EP3452651B1 - Produit plat non-tissé textile pouvant être enroulable - Google Patents

Produit plat non-tissé textile pouvant être enroulable Download PDF

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Publication number
EP3452651B1
EP3452651B1 EP17721088.7A EP17721088A EP3452651B1 EP 3452651 B1 EP3452651 B1 EP 3452651B1 EP 17721088 A EP17721088 A EP 17721088A EP 3452651 B1 EP3452651 B1 EP 3452651B1
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EP
European Patent Office
Prior art keywords
fibers
sheet product
nonwoven sheet
fiber
product according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17721088.7A
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German (de)
English (en)
Other versions
EP3452651A1 (fr
Inventor
Cordula CLEFF
Jan Maidorn
Hagen Hohmuth
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tenowo GmbH
Original Assignee
Tenowo GmbH
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Publication of EP3452651A1 publication Critical patent/EP3452651A1/fr
Application granted granted Critical
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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209Inorganic fibres
    • D04H1/4242Carbon fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D04H1/5418Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/542Adhesive fibres

Definitions

  • the invention relates to a rollable textile nonwoven sheet product, consisting of a mixture of recycled carbon fibers and thermoplastic fibers, which are laid into a fiber pile by means of a carding process, subjected to a fleece formation and then thermally bonded, according to the preamble of claim 1.
  • the fiber composite material has fibers and at least one thermoplastic matrix material.
  • the aforementioned fibers are isolated from fiber-containing waste or old parts and mixed with thermoplastic fibers and laid flat in a carding process so that a fiber pile is produced.
  • a plate material is formed under the action of heat in the form of a pressing step.
  • carbon fibers that are available at low cost can be used as reinforcing fibers.
  • carbon fibers, carbon fiber bundles or their mixtures are isolated from carbon fiber-containing waste or old parts and these are mixed with thermoplastic foreign fibers.
  • flat laying down and alignment takes place in such a way that a fiber web is created with a targeted orientation of the fibers in the longitudinal direction.
  • the already mentioned pressing is then carried out under the action of heat to form a plate material.
  • FIG WO 2011 / 101094A1 proposed adding foreign textile fibers, such as polypropylene, to increase the degree of fiber orientation of the carbon fibers as well.
  • Auxiliary fibers are used to specifically influence the degree of fiber orientation of carbon fibers.
  • the oriented carbon fibers are brought into an adhesive state through the proportion of thermoplastic fibers with subsequent compression and compression to form sheet goods and finally cooling.
  • pressing takes place at a pressure of 400 N / cm 2 , in the sense of compacting.
  • thermoplastic component used being a fibrous material made from polyhydroxyether.
  • the EP 1 772 258 B1 discloses a laminate structure of a plastic part with coarse fibers of ⁇ 10 dtex.
  • the composite material consists of aligned reinforcing fibers embedded in a thermoplastic matrix, a scrim made from the aligned reinforcing fibers and thermoplastic material and the thermoplastic material being heated to a temperature above its melting point.
  • reinforcing fibers carbon fibers come into consideration.
  • the EP 2,886,693 discloses a rollable textile nonwoven sheet product consisting of a mixture of recycled carbon fibers and thermoplastic fibers, which is laid into a fiber web by means of a carding process, subjected to a nonwoven formation and then thermally bonded.
  • the object of the invention to provide a further developed rollable, i.e. Rollable or windable textile nonwoven sheet product, consisting of a mixture of recycled carbon fibers and thermoplastic fibers, to indicate which has an open-pore nonwoven structure, so that a later further treatment, e.g. Impregnation with a resin is possible in a simple manner.
  • the nonwoven sheet product to be created should retain the carbon fibers used in their original consistency, i.e.
  • One of the main goals is to keep the carbon fiber content as high as possible, but also to ensure the mentioned impregnation properties and to minimize the generation of dust from unbound fiber pieces.
  • a rollable and therefore easy to handle textile nonwoven sheet product which consists of a mixture of recycled carbon fibers and thermoplastic fibers. This mixture is laid into a fiber web by means of a carding process, subjected to a fleece formation and then thermally bonded, specifically in the sense of a pre-consolidation.
  • thermoplastic fibers in the mixture is in the range from 5% by weight to 40% by weight and the proportion of carbon fibers in the range between 60% by weight and 95% by weight, the thermal bonding to avoid carbon fiber damage under low pressure of ⁇ 20 N / cm 2 takes place in such a way that the desired open-pored, impregnable fleece structure is retained.
