EP3464829B1 - Method for manufacturing a turbine engine casing with abradable coating - Google Patents
Method for manufacturing a turbine engine casing with abradable coating Download PDFInfo
- Publication number
- EP3464829B1 EP3464829B1 EP17729177.0A EP17729177A EP3464829B1 EP 3464829 B1 EP3464829 B1 EP 3464829B1 EP 17729177 A EP17729177 A EP 17729177A EP 3464829 B1 EP3464829 B1 EP 3464829B1
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- EP
- European Patent Office
- Prior art keywords
- panel
- block
- casing
- manufacturing
- abradable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
- F01D11/12—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part
- F01D11/122—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
- F01D11/12—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part
- F01D11/122—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material
- F01D11/125—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material with a reinforcing structure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D21/00—Shutting-down of machines or engines, e.g. in emergency; Regulating, controlling, or safety means not otherwise provided for
- F01D21/04—Shutting-down of machines or engines, e.g. in emergency; Regulating, controlling, or safety means not otherwise provided for responsive to undesired position of rotor relative to stator or to breaking-off of a part of the rotor, e.g. indicating such position
- F01D21/045—Shutting-down of machines or engines, e.g. in emergency; Regulating, controlling, or safety means not otherwise provided for responsive to undesired position of rotor relative to stator or to breaking-off of a part of the rotor, e.g. indicating such position special arrangements in stators or in rotors dealing with breaking-off of part of rotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/24—Casings; Casing parts, e.g. diaphragms, casing fastenings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
- F01D11/12—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part
- F01D11/127—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with a deformable or crushable structure, e.g. honeycomb
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/40—Application in turbochargers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/90—Coating; Surface treatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/20—Three-dimensional
- F05D2250/28—Three-dimensional patterned
- F05D2250/283—Three-dimensional patterned honeycomb
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/40—Organic materials
- F05D2300/44—Resins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/603—Composites; e.g. fibre-reinforced
Definitions
- the invention relates in particular to a method of manufacturing a support panel of abradable material for a turbomachine casing.
- Aeronautical turbomachines are mainly constituted by at least one compressor, in which the air drawn into the air inlet of the turbomachine is compressed towards a combustion chamber in which the injected fuel is burned, then transmitted to at least one turbine in which the burnt gases are expanded to drive the compressor integral in rotation with the turbine, and finally discharged by an ejection device.
- Aircraft compressors and turbines consist of fins, or blades, which are rotated inside a casing which seals the air stream with the outside of the engine.
- the casing is made up of a succession of rings with which the blades provide an operating clearance. This play must be sufficient so that no friction comes to brake the rotation of the moving parts but it must be controlled to prevent a significant amount of gas from being diverted from the active surfaces of the blades. In order to ensure as high a return as possible, it is therefore important to master this game.
- the casing carries an annular coating of abradable material.
- This coating extends around and at a short radial distance from the blades, which can, in operation, rub against the abradable material and wear it out by friction. This makes it possible to optimize the radial clearances between the blades and the casing which surrounds them and therefore to limit the gas leaks at the vertically outer ends or ends of the blades.
- the casing can be produced in the form of a monobloc ring, or a succession of sectors of rings, and the same goes for the abradable material which can be produced in the form of an annular cartridge or a succession of angular sectors of cartridges.
- the abradable material is preferably not fixed directly to the casing.
- the housing receives a support panel consisting of a block of honeycomb material covered by a rigid skin, which provides support for the cartridge or cartridges of abradable material.
- a block of honeycomb material is covered with a skin preform of impregnated composite material, for example a preform made of carbon fibers impregnated with an epoxy resin.
- the preform has a wall and edges defining edges, and for this purpose, when the block of honeycomb material is covered by the preform, an intumescent material is interposed between the edges of the block and the edges of the preform. .
- the assembly shaped substantially in the form of a half-sandwich, is subjected to a simple baking during a second step so as to form a raw support panel.
- the internal surface of the housing does not necessarily correspond to its theoretical profile.
- the internal face of the casing after manufacture does not necessarily have a perfectly circular section but could have an ovalization of its section.
- the internal face of the casing may have possible surface defects.
- the internal face of the casing is measured so as to deduce therefrom a three-dimensional profile which the external face of the support panel must match.
- the support panel is placed in an appropriate tool making it possible to constrain it according to a position similar to that which it must occupy once mounted in the casing.
- the external face of the support panel is then machined according to a three-dimensional profile corresponding to that of the internal face of the casing.
- These stages constitute the stages of manufacture of the support panel, and therefore constitute a first stage of manufacture of the housing with abradable coating.
- the support panel is bonded to the housing and the abradable material on the support panel.
- This design has the drawback of requiring a measurement operation of the internal face of the casing with very high tolerances because the slightest defect in shape of the internal face of the casing panel has consequences on the positioning of the support panel after its fixing. .
- the machining operation is moreover very restrictive due to the tools which are used for its production.
- the support panel is considerably stiffened, this rigidity being provided mainly by the skin of composite material.
- the stressing of the support panel in the tooling in order to constrain it in the position which it must occupy once mounted in the casing implies a tooling capable of imparting the appropriate deformations while ensuring high support for the support panel. This tool is therefore complex and expensive.
- the support panels produced according to the current state of the art notably comprise craters, porosities, and delaminations at the edges, which almost always requires retouching the edges to obtain the final support panel.
- the invention therefore aims to simplify the operations of preparing the raw support panel and its machining in order to adapt it to the internal surface of the casing.
- This new organization of the stages of the manufacturing process of the support element makes it possible, because of the stage of machining the material prior to its insertion into the rigid skin, to simplify this stage of machining since it can be performed without the obligation to have specific tools necessary to constrain the support element according to the shape it will occupy in the housing. Furthermore, the fixing of the block of material in the rigid skin makes it possible to avoid the use of an intumescent material and therefore eliminates the defects that it was capable, in the prior art, of causing. level of these songs.
- the invention also provides a support panel for at least one cartridge of abradable material for a turbomachine, said panel comprising at least one block of a material, in particular honeycomb, which has an external face configured to be bonded to an internal face of a turbomachine casing and which is covered with a rigid skin, said rigid skin comprising a wall covering an internal face of the block and flanges defining edges facing the lateral edges of said block, characterized in that the external face of the block is machined and in that the rigid skin is fixed to the block by means of an adhesive film, said adhesive film being inserted between the wall of the skin and the internal face of the block and between the edges of the skin and the lateral edges of said block.
- the invention also proposes a method for manufacturing a casing with an abradable coating of a turbomachine, comprising a turbomachine casing coated with a support panel of the type described above receiving a cartridge of abradable material, characterized in that it successively comprises a first phase during which the steps of the method of manufacturing a support panel are implemented as described above to obtain at least one support panel, a second phase during which said support panel is bonded to the internal face of the casing, and a phase during which a cartridge of abradable material is bonded to said support panel.
- the second phase of said process takes place simultaneously with the bonding step of the process for manufacturing the support panel
- the invention finally relates to a turbomachine comprising at least one casing with abradable coating obtained by the method described above.
- the “internal” and “external” orientations are defined by reference to an axis of rotation of the rotors of a turbomachine, the “external” orientations being turned opposite to said axis, and the orientations "Internal” being turned towards said axis.
- such an abradable casing 10 comprises a bare casing 12 which is coated with a support panel 14 which is itself coated with a cartridge 16 made of abradable material.
