EP3446993A1 - Labeling machine with an improved label transfer drum - Google Patents
Labeling machine with an improved label transfer drum Download PDFInfo
- Publication number
- EP3446993A1 EP3446993A1 EP17306093.0A EP17306093A EP3446993A1 EP 3446993 A1 EP3446993 A1 EP 3446993A1 EP 17306093 A EP17306093 A EP 17306093A EP 3446993 A1 EP3446993 A1 EP 3446993A1
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- EP
- European Patent Office
- Prior art keywords
- leading pad
- pad
- lateral surface
- leading
- labeling machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
- B65C9/18—Label feeding from strips, e.g. from rolls
- B65C9/1803—Label feeding from strips, e.g. from rolls the labels being cut from a strip
- B65C9/1815—Label feeding from strips, e.g. from rolls the labels being cut from a strip and transferred by suction means
- B65C9/1819—Label feeding from strips, e.g. from rolls the labels being cut from a strip and transferred by suction means the suction means being a vacuum drum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
- B65C9/42—Label feed control
Definitions
- the present invention relates to a labeling machine for applying labels onto articles, such as bottles or containers of all sort.
- the present invention relates to a labeling machine equipped with an improved label transfer drum for receiving and transferring labels.
- tubular labels commonly called “sleeve labels”
- gluing labels which, after being cut from a web at appropriate lengths, are glued by gluing means, such as a gluing roller, spray and injector systems or the like, and are finally transferred to respective containers or articles.
- a typical labeling machine substantially comprise:
- the labels are retained by suction on an outer lateral surface of the transfer drum; the latter has an approximately cylindrical lobed configuration and is rotatable about a vertical axis.
- the outer lateral surface of the transfer drum receives a succession of cut labels and releases such labels at the application station after a rotation of a certain angle about its own axis.
- the transfer drum advances the cut labels along a horizontal arch-shaped path, which is tangent to the lateral surface of the respective articles to be labeled, in correspondence with the application station.
- Transfer drums of the above-described type usually comprise a plurality of pads, which are carried on a peripheral portion thereof, slightly protrude from the outer lateral surface of the drum itself and have the function to engage with the leading and the trailing edges of the labels to be transferred.
- the outer lateral surface of the transfer drum is provided with a plurality of air ports, which form a number of conveying sections bounded, each, by a respective pair of the above-mentioned pads.
- the transfer drum is rotatably mounted on a distribution member, which is fluidly connected to a vacuum source and to the air ports of the outer lateral surface.
- the air ports are fluidly connected with the source of vacuum, as the label advances towards the application station. In this way, the label is retained onto the outer lateral surface.
- each label typically lies on the outer lateral surface with its leading edge held on one leading pad and its trailing edge held on one trailing pad.
- pads also are provided with air ports, and the distance between each pair of pads (namely the distance between each leading pad and each trailing pad, the latter arranged downstream of the leading pad with respect to the direction of rotation) is substantially equal to the length of the label to be processed.
- Each pad is connected to the transfer drum by elastic means, such as springs, permitting a limited displacement of the pad itself in a direction transversal to the drum axis. In this way, each pad is damped when receiving and applying the labels. In practice, each pad can oscillate about its idle position, substantially radially with respect to the drum axis.
- Labeling machines of the above-described type may have, for productivity purposes, a plurality of labeling groups, for example two labeling groups, each one including a respective transfer drum feeding labels to alternate articles, respectively.
- the arch-shaped path followed by the articles conveyed by the carousel comprises a number of application stations corresponding to the number of labeling groups, i.e. transfer drums.
- the number of articles conveyed by the carousel is larger than the one in the single-drum configuration; this results in the distance between the articles to be reduced.
- interference may occur between the label being transferred onto one article from one transfer drum, and the following article to be labeled by the other transfer drum.
- number 1 indicates as a whole a labeling machine configured to apply labels 2 onto articles 3, in the present case bottles, only schematically shown and presenting respective axes B.
- articles 3 present a circular cross-section and are suitable for being filled with pourable food products.
- articles 3 may be other types of containers.
- Labeling machine 1 essentially comprises a carousel 4, rotating in use about a vertical axis A, configured to receive articles 3 to be labeled from respective input conveying means (known per se and not shown), advancing articles 3 along a horizontal arch-shaped path P, and transferring them, after being labeled, to respective output conveying means (also known per se and not shown).
- Labeling machine 1 also comprises two or more labeling groups 5, 6, which are arranged at distinct angular position around the periphery of carousel 4 and are configured to feed labels 2 thereto.
- Input and output conveying means typically consist of star wheels.
- Carousel 4 presents a substantially circular shape, is coaxial to axis A and comprises a supporting fixed chassis 7, supported in turn on the floor basement by a plurality of legs 8; carousel 4 further comprises a rotating group 9 mounted on chassis 7 in a rotatable manner around axis A and provided with a plurality of peripheral operating units 10 configured to receive the corresponding articles 3 to be labeled, with their axes B parallel to axis A.
- rotating group 9 essentially comprises an upper peripheral portion 11 delimited by a cylindrical wall 16a.
- Rotating group 9 further comprises a central portion 12 linked to peripheral portion 11 by means of a plurality of substantially radial arms 13 carrying, in a rotating manner, a shaft 14 coaxial to axis A.
- shaft 14 is configured to control the rotation movement around axis A of rotating group 9, in a manner known and not described in detail.
- Rotating group 9 further includes a lower supporting structure 15 limited by a cylindrical wall 16b.
- Upper peripheral portion 11 and lower supporting structure 15 are fixed to shaft 14 in positions spaced from each other along the axis A itself, and define the plurality of peripheral operating units 10.
- lower supporting structure 15 is provided, along path P, with a plurality of receiving elements 17a extending at evenly spaced angular positions around axis A and configured to coaxially receive respective bottom portions of articles 3.
