EP3492657B1 - Marking machine for creating marking lines on road surfaces - Google Patents
Marking machine for creating marking lines on road surfaces Download PDFInfo
- Publication number
- EP3492657B1 EP3492657B1 EP18206412.1A EP18206412A EP3492657B1 EP 3492657 B1 EP3492657 B1 EP 3492657B1 EP 18206412 A EP18206412 A EP 18206412A EP 3492657 B1 EP3492657 B1 EP 3492657B1
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- EP
- European Patent Office
- Prior art keywords
- marking
- marking material
- extruder
- material container
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 claims description 244
- 239000012530 fluid Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 description 9
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 240000000528 Ricinus communis Species 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/16—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings
- E01C23/20—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ
- E01C23/24—Devices for marking-out, applying, or forming traffic or like markings on finished paving; Protecting fresh markings for forming markings in situ by pouring
Definitions
- the invention relates to a marking machine for producing marking lines from flowable marking material on traffic areas, such as roads, with a chassis and with at least one extruder which can be guided over the area to be marked, the extruder having at least one outlet opening which is arranged by at least one marking material container arranged on the chassis can be supplied with the marking material by means of at least one marking material pump through at least one marking material line, and the position of the extruder can be adjusted transversely to a direction of travel of the marking machine.
- a marking machine for producing marking lines from marking material on traffic areas, such as roads, with an extruder which can be guided over the area to be marked and which has at least one outlet opening that can be supplied with the marking material by a marking material pump from a marking material container through a marking material line and the other with the rest Marking machine and connected to the marking material container by means of a swivel arm and is adjustable transversely to a direction of travel of the marking machine.
- the extruder on the swivel arm can be pivoted between a position lying on a left side of the marking machine and a position on a right side of the marking machine, in each case outside a lateral contour of the other marking machine.
- the axis about which the swivel arm can be pivoted runs either horizontally in the longitudinal direction of the marking machine or alternatively vertically, in each case preferably in the vertical longitudinal center plane of the marking machine.
- connection which is necessarily articulated here over a large angular range the swivel arm and the marking material container represent a relatively high flow resistance for the marking material, which requires a correspondingly high pump output in order to ensure a fast marking process or which otherwise leads to limitation of the marking speed.
- the handling of the marking machine when swiveling the swivel arm with the extruder is difficult because the extruder must be moved overhead and manually rotated and aligned in its raised position.
- the swivel arm on the underside of the marking material container must be connected to the latter so that the necessary swivel angle is made possible; however, this means that there is no space under the marking material container, e.g. B. there to accommodate a burner and a combustion chamber for heating hot marking material to be processed, or that the marking material container must be arranged accordingly higher, but this comes at the expense of driving stability and tipping safety of the marking machine.
- the object of the present invention is therefore to create a marking machine of the type mentioned at the outset which avoids the disadvantages mentioned and in which, in particular when conveying the marking material from the marking material container to the outlet of the extruder, there is little flow resistance and simplifies its handling for the operating personnel is.
- the object is achieved according to the invention with a marking machine of the type mentioned at the outset, which is characterized in that the marking material container is mounted on the chassis such that it can be rotated about a vertical axis of rotation, and that the marking material line and the extruder as a unit together with the marking material container the chassis are rotatable.
- the marking material line and the extruder always maintain their position relative to the marking material container, which enables inexpensive, less articulated or flexible elements in the line and thus low-resistance line design and line routing between the marking material container and extruder.
- the Marking machine according to the invention simplifies handling because for an adjustment of the position of the extruder relative to the rest of the marking machine, the extruder and the marking material line only need to be raised a little and can then be moved together with the marking material container by rotating it around its vertical axis of rotation into a desired new position.
- the unit comprising the marking material container, the marking material line and the extruder can be rotated by up to 180 ° about the vertical axis of rotation.
- the range of rotation angles is expediently symmetrical to the longitudinal central axis of the marking machine, i.e. H. that the unit consisting of the marking material container, the marking material line and the extruder can be rotated through 90 ° on both sides from a central position in which the extruder lies on the longitudinal central axis of the marking machine.
- the marking material line connecting the marking material container to the extruder is arranged in an intermediate space between an underside of the chassis of the marking machine and the traffic area to be marked, and that the extruder, viewed in the direction of travel of the marking machine, between one on a left side of the marking machine and one on the right side of the marking machine is adjustable outside a lateral contour of the rest of the marking machine.
- the extruder can assume any intermediate positions between these extreme positions. If the marking material container, viewed in the longitudinal direction of the marking machine, is arranged between a front and a rear axle of the chassis, which makes sense for weight reasons, only positions in which a generated marking line would lie in the area of a bearing surface of wheels of the marking machine on the traffic area are excluded .
- the invention proposes that the marking material container essentially has the shape of a standing cylinder and that the vertical axis of rotation along the vertical central axis of the marking material container runs. When the marking material container is rotated, its outer circumference therefore advantageously remains on a constant line.
- the marking material container expediently has the maximum possible and permissible outer diameter and a maximum possible and permissible height in order to be able to carry as much marking material as possible in the sense of a long, uninterrupted marking operation.
- the marking material container is expediently arranged on or in a rotary bearing which is arranged between the marking material container and the chassis. If the pivot bearing is designed accordingly, the marking material container can be rotated, but cannot tip over, connected to the chassis. In addition, there is the possibility to replace the marking material container for itself with little effort if necessary.
- a rotary drive preferably a hydraulic or compressed air or electric motor, is expediently provided for rotating the marking material container.
- the unit consisting of the marking material container, the marking material line and the extruder can preferably be locked relative to the chassis by means of a locking device in any rotational position, or in different steps.
- An undesired and annoying automatic adjustment of the position of the unit consisting of the marking material container, marking material line and extruder relative to the rest of the marking machine is thus ruled out.
- a further embodiment of the marking machine provides that the marking material line is also designed as a support arm for the extruder.
- the marking material line advantageously has two functions, which advantageously keeps the expenditure on individual parts of the marking machine low.
- the marking material line designed as a support arm for the extruder is by means of a swivel or swivel joint connected to the marking material container so as to be pivotable about a horizontal axis of rotation or swivel axis running transversely to the longitudinal direction of the marking material line.
- the extruder can be raised and lowered in a technically simple manner at the outer end of the marking material line, which is remote from the container, relative to the rest of the marking machine and relative to the traffic area.
- the extruder can be rotated by at least 180 ° about an axis vertical in its marking position, with an extruder-side end serving as a support arm Marking material line designed for the extruder is connected.
- the extruder is also expediently lockable in the desired, set rotational positions relative to the marking material line.
- the invention provides that the extruder has rollers and that in a marking position of the extruder, the marking material line designed as a support arm for the extruder is free in the vertical direction around the horizontal axis of rotation or pivoting is rotatable or pivotable and roll the rollers on the traffic area to be marked.
- the extruder can thus automatically and precisely follow the course of the traffic area to be provided with the marking line, which ensures exact and uniformly wide marking lines.
- a further measure to relieve the operating personnel of the marking machine is that the marking material line, which is designed as a support arm for the extruder, can preferably be lifted together with the extruder by means of a lifting drive from the marking position into a rest position in which the extruder is at a vertical distance from the traffic area vice versa.
- a lifting drive from the marking position into a rest position in which the extruder is at a vertical distance from the traffic area vice versa.
- at least one pneumatic or hydraulic cylinder which directly generates the lifting movement or alternatively a cable pull or lever arrangement which can be actuated by at least one pneumatic or hydraulic cylinder can be provided.
- an extruder-side end be used as a support arm marking material line designed for the extruder and the extruder are connected to one another via a ball joint.
- the marking machine is further provided for the marking machine according to the invention that the marking material pump is integrated in the marking material line. In this way, a particularly space-saving design is achieved, which is fundamentally advantageous for a mobile marking machine.
- the marking material pump can be integrated into the marking material line particularly easily and inexpensively if, as is preferably provided according to the invention, the marking material pump is a screw pump and a screw conveyor of the marking material pump is arranged in the marking material line.
- the extruder by means of a connection that only mechanically connects it to the marking material container, relative to the marking material container same axis as the marking material line is held pivotable separate holding frame.
- the marking material line is designed as an articulated or flexible line with no load-bearing functions and that the extruder is held on a separate holding frame that only mechanically connects it to the marking material container and can be pivoted relative to the marking material container about the same axis as the marking material line .
- a second marking material line is connected to the marking material container with a second extruder at its free end.
- two marking lines can be applied in parallel.
- the second extruder in series when viewed in the direction of travel of the marking machine is arranged with the first extruder.
- an outlet of the marking material container connected to the marking material line can advantageously be arranged laterally in the lower container area, which means both good ground clearance, a safe low center of gravity of the marking machine and a relatively low filling height for the marking material and also a large space for accommodating an optionally necessary heating device, such as burner with combustion chamber and heating jacket, for the marking material in the marking material container.
- the inside of the marking material container can be divided into two container sections, which then each hold one component of the marking material.