- the support panel 14 comprises at least one block 18 of honeycomb material, generally known under the name of " Nida ”, and a rigid skin 20 which covers the block 18 and which is intended to receive the cartridge 16 made of abradable material.
- the support panel 14 is shaped in the form of a half-sandwich which is fixed to an internal face 13 of the casing 12 by means of an adhesive film 22.
- the cartridge of abradable material 16 is fixed to the support element 14 by gluing, and in particular by baking the abradable material.
- the cooking of the abradable material ensures its cohesion with the support panel 14.
- the figure 1 more particularly illustrates a housing with abradable coating 10 produced in accordance with a prior art.
- This housing with abradable coating 10 comprises in particular a support panel 14 which is produced according to a method which has been shown in Figures 2A and 2B in correspondence of the stages of the figure 4 .
- a block 18 of honeycomb material is inserted into a skin preform 26 made of impregnated composite material, for example a preform 26 made of woven carbon fibers and impregnated with an epoxy resin.
- the preform 26 has a wall 28 and flanges defining edges 30.
- an intumescent material 32 is interposed between edges 34 of the block 18 of honeycomb and the edges 30 of the preform 26.
- the assembly shaped substantially in the form of a half-sandwich, is subjected to a simple baking during a second step ET2 so as to form a raw support panel.
- the skin preform 26 of composite material has become a rigid skin 20 as shown in FIG. figure 2B .
- the block 18 of honeycomb material, the intumescent material 32, and the skin 20 are adhered to each other following the curing of the composite material.
- the internal surface 13 of the casing 12 previously shown in the figure 1 does not necessarily correspond to its theoretical profile.
- the internal face 13 of the casing 12 after manufacture may not have a perfectly circular section but rather an ovalized section unsuitable for receiving a wheel. compressor or turbine of the turbomachine (not shown).
- the internal face 13 of the casing 12 may have possible surface defects.
- the skin 20 is rigid and its general shape must no longer be modified since it must have a minimum thickness enabling it to support the cartridge of abradable material 16, it is therefore necessary to carry out machining on one side external 36 of the support panel 14 so that it matches the internal face 13 of the casing 12 in order to minimize the deformations that the support panel 14 could undergo relative to its theoretical profile. Indeed, such deformations would have the consequence of modifying the position required for the support panel 14, and consequently for the cartridge of abradable material 16 that the support panel 14 must receive.
- a third step ET3 (not shown) the internal face 13 of the casing 12 is measured so as to deduce therefrom a three-dimensional profile which the external face 36 of the support panel 14 must match.
- the support panel 14 is placed in an appropriate tool (not visible) which makes it possible to constrain the panel 14 to a position similar to that which it must occupy once mounted in the housing. 12.
- this constraint may consist, when the panel 14 has an annular shape, in a radial constraint acting along the entire periphery of the external face 36 of the panel 14 or, when the panel 14 has an angular sector shape as shown to the Figures 2A and 2B , in a stress exerted radially on the periphery of the external face 36 and tangentially on the edges 30 of the panel 14, because the panel 14 is intended to be arranged between two panels 14 of the same type which consequently exert on it tangential forces at the level of these two edges 30.
- the external face 36 of the support panel 14 is then machined according to a three-dimensional profile corresponding to that of the internal face 13 of the casing 12, for example using a two-size cutter 37.
- the first to fifth steps ET1 to ET5 of the process for manufacturing the support panel 14, comprising in particular the steps ET1 and ET5 which have been shown in Figures 2A and 2B , constitute a first phase P1 of the process for manufacturing the housing with abradable coating.
- a second phase P2 represented at figure 4 and illustrated in figure 3 the support panel 14 is bonded to the internal face 13 of the casing and finally during a phase P3, the cartridge 16 of abradable material is bonded to the support panel 14
- step ET3 an operation of measuring the internal face 13 of the casing 12 with very high tolerances, because, like the support panel 14 is made rigid at the end of the cooking step ET2 of the skin 20, the slightest defect in shape of the internal face 13 of the casing panel 12 results in a positioning defect of the support panel 14 after it has been fixed on the casing 12.
- step ET5 is moreover very constraining to implement due to the nature of the tools which it implies.
- the support panel 14 is considerably stiffened by the skin 20 made of composite material.
- the stressing of the support panel 14 in the tooling in order to constrain it in the position which it must occupy once mounted in the casing implies a tooling capable of imparting the appropriate deformations of the panel 14 while ensuring that the 'it does not escape from said high tooling of the support panel.
- the second cooking step is also problematic. Indeed, as the connection of the block 18 to the skin 20 is carried out by cooking the support panel 14 in its entirety, it is necessary to cook this assembly in half-sandwich in an autoclave enclosure. Consequently, the mass production of such supports 14 of cartridges of abradable material implies rigorous management of the times of use and occupation of the autoclave chambers, which complicates the management of production flows.
- the insertion of the intumescent material 32 between the edges of the block of honeycomb material and the edges of the skin of composite material increases the risks of deformation of the support panel 14. Indeed, the expansion of the intumescent can produce craters, porosities, and delaminations at the edges 30, which almost always requires retouching the edges 30 to obtain the final support panel 14.
- the method successively comprises at least one step ET5 ′ of machining the external face 36 of the block 18 of honeycomb material according to a three-dimensional profile configured to match that of an internal face of the casing, then a step ET6 ′ for bonding the block 18 machined to the rigid skin 20.
- the implementation of this process can presuppose the supply of a rigid skin 20 which can already be formed, and for example be part of a stock of skins 20 available to the operator in charge of manufacturing, or as a variant , of a skin which is formed at the time of the implementation of the process.
- a rigid skin 20 which can already be formed, and for example be part of a stock of skins 20 available to the operator in charge of manufacturing, or as a variant , of a skin which is formed at the time of the implementation of the process.
- the method of manufacturing the support panel 14 according to the invention preferably comprises a first step ET1 ′, during which the skin 20 is made of composite material by baking an impregnated composite material, for example a fabric of fibers carbon impregnated with epoxy resin.
- the skin 20 is configured to leave free on the block 18 an external face 36 configured to be fixed to an internal face 13 of the casing 12 as shown in the figure 5 .
- the method comprises a step ET2 'of cutting the block 18 of honeycomb material according to dimensions suitable for adapting to those of the wall 28 of the skin 20 , the purpose of this operation being obviously to guarantee that the block 18 can be covered by the skin 20.
- the method preferably includes a third step ET3 'of measuring the internal face 13 of the casing 12 to determine the three-dimensional profile of said internal face 13.
- This third step ET3' of the method is not limiting of the invention but it nevertheless makes it possible to characterize very precisely the profile of the internal face 13 in order to precisely measure all the defects.
- a fourth step ET4 ′ the block 18 is placed in position on a tool (not visible) capable of giving it a position corresponding to the final position that it is intended to occupy in the panel 14 mounted in the housing 12.
- the tooling used since the block 18 is not stiffened by the rigid skin 20, the tooling used does not require prestressing the block 18 in order to obtain the final position which it is intended to occupy in the panel 14 mounted in the casing 12 This configuration allows the use of simpler tools.
- step ET5 ′ is carried out of machining the external face 36 of the block 18 made of honeycomb material according to a three-dimensional profile configured to match that of the internal face 13 of the casing 12, as shown in the figure 6B .
