EP3446543B1 - Induction heater and dispenser - Google Patents

Induction heater and dispenser Download PDF

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Publication number
EP3446543B1
EP3446543B1 EP17786454.3A EP17786454A EP3446543B1 EP 3446543 B1 EP3446543 B1 EP 3446543B1 EP 17786454 A EP17786454 A EP 17786454A EP 3446543 B1 EP3446543 B1 EP 3446543B1
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EP
European Patent Office
Prior art keywords
induction
product
target workpiece
heat
heating device
Prior art date
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Active
Application number
EP17786454.3A
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German (de)
English (en)
French (fr)
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EP3446543A4 (en
EP3446543A1 (en
Inventor
Aldo Laghi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alps South Europe sro
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Alps South Europe sro
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Priority claimed from US15/131,126 external-priority patent/US9743463B2/en
Application filed by Alps South Europe sro filed Critical Alps South Europe sro
Publication of EP3446543A1 publication Critical patent/EP3446543A1/en
Publication of EP3446543A4 publication Critical patent/EP3446543A4/en
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Publication of EP3446543B1 publication Critical patent/EP3446543B1/en
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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H05B6/06—Control, e.g. of temperature, of power
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/105—Induction heating apparatus, other than furnaces, for specific applications using a susceptor
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H05B6/36—Coil arrangements
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H05B6/36—Coil arrangements
    • H05B6/365—Coil arrangements using supplementary conductive or ferromagnetic pieces

Definitions

  • This disclosure relates to an induction heater able to generate an electromagnetic field into a container housing a target workpiece which, in turn, generates heat which is transferred to a small portion of the material contained within the removable container.
  • Induction heating is the process of heating an electrically conductive object by electromagnetic induction, where eddy currents are generated within the target workpiece. This technology is widely used in industrial welding, brazing, bending, and sealing processes. Also, induction heating has grown very popular in culinary applications, providing a more efficient and accelerated heating of liquids and/or foods on stovetops or in ovens. Advantages of using an induction heating system are an increase in efficiency by using less energy and also generating heat to a specific target workpiece.
  • dispensers for providing a volume of material to the operator. These are readily seen in household, industrial, and commercial uses. In each instance pressure is generated which, as a result, displaces a volume of material. These mechanisms are referred to as pumps.
  • heaters that generate heat and transfer said heat to a material.
  • Some common methods include resistive, radiative, and induction heating.
  • the most common heating is resistive heating in which an element is heated through the passage of current through a conductive resistor. The heat generated is then transferred to the material either through convection or conduction.
  • resistive heating In resistive systems, the vessels that contain the heated material require regular cleaning. Because of the simplicity of this heating system it is generally the most inexpensive system of all heating methods.
  • a disadvantage of this heating method is that material change out requires careful cleaning to avoid cross-contamination or alternatively, separate systems per material type.
  • Brown, et al. disclose an induction heating dispenser having a refill unit 8 heated by primary and secondary induction coils 2 and 13.
  • the dispenser can be used for many different applications such as air fresheners, depilatory waxes, insecticides, stain removal products, cleaning materials, creams and oils for applications to the skin or hair, shaving products, shoe polish, furniture polish, etc.
  • the refill unit 8 comprises a multiplicity of replaceable containers 9 for holding the respective products.
  • the containers are sealed under a porous membrane 11.
  • the porous membrane is usually removed for meltable solid substances.
  • the porous membrane is not removed.
  • the porous membrane 11 has a porosity that allows vapor to pass through but not liquid to prevent spillage.
  • the container may have an associated applicator such as a brush, pad or sponge.
  • Bylsma, et al. discloses a dispenser wherein the heating unit could be either in the base unit 10 as illustrated in Fig. 4 , or in the applicator 42 as illustrated in Fig. 5 .
  • the heating unit may be an inductive power coupling.
  • the applicator may be of many different forms depending on the product to be dispensed.
  • the present invention utilizes induction to heat a target workpiece residing within an induction cavity of a removable material container.
  • the induction cavity is sized such that the volume contained therein is proportional to the amount needed per application. It should be noted that the volume contained in the induction cavity is the only volume heated during the heating cycle of the present invention.
  • this immediately provides the user with heated material for each application and the ability for rapid material change into and out of the induction dispenser without risk of cross-contamination.
  • the temperature of the target workpiece is generally controlled by the time and relative strength of the electromagnetic field.
  • a means of feedback relating the target workpiece temperature is provided to the induction control circuit by a sensor external to the target workpiece.
  • the sensor is wired directly to the induction heater. Due to the complexity and inherent unreliability, the integration of target workpiece temperature control into an induction heater has been relinquished to a trial and error process.
  • Patent US 9,066,374 by Warren S. Grabber discloses an induction heating device that utilizes a temperatures sensor that is mounted to the bottom inside surface of the holding device.
