EP3473861B1 - Castor wheel and method for manufacturing the same - Google Patents
Castor wheel and method for manufacturing the same Download PDFInfo
- Publication number
- EP3473861B1 EP3473861B1 EP18200615.5A EP18200615A EP3473861B1 EP 3473861 B1 EP3473861 B1 EP 3473861B1 EP 18200615 A EP18200615 A EP 18200615A EP 3473861 B1 EP3473861 B1 EP 3473861B1
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- EP
- European Patent Office
- Prior art keywords
- impeller
- base body
- blades
- main
- hub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 235000004443 Ricinus communis Nutrition 0.000 title 1
- 238000003466 welding Methods 0.000 claims description 30
- 238000003801 milling Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 13
- 230000003628 erosive effect Effects 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims 1
- 230000002349 favourable effect Effects 0.000 description 8
- 230000008901 benefit Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/281—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/30—Vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/281—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
- F04D29/282—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/62—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
- F04D29/624—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/50—Building or constructing in particular ways
- F05D2230/51—Building or constructing in particular ways in a modular way, e.g. using several identical or complementary parts or features
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/50—Building or constructing in particular ways
- F05D2230/53—Building or constructing in particular ways by integrally manufacturing a component, e.g. by milling from a billet or one piece construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/17—Alloys
- F05D2300/171—Steel alloys
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/17—Alloys
- F05D2300/174—Titanium alloys, e.g. TiAl
Definitions
- the invention relates to an impeller for a fan or a compressor and a method for producing such an impeller for a fan or a compressor.
- Such wheels can be manufactured in a variety of ways.
- WO 2006/133363 A2 an impeller unit comprising a first main body and a second main body, the first main body forming at least a substantial part of an impeller disk and an impeller cover as well as a plurality of impeller blades and the second main body forms a remaining part of the impeller disk or the impeller cover.
- GB632,475 discloses a turbine wheel comprising a plurality of individual parts, including impeller blades, an upper envelope section and a lower envelope section, a flat inlet shroud, a cylindrical outlet shroud and a central safety ring, all of which individual components are welded together.
- Another example of an impeller is in CN1205399 described.
- the invention is therefore based on the object of creating an impeller with a simple structure, which can in particular be produced using simple and cost-effective process steps.
- an impeller of the type described at the outset in that the impeller has an impeller base body which comprises an impeller cover and impeller blades integrally formed on the impeller cover and that an impeller base is held on the impeller base body by welding it to the impeller base body and that the Impeller base is formed from several base segments welded to the impeller base body.
- the impeller base body comprises impeller blades which extend between the impeller cover and the impeller base up to outlet openings of the impeller.
- the impeller base body comprises a hub, which is in particular integrally formed on it.
- the impeller base body has impeller main blades as impeller blades, which are connected to the hub in particular in the area of their inlet-side ends and extend from these to the outlet-side ends.
- the impeller base body has impeller intermediate blades as impeller blades, which lie between the main impeller blades and extend from inlet-side ends arranged at a radial distance from the hub to outlet-side ends.
- the impeller base body has an inlet nozzle arranged on the impeller cover, through which the medium to be conveyed enters the impeller.
- the inlet nozzle could, for example, be welded to the impeller cover.
- the inlet nozzle is integrally formed on the impeller cover.
- each of the floor segments is formed by a blank part made of flat material, which has main blade connection contours adjacent to the main impeller blades in comb areas.
- each base segment is welded to the comb region of the impeller main blades along the main blade connection contours.
- each of the floor segments is formed by a blank part made of flat material, which has main blade connection contours adjacent to the main impeller blades in comb areas and has intermediate blade connection contours adjacent to a comb area of the at least one intermediate impeller blade.
- each base segment is welded along the main blade connection contours to the comb region of the impeller main blades and along the intermediate blade connection contours to the comb region of the at least one intermediate impeller blade.
- the base segment is welded along a hub connection contour to a circumferential region of the hub extending between the main impeller blades.
- the base segments are welded by an I-seam to the comb areas of the main impeller blades and, if necessary, to the comb area of the at least one intermediate impeller blade.
- the impeller has a support disk that stabilizes the impeller base in the area around the hub and, in particular, additionally stabilizes the connection between the base segments and the hub.
- Such a support disk is preferably placed on the impeller base after the base segments have been welded to the impeller base body and, in particular, is connected to both the hub and the impeller base by welding in order, on the one hand, to keep the material thickness of the impeller base as low as possible and, on the other hand, to additionally maintain the connection to the hub to improve.
- the impeller base body has a stiffening ring formed on an outlet-side edge region of the impeller cover.
- the stiffening ring could be connected to the impeller base body, for example by welding.
- stiffening ring is integrally formed on the impeller base body.
- the invention also relates to a method for producing an impeller for a fan or a compressor, in which, according to the invention, an impeller base body, comprising an impeller cover and impeller blades integrally formed on the impeller cover, is produced by milling a blank and, according to the invention, an impeller base is formed on the impeller base body Welding several floor segments to the impeller base body is fixed.
- the impeller base body can be produced by milling and, in particular, there is easy access to the interior of the impeller, which is still open at the bottom, and that, on the other hand, the impeller base can be produced in a simple manner by welding the base segments .
- the base segments are welded one after the other to the impeller base body, so that a simple manufacturing process for the impeller base can be implemented using simple means.
- the impeller main blades are formed onto the impeller base body by milling, the inlet-side ends of which attach in particular to a hub of the impeller base body and which extend to the outlet-side ends.
- intermediate impeller blades are formed on the impeller base body by milling, which extend from an inlet end arranged at a distance from the hub to an outlet end, the outer ends preferably lying close to the outer contours of the impeller cover and the impeller bottom .
- a particularly favorable solution provides for the base segments to be inserted between impeller main blades which are adjacent to one another or which follow one another in a circumferential direction.
- a particularly favorable solution in this regard provides that the base segments are welded to comb areas of the main impeller blade.
- the method according to the invention is carried out in such a way that, starting with a base segment, the base segments are welded to the impeller base body.
- the floor segments are fixed by welding points before they are welded to the comb regions of the main impeller blades.
- the base segments are welded to the impeller main blades with a continuous weld seam along their main blade connection contours.
- a particularly favorable solution provides that the base segments are inserted between adjacent main impeller blades and at least one intermediate impeller blade located between these main impeller blades.
- a particularly favorable solution in this regard provides that the base segments are welded to comb regions of the main impeller blade and a comb region of the at least one intermediate impeller blade located between the main impeller blades.
- the method according to the invention is carried out in such a way that, starting with a base segment, the base segments are welded to the impeller base body.
- the base segments are fixed by welding points before they are welded to the comb regions of the main impeller blades and the intermediate impeller blades.
- the base segments are welded with a continuous weld seam along their main blade connection contours to the main impeller blades and their intermediate blade connection contours to the respective intermediate impeller blade.
- a particularly advantageous connection between the base segments and the comb areas of the main impeller blades and the intermediate impeller blades provides that the base segments are welded to the impeller base body with the comb areas of the main impeller blades and, if applicable, the intermediate impeller blades by I-seams.
- Welding is preferably carried out by laser beam welding or electron beam welding.
- the floor segments In order to produce the floor segments precisely, it is preferably provided that the floor segments must be produced from a flat material by wire erosion.
- the impeller base body with the welded-in base segments is machined by turning an outside of the impeller base to achieve a flat surface, so that all material accumulations or other inaccuracies in the area that occur as a result of the welding Floor segments can be removed.
- a support disk is placed on the impeller base and connected to it.
- the support disk could, for example, be glued to the impeller base.
- the support disk is welded to the impeller base with its outer contour, in particular with a fillet weld, so that a long-term stable connection is created between the support disc and the impeller base.
- the support disk is connected to the hub with its inner contour surrounding the hub, in particular by means of an I-seam.
- An advantageous solution provides that an inlet nozzle is arranged on the impeller base body in the area of the impeller cover.
- Such an inlet nozzle could in principle be connected to the impeller base body by a welded connection.
- the inlet nozzle is shaped for the impeller base body during the milling process of the blank and is thus connected in one piece to the impeller base body.