- this method advantageously makes it possible to machine a block 18 of honeycomb material which is more flexible than previously, because it is not stiffened by the rigid skin 20.
- the machining can advantageously be carried out as previously with a two-size cutter 37, but it is not necessary to have a tool making it possible to constrain and precisely maintain the block 18 of honeycomb material, because it is not stiffened by the skin 20 and is therefore more flexible.
- an external face 27 of the wall 28 of the skin of composite material 20 is bonded by means of the adhesive film 40 to an internal face 42 of the block 18 of honeycomb material and the edges 30 on the edges 34 of said block 18 of honeycomb material.
- the block 18 of honeycomb material is machined during step ET5 ′ to a thickness E1, shown in the figure 6B .
- a rigid skin 20 is made or chosen, having flanges defining edges 30 of determined height H, as shown in FIG. figure 6A .
- the height H of the edges 30 is provided to be less than the height E1 of the block 18.
- the support panel 14 obtained has edges 30 whose free end is therefore capable of being arranged set back from the plane of the external face 36 of the block 18.
- this configuration allows the use of a standard composite skin 20 whose edges 30 do not require any machining.
- a simple choice of the composite skin in a stock of composite can of different heights makes it possible to find the one whose height H can be adapted to block 18 without the height of its edges 30 exceeding the height E1 of block 18.
- the first to fifth steps ET1 'to ET6' of the process for manufacturing the support panel 14 according to the invention comprising in particular the steps ET1 'and ET5' which have been shown in Figures 6A and 6B , constitute a first phase P1 ′ of the process for manufacturing the housing with abradable coating 10.
- a second phase P2 ′ of the process for manufacturing the housing with abradable coating 10 which has been shown in FIG. figure 8 and illustrated in figure 7 , the support panel 14 is bonded to the internal face 13 of the casing and during a third phase P3 ', the cartridge 16 of abradable material is bonded to the support panel 14.
- the sixth step ET6 'of manufacturing the support panel 14 may coincide with the second phase P2' of the method of manufacturing the housing with abradable coating 10, insofar as the bonding of the block 18 in the skin 20 can be carried out in one single operation at the same time as that of the external face 36 of the block 18 on the internal face 13 of the casing 12.
- the grouping of the bonding operations therefore makes it possible to avoid adding an additional step to the process, which retains the same number of stages as the methods according to the state of the art, while avoiding its drawbacks and without requiring independent cooking for fixing the skin 20 to the block 18 and for fixing the block 20 to the casing 12.
- the invention is particularly applicable to a support panel 14 intended to equip a housing with abradable coating 10 of a turbomachine, whether it is a housing with abradable coating 10 intended for a compressor stream or turbine of said turbomachine.
Description
L'invention se rapporte notamment à un procédé de fabrication d'un panneau de support de matériau abradable pour un carter de turbomachine.The invention relates in particular to a method of manufacturing a support panel of abradable material for a turbomachine casing.
Les turbomachines aéronautiques sont principalement constituées par au moins un compresseur, dans lequel l'air aspiré dans l'entrée d'air de la turbomachine est comprimé vers une chambre de combustion dans laquelle le carburant injecté est brûlé, puis transmis à au moins une turbine dans laquelle les gaz brûlés sont détendus pour entraîner le compresseur solidaire en rotation de la turbine, et enfin évacué par un dispositif d'éjection. Les compresseurs et les turbines aéronautiques sont constitués d'ailettes, ou aubes, qui sont mues en rotation à l'intérieur d'un carter qui assure l'étanchéité de la veine d'air avec l'extérieur du moteur.Aeronautical turbomachines are mainly constituted by at least one compressor, in which the air drawn into the air inlet of the turbomachine is compressed towards a combustion chamber in which the injected fuel is burned, then transmitted to at least one turbine in which the burnt gases are expanded to drive the compressor integral in rotation with the turbine, and finally discharged by an ejection device. Aircraft compressors and turbines consist of fins, or blades, which are rotated inside a casing which seals the air stream with the outside of the engine.
Par exemple, le carter est constitué d'une succession d'anneaux avec lequel les aubes ménagent un jeu de fonctionnement. Ce jeu doit être suffisant pour qu'aucun frottement ne vienne freiner la rotation des pièces mobiles mais il doit être contrôlé pour éviter qu'une quantité importante de gaz ne soit détournée des surfaces actives des aubages. Afin d'assurer un rendement aussi élevé que possible, il est donc important de maîtriser ce jeu.For example, the casing is made up of a succession of rings with which the blades provide an operating clearance. This play must be sufficient so that no friction comes to brake the rotation of the moving parts but it must be controlled to prevent a significant amount of gas from being diverted from the active surfaces of the blades. In order to ensure as high a return as possible, it is therefore important to master this game.
En effet, il est connu que le jeu existant entre les extrémités des aubes mobiles et le carter formant la paroi interne de la veine d'écoulement de l'air dégrade le rendement du moteur de la turbomachine. Dans le cas d'un carter de compresseur en particulier, ce jeu peut notablement modifier et dégrader le fonctionnement du compresseur jusqu'à l'apparition d'un phénomène de « pompage », qui résulte du décrochage du flux d'air de la surface des aubes. Le contrôle de la circulation de l'air en bout des aubes constitue ainsi un enjeu primordial pour obtenir à la fois un bon rendement aérodynamique du compresseur ou de la turbine et, dans le cas particulier d'un compresseur, pour avoir une marge suffisante contre le phénomène de pompage.Indeed, it is known that the clearance existing between the ends of the movable blades and the casing forming the internal wall of the air flow stream degrades the efficiency of the engine of the turbomachine. In the case of a compressor housing in particular, this play can significantly modify and degrade the operation of the compressor until the appearance of a “pumping” phenomenon, which results from the stalling of the air flow from the surface. blades. Controlling the air circulation at the tip of the blades thus constitutes a primordial issue in order to obtain both good aerodynamic efficiency of the compressor or of the turbine and, in the particular case of a compressor, to have a sufficient margin against the pumping phenomenon.
De façon connue, afin de contrôler ce jeu, le carter porte un revêtement annulaire en matériau abradable. Ce revêtement s'étend autour et à faible distance radiale des aubes, qui peuvent, en fonctionnement, frotter contre le matériau abradable et l'user par frottement. Ceci permet d'optimiser les jeux radiaux entre les aubes et le carter qui les entoure et donc de limiter les fuites de gaz aux sommets ou extrémités radialement externes des aubes.In known manner, in order to control this play, the casing carries an annular coating of abradable material. This coating extends around and at a short radial distance from the blades, which can, in operation, rub against the abradable material and wear it out by friction. This makes it possible to optimize the radial clearances between the blades and the casing which surrounds them and therefore to limit the gas leaks at the vertically outer ends or ends of the blades.
Le carter peut être réalisé sous la forme d'un anneau monobloc, ou d'une succession de secteurs d'anneaux, et il en va de même pour le matériau abradable qui peut être réalisé sous la forme d'une cartouche annulaire ou d'une succession de secteurs angulaires de cartouches.The casing can be produced in the form of a monobloc ring, or a succession of sectors of rings, and the same goes for the abradable material which can be produced in the form of an annular cartridge or a succession of angular sectors of cartridges.