- a separate pump and a separate marking material line are then expediently assigned to the container departments.
- the marking material lines then both run to the extruder, which in this embodiment of the marking machine expediently additionally has a mixer upstream of the outlet opening for the components of the marking material.
- FIG. 1 the drawing shows a marking machine 1 according to the invention in side view, partly in vertical section.
- the marking machine 1 has a frame-shaped chassis 10 with two rear wheels 11 and two steerable front wheels 11 'and a drive unit 16 arranged at the rear of the marking machine 1.
- the marking machine 1 is on a traffic area 5 on which marking lines 50 are to be attached, movable.
- a driver station 17 for a driver and operator of the marking machine 1 is arranged in front of the drive unit 16, from which the marking machine 1 is steered in operation via a steering 18.
- a standing cylindrical marker material container 12 is arranged, the lower part with a reduced Diameter protrudes downwards through the chassis 10 into an intermediate space between the underside of the chassis 10 and the traffic area 5.
- the marking material container 12 is connected to an approximately tangentially departing marking material line 2, through which marking material can be guided from the marking material container 12 to an extruder 4 which is moved over the traffic area 5 and is arranged at the outer end 22 of the marking material line 2.
- the extruder 4 has on its underside a slot-shaped outlet opening 41 through which the marking material is applied to the traffic area 5 in order to form the marking line 50.
- the outlet opening 41 can be opened and closed, if necessary, by means of elements known per se, not visible here, such as slides.
- a marking material pump 3 On and in a part of the marking material line 2 near the container, a marking material pump 3 is arranged, which comprises a screw conveyor 31 located within the marking material line 2 and a pump motor 32 connected to it and arranged outside the marking material line 2.
- the marking material container 12 can be rotated together with the marking material line 2 and the marking material pump 3 and the extruder 4 as a unit about a vertical axis of rotation 13 relative to the rest of the marking machine 1.
- the marking material container 12 is arranged on or in a rotary bearing 29 which is arranged between the marking material container 12 and the chassis 10. In this way, the marking material container 12 can be rotated about the vertical axis of rotation 13, but is tilt-proof, connected to the chassis 10. In this way, the extruder 4 can be adjusted relative to the remaining marking machine 1 in a direction transverse to its direction of travel 15 in order to be able to bring out a marking line 50 in different positions relative to the marking machine 1.
- the extruder 4 In order to be able to guide the extruder 4 at a suitable distance from the traffic area 5 to be provided with a marking line 50, the extruder 4 has a pair of rollers 42 which roll on the traffic area 5 in the marking operation of the marking machine 1.
- the extruder 4 is movably connected to the extruder-side end 22 of the marking material line 2, in particular rotatable about a vertical axis of rotation 40, in order for it to be correct in every position of rotation of the marking material container 12 with the associated components, that is to say with the axis of rotation of the rollers 42 running transverse to the direction of travel 15 to be able to align.
- the marking material line 2 is connected at its container-side end 21 to the marking material container 12 so as to be pivotable about a horizontal axis extending transversely to the longitudinal direction of the marking material line 2, in order to be able to change the height of the extruder 4, in particular to adapt to uneven traffic areas 5.
- the extruder 4 preferably with one in the Figure 1 not visible lifting device, raised upwards and removed from the traffic area 5 when the marking machine 1 is moved without marking operation.
- the marking material container 12 has a favorable deep position in the chassis 10, which benefits the driving stability of the marking machine 1.
- the space between the underside of the chassis 10 and the traffic area 5 offers sufficient space for accommodating, if necessary, a heating device attached to the lower part of the marking material container 12, such as burners with a combustion chamber, if thermoplastic marking material is to be processed.
- Figure 2 shows the marking machine 1 Figure 1 in a first operating position in plan view, in which case the marking material container 12, the marking material line 2 and extruder 4 assume a first rotational position about the vertical axis of rotation 13, in which a marking line 50 is generated on the right outside of a right lateral contour 14r of the non-rotatable part of the marking machine 1 becomes.
- the extruder 4 is oriented relative to the marking material line 2 and the separate holding arm 26 in such a way that the axis of rotation of the rollers 42 of the extruder 4 runs exactly transverse to the direction of travel 15 of the marking machine 1.
- the contact and rolling of the rollers 42 on the traffic area 5 is expediently effected solely by the weight of the extruder 4 and the marking material line 2 connected to it, as long as no force lifting the extruder 4 and the marking material line 2 from the traffic area 5, for example the lifting device mentioned above , is applied. It is also possible to apply a force, such as spring force, to the extruder 4 to preload it in the direction of the traffic surface 5.
- Figure 3 shows the marking machine 1 Figure 1 in a second operating position in plan view, here the unit consisting of the marking material container 12, the marking material line 2 and the extruder 4 assumes a second rotational position about the vertical axis of rotation 13, in which on the left outside of a left side contour 14l of the non-rotatable part of the marking machine 1 a marking line 50 is generated.
- the extruder 4 is here again aligned by rotating about its vertical axis of rotation relative to the marking material line 2 such that the axis of rotation of the rollers 42 of the extruder 4 runs exactly transverse to the direction of travel 15 of the marking machine 1.
- marking material container 12 marking material line 2 and extruder 4 can also assume further positions, which are either further away from the lateral contours 14r, 14l or which lie in a region between the rear wheels 11, 11 'of the marking machine 1.
- the marking material container 12 has the shape of a standing cylinder, the outer diameter of which is so large that it closes with the lateral contours 14r, 14l of the non-rotatable part of the marking machine 1.
- the width of the marking machine 1 is thus optimally utilized in order to be able to carry as large a supply of marking material as possible in the marking material container 12.
- the steering 18 can be adjusted to the left and right so that the driver of the marking machine 1 can always sit in the driver's seat 17, which is closest to the extruder 4 and the generated marking line 50, in order to be able to observe them well during the marking operation.
- Figure 4 shows the consisting of the marking material container 12, the marking material pump 3, the marking material line 2 and the extruder 4 unit of the marking machine according to the Figures 1 to 3 , in an oblique view from above.
- visible assembly of the parts mentioned is in total and as a whole about the vertical axis of rotation 13 relative to the rest, in Figure 4 Marking machine, not shown, and its chassis can be rotated.
- the marking material container 12 has one or more removable or adjustable lids on the upper side, as is known per se.
- the interior of the marking material container 12 can form a uniform large space or alternatively can be divided into two or more chambers, depending on whether one-component or multi-component marking material is to be processed.
- the marking material container 12 In its lower part, the marking material container 12 has a reduced diameter and lies with this part within a U frame which is connected in a fixed position to the marking material container 12 and lies in a horizontal plane 27.
- the connection is designed as a swivel or swivel joint 23, the swivel or swivel axis 23 'of which runs radially to the marking material container 12 and perpendicular to the marking material line 2 in a horizontal direction.
- the pump motor 32 of the marking material pump 3 is visible axially outside the end 21 of the marking material line 2 on the container side.
- the screw conveyor is not visible here inside the marking material line 2.
- the extruder 4 With the other end 22 of the marking material line 2, the extruder 4 is connected via a ball joint 24 which, in addition to a rotary movement about a vertical axis, also allows smaller pivoting movements about any horizontal axes. In this way, the extruder 4 can always adapt to the course of the traffic area to be provided with a marking line such that its two rollers 42 remain in constant contact with the traffic area.
- the holding frame 26 is partially recognizable, which can be pivoted in the same direction as the marking material line 2 in order to enable the height of the extruder 4 to be moved.
- the holding frame 26 lies below the U-frame 27 and can be pivoted about a transverse axis coinciding with the axis of rotation or pivoting 23 'of the marking material line 2 relative to the U-frame 27 and the marking material container 12 in order to move the extruder 4 if necessary Lift off traffic area 5.
- a cable pull arrangement is used, each with a cable 19 and a deflection roller 19 ′, which are symmetrical on both sides of the marking material container 12.
- a first end of the ropes 19 is fixed to the U-frame 27.
- the rope 19 then runs over the deflection roller 19 ′ attached to the holding frame 26.
- a tensile force source such as pneumatic or hydraulic cylinders, acting on the other ends of the cables 19, which are concealed here, the holding frame 26 can be pivoted upward by pulling on the cables 19 and the extruder 4 can thus be raised.
- Figure 5 shows the unit Figure 4 in side view. It can be seen particularly clearly here that the marking material container 12 has a larger diameter in its upper part and a smaller diameter in its lower part.
- the container-side end 21 of the marking material line 2 with the marking material pump 3 connects to the lower part of the marking material container 12 with the smaller diameter.
- the marking material line 2 runs from there to the extruder 4.
- the latter is articulated via the ball joint 24 to the extruder-side end 22 of the marking material line 2, so that the extruder 4 can be rotated about the vertical axis of rotation 40 relative to the marking material line 2 and can also be pivoted about any horizontal axes .
- Figure 6 shows the unit Figure 4 in plan view, here again the round outline shape of the marking material container 12 becomes clear.