- a hub of the impeller is arranged on the impeller base body.
- Such a hub could also be connected to the impeller base body, for example by welding.
- the hub is formed for the impeller base body during the milling process of the blank, so that the hub is also arranged in one piece on the impeller base body.
- a cover stiffening ring is arranged in an outlet-side region of the impeller cover.
- This cover stiffening ring could also be connected to the impeller base body by welding it.
- stiffening ring is formed in the course of milling the blank for the impeller base body.
- Impeller shown as a whole and designated 10 for a fan or compressor comprises an impeller cover 12 and an impeller base 14 opposite the impeller cover 12, between which there is an impeller interior 16, into which a gaseous medium enters through an inlet nozzle 22 formed on the impeller cover 12, is accelerated radially by impeller blades 24 arranged between the impeller cover 12 and the impeller base 14 and impeller channels formed between the impeller blades 24 and exits through radially outer outlet openings 26, the outlet openings 26 lying between an outer contour 32 of the impeller cover 12 and an outer contour 34 of the impeller base 14 , each of which runs at approximately the same radial distance from an axis of rotation 36 of the impeller 10.
- the impeller 10 is assembled from an in Fig. 2 shown impeller base body 42, which is produced by milling from an oversized blank and includes the inlet nozzle 22 and the impeller cover 12, which extends from the inlet nozzle 22 radially outwards to the axis of rotation 36 up to the outer contour 32 ( Fig. 3 ).
- a hub 44 is integrally formed on the impeller cover 12 and the inlet nozzle 22 opposite the inlet nozzle 22 and formed by milling the blank ( Fig. 2 , 4 ).
- a connection between the impeller cover 12 and the hub 44 takes place in particular by impeller blades 24 designed as main impeller blades 46, which are also integrally formed on the impeller cover 12 and are formed by milling the blank ( Fig. 4 ).
- impeller main blades 46 then run on an inside 48 of the impeller cover from the inner regions 52 facing the inlet nozzle 22 and connecting the impeller cover 12 to the hub 44, the inlet-side ends 54 facing the inlet nozzle 22 ( Fig. 2 ), radially and azimuthally along the inside 48 of the impeller cover 12 up to outlet-side ends 56 which end close to or at a short distance from the outer contour 32 of the impeller cover.
- the impeller main blades 46 are also integrally formed on the impeller cover 12 and are therefore part of the impeller base body 42.
- the impeller base body 42 is preferably also provided with a stiffening ring 62 that stabilizes a transition between them and is also provided with a radially outer cover stiffening ring 64 to stabilize the impeller cover 12, which is located over one of the inside 48 opposite outside 68 of the impeller cover 12 rises ( Fig. 2 , 3 ).
- two types of impeller blades 24 are preferably provided in the illustrated embodiment, namely between the impeller main blades 46, the inner regions 52 of which are connected to the inlet nozzle 22, the impeller cover 12 and the hub 44 are and which extend to their outlet ends 56 near the outer contour 32 of the impeller cover 12, intermediate impeller blades 72 are arranged, the inlet ends 74 of which are arranged at a distance from the hub 44 and the outlet ends 76 of which are also close to the outer contour 32 of the impeller cover 12.
- the intermediate impeller blades 72 are also integrally formed on the impeller cover 12 and rise from the inside 48, as in Fig. 4 shown, whereby the intermediate impeller blades 72 are also produced by milling a blank.
- bottom segments 82 are provided, which are cut out of a piece of flat material, for example by wire erosion, and have a circumferential outer contour 84 forming an arcuate portion of the outer contour 34 of the impeller bottom 14, opposing main blade connection contours 86 and 88 running from the circumferential outer contour 84 to the hub 44, and a have hub connection contour 92 lying between the main blade connection contours 86 and 88.
- main blade connection contours 86 and 88 there is a U-shaped groove extending radially inward starting from the circumferential outer contour 84, the U-shaped groove edges of which form intermediate blade connection contours 96, 97, 98.
- intermediate blade connection contours 96 and 98 also lie on upper edges 112 of the intermediate impeller blades 72 adjacent comb regions 114, namely their longitudinal sides 116 and 118 facing away from one another.
- the bottom segments 82 are preferably inserted in such a way that an outside 122 of the bottom segments 82 facing away from the impeller interior 16 is essentially aligned with the upper edges 102 and 112 of the impeller main blades 46 and the impeller intermediate blades 72.
- the hub connection contour 92 rests on a peripheral side 124 of the hub 44.
- the respective bottom segment 82 is fixed in the area of the main blade outer contours 86 and 88 and the intermediate blade connection contours 96, 97 and 98 first by welding points and then continuous welding takes place along the main blade outer contours 86 and 88 and the intermediate blade connection contours 96, 97 and 98 with the respective long sides 106 and 108 as well as 116 and 118 of the respective comb areas 104 and 114 as well as the hub connection contour 92 with the peripheral side 124 of the hub 44 by so-called I-weld seams 126 ( Fig. 7 , 8th ).
- the floor segments 82 are preferably inserted sequentially until all floor segments 82 are inserted.
- the unit consisting of the impeller base body 42 and the welded-in base segments 82 is over-twisted in the area of the outside 122 of the base segments 82 to produce a flat surface 132, which extends over the outer sides 122 of the base segments 82 and the upper edges 102 and 112 of the impeller main blades 46 and the intermediate impeller blades 72 and a support surface 134 of the hub 44, as in Fig. 10 shown, and then done on this plane surface, as in Fig. 11 and Fig.
- a placement of a support disk 142 which rests both on the support surface 134 of the hub 44 and on the outer sides 122 of the bottom segments 82 and possibly the upper edges 102 and 112 of the main impeller blades 46 and the intermediate impeller blades 72 and is flush with them.
- the support disk 142 extends from an annular surface 144 that delimits the bearing surface 134 of the hub 44 radially on the inside in the radial direction to the axis of rotation 36 into an annular area 146 of the outside 122 of the impeller base 14, the annular area 146 being 0.5 times the Radial distance of the outer contour 34 of the impeller base 14 extends up to 0.7 times the same.
- the support disk 142 preferably has an outer contour 148, which is welded to the impeller base 14 by means of a fillet weld 152.
- an inner contour 154 of the support disk 142 is welded to the annular surface 144, preferably also by means of an I-seam.
- the impeller base body 42 as well as the base segments 82 are preferably made of high-strength and corrosion-resistant metallic materials, for example grade 5 titanium and/or high-strength, rust-free martensitic stainless steels.
- the welding of the floor segments 82 is carried out in particular by a welding process starting from the outside of the floor segments 82, so that there is no need for welding in the impeller interior, preferably by laser beam welding without additional material or electron beam welding, which is possible because the floor segments 82 have a small gap tolerance, for example smaller than 0.2 mm, so that I-seams made in a simple manner from the outside 122 of the base segments 82 along the main blade connection contours 86 and 88 and the intermediate blade connection contours 96 and 98 as well as the hub connection contour 92 and the peripheral side 124 of the Hub 44 can be realized.
- a heat treatment is carried out, whereby residual welding stresses are reduced and thus defined mechanical properties are achieved, especially if the material for producing the impeller base body 42 and the base segments 82 is a rust-free martensitic stainless steel.
- the impeller is pickled to remove welding tarnish and scale resulting from heat treatment and to improve corrosion resistance.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Description
Die Erfindung betrifft ein Laufrad für einen Ventilator oder einen Verdichter sowie ein Verfahren zum Herstellen eines derartigen Laufrads für einen Ventilator oder Verdichter.The invention relates to an impeller for a fan or a compressor and a method for producing such an impeller for a fan or a compressor.
Derartige Laufräder können in unterschiedlichster Weise hergestellt werden.Such wheels can be manufactured in a variety of ways.
Eine Möglichkeit zur Herstellung derartiger Laufräder sind reine Schweißkonstruktionen, bei welcher die Bauteile des Laufrads aus Blechen vorgefertigt und anschließend verschweißt werden, wobei die Zugänglichkeit aufgrund der innen liegenden Schweißstellen große Probleme bereitet.One possibility for producing such impellers is purely welded constructions, in which the components of the impeller are prefabricated from sheet metal and then welded, with accessibility causing major problems due to the internal welds.