Il est connu de déposer la matériau abradable directement sur un élément rigide, comme c'est le cas dans le document
Toutefois, le matériau abradable n'est de préférence pas fixé directement sur le carter. En effet, le carter reçoit un panneau de support constitué d'un bloc de matériau en nid d'abeilles recouvert par une peau rigide, qui assure le support de la ou des cartouches de matériau abradable.However, the abradable material is preferably not fixed directly to the casing. Indeed, the housing receives a support panel consisting of a block of honeycomb material covered by a rigid skin, which provides support for the cartridge or cartridges of abradable material.
Selon l'état de la technique antérieure du document
Selon l'état de la technique antérieure, lorsque le matériau est destiné à être rapporté sur un carter existant, il est connu de réaliser le carter à revêtement abradable selon trois étapes principales successives de fabrication du panneau de support, d'usinage du panneau de support, et de collage du panneau de support sur le carter.According to the state of the prior art, when the material is intended to be added to an existing casing, it is known to produce the housing with abradable coating according to three main successive stages of manufacturing the support panel, machining of the support panel, and bonding of the support panel to the housing.
Au cours d'une première étape de fabrication du panneau de support, on recouvre un bloc de matériau en nid d'abeilles avec une préforme de peau en matériau composite imprégné, par exemple une préforme réalisée en fibres de carbone imprégnées par une résine époxy. La préforme comporte une paroi et des rebords définissant des chants, et à cet effet, lors de la couverture du bloc de matériau en nid d'abeilles par la préforme, un matériau intumescent est interposé entre les bords du bloc et les chants de la préforme. Puis, l'ensemble, conformé sensiblement sous la forme d'un demi-sandwich, est soumis à une simple cuisson au cours d'une deuxième étape de manière à former un panneau de support brut.During a first step of manufacturing the support panel, a block of honeycomb material is covered with a skin preform of impregnated composite material, for example a preform made of carbon fibers impregnated with an epoxy resin. The preform has a wall and edges defining edges, and for this purpose, when the block of honeycomb material is covered by the preform, an intumescent material is interposed between the edges of the block and the edges of the preform. . Then, the assembly, shaped substantially in the form of a half-sandwich, is subjected to a simple baking during a second step so as to form a raw support panel.
La surface interne du carter ne correspond pas nécessairement à son profil théorique. En particulier, dans le cas d'un carter réalisé en matériau composite, on a constaté que la face interne du carter après fabrication ne présentait pas nécessairement une section parfaitement circulaire mais pouvait présenter une ovalisation de sa section. En outre, la face interne du carter peut présenter d'éventuels défauts de surface.The internal surface of the housing does not necessarily correspond to its theoretical profile. In particular, in the case of a casing made of composite material, it has been found that the internal face of the casing after manufacture does not necessarily have a perfectly circular section but could have an ovalization of its section. In addition, the internal face of the casing may have possible surface defects.
Il est donc nécessaire de procéder à un usinage de la face externe du panneau de support de manière qu'il épouse au mieux la face interne du carter afin de minimiser les déformations que le panneau de support pourrait subir, car ces déformations auraient pour conséquence de modifier la position requise pour la cartouche de matériau abradable que le panneau de support doit recevoir.It is therefore necessary to carry out a machining of the external face of the support panel so that it best matches the internal face of the casing in order to minimize the deformations that the support panel could undergo, because these deformations would have the consequence of modify the position required for the cartridge of abradable material that the support panel must receive.
Pour ce faire, au cours d'une troisième étape, on mesure la face interne du carter de manière à en déduire un profil tridimensionnel que la face externe du panneau de support doit épouser. Puis, au cours d'une quatrième étape, on place le panneau de support dans un outillage approprié permettant de le contraindre selon une position analogue à celle qu'il doit occuper une fois monté dans le carter.To do this, during a third step, the internal face of the casing is measured so as to deduce therefrom a three-dimensional profile which the external face of the support panel must match. Then, during a fourth step, the support panel is placed in an appropriate tool making it possible to constrain it according to a position similar to that which it must occupy once mounted in the casing.
Au cours d'une cinquième étape, on usine alors la face externe du panneau de support selon un profil tridimensionnel correspondant à celui de la face interne du carter. Ces étapes constituent les étapes de fabrication du panneau de support, et constituent à ce titre une première phase de fabrication du carter à revêtement abradable. Puis, au cours d'une deuxième phase de fabrication du carter à revêtement abradable, on colle le panneau de support sur le carter et le matériau abradable sur le panneau de support.During a fifth step, the external face of the support panel is then machined according to a three-dimensional profile corresponding to that of the internal face of the casing. These stages constitute the stages of manufacture of the support panel, and therefore constitute a first stage of manufacture of the housing with abradable coating. Then, during a second phase of manufacturing the housing with an abradable coating, the support panel is bonded to the housing and the abradable material on the support panel.
Cette conception présente l'inconvénient de nécessiter une opération de mesure de la face interne du carter avec des tolérances très élevées car le moindre défaut de forme de la face interne du panneau de carter a des conséquences sur le positionnement du panneau de support après sa fixation.This design has the drawback of requiring a measurement operation of the internal face of the casing with very high tolerances because the slightest defect in shape of the internal face of the casing panel has consequences on the positioning of the support panel after its fixing. .
Par ailleurs, l'opération d'usinage est de surcroît très contraignante de par les outillages qui sont mis en oeuvre pour sa réalisation. En effet, une fois cuit, le panneau de support se trouve considérablement rigidifié, cette rigidité étant assurée principalement par la peau en matériau composite. La mise sous contrainte du panneau de support dans l'outillage afin de le contraindre dans la position qu'il doit occuper une fois monté dans le carter implique un outillage capable de conférer les déformations appropriées tout en assurant un maintien élevé du panneau de support. Cet outillage est donc par conséquent complexe et coûteux.Furthermore, the machining operation is moreover very restrictive due to the tools which are used for its production. Indeed, once cooked, the support panel is considerably stiffened, this rigidity being provided mainly by the skin of composite material. The stressing of the support panel in the tooling in order to constrain it in the position which it must occupy once mounted in the casing implies a tooling capable of imparting the appropriate deformations while ensuring high support for the support panel. This tool is therefore complex and expensive.
Par ailleurs, pour obtenir une adhérence satisfaisante de la peau en matériau composite sur le bloc de matériau en nid d'abeilles, il est nécessaire de réaliser la cuisson de l'ensemble en demi-sandwich dans une enceinte autoclave. Par conséquent, la fabrication en série de tels supports de cartouches de matériau abradable implique une gestion rigoureuse des temps d'utilisation des enceintes autoclaves, ce qui complique la production de ces panneaux.Furthermore, to obtain satisfactory adhesion of the skin of composite material to the block of honeycomb material, it is necessary to bake the assembly in half-sandwich in an autoclave enclosure. Consequently, the mass production of such supports of cartridges of abradable material implies rigorous management of the times of use of the autoclave chambers, which complicates the production of these panels.
Enfin, l'insertion d'un matériau intumescent entre les bords du bloc de matériau en nid d'abeille et les chants de la peau en matériau composite présente des risques de déformation du panneau de support. En effet, l'expansion de l'intumescent a un impact direct sur la qualité des chants. Les panneaux de support produits selon l'état actuel de la technique comportent notamment des cratères, porosités, et délaminages au niveau des chants, ce qui nécessite quasi-systématiquement une retouche des chants pour obtenir le panneau de support définitif.Finally, the insertion of an intumescent material between the edges of the block of honeycomb material and the edges of the skin of composite material presents risks of deformation of the support panel. Indeed, the expansion of the intumescent has a direct impact on the quality of the songs. The support panels produced according to the current state of the art notably comprise craters, porosities, and delaminations at the edges, which almost always requires retouching the edges to obtain the final support panel.