- Figure 7 shows an extruder-side part of the marking material line 2 and the extruder 4 of the assembly according to the Figures 4 to 6 , in a vertical section.
- the marking material line 2 is designed as a rectangular hollow profile and forms a channel for the passage of marking material in the direction of the extruder 4.
- the extruder 4 is connected to the extruder-side end 22 of the marking material line 2 via the ball joint 24, which forms a flow passage from the extruder-side end 22 of the marking material line 2 into the interior of the extruder 4. Due to the construction of the ball joint 24, the extruder 4 can be rotated relative to the extruder-side end 22 of the marking material line 2 about the vertical axis of rotation 40 shown and additionally pivotable about any horizontal axes to a limited extent, but sufficient to adapt to the course of the traffic area 5.
- the extruder 4 has on its underside the slot-shaped outlet opening 41, through which the marking material exits during the marking operation of the marking machine and reaches the traffic area 5 as a marking line 50.
- the desired vertical distance between the outlet opening 41 of the extruder 40 and the traffic area 5 becomes given by the rollers 42 mounted on the extruder 4, one of which is visible in the background.
- the outlet opening 41 can be assigned an adjustable closure slide, which is not shown here, in order to be able to release and block a flow of the marking material through the outlet opening 41 quickly and cleanly.
- the length of the slot forming the outlet opening 41 e.g. B. can be changed by one or more other sliders to be able to vary the width of the marking line generated.
- Figure 8 shows the marking material container 12 with its pivot bearing 29 and a section of the chassis 10, in a vertical section through the vertical axis of rotation 13 of the marking material container 12.
- the marking material container 12 has an upper part with a larger diameter and a lower part with a smaller diameter Has.
- a heating material 25 'with a burner 25 is shown, which surrounds the marking material container 12 on the underside and on the circumference and which follows the shape of the marking material container 12 at a distance, in order to heat the marking material to be processed in the marking material container 12.
- the marking material container 12 With a downward-facing surface of the marking material container 12 or its heating jacket 25 ', the marking material container 12 lies relatively on the pivot bearing 29 attached to the chassis 10, which rotates the marking material container 12 together with the marking material line and the extruder, both of which are not visible here to the chassis 10 and the other marking machine 1.
- the pivot bearing 29 is here formed by two rings arranged horizontally and concentrically to one another with balls lying between them, that is to say by a large ball bearing, the one ring of the pivot bearing 29 here with the interposition of a stabilizing metal ring 27 ′ with the surface of the heating jacket 25 ′ pointing downward. and the other ring of the pivot bearing 29 is connected to the chassis 10.
- the marking material container 12 is rotatable, but tilt-proof, connected to the chassis 10 by means of the pivot bearing 29.
- pivot bearing 29 Alternative designs of the pivot bearing 29 are possible, e.g. B. Rollers with radial axes of rotation or sliding surfaces made of low-friction materials such as PTFE.
- Figure 9 shows the unit Figure 4 in an oblique view from above onto the side facing away from the marking material line 2, in a functional position with the extruder 4 raised.
- the marking material container 12 protrudes into the horizontally oriented U-frame 27 which is fixedly connected to the marking material container 12.
- the holding frame 26 Under the U-frame 27 is the holding frame 26, which also has the basic shape of a lying U, from which an arm-shaped frame part extending in the middle to the extruder-side end 22 of the marking material line 2 and to the extruder 4 also extends.
- This holding frame 26 is mounted on the lower part of the marking material container 12 near the free end of its two U-legs pivotable about the axis of rotation or pivoting 23 '.
- a pneumatic cylinder 19 " is attached as a power drive, the piston rod of which projects into the interior of the associated U-leg, which is designed as a rectangular tube.
- the two deflection rollers 19 ' are mounted below a transverse part of the U-frame 27 .
- a rope 19 runs over each of the deflection rollers 19', one end of which is attached to the piston rod of the associated pneumatic cylinder 19 "and the other end of which is attached to the U-frame 27.
- the pneumatic cylinder 19 is expediently depressurized and the extruder 4 then runs on the traffic area due to its weight by means of its rollers 42 and follows it.
- Figure 10 shows the unit Figure 9 in side view in the same functional position as in Figure 9 is shown.
- the extruder 4 can be seen, which is connected to the marking material line 2 for supplying marking material.
- the extruder 4 is connected to the marking material container 12 via the holding frame 26 so as to be pivotable about the axis 23 '.
- the cylinder 19 is used for pivoting in cooperation with the cable 19 and the deflection roller 19 ', as already described above.
- a second pipe connection 12 ′′ which is closed with a flange, is provided here for the side of the marking material container 12 facing the viewer.
- a second marking material line can be connected here with a second extruder.
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Description
Die Erfindung betrifft eine Markiermaschine zum Erzeugen von Markierungslinien aus fließfähigem Markierungsmaterial auf Verkehrsflächen, wie Straßen, mit einem Fahrgestell und mit wenigstens einem über die zu markierende Fläche führbaren Extruder, wobei der Extruder mindestens eine Auslassöffnung aufweist, die von mindestens einem auf dem Fahrgestell angeordneten Markierungsmaterialbehälter aus mittels mindestens einer Markierungsmaterialpumpe durch mindestens eine Markierungsmaterialleitung mit dem Markierungsmaterial versorgbar ist, und wobei der Extruder in seiner Position quer zu einer Fortbewegungsrichtung der Markiermaschine verstellbar ist.The invention relates to a marking machine for producing marking lines from flowable marking material on traffic areas, such as roads, with a chassis and with at least one extruder which can be guided over the area to be marked, the extruder having at least one outlet opening which is arranged by at least one marking material container arranged on the chassis can be supplied with the marking material by means of at least one marking material pump through at least one marking material line, and the position of the extruder can be adjusted transversely to a direction of travel of the marking machine.
Aus der
Als nachteilig hat sich bei der bekannten Markiermaschine herausgestellt, dass die hier notwendigerweise in einem großen Winkelbereich gelenkige Verbindung zwischen dem Schwenkarm und dem Markierungsmaterialbehälter einen relativ hohen Strömungswiderstand für das Markierungsmaterial darstellt, was zur Gewährleistung eines schnellen Markiervorgangs eine entsprechend hohe Pumpenleistung erfordert oder was andernfalls zu Begrenzung der Markiergeschwindigkeit führt. Außerdem ist bei einer horizontalen Schwenkachse die Handhabung der Markiermaschine beim Verschwenken des Schwenkarms mit dem Extruder schwierig, weil der Extruder über Kopf bewegt und in seiner angehobenen Position manuell gedreht und ausgerichtet werden muss. Bei einer bei der bekannten Markiermaschine alternativ vorgesehenen vertikalen Schwenkachse muss der Schwenkarm an der Unterseite des Markierungsmaterialbehälters an diesen angeschlossen sein, damit der nötige Schwenkwinkel ermöglicht wird; dies führt aber dazu, dass unter dem Markierungsmaterialbehälter kein Platz verbleibt, um z. B. dort einen Brenner und eine Brennkammer für eine Erhitzung von heiß zu verarbeitendem Markierungsmaterial unterzubringen, oder dass der Markierungsmaterialbehälter entsprechend höher angeordnet werden muss, was aber auf Kosten der Fahrstabilität und Kippsicherheit der Markiermaschine geht.It has been found to be disadvantageous in the known marking machine that the connection which is necessarily articulated here over a large angular range the swivel arm and the marking material container represent a relatively high flow resistance for the marking material, which requires a correspondingly high pump output in order to ensure a fast marking process or which otherwise leads to limitation of the marking speed. In addition, with a horizontal swivel axis, the handling of the marking machine when swiveling the swivel arm with the extruder is difficult because the extruder must be moved overhead and manually rotated and aligned in its raised position. In the case of a vertical swivel axis provided alternatively in the known marking machine, the swivel arm on the underside of the marking material container must be connected to the latter so that the necessary swivel angle is made possible; however, this means that there is no space under the marking material container, e.g. B. there to accommodate a burner and a combustion chamber for heating hot marking material to be processed, or that the marking material container must be arranged accordingly higher, but this comes at the expense of driving stability and tipping safety of the marking machine.
Für die vorliegende Erfindung stellt sich daher die Aufgabe, eine Markiermaschine der eingangs genannten Art zu schaffen, welche die genannten Nachteile vermeidet und bei welcher insbesondere bei der Förderung des Markierungsmaterials vom Markierungsmaterialbehälter zum Auslass des Extruders ein geringer Strömungswiderstand auftritt und dessen Handhabung für das Bedienungspersonal vereinfacht ist.The object of the present invention is therefore to create a marking machine of the type mentioned at the outset which avoids the disadvantages mentioned and in which, in particular when conveying the marking material from the marking material container to the outlet of the extruder, there is little flow resistance and simplifies its handling for the operating personnel is.
