EP3450183B1 - Direct printing machine and method for printing on containers by means of direct printing - Google Patents

Direct printing machine and method for printing on containers by means of direct printing Download PDF

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Publication number
EP3450183B1
EP3450183B1 EP18169716.0A EP18169716A EP3450183B1 EP 3450183 B1 EP3450183 B1 EP 3450183B1 EP 18169716 A EP18169716 A EP 18169716A EP 3450183 B1 EP3450183 B1 EP 3450183B1
Authority
EP
European Patent Office
Prior art keywords
direct
direct printing
modules
module
print
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18169716.0A
Other languages
German (de)
French (fr)
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EP3450183A1 (en
Inventor
Martin Wagner
Bernhard WESS
Tobias RAITH
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
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Filing date
Publication date
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Publication of EP3450183A1 publication Critical patent/EP3450183A1/en
Application granted granted Critical
Publication of EP3450183B1 publication Critical patent/EP3450183B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J19/00Character- or line-spacing mechanisms
    • B41J19/005Cable or belt constructions for driving print, type or paper-carriages, e.g. attachment, tensioning means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/1714Conditioning of the outside of ink supply systems, e.g. inkjet collector cleaning, ink mist removal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/485Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes
    • B41J2/505Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes from an assembly of identical printing elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00Actions or mechanisms not otherwise provided for
    • B41J25/304Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
    • B41J25/316Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with tilting motion mechanisms relative to paper surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00Actions or mechanisms not otherwise provided for
    • B41J25/34Bodily-changeable print heads or carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • B41J3/40733Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0082Digital printing on bodies of particular shapes