  • the fiber fineness of the carbon fibers used is in the range ⁇ 1 dtex.
  • the cut length of the carbon fibers is in the range between 30 mm and 80 mm.
  • the fiber fineness of the thermoplastic fibers is in the range between 1.0 and 4.0 dtex.
  • the cut length of the thermoplastic fibers is in the range between 30 mm and 70 mm.
  • the fiber mixture is subjected to a solidification by increasing the temperature in the range up to 200 ° C and subsequent cooling, whereby a melting of the thermoplastic fibers is prevented, but the fibers are melted to connect with the carbon fibers.
  • the nonwoven sheet product obtained has an open-pored, good impregnation property, but also a very uniform, high-quality surface.
  • the carbon fibers are not damaged or only slightly damaged by the measures according to the invention during the solidification process, so that there is no reduction in strength in the later composite material and disadvantageous dust generation from unbound fiber pieces.
  • the fiber web is produced using a carding process.
  • the proportion of carbon fibers is chosen as high as possible, since the added proportion of thermoplastics is a foreign component.
  • a bicomponent fiber one of the components has a lower melting point than the other, second component.
  • the recycled carbon fibers used can be, for example, cut roving residues, pre-dissolved scraps of scrim or fabric, edge sections, Fibers that come from carbon fiber-reinforced plastics and have been recovered there by means of thermal, chemical or other processing.
  • a hot calender, a smoothing unit, a belt calender, a shirt collar press, a belt press or a hot ironer are used as the consolidation unit, whereby a modification is made such that the pressure applied is in the range ⁇ 2 bar, i.e. ⁇ 20 N / cm 2 , to avoid fiber damage definitely to avoid.
  • the resulting goods are wound up gently and with little tension by means of an ascending batch winder.
  • the weight of the nonwoven fabric obtained is in the range from 50 to 200 g / m 2 , preferably in the range between 80 to 150 g / m 2 .
  • the strength properties of the nonwoven sheet product are low compared to the weight per unit area, but far more than sufficient to ensure both the desired winding and positive handling during subsequent processing.
  • further components of high-performance fibers from recycling processes can be mixed in in addition to the carbon fiber content.
  • This can be, for example, aramid fibers, glass fibers, basalt fibers or the like.
  • care must be taken to ensure that the proportion of thermoplastic fibers of 5% by weight to a maximum of 40% by weight is maintained and not exceeded.
  • the material can be wet-finished with chemical substances, with these substances then reacting out by means of a drying and fixing process.
  • the nonwoven sheet product can be pre-impregnated with resin to obtain a prepreg.
  • nonwoven sheet product Possible application examples for the use of the nonwoven sheet product are applications in the automotive sector, in particular the interior, the visible side cover of a hood of a motor vehicle, but also the use as a sandwich structure, as a filler or as the top of rotor blades in wind turbines.
  • a fiber mixture of 90% edge cut from a multiaxial fabric production and 10% bicomponent fibers based on polyester are mixed. This mixture is laid into a fleece using the carding process and cross-layer. The fleece is then consolidated under minimal pressure and at a temperature of ⁇ 200 ° C.
  • the nonwoven fabric obtained has a strength in the longitudinal direction of> 1.7 N / cm 2 , specifically with a weight per unit area of 150 g / m 2 .
  • the nonwoven fabric obtained in this way serves as fiber reinforcement for a polyester resin matrix, which is then shaped into a plate and has a 1A surface quality.
  • thermoplastic fibers are not melted or liquefied in their entirety, but only melted on in order to effect a connection or gluing with the carbon fibers.
  • the low application of pressure in the range 20 20 N / cm 2 does not lead to undesired compression of the material, but merely serves to smooth the surface of the material and to support the connection between the thermoplastic fibers and the carbon fibers. This treatment almost eliminates fiber damage.
  • the pile layer made from the fiber mixture using the carding process can be paneled in accordance with possibly desired higher grammages.
  • the fibers are glued together at temperatures of up to 200 ° C.
  • the nonwoven fabric according to the invention can be used as a flat product or as a reinforcement material for other composite materials, but can also be used as an intermediate layer or for structural reinforcement in areas where no high tensile forces are required. Due to the lack of structuring and the high fiber resolution, class A surface properties are achieved. Since there is no pressure-relevant mechanical fastening, the resulting nonwoven is an alternative to wet-bonded nonwovens.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Nonwoven Fabrics (AREA)
  • Reinforced Plastic Materials (AREA)

Claims (8)