- upper peripheral portion 11 is provided with a plurality of retaining elements 17b extending at evenly spaced angular positions around axis A and configured to coaxially cooperate in a releasable manner with respective upper portions of articles 3.
- Each receiving element 17a cooperates with the corresponding retaining element 17b in order to keep the relative article 3 in a stable position during its advancement along path P.
- each receiving element 17a defines together with the corresponding retaining element 17b the relative peripheral operating unit 10.
- path P comprises:
- application stations K are defined by interaction of each labeling group 5, 6 with carousel 4 and path P.
- labeling groups 5, 6 are identical to one another and each comprises:
- labeling groups 5, 6 are identical to one another, only one of them, i.e. labeling group 5, is described in detail hereafter; it is clear that the same features described relative to labeling group 5 apply to the other labeling group 6.
- drum 22 of labeling group 5 comprises a substantially toroidal body 23 externally delimited by an outer lateral surface 24, the latter retaining, in use and by suction, the labels 2 to be transferred.
- Drum 22 is rotatably mounted on a stationary distribution member 29 of labeling group 5; distribution member 29 is of known type and is provided with air passages (not shown) and connected to a vacuum source (only schematically shown in Figure 1 ).
- Outer lateral surface 24 has an approximately cylindrical configuration and is provided with a plurality of air ports 25, fluidly connected to the air passages of distribution member 29, configured to cooperate, in use, with labels 2.
- outer lateral surface 24 comprises four first sections 24a equally spaced angularly from each other around axis C, and adapted to cooperate with respective labels 2 by means of suction through air ports 25.
- each section 24a is delimited, at opposite angular ends, by a respective pair of pads 26, 27, i.e. by one leading pad 26 and one trailing pad 27, carried by drum 22.
- each leading pad 26 is configured to cooperate, in use, with the leading edge of the respective label 2
- each trailing pad 27 is configured to cooperate, in use, with the trailing edge of the respective label 2.
- pads 26, 27 are provided with a plurality of air ports 25, fluidly communicating with the above-mentioned air passages of distribution member 29, and configured to retain labels 2 by means of suction.
- pads 26, 27 define the zones of the periphery of drum 22 where the label transfers occur.
- each leading pad 26 and the relative trailing pad 27 is, thus, substantially equal to the length of the label 2 to be processed.
- Outer lateral surface 24 of drum 22 further comprises four second sections 24b which are equally spaced angularly from each other around axis C and are provided also with air ports 25.
- Each section 24b extends between two pair of pads 26, 27, acting in use on distinct labels 2, and is in a downstream relationship with one relative section 24a with respect to the direction of rotation, in use, of drum 22 around axis C.
- Each section 24b has a smaller angular extension around axis C than the one of the relative section 24a and is configured to start to attract the relative label 2 at the input station J of the above-mentioned path Q, so that such label 2 is then received on the upstream section 24a and on the relative pads 26, 27.
- air ports 25 of leading pad 26 of each section 24a are fluidly connected with the vacuum source in correspondence with input station J, so as to apply a suction on the leading edge of the respective label 2.
- each section 24a rotates about axis C from input station J to transfer station H, the respective air ports 25 of that specific section 24a, and of the relative trailing pad 27, become fluidly connected with the vacuum source, so as to progressively apply a suction on the remaining portion, and on the trailing edge, of the respective label 2.
- each label 2 is advanced from input station J to transfer station H with its leading edge held on the relative leading pad 26 and its trailing edge held on the relative trailing pad 27.
- air ports 25 eject an air jet on respective label 2 so as to ease the release of the label 2 itself.
- air ports 25 are fluidly disconnected from air passages and, therefore, from the vacuum source, so they do not exert any attractive force on the relative label 2.
- drum 22 is independently driven by a motor (not shown), such as a brushless motor or the like, or is driven by a motor (not shown) of labeling machine 1 through suitable gears or transmissions.
- a motor not shown
- a motor not shown
- Body 23 of drum 22 presents a plurality of seats 30a, 30b ( Figures 4 and 7 ) arranged angularly in a peripheral portion thereof.
- seats 30a, 30b present prismatic configurations, each delimited by two respective side walls 31a, 31b and a respective rear wall 32a, 32b, and each configured to house one respective pad 26, 27.
- each pad 26, 27 has a prismatic configuration so as to fit inside the respective seat 30a, 30b and is preferably formed of polymeric material.
- each trailing pad 27 is delimited by a flat rear surface 28b which faces rear wall 32b of the corresponding seat 30b, and is further delimited by two flat lateral surfaces 34b which respectively face side walls 31b of the corresponding seat 30b. Trailing pad 27 is also delimited by a front face 35b opposite to rear surface 28b, which is substantially parallel to outer lateral surface 24 and is configured to cooperate with the trailing edge of the respective label 2, in the manner described above.
- each trailing pad 27 is mounted inside the respective seat 30b by means of elastic connecting means 36, configured to allow a small displacement of the trailing pad 27 itself, in a direction transversal to axis C.
- elastic means 36 act as dampers, as each trailing pad 27 can oscillate about its idle position, in a direction substantially radial with respect to axis C.
- Each leading pad 26 is housed into one respective seat 30a of body 23 and comprises a front portion 38, designed to cooperate in use with the leading edge of a respective label 2, and a rear portion 39.
- each leading pad 26 is movable between two positions:
- each leading pad 26 between the above-described operative and idle positions is automatized by means of an interaction between a respective cam follower 42a, carried by rear portion 39 of the leading pad 26 itself, and a horizontal cam 40 fixed in correspondence with a central position inside the toroidal body 23 of drum 22.
- cam 40 is mounted on distribution member 29 coaxially to axis C, and is stationary with respect to drum 22, while the latter rotates about the axis C itself.
- cam 40 presents a substantially lobed circular profile, with a single lobe 50 protruding with respect to the circular profile and facing the corresponding application station K.