Definitions

  • the invention relates to a direct printing machine and a direct printing method for printing containers with direct printing according to the preamble of claim 1 or 13.
  • containers such as beverage containers
  • a labeling machine to identify and/or advertise the contents of the container.
  • Such direct printing machines usually comprise a transporter for transporting the containers and a number of direct printing modules attached thereto in order to print the containers with direct printing.
  • the containers are picked up by the transporter in container receptacles and transported to the direct printing modules that are stationarily attached to them.
  • the direct printing modules With the direct printing modules, the containers are each rotated by means of the container receptacles and are thereby printed with printing ink from a large number of printing nozzles using one or more direct printing heads.
  • the print nozzles are controlled in such a way that the ink drops emitted onto the container produce the desired print image.
  • the containers are transported past the direct printing modules and are printed there sequentially with printing inks of different colors, for example white, cyan, magenta, yellow and black.
  • the DE 10 2013 214 980 A1 discloses a printing machine having a traversing system for adjusting the position of a printhead module, the traversing system comprising a radial module for adjusting the position of the printhead module in a radial direction and a height module for adjusting the height of the printhead module in a vertical direction. Furthermore, a tilting module is proposed in order to pivot the print head module and thus guide it along a lateral slope of a container.
  • a disadvantage of the known direct printing machines is that when the direct printing module is pivoted, its supply lines are moved and can therefore protrude. Consequently, the pivoting movement requires a certain space for the supply lines, which is why a minimum distance to an adjacent direct printing module must then be increased. In addition, the supply lines are stressed by the cantilever and are therefore subject to wear.
  • the U.S. 4,901,095 A discloses an ink jet printing device with an adjustable print head.
  • the CN 202 319 300 U discloses a machine for under glass painting on ceramics.
  • the invention provides a direct printing machine with the features of claim 1.
  • Advantageous embodiments are specified in the dependent claims.
  • the direct printing modules can be replaced as a unit, they can be removed from the direct printing machine and reinserted particularly quickly when changing. This reduces the risk of contamination of the direct printing modules.
  • the print head part with the at least one direct print head can be pivoted about the pivot axis relative to the connection part. Consequently, only the print head part with the at least one direct print head is pivoted and not the connection part that is used to connect the module to the ink supply system. Accordingly, the print head part can be made particularly compact, as a result of which the supply lines protrude particularly little and the space required for the pivoting movement of the module parts is reduced. This enables a more compact arrangement of the direct printing modules and the supply lines are less stressed.
  • the direct printing machine can be arranged in a beverage processing plant.
  • the direct printing machine can be a filling system for filling a product into the container and/or be downstream of a capper for capping the containers with caps.
  • the direct printing machine can also be installed upstream of the filling process and/or directly downstream of a container production process. Detached from it, it can be can also be a direct printing machine that is not assigned to any system but works in so-called stand-alone mode.
  • the containers can be intended to hold beverages, hygiene articles, pastes, chemical, biological and/or pharmaceutical products.
  • the containers can be provided for any free-flowing or fillable media. It is also conceivable that the containers are provided for a non-flowable filling material, for example capsules, tablets, pastes and/or cleaning stone.
  • the containers can be made of plastic, glass and/or metal, but hybrid containers with material mixtures are also conceivable.
  • the containers can be bottles, cans, beverage containers and/or tubes.
  • the conveyor can comprise a carousel and/or container receptacles arranged to run along with it.
  • the containers can be transported in a predetermined grid and rotated relative to the direct printing modules during printing.
  • the carousel can preferably be rotated about a vertical axis by means of a drive. "Vertical" here can mean the direction that points to the center of the earth or runs in the direction of gravity.
  • the conveyor can be designed to transport the containers intermittently or continuously. In the case of intermittent transport, the containers are briefly stopped in relation to the direct printing modules during printing and then transported further. However, continuous transport is also conceivable, in which the containers are transported further by the transporter during the printing process of the direct printing modules.
  • the direct printing modules can be arranged in a stationary manner. “Stationary” direct printing modules can mean here that the direct printing modules are arranged in a stationary or fixed manner relative to a machine base or a standing surface for the direct printing machine. Alternatively, it is also conceivable that the direct printing modules are arranged to run along on the conveyor, and in particular are each assigned to one of the container receptacles. It is conceivable that the direct printing modules are assigned to direct printing stations individually or in groups, with the direct printing stations each being provided for printing ink of a specific color.
  • a first direct printing station with a group of direct printing modules can only be provided for printing the color white and a second direct printing station with a further group of direct printing modules can only be provided for printing the color cyan, or then further direct printing stations with further groups of direct printing modules for printing the colors magenta , yellow, black and/or special colors.
  • the direct print modules can each include one or more direct print heads.
  • the direct print heads can work with a digital or inkjet printing process in which the Printing ink is delivered to the containers by means of a plurality of printing nozzles.
  • “Inkjet printing process” can mean here that a sudden increase in pressure is generated in chambers of a printing nozzle via piezoelectric or thermal elements in such a way that a small amount of printing ink is pressed through the printing nozzle and delivered to the container as a printing drop.
  • the direct print heads can each have a number of print nozzles in a range from 100 to 10000, in particular in a range from 500 to 5000 nozzles.
  • the pressure nozzles can be arranged in one or more rows of nozzles (for example 1-4), which are arranged in particular parallel to the container axis.
  • the direct printing modules are "each designed to be interchangeable as a unit” can mean here that the print head part, the connecting part and the rotary joint in between form a mechanically coherent unit that can be decoupled from or coupled to the direct printing machine as a whole.
  • the print head portion and the receiving portion may comprise two support structures pivotally connected to each other via the pivot joint.
  • the at least one direct print head can be arranged on one of the support structures and the connection elements described further below and optionally the control module can be arranged on the other support structure.
  • the ink supply system can include at least one storage tank, at least one ink pump and/or supply lines.
  • the supply lines can be provided to connect the at least one storage tank to the connection part of at least one of the direct printing modules via the at least one ink pump.
  • the supply lines can be designed at least partially as flexible ink hoses.
  • the adjusting units can also be designed to adjust the height and/or the printing distance of the respective direct printing module.
  • the adjusting units can preferably each comprise a first linear drive for adjusting the height and/or a second linear drive for adjusting the printing distance of one of the direct printing modules.
  • Print distance adjustment can mean here that a distance between the direct printing module and a container to be printed is changed. This can be a vertical distance between a nozzle plate and a print area on the container.
  • the adjustment units can include first support elements for connection to the stationary machine base and/or the standing area for the direct printing machine. It is also conceivable that the adjustment units each include second support elements with the drives for pivoting the direct printing modules.
  • the second support element can be designed as an arm that can be moved vertically and/or horizontally with the adjustment unit, on which one of the Direct printing modules and / or the module holder described below is arranged. Preferably, the second support element can be moved via at least one linear motor.
  • the direct printing machine can include a control unit for controlling the direct printing modules, the direct print heads, the adjustment unit and/or the transporter, preferably the container receptacles arranged thereon and/or the ink supply system, or work together with it or be connected to it.
  • the control unit can include a CPU, a screen and/or an input unit.
  • the adjustment units can each include a module mount to accommodate the direct print head modules and to lock them with a quick-release fastener.
  • the quick-release fastener can include two coupling elements, one of which is arranged on the module receptacle and the other on the direct printing module.
  • the quick-release fastener can include a locking means in order to selectively lock or release the two coupling elements with one another.
  • the module receptacles can preferably each comprise one of the drives in order to pivot the direct print head module received therein.
  • the module receptacles can each be formed in two parts with an intermediate drive swivel joint in order to pivot a first receptacle for the printhead part relative to a second receptacle for the connector part about the drive swivel joint.
  • the two-part design of the module mounts reduces the space of the module mount required for the pivoting movement, as a result of which the module mounts can also be arranged in a particularly compact manner.
  • the module holders move together with the direct printing modules to pivot.
  • the rotary drive joint of the module holder and the rotary joint of the direct printing module held therewith can preferably be coaxial with the pivot axis. As a result, both the print head part and the first receptacle pivot together about the pivot axis.
  • the drives can each be designed for direct pivoting of the first receptacle relative to the second receptacle about the drive swivel joint in order to indirectly pivot the print head part of the received direct printing module relative to the connection part about the swivel joint.
  • the recorded direct printing module is passively swiveled by the module holder so that it does not need its own drive. Consequently, the direct printing module, which can be exchanged as a unit, can be constructed in a particularly compact manner.
  • the direct printing modules can each include a feed and/or a return hose for the ink supply, which are routed from the connection part to the print head part in the area of the swivel joint at a distance of 0-10 cm, in particular 0-5 cm from the pivot axis, so that a change in length of the flow and/or return hose is minimized when pivoting.
  • the flow and/or return hose are subjected to less stress as a result of the pivoting and wear is reduced.
  • the flow and/or the return hose run as close as possible to the pivot axis.
  • “Distance to the pivot axis" can mean the minimum vertical distance of a hose center line to the pivot axis.
  • the direct printing modules can each include a pressure sensor for measuring an ink pressure, which is preferably arranged in the print head part.
  • the direct printing modules can each include a plurality of connection elements for control and for ink supply, which are arranged on the connection part. As a result, the supply lines for the controller and for the ink supply are not moved when swiveling and are therefore not subject to any bending stress.
  • connection elements can include at least one quick coupling for detachable connection to at least one supply line of the ink supply system.
  • the supply lines can be pulled off the direct printing modules particularly quickly so that they can be changed more quickly.
  • the quick couplings can be designed to be non-drip in order to prevent the printing ink from leaking out.
  • the connection elements can comprise at least one further quick coupling for detachable connection to a suction device.
  • a pressure mist extraction system in the direct pressure modules can be supplied with a negative pressure via the connection elements.
  • the connection elements include at least one electronic plug for power supply, for data exchange and/or for control signals of the direct printing module.
  • the at least one quick coupling can be provided for connecting the feed and/or return hose to at least one supply line of the ink supply system.
  • connection elements are integrated into a connection block.
  • the individual connection elements do not have to be separated from the supply lines, which means that changing the direct printing modules is even faster.
  • the connection block can be designed as a multi-coupling.
  • the direct printing modules can each include a control module, which is preferably arranged in the connection part. This further reduces the space required in the print head part, so that the direct print modules can be arranged in an even more compact manner.
  • the control module can be connected to the at least one direct print head of the direct print module in order to control the print nozzles.
  • the control unit described above can comprise and/or be connected to the control modules.
  • the direct printing machine can include a central control unit that is connected to the direct printing modules via connecting lines.
  • the direct printing modules can each include a print mist extraction system, the at least one intake opening of which is arranged in the print head part adjacent to a nozzle plate of the direct print head. This allows ink droplets caused by air movements to be sucked out so that they do not uncontrollably soil other container parts or surfaces of the direct printing machine.
  • the direct printing modules are exchanged as a unit for maintenance, they can be removed from the direct printing machine and reinserted particularly quickly in the event of a change. This reduces the risk of contamination of the direct printing modules.
  • a print head part with at least one direct print head is pivoted about the pivot axis relative to a connection part for connection to the ink supply system by means of an intermediate rotary joint, in the direct printing method according to the invention only the print head part with the at least one direct print head is pivoted and not the connector. Accordingly, the print head part can be designed to be particularly compact, as a result of which on the one hand the supply lines protrude particularly little and on the other hand the space required for the pivoting movement of the module parts is reduced. This creates a more compact Arrangement of the direct printing modules possible and the supply lines are less stressed.
  • the direct printing method can be carried out with the direct printing machine described above, preferably according to one of claims 1-12. Furthermore, the direct printing method can include the features described above in relation to the direct printing machine individually or in any combination.
  • the direct printing modules are each received in a module receptacle of the associated adjustment unit and are locked in place with a quick-release fastener. As a result, the direct printing modules can be changed particularly quickly.
  • a first receptacle for the print head part can preferably be pivoted directly relative to a second receptacle for the connection part about a drive swivel joint in order to indirectly pivot the print head part of the received direct printing module relative to the connection part about the swivel joint.
  • the printhead portion of the received direct print module is pivoted passively over the first mount of the module mount.
  • FIG 1 1 is an overview of an embodiment of a direct printing machine 1 according to the invention for printing containers 2 with direct printing in a plan view.
  • the containers 2 for example coming from a filler and a closer, are transferred to the conveyor 3 with the infeed starwheel 10 and are received in the container receptacles 4 there. Picked up in this way, they are transported by the transporter 3 past the attached direct printing stations 5w , 5c , 5M, 5Y , 5K and each printed with different colors by means of the direct printing modules 50, here for example according to the indices with white, cyan, magenta, yellow and Black. This creates a multicolored direct print on the containers 2 .
  • the direct print applied to the containers is then cured with the curing station 8 and thereby permanently stabilized, for example by means of UV light.
  • the finished printed containers 2 are then transferred to the discharge star wheel 11 and forwarded to subsequent treatment stations, for example to a packaging machine.
  • a control unit 9 can also be seen, with which the direct printing machine 1 is controlled via control lines that are not shown here.
  • the transporter 3 is designed as a carousel, for example, which rotates about the vertical axis A in the transport direction T, but a linear transporter is also conceivable.
  • the container receptacles 4 arranged on the conveyor 3 each comprise a turntable 4a and a centering bell 4b (see Fig 2 ), so that the containers 2 can be rotated about their longitudinal axes during the printing process relative to the respective stationary direct printing station 5w , 5c , 5M, 5Y , 5K. This allows a flat direct print to be generated.
  • FIG. 2 is a detailed side view of the direct printing machine 1 from FIG figure 1 with the transporter 3 and the attached direct printing modules 50, 50', 50" of one of the direct printing stations 5 W , 5 C , 5 M , 5 Y , 5 K.
  • the support column 3c is driven about the axis A by a carousel drive, not shown in detail here, so that the conveyor 3 rotates in the transport direction T.
  • the turntable 4a is attached to the lower carousel plate 3a and the centering bells 4b to the upper carousel plate 3b as container receptacles 4 in order to accommodate the containers 2 during transport or printing.
  • the turntables 4 are driven here, for example, by direct drives (not shown), but cams or the like are also conceivable.
  • the containers 2 can be rotated about their longitudinal axes L relative to the direct printing modules 50, 50′, 50′′ during printing in order to produce a two-dimensional direct printing 2a, 2b.
  • the direct printing modules 50, 50', 50" have the same structure and differ only in their position relative to the container 2. However, it is also conceivable that two or more of the direct printing modules 50, 50', 50" occupy the same height position relative to the container 2 , in order to apply printing ink to the container 2 in the same printing area (with, for example, half the height of the direct printing 2a). This can either increase machine performance or improve ink application.
  • the container shoulder is printed with the direct printing module 50 and the container body is printed with the direct printing modules 50', 50" in the two separate areas 2a, 2b.
  • the traversing unit 6 can be controlled with the control unit 7 in such a way that the direct printing modules 50, 50', 50" each can be moved in the directions R 1 , R 2 or pivoted about the pivot axis S in the direction R 3 .
  • the positioning of the direct printing modules 50, 50', 50" can be flexibly selected. It is conceivable, for example, that all direct printing modules 50, 50', 50" are positioned in such a way that they print only the container body or two direct printing modules 50, 50' the container shoulder.
  • the direct printing module 50 can be adjusted axially with the adjusting unit 6 in the direction R 1 and radially in the direction R 2 relative to the longitudinal axis L of the container 2 to be printed. As a result, on the one hand the height and on the other hand the printing distance of the direct printing module 50 relative to the container 2 can be adjusted. It can also be seen that the adjusting unit 6 is designed to pivot the direct printing module 50 about the pivot axis S for adaptation to the longitudinal container contour C. It can be seen that the container 2 has a shoulder area in a transition from the container body to the neck, which runs obliquely to the longitudinal axis L of the container. Consequently, the direct print head, not shown here, of the direct print module 50 must be tilted in order to achieve a particularly high print quality.
  • the direct printing modules 50, 50', 50" are each designed in two parts with an intermediate rotary joint 43 in order to pivot the print head part 51 with the direct print head, which is not shown in detail here, in relation to the connection part 52 about the pivot axis S in the direction R 3.
  • the uppermost direct print module 50 can be pivoted so that the print head part 51 with the direct print head in the shoulder area is aligned as parallel as possible to the contour C.
  • the connection part 52 is used for connection to the ink supply system.
  • the direct printing modules 50, 50', 50" are each designed in two parts with the print head part 51, the connecting part 52 and with the rotary joint 53 in between, the print head part 51 can be made particularly compact, so that as little as possible is required for pivoting about the pivot axis S space is occupied. Consequently, the direct printing modules 50, 50', 50" can be arranged very compactly.
  • the direct printing modules 50, 50′, 50′′ are each designed to be exchangeable as a unit, which is explained below on the basis of Figures 3A - 3B is explained in more detail:
  • Figure 3A - 3B a perspective detailed view of the direct printing module 50 and a module receptacle 60 is shown, with the direct printing module 50 being attached to the adjustment unit 6 via the module receptacle 60 .
  • the module recording 60 is in the Figure 3A shown left end connected to the adjustment unit 6.
  • the replaceable direct print head module 50 can be accommodated in the module receptacle 60 and locked with the quick-release fastener 65 . This makes it possible to change the direct printing module 50 particularly quickly during maintenance, and the risk of contamination is reduced.
  • the interchangeable direct printing module is designed in two parts with the print head part 51 and the connector part 52, the print head part 51 being pivotable about the pivot axis S relative to the connector part 52 with the pivot joint 53 in between.
  • the module mount 60 is also formed in two parts, with the first mount 61 for the print head part 51 and the second mount 62 for the connection part 52 of the direct printing module 50, with the first mount 61 being able to pivot relative to the second mount 62 by the rotary drive joint 63 located in between.
  • the rotary drive joint 63 of the module receptacle 60 and the rotary joint 53 of the direct printing module 50 accommodated therein are configured coaxially to the pivot axis S, so that they both pivot about the pivot axis S.
  • the drive 64 can also be seen, with which the first receptacle 61 is pivoted relative to the second receptacle 62 about the rotary drive joint 63 .
  • the print head part 51 of the received direct printing module 50 is moved relative to the connection part 52 indirectly.
  • the direct printing module 50 does not have its own drive, but is passively pivoted by the pivoting movement of the module receptacle 60 .
  • the print head part 51 and connection part 52 each comprise a carrier which is pivotably connected to one another via the pivot joint 53 .
  • the direct print head 58 , the print module front panel 56 and a latching element 55 for connection to the quick-release fastener 65 are arranged on the carrier of the print head part 51 .
  • the connection elements 59.1-59.7 and the control module 70 are arranged on the support of the connection part 52.
  • the direct print module 50 includes the pressure sensors 72.1, 72.2 for measuring the ink pressure, which are arranged here, for example, in the connection part 52, but can alternatively be arranged in the print head part 51. As a result, the ink pressure is measured as close as possible to the direct print head 58, so that the measured values are affected as little as possible by pressure losses.
  • connection elements 59.1 and 59.2 serve to supply ink to the direct print head 58 and include quick-release couplings in order to connect them to supply lines 67.1, 67.2 of the ink supply system in a detachable manner Figure 3A are shown. Furthermore, the connection elements 59.3, 59.4 can be seen, which are also designed as quick couplings and are used for the detachable connection of the direct printing module 50 to a suction device. This creates a vacuum for those in the figure 6 Pressure mist extraction 71 shown provided.
  • the connection sockets 59.5, 59.6 for the pressure sensors 72.1, 72.2 for measuring the ink pressure and the connection sockets 59.7 for the control module 70 can also be seen.
  • connection elements 59.1-59.7 With the connection elements 59.1-59.7, the direct printing module 50 can be uncoupled from the supply lines, exchanged and reconnected particularly quickly. Due to the fact that the connection elements 59.1-59.7 for control and for ink supply are arranged on the connection part 52, the supply lines are not moved when the print head part 51 is pivoted and therefore protrude less or not at all. Consequently, less space has to be provided for supply lines protruding from the direct printing module 50 during pivoting.
  • control module 70 is also arranged on the connection part 52, corresponding installation space is saved in the print head part 51, so that it can be constructed in a particularly compact manner. Consequently, the space for pivoting about the pivot axis S is further reduced.
  • FIG. 4A - 4B is a side view of the in the Figures 3A - 3B shown direct printing module 50 in two different pivoted positions of the print head part 51 to see.
  • the print head part 51 is pivoted downwards, for example to print the container shoulder.
  • the print head part 51 is swiveled upwards, for example in order to print on a container base.
  • the direct print module 50 can be seen in a first pivoted position in which the print drops I are discharged essentially horizontally from the nozzle plate 58.1 of the direct print head 58.
  • the print head part 51 is rotated about the swivel joint 53 relative to the connection part 52 in such a way that both parts are aligned in the same direction.
  • this pivoted position are, for example, in the figure 2 illustrated direct printing modules 50', 50", in order to print the first part of the direct printing 2a on the container body.
  • the container contour C runs essentially parallel to the longitudinal axis L of the container.
  • the direct print module 50 can be seen in a second pivoted position, in which the print drops I are discharged from the nozzle plate 58.1 of the direct print head 58 at an angle ⁇ relative to the horizontal, obliquely downwards.
  • the print head part 51 is pivoted about the swivel joint 53 in the direction R 3 about the pivot axis S relative to the connection part 52 .
  • the in the Figure 3A illustrated drive 64 on the first receptacle 61 so that it is pivoted together with the print head part 51 about the swivel axis S.
  • this pivoted position for example, is in the figure 2 shown direct printing module 50 in order to print the shoulder area with the second part 2b of the direct printing.
  • FIG 5 is the leadership of the flow and return hose 57.1, 57.2 within the direct printing module 50 from the Figures 3A - 4B shown in a side view. It can be seen that the feed hose 57.1 and the return hose 57.2 for the ink supply of the direct print head 58 are laid at a distance of 0 - 5 cm from the pivot axis S, so that they only bend during the pivoting movement with little or no change in length. As a result, the feed and return hoses 57.1, 57.2 protrude as little as possible, so that the installation space required for this is reduced.
  • the two supply hoses 57.3, 57.4 of the pressure mist extraction 71 can also be seen, which are also laid at a distance of 0-5 cm from the pivot axis S. As a result, these hoses also experience the least possible change in length and protrude less or not at all.
  • FIG 6 12 is a front view of the print module front panel 56 of the direct print module 50 of FIGS Figures 3A - 5 shown.
  • the nozzle plate 58.1 with the printing nozzles D of the direct print head 58 and the openings L of the print mist extraction 71 can be seen.
  • the pressure nozzles D are arranged in two nozzle rows 58.2, 58.3 in the nozzle plate 58.1. However, only one row of nozzles or three, four or even more rows of nozzles are also conceivable. Furthermore, the openings L of the pressure mist extraction 71 are also arranged in two rows 71.1, 71.2 adjacent to the nozzle plate 58.1. As a result, drops of ink that are swirled around by the wind and that would otherwise be deposited on other areas of the container or machine parts can be sucked off.
  • the direct printing machine 1 shown is used as follows: The containers 2 are transported with the conveyor 3 and printed with the direct print 2a, 2b with the direct print modules 50, 50', 50" attached thereto, with the direct print modules 50, 50', 50" being adjusted with adjustment units 6 in relation to the containers 2 to be printed whereby drives 64 of the adjusting units 6 each pivot one of the direct printing modules 50, 50', 50" about a pivot axis S for adaptation to a longitudinal container contour C.
  • the position of the direct printing modules 50, 50', 50" is thus adapted to the container contour C that the highest possible quality of direct printing 2a, 2b is possible.
  • the print head part 51 with the direct print head 58 is pivoted about the pivot axis S opposite the connection part 52 for connection to the ink supply system by means of the intermediate swivel joint 53. This is necessary for the pivoting movement Installation space is particularly small and the direct printing modules 50, 50', 50" can be arranged in a particularly compact manner in relation to one another.
  • the direct print modules 50, 50', 50" are each stored as a unit (as in Figs Figure 3B shown) exchanged. As a result, the change can be carried out particularly quickly, so that contamination of the direct printing modules 50, 50', 50" is avoided.
  • the direct printing modules 50, 50', 50" are each received in a module receptacle 60 of the associated adjustment unit 6 and with a quick-release fastener 65 can be locked.
  • a first mount 61 for the print head part 51 is pivoted directly about a rotary drive joint 53 relative to a second mount 62 for the connection part 52 in order to indirectly pivot the print head part 51 of the received direct printing module 50 relative to the connection part 52 about the rotary joint 53 .
  • the direct printing modules 50, 50', 50'' do not require their own drives and can therefore be constructed in a particularly compact manner.