  • a pan functions as the target workpiece and contacts said temperature sensor when placed within the induction heating device. Heat from the pan is conducted to the temperature sensor and is measured accordingly. Drawbacks with such a system are as follows; Contact must be maintained between the temperature sensor and target workpiece vessel. Should interference occur the measurement would be incorrect and the actual temperature much higher than the measured temperature. Such sensors are susceptible failure due to contaminants, spills, or general cleaning cycles. Depending on the geometry and material of the target workpiece, areas of higher localized heat, "hot spots,” will occur. In fact, the target workpiece area that is measured by said temperature sensor would be a "cold spot" on said target workpiece due to the coil configuration that is configured to accommodate said temperature sensor.
  • the induction coil cannot occupy the space occupied by the temperature sensor and therefore heat is not generated in that area of the target workpiece.
  • the temperature at the hottest location of the target workpiece and the temperature measured by the temperature sensor have significant difference.
  • Fujita presents an induction target workpiece that is incorporated into a container for heating foods and the like.
  • the target workpiece is configured with "separation sections.” Said separation sections break when the high frequency electromagnetic field create eddy current strong enough in said separation sections to cause failure or breakage. As a result, the target workpiece becomes unusable. Said separation sections are created by folds in the target workpiece.
  • the novelty of this invention relies on a coil configuration that creates eddy current flow radially.
  • the "separation section functions essentially as a thermal fuse.
  • the induction heating device that develops the high frequency electromagnetic field would need to be adjusted so as to prevent immediate destruction of the invention should the field be too strong.
  • said separation sections create high resistance in their locations which causes them to be higher in temperature than other locations within the target workpiece.
  • Neerinex presents an assembly which provides a configuration best suited for introduction of the target workpiece.
  • the assembly allows for the compression and decompression of the bellows which, in concert with the system described herein, allows for the easy production of heated material.
  • Neerinex requires substantive modification to the valve portion of the assembly in order to provide the proper structure to introduce the target workpiece. While Neerinex provides the optimal pump system for the induction heating system described herein, other pumps may be used to achieve the desired result. For example, applicators such as those used in caulking guns can be modified for use in the present invention.
  • US patent application, publication no. US2015/245421 A1 discloses a system for heating a consumable product using an inductively heatable element.
  • the heatable element is generally tubular in shape for placement in a container as may be a plastic bottle for storing liquids, e.g., beverages.
  • Another object of this invention is to provide a dispenser which heats a small amount of material that a user can put on their skin wherein the heated material diffuses into the user's skin at a faster rate due to the higher temperature.
  • Another object of this invention is to provide a dispenser wherein the material can be gel, liquid or solid.
  • Another object of this invention is to provide a dispenser which uses a small target workpiece made out of aluminum or similar conductive metal for use with induction heating which may or may not also be coated in plastic or similar material so as to prevent oxidation of the target workpiece.
  • Another object of this invention is to provide a dispenser which automatically dispenses material through the use of a motion sensor.
  • Another object of this invention is to provide a dispenser which quickly heats only the volume of material to be dispensed, leaving the remainder of the material within in the container at room temperature thereby avoiding degradation of certain materials and for easy removal of the container even directly after heated material has been dispensed.
  • Another object of this invention is to provide an induction cavity wherein the induction cavity is comprised of a channel to control the flow of the material to be heated. Within said channel, the material is heated against the target workpiece. This heating action occurs during the dispensing of the material from the container.
  • Another object of this invention is to provide an induction cavity wherein the target workpiece is configured to evenly distribute heat across the maximum surface area of said target workpiece.
  • Another object of this invention is to provide a product container that houses a target workpiece that is configured to provide feedback to the induction dispenser regarding the temperature of the target workpiece.
  • Another object of this invention is to provide a product container with a target workpiece that mechanically limits the maximum heat provided to the material during and due to consecutive heat cycles.
  • Another object of this invention is to provide an induction dispenser that detects the change of the target workpiece within the container as a change in tank frequency.
  • Another object of this invention is to provide an induction dispenser that controls parameters of the heating cycle based on the inductance of the coil.
  • the present invention relates generally to an induction heater for warming products such as soaps, creams, lotions, gel compositions, or other solutions (hereinafter "material") for use on the skin.
  • the material is stored in a container wherein only a certain volume of the product is heated and/or melted by an induction-heating device.
  • An electrically conductive metallic workpiece also known as the "target workpiece,” is positioned within an induction cavity preferably placed between a dispensing mechanism and an outlet.
  • the target workpiece may also be located before the dispensing mechanism or the system may have multiple target workpieces working in concert with one another.
  • the induction heater preferably uses a motion sensor which causes the dispensing mechanism to dispense material through the induction cavity. The heated target workpiece then warms the material on its way to the outlet.
  • Another embodiment of the induction heater has it heating a top layer of material.
  • the dispenser preferably has a housing with an induction coil housing.