- each leading pad 26 cooperates with cam 40 by means of the relative cam follower 42a, the latter being configured to roll onto the lateral surface of cam 40 so as to follow the lobed profile thereof.
- each cam follower 42a is rotatably mounted on a respective pivot 41, which is carried by rear portion 39 of the respective leading pad 26.
- Front portion 38 presents a configuration similar to that of each trailing pad 27: front portion 38 is delimited by a flat rear surface 28a, which faces rear wall 32a of the corresponding seat 30a, and is further delimited by two flat lateral surfaces 34a, which respectively face side walls 31a of the corresponding seat 30a. Front portion 38 of each leading pad 26 is also delimited by a front face 35a opposite to rear surface 28a, which is substantially parallel to outer lateral surface 24 and is configured to cooperate, in use, with the leading edge of the respective label 2.
- Front portion 38 and rear portion 39 of each leading pad 26 are connected by two or more linking rods 43 ( Figures 5 and 6 ).
- each linking rod 43 engages a respective through hole 33 formed on rear wall 32a of the respective seat 30a and passing through a relative inwardly protruding radial portion 37 of body 23.
- each linking rod 43 carries an elastically deformable device 49, preferably a spring, configured to apply a restoring force on the respective cam follower 42a carried by pivot 41 of rear portion 39 of the respective leading pad 26.
- front face 35a of each leading pad 26 protrudes from outer lateral surface 24, in correspondence with transfer station H, by a prefixed distance ranging between 8 and 12 mm, and preferably set at 10 mm.
- front face 35a of each leading pad 26 presents a beveling 45 formed on a trailing edge 46 thereof and configured to engage the leading edge of the respective label 2 in order to avoid a stretching of the same when the relative leading pad 26 is in the operative position.
- front face 35a In the idle position, front face 35a is substantially aligned with outer lateral surface 24.
- each drum 22 is positioned with respect to carousel 4 so that a given gap is defined between the peripheries thereof.
- outer lateral surface 24 of the drum 22 presents a gap with respect to the lateral surface of the respective article 3 to be labeled, in correspondence with the relative application station K, so as to maintain a substantial tangency between front face 35a of the respective leading pad 26 in the operative position and the lateral surface of the respective article 3 to be labeled, i.e. substantial tangency between path Q and path P.
- the above-mentioned gap is substantially equal to the linear distance between front face 35a of the respective leading pad 26 and outer lateral surface 24, when such leading pad 26 is in the operative position.
- labeling group 5 further comprises a horizontal recovery cam 44 mounted onto cam 40 coaxially to axis C and configured to cooperate with a cam follower 42b rotatably mounted on pivot 41 of rear portion 39 of the respective leading pad 26, in case the latter is blocked in the operative position, thus forcing it back to the idle position.
- a horizontal recovery cam 44 mounted onto cam 40 coaxially to axis C and configured to cooperate with a cam follower 42b rotatably mounted on pivot 41 of rear portion 39 of the respective leading pad 26, in case the latter is blocked in the operative position, thus forcing it back to the idle position.
- Recovery cam 44 is therefore stationary with respect to drum 22, while the latter rotates about axis C.
- recovery cam 44 comprises an annular sector 52 mounted coaxially onto cam 40 by means of a plurality of uprights 51.
- annular sector 52 presents, in correspondence with its outer periphery, a protruding edge 53 which protrudes towards cam 40, and is configured to cooperate in rolling manner with cam follower 42b.
- labelling machine 1 The operation of labelling machine 1 is described hereafter, with reference to one single article 3 advanced by carousel 4, and one single label 2 to be applied on such article 3 by labeling group 5.
- the label 2 Prior to reaching application station K, the label 2 is retained on the respective section 24a of drum 22, by means of suction through air ports 25, and has its trailing edge and leading edge respectively superimposed onto trailing pad 27 and leading pad 26.
- leading pad 26 is in idle position and has its front face 35a substantially aligned with outer lateral surface 24 of the respective drum 22.
- leading pad 26 starts to protrude from the respective outer lateral surface 24, thanks to the interaction of cam follower 42a with the respective cam 40.
- leading pad 26 reaches the operative position at transfer station H of the respective path Q, where its front face 35a is at maximum linear distance from outer lateral surface 24.
- leading pad 26 contacts the lateral surface of the article 3 in correspondence with the application station K; the relative label 2 is thus unwound from the drum 22 and applied completely on the article 3, as the relative trailing pad 27 transfers the trailing edge of the label 2 onto the article 3 itself.
- leading pad 26 starts to retract due to the particular profile of cam 40, until it reaches again the idle position, in which the initial condition of the drum 22 is re-established.
- drum 22 of labeling group 5 is repeated for drum 22 of labeling group 6 relative to the article 3 following the article 3 already labeled by labeling group 5.
- every pair of adjacent articles 3 conveyed by carousel 4 is labeled alternatively by labeling group 5 and 6 in a cyclic manner.
- labeling machine 1 is configured to apply labels 2 onto articles 3, in the present case bottles, presenting respective axes B and having a non-circular cross-sections.
- Figure 8 shows articles 3 with a substantially squared cross-section, presenting four rounded vertices 48.
- the contact point between front face 35a of the respective leading pad 26 and the relative article 3 during the application of the relative label 2 is arranged in correspondence with one pre-established vertex 48 among the above-mentioned rounded vertices 48.
- each leading pad 26 of the respective drum 22 at transfer station H during its movement from the idle position to the operative position, along with the gap between outer lateral surface 24 and the lateral surface of the respective article 3 to be labeled, cause the relative label 2 to change its inclination angle with respect to axis C, when being applied on the respective article 3 to be labeled.
- the relative label 2 applied by the respective drum 22 does not interfere with the following article 3 to be labeled by the other drum 22, avoiding a contamination thereof with glue, or label 2 not being applied properly, and therefore avoiding a loss of articles 3 and labels 2.