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Description

Die Erfindung betrifft eine Direktdruckmaschine und ein Direktdruckverfahren zur Bedruckung von Behältern mit einem Direktdruck nach dem Oberbegriff von Anspruch 1 bzw. 13.The invention relates to a direct printing machine and a direct printing method for printing containers with direct printing according to the preamble of claim 1 or 13.

Üblicherweise werden Behälter, wie beispielsweise Getränkebehälter, in einer Etikettiermaschine mit einem Etikett versehen, um den Behälterinhalt zu kennzeichnen und/oder zu bewerben.Typically, containers, such as beverage containers, are labeled in a labeling machine to identify and/or advertise the contents of the container.

In jüngster Zeit werden dazu jedoch zunehmend Direktdruckmaschinen und -verfahren eingesetzt, wobei die Behälter anstatt oder zusätzlich zu den Etiketten mit einem Direktdruck nach dem Tintenstrahlprinzip versehen werden. Dadurch ist es möglich, die Behälter in einem Behälterstrom jeweils individuell zu bedrucken.Recently, however, direct printing machines and methods have increasingly been used for this purpose, with the containers being provided with direct printing according to the inkjet principle instead of or in addition to the labels. This makes it possible to individually print the containers in a container flow.

Derartige Direktdruckmaschinen umfassen üblicherweise einen Transporteur zum Transport der Behälter und mehrere daran angegliederte Direktdruckmodule, um die Behälter mit dem Direktdruck zu bedrucken. Beispielsweise werden die Behälter mit dem Transporteur in Behälteraufnahmen aufgenommen und zu den daran stationär angegliederten Direktdruckmodulen transportiert. Mit den Direktdruckmodulen werden die Behälter jeweils mittels der Behälteraufnahmen gedreht und dabei mit einem oder mehreren Direktdruckköpfen aus einer Vielzahl von Druckdüsen mit Drucktinte bedruckt. Die Druckdüsen werden so gesteuert, dass die auf den Behälter abgegebenen Tintentropfen das gewünschte Druckbild erzeugen. Für einen mehrfarbigen Direktdruck werden die Behälter an den Direktdruckmodulen vorbeitransportiert und dort sequenziell mit Drucktinten unterschiedlicher Farben, beispielsweise Weiß, Cyan, Magenta, Gelb und Schwarz bedruckt.Such direct printing machines usually comprise a transporter for transporting the containers and a number of direct printing modules attached thereto in order to print the containers with direct printing. For example, the containers are picked up by the transporter in container receptacles and transported to the direct printing modules that are stationarily attached to them. With the direct printing modules, the containers are each rotated by means of the container receptacles and are thereby printed with printing ink from a large number of printing nozzles using one or more direct printing heads. The print nozzles are controlled in such a way that the ink drops emitted onto the container produce the desired print image. For multicolored direct printing, the containers are transported past the direct printing modules and are printed there sequentially with printing inks of different colors, for example white, cyan, magenta, yellow and black.

Die DE 10 2013 214 980 A1 offenbart eine Druckmaschine mit einem Verfahrsystem zum Einstellen der Position eines Druckkopfmoduls, wobei das Verfahrsystem ein Radialmodul zur Einstellung der Position des Druckkopfmoduls in radialer Richtung und ein Höhenmodul zur Einstellung der Höhe des Druckkopfmoduls in vertikaler Richtung umfasst. Ferner wird ein Kippmodul vorgeschlagen, um das Druckkopfmodul zu Schwenken und so an einer seitlichen Abschrägung eines Behälters entlang zu führen.the DE 10 2013 214 980 A1 discloses a printing machine having a traversing system for adjusting the position of a printhead module, the traversing system comprising a radial module for adjusting the position of the printhead module in a radial direction and a height module for adjusting the height of the printhead module in a vertical direction. Furthermore, a tilting module is proposed in order to pivot the print head module and thus guide it along a lateral slope of a container.

Nachteilig bei den bekannten Direktdruckmaschinen ist, dass beim Schwenken des Direktdruckmoduls dessen Versorgungsleitungen bewegt werden und dadurch auskragen können. Folglich benötigt die Schwenkbewegung einen gewissen Raum für die Versorgungsleitungen, weshalb dann ein Mindestabstand zu einem benachbarten Direktdruckmodul vergrößert werden muss. Darüber hinaus werden die Versorgungsleitungen durch das Auskragen beansprucht und unterliegen damit einem Verschleiß.A disadvantage of the known direct printing machines is that when the direct printing module is pivoted, its supply lines are moved and can therefore protrude. Consequently, the pivoting movement requires a certain space for the supply lines, which is why a minimum distance to an adjacent direct printing module must then be increased. In addition, the supply lines are stressed by the cantilever and are therefore subject to wear.

Weiterhin ist dabei nachteilig, dass beim Wechsel der schwenkbaren Direktdruckmodule ein hoher Montageaufwand nötig ist und damit in seltenen Fällen ein Verschmutzungsrisiko entsteht.Furthermore, it is disadvantageous that when changing the pivotable direct printing modules, a high level of installation effort is required and thus, in rare cases, there is a risk of contamination.

Die US 4 901 095 A offenbart eine Tintenstrahldruckvorrichtung mit einem verstellbaren Drucckopf.the U.S. 4,901,095 A discloses an ink jet printing device with an adjustable print head.

Die CN 202 319 300 U offenbart eine Maschine zum Unterglasmalen auf Keramiken.the CN 202 319 300 U discloses a machine for under glass painting on ceramics.

Aufgabe der vorliegenden Erfindung ist es daher, eine Direktdruckmaschine bereitzustellen, die bei einem Schwenken von Direktdruckmodulen eine kompaktere Anordnung erlaubt und bei der die Beanspruchung der Versorgungsleitungen vermindert ist. Weiterhin ist es Aufgabe der vorliegenden Erfindung, das Verschmutzungsrisiko beim Wechseln zu vermindern.It is therefore the object of the present invention to provide a direct printing machine which allows a more compact arrangement when direct printing modules are pivoted and in which the stress on the supply lines is reduced. Furthermore, it is the object of the present invention to reduce the risk of contamination when changing.

Zur Lösung dieser Aufgabenstellung stellt die Erfindung eine Direktdruckmaschine mit den Merkmalen des Anspruchs 1 bereit. Vorteilhafte Ausführungsformen sind in den Unteransprüchen genannt.To solve this problem, the invention provides a direct printing machine with the features of claim 1. Advantageous embodiments are specified in the dependent claims.

Dadurch, dass die Direktdruckmodule jeweils als Einheit austauschbar sind, können Sie bei einem Wechsel besonders zügig aus der Direktdruckmaschine ausgebaut und wieder eingesetzt werden. Dadurch wird das Verschmutzungsrisiko der Direktdruckmodule vermindert.Because the direct printing modules can be replaced as a unit, they can be removed from the direct printing machine and reinserted particularly quickly when changing. This reduces the risk of contamination of the direct printing modules.

Dadurch, dass die Direktdruckmodule jeweils zweiteilig mit einem dazwischenliegenden Drehgelenk ausgebildet sind, kann der Druckkopfteil mit dem wenigstens einen Direktdruckkopf gegenüber dem Anschlussteil um die Schwenkachse geschwenkt werden. Folglich wird also nur der Druckkopfteil mit dem wenigstens einen Direktdruckkopf geschwenkt und nicht der Anschlussteil, der zum Anschluss des Moduls an das Tintenversorgungssystem dient. Demnach kann der Drucckopfteil besonders kompakt ausgebildet werden, wodurch einerseits die Versorgungsleitungen besonders wenig auskragen und andererseits der für die Schwenkbewegung der Modulteile notwendige Raum reduziert wird. Dadurch wird eine kompaktere Anordnung der Direktdruckmodule möglich und die Versorgungsleitungen werden weniger beansprucht.Due to the fact that the direct printing modules are each formed in two parts with an intermediate rotary joint, the print head part with the at least one direct print head can be pivoted about the pivot axis relative to the connection part. Consequently, only the print head part with the at least one direct print head is pivoted and not the connection part that is used to connect the module to the ink supply system. Accordingly, the print head part can be made particularly compact, as a result of which the supply lines protrude particularly little and the space required for the pivoting movement of the module parts is reduced. This enables a more compact arrangement of the direct printing modules and the supply lines are less stressed.

Die Direktdruckmaschine kann in einer Getränkeverarbeitungsanlage angeordnet sein. Die Direktdruckmaschine kann einer Abfüllanlage zum Abfüllen eines Produkts in die Behälter und/oder einem Verschließer zum Verschließen der Behälter mit Verschlüssen nachgeordnet sein. Die Direktdruckmaschine kann dem Füllprozess aber auch vorgeschaltet sein und/oder einem Behälterherstellungsprozess direkt nachgeschaltet sein. Losgelöst davon, kann es sich auch um eine Direktdruckmaschine handeln, die keiner Anlage zugeordnet ist, sondern im sogenannten Stand-Alone-Betrieb arbeitet.The direct printing machine can be arranged in a beverage processing plant. The direct printing machine can be a filling system for filling a product into the container and/or be downstream of a capper for capping the containers with caps. However, the direct printing machine can also be installed upstream of the filling process and/or directly downstream of a container production process. Detached from it, it can be can also be a direct printing machine that is not assigned to any system but works in so-called stand-alone mode.

Die Behälter können dazu vorgesehen sein, Getränke, Hygieneartikel, Pasten, chemische, biologische und/oder pharmazeutische Produkte aufzunehmen. Im Allgemeinen können die Behälter für jegliche fließfähige bzw. abfüllbare Medien vorgesehen sein. Denkbar ist auch, dass die Behälter für ein nicht fließfähiges Füllgut vorgesehen sind, beispielsweise Kapseln, Tabletten, Pasten und/oder Putzstein. Die Behälter können aus Kunststoff, Glas und/oder Metall bestehen, aber auch hybride Behälter mit Materialmischungen sind denkbar. Die Behälter können Flaschen, Dosen, Getränkebehälter und/oder Tuben sein.The containers can be intended to hold beverages, hygiene articles, pastes, chemical, biological and/or pharmaceutical products. In general, the containers can be provided for any free-flowing or fillable media. It is also conceivable that the containers are provided for a non-flowable filling material, for example capsules, tablets, pastes and/or cleaning stone. The containers can be made of plastic, glass and/or metal, but hybrid containers with material mixtures are also conceivable. The containers can be bottles, cans, beverage containers and/or tubes.

Der Transporteur kann ein Karussell und/oder daran mitlaufend angeordnete Behälteraufnahmen umfassen. Dadurch können die Behälter in einem vorbestimmten Raster transportiert und gegenüber den Direktdruckmodulen beim Bedrucken gedreht werden. Vorzugsweise kann das Karussell um eine vertikale Achse mittels eines Antriebs drehbar sein. Mit "vertikal" kann hier die Richtung gemeint sein, die auf den Erdmittelpunkt zeigt bzw. in Richtung der Schwerkraft verläuft. Der Transporteur kann dazu ausgebildet sein, die Behälter intermittierend oder kontinuierlich zu transportieren. Bei einem intermittierenden Transport werden die Behälter jeweils beim Bedrucken gegenüber den Direktdruckmodulen kurz angehalten und anschließend weitertransportiert. Denkbar ist jedoch auch der kontinuierliche Transport, bei dem die Behälter während des Druckvorgangs der Direktdruckmodule durch den Transporteur weitertransportiert werden.The conveyor can comprise a carousel and/or container receptacles arranged to run along with it. As a result, the containers can be transported in a predetermined grid and rotated relative to the direct printing modules during printing. The carousel can preferably be rotated about a vertical axis by means of a drive. "Vertical" here can mean the direction that points to the center of the earth or runs in the direction of gravity. The conveyor can be designed to transport the containers intermittently or continuously. In the case of intermittent transport, the containers are briefly stopped in relation to the direct printing modules during printing and then transported further. However, continuous transport is also conceivable, in which the containers are transported further by the transporter during the printing process of the direct printing modules.

Die Direktdruckmodule können stationär angeordnet sein. Mit "stationären" Direktdruckmodulen kann hier gemeint sein, dass die Direktdruckmodule gegenüber einer Maschinenbasis oder einer Standfläche für die Direktdruckmaschine stationär bzw. feststehend angeordnet sind. Alternativ ist auch denkbar, dass die Direktdruckmodule mitlaufend am Transporteur angeordnet sind, und insbesondere jeweils einer der Behälteraufnahmen zugeordnet sind. Denkbar ist, dass die Direktdruckmodule einzeln oder gruppenweise Direktdruckstationen zugeordnet sind, wobei die Direktdruckstationen jeweils zum Drucken von Drucktinte einer bestimmten Farbe vorgesehen sind. Beispielsweise kann eine erste Direktdruckstation mit einer Gruppe der Direktdruckmodule nur zum Drucken der Farbe Weiß und eine zweite Direktdruckstation mit einer weiteren Gruppe der Direktdruckmodule nur zum Drucken der Farbe Cyan vorgesehen sein, bzw. dann weitere Direktdruckstationen mit weiteren Gruppen der Direktdruckmodule zum Drucken der Farben Magenta, Gelb, Schwarz und/oder Sonderfarben.The direct printing modules can be arranged in a stationary manner. “Stationary” direct printing modules can mean here that the direct printing modules are arranged in a stationary or fixed manner relative to a machine base or a standing surface for the direct printing machine. Alternatively, it is also conceivable that the direct printing modules are arranged to run along on the conveyor, and in particular are each assigned to one of the container receptacles. It is conceivable that the direct printing modules are assigned to direct printing stations individually or in groups, with the direct printing stations each being provided for printing ink of a specific color. For example, a first direct printing station with a group of direct printing modules can only be provided for printing the color white and a second direct printing station with a further group of direct printing modules can only be provided for printing the color cyan, or then further direct printing stations with further groups of direct printing modules for printing the colors magenta , yellow, black and/or special colors.