Pour remédier à ces inconvénients il est souhaitable de permettre la fabrication du panneau de support en utilisant des moyens de cuisson conventionnels et de permettre l'usinage du bloc de matériau en nid d'abeilles avec un outillage réduit et selon des tolérances inférieures.To overcome these drawbacks, it is desirable to allow the support panel to be manufactured using conventional cooking means and to allow the block of honeycomb material to be machined with reduced tooling and to lower tolerances.
L'invention a donc pour but de simplifier les opérations de préparation du panneau de support brut et son usinage en vue de l'adapter à la surface interne du carter.The invention therefore aims to simplify the operations of preparing the raw support panel and its machining in order to adapt it to the internal surface of the casing.
Dans ce but, l'invention propose un procédé de fabrication d'au moins un panneau de support d'une cartouche de matériau abradable pour un carter de turbomachine, ledit panneau comportant au moins un bloc de matériau, notamment en nid d'abeilles, et une peau rigide recouvrant ledit bloc à l'exception d'une face externe libre configurée pour être fixée à une face interne du carter, caractérisé en ce qu'il comporte :
- une étape d'usinage de la face externe du bloc de matériau selon un profil en trois dimensions configuré pour épouser celui de la face interne du carter, puis
- une étape de fixation du bloc usiné à la peau rigide.
- a step of machining the external face of the block of material according to a three-dimensional profile configured to match that of the internal face of the casing, then
- a step of fixing the machined block to the rigid skin.
Cette nouvelle organisation des étapes du procédé de fabrication de l'élément de support permet, du fait de la réalisation de l'étape d'usinage du matériau préalablement à son insertion dans la peau rigide, de simplifier cette étape d'usinage puisqu'elle peut être réalisée sans l'obligation de disposer d'un outillage spécifique nécessaire pour contraindre l'élément de support selon la forme qu'il occupera dans le carter. Par ailleurs, la fixation du bloc de matériau dans la peau rigide permet d'éviter l'emploi d'un matériau intumescent et par conséquent élimine les défauts que celui-ci était susceptible, dans l'état antérieur de la technique, de provoquer au niveau de ces chants.This new organization of the stages of the manufacturing process of the support element makes it possible, because of the stage of machining the material prior to its insertion into the rigid skin, to simplify this stage of machining since it can be performed without the obligation to have specific tools necessary to constrain the support element according to the shape it will occupy in the housing. Furthermore, the fixing of the block of material in the rigid skin makes it possible to avoid the use of an intumescent material and therefore eliminates the defects that it was capable, in the prior art, of causing. level of these songs.
Selon d'autres caractéristiques du procédé de fabrication de l'élément de support :
- au cours de l'étape d'usinage on usine la face externe du bloc jusqu'à une épaisseur déterminée et préalablement à l'étape de fixation, on choisit une peau rigide comportant une paroi et des rebords définissant des chants de hauteur déterminée inférieure à l'épaisseur déterminée du bloc,
- au cours de l'étape de fixation, on colle la paroi de la peau en matériau composite sur une face interne du bloc et les chants sur les bords dudit bloc,
- le procédé comporte une étape préalable de fabrication de la peau par cuisson d'un matériau composite imprégné,
- le procédé comporte une étape préalable de mesure de dimensions d'une face interne du carter pour déterminer le profil en trois dimensions de ladite face interne.
- during the machining step, the external face of the block is machined to a predetermined thickness and prior to the fixing step, a rigid skin is chosen comprising a wall and flanges defining edges of determined height less than the determined thickness of the block,
- during the fixing step, the wall of the skin of composite material is bonded to an internal face of the block and the edges on the edges of said block,
- the method comprises a prior step of manufacturing the skin by baking an impregnated composite material,
- the method comprises a preliminary step of measuring the dimensions of an internal face of the casing to determine the three-dimensional profile of said internal face.
L'invention propose aussi un panneau de support d'au moins une cartouche de matériau abradable pour une turbomachine, ledit panneau comportant au moins un bloc d'un matériau, notamment en nid d'abeilles, qui comporte une face externe configurée pour être collée à une face interne d'un carter de turbomachine et qui est recouvert d'une peau rigide, ladite peau rigide comportant une paroi recouvrant une face interne du bloc et des rebords définissant des chants en regard de bords latéraux dudit bloc, caractérisé en ce que la face externe du bloc est usinée et en ce que la peau rigide est fixée au bloc par l'intermédiaire d'un film de colle, ledit film de colle étant intercalé entre la paroi de la peau et la face interne du bloc et entre les chants de la peau et les bords latéraux dudit bloc.The invention also provides a support panel for at least one cartridge of abradable material for a turbomachine, said panel comprising at least one block of a material, in particular honeycomb, which has an external face configured to be bonded to an internal face of a turbomachine casing and which is covered with a rigid skin, said rigid skin comprising a wall covering an internal face of the block and flanges defining edges facing the lateral edges of said block, characterized in that the external face of the block is machined and in that the rigid skin is fixed to the block by means of an adhesive film, said adhesive film being inserted between the wall of the skin and the internal face of the block and between the edges of the skin and the lateral edges of said block.
Selon d'autres caractéristiques du panneau :
- une extrémité libre des chants est agencée en retrait de la face externe du bloc,
- la peau est un matériau composite imprégné cuit.
- a free end of the edges is set back from the external face of the block,
- the skin is a baked impregnated composite material.
L'invention propose également un procédé de fabrication d'un carter à revêtement abradable de turbomachine, comportant un carter de turbomachine revêtu d'un panneau de support du type décrit précédemment recevant une cartouche de matériau abradable, caractérisé en ce qu'il comporte successivement une première phase au cours de laquelle on met en œuvre les étapes du procédé de fabrication d'un panneau de support tel que décrit précédemment pour obtenir au moins un panneau de support, une deuxième phase au cours de laquelle on colle ledit panneau de support sur la face interne du carter, et une phase au cours de laquelle on colle une cartouche en matériau abradable sur ledit panneau de support.The invention also proposes a method for manufacturing a casing with an abradable coating of a turbomachine, comprising a turbomachine casing coated with a support panel of the type described above receiving a cartridge of abradable material, characterized in that it successively comprises a first phase during which the steps of the method of manufacturing a support panel are implemented as described above to obtain at least one support panel, a second phase during which said support panel is bonded to the internal face of the casing, and a phase during which a cartridge of abradable material is bonded to said support panel.
Selon une autre caractéristique du procédé de fabrication du carter à revêtement abradable, la deuxième phase dudit procédé intervient simultanément avec l'étape de collage du procédé de fabrication du panneau de support,According to another characteristic of the process for manufacturing the housing with abradable coating, the second phase of said process takes place simultaneously with the bonding step of the process for manufacturing the support panel,
L'invention concerne enfin une turbomachine comportant au moins un carter à revêtement abradable obtenu par le procédé précédemment décrit.The invention finally relates to a turbomachine comprising at least one casing with abradable coating obtained by the method described above.