- labeling machine 1 may also comprise one single labeling group.
- cam 40 and cam follower 42a may be replaced by other types of actuators, such as linear motors, servomotors, etc.
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- Labeling Devices (AREA)
Abstract
Description
- The present invention relates to a labeling machine for applying labels onto articles, such as bottles or containers of all sort.
- In particular, the present invention relates to a labeling machine equipped with an improved label transfer drum for receiving and transferring labels.
- As it is generally known, the packaging of food or non-food products into respective articles, such as bottles, containers or the like, comes along with the labeling thereof by means of respective labels, in particular paper or plastic labels, during a labeling process run with a labeling machine.
- Typically used with beverage bottles are tubular labels (commonly called "sleeve labels"), which are obtained by:
- cutting a web unwound from a supply roll into a plurality of rectangular or square labels;
- bending each label in a cylindrical configuration such that the opposite vertical edges overlap one another; and
- welding the overlapped edges of each cylindrical label.
- Also widespread used are gluing labels, which, after being cut from a web at appropriate lengths, are glued by gluing means, such as a gluing roller, spray and injector systems or the like, and are finally transferred to respective containers or articles.
- Whatever is the solution adopted for applying the labels on the articles, a typical labeling machine substantially comprise:
- a rotary carousel, which conveys along a horizontal, arch-shaped path a succession of articles to be labelled from an input station to an application station and conveys labeled articles from the application station to an output station;
- an input star wheel for feeding the articles to be labeled to the carousel in correspondence with the input station;
- an output star wheel for removing the labeled articles from the carousel in correspondence with the output station; and
- a labeling group arranged peripherally with respect to the carousel and configured to feed and apply a plurality of labels on the respective articles at the application station of the carousel.
- The labeling group substantially comprises:
- a shaft for rotatably supporting a reel off which a web of labels is unwound and fed along a feed path;
- a plurality of unwinding rollers for guiding the web along a rectilinear portion of the feed path;
- a cutter for cutting a sequence of single labels from the web; and
- a label transfer drum for advancing each label which has been previously cut.
- Generally, the labels are retained by suction on an outer lateral surface of the transfer drum; the latter has an approximately cylindrical lobed configuration and is rotatable about a vertical axis. The outer lateral surface of the transfer drum receives a succession of cut labels and releases such labels at the application station after a rotation of a certain angle about its own axis.
- In greater detail, the transfer drum advances the cut labels along a horizontal arch-shaped path, which is tangent to the lateral surface of the respective articles to be labeled, in correspondence with the application station.
- Transfer drums of the above-described type usually comprise a plurality of pads, which are carried on a peripheral portion thereof, slightly protrude from the outer lateral surface of the drum itself and have the function to engage with the leading and the trailing edges of the labels to be transferred.
- More precisely, the outer lateral surface of the transfer drum is provided with a plurality of air ports, which form a number of conveying sections bounded, each, by a respective pair of the above-mentioned pads.
- Furthermore, the transfer drum is rotatably mounted on a distribution member, which is fluidly connected to a vacuum source and to the air ports of the outer lateral surface.
- The air ports, in turn, are fluidly connected with the source of vacuum, as the label advances towards the application station. In this way, the label is retained onto the outer lateral surface.
- When each label reaches the application station, the fluidic connection between the air ports and the vacuum source is interrupted, so that the labels can be released and wound onto the respective article.
- In particular, each label typically lies on the outer lateral surface with its leading edge held on one leading pad and its trailing edge held on one trailing pad.
- For this purpose, pads also are provided with air ports, and the distance between each pair of pads (namely the distance between each leading pad and each trailing pad, the latter arranged downstream of the leading pad with respect to the direction of rotation) is substantially equal to the length of the label to be processed.
- Each pad is connected to the transfer drum by elastic means, such as springs, permitting a limited displacement of the pad itself in a direction transversal to the drum axis. In this way, each pad is damped when receiving and applying the labels. In practice, each pad can oscillate about its idle position, substantially radially with respect to the drum axis.
- Labeling machines of the above-described type may have, for productivity purposes, a plurality of labeling groups, for example two labeling groups, each one including a respective transfer drum feeding labels to alternate articles, respectively.
- In this case, the arch-shaped path followed by the articles conveyed by the carousel comprises a number of application stations corresponding to the number of labeling groups, i.e. transfer drums. Moreover, the number of articles conveyed by the carousel is larger than the one in the single-drum configuration; this results in the distance between the articles to be reduced.
- As a consequence, interference may occur between the label being transferred onto one article from one transfer drum, and the following article to be labeled by the other transfer drum.
- This problem may become worse when using gluing labels, i.e. wherein the labels are first spread with glue prior to reach the application station, and then stuck directly onto the articles. In this situation, the article following the one being labeled, and interfering with the label being applied, may be contaminated with glue, so prejudicing the proper application of the label itself, or even being discharged at the end of the line.
- Thus, a loss of articles and labels can occur.
- Furthermore, these interference problems are particularly felt when operating articles having non-cylindrical shapes.
- It is therefore an object of the present invention to provide a labeling machine, which is designed to overcome the above-mentioned drawback in a straightforward and low-cost manner.