Eine andere Möglichkeit zum Herstellen derartiger Laufräder sind Gussverfahren, wobei der Guss nachbearbeitet und Imperfektionen durch Reparaturschweißen behoben werden müssen, was insbesondere Probleme im Bereich des Laufradinnenraums, insbesondere im Bereich der Schaufelkanäle bereitet.Another possibility for producing such impellers is casting processes, in which the casting has to be reworked and imperfections have to be corrected by repair welding, which causes problems in particular in the area of the impeller interior, especially in the area of the blade channels.
Eine andere Möglichkeit sind spanende Verfahren, wobei spanende Verfahren primär bei offenen Laufrädern zum Einsatz kommen und bei geschlossenen Laufrädern massive Probleme bereiten.Another possibility is machining processes, whereby machining processes are primarily used for open impellers and cause massive problems for closed impellers.
Beispielsweise offenbart die
Der Erfindung liegt daher die Aufgabe zugrunde, ein Laufrad mit einfachem Aufbau zu schaffen, das sich insbesondere auch mit einfachen und kostengünstigen Verfahrensschritten herstellen lässt.The invention is therefore based on the object of creating an impeller with a simple structure, which can in particular be produced using simple and cost-effective process steps.
Diese Aufgabe wird bei einem Laufrad der eingangs beschriebenen Art erfindungsgemäß dadurch gelöst, dass das Laufrad einen Laufradgrundkörper aufweist, welcher einen Laufraddeckel und an dem Laufraddeckel einstückig angeformte Laufradschaufeln umfasst und dass an dem Laufradgrundkörper ein Laufradboden durch Verschweißen desselben mit dem Laufradgrundkörper gehalten ist und dass der Laufradboden aus mehreren mit dem Laufradgrundkörper verschweißten Bodensegmenten gebildet ist.This object is achieved according to the invention in an impeller of the type described at the outset in that the impeller has an impeller base body which comprises an impeller cover and impeller blades integrally formed on the impeller cover and that an impeller base is held on the impeller base body by welding it to the impeller base body and that the Impeller base is formed from several base segments welded to the impeller base body.
Der Vorteil der erfindungsgemäßen Lösung ist somit darin zu sehen, dass die Verwendung mehrerer Bodensegmente es in einfacher Weise erlaubt, an dem Laufradgrundkörper einen Boden durch einen von außerhalb des Laufrads, insbesondere einer Außenseite der Bodensegmente, erfolgenden Schweißprozesses zu fixieren.The advantage of the solution according to the invention can therefore be seen in the fact that the use of several floor segments allows a floor to be fixed to the impeller base body in a simple manner by a welding process that takes place from outside the impeller, in particular an outside of the floor segments.
Hinsichtlich der Ausbildung des Laufradgrundkörpers wurden in diesem Zusammenhang keine näheren Angaben gemacht.No further information was provided in this context with regard to the design of the impeller base body.
So sieht eine vorteilhafte Lösung vor, dass der Laufradgrundkörper Laufradschaufeln umfasst, die sich zwischen dem Laufraddeckel und dem Laufradboden bis zu Austrittsöffnungen des Laufrads erstrecken.An advantageous solution provides that the impeller base body comprises impeller blades which extend between the impeller cover and the impeller base up to outlet openings of the impeller.
Ferner ist vorzugsweise vorgesehen, dass der Laufradgrundkörper eine Nabe umfasst, die insbesondere einstückig an diesen angeformt ist.Furthermore, it is preferably provided that the impeller base body comprises a hub, which is in particular integrally formed on it.
Ferner ist vorzugsweise vorgesehen, dass der Laufradgrundkörper als Laufradschaufeln Laufradhauptschaufeln aufweist, die insbesondere im Bereich ihrer eintrittsseitigen Enden mit der Nabe verbunden sind und sich ausgehend von diesen bis zu austrittsseitigen Enden erstrecken.Furthermore, it is preferably provided that the impeller base body has impeller main blades as impeller blades, which are connected to the hub in particular in the area of their inlet-side ends and extend from these to the outlet-side ends.
Ferner ist für die Effizienz des Laufrades von Vorteil, dass der Laufradgrundkörper als Laufradschaufeln Laufradzwischenschaufeln aufweist, die zwischen den Laufradhauptschaufeln liegen und sich ausgehend von in einem radialen Abstand von der Nabe angeordneten eintrittsseitigen Enden bis zu austrittsseitigen Enden erstrecken.Furthermore, it is advantageous for the efficiency of the impeller that the impeller base body has impeller intermediate blades as impeller blades, which lie between the main impeller blades and extend from inlet-side ends arranged at a radial distance from the hub to outlet-side ends.
Ferner ist vorzugsweise vorgesehen, dass der Laufradgrundkörper eine an dem Laufraddeckel angeordnete Eintrittsdüse aufweist, durch welche das zu fördernde Medium in das Laufrad eintritt.Furthermore, it is preferably provided that the impeller base body has an inlet nozzle arranged on the impeller cover, through which the medium to be conveyed enters the impeller.
Die Eintrittsdüse könnte beispielsweise an den Laufraddeckel angeschweißt sein.The inlet nozzle could, for example, be welded to the impeller cover.
Vorzugsweise ist dabei vorgesehen, dass die Eintrittsdüse einstückig an den Laufraddeckel angeformt ist.It is preferably provided that the inlet nozzle is integrally formed on the impeller cover.
Hinsichtlich der Ausbildung der den Laufradboden bildenden Bodensegmente wurden im Zusammenhang mit der bisherigen Beschreibung der erfindungsgemäßen Lösung keine näheren Angaben gemacht.With regard to the design of the floor segments forming the impeller floor, no further information was provided in connection with the previous description of the solution according to the invention.
So sieht eine vorteilhafte Lösung vor, dass die den Laufradboden bildenden Bodensegmente sich zwischen jeweils zwei einander benachbarten oder in einer Umlaufrichtung aufeinanderfolgenden Laufradhauptschaufeln erstrecken.An advantageous solution provides that the floor segments forming the impeller base extend between two impeller main blades that are adjacent to one another or follow one another in a circumferential direction.
Insbesondere ist dabei jedes der Bodensegmente durch ein Zuschnittteil aus Flachmaterial gebildet, welches an die Laufradhauptschaufeln in Kammbereichen angrenzende Hauptschaufelanschlusskonturen aufweist.In particular, each of the floor segments is formed by a blank part made of flat material, which has main blade connection contours adjacent to the main impeller blades in comb areas.
Vorzugsweise ist zur Verbindung zwischen dem Laufradgrundkörper und den Bodensegmenten vorgesehen, dass jedes Bodensegment längs der Hauptschaufelanschlusskonturen mit dem Kammbereich der Laufradhauptschaufeln verschweißt ist.Preferably, for the connection between the impeller base body and the base segments, each base segment is welded to the comb region of the impeller main blades along the main blade connection contours.
Hinsichtlich der Ausbildung der den Laufradboden bildenden Bodensegmente wurden im Zusammenhang mit der bisherigen Beschreibung der erfindungsgemäßen Lösung keine näheren Angaben für den Fall, dass Laufradzwischenschaufeln vorhanden sind, gemacht.With regard to the design of the floor segments forming the impeller base, no further details were given in connection with the previous description of the solution according to the invention in the event that intermediate impeller blades are present.
So sieht eine vorteilhafte Lösung vor, dass die den Laufradboden bildenden Bodensegmente sich zwischen jeweils zwei einander benachbarten Laufradhauptschaufeln und der mindestens einen zwischen den Laufradhauptschaufeln liegenden Laufradzwischenschaufel erstrecken.An advantageous solution provides that the floor segments forming the impeller base extend between two adjacent main impeller blades and the at least one intermediate impeller blade located between the main impeller blades.
Insbesondere ist dabei jedes der Bodensegmente durch ein Zuschnittteil aus Flachmaterial gebildet, welches an die Laufradhauptschaufeln in Kammbereichen angrenzende Hauptschaufelanschlusskonturen aufweist und an einen Kammbereich der mindestens einen Laufradzwischenschaufel angrenzende Zwischenschaufelanschlusskonturen aufweist.In particular, each of the floor segments is formed by a blank part made of flat material, which has main blade connection contours adjacent to the main impeller blades in comb areas and has intermediate blade connection contours adjacent to a comb area of the at least one intermediate impeller blade.