L'invention sera mieux comprise et d'autres détails, caractéristiques et avantages de la présente invention apparaîtront plus clairement à la lecture de la description qui suit faite à titre d'exemple non limitatif et en référence aux dessins annexés, dans lesquels :
- la
figure 1 est une vue schématique en coupe d'un carter à revêtement abradable de turbomachine selon un état antérieur de la technique; - les
figures 2A et 2B sont des vues schématiques représentant une partie des étapes d'un procédé de fabrication d'un panneau de support selon un état antérieur de la technique ; - la
figure 3 est une vue schématique représentant une phase finale d'un procédé de fabrication du carter à revêtement abradable de lafigure 1 ; - la
figure 4 est un organigramme représentant les phases d'un procédé de fabrication du carter à revêtement abradable de lafigure 1 ; - la
figure 5 est une vue schématique en coupe d'un carter à revêtement abradable selon l'invention ; - la
figure 6A et 6B sont des vues schématiques représentant une partie des étapes d'un procédé de fabrication d'un panneau de support selon l'invention ; - la
figure 7 est une vue schématique représentant une phase finale d'un procédé de fabrication du carter à revêtement abradable de lafigure 5 . - la
figure 8 est un organigramme représentant les phases d'un procédé de fabrication du carter à revêtement abradable de lafigure 5 .
- the
figure 1 is a schematic sectional view of a casing with an abradable coating of a turbomachine according to a prior art; - the
Figures 2A and 2B are schematic views showing part of the steps of a method of manufacturing a support panel according to a prior art; - the
figure 3 is a schematic view showing a final phase of a process for manufacturing the abradable coating casing of thefigure 1 ; - the
figure 4 is a flowchart representing the phases of a process for manufacturing the abradable-coated housing of thefigure 1 ; - the
figure 5 is a schematic sectional view of a housing with abradable coating according to the invention; - the
Figure 6A and 6B are schematic views showing part of the steps of a method of manufacturing a support panel according to the invention; - the
figure 7 is a schematic view showing a final phase of a process for manufacturing the abradable-coated casing of thefigure 5 . - the
figure 8 is a flowchart representing the phases of a process for manufacturing the abradable-coated housing of thefigure 5 .
Dans la description qui va suivre, des chiffres de référence identiques désignent des pièces identiques ou ayant des fonctions similaires.In the following description, identical reference numerals denote parts that are identical or have similar functions.
Dans la suite de la présente description, les orientations « internes» et « externes» sont définies par référence à un axe de rotation des rotors d'une turbomachine, les orientations « externes » étant tournées à l'opposé dudit axe, et les orientations « internes » étant tournées vers ledit axe.In the remainder of this description, the “internal” and “external” orientations are defined by reference to an axis of rotation of the rotors of a turbomachine, the “external” orientations being turned opposite to said axis, and the orientations "Internal" being turned towards said axis.
On a représenté aux
De manière connue, un tel carter à revêtement abradable 10 comporte un carter 12 nu qui est revêtu d'un panneau de support 14 qui est lui-même revêtu d'une cartouche 16 en matériau abradable.In known manner, such an
Le panneau de support 14 comporte au moins un bloc 18 de matériau en nid d'abeilles, connu généralement sous la dénomination de « Nida », et une peau 20 rigide qui recouvre le bloc 18 et qui est destinée à recevoir la cartouche 16 en matériau abradable.The
Ainsi, le panneau de support 14 est conformé sous la forme d'un demi-sandwich qui est fixé à une face interne 13 du carter 12 par l'intermédiaire d'un film de colle 22.Thus, the
La cartouche de matériau abradable 16 est fixée à l'élément de support 14 par collage, et en particulier, par cuisson du matériau abradable. La cuisson du matériau abradable assure sa cohésion avec le panneau de support 14.The cartridge of
La
Selon ce procédé, au cours d'une première étape ET1 qui a été représentée à la
L'ensemble, conformé sensiblement sous la forme d'un demi-sandwich, est soumis à une simple cuisson au cours d'une deuxième étape ET2 de de manière à former un panneau de support brut.The assembly, shaped substantially in the form of a half-sandwich, is subjected to a simple baking during a second step ET2 so as to form a raw support panel.
A l'issue de cette étape ET2, la préforme 26 de peau en matériau composite est devenue une peau 20 rigide telle que représentée à la
Par ailleurs, la surface interne 13 du carter 12 précédemment représenté à la
Dans la mesure où la peau 20 est rigide et où sa forme générale ne doit plus être modifiée car elle doit présenter une épaisseur minimale lui permettant de supporter la cartouche de matériau abradable 16, il est donc nécessaire de procéder à un usinage d'une face externe 36 du panneau de support 14 de manière qu'elle épouse la face interne 13 du carter 12 afin de minimiser les déformations que le panneau de support 14 pourrait subir par rapport à son profil théorique. En effet, de telles déformations auraient pour conséquence de modifier la position requise pour le panneau de support 14, et par conséquent pour la cartouche de matériau abradable 16 que le panneau de support 14 doit recevoir.Insofar as the
Pour ce faire, comme l'illustre la
Par exemple, cette contrainte peut consister, lorsque le panneau 14 présente une forme annulaire, en une contrainte radiale s'exerçant suivant toute la périphérie de la face externe 36 du panneau 14 ou, lorsque le panneau 14 présente une forme de secteur angulaire comme représenté aux
Il sera compris que d'autres contraintes peuvent être exercées pour contraindre le panneau 14 à sa position montée dans le carter 12, sans limitation de l'invention.It will be understood that other constraints can be exerted to constrain the
Puis, au cours d'une cinquième étape ET5 qui a été représentée à la
Les première à cinquième étapes ET1 à ET5 du procédé de fabrication du panneau de support 14, comprenant en particulier les étapes ET1 et ET5 qui ont été représentées aux
Ces procédés présentent plusieurs inconvénients.These methods have several drawbacks.