- This object is achieved by a labeling machine as claimed in
claim 1. - A non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
-
Figure 1 shows a schematic perspective view, with parts removed for clarity, of a labeling machine in accordance with the teachings of the present invention; -
Figure 2a shows a schematic, larger-scale top view, with parts removed for clarity, of the labeling machine ofFigure 1 in a particular operating condition; -
Figure 2b shows a schematic, larger-scale top view, with parts removed for clarity, of the labeling machine ofFigure 1 in another particular operating condition; -
Figure 3 shows a schematic, larger-scale top view, with parts removed for clarity, of one labeling group of the labeling machine ofFigure 1 ; -
Figure 4 shows a schematic, larger-scale perspective view, with parts removed for clarity, of a label transfer drum of the labeling machine ofFigure 1 ; -
Figures 5 and6 show schematic, larger-scale sections along line V-V ofFigure 4 , with parts removed for clarity and in different operating conditions; -
Figure 7 shows a schematic, larger-scale top perspective view, with parts removed for clarity, of a detail of the label transfer drum ofFigure 4 ; and -
Figure 8 shows a schematic top view, with parts removed for clarity, of a portion of a labeling machine in accordance with a different embodiment of the present invention. - With reference to
Figure 1 ,number 1 indicates as a whole a labeling machine configured to applylabels 2 ontoarticles 3, in the present case bottles, only schematically shown and presenting respective axes B. In this preferred embodiment,articles 3 present a circular cross-section and are suitable for being filled with pourable food products. - As a possible alternative not shown,
articles 3 may be other types of containers. -
Labeling machine 1 essentially comprises acarousel 4, rotating in use about a vertical axis A, configured to receivearticles 3 to be labeled from respective input conveying means (known per se and not shown), advancingarticles 3 along a horizontal arch-shaped path P, and transferring them, after being labeled, to respective output conveying means (also known per se and not shown). -
Labeling machine 1 also comprises two ormore labeling groups 5, 6, which are arranged at distinct angular position around the periphery ofcarousel 4 and are configured to feedlabels 2 thereto. - Input and output conveying means typically consist of star wheels.
- Carousel 4 presents a substantially circular shape, is coaxial to axis A and comprises a supporting fixed chassis 7, supported in turn on the floor basement by a plurality of
legs 8;carousel 4 further comprises a rotatinggroup 9 mounted on chassis 7 in a rotatable manner around axis A and provided with a plurality ofperipheral operating units 10 configured to receive thecorresponding articles 3 to be labeled, with their axes B parallel to axis A. - In particular, rotating
group 9 essentially comprises an upper peripheral portion 11 delimited by acylindrical wall 16a.Rotating group 9 further comprises acentral portion 12 linked to peripheral portion 11 by means of a plurality of substantially radial arms 13 carrying, in a rotating manner, ashaft 14 coaxial to axis A. - More specifically,
shaft 14 is configured to control the rotation movement around axis A of rotatinggroup 9, in a manner known and not described in detail. -
Rotating group 9 further includes a lower supportingstructure 15 limited by acylindrical wall 16b. Upper peripheral portion 11 and lower supportingstructure 15 are fixed toshaft 14 in positions spaced from each other along the axis A itself, and define the plurality ofperipheral operating units 10. - In particular, lower supporting
structure 15 is provided, along path P, with a plurality of receivingelements 17a extending at evenly spaced angular positions around axis A and configured to coaxially receive respective bottom portions ofarticles 3. Similarly, upper peripheral portion 11 is provided with a plurality of retainingelements 17b extending at evenly spaced angular positions around axis A and configured to coaxially cooperate in a releasable manner with respective upper portions ofarticles 3. - Each receiving
element 17a cooperates with the corresponding retainingelement 17b in order to keep therelative article 3 in a stable position during its advancement along path P. - Therefore, each receiving
element 17a defines together with the corresponding retainingelement 17b the relativeperipheral operating unit 10. - As visible in
Figures 1 ,2a and2b , path P comprises: - an input station I, at which
carousel 4 is fed witharticles 3 to be labeled; - an output station O, at which
carousel 4 outputs labeledarticles 3; and - two application stations K, which are interposed between input station I and output station O.
- In particular, application stations K are defined by interaction of each
labeling group 5, 6 withcarousel 4 and path P. - As shown in
Figures 1 and3 ,labeling groups 5, 6 are identical to one another and each comprises: - a pair of
shafts 18 for rotatably supporting respective reels (not shown) off which a web (not shown) oflabels 2 is unwound and fed along a feed path towards the relative application station K; - a plurality of unwinding
rollers 19 for guiding the web along the feed path; - a cutting
element 20 for cutting, one after the other,labels 2 from the respective web; - a
roller 21 for applying glue onto cut labels 2; - a
label transfer drum 22 rotatable about an axis C, parallel to axis A, and configured to transferlabels 2 along an arc-shaped path Q, having center on axis C, from an input station J to a transfer station H. - Since the
labeling groups 5, 6 are identical to one another, only one of them, i.e.labeling group 5, is described in detail hereafter; it is clear that the same features described relative tolabeling group 5 apply to the other labeling group 6. - As visible in
Figure 4 , drum 22 oflabeling group 5 comprises a substantiallytoroidal body 23 externally delimited by an outerlateral surface 24, the latter retaining, in use and by suction, thelabels 2 to be transferred. -
Drum 22 is rotatably mounted on astationary distribution member 29 oflabeling group 5;distribution member 29 is of known type and is provided with air passages (not shown) and connected to a vacuum source (only schematically shown inFigure 1 ). - Outer
lateral surface 24 has an approximately cylindrical configuration and is provided with a plurality ofair ports 25, fluidly connected to the air passages ofdistribution member 29, configured to cooperate, in use, withlabels 2. - In particular, outer
lateral surface 24 comprises fourfirst sections 24a equally spaced angularly from each other around axis C, and adapted to cooperate withrespective labels 2 by means of suction throughair ports 25. - It is pointed out that a different number of
sections 24a can be provided depending on the capacity of thelabeling machine 1 and mainly on the length oflabels 2 to be processed, the minimum number ofsuch sections 24a being one. - As shown in particular in
Figures 4 and7 , eachsection 24a is delimited, at opposite angular ends, by a respective pair ofpads pad 26 and one trailingpad 27, carried bydrum 22. - In particular, each leading