Die Direktdruckmodule können jeweils einen oder mehrere Direktdruckköpfe umfassen. Die Direktdruckköpfe können mit einem Digital- bzw. Tintenstrahldruckverfahren arbeiten, bei dem die Drucktinte mittels einer Vielzahl von Druckdüsen an die Behälter abgegeben wird. "Tintenstrahldruckverfahren" kann hier bedeuten, dass in Kammern einer Druckdüse ein plötzlicher Druckanstieg über Piezo- oder Thermoelemente derart erzeugt wird, dass eine kleine Menge an Drucktinte durch die Druckdüse gedrückt und als Drucktropfen an den Behälter abgegeben wird. Die Direktdruckköpfe können jeweils eine Anzahl von Druckdüsen in einem Bereich von 100 bis 10000, insbesondere in einem Bereich von 500 bis 5000 Düsen aufweisen. Die Druckdüsen können in einer oder mehreren Düsenreihen angeordnet sein (beispielsweise 1 - 4), die insbesondere parallel zur Behälterachse angeordnet sind.The direct print modules can each include one or more direct print heads. The direct print heads can work with a digital or inkjet printing process in which the Printing ink is delivered to the containers by means of a plurality of printing nozzles. "Inkjet printing process" can mean here that a sudden increase in pressure is generated in chambers of a printing nozzle via piezoelectric or thermal elements in such a way that a small amount of printing ink is pressed through the printing nozzle and delivered to the container as a printing drop. The direct print heads can each have a number of print nozzles in a range from 100 to 10000, in particular in a range from 500 to 5000 nozzles. The pressure nozzles can be arranged in one or more rows of nozzles (for example 1-4), which are arranged in particular parallel to the container axis.

Dass die Direktdruckmodule "jeweils als Einheit austauschbar ausgebildet sind" kann hier bedeuten, dass der Druckkopfteil, das Anschlussteil und das dazwischenliegende Drehgelenk eine mechanisch zusammenhängende Einheit bilden, die als Ganzes von der Direktdruckmaschine ab- bzw. angekoppelt werden kann. Vorzugsweise können der Druckkopfteil und der Aufnahmeteil zwei Trägerstrukturen umfassen, die über das Drehgelenk schwenkbar miteinander verbunden sind. Vorzugsweise kann ein einer der Trägerstrukturen der wenigstens eine Direktdrucckopf und an der anderen Trägerstruktur die weiter unten beschriebenen Anschlusselemente sowie optional das Steuerungsmodul angeordnet sein.The fact that the direct printing modules are "each designed to be interchangeable as a unit" can mean here that the print head part, the connecting part and the rotary joint in between form a mechanically coherent unit that can be decoupled from or coupled to the direct printing machine as a whole. Preferably, the print head portion and the receiving portion may comprise two support structures pivotally connected to each other via the pivot joint. Preferably, the at least one direct print head can be arranged on one of the support structures and the connection elements described further below and optionally the control module can be arranged on the other support structure.

Das Tintenversorgungssystem kann wenigstens einen Vorratstank, wenigstens eine Tintenpumpe und/oder Versorgungsleitungen umfassen. Die Versorgungsleitungen können dazu vorgesehen sein, den wenigstens einen Vorratstank über die wenigstens eine Tintenpumpe mit dem Anschlussteil wenigstens eines der Direktdruckmodule zu verbinden. Insbesondere können die Versorgungsleitungen wenigstens teilweise als flexible Tintenschläuche ausgebildet sein.The ink supply system can include at least one storage tank, at least one ink pump and/or supply lines. The supply lines can be provided to connect the at least one storage tank to the connection part of at least one of the direct printing modules via the at least one ink pump. In particular, the supply lines can be designed at least partially as flexible ink hoses.

Die Verstelleinheiten können zusätzlich zum Schwenken auch zur Höhenverstellung und/oder zur Druckabstandsverstellung des jeweiligen Direktdruckmoduls ausgebildet sein. Vorzugsweise können die Verstelleinheiten jeweils einen ersten Linearantrieb zur Höhenverstellung und/oder einen zweiten Linearantrieb zur Druckabstandsverstellung eines der Direktdruckmodule umfassen. "Druckabstandsverstellung" kann hier bedeuten, dass damit ein Abstand des Direktdruckmoduls zu einem zu bedruckenden Behälter verändert wird. Dabei kann es sich um einen senkrechten Abstand zwischen einer Düsenplatte und einem Druckbereich am Behälter handeln.In addition to pivoting, the adjusting units can also be designed to adjust the height and/or the printing distance of the respective direct printing module. The adjusting units can preferably each comprise a first linear drive for adjusting the height and/or a second linear drive for adjusting the printing distance of one of the direct printing modules. “Printing distance adjustment” can mean here that a distance between the direct printing module and a container to be printed is changed. This can be a vertical distance between a nozzle plate and a print area on the container.

Die Verstelleinheiten können erste Tragelemente zur Verbindung mit der stationären Maschinenbasis und/oder der Standfläche für die Direktdruckmaschine umfassen. Denkbar ist auch, dass die Verstelleinheiten jeweils zweite Tragelemente mit den Antrieben für das Schwenken der Direktdruckmodule umfassen. Beispielsweise kann das zweite Tragelement als mit der Verstelleinheit vertikal und/oder horizontal verfahrbarer Arm ausgebildet sein, an dem eines der Direktdruckmodule und/oder die weiter unten beschriebene Modulaufnahme angeordnet ist. Vorzugsweise kann das zweite Trageelement über wenigstens einen Linearmotor verfahrbar sein.The adjustment units can include first support elements for connection to the stationary machine base and/or the standing area for the direct printing machine. It is also conceivable that the adjustment units each include second support elements with the drives for pivoting the direct printing modules. For example, the second support element can be designed as an arm that can be moved vertically and/or horizontally with the adjustment unit, on which one of the Direct printing modules and / or the module holder described below is arranged. Preferably, the second support element can be moved via at least one linear motor.

Die Direktdruckmaschine kann eine Steuerungseinheit zur Steuerung der Direktdruckmodule, der Direktdruckköpfe, der Verstelleinheit und/oder des Transporteurs, vorzugsweise der daran angeordneten Behälteraufnahmen und/oder des Tintenversorgungssystems umfassen oder mit dieser zusammenarbeiten bzw. damit verbunden sein. Die Steuerungseinheit kann eine CPU, einen Bildschirm und/oder eine Eingabeeinheit umfassen.The direct printing machine can include a control unit for controlling the direct printing modules, the direct print heads, the adjustment unit and/or the transporter, preferably the container receptacles arranged thereon and/or the ink supply system, or work together with it or be connected to it. The control unit can include a CPU, a screen and/or an input unit.

Die Verstelleinheiten können jeweils eine Modulaufnahme umfassen, um die Direktdruckkopfmodule aufzunehmen und sie mit einem Schnellverschluss zu arretieren. Dadurch können die Direktdruckmodule besonders schnell gewechselt werden. Der Schnellverschluss kann zwei Kupplungselemente umfassen, von denen eines an der Modulaufnahme und das andere am Direktdruckmodul angeordnet sind. Darüber hinaus kann der Schnellverschluss ein Arretierungsmittel umfassen, um die beiden Kupplungselemente wahlweise miteinander zu arretieren oder zu lösen. Vorzugsweise können die Modulaufnahmen jeweils einen der Antriebe umfassen, um das darin aufgenommene Direktdruckkopfmodul zu schwenken.The adjustment units can each include a module mount to accommodate the direct print head modules and to lock them with a quick-release fastener. As a result, the direct printing modules can be changed particularly quickly. The quick-release fastener can include two coupling elements, one of which is arranged on the module receptacle and the other on the direct printing module. In addition, the quick-release fastener can include a locking means in order to selectively lock or release the two coupling elements with one another. The module receptacles can preferably each comprise one of the drives in order to pivot the direct print head module received therein.

Die Modulaufnahmen können jeweils zweiteilig mit einem dazwischenliegenden Antriebsdrehgelenk ausgebildet sein, um eine erste Aufnahme für den Druckkopfteil gegenüber einer zweiten Aufnahme für den Anschlussteil um das Antriebsdrehgelenk zu schwenken. Durch die zweiteilige Ausbildung der Modulaufnahmen wird der für die Schwenkbewegung notwendige Raum der Modulaufnahme reduziert, wodurch auch die Modulaufnahmen besonders kompakt angeordnet werden können. Anders ausgedrückt bewegen sich die Modulaufnahmen gemeinsam mit den Direktdruckmodulen zum schwenken. Vorzugsweise können dabei das Antriebsdrehgelenk der Modulaufnahme und das Drehgelenk des damit aufgenommenen Direktdruckmoduls koaxial zur Schwenkachse sein. Dadurch schwenken sowohl der Druckkopfteil als auch die erste Aufnahme gemeinsam um die Schwenkachse.The module receptacles can each be formed in two parts with an intermediate drive swivel joint in order to pivot a first receptacle for the printhead part relative to a second receptacle for the connector part about the drive swivel joint. The two-part design of the module mounts reduces the space of the module mount required for the pivoting movement, as a result of which the module mounts can also be arranged in a particularly compact manner. In other words, the module holders move together with the direct printing modules to pivot. The rotary drive joint of the module holder and the rotary joint of the direct printing module held therewith can preferably be coaxial with the pivot axis. As a result, both the print head part and the first receptacle pivot together about the pivot axis.

Die Antriebe können jeweils zum direkten schwenken der ersten Aufnahme gegenüber der zweiten Aufnahme um das Antriebsdrehgelenk ausgebildet sein, um damit indirekt den Druckkopfteil des aufgenommenen Direktdruckmoduls gegenüber dem Anschlussteil um das Drehgelenk zu schwenken. Dadurch wird das aufgenommenen Direktdruckmoduls passiv von der Modulaufnahme geschwenkt, so dass es keinen eigenen Antrieb benötigt. Folglich kann das als Einheit austauschbaren Direktdruckmodulen besonders kompakt aufgebaut werden.The drives can each be designed for direct pivoting of the first receptacle relative to the second receptacle about the drive swivel joint in order to indirectly pivot the print head part of the received direct printing module relative to the connection part about the swivel joint. As a result, the recorded direct printing module is passively swiveled by the module holder so that it does not need its own drive. Consequently, the direct printing module, which can be exchanged as a unit, can be constructed in a particularly compact manner.

Die Direktdruckmodule können jeweils einen Vorlauf- und/oder einen Rücklaufschlauch für die Tintenversorgung umfassen, die vom Anschlussteil zum Druckkopfteil im Bereich des Drehgelenks in einem Abstand von 0-10 cm, insbesondere von 0-5 cm zur Schwenkachse geführt werden, so dass eine Längenänderung des Vorlauf- und/oder Rücklaufschlauchs beim Schwenken minimiert wird. Folglich werden der Vorlauf- und/oder der Rücklaufschlauch durch das Schwenken weniger belastet und der Verschleiß verringert. Anders ausgedrückt verlaufen der Vorlauf- und/oder der Rücklaufschlauch möglichst nah an der Schwenkachse. Mit "Abstand zur Schwenkachse" kann hier der minimale senkrechte Abstand einer Schlauchmittellinie zur Schwenkachse gemeint sein.The direct printing modules can each include a feed and/or a return hose for the ink supply, which are routed from the connection part to the print head part in the area of the swivel joint at a distance of 0-10 cm, in particular 0-5 cm from the pivot axis, so that a change in length of the flow and/or return hose is minimized when pivoting. As a result, the flow and/or return hose are subjected to less stress as a result of the pivoting and wear is reduced. In other words, the flow and/or the return hose run as close as possible to the pivot axis. "Distance to the pivot axis" can mean the minimum vertical distance of a hose center line to the pivot axis.

Die Direktdruckmodule können jeweils einen Drucksensor zur Messung eines Tintendrucks umfassen, der vorzugsweise im Druckkopfteil angeordnet ist. Dadurch bleiben Druckverluste durch Versorgungsleitungen der Direktdruckmodule bei der Messung des Tintendrucks unberücksichtigt. Folglich kann der Meniskusdruck in den Direktdruckköpfen der Direktdruckmodule genauer eingestellt werden.The direct printing modules can each include a pressure sensor for measuring an ink pressure, which is preferably arranged in the print head part. As a result, pressure losses through the supply lines of the direct printing modules are not taken into account when measuring the ink pressure. Consequently, the meniscus pressure in the direct print heads of the direct print modules can be adjusted more precisely.