Vorzugsweise ist zur Verbindung zwischen dem Laufradgrundkörper und den Bodensegmenten vorgesehen, dass jedes Bodensegment längs der Hauptschaufelanschlusskonturen mit dem Kammbereich der Laufradhauptschaufeln und längs den Zwischenschaufelanschlusskonturen mit dem Kammbereich der mindestens einen Laufradzwischenschaufel verschweißt ist.For the connection between the impeller base body and the base segments, it is preferably provided that each base segment is welded along the main blade connection contours to the comb region of the impeller main blades and along the intermediate blade connection contours to the comb region of the at least one intermediate impeller blade.
Ferner ist vorteilhafterweise vorgesehen, dass das Bodensegment längs einer Nabenanschlusskontur mit einem sich zwischen den Laufradhauptschaufeln ersteckenden Umfangsbereich der Nabe verschweißt ist.Furthermore, it is advantageously provided that the base segment is welded along a hub connection contour to a circumferential region of the hub extending between the main impeller blades.
Besonders günstig ist es, wenn die Bodensegmente durch eine I-Naht mit den Kammbereichen der Laufradhauptschaufeln und gegebenenfalls dem Kammbereich der mindestens einen Laufradzwischenschaufel verschweißt sind.It is particularly favorable if the base segments are welded by an I-seam to the comb areas of the main impeller blades and, if necessary, to the comb area of the at least one intermediate impeller blade.
Ferner ist vorzugsweise vorgesehen, dass das Laufrad eine den Laufradboden im Bereich um die Nabe stabilisierende Stützscheibe aufweist, die insbesondere die Verbindung zwischen den Bodensegmenten und der Nabe noch zusätzlich stabilisiert.Furthermore, it is preferably provided that the impeller has a support disk that stabilizes the impeller base in the area around the hub and, in particular, additionally stabilizes the connection between the base segments and the hub.
Eine derartige Stützscheibe ist vorzugsweise nach Verschweißen der Bodensegmente mit dem Laufradgrundkörper auf den Laufradboden aufgesetzt und insbesondere durch Schweißen sowohl mit der Nabe als auch mit dem Laufradboden verbunden, um einerseits die Materialstärke des Laufradbodens möglichst gering zu halten und andererseits die Verbindung mit der Nabe noch zusätzlich zu verbessern.Such a support disk is preferably placed on the impeller base after the base segments have been welded to the impeller base body and, in particular, is connected to both the hub and the impeller base by welding in order, on the one hand, to keep the material thickness of the impeller base as low as possible and, on the other hand, to additionally maintain the connection to the hub to improve.
Darüber hinaus ist bei der erfindungsgemäßen Lösung vorzugsweise vorgesehen, dass der Laufradgrundkörper einen an einem austrittsseitigen Randbereich des Laufraddeckels angeformten Versteifungsring aufweist.In addition, in the solution according to the invention it is preferably provided that the impeller base body has a stiffening ring formed on an outlet-side edge region of the impeller cover.
Der Versteifungsring könnte beispielsweise durch Verschweißen mit dem Laufradgrundkörper verbunden sein.The stiffening ring could be connected to the impeller base body, for example by welding.
Besonders vorteilhaft ist es jedoch, wenn der Versteifungsring einstückig an den Laufradgrundkörper angeformt ist.However, it is particularly advantageous if the stiffening ring is integrally formed on the impeller base body.
Darüber hinaus betrifft die Erfindung noch ein Verfahren zum Herstellen eines Laufrads für einen Ventilator oder einen Verdichter, bei welchem erfindungsgemäß ein Laufradgrundkörper, umfassend einen Laufraddeckel und an den Laufraddeckel einstückig angeformte Laufradschaufeln durch eine Fräsbearbeitung eines Rohlings hergestellt wird und erfindungsgemäß an dem Laufradgrundkörper ein Laufradboden durch Verschweißen von mehreren Bodensegmenten mit dem Laufradgrundkörper fixiert wird.In addition, the invention also relates to a method for producing an impeller for a fan or a compressor, in which, according to the invention, an impeller base body, comprising an impeller cover and impeller blades integrally formed on the impeller cover, is produced by milling a blank and, according to the invention, an impeller base is formed on the impeller base body Welding several floor segments to the impeller base body is fixed.
Der Vorteil dieser Lösung ist darin zu sehen, dass der Laufradgrundkörper durch eine Fräsbearbeitung hergestellt werden kann und dabei insbesondere ein einfacher Zugang zu dem bodenseitig noch offenen Innenraum des Laufrads gegeben ist und dass andererseits der Laufradboden durch das Verschweißen der Bodensegmente in einfacher Weise hergestellt werden kann.The advantage of this solution is that the impeller base body can be produced by milling and, in particular, there is easy access to the interior of the impeller, which is still open at the bottom, and that, on the other hand, the impeller base can be produced in a simple manner by welding the base segments .
Ferner ist es günstig, wenn die Bodensegmente nacheinander, mit dem Laufradgrundkörper verschweißt werden, so dass dadurch ein einfacher Herstellungsprozess für den Laufradboden mit einfachen Mitteln realisiert werden kann.Furthermore, it is advantageous if the base segments are welded one after the other to the impeller base body, so that a simple manufacturing process for the impeller base can be implemented using simple means.
Hinsichtlich der Herstellung des Laufradgrundkörpers wurden im Zusammenhang mit den bisherigen Verfahrensschritten keine näheren Angaben gemacht.With regard to the production of the impeller base body, no further information was provided in connection with the previous process steps.
So ist vorzugsweise vorgesehen, dass der an den Laufradgrundkörper durch Fräsbearbeitung Laufradhauptschaufeln angeformt werden, deren eintrittsseitige Enden insbesondere an einer Nabe des Laufradgrundkörpers ansetzen und die sich bis zu austrittsseitigen Enden erstrecken.It is therefore preferably provided that the impeller main blades are formed onto the impeller base body by milling, the inlet-side ends of which attach in particular to a hub of the impeller base body and which extend to the outlet-side ends.
Ferner ist zusätzlich noch vorgesehen, dass an dem Laufradgrundkörper durch Fräsbearbeitung Laufradzwischenschaufeln angeformt werden, die sich ausgehend von einem im Abstand von der Nabe angeordneten eintrittsseitigen Ende bis zu einem austrittsseitigen Ende erstrecken, wobei die außenseitigen Enden vorzugsweise nahe der Außenkonturen des Laufraddeckels und des Laufradbodens liegen.Furthermore, it is additionally provided that intermediate impeller blades are formed on the impeller base body by milling, which extend from an inlet end arranged at a distance from the hub to an outlet end, the outer ends preferably lying close to the outer contours of the impeller cover and the impeller bottom .
Hinsichtlich des Einsetzens der Bodensegmente wurden im Zusammenhang mit den bisherigen Ausführungen keine näheren Angaben gemacht.Regarding the insertion of the floor segments, no further information was provided in connection with the previous statements.
So sieht eine besonders günstige Lösung vor, dass die Bodensegmente zwischen einander benachbarten oder in einer Umlaufrichtung aufeinanderfolgenden Laufradhauptschaufeln eingesetzt werden.A particularly favorable solution provides for the base segments to be inserted between impeller main blades which are adjacent to one another or which follow one another in a circumferential direction.
Dadurch besteht die Möglichkeit, in einfacher Weise die Bodensegmente mit den Laufradhauptschaufeln zu verbinden.This makes it possible to easily connect the base segments to the main impeller blades.
Eine diesbezüglich besonders günstige Lösung sieht vor, dass die Bodensegmente mit Kammbereichen der Laufradhauptschaufel verschweißt werden.A particularly favorable solution in this regard provides that the base segments are welded to comb areas of the main impeller blade.
Damit ist eine einfache und insbesondere stabile Verbindung zwischen den Bodensegmenten und den Laufradhauptschaufeln realisierbar.This makes it possible to achieve a simple and particularly stable connection between the floor segments and the main impeller blades.