pad 26 is configured to cooperate, in use, with the leading edge of therespective label 2, while each trailingpad 27 is configured to cooperate, in use, with the trailing edge of therespective label 2. - For this purpose, also
pads air ports 25, fluidly communicating with the above-mentioned air passages ofdistribution member 29, and configured to retainlabels 2 by means of suction. - In practice,
pads drum 22 where the label transfers occur. - The distance between each
leading pad 26 and therelative trailing pad 27 is, thus, substantially equal to the length of thelabel 2 to be processed. - Outer
lateral surface 24 ofdrum 22 further comprises foursecond sections 24b which are equally spaced angularly from each other around axis C and are provided also withair ports 25. Eachsection 24b extends between two pair ofpads distinct labels 2, and is in a downstream relationship with onerelative section 24a with respect to the direction of rotation, in use, ofdrum 22 around axis C. - Also in this case, it is pointed out that a different number of
sections 24b can be provided depending on the capacity of thelabeling machine 1 and mainly on the length oflabels 2 to be processed, the minimum number being one. - Each
section 24b has a smaller angular extension around axis C than the one of therelative section 24a and is configured to start to attract therelative label 2 at the input station J of the above-mentioned path Q, so thatsuch label 2 is then received on theupstream section 24a and on therelative pads - In greater detail,
air ports 25 of leadingpad 26 of eachsection 24a are fluidly connected with the vacuum source in correspondence with input station J, so as to apply a suction on the leading edge of therespective label 2. - As each
section 24a rotates about axis C from input station J to transfer station H, therespective air ports 25 of thatspecific section 24a, and of therelative trailing pad 27, become fluidly connected with the vacuum source, so as to progressively apply a suction on the remaining portion, and on the trailing edge, of therespective label 2. - In this way, each
label 2 is advanced from input station J to transfer station H with its leading edge held on the relative leadingpad 26 and its trailing edge held on therelative trailing pad 27. - When the
respective label 2 reaches transfer station H, the fluidic connection between therelative air ports 25 and the vacuum source is interrupted. Thus, therespective label 2 is gradually released bydrum 22 and transferred from transfer station H of path Q to the relative application station K of path P. - Furthermore, at transfer station H,
air ports 25 eject an air jet onrespective label 2 so as to ease the release of thelabel 2 itself. - In practice, for some prefixed angular positions of
drum 22, a fluid connection is established between air passages andair ports 25. Thus, air is suctioned by means of the vacuum source so as to produce an attractive force on therelative label 2 towards outerlateral surface 24 ofdrum 22 wheresuch air ports 25 are formed. Therelative label 2 is, in this way, retained bydrum 22. - For some other prefixed angular positions of
drum 22,air ports 25 are fluidly disconnected from air passages and, therefore, from the vacuum source, so they do not exert any attractive force on therelative label 2. - Preferably, drum 22 is independently driven by a motor (not shown), such as a brushless motor or the like, or is driven by a motor (not shown) of
labeling machine 1 through suitable gears or transmissions. -
Body 23 ofdrum 22 presents a plurality ofseats Figures 4 and7 ) arranged angularly in a peripheral portion thereof. - According to this preferred embodiment,
seats respective side walls 31a, 31b and a respectiverear wall respective pad - Preferably, each
pad respective seat - In particular (
Figure 7 ), each trailingpad 27 is delimited by a flatrear surface 28b which facesrear wall 32b of thecorresponding seat 30b, and is further delimited by two flat lateral surfaces 34b which respectively faceside walls 31b of thecorresponding seat 30b. Trailingpad 27 is also delimited by afront face 35b opposite torear surface 28b, which is substantially parallel to outerlateral surface 24 and is configured to cooperate with the trailing edge of therespective label 2, in the manner described above. - Furthermore, each trailing
pad 27 is mounted inside therespective seat 30b by means of elastic connectingmeans 36, configured to allow a small displacement of the trailingpad 27 itself, in a direction transversal to axis C. In practice, elastic means 36 act as dampers, as each trailingpad 27 can oscillate about its idle position, in a direction substantially radial with respect to axis C. - Each leading
pad 26 is housed into onerespective seat 30a ofbody 23 and comprises afront portion 38, designed to cooperate in use with the leading edge of arespective label 2, and arear portion 39. - Advantageously, each leading
pad 26 is movable between two positions: - an operative position (
Figures 2a and5 ), in which the relative leadingpad 26 protrudes from outerlateral surface 24, outwards from axis C, and feeds therespective label 2 tocarousel 4 at application station K; and - an idle position (
Figures 2b and6 ), in which the relative leadingpad 26 is retracted towards axis C with respect to the operative position. - Preferably, the movement of each leading
pad 26 between the above-described operative and idle positions is automatized by means of an interaction between arespective cam follower 42a, carried byrear portion 39 of the leadingpad 26 itself, and ahorizontal cam 40 fixed in correspondence with a central position inside thetoroidal body 23 ofdrum 22. - In this configuration,
cam 40 is mounted ondistribution member 29 coaxially to axis C, and is stationary with respect to drum 22, while the latter rotates about the axis C itself. - In particular,
cam 40 presents a substantially lobed circular profile, with asingle lobe 50 protruding with respect to the circular profile and facing the corresponding application station K. - In practice, each leading
pad 26 cooperates withcam 40 by means of therelative cam follower 42a, the latter being configured to roll onto the lateral surface ofcam 40 so as to follow the lobed profile thereof. - In particular, each
cam follower 42a is rotatably mounted on arespective pivot 41, which is carried byrear portion 39 of the respective leadingpad 26. -
Front portion 38 presents a configuration similar to that of each trailing pad 27:front portion 38 is delimited by a flatrear surface 28a, which facesrear wall 32a of thecorresponding seat 30a, and is further delimited by twoflat lateral surfaces 34a, which respectively face side walls 31a of thecorresponding seat 30a.Front portion 38 of each leadingpad 26 is also delimited by afront face 35a opposite torear surface 28a, which is substantially parallel to outerlateral surface 24 and is configured to cooperate, in use, with the leading edge of therespective label 2. -
Front portion 38 andrear portion 39 of each leadingpad 26 are connected by two or more linking rods 43 (Figures 5 and6 ). - In particular, each linking