Die Direktdruckmodule können jeweils mehrere Anschlusselemente zur Steuerung und zur Tintenversorgung umfassen, die am Anschlussteil angeordnet sind. Dadurch werden die Versorgungsleitungen für die Steuerung bzw. für die Tintenversorgung beim Schwenken nicht bewegt und unterliegen damit keiner Biegebeanspruchung.The direct printing modules can each include a plurality of connection elements for control and for ink supply, which are arranged on the connection part. As a result, the supply lines for the controller and for the ink supply are not moved when swiveling and are therefore not subject to any bending stress.

Die Anschlusselemente können wenigstens eine Schnellkupplung zum lösbaren Verbinden mit wenigstens einer Versorgungsleitung des Tintenversorgungssystems umfassen. Dadurch können die Versorgungsleitungen besonders schnell von den Direktdruckmodulen abgezogen werden, so dass sie schneller gewechselt werden können. Die Schnellkupplungen können tropffrei ausgebildet sein, um ein Auslaufen von Drucktinte zu verhindern. Ferner können die Anschlusselemente wenigstens eine weitere Schnellkupplung zum lösbaren Verbinden mit einer Absaugvorrichtung umfassen. Dadurch kann beispielsweise eine Drucknebelabsaugung in den Direktdruckmodulen über die Anschlusselemente mit einem Unterdruck versorgt werden. Ebenso ist denkbar, dass die Anschlusselemente wenigstens einen elektronischen Stecker zur Stromversorgung, zum Datenaustausch und/oder für Steuersignale des Direktdruckmoduls umfassen.The connection elements can include at least one quick coupling for detachable connection to at least one supply line of the ink supply system. As a result, the supply lines can be pulled off the direct printing modules particularly quickly so that they can be changed more quickly. The quick couplings can be designed to be non-drip in order to prevent the printing ink from leaking out. Furthermore, the connection elements can comprise at least one further quick coupling for detachable connection to a suction device. As a result, for example, a pressure mist extraction system in the direct pressure modules can be supplied with a negative pressure via the connection elements. It is also conceivable that the connection elements include at least one electronic plug for power supply, for data exchange and/or for control signals of the direct printing module.

Die wenigstens eine Schnellkupplung kann zur Verbindung des Vorlauf- und/oder Rücklaufschlauchs mit wenigstens einer Versorgungsleitung des Tintenversorgungssystems vorgesehen sein.The at least one quick coupling can be provided for connecting the feed and/or return hose to at least one supply line of the ink supply system.

Denkbar ist auch, dass die Anschlusselemente in einen Anschlussklotz integriert sind. Dadurch müssen die einzelnen Anschlusselemente nicht einzelnen von den Versorgungsleitungen getrennt werden, wodurch ein Wechsel der Direktdruckmodule noch schneller vonstattengeht. Beispielsweise kann der Anschlussklotz als Multikupplung ausgebildet sein.It is also conceivable that the connection elements are integrated into a connection block. As a result, the individual connection elements do not have to be separated from the supply lines, which means that changing the direct printing modules is even faster. For example, the connection block can be designed as a multi-coupling.

Die Direktdruckmodule können jeweils ein Steuerungsmodul umfassen, das vorzugsweise im Anschlussteil angeordnet ist. Dadurch wird der im Druckkopfteil benötigte Bauraum noch weiter verringert, sodass die Direktdruckmodule noch kompakter angeordnet werden können. Das Steuerungsmodul kann mit dem wenigstens einen Direktdruckkopf des Direktdruckmoduls verbunden sein, um die Druckdüsen anzusteuern. Die zuvor beschriebene Steuerungseinheit kann die Steuerungsmodule umfassen und/oder damit verbunden sein. Beispielsweise kann die Direktdruckmaschine eine zentrale Steuerungseinheit umfassen, die mit den Direktdruckmodulen über Verbindungsleitungen verbunden ist.The direct printing modules can each include a control module, which is preferably arranged in the connection part. This further reduces the space required in the print head part, so that the direct print modules can be arranged in an even more compact manner. The control module can be connected to the at least one direct print head of the direct print module in order to control the print nozzles. The control unit described above can comprise and/or be connected to the control modules. For example, the direct printing machine can include a central control unit that is connected to the direct printing modules via connecting lines.

Die Direktdruckmodule können jeweils eine Drucknebelabsaugung umfassen, deren wenigstens eine Einsaugöffnung im Druckkopfteil benachbart zu einer Düsenplatte des Direktdruckkopfs angeordnet ist. Dadurch können durch Luftbewegungen verursachte Tintentröpfchen abgesaugt werden, so dass sie nicht unkontrolliert andere Behälterteile oder Oberflächen der Direktdruckmaschine verschmutzen.The direct printing modules can each include a print mist extraction system, the at least one intake opening of which is arranged in the print head part adjacent to a nozzle plate of the direct print head. This allows ink droplets caused by air movements to be sucked out so that they do not uncontrollably soil other container parts or surfaces of the direct printing machine.

Darüber hinaus stellt Erfindung mit dem Anspruch 13 ein Direktdruckverfahren zur Bedruckung von Behältern mit einem Direktdruck bereit. Vorteilhafte Ausführungsformen der Erfindung sind in den Unteransprüchen genannt.In addition, the invention with claim 13 provides a direct printing method for printing containers with a direct print. Advantageous embodiments of the invention are specified in the dependent claims.

Dadurch, dass die Direktdruckmodule zur Wartung jeweils als Einheit ausgetauscht werden, können Sie bei einem Wechsel besonders zügig aus der Direktdruckmaschine ausgebaut und wieder eingesetzt werden. Dadurch wird das Verschmutzungsrisiko der Direktdruckmodule vermindert.Because the direct printing modules are exchanged as a unit for maintenance, they can be removed from the direct printing machine and reinserted particularly quickly in the event of a change. This reduces the risk of contamination of the direct printing modules.

Dadurch, dass zum Anpassen der Direktdruckmodule an die Behälterlängskontur jeweils ein Druckkopfteil mit wenigstens einem Direktdruckkopf gegenüber einem Anschlussteil zum Anschluss an das Tintenversorgungssystem mittels eines dazwischenliegenden Drehgelenks um die Schwenkachse geschwenkt wird, wird bei dem erfindungsgemäßen Direktdruckverfahren nur der Druckkopfteil mit dem wenigstens einen Direktdruckkopf geschwenkt und nicht der Anschlussteil. Demnach kann der Druckkopfteil besonders kompakt ausgebildet werden, wodurch einerseits die Versorgungsleitungen besonders wenig auskragen und andererseits der für die Schwenkbewegung der Modulteile notwendige Raum reduziert wird. Dadurch wird eine kompaktere Anordnung der Direktdruckmodule möglich und die Versorgungsleitungen werden weniger beansprucht.Due to the fact that, in order to adapt the direct printing modules to the longitudinal contour of the container, a print head part with at least one direct print head is pivoted about the pivot axis relative to a connection part for connection to the ink supply system by means of an intermediate rotary joint, in the direct printing method according to the invention only the print head part with the at least one direct print head is pivoted and not the connector. Accordingly, the print head part can be designed to be particularly compact, as a result of which on the one hand the supply lines protrude particularly little and on the other hand the space required for the pivoting movement of the module parts is reduced. This creates a more compact Arrangement of the direct printing modules possible and the supply lines are less stressed.

Das Direktdruckverfahren kann mit der zuvor beschriebenen Direktdruckmaschine, vorzugsweise nach einem der Ansprüche 1-12, durchgeführt werden. Ferner kann das Direktdruckverfahren die zuvor in Bezug auf die Direktdruckmaschine beschriebenen Merkmale einzelnen oder in beliebigen Kombinationen umfassen.The direct printing method can be carried out with the direct printing machine described above, preferably according to one of claims 1-12. Furthermore, the direct printing method can include the features described above in relation to the direct printing machine individually or in any combination.

Denkbar ist, dass die Direktdruckmodule jeweils in eine Modulaufnahme der zugehörigen Verstelleinheit aufgenommen werden und mit einem Schnellverschluss arretiert werden. Dadurch können die Direktdruckmodule besonders schnell gewechselt werden.It is conceivable that the direct printing modules are each received in a module receptacle of the associated adjustment unit and are locked in place with a quick-release fastener. As a result, the direct printing modules can be changed particularly quickly.

Vorzugsweise kann bei den Modulaufnahmen eine erste Aufnahme für den Druckkopfteil gegenüber einer zweiten Aufnahme für den Anschlussteil um ein Antriebsdrehgelenk direkt geschwenkt werden, um damit indirekt den Druckkopfteil des aufgenommenen Direktdruckmoduls gegenüber dem Anschlussteil um das Drehgelenk zu schwenken. Anders ausgedrückt wird der Druckkopfteil des aufgenommenen Direktdruckmoduls passiv über die erste Aufnahme der Modulaufnahme geschwenkt. Dadurch können die Antriebe nicht in den Direktdruckmodulen sondern in den Modulaufnahmen angeordnet werden, wobei die Antriebsbewegungen von den Modulaufnahmen an die Direktdruckmodule rein mechanisch übertragen werden. Folglich können die Direktdruckmodule noch kompakter aufgebaut werden.In the case of the module receptacles, a first receptacle for the print head part can preferably be pivoted directly relative to a second receptacle for the connection part about a drive swivel joint in order to indirectly pivot the print head part of the received direct printing module relative to the connection part about the swivel joint. In other words, the printhead portion of the received direct print module is pivoted passively over the first mount of the module mount. As a result, the drives cannot be arranged in the direct printing modules but in the module receptacles, with the drive movements being transmitted purely mechanically from the module receptacles to the direct printing modules. As a result, the direct printing modules can be made even more compact.

Weitere Merkmale und Vorteile der Erfindung werden nachfolgend anhand der in den Figuren dargestellten Ausführungsbeispiele näher erläutert. Dabei zeigt:

Figur 1
eine Übersichtsdarstellung einer erfindungsgemäßen Ausführungsform einer Direktdruckmaschine zur Bedruckung von Behältern mit einem Direktdruck in einer Draufsicht;
Figur 2
eine seitliche Detailansicht der Direktdruckmaschine aus der Figur 1 mit dem Transporteur und den daran angegliederten Direktdruckmodulen einer Direktdruckstation;
Figuren 3A - 3B
eine perspektivische Detailansicht eines Direktdruckmoduls und einer Modulaufnahme;
Figuren 4A - 4B
eine seitliche Ansicht des in den Figuren 3A - 3B dargestellten Direktdruckmoduls bei zwei verschiedenen Schwenkstellungen des Druckkopfteils;
Figur 5
die Führung des Vorlauf- und Rücklaufschlauchs innerhalb des Direktdruckmoduls aus den Figuren 3A - 4B in einer seitlichen Ansicht; und
Figur 6
eine frontale Ansicht auf die Druckmodulfrontplatte des Direktdruckmoduls aus den Figuren 3A - 5.
Further features and advantages of the invention are explained in more detail below with reference to the exemplary embodiments illustrated in the figures. It shows:
figure 1
an overview of an inventive embodiment of a direct printing machine for printing containers with a direct print in a plan view;
figure 2
a detailed side view of the direct printing machine from FIG figure 1 with the conveyor and the attached direct printing modules of a direct printing station;
Figures 3A - 3B
a perspective detailed view of a direct printing module and a module receptacle;
Figures 4A - 4B
a side view of the in den Figures 3A - 3B shown direct printing module in two different pivot positions of the print head part;
figure 5
the routing of the flow and return hoses within the direct printing module from the Figures 3A - 4B in a side view; and
figure 6
a frontal view of the print module front panel of the direct print module from the Figures 3A - 5 .

In der Figur 1 ist eine Übersichtsdarstellung einer erfindungsgemäßen Ausführungsform einer Direktdruckmaschine 1 zur Bedruckung von Behältern 2 mit einem Direktdruck in einer Draufsicht dargestellt. Zu sehen ist, dass die Behälter 2, beispielsweise von einem Füller und einem Verschließer kommend, mit dem Zulaufstern 10 an den Transporteur 3 übergeben und dort in die Behälteraufnahmen 4 aufgenommen werden. Derart aufgenommen werden sie vom Transporteur 3 an den daran angegliederten Direktdruckstationen 5w, 5c, 5M, 5Y, 5K vorbeitransportiert und jeweils mit unterschiedlichen Farben mittels der Direktdruckmodule 50 bedruckt, hier beispielsweise entsprechend der Indizes mit Weiß, Cyan, Magenta, Gelb und Schwarz. Dadurch entsteht auf den Behältern 2 ein mehrfarbiger Direktdruck. Nachfolgend wird der auf den Behältern aufgebrachte Direktdruck mit der Aushärtestation 8 ausgehärtet und dadurch dauerhaft stabilisiert, beispielsweise mittels UV-Licht. Die fertig bedruckten Behälter 2 werden dann an den Ablaufstern 11 übergeben und zu nachfolgenden Behandlungsstationen weitergeleitet, beispielsweise zu einer Verpackungsmaschine. Ferner ist eine Steuerungseinheit 9 zu sehen, mit der die Direktdruckmaschine 1 über hier nicht dargestellte Steuerleitungen gesteuert wird.In the figure 1 1 is an overview of an embodiment of a direct printing machine 1 according to the invention for printing containers 2 with direct printing in a plan view. It can be seen that the containers 2, for example coming from a filler and a closer, are transferred to the conveyor 3 with the infeed starwheel 10 and are received in the container receptacles 4 there. Picked up in this way, they are transported by the transporter 3 past the attached direct printing stations 5w , 5c , 5M, 5Y , 5K and each printed with different colors by means of the direct printing modules 50, here for example according to the indices with white, cyan, magenta, yellow and Black. This creates a multicolored direct print on the containers 2 . The direct print applied to the containers is then cured with the curing station 8 and thereby permanently stabilized, for example by means of UV light. The finished printed containers 2 are then transferred to the discharge star wheel 11 and forwarded to subsequent treatment stations, for example to a packaging machine. A control unit 9 can also be seen, with which the direct printing machine 1 is controlled via control lines that are not shown here.