Die Lösung der Aufgabe gelingt erfindungsgemäß mit einer Markiermaschine der eingangs genannten Art, die dadurch gekennzeichnet ist, dass der Markierungsmaterialbehälter auf dem Fahrgestell relativ zu diesem um eine vertikale Drehachse verdrehbar gelagert ist und dass als Einheit zusammen mit dem Markierungsmaterialbehälter die Markierungsmaterialleitung und der Extruder relativ zu dem Fahrgestell verdrehbar sind.The object is achieved according to the invention with a marking machine of the type mentioned at the outset, which is characterized in that the marking material container is mounted on the chassis such that it can be rotated about a vertical axis of rotation, and that the marking material line and the extruder as a unit together with the marking material container the chassis are rotatable.
Mit der Erfindung wird vorteilhaft erreicht, dass die Markierungsmaterialleitung und der Extruder relativ zu dem Markierungsmaterialbehälter immer ihre Position beibehalten, was eine günstige, weniger gelenkige oder flexible Elemente in der Leitung erfordernde und somit widerstandsarme Leitungsgestaltung und Leitungsführung zwischen Markierungsmaterialbehälter und Extruder ermöglicht. Zudem ist bei der erfindungsgemäßen Markiermaschine die Handhabung vereinfacht, weil für ein Verstellen der Lage des Extruders relativ zur übrigen Markiermaschine der Extruder und die Markierungsmaterialleitung nur wenig angehoben werden müssen und dann zusammen mit dem Markierungsmaterialbehälter durch Verdrehen um dessen vertikale Drehachse in eine gewünschte neue Position bewegt werden können.With the invention, it is advantageously achieved that the marking material line and the extruder always maintain their position relative to the marking material container, which enables inexpensive, less articulated or flexible elements in the line and thus low-resistance line design and line routing between the marking material container and extruder. In addition, the Marking machine according to the invention simplifies handling because for an adjustment of the position of the extruder relative to the rest of the marking machine, the extruder and the marking material line only need to be raised a little and can then be moved together with the marking material container by rotating it around its vertical axis of rotation into a desired new position.
Um mit der Markiermaschine in einem möglichst großen Bereich relativ zur Längsmittelachse der Markiermaschine gesehen Markierungslinien erzeugen zu können, ist weiter vorgesehen, dass die Einheit aus Markierungsmaterialbehälter, Markierungsmaterialleitung und Extruder um bis zu 180° um die vertikale Drehachse verdrehbar ist. Zweckmäßig ist dabei der Drehwinkelbereich symmetrisch zur Längsmittelachse der Markiermaschine, d. h. dass die Einheit aus Markierungsmaterialbehälter, Markierungsmaterialleitung und Extruder um jeweils 90° nach beiden Seiten hin aus einer Mittellage, in der der Extruder auf der Längsmittelachse der Markiermaschine liegt, verdrehbar ist.In order to be able to produce marking lines with the marking machine in the largest possible area relative to the longitudinal center axis of the marking machine, it is further provided that the unit comprising the marking material container, the marking material line and the extruder can be rotated by up to 180 ° about the vertical axis of rotation. The range of rotation angles is expediently symmetrical to the longitudinal central axis of the marking machine, i.e. H. that the unit consisting of the marking material container, the marking material line and the extruder can be rotated through 90 ° on both sides from a central position in which the extruder lies on the longitudinal central axis of the marking machine.
Weiter ist bevorzugt vorgesehen, dass die den Markierungsmaterialbehälter mit dem Extruder verbindende Markierungsmaterialleitung in einem Zwischenraum zwischen einer Unterseite des Fahrgestells der Markiermaschine und der zu markierenden Verkehrsfläche angeordnet ist und dass in Fortbewegungsrichtung der Markiermaschine gesehen der Extruder zwischen einer an einer linken Seite der Markiermaschine und einer an einer rechten Seite der Markiermaschine jeweils außerhalb einer seitlichen Kontur der übrigen Markiermaschine liegenden Position verstellbar ist. Zwischen diesen genannten extremen Positionen kann der Extruder beliebige Zwischenpositionen einnehmen. Sofern der Markierungsmaterialbehälter in Längsrichtung der Markiermaschine gesehen zwischen einer vorderen und einer hinteren Achse des Fahrgestells angeordnet ist, was aus Gewichtsgründen sinnvoll ist, sind lediglich Positionen, in denen eine erzeugte Markierungslinie im Bereich einer Auflagefläche von Rädern der Markiermaschine auf der Verkehrsfläche liegen würde, ausgenommen.It is further preferably provided that the marking material line connecting the marking material container to the extruder is arranged in an intermediate space between an underside of the chassis of the marking machine and the traffic area to be marked, and that the extruder, viewed in the direction of travel of the marking machine, between one on a left side of the marking machine and one on the right side of the marking machine is adjustable outside a lateral contour of the rest of the marking machine. The extruder can assume any intermediate positions between these extreme positions. If the marking material container, viewed in the longitudinal direction of the marking machine, is arranged between a front and a rear axle of the chassis, which makes sense for weight reasons, only positions in which a generated marking line would lie in the area of a bearing surface of wheels of the marking machine on the traffic area are excluded .
Um den auf dem Fahrgestell vorhandenen Raum und die für ein Fahren auf öffentlichen Straßen außerhalb von Markiereinsätzen zulässige Breite der Markiermaschine optimal auszunutzen, schlägt die Erfindung vor, dass der Markierungsmaterialbehälter im Wesentlichen die Form eines stehenden Zylinders hat und dass die vertikale Drehachse entlang der vertikalen Mittelachse des Markierungsmaterialbehälters verläuft. Bei einem Verdrehen des Markierungsmaterialbehälters verbleibt daher dessen Außenumfang vorteilhaft auf einer konstanten Linie. Der Markierungsmaterialbehälter hat dabei zweckmäßig den maximal möglichen und zulässigen Außendurchmesser und eine maximal mögliche und zulässige Höhe, um im Sinne eines langen unterbrechungsfreien Markierbetriebes möglichst viel Markierungsmaterial mitführen zu können.In order to optimally utilize the space available on the chassis and the width of the marking machine that is permissible for driving on public roads outside of marking inserts, the invention proposes that the marking material container essentially has the shape of a standing cylinder and that the vertical axis of rotation along the vertical central axis of the marking material container runs. When the marking material container is rotated, its outer circumference therefore advantageously remains on a constant line. The marking material container expediently has the maximum possible and permissible outer diameter and a maximum possible and permissible height in order to be able to carry as much marking material as possible in the sense of a long, uninterrupted marking operation.
Zwecks einer sicheren und leichtgängigen Verdrehbarkeit ist zweckmäßig der Markierungsmaterialbehälter auf oder in einem Drehlager angeordnet, das zwischen dem Markierungsmaterialbehälter und dem Fahrgestell angeordnet ist. Bei entsprechender Ausführung des Drehlagers ist damit der Markierungsmaterialbehälter verdrehbar, aber kippsicher, mit dem Fahrgestell verbunden. Zudem besteht so die Möglichkeit, den Markierungsmaterialbehälter für sich bei Bedarf mit geringem Aufwand auszutauschen.For the purpose of a secure and smooth rotation, the marking material container is expediently arranged on or in a rotary bearing which is arranged between the marking material container and the chassis. If the pivot bearing is designed accordingly, the marking material container can be rotated, but cannot tip over, connected to the chassis. In addition, there is the possibility to replace the marking material container for itself with little effort if necessary.
Um das Bedienungspersonal der Markiermaschine von schweren Tätigkeiten bei der Handhabung der Markiermaschine zu entlasten, ist zum Verdrehen des Markierungsmaterialbehälters zweckmäßig ein Drehantrieb, vorzugsweise ein Hydraulik- oder Druckluft- oder Elektromotor, vorgesehen.In order to relieve the operating personnel of the marking machine from heavy activities when handling the marking machine, a rotary drive, preferably a hydraulic or compressed air or electric motor, is expediently provided for rotating the marking material container.
Damit die mit der Markiermaschine erzeugten Markierungslinien möglichst gleichbleibend exakt werden, ist bevorzugt die Einheit aus Markierungsmaterialbehälter, Markierungsmaterialleitung und Extruder mittels einer Arretiereinrichtung stufenlos in beliebigen Drehpositionen oder abgestuft in bestimmten vorgegebenen Drehpositionen relativ zum Fahrgestell arretierbar. Ein unerwünschtes und störendes selbsttätiges Verstellen der Position der Einheit aus Markierungsmaterialbehälter, Markierungsmaterialleitung und Extruder relativ zur übrigen Markiermaschine ist so ausgeschlossen.So that the marking lines generated with the marking machine are as exact as possible, the unit consisting of the marking material container, the marking material line and the extruder can preferably be locked relative to the chassis by means of a locking device in any rotational position, or in different steps. An undesired and annoying automatic adjustment of the position of the unit consisting of the marking material container, marking material line and extruder relative to the rest of the marking machine is thus ruled out.