rod 43 engages a respective throughhole 33 formed onrear wall 32a of therespective seat 30a and passing through a relative inwardly protrudingradial portion 37 ofbody 23. Furthermore, each linkingrod 43 carries an elasticallydeformable device 49, preferably a spring, configured to apply a restoring force on therespective cam follower 42a carried bypivot 41 ofrear portion 39 of the respective leadingpad 26. - Therefore, as shown in
Figures 2a and2b , when leadingpad 26 approaches transfer station H, itsrear portion 39 starts to move outwards from axis C, by means of the interaction between therelative cam follower 42a andlobe 50 ofcam 40. As a consequence,front portion 38, linked torear portion 39 by linkingrods 43, and, thus,front face 35a, protrude from outerlateral surface 24 ofdrum 22. In this way, leadingpad 26 moves toward the corresponding application station K of path P. - Preferably,
front face 35a of each leadingpad 26 protrudes from outerlateral surface 24, in correspondence with transfer station H, by a prefixed distance ranging between 8 and 12 mm, and preferably set at 10 mm. - As visible in
Figure 7 ,front face 35a of each leadingpad 26 presents abeveling 45 formed on a trailingedge 46 thereof and configured to engage the leading edge of therespective label 2 in order to avoid a stretching of the same when the relative leadingpad 26 is in the operative position. In the idle position,front face 35a is substantially aligned with outerlateral surface 24. - According to this preferred embodiment, each
drum 22 is positioned with respect tocarousel 4 so that a given gap is defined between the peripheries thereof. - In greater detail, outer
lateral surface 24 of thedrum 22 presents a gap with respect to the lateral surface of therespective article 3 to be labeled, in correspondence with the relative application station K, so as to maintain a substantial tangency betweenfront face 35a of the respective leadingpad 26 in the operative position and the lateral surface of therespective article 3 to be labeled, i.e. substantial tangency between path Q and path P. - Preferably, the above-mentioned gap is substantially equal to the linear distance between
front face 35a of the respective leadingpad 26 and outerlateral surface 24, when such leadingpad 26 is in the operative position. - As shown in
Figure 4 ,labeling group 5 further comprises ahorizontal recovery cam 44 mounted ontocam 40 coaxially to axis C and configured to cooperate with acam follower 42b rotatably mounted onpivot 41 ofrear portion 39 of the respective leadingpad 26, in case the latter is blocked in the operative position, thus forcing it back to the idle position. -
Recovery cam 44 is therefore stationary with respect to drum 22, while the latter rotates about axis C. - In particular,
recovery cam 44 comprises anannular sector 52 mounted coaxially ontocam 40 by means of a plurality ofuprights 51. In greater detail,annular sector 52 presents, in correspondence with its outer periphery, a protrudingedge 53 which protrudes towardscam 40, and is configured to cooperate in rolling manner withcam follower 42b. - The operation of
labelling machine 1 is described hereafter, with reference to onesingle article 3 advanced bycarousel 4, and onesingle label 2 to be applied onsuch article 3 bylabeling group 5. - Prior to reaching application station K, the
label 2 is retained on therespective section 24a ofdrum 22, by means of suction throughair ports 25, and has its trailing edge and leading edge respectively superimposed onto trailingpad 27 and leadingpad 26. - In this position, leading
pad 26 is in idle position and has itsfront face 35a substantially aligned with outerlateral surface 24 of therespective drum 22. - In the meantime, the
article 3 moves towards the application station K relative tolabeling group 5 and therespective drum 22 oflabeling group 5 rotates about its own axis C. - As
drum 22 rotates, leadingpad 26 starts to protrude from the respective outerlateral surface 24, thanks to the interaction ofcam follower 42a with therespective cam 40. Eventually, leadingpad 26 reaches the operative position at transfer station H of the respective path Q, where itsfront face 35a is at maximum linear distance from outerlateral surface 24. At this point, leadingpad 26 contacts the lateral surface of thearticle 3 in correspondence with the application station K; therelative label 2 is thus unwound from thedrum 22 and applied completely on thearticle 3, as therelative trailing pad 27 transfers the trailing edge of thelabel 2 onto thearticle 3 itself. - Then, leading
pad 26 starts to retract due to the particular profile ofcam 40, until it reaches again the idle position, in which the initial condition of thedrum 22 is re-established. - It is specified that the whole above-described process described for
drum 22 oflabeling group 5 is repeated fordrum 22 of labeling group 6 relative to thearticle 3 following thearticle 3 already labeled bylabeling group 5. - In normal condition of operation, every pair of
adjacent articles 3 conveyed bycarousel 4 is labeled alternatively bylabeling group 5 and 6 in a cyclic manner. - According to another preferred embodiment,
labeling machine 1 is configured to applylabels 2 ontoarticles 3, in the present case bottles, presenting respective axes B and having a non-circular cross-sections. - In particular,
Figure 8 showsarticles 3 with a substantially squared cross-section, presenting fourrounded vertices 48. - In this case, the contact point between
front face 35a of the respective leadingpad 26 and therelative article 3 during the application of therelative label 2, is arranged in correspondence with onepre-established vertex 48 among the above-mentionedrounded vertices 48. - In this way, tangency between
front face 35a of the respective leadingpad 26, which is applying therelative label 2, and the lateral surface of therespective article 3 to be labeled, is maintained, i.e. substantial tangency between path Q and path P is maintained. - The advantages of
labeling machine 1 according to the present invention will be clear from the foregoing description. - In particular, the protruding of each leading
pad 26 of therespective drum 22 at transfer station H during its movement from the idle position to the operative position, along with the gap between outerlateral surface 24 and the lateral surface of therespective article 3 to be labeled, cause therelative label 2 to change its inclination angle with respect to axis C, when being applied on therespective article 3 to be labeled. - As a result, the
relative label 2 applied by therespective drum 22 does not interfere with thefollowing article 3 to be labeled by theother drum 22, avoiding a contamination thereof with glue, orlabel 2 not being applied properly, and therefore avoiding a loss ofarticles 3 and labels 2. - Clearly, changes may be made to
labeling machine 1 as described herein without, however, departing from the scope of protection as defined in the accompanying claims. In particular,labeling machine 1 may also comprise one single labeling group. - In addition,
cam 40 andcam follower 42a may be replaced by other types of actuators, such as linear motors, servomotors, etc.