En premier lieu, ils imposent, au cours de l'étape ET3, une opération de mesure de la face interne 13 du carter 12 avec des tolérances très élevées, car, comme le panneau de support 14 est rendu rigide à la fin de l'étape de cuisson ET2 de la peau 20, le moindre défaut de forme de la face interne 13 du panneau de carter 12 entraîne un défaut de positionnement du panneau de support 14 après sa fixation sur le carter 12.First, they impose, during step ET3, an operation of measuring the
En particulier, comme l'illustre la
En deuxième lieu, l'opération d'usinage de l'étape ET5 est de surcroît très contraignante à mettre en œuvre de par la nature des outillages qu'elle implique. Comme on l'a vu, une fois cuit, le panneau de support 14 se trouve considérablement raidi par la peau 20 en matériau composite. La mise sous contrainte du panneau de support 14 dans l'outillage afin de le contraindre dans la position qu'il doit occuper une fois monté dans le carter implique un outillage capable de conférer les déformations appropriées du panneau 14 tout en assurant un maintien pour qu'il ne s'échappe pas dudit outillage élevé du panneau de support.Secondly, the machining operation of step ET5 is moreover very constraining to implement due to the nature of the tools which it implies. As we have seen, once cooked, the
En troisième lieu la deuxième étape de cuisson est elle aussi problématique. En effet, comme la liaison du bloc 18 à la peau 20 est réalisée par la cuisson du panneau de support 14 dans son intégralité, il est nécessaire de réaliser la cuisson de cet ensemble en demi-sandwich dans une enceinte autoclave. Par conséquent, la fabrication en série de tels supports 14 de cartouches de matériau abradable implique une gestion rigoureuse des temps d'utilisation et d'occupation des enceintes autoclaves ce qui complique la gestion des flux de production.Third, the second cooking step is also problematic. Indeed, as the connection of the
En dernier lieu, l'insertion du matériau intumescent 32 entre les bords du bloc de matériau en nid d'abeille et les chants de la peau en matériau composite augmente les risques de déformation du panneau 14 de support. En effet, l'expansion de l'intumescent peut produire des cratères, porosités, et délaminages au niveau des chants 30, ce qui nécessite quasi-systématiquement une retouche des chants 30 pour obtenir le panneau de support 14 définitif.Finally, the insertion of the
On remédie à cet inconvénient en proposant un procédé de fabrication du panneau de support 14 et un procédé de fabrication du carter à revêtement abradable 10 qui permettent avantageusement la fabrication du panneau de support 14 en utilisant des moyens de cuisson conventionnels et permettant l'usinage du bloc 18 de matériau en nid d'abeilles avec un outillage réduit et selon des tolérances inférieures.This drawback is remedied by proposing a method for manufacturing the
Conformément à l'invention, comme l'illustrent les
La mise en œuvre de ce procédé peut supposer la fourniture d'une peau 20 rigide qui peut être déjà formée, et par exemple faire partie d'un stock de peaux 20 à disposition de l'opérateur en charge de la fabrication, ou en variante, d'une peau qui est formée au moment de la mise en œuvre du procédé. On va à présent décrire un mode de réalisation préférée du procédé, étant entendu que ce mode de réalisation n'est, dans son organisation, pas limitatif de l'invention, du moment que le procédé comporte au moins l'étape d'usinage de la face externe 36 du bloc 18 et l'étape de collage du bloc 18 usiné à la peau 20 rigide.The implementation of this process can presuppose the supply of a
Comme l'illustre la
Ensuite, ou parallèlement, car ces opérations peuvent être menées simultanément, le procédé comporte une étape ET2' de découpe du bloc 18 de matériau en nid d'abeilles selon des dimensions propres à s'adapter à celles de la paroi 28 de la peau 20, le but de cette opération étant bien évidemment de garantir que le bloc 18 puisse être recouvert par la peau 20.Then, or in parallel, since these operations can be carried out simultaneously, the method comprises a step ET2 'of cutting the
Ensuite ou parallèlement, car ces opérations peuvent être menées simultanément, le procédé comporte de préférence une troisième étape ET3' de mesure de la face interne 13 du carter 12 pour déterminer le profil en trois dimensions de ladite face interne 13. Cette troisième étape ET3' du procédé n'est pas limitative de l'invention mais elle permet toutefois de caractériser de manière très exacte le profil de la face interne 13 afin d'en mesurer précisément tous les défauts.Then or in parallel, since these operations can be carried out simultaneously, the method preferably includes a third step ET3 'of measuring the
Puis, au cours d'une quatrième étape ET4', on met en position le bloc 18 sur un outillage (non visible) apte à lui conférer une position correspondant à la position définitive qu'il est destiné à occuper dans le panneau 14 monté dans le carter 12.Then, during a fourth step ET4 ′, the
Avantageusement, comme le bloc 18 n'est pas rigidifié par la peau 20 rigide, l'outillage utilisé ne nécessite pas de précontraindre le bloc 18 pour obtenir la position définitive qu'il est destiné à occuper dans le panneau 14 monté dans le carter 12. Cette configuration permet d'utiliser un outillage plus simple.Advantageously, since the
Puis, on réalise au moins une étape ET5' d'usinage de la face externe 36 du bloc 18 en matériau en nid d'abeilles selon un profil en trois dimensions configuré pour épouser celui de la face interne 13 du carter 12, comme représenté à la
Par rapport au procédé tel que décrit précédemment en référence à l'état de la technique, ce procédé permet avantageusement d'usiner un bloc 18 de matériau en nid d'abeilles qui est plus souple que précédemment, car il n'est pas rigidifié par la peau rigide 20. De ce fait, l'usinage peut-être avantageusement réalisé comme précédemment avec une fraise deux tailles 37, mais il n'est pas nécessaire de disposer d'un outillage permettant de contraindre et de maintenir de manière précise le bloc 18 de matériau en nid d'abeilles, car celui-ci n'est pas rigidifié par la peau 20 et est donc plus flexible.Compared to the method as described above with reference to the state of the art, this method advantageously makes it possible to machine a
Puis, comme l'illustre la
De préférence, on colle par l'intermédiaire du film de colle 40 une face externe 27 de la paroi 28 de la peau en matériau composite 20 sur une face interne 42 du bloc 18 de matériau en nid d'abeilles et les chants 30 sur les bords 34 dudit bloc 18 de matériau en nid d'abeilles.Preferably, an
Avantageusement, dans le mode de réalisation préféré du procédé de fabrication de l'élément de support 14, le bloc 18 de matériau en nid d'abeilles est usiné au cours de l'étape ET5' selon une épaisseur E1, représentée à la
Au cours de la première étape ET1', on fabrique ou on choisit une peau rigide 20 comportant des rebords définissant des chants 30 de hauteur H déterminée, comme représenté à la
Cette configuration est particulièrement avantageuse. En effet, le panneau de support 14 obtenu présente des chants 30 dont l'extrémité libre est donc susceptible d'être agencée en retrait du plan de la face externe 36 du bloc 18.This configuration is particularly advantageous. In fact, the
Cette configuration permet de garantir que, lorsque le bloc 18 de matériau en nid d'abeilles est assemblé avec la peau rigide 20, les extrémités externes 38 des chants 30 ne viennent pas toucher la face interne 13 du carter 12, comme représenté par le repère de détail et la flèche associée représentés à la
De plus, cette configuration permet l'utilisation d'une peau composite standard 20 dont les chants 30 ne nécessitent aucun usinage. Un simple choix de la peau composite dans un stock de peux composites de différentes hauteurs permet de trouver celle dont la hauteur H peut être adaptée au bloc 18 sans que la hauteur de ses chants 30 n'excède la hauteur E1 du bloc 18.In addition, this configuration allows the use of a standard
Les première à cinquième étapes ET1' à ET6' du procédé de fabrication du panneau de support 14 selon l'invention, comprenant en particulier les étapes ET1' et ET5' qui ont été représentées aux
Avantageusement, comme l'illustre la variante du procédé en traits pointillés de la
L'invention trouve particulièrement à s'appliquer à un panneau 14 de support destiné à équiper un carter à revêtement abradable 10 d'une turbomachine, qu'il s'agisse d'un carter à revêtement abradable 10 destiné à une veine de compresseur ou de turbine de ladite turbomachine.The invention is particularly applicable to a
Claims (11)
- Method for manufacturing a panel (14) for supporting at least one cartridge (16) of abradable material for a turbine engine casing, said panel (14) including at least one block (18) of material and a rigid panel (20) covering said block, except for a free outer surface (36) configured to be fixed to an inner surface (13) of the casing (12), characterised in that it includes:- a step of machining (ET5') the outer surface (36) of the block (18) of material according to a three-dimensional profile configured to match that of the inner surface (13) of the casing (12), then- a step of fixing (ET6') the machined block (18) to the rigid panel (20).