Eine weitere Ausgestaltung der Markiermaschine sieht vor, dass die Markierungsmaterialleitung zugleich als Tragarm für den Extruder ausgebildet ist. In dieser Ausgestaltung hat die Markierungsmaterialleitung vorteilhaft zwei Funktionen, was den Aufwand an Einzelteilen der Markiermaschine vorteilhaft niedrig hält.A further embodiment of the marking machine provides that the marking material line is also designed as a support arm for the extruder. In this embodiment, the marking material line advantageously has two functions, which advantageously keeps the expenditure on individual parts of the marking machine low.
In einer Weiterbildung der Markiermaschine ist die als Tragarm für den Extruder ausgebildete Markierungsmaterialleitung mittels eines Dreh- oder Schwenkgelenks um eine horizontale, quer zur Längsrichtung der Markierungsmaterialleitung verlaufende Dreh- oder Schwenkachse verschwenkbar mit dem Markierungsmaterialbehälter verbunden. Hiermit kann der Extruder am äußeren, behälterfernen Ende der Markierungsmaterialleitung relativ zur übrigen Markiermaschine und relativ zur Verkehrsfläche auf technisch einfache Art und Weise gehoben und gesenkt werden.In a further development of the marking machine, the marking material line designed as a support arm for the extruder is by means of a swivel or swivel joint connected to the marking material container so as to be pivotable about a horizontal axis of rotation or swivel axis running transversely to the longitudinal direction of the marking material line. With this, the extruder can be raised and lowered in a technically simple manner at the outer end of the marking material line, which is remote from the container, relative to the rest of the marking machine and relative to the traffic area.
Um den Extruder unabhängig von seiner gerade relativ zur übrigen Markiermaschine eingenommenen Position relativ zu der zu markierenden Verkehrsfläche passend ausrichten zu können, ist erfindungsgemäß vorgesehen, dass der Extruder um eine in seiner Markierposition vertikale Achse um wenigstens 180° verdrehbar mit einem extruderseitigen Ende der als Tragarm für den Extruder ausgebildeten Markierungsmaterialleitung verbunden ist. Dabei ist weiter der Extruder zweckmäßig in gewünschten, eingestellten Verdrehpositionen relativ zur Markierungsmaterialleitung arretierbar.In order to be able to align the extruder appropriately relative to the traffic area to be marked, irrespective of its position relative to the rest of the marking machine, it is provided according to the invention that the extruder can be rotated by at least 180 ° about an axis vertical in its marking position, with an extruder-side end serving as a support arm Marking material line designed for the extruder is connected. The extruder is also expediently lockable in the desired, set rotational positions relative to the marking material line.
Weil zu markierende Verkehrsflächen oft nicht exakt eben und glattflächig sind, sieht die Erfindung in Hinblick darauf vor, dass der Extruder Laufrollen aufweist und dass in einer Markierposition des Extruders die als Tragarm für den Extruder ausgebildete Markierungsmaterialleitung in Vertikalrichtung frei um die horizontale Dreh- oder Schwenkachse verdrehbar oder verschwenkbar ist und die Laufrollen auf der zu markierenden Verkehrsfläche abrollen. Der Extruder kann so dem Verlauf der mit der Markierungslinie zu versehenden Verkehrsfläche selbsttätig und genau folgen, was exakte und gleichmäßig breite Markierungslinien gewährleistet.Because traffic areas to be marked are often not exactly flat and smooth, the invention provides that the extruder has rollers and that in a marking position of the extruder, the marking material line designed as a support arm for the extruder is free in the vertical direction around the horizontal axis of rotation or pivoting is rotatable or pivotable and roll the rollers on the traffic area to be marked. The extruder can thus automatically and precisely follow the course of the traffic area to be provided with the marking line, which ensures exact and uniformly wide marking lines.
Eine weitere Maßnahme zur Entlastung des Bedienungspersonals der Markiermaschine besteht darin, dass vorzugsweise die als Tragarm für den Extruder ausgebildete Markierungsmaterialleitung zusammen mit dem Extruder mittels eines Hubantriebs aus der Markierposition in eine Ruheposition, in welcher der Extruder vertikalen Abstand von der Verkehrsfläche hat, anhebbar ist und umgekehrt. Hierzu kann beispielsweise wenigstens ein die Hubbewegung unmittelbar erzeugender Pneumatik- oder Hydraulikzylinder oder alternativ eine von wenigstens einem Pneumatik- oder Hydraulikzylinder betätigbare Seilzug- oder Hebelanordnung vorgesehen sein.A further measure to relieve the operating personnel of the marking machine is that the marking material line, which is designed as a support arm for the extruder, can preferably be lifted together with the extruder by means of a lifting drive from the marking position into a rest position in which the extruder is at a vertical distance from the traffic area vice versa. For this purpose, for example, at least one pneumatic or hydraulic cylinder which directly generates the lifting movement or alternatively a cable pull or lever arrangement which can be actuated by at least one pneumatic or hydraulic cylinder can be provided.
Damit der auf der zu markierende Verkehrsfläche mittels seiner Laufrollen abrollende Extruder auch wechselnden Neigungen der Verkehrsfläche zwangfrei folgen kann, wird weiterhin vorgeschlagen, dass ein extruderseitiges Ende der als Tragarm für den Extruder ausgebildeten Markierungsmaterialleitung und der Extruder über ein Kugelgelenk miteinander verbunden sind.So that the extruder rolling on the traffic area to be marked by means of its rollers can also easily follow changing inclinations of the traffic area, it is further proposed that an extruder-side end be used as a support arm marking material line designed for the extruder and the extruder are connected to one another via a ball joint.
Weiter ist für die erfindungsgemäße Markiermaschine vorgesehen, dass die Markierungsmaterialpumpe in die Markierungsmaterialleitung integriert ist. Auf diese Weise wird eine besonders platzsparende Bauweise erzielt, was für eine mobile Markiermaschine grundsätzlich vorteilhaft ist.It is further provided for the marking machine according to the invention that the marking material pump is integrated in the marking material line. In this way, a particularly space-saving design is achieved, which is fundamentally advantageous for a mobile marking machine.
Besonders einfach und günstig lässt sich die Markierungsmaterialpumpe in die Markierungsmaterialleitung integrieren, wenn, wie erfindungsgemäß bevorzugt vorgesehen ist, die Markierungsmaterialpumpe eine Schneckenpumpe ist und eine Förderschnecke der Markierungsmaterialpumpe in der Markierungsmaterialleitung angeordnet ist.The marking material pump can be integrated into the marking material line particularly easily and inexpensively if, as is preferably provided according to the invention, the marking material pump is a screw pump and a screw conveyor of the marking material pump is arranged in the marking material line.
Je nach dem Gewicht des Extruders und der an diesem angreifenden dynamischen Belastungen beim Verfahren der Markiermaschine kann es zweckmäßig sein, dass zusätzlich zu der als Tragarm für den Extruder ausgebildete Markierungsmaterialleitung der Extruder mittels eines diesen nur mechanisch mit dem Markierungsmaterialbehälter verbindenden, relativ zum Markierungsmaterialbehälter um die gleiche Achse wie die Markierungsmaterialleitung verschwenkbaren gesonderten Halterahmens gehalten ist.Depending on the weight of the extruder and the dynamic loads acting on it when moving the marking machine, it may be expedient that, in addition to the marking material line designed as a support arm for the extruder, the extruder by means of a connection that only mechanically connects it to the marking material container, relative to the marking material container same axis as the marking material line is held pivotable separate holding frame.
In einer alternativen Ausführung der Markiermaschine ist vorgesehen, dass die Markierungsmaterialleitung als gelenkige oder flexible, tragfunktionsfreie Leitung ausgeführt ist und dass der Extruder an einem diesen nur mechanisch mit dem Markierungsmaterialbehälter verbindenden, relativ zum Markierungsmaterialbehälter um die gleiche Achse wie die Markierungsmaterialleitung verschwenkbaren gesonderten Halterahmen gehalten ist.In an alternative embodiment of the marking machine, it is provided that the marking material line is designed as an articulated or flexible line with no load-bearing functions and that the extruder is held on a separate holding frame that only mechanically connects it to the marking material container and can be pivoted relative to the marking material container about the same axis as the marking material line .
In einer weiteren Ausgestaltung der Markiermaschine ist vorgesehen, dass mit dem Markierungsmaterialbehälter eine zweite Markierungsmaterialleitung mit einem zweiten Extruder an deren freiem Ende verbunden ist. Damit können beispielsweise zwei Markierungslinien parallel ausgebracht werden.In a further embodiment of the marking machine it is provided that a second marking material line is connected to the marking material container with a second extruder at its free end. For example, two marking lines can be applied in parallel.