Der Transporteur 3 ist beispielhaft als Karussell ausgebildet, das sich in der Transportrichtung T um die vertikale Achse A dreht, denkbar ist jedoch auch ein Lineartransporteur. Die an dem Transporteur 3 angeordneten Behälteraufnahmen 4 umfassen jeweils einen Drehteller 4a und eine Zentrierglocke 4b (sieh Fig. 2), so dass die Behälter 2 beim Druckvorgang gegenüber der jeweiligen stationären Direktdruckstation 5w, 5c, 5M, 5Y, 5K um ihre Längsachsen gedreht werden können. Dadurch kann ein flächiger Direktdruck erzeugt werden.The transporter 3 is designed as a carousel, for example, which rotates about the vertical axis A in the transport direction T, but a linear transporter is also conceivable. The container receptacles 4 arranged on the conveyor 3 each comprise a turntable 4a and a centering bell 4b (see Fig 2 ), so that the containers 2 can be rotated about their longitudinal axes during the printing process relative to the respective stationary direct printing station 5w , 5c , 5M, 5Y , 5K. This allows a flat direct print to be generated.

Darüber hinaus sind die Verstelleinheiten 6 zur Verstellung der Direktdruckmodule 50 gegenüber den zu bedruckenden Behältern 2 zu sehen, die nachfolgend näher erläutert werden:
In der Figur 2 ist eine seitliche Detailansicht der Direktdruckmaschine 1 aus der Figur 1 mit dem Transporteur 3 und den daran angegliederten Direktdruckmodulen 50, 50', 50" einer der Direktdruckstationen 5W, 5C, 5M, 5Y, 5K dargestellt. Zu sehen ist der Transporteur 3 mit der unteren Karussellplatte 3a, der oberen Karussellplatte 3b und mit der Tragsäule 3c, die miteinander fest verbunden sind. Die Tragsäule 3c wird von einem hier nicht näher dargestellten Karussellantrieb um die Achse A angetrieben, sodass sich der Transporteur 3 in Transportrichtung T dreht.
In addition, the adjustment units 6 for adjusting the direct printing modules 50 relative to the containers 2 to be printed can be seen, which are explained in more detail below:
In the figure 2 is a detailed side view of the direct printing machine 1 from FIG figure 1 with the transporter 3 and the attached direct printing modules 50, 50', 50" of one of the direct printing stations 5 W , 5 C , 5 M , 5 Y , 5 K. You can see the transporter 3 with the lower carousel plate 3a, the upper carousel plate The support column 3c is driven about the axis A by a carousel drive, not shown in detail here, so that the conveyor 3 rotates in the transport direction T.

Des weiteren ist zu sehen, dass an der unteren Karussellplatte 3a die Drehteller 4a und an der oberen Karussellplatte 3b die Zentrierglocken 4b als Behälteraufnahmen 4 angegliedert sind, um die Behälter 2 beim Transport bzw. beim Bedrucken aufzunehmen. Die Drehteller 4 werden hier beispielsweise durch nicht dargestellte Direktantriebe angetrieben, denkbar sind jedoch auch Steuerkurven oder dergleichen. Dadurch können die Behälter 2 beim Bedrucken gegenüber den Direktdruckmodulen 50, 50', 50" um ihre Längsachsen L gedreht werden, um einen flächigen Direktdruck 2a, 2b zu erzeugen.It can also be seen that the turntable 4a is attached to the lower carousel plate 3a and the centering bells 4b to the upper carousel plate 3b as container receptacles 4 in order to accommodate the containers 2 during transport or printing. The turntables 4 are driven here, for example, by direct drives (not shown), but cams or the like are also conceivable. As a result, the containers 2 can be rotated about their longitudinal axes L relative to the direct printing modules 50, 50′, 50″ during printing in order to produce a two-dimensional direct printing 2a, 2b.

Die Direktdruckmodule 50, 50', 50" sind gleich aufgebaut und unterscheiden sich lediglich durch ihre Position gegenüber dem Behälter 2. Denkbar ist jedoch auch, dass zwei oder mehrere der Direktdruckmodule 50, 50', 50" die gleiche Höhenposition gegenüber dem Behälter 2 einnehmen, um im selben Druckbereich Drucktinte am Behälter 2 aufzubringen (mit beispielsweise der halben Höhe des Direktdrucks 2a). Dadurch kann entweder die Maschinenleistung erhöht oder der Farbauftrag verbessert werden. Mit dem Direktdruckmodul 50 wird die Behälterschulter und mit den Direktdruckmodulen 50', 50" der Behälterkörper an den zweit getrennten Bereichen 2a, 2b bedruckt. Mit der Steuerungseinheit 7 ist die Verfahreinheit 6 so ansteuerbar, dass die Direktdruckmodule 50, 50', 50" jeweils in den Richtungen R1, R2 verfahrbar bzw. in der Richtung R3 um die Schwenkachse S schwenkbar sind. Die Positionierung der Direktdruckmodule 50, 50', 50" ist flexibel wählbar. Denkbar ist beispielsweise, dass alle Direktdruckmodule 50, 50', 50" so positioniert sind, dass sie nur den Behälterkörper oder zwei Direktdruckmodule 50, 50' die Behälterschulter bedrucken.The direct printing modules 50, 50', 50" have the same structure and differ only in their position relative to the container 2. However, it is also conceivable that two or more of the direct printing modules 50, 50', 50" occupy the same height position relative to the container 2 , in order to apply printing ink to the container 2 in the same printing area (with, for example, half the height of the direct printing 2a). This can either increase machine performance or improve ink application. The container shoulder is printed with the direct printing module 50 and the container body is printed with the direct printing modules 50', 50" in the two separate areas 2a, 2b. The traversing unit 6 can be controlled with the control unit 7 in such a way that the direct printing modules 50, 50', 50" each can be moved in the directions R 1 , R 2 or pivoted about the pivot axis S in the direction R 3 . The positioning of the direct printing modules 50, 50', 50" can be flexibly selected. It is conceivable, for example, that all direct printing modules 50, 50', 50" are positioned in such a way that they print only the container body or two direct printing modules 50, 50' the container shoulder.

Nachfolgend werden lediglich das Direktdruckmodul 50 bzw. die Verstelleinheit 6 nur in Bezug auf das Direktdruckmodul 50 beschrieben. Allerdings gelten die Ausführungen gleichermaßen auch für die Direktdruckmodule 50', 50".In the following, only the direct printing module 50 or the adjustment unit 6 will be described only in relation to the direct printing module 50 . However, the statements also apply equally to the direct printing modules 50', 50".

Das Direktdruckmodul 50 ist mit der Verstelleinheit 6 gegenüber der Längsachse L des zu bedruckenden Behälters 2 in der Richtung R1 axial und in der Richtung R2 radial verstellbar. Dadurch kann einerseits die Höhe und andererseits der Druckabstand des Direktdruckmoduls 50 gegenüber dem Behälter 2 eingestellt werden. Ferner ist zu sehen, dass die Verstelleinheit 6 dazu ausgebildet ist, das Direktdruckmodul 50 zur Anpassung an die Behälterlängskontur C um die Schwenkachse S zu schwenken. Zu sehen ist, dass der Behälter 2 in einem Übergang vom Behälterkörper zum Hals einen Schulterbereich aufweist, der zur Behälterlängsachse L schräg verläuft. Folglich muss der hier nicht dargestellte Direktdruckkopf des Direktdruckmoduls 50 gekippt werden, um eine besonders hohe Druckqualität zu erzielen.The direct printing module 50 can be adjusted axially with the adjusting unit 6 in the direction R 1 and radially in the direction R 2 relative to the longitudinal axis L of the container 2 to be printed. As a result, on the one hand the height and on the other hand the printing distance of the direct printing module 50 relative to the container 2 can be adjusted. It can also be seen that the adjusting unit 6 is designed to pivot the direct printing module 50 about the pivot axis S for adaptation to the longitudinal container contour C. It can be seen that the container 2 has a shoulder area in a transition from the container body to the neck, which runs obliquely to the longitudinal axis L of the container. Consequently, the direct print head, not shown here, of the direct print module 50 must be tilted in order to achieve a particularly high print quality.

Die Direktdruckmodule 50, 50', 50" sind dazu jeweils zweiteilig mit einem dazwischenliegenden Drehgelenk 43 ausgebildet, um den Druckkopfteil 51 mit dem hier nicht genauer dargestellten Direktdruckkopf gegenüber dem Anschlussteil 52 um die Schwenkachse S in der Richtung R3 zu schwenken. Dadurch kann in diesem Beispiel das oberste Direktdruckmodul 50 geschwenkt werden, sodass der Druckkopfteil 51 mit dem Direktdruckkopf im Schulterbereich möglichst parallel zur Kontur C ausgerichtet ist. Der Anschlussteil 52 dient zum Anschluss an das Tintenversorgungssystem.For this purpose, the direct printing modules 50, 50', 50" are each designed in two parts with an intermediate rotary joint 43 in order to pivot the print head part 51 with the direct print head, which is not shown in detail here, in relation to the connection part 52 about the pivot axis S in the direction R 3. This allows in In this example, the uppermost direct print module 50 can be pivoted so that the print head part 51 with the direct print head in the shoulder area is aligned as parallel as possible to the contour C. The connection part 52 is used for connection to the ink supply system.

Dadurch, dass die Direktdruckmodule 50, 50', 50" jeweils zweiteilig mit dem Druckkopfteil 51, dem Anschlussteil 52 und mit dem dazwischenliegenden Drehgelenk 53 ausgebildet sind, kann der Druckkopfteil 51 besonders kompakt ausgebildet werden, sodass für das Schwenken um die Schwenkachse S möglichst wenig Raum eingenommen wird. Folglich können die Direktdruckmodule 50, 50', 50" sehr kompakt angeordnet werden.Due to the fact that the direct printing modules 50, 50', 50" are each designed in two parts with the print head part 51, the connecting part 52 and with the rotary joint 53 in between, the print head part 51 can be made particularly compact, so that as little as possible is required for pivoting about the pivot axis S space is occupied. Consequently, the direct printing modules 50, 50', 50" can be arranged very compactly.

Darüber hinaus sind die Direktdruckmodule 50, 50', 50" jeweils als Einheit austauschbar ausgebildet, was nachfolgend anhand der Figuren 3A - 3B genauer erläutert wird:
In den Figur 3A - 3B ist eine perspektivische Detailansicht des Direktdruckmoduls 50 und einer Modulaufnahme 60 dargestellt, wobei das Direktdruckmodul 50 über die Modulaufnahme 60 an die Verstelleinheit 6 angegliedert ist.
In addition, the direct printing modules 50, 50′, 50″ are each designed to be exchangeable as a unit, which is explained below on the basis of Figures 3A - 3B is explained in more detail:
In the Figure 3A - 3B a perspective detailed view of the direct printing module 50 and a module receptacle 60 is shown, with the direct printing module 50 being attached to the adjustment unit 6 via the module receptacle 60 .

Es versteht sich, dass auch die anderen in der Figur 2 dargestellten Direktdruckmodule 50', 50" gleichermaßen aufgebaut sind und jeweils über eine derartige Modulaufnahme 60 an die Verstelleinheit 6 angegliedert sind.It goes without saying that the others in the figure 2 shown direct printing modules 50', 50" are constructed in the same way and are each attached to the adjustment unit 6 via such a module receptacle 60.

Die Modulaufnahme 60 ist über das in der Figur 3A dargestellte linke Ende mit der Verstelleinheit 6 verbunden. In die Modulaufnahme 60 kann das austauschbare Direktdruckkopfmodul 50 aufgenommen und mit dem Schnellverschluss 65 arretiert werden. Dadurch ist ein besonders schneller Wechsel des Direktdruckmoduls 50 bei einer Wartung möglich und das Verschmutzungsrisiko wird vermindert.The module recording 60 is in the Figure 3A shown left end connected to the adjustment unit 6. The replaceable direct print head module 50 can be accommodated in the module receptacle 60 and locked with the quick-release fastener 65 . This makes it possible to change the direct printing module 50 particularly quickly during maintenance, and the risk of contamination is reduced.