Insbesondere wird das erfindungsgemäße Verfahren so durchgeführt, dass beginnend mit einem Bodensegment die Bodensegmente mit dem Laufradgrundkörper verschweißt werden.In particular, the method according to the invention is carried out in such a way that, starting with a base segment, the base segments are welded to the impeller base body.
Um die Bodensegmente zuverlässig relativ zu den Laufradhauptschaufeln exakt positionieren zu können, ist vorzugsweise vorgesehen, dass die Bodensegmente vor einem Einschweißen derselben an den Kammbereichen der Laufradhauptschaufeln durch Schweißpunkte fixiert werden.In order to be able to position the floor segments reliably relative to the main impeller blades, it is preferably provided that the floor segments are fixed by welding points before they are welded to the comb regions of the main impeller blades.
Zur Fixierung zwischen den Bodensegmenten und den Kammbereichen der Laufradhauptschaufeln ist vorzugsweise vorgesehen, dass die Bodensegmente mit einer durchgehenden Schweißnaht entlang ihrer Hauptschaufelanschlusskonturen mit den Laufradhauptschaufeln verschweißt werden.For fixation between the base segments and the comb regions of the impeller main blades, it is preferably provided that the base segments are welded to the impeller main blades with a continuous weld seam along their main blade connection contours.
Hinsichtlich des Einsetzens der Bodensegmente bei vorhandenen Laufradzwischenschaufeln wurden im Zusammenhang mit den bisherigen Ausführungen keine näheren Angaben gemacht.With regard to the insertion of the base segments into existing intermediate impeller blades, no further information was provided in connection with the previous statements.
So sieht eine besonders günstige Lösung vor, dass die Bodensegmente zwischen einander benachbarten Laufradhauptschaufeln und mindestens einer zwischen diesen Laufradhauptschaufeln liegenden Laufradzwischenschaufel eingesetzt werden.A particularly favorable solution provides that the base segments are inserted between adjacent main impeller blades and at least one intermediate impeller blade located between these main impeller blades.
Dadurch besteht die Möglichkeit, in einfacher Weise die Bodensegmente mit den Laufradhauptschaufeln und der Laufradzwischenschaufel zu verbinden.This makes it possible to easily connect the floor segments to the main impeller blades and the intermediate impeller blade.
Eine diesbezüglich besonders günstige Lösung sieht vor, dass die Bodensegmente mit Kammbereichen der Laufradhauptschaufel und einem Kammbereich der mindestens ein zwischen den Laufradhauptschaufeln liegenden Laufradzwischenschaufel verschweißt werden.A particularly favorable solution in this regard provides that the base segments are welded to comb regions of the main impeller blade and a comb region of the at least one intermediate impeller blade located between the main impeller blades.
Damit ist eine einfache und insbesondere stabile Verbindung zwischen den Bodensegmenten und den Laufradhauptschaufeln sowie der zwischen diesen liegenden Laufradzwischenschaufel realisierbar.This makes it possible to achieve a simple and particularly stable connection between the base segments and the main impeller blades as well as the intermediate impeller blade located between them.
Insbesondere wird das erfindungsgemäße Verfahren so durchgeführt, dass beginnend mit einem Bodensegment die Bodensegmente mit dem Laufradgrundkörper verschweißt werden.In particular, the method according to the invention is carried out in such a way that, starting with a base segment, the base segments are welded to the impeller base body.
Um die Bodensegmente zuverlässig relativ zu den Laufradhauptschaufeln und der Laufradzwischenschaufel exakt positionieren zu können, ist vorzugsweise vorgesehen, dass die Bodensegmente vor einem Einschweißen derselben an den Kammbereichen der Laufradhauptschaufeln und der Laufradzwischenschaufeln durch Schweißpunkte fixiert werden.In order to be able to position the base segments reliably relative to the main impeller blades and the intermediate impeller blade, it is preferably provided that the base segments are fixed by welding points before they are welded to the comb regions of the main impeller blades and the intermediate impeller blades.
Zur Fixierung zwischen den Bodensegmenten und den Kammbereichen der Laufradhauptschaufeln und der Laufradzwischenschaufel ist vorzugsweise vorgesehen, dass die Bodensegmente mit einer durchgehenden Schweißnaht entlang ihrer Hauptschaufelanschlusskonturen mit den Laufradhauptschaufeln und ihrer Zwischenschaufelanschlusskonturen mit der jeweiligen Laufradzwischenschaufel verschweißt werden.For fixation between the base segments and the comb regions of the main impeller blades and the intermediate impeller blade, it is preferably provided that the base segments are welded with a continuous weld seam along their main blade connection contours to the main impeller blades and their intermediate blade connection contours to the respective intermediate impeller blade.
Hinsichtlich der Herstellung der Bodensegmente zum Einschweißen in den Laufradgrundkörper wurden bislang keine näheren Angaben gemacht.No further details have yet been provided regarding the production of the floor segments for welding into the impeller base body.
Eine besonders vorteilhafte Verbindung zwischen den Bodensegmenten und den Kammbereichen der Laufradhauptschaufeln und der Laufradzwischenschaufeln sieht vor, dass die Bodensegmente mit den Kammbereichen der Laufradhauptschaufeln und gegebenenfalls der Laufradzwischenschaufeln durch I-Nähte mit dem Laufradgrundkörper verschweißt werden.A particularly advantageous connection between the base segments and the comb areas of the main impeller blades and the intermediate impeller blades provides that the base segments are welded to the impeller base body with the comb areas of the main impeller blades and, if applicable, the intermediate impeller blades by I-seams.
Das Verschweißen erfolgt vorzugsweise durch Laserstrahlschweißen oder Elektronenstrahlschweißen.Welding is preferably carried out by laser beam welding or electron beam welding.
Um die Bodensegmente präzise herzustellen, ist vorzugsweise vorgesehen, dass die Bodensegmente durch Drahterodieren aus einem Flachmaterial hergestellt werden muss.In order to produce the floor segments precisely, it is preferably provided that the floor segments must be produced from a flat material by wire erosion.
Um dem Laufradboden eine präzise Form auf seiner Außenseite zu geben ist vorzugsweise vorgesehen, dass der Laufradgrundkörper mit den eingeschweißten Bodensegmenten durch Überdrehen einer Außenseite des Laufradbodens zum Erzielen einer Planfläche bearbeitet wird, so dass sämtliche durch das Verschweißen auftretende Materialanhäufungen oder auch sonstige Ungenauigkeiten im Bereich der Bodensegmente entfernt werden können.In order to give the impeller base a precise shape on its outside, it is preferably provided that the impeller base body with the welded-in base segments is machined by turning an outside of the impeller base to achieve a flat surface, so that all material accumulations or other inaccuracies in the area that occur as a result of the welding Floor segments can be removed.
Zur Verbesserung der Stabilität des Laufradbodens ist vorzugsweise vorgesehen, dass auf den Laufradboden eine Stützscheibe aufgelegt und mit diesem verbunden wird.To improve the stability of the impeller base, it is preferably provided that a support disk is placed on the impeller base and connected to it.
Die Stützscheibe könnte beispielsweise mit dem Laufradboden verklebt werden.The support disk could, for example, be glued to the impeller base.
Besonders günstig ist es jedoch, wenn die Stützscheibe mit ihrer Außenkontur, insbesondere mit einer Kehlnaht, mit dem Laufradboden verschweißt wird, so dass dadurch eine langzeitstabile Verbindung zwischen der Stützscheibe und dem Laufradboden geschaffen wird.However, it is particularly favorable if the support disk is welded to the impeller base with its outer contour, in particular with a fillet weld, so that a long-term stable connection is created between the support disc and the impeller base.
Ferner ist vorzugsweise vorgesehen, dass die Stützscheibe mit ihrer die Nabe umschließenden Innenkontur, insbesondere mittels einer I-Naht, mit der Nabe verbunden wird.Furthermore, it is preferably provided that the support disk is connected to the hub with its inner contour surrounding the hub, in particular by means of an I-seam.
