EP3452651B1 - Produit plat non-tissé textile pouvant être enroulable - Google Patents
Produit plat non-tissé textile pouvant être enroulable Download PDFInfo
- Publication number
- EP3452651B1 EP3452651B1 EP17721088.7A EP17721088A EP3452651B1 EP 3452651 B1 EP3452651 B1 EP 3452651B1 EP 17721088 A EP17721088 A EP 17721088A EP 3452651 B1 EP3452651 B1 EP 3452651B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- sheet product
- nonwoven sheet
- fiber
- product according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004753 textile Substances 0.000 title claims description 8
- 238000005096 rolling process Methods 0.000 title claims 2
- 239000000835 fiber Substances 0.000 claims description 60
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 34
- 239000004917 carbon fiber Substances 0.000 claims description 34
- 229920001169 thermoplastic Polymers 0.000 claims description 24
- 239000004416 thermosoftening plastic Substances 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 238000009960 carding Methods 0.000 claims description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 230000002787 reinforcement Effects 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000005470 impregnation Methods 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 239000002657 fibrous material Substances 0.000 claims description 3
- 229920006253 high performance fiber Polymers 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920002748 Basalt fiber Polymers 0.000 claims description 2
- 239000004760 aramid Substances 0.000 claims description 2
- 229920006231 aramid fiber Polymers 0.000 claims description 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- 238000005056 compaction Methods 0.000 claims 1
- 239000002952 polymeric resin Substances 0.000 claims 1
- 229920003002 synthetic resin Polymers 0.000 claims 1
- 239000000047 product Substances 0.000 description 11
- 239000002131 composite material Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000004745 nonwoven fabric Substances 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 238000007906 compression Methods 0.000 description 4
- -1 polypropylene Polymers 0.000 description 4
- 239000012783 reinforcing fiber Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000007596 consolidation process Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000012815 thermoplastic material Substances 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
- D04H1/4242—Carbon fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
- D04H1/5418—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
Definitions
- the invention relates to a rollable textile nonwoven sheet product, consisting of a mixture of recycled carbon fibers and thermoplastic fibers, which are laid into a fiber pile by means of a carding process, subjected to a fleece formation and then thermally bonded, according to the preamble of claim 1.
- the fiber composite material has fibers and at least one thermoplastic matrix material.
- the aforementioned fibers are isolated from fiber-containing waste or old parts and mixed with thermoplastic fibers and laid flat in a carding process so that a fiber pile is produced.
- a plate material is formed under the action of heat in the form of a pressing step.
- carbon fibers that are available at low cost can be used as reinforcing fibers.
- carbon fibers, carbon fiber bundles or their mixtures are isolated from carbon fiber-containing waste or old parts and these are mixed with thermoplastic foreign fibers.
- flat laying down and alignment takes place in such a way that a fiber web is created with a targeted orientation of the fibers in the longitudinal direction.
- the already mentioned pressing is then carried out under the action of heat to form a plate material.
- FIG WO 2011 / 101094A1 proposed adding foreign textile fibers, such as polypropylene, to increase the degree of fiber orientation of the carbon fibers as well.
- Auxiliary fibers are used to specifically influence the degree of fiber orientation of carbon fibers.
- the oriented carbon fibers are brought into an adhesive state through the proportion of thermoplastic fibers with subsequent compression and compression to form sheet goods and finally cooling.
- pressing takes place at a pressure of 400 N / cm 2 , in the sense of compacting.
- thermoplastic component used being a fibrous material made from polyhydroxyether.
- the EP 1 772 258 B1 discloses a laminate structure of a plastic part with coarse fibers of ⁇ 10 dtex.
- the composite material consists of aligned reinforcing fibers embedded in a thermoplastic matrix, a scrim made from the aligned reinforcing fibers and thermoplastic material and the thermoplastic material being heated to a temperature above its melting point.
- reinforcing fibers carbon fibers come into consideration.
- the EP 2,886,693 discloses a rollable textile nonwoven sheet product consisting of a mixture of recycled carbon fibers and thermoplastic fibers, which is laid into a fiber web by means of a carding process, subjected to a nonwoven formation and then thermally bonded.
- the object of the invention to provide a further developed rollable, i.e. Rollable or windable textile nonwoven sheet product, consisting of a mixture of recycled carbon fibers and thermoplastic fibers, to indicate which has an open-pore nonwoven structure, so that a later further treatment, e.g. Impregnation with a resin is possible in a simple manner.
- the nonwoven sheet product to be created should retain the carbon fibers used in their original consistency, i.e.
- One of the main goals is to keep the carbon fiber content as high as possible, but also to ensure the mentioned impregnation properties and to minimize the generation of dust from unbound fiber pieces.
- a rollable and therefore easy to handle textile nonwoven sheet product which consists of a mixture of recycled carbon fibers and thermoplastic fibers. This mixture is laid into a fiber web by means of a carding process, subjected to a fleece formation and then thermally bonded, specifically in the sense of a pre-consolidation.