Bevorzugt ist für die Markiermaschine mit zwei Extrudern aber vorgesehen, dass in Fortbewegungsrichtung der Markiermaschine gesehen der zweite Extruder in Reihe mit dem ersten Extruder angeordnet ist. Hiermit wird die Möglichkeit geschaffen, eine besondere Markierungslinie in zwei Ausbringstufen zu erzeugen, wie z. B. zunächst eine glatte Markierungslinie mit dem ersten Extruder und anschließend darauf aufgesetzte Markierungsmaterialpunkte mit dem zweiten Extruder.For the marking machine with two extruders, however, it is preferably provided that the second extruder in series, when viewed in the direction of travel of the marking machine is arranged with the first extruder. This creates the possibility of creating a special marking line in two application stages, such as. B. first a smooth marking line with the first extruder and then marking material points placed on it with the second extruder.
Bei der erfindungsgemäßen Markiermaschine kann ein mit der Markierungsmaterialleitung verbundener Ausgang des Markierungsmaterialbehälters vorteilhaft seitlich im unteren Behälterbereich angeordnet sein, was sowohl eine gute Bodenfreiheit, einen sicheren niedrigen Schwerpunkt der Markiermaschine und eine relativ niedrige Einfüllhöhe für das Markierungsmaterial als auch einen großen Raum zur Unterbringung einer gegebenenfalls erforderlichen Heizeinrichtung, wie Brenner mit Brennraum und Heizmantel, für das Markierungsmaterial im Markierungsmaterialbehälter ermöglicht.In the marking machine according to the invention, an outlet of the marking material container connected to the marking material line can advantageously be arranged laterally in the lower container area, which means both good ground clearance, a safe low center of gravity of the marking machine and a relatively low filling height for the marking material and also a large space for accommodating an optionally necessary heating device, such as burner with combustion chamber and heating jacket, for the marking material in the marking material container.
Falls die Markiermaschine mit Zweikomponenten-Markierungsmaterial betrieben werden soll, kann der Markierungsmaterialbehälter in seinem Inneren in zwei Behälterabteilungen unterteilt sein, die dann jeweils eine Komponente des Markierungsmaterials aufnehmen. Den Behälterabteilungen sind dann zweckmäßig jeweils eine eigene Pumpe und eine eigene Markierungsmaterialleitung zugeordnet. Die Markierungsmaterialleitungen laufen dann beide zum Extruder, der in dieser Ausführung der Markiermaschine zweckmäßig zusätzlich einen der Auslassöffnung vorgeschalteten Mischer für die Komponenten des Markierungsmaterials aufweist.If the marking machine is to be operated with two-component marking material, the inside of the marking material container can be divided into two container sections, which then each hold one component of the marking material. A separate pump and a separate marking material line are then expediently assigned to the container departments. The marking material lines then both run to the extruder, which in this embodiment of the marking machine expediently additionally has a mixer upstream of the outlet opening for the components of the marking material.
Im Folgenden wird ein Ausführungsbeispiel der Erfindung anhand einer Zeichnung erläutert. Die Figuren der Zeichnung zeigen:
Figur 1- eine Markiermaschine in Seitenansicht, teils im Vertikalschnitt,
Figur 2- die Markiermaschine aus
in einer ersten Betriebsstellung, in Draufsicht,Figur 1 Figur 3- die Markiermaschine aus
in einer zweiten Betriebsstellung, in Draufsicht,Figur 1 Figur 4- eine aus einem Markierungsmaterialbehälter, einer Markierungsmaterialpumpe, einer Markierungsmaterialleitung und einem Extruder bestehende Baueinheit der Markiermaschine nach den
, in einer Ansicht schräg von oben,Figuren 1 bis 3 Figur 5- die Baueinheit aus
in Seitenansicht auf die die Markierungsmaterialleitung aufweisende Seite,Figur 4 - Figur 6
- die Baueinheit aus
in Draufsicht,Figur 4 - Figur 7
- einen Teil der Markierungsmaterialleitung und den Extruder der Baueinheit nach
, in einem Vertikalschnitt,Figur 4 bis 6 - Figur 8
- den Markierungsmaterialbehälter mit seinem Drehlager und einem Ausschnitt des Fahrgestells, in einem vertikalen Schnitt durch die vertikale Drehachse,
- Figur 9
- die
Baueinheit aus Figur 4 in Ansicht schräg von oben auf die von der Markierungsmaterialleitung abgewandte Seite und Figur 10- die Baueinheit aus
Figur 9 in Seitenansicht.
- Figure 1
- a marking machine in side view, partly in vertical section,
- Figure 2
- the marking machine
Figure 1 in a first operating position, in top view, - Figure 3
- the marking machine
Figure 1 in a second operating position, in plan view, - Figure 4
- one consisting of a marking material container, a marking material pump, a marking material line and an extruder Unit of the marking machine according to the
Figures 1 to 3 , diagonally from above, - Figure 5
- the unit
Figure 4 in side view of the side having the marking material line, - Figure 6
- the unit
Figure 4 in top view, - Figure 7
- part of the marking material line and the extruder of the assembly
Figure 4 to 6 , in a vertical section, - Figure 8
- the marking material container with its pivot bearing and a section of the chassis, in a vertical section through the vertical axis of rotation,
- Figure 9
- the unit
Figure 4 in an oblique view from above onto the side facing away from the marking material line and - Figure 10
- the unit
Figure 9 in side view.
In der folgenden Figurenbeschreibung sind gleiche Teile in den verschiedenen Zeichnungsfiguren stets mit den gleichen Bezugszeichen versehen, sodass nicht zu jeder Zeichnungsfigur alle Bezugszeichen erneut erläutert werden müssen.In the following description of the figures, the same parts in the various drawing figures are always provided with the same reference numerals, so that all reference numerals do not have to be explained again for each drawing figure.
Auf dem vorderen Teil des Fahrgestells 10 ist ein stehender zylindrischer Markierungsmaterialbehälter 12 angeordnet, dessen unterer Teil mit einem verkleinerten Durchmesser durch das Fahrgestell 10 nach unten hin in einen Zwischenraum zwischen der Unterseite des Fahrgestells 10 und der Verkehrsfläche 5 hineinragt. In seinem unteren Bereich ist der Markierungsmaterialbehälter 12 mit einer etwa tangential abgehenden Markierungsmaterialleitung 2 verbunden, durch welche Markierungsmaterial aus dem Markierungsmaterialbehälter 12 zu einem über die Verkehrsfläche 5 bewegten, am äußeren Ende 22 der Markierungsmaterialleitung 2 angeordneten Extruder 4 führbar ist.On the front part of the
Der Extruder 4 besitzt an seiner Unterseite eine schlitzförmige Auslassöffnung 41, durch welche das Markierungsmaterial auf die Verkehrsfläche 5 ausgebracht wird, um die Markierungslinie 50 zu bilden. Mittels an sich bekannter, hier nicht sichtbarer Elemente, wie Schieber, kann die Auslassöffnung 41 bedarfsweise geöffnet und verschlossen werden.The
An und in einem behälternahen Teil der Markierungsmaterialleitung 2 ist eine Markierungsmaterialpumpe 3 angeordnet, die eine innerhalb der Markierungsmaterialleitung 2 liegende Förderschnecke 31 und einen mit dieser verbundenen, außerhalb der Markierungsmaterialleitung 2 angeordneten Pumpenmotor 32 umfasst.On and in a part of the marking
Wesentlich ist bei der Markiermaschine 1, dass der Markierungsmaterialbehälter 12 zusammen mit der Markierungsmaterialleitung 2 und der Markierungsmaterialpumpe 3 sowie dem Extruder 4 als Baueinheit um eine vertikale Drehachse 13 relativ zur übrigen Markiermaschine 1 verdrehbar ist. Dazu ist der Markierungsmaterialbehälter 12 auf oder in einem Drehlager 29 angeordnet, das zwischen dem Markierungsmaterialbehälter 12 und dem Fahrgestell 10 angeordnet ist. Auf diese Weise ist der Markierungsmaterialbehälter 12 um die vertikale Drehachse 13 verdrehbar, aber kippfest, mit dem Fahrgestell 10 verbunden. Auf diese Weise kann der Extruder 4 relativ zu der übrigen Markiermaschine 1 in einer Richtung quer zu deren Fortbewegungsrichtung 15 verstellt werden, um eine Markierungslinie 50 in unterschiedlichen Lagen relativ zu der Markiermaschine 1 ausbringen zu können.It is essential in the marking