Hinsichtlich der Ausbildung des Laufradgrundkörpers wurden im Zusammenhang mit den bisherigen Ausführungsbeispielen keine weiteren detaillierten Angaben gemacht.With regard to the design of the impeller base body, no further detailed information was provided in connection with the previous exemplary embodiments.
So sieht eine vorteilhafte Lösung vor, dass an dem Laufradgrundkörper im Bereich des Laufraddeckels eine Eintrittsdüse angeordnet wird.An advantageous solution provides that an inlet nozzle is arranged on the impeller base body in the area of the impeller cover.
Eine derartige Eintrittsdüse könnte grundsätzlich durch eine Schweißverbindung mit dem Laufradgrundkörper verbunden werden.Such an inlet nozzle could in principle be connected to the impeller base body by a welded connection.
Besonders günstig ist es jedoch, wenn die Eintrittsdüse im Zuge der Fräsbearbeitung des Rohlings für den Laufradgrundkörper ausgeformt wird und somit einstückig mit dem Laufradgrundkörper verbunden wird.However, it is particularly favorable if the inlet nozzle is shaped for the impeller base body during the milling process of the blank and is thus connected in one piece to the impeller base body.
Darüber hinaus ist vorzugsweise vorgesehen, dass an dem Laufradgrundkörper eine Nabe des Laufrads angeordnet wird.In addition, it is preferably provided that a hub of the impeller is arranged on the impeller base body.
Eine derartige Nabe könnte ebenfalls beispielsweise durch Schweißen mit dem Laufradgrundkörper verbunden werden.Such a hub could also be connected to the impeller base body, for example by welding.
Besonders günstig ist es jedoch wenn die Nabe im Zuge der Fräsbearbeitung des Rohlings für den Laufradgrundkörper ausgeformt wird, so dass auch die Nabe einstückig am Laufradgrundkörper angeordnet ist.However, it is particularly advantageous if the hub is formed for the impeller base body during the milling process of the blank, so that the hub is also arranged in one piece on the impeller base body.
Ferner ist zur Stabilisierung des Laufradgrundkörpers, insbesondere des Laufraddeckels des Laufradgrundkörpers, vorgesehen, dass in einem austrittsseitigen Bereich des Laufraddeckels ein Deckelversteifungsring angeordnet wird.Furthermore, in order to stabilize the impeller base body, in particular the impeller cover of the impeller base body, it is provided that a cover stiffening ring is arranged in an outlet-side region of the impeller cover.
Auch dieser Deckelversteifungsring könnte durch Verschweißen desselben mit dem Laufradgrundkörper verbunden werden.This cover stiffening ring could also be connected to the impeller base body by welding it.
Besonders günstig ist es jedoch, wenn der Versteifungsring im Zuge der Fräsbearbeitung des Rohlings für den Laufradgrundkörper ausgebildet wird. Weitere Merkmale und Vorteile der vorliegenden Erfindung sind Gegenstand der nachfolgenden Zeichnungen sowie der Detailbeschreibung eines Ausführungsbeispiels.However, it is particularly favorable if the stiffening ring is formed in the course of milling the blank for the impeller base body. Further features and advantages of the present invention are the subject of the following drawings and the detailed description of an exemplary embodiment.
In der Zeichnung zeigen:
- Fig. 1
- eine perspektivische Darstellung eines Ausführungsbeispiels eines erfindungsgemäßen Laufrads;
- Fig. 2
- einen Schnitt längs Linie 2-2 durch einen Laufradgrundkörper des erfindungsgemäßen Laufrads;
- Fig. 3
- eine Draufsicht auf den Laufradgrundkörper in Richtung des Pfeils A in
Fig. 2 ; - Fig. 4
- eine Draufsicht auf den Laufradgrundkörper in Richtung des Pfeils B in
Fig. 2 ; - Fig. 5
- eine Draufsicht auf ein erfindungsgemäßes Bodensegment zur Herstellung eines Laufradbodens des Laufrads;
- Fig. 6
- eine Draufsicht ähnlich
Fig. 4 mit einem ersten in den Laufradgrundkörper eingesetzten Bodensegment; - Fig. 7
- einen Schnitt längs Linie 7-7 in
Fig. 6 ; - Fig. 8
- einen Schnitt ähnlich
Fig. 7 mit eingeschweißten Bodensegmenten; - Fig. 9
- eine Draufsicht auf den Laufradgrundkörper gemäß
Fig. 6 mit sämtlichen eingeschweißten Bodensegmenten zur Herstellung des Laufradbodens; - Fig. 10
- einen Schnitt ähnlich
Fig. 2 durch den Laufradgrundkörper mit eingeschweißten Bodensegmenten; - Fig. 11
- eine Draufsicht auf den Laufradboden des Laufrads in Richtung des Pfeils C in
Fig. 10 jedoch mit einer zusätzlich aufgelegten Stützscheibe und - Fig. 12
- einen Schnitt längs Linie 12-12 in
Fig. 11 durch das fertige Laufrad.
- Fig. 1
- a perspective view of an exemplary embodiment of an impeller according to the invention;
- Fig. 2
- a section along line 2-2 through an impeller base body of the impeller according to the invention;
- Fig. 3
- a top view of the impeller base body in the direction of arrow A in
Fig. 2 ; - Fig. 4
- a top view of the impeller base body in the direction of arrow B in
Fig. 2 ; - Fig. 5
- a top view of a floor segment according to the invention for producing an impeller base of the impeller;
- Fig. 6
- a top view similar
Fig. 4 with a first base segment inserted into the impeller base body; - Fig. 7
- a cut along line 7-7 in
Fig. 6 ; - Fig. 8
- a cut similar
Fig. 7 with welded floor segments; - Fig. 9
- a top view of the impeller base body
Fig. 6 with all welded-in floor segments to produce the impeller floor; - Fig. 10
- a cut similar
Fig. 2 through the impeller base body with welded-in bottom segments; - Fig. 11
- a top view of the impeller bottom of the impeller in the direction of arrow C in
Fig. 10 but with an additional support disk and - Fig. 12
- a cut along line 12-12 in
Fig. 11 through the finished impeller.