- thermoplastic fibers in the mixture is in the range from 5% by weight to 40% by weight and the proportion of carbon fibers in the range between 60% by weight and 95% by weight, the thermal bonding to avoid carbon fiber damage under low pressure of ⁇ 20 N / cm 2 takes place in such a way that the desired open-pored, impregnable fleece structure is retained.
- the fiber fineness of the carbon fibers used is in the range ⁇ 1 dtex.
- the cut length of the carbon fibers is in the range between 30 mm and 80 mm.
- the fiber fineness of the thermoplastic fibers is in the range between 1.0 and 4.0 dtex.
- the cut length of the thermoplastic fibers is in the range between 30 mm and 70 mm.
- the fiber mixture is subjected to a solidification by increasing the temperature in the range up to 200 ° C and subsequent cooling, whereby a melting of the thermoplastic fibers is prevented, but the fibers are melted to connect with the carbon fibers.
- the nonwoven sheet product obtained has an open-pored, good impregnation property, but also a very uniform, high-quality surface.
- the carbon fibers are not damaged or only slightly damaged by the measures according to the invention during the solidification process, so that there is no reduction in strength in the later composite material and disadvantageous dust generation from unbound fiber pieces.
- the fiber web is produced using a carding process.
- the proportion of carbon fibers is chosen as high as possible, since the added proportion of thermoplastics is a foreign component.
- a bicomponent fiber one of the components has a lower melting point than the other, second component.
- the recycled carbon fibers used can be, for example, cut roving residues, pre-dissolved scraps of scrim or fabric, edge sections, Fibers that come from carbon fiber-reinforced plastics and have been recovered there by means of thermal, chemical or other processing.
- a hot calender, a smoothing unit, a belt calender, a shirt collar press, a belt press or a hot ironer are used as the consolidation unit, whereby a modification is made such that the pressure applied is in the range ⁇ 2 bar, i.e. ⁇ 20 N / cm 2 , to avoid fiber damage definitely to avoid.
- the resulting goods are wound up gently and with little tension by means of an ascending batch winder.
- the weight of the nonwoven fabric obtained is in the range from 50 to 200 g / m 2 , preferably in the range between 80 to 150 g / m 2 .
- the strength properties of the nonwoven sheet product are low compared to the weight per unit area, but far more than sufficient to ensure both the desired winding and positive handling during subsequent processing.
- further components of high-performance fibers from recycling processes can be mixed in in addition to the carbon fiber content.
- This can be, for example, aramid fibers, glass fibers, basalt fibers or the like.
- care must be taken to ensure that the proportion of thermoplastic fibers of 5% by weight to a maximum of 40% by weight is maintained and not exceeded.
- the material can be wet-finished with chemical substances, with these substances then reacting out by means of a drying and fixing process.
- the nonwoven sheet product can be pre-impregnated with resin to obtain a prepreg.
- nonwoven sheet product Possible application examples for the use of the nonwoven sheet product are applications in the automotive sector, in particular the interior, the visible side cover of a hood of a motor vehicle, but also the use as a sandwich structure, as a filler or as the top of rotor blades in wind turbines.
- a fiber mixture of 90% edge cut from a multiaxial fabric production and 10% bicomponent fibers based on polyester are mixed. This mixture is laid into a fleece using the carding process and cross-layer. The fleece is then consolidated under minimal pressure and at a temperature of ⁇ 200 ° C.
- the nonwoven fabric obtained has a strength in the longitudinal direction of> 1.7 N / cm 2 , specifically with a weight per unit area of 150 g / m 2 .
- the nonwoven fabric obtained in this way serves as fiber reinforcement for a polyester resin matrix, which is then shaped into a plate and has a 1A surface quality.
- thermoplastic fibers are not melted or liquefied in their entirety, but only melted on in order to effect a connection or gluing with the carbon fibers.
- the low application of pressure in the range 20 20 N / cm 2 does not lead to undesired compression of the material, but merely serves to smooth the surface of the material and to support the connection between the thermoplastic fibers and the carbon fibers. This treatment almost eliminates fiber damage.
- the pile layer made from the fiber mixture using the carding process can be paneled in accordance with possibly desired higher grammages.
- the fibers are glued together at temperatures of up to 200 ° C.
