en) | 2016-09-01 | 2016-09-01 | Flame retardant treated fabrics with low formaldehyde content |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3507413A1 true EP3507413A1 (en) | 2019-07-10 |
| EP3507413B1 EP3507413B1 (en) | 2023-07-19 |
Family
ID=56852270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16759771.5A Active EP3507413B1 (en) | 2016-09-01 | 2016-09-01 | Flame retardant treated fabrics with low formaldehyde content |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20190242056A1 (en) |
| EP (1) | EP3507413B1 (en) |
| CN (1) | CN109891019B (en) |
| BR (1) | BR112019002870B1 (en) |
| ES (1) | ES2959426T3 (en) |
| WO (1) | WO2018041351A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021077036A1 (en) * | 2019-10-17 | 2021-04-22 | Alexium, Inc. | Flame retardant polymers and methods of making |
| CN110983784B (en) * | 2019-12-17 | 2022-07-12 | 太仓宝霓实业有限公司 | Improved environment-friendly flame retardant composition and preparation method thereof |
| CN118029145B (en) * | 2024-02-28 | 2025-07-11 | 东华大学 | Flame-retardant fabric and preparation method and application thereof |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE610438A (en) * | 1960-11-21 | 1900-01-01 | ||
| RU2041301C1 (en) * | 1986-10-13 | 1995-08-09 | Олбрайт энд Вильсон Лимитед | Method of modification of stained cotton fabric |
| GB9008421D0 (en) * | 1990-04-12 | 1990-06-13 | Albright & Wilson | Fabric treatment process |
| GB9222190D0 (en) * | 1992-10-22 | 1992-12-02 | Albright & Wilson | Flame retardant and water resistant treatment of fabrics |
| GB9412484D0 (en) * | 1994-06-22 | 1994-08-10 | Albright & Wilson | Flame-retardant treatment of fabrics |
| GB9421424D0 (en) * | 1994-10-25 | 1994-12-07 | Albright & Wilson | Flame-retardent and fabric-softening treatment of textile materials |
| DE102006040075B4 (en) * | 2006-08-28 | 2015-12-03 | Deutsches Textilforschungszentrum Nord-West E.V. | Dyeing process for synthetic and cellulosic fibers using ionic liquids |
| EP1990468A1 (en) * | 2007-05-11 | 2008-11-12 | Huntsman Textile Effects (Germany) GmbH | Method for flame-retardant finishing of fibre materials |
| US10202720B2 (en) * | 2009-10-21 | 2019-02-12 | Milliken & Company | Flame resistant textile |
| ES2704280T3 (en) * | 2012-09-21 | 2019-03-15 | Dow Global Technologies Llc | Method for treating fabrics with a dye fixative agent |
| CN104611928A (en) * | 2015-01-07 | 2015-05-13 | 广东德美精细化工股份有限公司 | Flame-proof treatment method of pure cotton or cotton blended fabric |
-
2016
- 2016-09-01 WO PCT/EP2016/070586 patent/WO2018041351A1/en not_active Ceased
- 2016-09-01 BR BR112019002870-6A patent/BR112019002870B1/en active IP Right Grant
- 2016-09-01 EP EP16759771.5A patent/EP3507413B1/en active Active
- 2016-09-01 ES ES16759771T patent/ES2959426T3/en active Active
- 2016-09-01 US US16/329,774 patent/US20190242056A1/en not_active Abandoned
- 2016-09-01 CN CN201680090445.0A patent/CN109891019B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| BR112019002870A2 (en) | 2019-05-14 |
| BR112019002870B1 (en) | 2022-05-17 |
| CN109891019A (en) | 2019-06-14 |
| CN109891019B (en) | 2023-05-02 |
| ES2959426T3 (en) | 2024-02-26 |
| EP3507413B1 (en) | 2023-07-19 |
| US20190242056A1 (en) | 2019-08-08 |
| WO2018041351A1 (en) | 2018-03-08 |
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