Ein in
Das Laufrad 10 ist dabei zusammengebaut aus einem in
Ferner ist an den Laufraddeckel 12 und die Eintrittsdüse 22 der Eintrittsdüse 22 gegenüberliegend eine Nabe 44 einstückig angeformt und durch Fräsbearbeitung des Rohlings ausgebildet (
Eine Verbindung zwischen dem Laufraddeckel 12 und der Nabe 44 erfolgt insbesondere durch als Laufradhauptschaufeln 46 ausgebildete Laufradschaufeln 24 die ebenfalls einstückig an den Laufraddeckel 12 angeformt sind und durch Fräsbearbeitung des Rohlings ausgeformt werden (
Diese Laufradhauptschaufeln 46 verlaufen dann auf einer Innenseite 48 des Laufraddeckels von der Eintrittsdüse 22 zugewandten und den Laufraddeckel 12 mit der Nabe 44 verbindenden Innenbereichen 52, die der Eintrittsdüse 22 zugewandte eintrittsseitige Enden 54 (
Auch die Laufradhauptschaufeln 46 sind einstückig an den Laufraddeckel 12 angeformt und somit Teil des Laufradgrundkörpers 42.The impeller
Zur Stabilisierung des Bereichs zwischen der Eintrittsdüse 22 und dem Laufraddeckel 12 ist der Laufradgrundkörper 42 vorzugsweise noch mit einem einen Übergang zwischen diesen stabilisierenden Versteifungsring 62 versehen und außerdem zur Stabilisierung des Laufraddeckels 12 mit einem radial außenliegenden Deckelversteifungsring 64, versehen welcher sich über einer der Innenseite 48 gegenüberliegenden Außenseite 68 des Laufraddeckels 12 erhebt (
Wie in
Auch die Laufradzwischenschaufeln 72 sind dabei einstückig an den Laufraddeckel 12 angeformt und erheben sich von dessen Innenseite 48, wie in
Zur Bildung des Laufradbodens 14 sind, wie in
Ferner verläuft zwischen den Hauptschaufelanschlusskonturen 86 und 88 eine ausgehend von der umfangsseitigen Außenkontur 84 U-förmig radial nach innen verlaufende Nut deren U-förmige Nutränder Zwischenschaufelanschlusskonturen 96, 97, 98 bilden.Furthermore, between the main
Diese Bodensegmente 82 sind, wie in
Ferner liegen die Zwischenschaufelanschlusskonturen 96 und 98 ebenfalls an Oberkanten 112 der Laufradzwischenschaufeln 72 angrenzenden Kammbereichen 114 und zwar deren einander abgewandten Längsseiten 116 und 118 an.Furthermore, the intermediate
Vorzugsweise erfolgt das Einsetzen der Bodensegmente 82 derart, dass eine in dem Laufradinnenraum 16 abgewandte Außenseite 122 der Bodensegmente 82 mit den Oberkanten 102 und 112 der Laufradhauptschaufeln 46 und der Laufradzwischenschaufeln 72 im Wesentlichen fluchtet.The
Darüber hinaus liegt die Nabenanschlusskontur 92 an einer Umfangsseite 124 der Nabe 44 an.In addition, the
Das Fixieren des jeweiligen Bodensegments 82 im Bereich der Hauptschaufelaußenkonturen 86 und 88 und der Zwischenschaufelanschlusskonturen 96, 97 und 98 erfolgt zunächst durch Schweißpunkte und dann erfolgt ein durchgehendes Verschweißen längs der Hauptschaufelaußenkonturen 86 und 88 sowie der Zwischenschaufelanschlusskonturen 96, 97 und 98 mit den jeweiligen Längsseiten 106 und 108 sowie 116 und 118 der jeweiligen Kammbereiche 104 und 114 sowie der Nabenanschlusskontur 92 mit der Umfangsseite 124 der Nabe 44 durch so genannte I-Schweißnähte 126 (
Wie in
Nach Einschweißen sämtlicher Bodensegmente 82 ist im Bereich der Schweißnähte 126 ein Materialauftrag vorhanden, der über die Außenseite 122 der Bodensegmente 82 übersteht.After all
Zur Beseitigung des Materialauftrags erfolgt im Bereich der Außenseite 122 der Bodensegmente 82 ein Überdrehen der Einheit aus dem Laufradgrundkörper 42 und den eingeschweißten Bodensegmenten 82 zur Erzeugung einer Planfläche 132, die sich über die Außenseiten 122 der Bodensegmente 82 sowie die Oberkanten 102 und 112 der Laufradhauptschaufeln 46 und der Laufradzwischenschaufeln 72 sowie einer Auflagefläche 134 der Nabe 44 erstreckt, wie in
Die Stützscheibe 142 erstreckt sich dabei ausgehend von einer die Auflagefläche 134 der Nabe 44 radial innen begrenzenden Ringfläche 144 in radialer Richtung zur Drehachse 36 bis in einen Ringbereich 146 der Außenseite 122 des Laufradbodens 14, wobei der Ringbereich 146 sich vom 0,5-fachen des radialen Abstandes der Außenkontur 34 des Laufradbodens 14 bis zum 0,7-fachen desselben erstreckt.The
Vorzugsweise weist die Stützscheibe 142 eine Außenkontur 148 auf, welche mittels einer Kehlnaht 152 mit dem Laufradboden 14 verschweißt ist.The
Ferner erfolgt ein Verschweißen einer Innenkontur 154 der Stützscheibe 142 mit der Ringfläche 144 vorzugsweise ebenfalls mittels einer I-Naht.Furthermore, an
Bei dem erfindungsgemäßen Laufrad sind vorzugsweise der Laufradgrundkörper 42 sowie auch die Bodensegmente 82 aus hochfesten und korrosionsbeständigen metallischen Werkstoffen hergestellt, beispielsweise Titan Grade 5 und/oder hochfeste nicht rostende martensitische Edelstähle.In the impeller according to the invention, the
Das Verschweißen der Bodensegmente 82 erfolgt insbesondere durch einen von der Außenseite der Bodensegmente 82 ausgehenden Schweißprozess, so dass ein Verschweißen im Laufradinnenraum entfällt, vorzugsweise durch Laserstrahlschweißen ohne Zusatzwerkstoff oder Elektronenstrahlschweißen, was dadurch möglich ist, dass die Bodensegmente 82 mit einer geringen Spalttoleranz, beispielsweise von kleiner 0,2 mm, hergestellt werden, so dass durch Laserstrahlschweißen oder Elektronenstrahlschweißen in einfacher Weise von der Außenseite 122 der Bodensegmente 82 ausgeführte I-Nähte längs der Hauptschaufelanschlusskonturen 86 und 88 und der Zwischenschaufelanschlusskonturen 96 und 98 sowie der Nabenanschlusskontur 92 und der Umfangsseite 124 der Nabe 44 realisiert werden.The welding of the
Vorzugsweise wird nach dem Einschweißen der Bodensegmente 82 in den Laufradgrundkörper 42 eine Wärmebehandlung durchgeführt, wodurch Schweißeigenspannungen reduziert werden und somit definierte mechanische Eigenschaften erreicht werden, insbesondere dann, wenn das Material zur Herstellung des Laufradgrundkörpers 42 und der Bodensegmente 82 ein nicht rostender martensitischer Edelstahl ist.Preferably, after welding the
Abschließend erfolgt ein Beizen des Laufrades, um schweißbedingte Anlauffarben und aus der Wärmebehandlung resultierenden Zunder zu entfernen und die Korrosionsbeständigkeit zu verbessern.Finally, the impeller is pickled to remove welding tarnish and scale resulting from heat treatment and to improve corrosion resistance.
Claims (17)
- Impeller (10) for a fan or a compressor, wherein the impeller (10) comprises an impeller base body (42) comprising an impeller cover (12) and impeller blades (24) integrally formed on the impeller cover (12), wherein an impeller bottom (14) is formed on the impeller base body (42) by welding the impeller bottom (14) to the impeller base body (42), characterized in that the impeller base (14) comprises a plurality of bottom segments (82) welded to the impeller base body (42).
- Impeller according to claim 1, characterized in that the impeller base body (42) comprises impeller blades (24) extending between the impeller cover (12) and the impeller bottom (14) to exit openings (26) of the impeller (10).
- Impeller according to claim 1 or 2, characterized in that the impeller base body (42) comprises a hub (44), which in particular is integrally formed thereon, in that in particular the impeller base body (42) has as impeller blades (24) impeller main blades (46) which are connected to the hub (44), in particular in the region of their inlet ends with the hub (44) and extending from these to outlet ends (56) on the outlet side, in that the impeller base body (42) in particular has as impeller blades (24) intermediate impeller blades (72) which are located between the impeller main blades (46) and, starting from inlet-side ends (74) arranged at a radial distance from the hub (44), extend as far as outlet-side ends (76).
- Impeller according to one of the preceding claims, characterized in that the impeller base body (42) has an inlet nozzle (22) arranged on the impeller cover (12) , in that in particular the inlet nozzle (22) is integrally formed on the impeller cover (12).
- Impeller according to one of the preceding claims, characterized in that the bottom segments (82) forming the impeller bottom (14) extend in each case between two mutually adjacent impeller main blades (46), in that in particular each of the bottom segments (82) is formed by a blank part of flat material which has main blade connection contours (86, 88) adjoining the impeller main blades (46) in comb regions (104), in that in particular each bottom segment (82) is welded along main blade connection contours (86, 88) to the comb region (104) of the impeller main blades (46).
- Impeller according to one of the preceding claims, characterized in that the bottom segments (82) forming the impeller bottom (14) each extend between two adjacent impeller main blades (46) and the at least one intermediate impeller blade (72) located between the impeller main blades (46).
- An impeller according to any one of the preceding claims, characterized in that each of the bottom segments (82) is formed by a blank of flat material having main blade connection contours (86, 88) adjacent the impeller main blades (46) in comb regions (104) and intermediate blade connection contours (96, 98) adjacent a comb region (114) of the at least one intermediate impeller blade (72), that in particular each bottom segment (82) is welded along main blade connection contours (86, 88) to the comb region (104) of the impeller main blades (46) and along the intermediate blade connection contours (96, 98) to the comb region (114) of the at least one intermediate impeller blade (72), and/or in that in particular the bottom segment (82) is welded along a hub connection contour (92) to a circumferential region (124) of the hub (44) extending between the impeller main blades (46).