- Method according to the preceding claim, characterised in that during the machining step (ET5'), the outer surface of the block (18) is machined up to a determined thickness (E2), and in that, prior to the fixing step (ET6'), a rigid panel (20) including a wall (28) and edges defining rims (30) of determined height (H) less than said determined thickness (E2) of the block (18) are selected.
- Method according to the preceding claim, characterised in that, during the fixing step (ET6'), the wall (28) of the panel (20) is adhered onto an inner surface (42) of the block (18) and the rims (30) onto the edges (34) of said block (18).
- Method according to one of the preceding claims, characterised in that it includes a prior step (ET1') of manufacturing the panel (20) by cooking an impregnated composite material.
- Method according to one of the preceding claims, characterised in that it includes a prior step (ET3') of measuring dimensions of an inner surface (13) of the casing (12) to determine the three-dimensional profile of said inner surface.
- Panel (14) for supporting at least one cartridge (16) of abradable material (16) for a turbine engine, said panel (14) including at least one block (18) of material which includes an outer surface (36) configured to be adhered to an inner surface (13) of a turbine engine casing and which is covered with a rigid panel (20), said rigid panel including a wall (28) covering an inner surface (42) of the block (18) and edges defining rims (30) in regard to edges (34) of said block (18),
characterised in that the outer surface (36) of the block (18) is machined and in that the rigid panel (20) is fixed to the block (18) by way of an adhesive film (24), said adhesive film (24) being interleaved between the wall (28) of the panel (20) and the inner surface (42) of the block (18) and between the rims of the panel (30) and the side edges (34) of said block (18). - Panel (14) according to claim 6, characterised in that a free end (38) of the rims (30) is arranged set back from the outer surface (36) of the block (18).
- Panel (14) according to one of claims 6 or 7, characterised in that the panel (20) is made of a cooked, impregnated composite material.
- Method for manufacturing a turbine engine casing with abradable coating (10), including a turbine engine casing (12) covered with a panel (14) according to claims 6 to 8 receiving a cartridge (16) of abradable material, characterised in that it successively includes a first phase (P1') during which the steps (ET5', ET6') of the method for manufacturing a panel according to one of claims 1 to 5 are implemented, to obtain at least one panel (14), a second phase (P2') during which said panel (14) is adhered on the inner surface (13) of the casing (12), and a third phase (P3') during which a cartridge (16) made of abradable material is adhered on said panel (14).
- Method for manufacturing a casing with abradable coating (10) according to the preceding claim, characterised in that the second phase (P2') of said method occurs simultaneously with the adhering step (ET6') of the method for manufacturing the panel (14).
- Turbine engine including at least one panel (14) according to one of claims 6 to 8 obtained by the method according to one of claims 1 to 5.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1654605A FR3051828B1 (en) | 2016-05-24 | 2016-05-24 | PROCESS FOR MANUFACTURING A TURBOMACHINE ABRADABLE COATING CASE |
PCT/FR2017/051203 WO2017203135A1 (en) | 2016-05-24 | 2017-05-18 | Method for manufacturing a turbine engine casing with abradable coating |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3464829A1 EP3464829A1 (en) | 2019-04-10 |
EP3464829B1 true EP3464829B1 (en) | 2020-07-15 |
Family
ID=57233532
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17729177.0A Active EP3464829B1 (en) | 2016-05-24 | 2017-05-18 | Method for manufacturing a turbine engine casing with abradable coating |
Country Status (5)
Country | Link |
---|---|
US (1) | US11002145B2 (en) |
EP (1) | EP3464829B1 (en) |
CN (1) | CN109312628B (en) |
FR (1) | FR3051828B1 (en) |
WO (1) | WO2017203135A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3051829B1 (en) * | 2016-05-24 | 2018-05-25 | Safran Aircraft Engines | METHOD FOR MANUFACTURING AN ANNULAR CASTER EQUIPPED WITH TURBOMACHINE |
FR3106611B1 (en) * | 2020-01-29 | 2023-02-24 | Safran Aircraft Engines | AIRCRAFT TURBOMACHINE CRANKCASE AND METHOD FOR MANUFACTURING THEREOF |
FR3106612B1 (en) * | 2020-01-29 | 2022-07-22 | Safran Aircraft Engines | AIRCRAFT TURBOMACHINE CRANKCASE AND METHOD FOR MANUFACTURING THEREOF |
FR3106610B1 (en) * | 2020-01-29 | 2023-04-14 | Safran Aircraft Engines | AIRCRAFT TURBOMACHINE CRANKCASE AND METHOD FOR MANUFACTURING THEREOF |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4600619A (en) * | 1984-12-31 | 1986-07-15 | The Boeing Company | Continuously wound filament structure for use in noise attenuation element |
FR2922950B1 (en) * | 2007-10-31 | 2014-05-09 | Snecma | CARTRIDGE OF ABRADABLE MATERIAL |
US20090151162A1 (en) * | 2007-12-12 | 2009-06-18 | Ming Xie | Methods for making composite containment casings having an integral fragment catcher |
GB2459844B (en) * | 2008-05-06 | 2011-01-19 | Rolls Royce Plc | Fan section |
GB0917123D0 (en) * | 2009-09-30 | 2009-11-11 | Rolls Royce Plc | A method of securing a liner panel to a casing |
FR2977827B1 (en) * | 2011-07-13 | 2015-03-13 | Snecma | PROCESS FOR MANUFACTURING A TURBOMACHINE BLOWER HOUSING WITH ABRADABLE AND ACOUSTIC COATINGS |
FR2979385A1 (en) * | 2011-08-22 | 2013-03-01 | Snecma | ACOUSTIC INSULATION PANEL FOR TURBOMACHINE AND TURBOMACHINE COMPRISING SUCH A PANEL |
US20140086734A1 (en) * | 2012-09-21 | 2014-03-27 | General Electric Company | Method and system for fabricating composite containment casings |
FR2997726B1 (en) * | 2012-11-05 | 2018-03-02 | Safran Aircraft Engines | TURBOMACHINE HOUSING |
EP2902592B1 (en) * | 2014-01-31 | 2017-04-12 | Rolls-Royce plc | Gas turbine engine |
GB2524320B (en) * | 2014-03-21 | 2016-05-04 | Rolls Royce Plc | Gas turbine engine |
US9932839B2 (en) * | 2014-06-04 | 2018-04-03 | United Technologies Corporation | Cutting blade tips |
GB201416764D0 (en) * | 2014-09-23 | 2014-11-05 | Rolls Royce Plc | Gas turbine engine |
-
2016
- 2016-05-24 FR FR1654605A patent/FR3051828B1/en not_active Expired - Fee Related
-
2017
- 2017-05-18 EP EP17729177.0A patent/EP3464829B1/en active Active
- 2017-05-18 WO PCT/FR2017/051203 patent/WO2017203135A1/en unknown
- 2017-05-18 US US16/303,561 patent/US11002145B2/en active Active
- 2017-05-18 CN CN201780035299.6A patent/CN109312628B/en active Active
Non-Patent Citations (1)
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Also Published As
Publication number | Publication date |
---|---|
US11002145B2 (en) | 2021-05-11 |
FR3051828A1 (en) | 2017-12-01 |
US20200308975A1 (en) | 2020-10-01 |
CN109312628B (en) | 2021-08-24 |
FR3051828B1 (en) | 2018-05-11 |
EP3464829A1 (en) | 2019-04-10 |
CN109312628A (en) | 2019-02-05 |
WO2017203135A1 (en) | 2017-11-30 |
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