Zum Verdrehen des Markierungsmaterialbehälters 12 und der mit diesem verbundenen weiteren vorgenannten Bauteile dient ein am vorderen Ende des Fahrgestells 10 angeordneter Drehantrieb 28, beispielsweise ein Hydraulik- oder Druckluft- oder Elektromotor.A
Um den Extruder 4 mit einem passenden Abstand zu der mit einer Markierungslinie 50 zu versehenden Verkehrsfläche 5 führen zu können, besitzt der Extruder 4 ein Paar von Laufrollen 42, die im Markierbetrieb der Markiermaschine 1 auf der Verkehrsfläche 5 abrollen.In order to be able to guide the
Weiterhin ist der Extruder 4 beweglich mit den extruderseitigen Ende 22 der Markierungsmaterialleitung 2 verbunden, insbesondere um eine vertikale Drehachse 40 verdrehbar, um ihn in jeder Verdrehposition des Markierungsmaterialbehälters 12 mit dem zugehörigen Bauteilen richtig, das heißt mit quer zur Fortbewegungsrichtung 15 verlaufender Drehachse der Laufrollen 42, ausrichten zu können.Furthermore, the
Zusätzlich ist die Markierungsmaterialleitung 2 an ihrem behälterseitigen Ende 21 um eine horizontale und quer zur Längsrichtung der Markierungsmaterialleitung 2 verlaufende Achse verschwenkbar an den Markierungsmaterialbehälter 12 angeschlossen, um den Extruder 4 in seiner Höhenlage verändern zu können, insbesondere zur Anpassung an unebene Verkehrsflächen 5. Außerdem kann so der Extruder 4, vorzugsweise mit einer in der
Wie die
Weiter ist in
Der Extruder 4 ist hier relativ zu der Markierungsmaterialleitung 2 und dem gesonderten Haltearm 26 so ausgerichtet, dass die Drehachse der Laufrollen 42 des Extruders 4 exakt quer zur Fortbewegungsrichtung 15 der Markiermaschine 1 verläuft. Das Anliegen und Abrollen der Laufrollen 42 auf der Verkehrsfläche 5 wird zweckmäßig allein durch das Eigengewicht des Extruders 4 und der mit ihm verbundenen Markierungsmaterialleitung 2 bewirkt, solange keine den Extruder 4 und die Markierungsmaterialleitung 2 von der Verkehrsfläche 5 abhebende Kraft, beispielsweise der oben erwähnten Hubeinrichtung, angewendet wird. Es ist auch möglich, den Extruder 4 mit einer ihn in Richtung zur Verkehrsfläche 5 vorbelastenden Kraft, wie Federkraft, zu beaufschlagen.The
Hinsichtlich der weiteren in
Der Extruder 4 ist hier durch Verdrehen um seine vertikale Drehachse relativ zu der Markierungsmaterialleitung 2 wieder so ausgerichtet, dass die Drehachse der Laufrollen 42 des Extruders 4 exakt quer zur Fortbewegungsrichtung 15 der Markiermaschine 1 verläuft.The
Außer den beiden in den
Wie die
Wie ein Vergleich der
Hinsichtlich der weiteren in
Zum Befüllen des Markierungsmaterialbehälters 12 mit Markierungsmaterial weist dieser oberseitig einen oder mehrere abnehmbare oder verstellbare Deckel auf, wie an sich bekannt. Das Innere des Markierungsmaterialbehälters 12 kann einen einheitlichen großen Raum bilden oder alternativ in zwei oder mehr Kammern unterteilt sein, je nachdem, ob Einkomponenten- oder Mehrkomponenten-Markierungsmaterial verarbeitet werden soll.To fill the marking
In seinem unteren Teil weist der Markierungsmaterialbehälter 12 einen reduzierten Durchmesser auf und liegt mit diesem Teil innerhalb eines lagefest mit dem Markierungsmaterialbehälter 12 verbundenen, in einer horizontalen Ebene liegenden U-Rahmen 27. An diesem unteren Teil des Markierungsmaterialbehälters 12 liegt ein seitlicher Rohranschluss 12', mit welchem das behälterseitige Ende 21 der Markierungsmaterialleitung 2 verbunden ist. Dabei ist die Verbindung als Dreh- oder Schwenkgelenk 23 ausgeführt, dessen Dreh- oder Schwenkachse 23' radial zum Markierungsmaterialbehälter 12 und senkrecht zur Markierungsmaterialleitung 2 in einer horizontalen Richtung verläuft.In its lower part, the marking
Axial außerhalb des behälterseitigen Endes 21 der Markierungsmaterialleitung 2 ist der Pumpenmotor 32 der Markierungsmaterialpumpe 3 sichtbar. Deren Förderschnecke liegt hier nicht sichtbar im Inneren der Markierungsmaterialleitung 2.The
Mit dem anderen Ende 22 der Markierungsmaterialleitung 2 ist der Extruder 4 über ein Kugelgelenk 24 verbunden, welches zusätzlich zu einer Drehbewegung um eine vertikale Achse auch kleinere Schwenkbewegungen um beliebige horizontale Achsen erlaubt. Auf diese Weise kann sich der Extruder 4 dem Verlauf der mit einer Markierungslinie zu versehenden Verkehrsfläche immer so anpassen, dass seine beiden Laufrollen 42 in ständigem Kontakt mit der Verkehrsfläche bleiben.With the
Hinter dem extruderseitigen Ende 22 der Markierungsmaterialleitung 2 ist der Halterahmen 26 teilweise erkennbar, der gleichsinnig mit der Markierungsmaterialleitung 2 verschwenkbar ist, um die Höhenbeweglichkeit des Extruders 4 zu ermöglichen.Behind the extruder-
Der Halterahmen 26 liegt unterhalb des U-Rahmens 27 und ist um eine quer verlaufende, mit der Dreh- oder Schwenkachse 23' der Markierungsmaterialleitung 2 zusammenfallende Achse relativ zum U-Rahmen 27 und zum Markierungsmaterialbehälter 12 verschwenkbar, um den Extruder 4 bei Bedarf von der Verkehrsfläche 5 abzuheben. Dazu dient eine Seilzuganordnung mit je einem Seil 19 und je einer Umlenkrolle 19', die symmetrisch beidseitig vom Markierungsmaterialbehälter 12 liegen. Jeweils ein erstes Ende der Seile 19 ist am U-Rahmen 27 fixiert. Anschließend läuft das Seil 19 jeweils über die am Halterahmen 26 angebrachte Umlenkrolle 19'. Mittels einer an den hier verdeckten anderen Enden der Seile 19 angreifenden Zugkraftquelle, wie Pneumatik- oder Hydraulikzylinder, kann durch Ziehen an den Seilen 19 der Halterahmen 26 nach oben verschwenkt und so der Extruder 4 angehoben werden.The holding
Hinsichtlich der weiteren in
Mit dem extruderseitigen Ende 22 der Markierungsmaterialleitung 2 ist der Extruder 4 über das Kugelgelenk 24 verbunden, welches einen Strömungsdurchlass von dem extruderseitigen Ende 22 der Markierungsmaterialleitung 2 in das Innere des Extruders 4 bildet. Aufgrund der Konstruktion des Kugelgelenk 24 ist der Extruder 4 relativ zum extruderseitigen Ende 22 der Markierungsmaterialleitung 2 um die eingezeichnete vertikale Drehachse 40 drehbar sowie zusätzlich um beliebige horizontale Achsen in einem begrenzten, aber zur Anpassung an den Verlauf der Verkehrsfläche 5 ausreichenden Maß verschwenkbar.The
Der Extruder 4 besitzt an seiner Unterseite die schlitzförmige Auslassöffnung 41, durch welche das Markierungsmaterial im Markierbetrieb der Markiermaschine austritt und als Markierungslinie 50 auf die Verkehrsfläche 5 gelangt. Der gewünschte vertikale Abstand der Auslassöffnung 41 des Extruders 40 zur Verkehrsfläche 5 wird dabei durch die am Extruder 4 gelagerten Laufrollen 42 vorgegeben, von denen im Hintergrund eine sichtbar ist.The
Der Auslassöffnung 41 kann, wie an sich bekannt, ein verstellbarer Verschlussschieber, der hier nicht dargestellt ist, zugeordnet sein, um einen Fluss des Markierungsmaterials durch die Auslassöffnung 41 schnell und sauber freigegeben und absperren zu können. Auch kann, wie ebenfalls an sich bekannt, die Länge des die Auslassöffnung 41 bildenden Schlitzes, z. B. durch einen oder mehrere weitere Schieber, veränderbar sein, um die Breite der erzeugten Markierungslinie variieren zu können.As is known per se, the
Mit einer nach unten weisenden Fläche des Markierungsmaterialbehälters 12 bzw. seines Heizmantels 25' liegt der Markierungsmaterialbehälter 12 auf dem am Fahrgestell 10 angebrachten Drehlager 29, welches das Verdrehen des Markierungsmaterialbehälters 12 zusammen mit der Markierungsmaterialleitung sowie dem Extruder, die hier beide nicht sichtbar sind, relativ zum Fahrgestell 10 und zur übrigen Markiermaschine 1 ermöglicht.With a downward-facing surface of the marking
Das Drehlager 29 ist hier durch zwei horizontal und konzentrisch zueinander angeordnete Ringe mit zwischenliegenden Kugeln, also durch ein großes Kugellager, gebildet, wobei der eine Ring des Drehlagers 29 hier unter Zwischenlage eines stabilisierenden Metallrings 27' mit der nach unten weisenden Fläche des Heizmantels 25' und der andere Ring des Drehlagers 29 mit dem Fahrgestell 10 verbunden ist. Mittels des Drehlagers 29 ist der Markierungsmaterialbehälter 12 drehbar, aber kippfest, mit dem Fahrgestell 10 verbunden.The
Alternative Ausführungen des Drehlagers 29 sind möglich, z. B. Rollen mit in Radialrichtung verlaufenden Drehachsen oder Gleitflächen aus reibungsarmen Materialien, wie PTFE.Alternative designs of the pivot bearing 29 are possible, e.g. B. Rollers with radial axes of rotation or sliding surfaces made of low-friction materials such as PTFE.