  1. Produit surfacique en non-tissé textile enroulable, constitué d'un mélange de fibres de carbone recyclées et de fibres thermoplastiques, qui est déposé pour donner un voile de fibres au moyen d'un procédé de cardage, soumis à la formation d'une nappe et ensuite consolidé thermiquement,
    dans lequel
    la part de mélange des fibres thermoplastiques est dans la plage de 5 % en poids à 40 % en poids, et la part de fibres de carbone est dans la plage comprise entre 60 % en poids et 95 % en poids,
    caractérisé en ce que
    la consolidation thermique pour éviter l'endommagement des fibres de carbone est réalisée sous une faible pression de ≤ 20 N/cm2 de manière à obtenir une structure de nappe à pores ouverts susceptible d'être imprégnée, la finesse des fibres de carbone individuelles étant dans plage de ≤ 1 dtex et la longueur de coupe étant de 30 mm à 80 mm, et la finesse des fibres individuelles thermoplastiques étant dans la plage comprise entre 1,0 dtex et 4,0 dtex et la longueur de coupe étant de 30 mm à 70 mm.
  2. Produit surfacique en non-tissé selon la revendication 1,
    caractérisé en ce que
    le mélange de fibres est soumis à une consolidation par augmentation de la température jusqu'à 200°C et par refroidissement successif, une fusion des fibres thermoplastiques étant évitée.
  3. Produit surfacique en non-tissé selon l'une des revendications précédentes,
    caractérisé en ce que la couche de voile est garnie pour obtenir des poids de base plus élevés.
  4. Produit surfacique en non-tissé selon l'une des revendications précédentes,
    caractérisé en ce que
    le traitement à basse pression provoque un lissage de la surface du matériau sans compactage désavantageux.
  5. Produit surfacique en non-tissé selon l'une des revendications précédentes,
    caractérisé en ce que
    celui-ci est réalisé sous forme de renfort de fibres pour une matrice de résine polyester.
  6. Produit surfacique en non-tissé selon l'une des revendications précédentes,
    caractérisé en ce que
    le mélange contient d'autres fibres à haute performance telles que des fibres d'aramide, des fibres de verre et/ou des fibres de basalte.
  7. Produit surfacique en non-tissé selon l'une des revendications précédentes,
    caractérisé en ce que
    la structure de nappe à pores ouverts obtenue présente une pré-imprégnation de résine.
  8. Produit surfacique en non-tissé selon l'une des revendications précédentes,
    caractérisé en ce que
    celui-ci est réalisé sous forme de composant intérieur dans le secteur des véhicules automobiles.
EP17721088.7A 2016-05-04 2017-04-27 Produit plat non-tissé textile pouvant être enroulable Active EP3452651B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE202016002901 2016-05-04
DE202016003587.9U DE202016003587U1 (de) 2016-05-04 2016-06-07 Rollfähiges textiles Vliesstoff-Flächenprodukt
PCT/EP2017/060000 WO2017191024A1 (fr) 2016-05-04 2017-04-27 Produit plat non-tissé textile pouvant être calandré

Publications (2)

Publication Number Publication Date
EP3452651A1 EP3452651A1 (fr) 2019-03-13
EP3452651B1 true EP3452651B1 (fr) 2020-10-14

Family

ID=56410201

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17721088.7A Active EP3452651B1 (fr) 2016-05-04 2017-04-27 Produit plat non-tissé textile pouvant être enroulable

Country Status (3)

Country Link
EP (1) EP3452651B1 (fr)
DE (1) DE202016003587U1 (fr)
WO (1) WO2017191024A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12053908B2 (en) 2021-02-01 2024-08-06 Regen Fiber, Llc Method and system for recycling wind turbine blades

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3113930A1 (de) 1981-04-07 1982-10-28 Messerschmitt-Bölkow-Blohm GmbH, 8000 München Verfahren zur herstellung von gelegen fuer thermoplastische verbundwerkstoffe mit ausgerichteten verstaerkungsfasern
DE102005048603A1 (de) 2005-10-06 2007-04-26 J.H. Ziegler Gmbh & Co. Kg Mit Kunststoff infiltrierbares Vlieslaminat für die Herstellung von faserverstärkten Kunststoffteilen
ES2395992T3 (es) * 2007-06-01 2013-02-18 Formfiber Denmark Aps Un producto de fibras no tejidas consolidadas por flujo de aire que comprende fibras de material reciclado
DE102010008370A1 (de) 2010-02-17 2011-08-18 Thüringisches Institut für Textil- und Kunststoff-Forschung e.V., 07407 Verfahren zur Herstellung eines plattenförmigen Halbzeugs aus Faserverbundwerkstoff
ITRM20120118A1 (it) * 2012-03-26 2013-09-27 Agenzia Naz Per Le Nuove Tecn Ologie L Ener Metodo per la realizzazione di feltri da fibre di carbonio di riciclo.
DE102013226921A1 (de) * 2013-12-20 2015-06-25 Sgl Automotive Carbon Fibers Gmbh & Co. Kg Vliesstoff aus Carbonfasern und thermoplastischen Fasern

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
DE202016003587U1 (de) 2016-06-23
WO2017191024A1 (fr) 2017-11-09
EP3452651A1 (fr) 2019-03-13

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