Claims (11)
- A labeling machine (1) comprising:- a carousel (4) in use rotating about a first axis (A) and conveying a plurality of articles (3), along a given path (P); and- at least one labeling group (5, 6) arranged peripherally with respect to said carousel (4) and comprising a transfer drum (22);said transfer drum (22) being rotatable about a second axis (C), parallel to said first axis (A), and being configured to receive labels (2) on its outer lateral surface (24) and to feed them to said carousel (4) at an application station (K); said transfer drum (22) carrying at least one leading pad (26) configured to cooperate, in use, with a leading portion of one respective label (2), and at least one trailing pad (27) configured to cooperate, in use, with a trailing portion of said one respective label (2);
characterized in that said at least one leading pad (26) is movable between an operative position, in which said leading pad (26) protrudes from said outer lateral surface (24), outwardly from axis C, and feeds said one respective label (2) to said carousel (4) at application station (K); and an idle position, in which said leading pad (26) is retracted towards said second axis (C) with respect to said operative position. - The labeling machine as claimed in claim 1, wherein said labeling group (5, 6) further comprises actuator means (40, 42a) configured to move said leading pad (26) between said operative and said idle positions.
- The labeling machine as claimed in claim 2, wherein said actuator means comprise a fixed cam (40) and a cam follower (42a) carried by said leading pad (26) and configured to cooperate, in use, with said cam (40) to control the movement of said leading pad (26) between said operative and idle positions.
- The labeling machine as claimed in claim 3, wherein said cam has an operative portion (50) configured to move said leading pad (26) to said operative position; said operative portion (50) facing said application station (K).
- The labeling machine as claimed in claim 4, wherein said drum (22) comprises a substantially toroidal body (23) externally delimited by said outer lateral surface (24); said cam (40) being positioned inside said toroidal body (23); said operative portion being defined by a lobe (50) of said cam (40).
- The labeling machine as claimed in any one of the foregoing claims, wherein said outer lateral surface (24) of said transfer drum (22) presents a gap with respect to the lateral surface of the respective article (3) to be labeled, at said application station (K).
- The labeling machine as claimed in any one of the foregoing claims, characterized in that said leading pad (26) presents a front face (35a); said front face (35a) being substantially aligned with said outer lateral surface (24), when said leading pad (26) is in said idle position; said front face (35a) being substantially tangent to the lateral surface of the respective article (3) to be labeled, when said article (3) and said leading pad (26) are at said application station (K), and when said leading pad (26) is in said operative position.
- The labeling machine as claimed in claim 7, wherein said gap between said outer lateral surface (24) of said transfer drum (22) and the lateral surface of the respective article (3) to be labeled is substantially equal to the linear distance between said front face (35a) of said leading pad (26) and said outer lateral surface (24), when said article (3) and said leading pad (26) are at said application station (K), and when said leading pad (26) is in said operative position.
- The labeling machine as claimed in claims 7 or 8, wherein said gap ranges between 8 mm and 12 mm, and is preferably set as 10 mm.
- The labeling machine as claimed in claims from 7 to 9, wherein said front face (35a) presents a beveling (45) formed on a trailing edge (46) of the leading pad (26) and configured to engage said leading portion of said respective label (2).
- The labeling machine as claimed in claims from 2 to 10, wherein said labeling group (5, 6) is provided with a recovery cam (44); said leading pad (26) carrying a further cam follower (42b) configured to cooperate in rolling manner with said cam (44) to bring back said leading pad (26) to the idle position, in case said leading pad (26) is blocked in the operative position.
Priority Applications (1)
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EP17306093.0A EP3446993A1 (en) | 2017-08-24 | 2017-08-24 | Labeling machine with an improved label transfer drum |
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EP17306093.0A EP3446993A1 (en) | 2017-08-24 | 2017-08-24 | Labeling machine with an improved label transfer drum |
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EP17306093.0A Pending EP3446993A1 (en) | 2017-08-24 | 2017-08-24 | Labeling machine with an improved label transfer drum |
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CN110227935A (en) * | 2019-06-04 | 2019-09-13 | 珠海市赛科自动化有限公司 | A kind of discharge tube assembly protection slice assembly line |
IT202000000400A1 (en) * | 2020-01-13 | 2021-07-13 | Pe Labellers Spa | LABELING MACHINE |
WO2022069415A1 (en) * | 2020-09-29 | 2022-04-07 | P.E. Labellers S.P.A. | Container labeling machine |
WO2023083638A1 (en) * | 2021-11-15 | 2023-05-19 | Sidel Participations | Labelling module for applying labels onto containers adapted to contain a pourable product |
WO2024114957A1 (en) * | 2022-12-01 | 2024-06-06 | Sidel Participations | Pad device of a label transfer drum, label transfer drum and labelling machine |
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WO2024114957A1 (en) * | 2022-12-01 | 2024-06-06 | Sidel Participations | Pad device of a label transfer drum, label transfer drum and labelling machine |
WO2024114913A1 (en) * | 2022-12-01 | 2024-06-06 | Sidel Participations | Pad device with double cam follower for transients |
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