In
Mit seinem unteren, den kleineren Durchmesser aufweisenden Teil ragt der Markierungsmaterialbehälter 12 in den horizontal ausgerichteten, lagefest mit dem Markierungsmaterialbehälter 12 verbundenen U-Rahmen 27.With its lower part, which has the smaller diameter, the marking
Unter dem U-Rahmen 27 liegt der Halterahmen 26, der ebenfalls die Grundform eines liegenden U hat, von dem mittig noch ein zum extruderseitigen Ende 22 der Markierungsmaterialleitung 2 und zum Extruder 4 verlaufender armförmiger Rahmenteil ausgeht. Dieser Halterahmen 26 ist nahe dem freien Ende seiner beiden U-Schenkel um die Dreh- oder Schwenkachse 23' verschwenkbar am unteren Teil des Markierungsmaterialbehälters 12 gelagert.Under the U-frame 27 is the holding
An das freie, in
Wenn die Kolbenstange des Pneumatikzylinders 19' eingefahren wird, wird auf das Seil 19 eine Zugkraft ausgeführt, die dazu führt, dass der Halterahmen 26 zusammen mit dem Extruder 4 und der Markierungsmaterialleitung 2 um die Dreh- oder Schwenkachse 23' nach oben verschwenkt wird. Der Extruder 4 wird so von einer Verkehrsfläche abgehoben und kann dann durch Verdrehen der gesamten in der
Zum Absenken des Extruders 4 wird die Kolbenstange des Pneumatikzylinders 19' ausgefahren.To lower the
Im Markierbetrieb ist der Pneumatikzylinder 19' zweckmäßig drucklos und der Extruder 4 läuft dann aufgrund seines Gewichts mittels seiner Laufrollen 42 auf der Verkehrsfläche ab und folgt dieser.In the marking operation, the pneumatic cylinder 19 'is expediently depressurized and the
Der oberhalb des Halterahmens 26 liegende U-Rahmen 27 ist lagefest mit dem unteren Teil des Markierungsmaterialbehälters 12 verbunden. An der in
Hinsichtlich der weiteren in
Claims (19)
- Marking machine (1) for creating marking lines (50) of fluid marking material on traffic surfaces (5) such as roads, comprising a chassis (10) and at least one extruder (4) to be guided over the surface (5) to be marked, said extruder (4) having at least one outlet orifice (41) supplied with the marking material by a marking material pump (3) from at least one marking material container (12) arranged on the chassis (10), through at least one marking material duct (2), with the extruder (4) being adjustable in its position transversely to a direction of movement (15) of the marking machine (1),
characterised in that
the marking material container (12) is mounted on the chassis (10) for rotary movement around a vertical axis of rotation (13) relative to the chassis (10) and that the marking material conduit (2) and the extruder (4) together with the marking material container (12) are rotatable as a unit relative to the chassis (10). - The marking machine according to claim 1, characterised in that the unit consisting of the marking material container (12), the marking material conduit (2), and the extruder (4) is capable of being rotated by up to 180° about the vertical axis of rotation (13).
- The marking machine according to claim 1 or 2, characterised in that the marking material conduit (2) connecting the marking material container (12) to the extruder (4) is arranged in an intermediate space between a lower side of the chassis (10) and the traffic surface (5) to be marked and that viewed in the direction of movement (15) of the marking machine (1) the extruder (4) is adjustable between a left side of the marking machine (1) and a right side of the marking machine (1), in each case in a position lying outside of a lateral contour (14r, 141) of the rest of the marking machine (1).
- The marking machine according to one of claims 1 to 3, characterised in that the marking material container (12) is essentially in the shape of an upright cylinder and that the vertical axis of rotation (13) extends along the central vertical axis of the marking material container (12).
- The marking machine according to one of claims 1 to 4, characterised in that the marking material container (12) is arranged on or in a pivot bearing (29) situated between the marking material container (12) and the chassis (10).
- The marking machine according to one of claims 1 to 5, characterised in that a rotary drive (28), preferably a hydraulic, pneumatic, or electric motor, is provided to rotate the marking material container (12).
- The marking machine according to one of claims 1 to 6, characterised in that the unit consisting of the marking material container (12), the marking material conduit (2), and the extruder (4) is capable of being locked continuously in any rotary position or in increments of specific pre-given rotary positions relative to the chassis (10).
- The marking machine according to one of claims 1 to 7, characterised in that the marking material conduit (2) serves simultaneously as a support arm for the extruder (4).
- The marking machine according to claim 8, characterised in that the marking material conduit (2) designed as a support arm for the extruder (4) is connected to the marking material container (12) by a pivot or swivel joint (23) for pivotal or swivel motion about a horizontal pivotal or swivel axis (23') extending transversely to the longitudinal direction of a portion of the marking material conduit (2) located near the container.
- The marking machine according to claim 8 or 9, characterised in that the extruder (4) in its marking position is connected to an extruder-side end (22) of the marking material conduit (2) designed as a support arm for the extruder (4), for rotation by at least 180° about a vertical axis (40).
- The marking machine according to claim 9 or 10, characterised in that the extruder (4) has rollers (42) and that in a marking position of the extruder (4) the marking material conduit (2) designed as a support arm for the extruder (4) can be freely pivoted or swivelled in the vertical direction about the horizontal pivot or swivel axis (23') and the rollers (42) roll along the traffic surface (5) to be marked.
- The marking machine according to one of claims 9 to 11, characterised in that the marking material conduit (2) designed as a support arm for the extruder (4) is capable of being lifted and lowered together with the extruder (4) by a power-driven lifting device from the marking position into an idle position in which the extruder (4) is vertically spaced apart from the traffic surface (5).
- The marking machine according to one of claims 8 to 12, characterised in that an extruder-side end (22) of the marking material conduit (2) designed as a support arm for the extruder (4) and the extruder (4) are connected to one another through a ball joint (24).
- The marking machine according to one of claims 1 to 13, characterised in that the marking material pump (3) is integrated into the marking material conduit (2).
- The marking machine according to claim 14, characterised in that the marking material pump (3) is a worm pump and that a screw conveyor (31) of the marking material pump (3) is arranged in the marking material conduit (2).
- The marking machine according to one of claims 9 to 15, characterised in that in addition to the marking material conduit (2) designed as a support arm for the extruder (4), the extruder (4) is held by a separate retaining frame (26), the retaining frame being pivotable about the same axis (23') as the marking material conduit (2) relative to the marking material container (12) and connecting the extruder only mechanically to the marking material container (12).
- The marking machine according to one of claims 1 to 7, characterised in that the marking material conduit (2) is designed as an articulated or flexible conduit with no support function and that the extruder (4) is held on a separate retaining frame (26), the retaining frame being pivotable about a horizontal axis relative to the marking material container (12) and connecting the extruder only mechanically to the marking material container (12).
- The marking machine according to one of claims 1 to 17, characterised in that a second marking material conduit with a second extruder at its free end is connected to the marking material container (12).
- The marking machine according to claim 18, characterised in that viewed in the direction of movement (15) of the marking machine (1), the second extruder is arranged in series to the first extruder (4).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017128231.9A DE102017128231A1 (en) | 2017-11-29 | 2017-11-29 | Marking machine for generating marking lines on traffic areas |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3492657A1 EP3492657A1 (en) | 2019-06-05 |
EP3492657B1 true EP3492657B1 (en) | 2020-07-22 |
Family
ID=64331725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18206412.1A Active EP3492657B1 (en) | 2017-11-29 | 2018-11-15 | Marking machine for creating marking lines on road surfaces |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3492657B1 (en) |
DE (1) | DE102017128231A1 (en) |
DK (1) | DK3492657T3 (en) |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3114511A1 (en) * | 1981-04-10 | 1982-11-04 | Walter Hofmann, Maschinenfabrik, 2084 Rellingen | Marking machine |
DE102010003142B4 (en) | 2010-03-23 | 2013-10-31 | Hofmann Gmbh Maschinenfabrik Und Vertrieb | Marking machine for generating marking lines on traffic areas |
-
2017
- 2017-11-29 DE DE102017128231.9A patent/DE102017128231A1/en not_active Withdrawn
-
2018
- 2018-11-15 DK DK18206412.1T patent/DK3492657T3/en active
- 2018-11-15 EP EP18206412.1A patent/EP3492657B1/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
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DE102017128231A1 (en) | 2019-05-29 |
DK3492657T3 (en) | 2020-10-12 |
EP3492657A1 (en) | 2019-06-05 |
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