Zu sehen ist auch, dass das austauschbare Direktdruckmodulen zweiteilig mit dem Druckkopfteil 51 und dem Anschlussteil 52 ausgebildet, wobei der Druckkopfteil 51 gegenüber dem Anschlussteil 52 mit dem dazwischenliegenden Drehgelenk 53 um die Schwenkachse S schwenkbar ist. Dadurch ist es möglich, den Druckkopfteil 51 um die Schwenkachse S zu schwenken, ohne dabei die Position des Anschlussteils 52 gegenüber der Verstelleinheit 6 zu verändern. Zudem ist auch die Modulaufnahme 60 zweiteilig mit der ersten Aufnahme 61 für den Druckkopfteil 51 und der zweiten Aufnahme 62 für den Anschlussteil 52 des Direktdruckmoduls 50 ausgebildet, wobei die erste Aufnahme 61 gegenüber der zweiten Aufnahme 62 durch das dazwischenliegende Antriebsdrehgelenk 63 schwenkbar ist. Zudem sind das Antriebsdrehgelenk 63 der Modulaufnahme 60 und das Drehgelenk 53 des darin aufgenommen Direktdruckmoduls 50 koaxial zur Schwenkachse S ausgebildet, so dass sie beide um die Schwenkachse S schwenken.It can also be seen that the interchangeable direct printing module is designed in two parts with the print head part 51 and the connector part 52, the print head part 51 being pivotable about the pivot axis S relative to the connector part 52 with the pivot joint 53 in between. This makes it possible to pivot the print head part 51 about the pivot axis S without changing the position of the connection part 52 in relation to the adjustment unit 6 . In addition, the module mount 60 is also formed in two parts, with the first mount 61 for the print head part 51 and the second mount 62 for the connection part 52 of the direct printing module 50, with the first mount 61 being able to pivot relative to the second mount 62 by the rotary drive joint 63 located in between. In addition, the rotary drive joint 63 of the module receptacle 60 and the rotary joint 53 of the direct printing module 50 accommodated therein are configured coaxially to the pivot axis S, so that they both pivot about the pivot axis S.

Ferner ist der Antrieb 64 zu sehen, mit dem die erste Aufnahme 61 gegenüber der zweiten Aufnahme 62 um das Antriebsdrehgelenk 63 geschwenkt wird. Dadurch wird indirekt der Druckkopfteil 51 des aufgenommenen Direktdruckmoduls 50 gegenüber dem Anschlussteil 52 bewegt. Anders ausgedrückt weist das Direktdruckmodul 50 keinen eigenen Antrieb auf, sondern wird passiv durch die die Schwenkbewegung der Modulaufnahme 60 geschwenkt.The drive 64 can also be seen, with which the first receptacle 61 is pivoted relative to the second receptacle 62 about the rotary drive joint 63 . As a result, the print head part 51 of the received direct printing module 50 is moved relative to the connection part 52 indirectly. In other words, the direct printing module 50 does not have its own drive, but is passively pivoted by the pivoting movement of the module receptacle 60 .

In der Figur 3B ist eine perspektivische Ansicht des Direktdruckmoduls 50 zu sehen. Zu sehen ist, dass der Druckkopfteil 51 und Anschlussteil 52 jeweils einen Träger umfassen, die über das Drehgelenk 53 schwenkbar miteinander verbunden sind. An dem Träger des Druckkopfteils 51 sind der Direktdruckkopf 58, die Druckmodulfrontplatte 56 und ein Rastelement 55 zur Verbindung mit dem Schnellverschluss 65 angeordnet. Dagegen sind am Träger des Anschlussteils 52 die Anschlusselemente 59.1-59.7 sowie das Steuerungsmodul 70 angeordnet. Ferner umfasst das Direktdruckmodul 50 die Drucksensoren 72.1, 72.2 zur Messung des Tintendrucks, die hier beispielsweise im Anschlussteil 52 angeordnet sind, jedoch alternativ im Druckkopfteil 51 angeordnet sein können. Dadurch wird der Tintendruck möglichst nah am Direktdruckkopf 58 gemessen, so dass die Messwerte möglichst wenig durch Druckverluste beeinträchtigt werden.In the Figure 3B A perspective view of the direct print module 50 can be seen. It can be seen that the print head part 51 and connection part 52 each comprise a carrier which is pivotably connected to one another via the pivot joint 53 . The direct print head 58 , the print module front panel 56 and a latching element 55 for connection to the quick-release fastener 65 are arranged on the carrier of the print head part 51 . In contrast, the connection elements 59.1-59.7 and the control module 70 are arranged on the support of the connection part 52. Furthermore, the direct print module 50 includes the pressure sensors 72.1, 72.2 for measuring the ink pressure, which are arranged here, for example, in the connection part 52, but can alternatively be arranged in the print head part 51. As a result, the ink pressure is measured as close as possible to the direct print head 58, so that the measured values are affected as little as possible by pressure losses.

Die Anschlusselemente 59.1 und 59.2 dienen zur Tintenversorgung des Direktdruckkopfs 58 und umfassen Schnellkupplungen, um sie mit Versorgungsleitungen 67.1, 67.2 des Tintenversorgungssystems lösbar zu verbinden, die in der Figur 3 A gezeigt sind. Des Weiteren sind die Anschlusselemente 59.3, 59.4 zu sehen, die ebenfalls als Schnellkupplungen ausgebildet sind und zur lösbaren Verbindung des Direktdruckmoduls 50 mit einer Absaugvorrichtung dienen. Dadurch wird ein Unterdruck für die in der Figur 6 gezeigte Drucknebelabsaugung 71 bereitgestellt. Ferner sind die Anschlussbuchsen 59.5, 59.6 für die Drucksensoren 72.1, 72.2 zur Messung des Tintendrucks und die Anschlussbuchsen 59.7 für das Steuerungsmodul 70 zu sehen. Mit den Anschlusselementen 59.1-59.7 kann das Direktdruckmodul 50 besonders schnell von den Versorgungsleitungen abgekoppelt, gewechselt und wieder angeschlossen werden. Dadurch, dass die Anschlusselemente 59.1-59.7 zur Steuerung und zur Tintenversorgung am Anschlussteil 52 angeordnet sind, werden die Versorgungsleitungen bei einem Schwenken des Druckkopfteils 51 nicht mitbewegt und kragen dadurch weniger oder gar nicht aus. Folglich muss weniger Raum für aus dem Direktdruckmodul 50 beim Schwenken herausstehende Versorgungsleitungen vorgesehen werden.The connection elements 59.1 and 59.2 serve to supply ink to the direct print head 58 and include quick-release couplings in order to connect them to supply lines 67.1, 67.2 of the ink supply system in a detachable manner Figure 3A are shown. Furthermore, the connection elements 59.3, 59.4 can be seen, which are also designed as quick couplings and are used for the detachable connection of the direct printing module 50 to a suction device. This creates a vacuum for those in the figure 6 Pressure mist extraction 71 shown provided. The connection sockets 59.5, 59.6 for the pressure sensors 72.1, 72.2 for measuring the ink pressure and the connection sockets 59.7 for the control module 70 can also be seen. With the connection elements 59.1-59.7, the direct printing module 50 can be uncoupled from the supply lines, exchanged and reconnected particularly quickly. Due to the fact that the connection elements 59.1-59.7 for control and for ink supply are arranged on the connection part 52, the supply lines are not moved when the print head part 51 is pivoted and therefore protrude less or not at all. Consequently, less space has to be provided for supply lines protruding from the direct printing module 50 during pivoting.

Dadurch, dass das Steuerungsmodul 70 ebenfalls an dem Anschlussteil 52 angeordnet ist, wird entsprechender Bauraum im Druckkopfteil 51 eingespart, sodass er besonders kompakt aufgebaut werden kann. Folglich wird der Raum zum Schwenken um die Schwenkachse S weiter reduziert.Due to the fact that the control module 70 is also arranged on the connection part 52, corresponding installation space is saved in the print head part 51, so that it can be constructed in a particularly compact manner. Consequently, the space for pivoting about the pivot axis S is further reduced.

In den Figuren 4A - 4B ist eine seitliche Ansicht des in den Figuren 3A - 3B dargestellten Direktdruckmoduls 50 bei zwei verschiedenen Schwenkstellungen des Druckkopfteils 51 zu sehen.In the Figures 4A - 4B is a side view of the in the Figures 3A - 3B shown direct printing module 50 in two different pivoted positions of the print head part 51 to see.

In den Fig. 3A und 4B ist der Druckkopfteil 51 nach unten geschwenkt, um beispielsweise die Behälterschulter zu bedrucken. Denkbar ist jedoch auch, dass der Druckkopfteil 51 nach oben geschwenkt ist, um beispielsweise einen Behältersockel zu bedrucken.In the Figure 3A and 4B the print head part 51 is pivoted downwards, for example to print the container shoulder. However, it is also conceivable that the print head part 51 is swiveled upwards, for example in order to print on a container base.

In der Figur 4A ist das Direktdruckmodul 50 bei einer ersten Schwenkstellung zu sehen, in der die Drucktropfen I aus der Düsenplatte 58.1 des Direktdruckkopfs 58 im Wesentlichen horizontal abgegeben werden. Dazu wird der Druckkopfteil 51 gegenüber dem Anschlussteil 52 um das Drehgelenk 53 so gedreht, dass beide Teile in derselben Richtung fluchten. In dieser Schwenkstellung befinden sich beispielsweise die in der Figur 2 dargestellten Direktdruckmodule 50', 50", um den ersten Teil des Direktdrucks 2a am Behälterkörper zu bedrucken. Hier verläuft die Behälterkontur C im Wesentlichen parallel zur Behälterlängsachse L.In the Figure 4A the direct print module 50 can be seen in a first pivoted position in which the print drops I are discharged essentially horizontally from the nozzle plate 58.1 of the direct print head 58. For this purpose, the print head part 51 is rotated about the swivel joint 53 relative to the connection part 52 in such a way that both parts are aligned in the same direction. In this pivoted position are, for example, in the figure 2 illustrated direct printing modules 50', 50", in order to print the first part of the direct printing 2a on the container body. Here, the container contour C runs essentially parallel to the longitudinal axis L of the container.

In der Figur 4B ist das Direktdruckmodul 50 bei einer zweiten Schwenkstellung zu sehen, in der die Drucktropfen I aus der Düsenplatte 58.1 des Direktdruckkopfs 58 unter einem Winkel α gegenüber der horizontalen schräg nach unten abgegeben werden. Dazu ist der Druckkopfteil 51 gegenüber dem Anschlussteil 52 um das Drehgelenk 53 in der Richtung R3 um die Schwenkachse S geschwenkt. Dazu wirkt der in der Figur 3A dargestellte Antrieb 64 auf die erste Aufnahme 61 ein, sodass sie gemeinsam mit dem Druckkopfteil 51 um die Schenkachse S geschwenkt wird. In dieser Schwenkstellung befindet sich beispielsweise das in der Figur 2 dargestellte Direktdruckmodul 50, um den Schulterbereich mit dem zweiten Teil 2b des Direktdrucks zu bedrucken.In the Figure 4B the direct print module 50 can be seen in a second pivoted position, in which the print drops I are discharged from the nozzle plate 58.1 of the direct print head 58 at an angle α relative to the horizontal, obliquely downwards. For this purpose, the print head part 51 is pivoted about the swivel joint 53 in the direction R 3 about the pivot axis S relative to the connection part 52 . For this purpose, the in the Figure 3A illustrated drive 64 on the first receptacle 61, so that it is pivoted together with the print head part 51 about the swivel axis S. In this pivoted position, for example, is in the figure 2 shown direct printing module 50 in order to print the shoulder area with the second part 2b of the direct printing.

In der Figur 5 ist die Führung des Vorlauf- und Rücklaufschlauchs 57.1, 57.2 innerhalb des Direktdruckmoduls 50 aus den Figuren 3A - 4B in einer seitlichen Ansicht gezeigt. Zu sehen ist, dass der Vorlaufschlauch 57.1 und der Rücklaufschlauch 57.2 für die Tintenversorgung des Direktdruckkopfs 58 in einem Abstand von 0 - 5 cm zur Schwenkachse S verlegt sind, so dass sie bei der Schwenkbewegung möglichst nur eine Biegung ohne oder nur mit geringer Längenänderung erfahren. Dadurch kragen der Vorlauf- und Rücklaufschlauch 57.1, 57.2 möglichst wenig aus, so dass der dafür notwendige Bauraum reduziert ist. Ebenso sind die beiden Versorgungsschläuche 57.3, 57.4 der Drucknebelabsaugung 71 zu sehen, die ebenfalls in dem Abstand von 0 - 5 cm zur Schwenkachse S verlegt sind. Dadurch erfahren auch diese Schläuche eine möglichst geringe Längenänderung und kragen weniger oder gar nicht aus.In the figure 5 is the leadership of the flow and return hose 57.1, 57.2 within the direct printing module 50 from the Figures 3A - 4B shown in a side view. It can be seen that the feed hose 57.1 and the return hose 57.2 for the ink supply of the direct print head 58 are laid at a distance of 0 - 5 cm from the pivot axis S, so that they only bend during the pivoting movement with little or no change in length. As a result, the feed and return hoses 57.1, 57.2 protrude as little as possible, so that the installation space required for this is reduced. The two supply hoses 57.3, 57.4 of the pressure mist extraction 71 can also be seen, which are also laid at a distance of 0-5 cm from the pivot axis S. As a result, these hoses also experience the least possible change in length and protrude less or not at all.