- Impeller according to any one of claims 5 to 7, characterized in that the bottom segments (82) are connected by an I-seam to the comb regions (104) of the impeller main blades (46) and the at least one intermediate impeller blade (72).
- Impeller according to any one of claims 3 to 8, characterized in that the impeller (10) has a support disc (142) stabilizing the impeller bottom (14) in the region around the hub (44).
- Impeller according to one of the preceding claims, characterized in that the impeller base body (42) has a stiffening ring (64) integrally formed on an outlet-side edge region of the impeller cover (12), in that, in particular, the stiffening ring (64) is integrally formed in one piece on the impeller base body (42).
- A method of manufacturing an impeller (10) for a fan or a compressor, characterized in that an impeller base body (42) comprising an impeller cover (12) and impeller blades (24) integrally formed on the impeller cover (12) is manufactured by milling a blank, and that an impeller bottom (14) is fixed to the impeller base body (42) by welding a plurality of bottom segments (82) to the impeller base body (42).
- Method according to claim 11, characterized in that impeller main blades (46) are formed on the impeller base body (42) by milling, the inlet-side ends (54) of which blades are attached in particular to a hub (44) of the impeller base body (42) and which extend as far as outlet-side ends (56), in that intermediate impeller blades (72) are formed in particular on the impeller base body (42) by milling, which intermediate impeller blades (72) extend from an inlet-side end (74) arranged at a distance from the hub (44) to an outlet-side end (76).
- Method according to one of the claims 11 or 12, characterized in that the bottom segments (82) are inserted between mutually adjacent impeller main blades (46), in that in particular the bottom segments (82) are welded to comb regions (104) of the impeller main blades (46), in that in particular starting with a bottom segment (82) the bottom segments (82) are welded to the impeller base body (42), and/or in that, in particular, the bottom segments (82) are fixed to the comb regions (104) of the impeller main blades (46) by weld tack points before welding them in, in that, in particular, the bottom segments (82) are welded to the impeller main blades (46) with a continuous weld seam along their main blade connection contours (86, 88).
- A method according to any one of claims 11 to 13, characterized in that the bottom segments (82) are inserted between adjacent impeller main blades (46) and at least one intermediate impeller blade (72) located between said impeller main blades (46), in that in particular the bottom segments (82) are welded to comb regions (104) of the impeller main blades (46) and to a comb region (114) of the at least one intermediate impeller blade (72) located between the impeller main blades (46), in that in particular starting with a bottom segment (82), the bottom segments (82) are welded to the impeller main body (42), and/or in that, in particular, the bottom segments (82) are fixed by weld spots to the ridge regions of the impeller main blades (46) and the intermediate impeller blade (72) before welding them in, and/or in that, in particular, the bottom segments (82) are welded with a continuous weld seam along their main blade connection contours (86, 88) to the impeller main blades (46) and intermediate blade connection contours (96, 98) are welded to the intermediate blade (72), and/or in that in particular the bottom segments (82) are welded to the impeller base body (42) by I-seams with the comb regions (104, 114) of the impeller main blades (46) and possibly of the intermediate impeller blade (72), and/or in that in particular the bottom segments (82) are produced from a flat material by wire erosion.
- Method of any one of claims 11 to 14, characterized in that the impeller base body (42) with the welded-in bottom segments (82) is machined by turning over an outer surface (122) of the impeller bottom (14) to achieve a flat surface (132).
- Method according to one of the claims 11 to 15, characterized in that a supporting disc (142) is placed on the impeller bottom (14) and connected thereto, in that in particular the supporting disc (142) is connected in its outer contour (148) to the impeller bottom (14), and/or in that in particular the supporting disc (142) is connected to the hub (44) with its inner contour surrounding the hub (44).
- Method according to one of the claims 11 to 16, characterized in that an inlet nozzle (22) is arranged on the impeller base body (42) in the region of the impeller cover (12), in that in particular the inlet nozzle (22) is formed in the course of milling the blank for the impeller base body (42), and/or in that in particular a hub (44) of the impeller (10) is arranged on the impeller base body (42), and in that in particular the hub (44) is formed in the course of the milling of the blank for the impeller basic body (42), and/or in that in particular a cover stiffening ring (64) is arranged on the impeller basic body in an outlet-side region of the impeller cover (12), in that in particular the cover stiffening ring (64) is formed in the course of the milling of the blank for the impeller basic body (42).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102017124746.7A DE102017124746B3 (en) | 2017-10-23 | 2017-10-23 | Impeller and method of manufacturing the same |
Publications (3)
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EP3473861A1 EP3473861A1 (en) | 2019-04-24 |
EP3473861B1 true EP3473861B1 (en) | 2023-10-04 |
EP3473861C0 EP3473861C0 (en) | 2023-10-04 |
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Family Applications (1)
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EP18200615.5A Active EP3473861B1 (en) | 2017-10-23 | 2018-10-16 | Castor wheel and method for manufacturing the same |
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EP (1) | EP3473861B1 (en) |
CN (1) | CN109695591A (en) |
DE (1) | DE102017124746B3 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE102020118982B4 (en) * | 2020-07-17 | 2024-06-06 | Nidec Gpm Gmbh | Impeller for a centrifugal fluid pump and centrifugal fluid pump comprising the impeller and motor vehicle comprising such a centrifugal fluid pump |
JP2023054481A (en) * | 2021-10-04 | 2023-04-14 | 株式会社デンソー | centrifugal blower |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5578196A (en) * | 1978-12-08 | 1980-06-12 | Mitsui Eng & Shipbuild Co Ltd | Manufacture of impeller |
CN1205399A (en) * | 1997-07-11 | 1999-01-20 | 株式会社日立制作所 | Motor-driven blower and method of manufacturing impeller for motor-driven blower |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB632475A (en) * | 1947-12-09 | 1949-11-28 | English Electric Co Ltd | Improvements in and relating to the runners of hydraulic machines |
DE2535196C3 (en) * | 1975-08-07 | 1980-12-04 | Sueddeutsche Kuehlerfabrik Julius Fr. Behr Gmbh & Co Kg, 7000 Stuttgart | Impeller for radial flow machine |
US7108482B2 (en) * | 2004-01-23 | 2006-09-19 | Robert Bosch Gmbh | Centrifugal blower |
US7632073B2 (en) * | 2005-06-08 | 2009-12-15 | Dresser-Rand Company | Impeller with machining access panel |
DE102006029379B3 (en) * | 2006-06-27 | 2007-10-04 | Geräte- und Pumpenbau GmbH Dr. Eugen Schmidt | Paddle wheel for use in motor vehicle coolant pump, has two different paddle wheel units firmly connected with each other, provided with notched and engaged blades and arranged with bottom disk segments, where wheel is made of metal plate |
FR2935761B1 (en) * | 2008-09-05 | 2010-10-15 | Alstom Hydro France | FRANCIS TYPE WHEEL FOR A HYDRAULIC MACHINE, A HYDRAULIC MACHINE COMPRISING SUCH A WHEEL AND A METHOD OF ASSEMBLING SUCH A WHEEL |
DE102014014287A1 (en) * | 2014-09-24 | 2016-03-24 | Ziehl-Abegg Se | fan |
-
2017
- 2017-10-23 DE DE102017124746.7A patent/DE102017124746B3/en active Active
-
2018
- 2018-10-16 EP EP18200615.5A patent/EP3473861B1/en active Active
- 2018-10-18 CN CN201811218250.7A patent/CN109695591A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5578196A (en) * | 1978-12-08 | 1980-06-12 | Mitsui Eng & Shipbuild Co Ltd | Manufacture of impeller |
CN1205399A (en) * | 1997-07-11 | 1999-01-20 | 株式会社日立制作所 | Motor-driven blower and method of manufacturing impeller for motor-driven blower |
Also Published As
Publication number | Publication date |
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EP3473861C0 (en) | 2023-10-04 |
EP3473861A1 (en) | 2019-04-24 |
CN109695591A (en) | 2019-04-30 |
DE102017124746B3 (en) | 2018-12-20 |
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