- the nonwoven fabric according to the invention can be used as a flat product or as a reinforcement material for other composite materials, but can also be used as an intermediate layer or for structural reinforcement in areas where no high tensile forces are required. Due to the lack of structuring and the high fiber resolution, class A surface properties are achieved. Since there is no pressure-relevant mechanical fastening, the resulting nonwoven is an alternative to wet-bonded nonwovens.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Nonwoven Fabrics (AREA)
- Reinforced Plastic Materials (AREA)
Claims (8)
- Produit surfacique en non-tissé textile enroulable, constitué d'un mélange de fibres de carbone recyclées et de fibres thermoplastiques, qui est déposé pour donner un voile de fibres au moyen d'un procédé de cardage, soumis à la formation d'une nappe et ensuite consolidé thermiquement,
dans lequel
la part de mélange des fibres thermoplastiques est dans la plage de 5 % en poids à 40 % en poids, et la part de fibres de carbone est dans la plage comprise entre 60 % en poids et 95 % en poids,
caractérisé en ce que
la consolidation thermique pour éviter l'endommagement des fibres de carbone est réalisée sous une faible pression de ≤ 20 N/cm2 de manière à obtenir une structure de nappe à pores ouverts susceptible d'être imprégnée, la finesse des fibres de carbone individuelles étant dans plage de ≤ 1 dtex et la longueur de coupe étant de 30 mm à 80 mm, et la finesse des fibres individuelles thermoplastiques étant dans la plage comprise entre 1,0 dtex et 4,0 dtex et la longueur de coupe étant de 30 mm à 70 mm. - Produit surfacique en non-tissé selon la revendication 1,
caractérisé en ce que
le mélange de fibres est soumis à une consolidation par augmentation de la température jusqu'à 200°C et par refroidissement successif, une fusion des fibres thermoplastiques étant évitée. - Produit surfacique en non-tissé selon l'une des revendications précédentes,
caractérisé en ce que la couche de voile est garnie pour obtenir des poids de base plus élevés. - Produit surfacique en non-tissé selon l'une des revendications précédentes,
caractérisé en ce que
le traitement à basse pression provoque un lissage de la surface du matériau sans compactage désavantageux. - Produit surfacique en non-tissé selon l'une des revendications précédentes,
caractérisé en ce que
celui-ci est réalisé sous forme de renfort de fibres pour une matrice de résine polyester. - Produit surfacique en non-tissé selon l'une des revendications précédentes,
caractérisé en ce que
le mélange contient d'autres fibres à haute performance telles que des fibres d'aramide, des fibres de verre et/ou des fibres de basalte. - Produit surfacique en non-tissé selon l'une des revendications précédentes,
caractérisé en ce que
la structure de nappe à pores ouverts obtenue présente une pré-imprégnation de résine. - Produit surfacique en non-tissé selon l'une des revendications précédentes,
caractérisé en ce que
celui-ci est réalisé sous forme de composant intérieur dans le secteur des véhicules automobiles.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202016002901 | 2016-05-04 | ||
DE202016003587.9U DE202016003587U1 (de) | 2016-05-04 | 2016-06-07 | Rollfähiges textiles Vliesstoff-Flächenprodukt |
PCT/EP2017/060000 WO2017191024A1 (fr) | 2016-05-04 | 2017-04-27 | Produit plat non-tissé textile pouvant être calandré |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3452651A1 EP3452651A1 (fr) | 2019-03-13 |
EP3452651B1 true EP3452651B1 (fr) | 2020-10-14 |
Family
ID=56410201
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17721088.7A Active EP3452651B1 (fr) | 2016-05-04 | 2017-04-27 | Produit plat non-tissé textile pouvant être enroulable |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3452651B1 (fr) |
DE (1) | DE202016003587U1 (fr) |
WO (1) | WO2017191024A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US12053908B2 (en) | 2021-02-01 | 2024-08-06 | Regen Fiber, Llc | Method and system for recycling wind turbine blades |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3113930A1 (de) | 1981-04-07 | 1982-10-28 | Messerschmitt-Bölkow-Blohm GmbH, 8000 München | Verfahren zur herstellung von gelegen fuer thermoplastische verbundwerkstoffe mit ausgerichteten verstaerkungsfasern |
DE102005048603A1 (de) | 2005-10-06 | 2007-04-26 | J.H. Ziegler Gmbh & Co. Kg | Mit Kunststoff infiltrierbares Vlieslaminat für die Herstellung von faserverstärkten Kunststoffteilen |
ES2395992T3 (es) * | 2007-06-01 | 2013-02-18 | Formfiber Denmark Aps | Un producto de fibras no tejidas consolidadas por flujo de aire que comprende fibras de material reciclado |
DE102010008370A1 (de) | 2010-02-17 | 2011-08-18 | Thüringisches Institut für Textil- und Kunststoff-Forschung e.V., 07407 | Verfahren zur Herstellung eines plattenförmigen Halbzeugs aus Faserverbundwerkstoff |
ITRM20120118A1 (it) * | 2012-03-26 | 2013-09-27 | Agenzia Naz Per Le Nuove Tecn Ologie L Ener | Metodo per la realizzazione di feltri da fibre di carbonio di riciclo. |
DE102013226921A1 (de) * | 2013-12-20 | 2015-06-25 | Sgl Automotive Carbon Fibers Gmbh & Co. Kg | Vliesstoff aus Carbonfasern und thermoplastischen Fasern |
-
2016
- 2016-06-07 DE DE202016003587.9U patent/DE202016003587U1/de active Active
-
2017
- 2017-04-27 WO PCT/EP2017/060000 patent/WO2017191024A1/fr unknown
- 2017-04-27 EP EP17721088.7A patent/EP3452651B1/fr active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
DE202016003587U1 (de) | 2016-06-23 |
WO2017191024A1 (fr) | 2017-11-09 |
EP3452651A1 (fr) | 2019-03-13 |
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