In der Figur 6 ist eine Frontalansicht auf die Druckmodulfrontplatte 56 des Direktdruckmoduls 50 aus den Figuren 3A - 5 gezeigt. In dieser Perspektive ist einerseits die Düsenplatte 58.1 mit den Druckdüsen D des Direktdruckkopfs 58 sowie die Öffnungen L der Drucknebelabsaugung 71 zu sehen.In the figure 6 12 is a front view of the print module front panel 56 of the direct print module 50 of FIGS Figures 3A - 5 shown. In this perspective, on the one hand, the nozzle plate 58.1 with the printing nozzles D of the direct print head 58 and the openings L of the print mist extraction 71 can be seen.

Zu sehen ist, dass die Druckdüsen D in zwei Düsenreihen 58.2, 58.3 in der Düsenplatte 58.1 angeordnet sind. Denkbar sind jedoch auch nur eine Düsenreihe oder drei, vier bzw. auch noch mehr Düsenreihen. Ferner sind die Öffnungen L der Drucknebelabsaugung 71 ebenfalls in zwei Reihen 71.1, 71.2 benachbart zu der Düsenplatte 58.1 angeordnet. Dadurch können Tintentropfen abgesaugt werden, die durch den Fahrtwind verwirbelt werden und die sich andernfalls ungewollt auf andere Behälterbereichen bzw. Maschinenteile absetzen.It can be seen that the pressure nozzles D are arranged in two nozzle rows 58.2, 58.3 in the nozzle plate 58.1. However, only one row of nozzles or three, four or even more rows of nozzles are also conceivable. Furthermore, the openings L of the pressure mist extraction 71 are also arranged in two rows 71.1, 71.2 adjacent to the nozzle plate 58.1. As a result, drops of ink that are swirled around by the wind and that would otherwise be deposited on other areas of the container or machine parts can be sucked off.

Die in den Figuren 1 - 6 dargestellte Direktdruckmaschine 1 wird wie folgt eingesetzt:
Die Behälter 2 werden mit dem Transporteur 3 transportiert und mit den daran angegliederten Direktdruckmodulen 50, 50', 50" mit dem Direktdruck 2a, 2b bedruckt, wobei die Direktdruckmodule 50, 50', 50" gegenüber den zu bedruckenden Behältern 2 mit Verstelleinheiten 6 verstellt werden, wobei Antriebe 64 der Verstelleinheiten 6 jeweils eines der Direktdruckmodule 50, 50', 50" zur Anpassung an eine Behälterlängskontur C um eine Schwenkachse S schwenken. Dadurch wird die Position der Direktdruckmodule 50, 50', 50" so an die Behälterkontur C angepasst, dass eine möglichst hohe Qualität des Direktdrucks 2a, 2b möglich ist. Zum Anpassen der Direktdruckmodule 50, 50', 50" an die Behälterlängskontur C wird der Druckkopfteil 51 mit dem Direktdruckkopf 58 gegenüber dem Anschlussteil 52 zum Anschluss an das Tintenversorgungssystem mittels des dazwischenliegenden Drehgelenks 53 um die Schwenkachse S geschenkt. Dadurch ist der für die Schwenkbewegung notwendig Bauraum besonders gering und die Direktdruckmodule 50, 50', 50" können besonders kompakt zueinander angeordnet werden.
The in the Figures 1 - 6 The direct printing machine 1 shown is used as follows:
The containers 2 are transported with the conveyor 3 and printed with the direct print 2a, 2b with the direct print modules 50, 50', 50" attached thereto, with the direct print modules 50, 50', 50" being adjusted with adjustment units 6 in relation to the containers 2 to be printed whereby drives 64 of the adjusting units 6 each pivot one of the direct printing modules 50, 50', 50" about a pivot axis S for adaptation to a longitudinal container contour C. As a result, the position of the direct printing modules 50, 50', 50" is thus adapted to the container contour C that the highest possible quality of direct printing 2a, 2b is possible. To adapt the direct printing modules 50, 50', 50" to the longitudinal container contour C, the print head part 51 with the direct print head 58 is pivoted about the pivot axis S opposite the connection part 52 for connection to the ink supply system by means of the intermediate swivel joint 53. This is necessary for the pivoting movement Installation space is particularly small and the direct printing modules 50, 50', 50" can be arranged in a particularly compact manner in relation to one another.

Bei der Wartung und einer Fehlfunktion werden die Direktdruckmodule 50, 50', 50" jeweils als Einheit (wie in den Figur 3B gezeigt) ausgetauscht. Dadurch kann der Wechsel besonders schnell vonstattengehen, so dass eine Verschmutzung der Direktdruckmodule 50, 50', 50" vermieden wird. Beim Wechsel werden die Direktdruckmodule 50, 50', 50"jeweils in eine Modulaufnahme 60 der zugehörigen Verstelleinheit 6 aufgenommen und mit einem Schnellverschluss 65 arretiert werden.During maintenance and a malfunction, the direct print modules 50, 50', 50" are each stored as a unit (as in Figs Figure 3B shown) exchanged. As a result, the change can be carried out particularly quickly, so that contamination of the direct printing modules 50, 50', 50" is avoided. When changing, the direct printing modules 50, 50', 50" are each received in a module receptacle 60 of the associated adjustment unit 6 and with a quick-release fastener 65 can be locked.

Bei den Modulaufnahmen 60 wird eine erste Aufnahme 61 für den Druckkopfteil 51 gegenüber einer zweiten Aufnahme 62 für den Anschlussteil 52 um ein Antriebsdrehgelenk 53 direkt geschwenkt wird, um damit indirekt den Druckkopfteil 51 des aufgenommenen Direktdruckmoduls 50 gegenüber dem Anschlussteil 52 um das Drehgelenk 53 zu schwenken. Dadurch benötigen die Direktdruckmodule 50, 50', 50" keine eigenen Antriebe und könne so besonders kompakt aufgebaut werden.In the case of the module mounts 60, a first mount 61 for the print head part 51 is pivoted directly about a rotary drive joint 53 relative to a second mount 62 for the connection part 52 in order to indirectly pivot the print head part 51 of the received direct printing module 50 relative to the connection part 52 about the rotary joint 53 . As a result, the direct printing modules 50, 50', 50'' do not require their own drives and can therefore be constructed in a particularly compact manner.

Claims (15)

  1. Direct printing machine (1) for printing containers (2) with a direct print (2a, 2b), comprising
    - a conveyor (3) for conveying the containers (2),
    - a plurality of direct print modules (50, 50', 50") attached thereto for printing the containers (2) with the direct print (2a, 2b), and
    - adjusting units (6) for adjusting the direct print modules (50, 50', 50") in relation to the containers (2) to be printed, wherein the adjusting units (6) having drives (64) are designed to swivel one each of the direct print modules (50) about a swivel axis (S) for adjusting to a longitudinal container contour (C), characterised in that
    the direct print modules (50, 50', 50") are each interchangeable as a unit, and
    in that the direct print modules (50, 50', 50") are each designed in two parts with a rotary joint (53) between them such that a print head part (51) having at least one direct print head (58) can be swivelled about the swivel axis (S) in relation to a connecting part (52) for connecting to an ink supply system.
  2. Direct printing machine (1) according to claim 1, wherein the adjusting units (6) each comprise a module holder (60) to hold the direct print head modules (50, 50', 50") and to lock them into position with a snap closure (65).
  3. Direct printing machine (1) according to claim 2, wherein the module holders (60) are each designed in two parts with a rotary drive joint (63) between them in order to swivel a first holder (61) for the print head part (51) in relation to a second holder (62) for the connecting part (52) about the rotary drive joint (63), preferably wherein the rotary drive joint (63) of the module holder (60) and the rotary joint (53) of the direct print module (50) held therein are coaxial to the swivel axis (S).
  4. Direct printing machine (1) according to claim 3, wherein the drives (64) are each designed to swivel the first holder (61) in relation to the second holder (62) about the rotary drive joint (63) in order to indirectly swivel the print head part (51) of the held direct print module (50) about the rotary joint (53) in relation to the connecting part (52).
  5. Direct printing machine (1) according to any of the preceding claims, wherein the direct print modules (50, 50', 50") each comprise a feed and/or a return hose (57.1, 57.2) for the ink supply, with said hoses extending from the connecting part (52) to the print head part (51) in the region of the rotary joint (53) at a distance of 0 - 10 cm, in particular of 0 - 5 cm, from the swivel axis (S), so that a change in length of the feed and/or return hose (57.1, 57.2) is minimised when swivelling.
  6. Direct printing machine (1) according to any of the preceding claims, wherein the direct print modules (50, 50', 50") each comprise a pressure sensor for measuring an ink pressure, with said sensor preferably being arranged in the print head part (51).
  7. Direct printing machine (1) according to any of the preceding claims, wherein the direct print modules (50, 50', 50") each comprise a plurality of connecting elements (59.1 - 59.7) for control and ink supply purposes, which are arranged on the connecting part (52).
  8. Direct printing machine (1) according to claim 7, wherein the connecting elements (59.1 - 59.2) comprise at least a quick coupling for a detachable connection to at least one supply line (67.1, 67.2) of the ink supply system.
  9. Direct printing machine (1) according to claims 5 and 8, wherein the at least one quick coupling is provided for connecting the feed and/or return hose to the at least one supply line (67.1, 67.2).
  10. Direct printing machine (1) according to any of claims 7-9, wherein the connecting elements (59.1 - 59.7) are integrated into a connection block.
  11. Direct printing machine (1) according to any of the preceding claims, wherein the direct print modules (50, 50', 50") each comprise a control module (70) which is preferably arranged in the connecting part (52).
  12. Direct printing machine (1) according to any of the preceding claims, wherein the direct print modules (50, 50', 50") each comprise a print mist extraction system (71), with the at least one intake opening (L) thereof being arranged in the print head part (51) adjacent to a nozzle plate (58.1) of the direct print head (58).
  13. Direct print method for printing containers (2) with a direct print (2a, 2b), wherein the containers (2) are conveyed by a conveyor (3) and printed with the direct print (2a, 2b) by means of a plurality of direct print modules (50, 50', 50") attached thereto, wherein the direct print modules (50, 50', 50") are adjusted in relation to the containers (2) to be printed by adjusting units (6), and wherein drives (64) of the adjusting units (6) each swivel one of the direct print modules (50, 50', 50") about a swivel axis (S) for adjusting to a longitudinal container contour (C),
    characterised in that
    the direct print modules (50, 50', 50") are each interchanged as a unit for maintenance purposes, and
    in that, for adjusting the direct print modules (50, 50', 50") to the longitudinal container contour (C), a print head part (51) having at least one direct print head (58) is swivelled in each case in relation to a connecting part (52) for connecting to an ink supply system by means of a rotary joint (53) between them about the swivel axis (S).
  14. Direct print method according to claim 13, wherein the direct print modules (50, 50', 50") are each held in a module holder (60) of the associated adjusting unit (6) and locked into position with a snap closure (65).
  15. Direct print method according to claim 14, wherein, in the case of the module holders (60), a first holder (61) for the print head part (51) is directly swivelled in relation to the second holder (62) for the connecting part (52) about a rotary drive joint (53) in order to indirectly swivel the print head part (51) of the held direct print module (50) in relation to the connecting part (52) about the rotary joint (53).
EP18169716.0A 2017-09-04 2018-04-27 Direct printing machine and method for printing on containers by means of direct printing Active EP3450183B1 (en)

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WO2020209886A1 (en) * 2019-04-08 2020-10-15 LSINC Corporation Printing system for applying images over a contoured axially symmetric object
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DE102011122910B4 (en) * 2011-09-02 2015-12-31 Khs Gmbh Apparatus for treating packaging under pressure and holding and centering unit thereto
EP2750895B1 (en) * 2011-09-02 2018-09-05 KHS GmbH Device for treating packaging means, and printing segment for use in a device of this type
CN202319300U (en) * 2011-10-18 2012-07-11 黄承明 Irregular ceramic under-glaze colored drawing machine
DE102013214980A1 (en) 2013-07-31 2015-02-05 Krones Ag Printing machine with printhead control
DE202013011695U1 (en) * 2013-08-08 2014-03-13 Krones Ag Stretch blow molding machine with printing device
DE102013217674A1 (en) * 2013-09-04 2015-03-05 Krones Ag Device for aligning components of a rotary machine
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DE102015215295A1 (en) * 2015-08-11 2017-02-16 Krones Ag Printing machine for containers and method for printing on containers

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CN109421388B (en) 2020-09-15
CN109421388A (en) 2019-03-05
EP3450183A1 (en) 2019-03-06
DE102017215430A1 (en) 2019-03-07

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