  • the induction coil housing is an electromagnetic heating circuit and an induction coil with an aperture for the reception of a material container.
  • the induction coil is disposed in parallel relation to the induction cavity within the material container as described hereinafter.
  • a user interface is also mounted on a front surface of the housing for controlling the dispensing of material and the warming and/or melting and/or liquefying of the material for dispensing.
  • the preferred shape of the target workpiece is disc-shaped, other geometric shapes may also be employed such as square-shaped or rectangular-shaped depending on the shape of the product container as discussed in more detail hereinafter.
  • the present invention is a more effective means of heating the product; especially for an amount necessary for the immediate application since only the product in the induction cavity is heated and/or melted.
  • the containers of product are easily accessible and interchangeable from the induction receptacle.
  • a unique RFID tag can be incorporated into each material container to allow the material and associated target workpiece to be uniquely identified by the induction system having an RFID reader to provide the necessary heating according to the advantages of the present invention.
  • the present invention has no open flame, operates silently, and stays cool after the container is removed. Furthermore, the product will return to its original form (e.g., solid, cream or gel) more quickly than if the entire product was melted, minimizing degradation of the product.
  • target workpiece An electrically conductive metallic target workpiece (hereinafter “target workpiece”) having through-passages is positioned generally on the top surface of the product within the product container. As the target workpiece becomes heated by the induction system, the heated and/or melted product flows through the through-passages.
  • the present invention instantaneously heats only a portion or volume of product necessary for immediate application by the user.
  • the induction-heating device comprises a housing with a top outer surface defining an induction receptacle. Mounted within said housing is an electromagnetic heating circuit and an induction coil.
  • the induction coil is disposed in parallel relation to the induction receptacle as described hereinafter.
  • a user interface is also mounted in the top surface of the housing for controlling the warming and/or melting or liquefying the product in the "heat affected product zone".
  • the device includes an induction receptacle that accepts a product container filled with a product.
  • the electromagnetic heating circuit and induction coil generate an electromagnetic field within the product container that induces eddy currents into the target workpiece thereby heating the target workpiece.
  • the present invention may be further characterized in that the induction coil may have various configurations as described in further detail hereinafter for varying the electromagnetic field.
  • the target workpiece is disposed across the top surface of the product.
  • the target workpiece comprises through-passages for allowing heated and/or melted product to flow therethrough.
  • the heat generated in the target workpiece is then conducted to the "heat affected product zone" of the product to heat and/or melt or liquefy only the product in the "heat affected product zone".
  • the target workpiece then acts as an interface between the user (or user's brush, pad, cloth, finger, and the like) and the product.
  • the target workpiece may be comprised of various geometric configurations that allow the user to stir or agitate different products to the desired temperature and/or consistency. In applications requiring the product to be heated (such as cosmetics, lotions, creams, balms, waxes, etc.), the target workpiece would be predominantly flat.
  • the target workpiece In applications requiring the product to be heated and lathered, the target workpiece would be comprised of non-flat geometry including raised portions or indentions depending on orientation of the target workpiece within the product receptacle.
  • the target workpiece may be dish-shaped, cup-shaped or corrugated-shaped.
  • the target workpiece may comprise an electrically conductive disc made of a metal screen, a metal plate perforated with holes, slots or a combination of holes and slots, all of which provide through-passages to allow product to pass therethrough.
  • the preferred shape of the target workpiece is disc-shaped, other geometric shapes may also be employed such as square-shaped or rectangular-shaped depending on the shape of the product container as discussed in more detail hereinafter.
  • an applicator such as a shaving brush or skin pad can be used to collect the heated and/or melted product from the upper surface of the target workpiece which can be applied to the face or any other desired location of the body.
  • the present invention is a more effective means of heating the product; especially for an amount necessary for the immediate application since only the product in the heat affected product zone is heated and/or melted.
  • the containers of product are easily accessible and interchangeable from the induction receptacle.
  • a unique RFID tag is incorporated into each product container to allow the product and associated target workpiece to be uniquely identified by the induction system to provide the necessary heating according to the advantages of the present invention.
  • the present invention has no open flame, operates silently, and stays cool after the container is removed. Furthermore, the product will return to its original form (e.g., solid, cream or gel) more quickly than if the entire product was melted, minimizing degradation of the product.
  • an exploded view of a first embodiment basically includes an induction heating unit main housing (I) connected to a power supply (2).
  • the main housing (I) has a top outer surface (IA) with an opening (IB).
  • An induction receptacle (4) is mounted in the main housing (I) through opening (IB).
  • An induction-heating coil (3) is mounted adjacent the induction receptacle (4).
  • a product container (6) is removably inserted within the induction receptacle (4).
  • the product container (6) includes flange (6D) for receiving a closure (not shown) such as a conventional foil adhered to the flange.
  • the induction receptacle (4) has an open top extending through the top surface (IA).
  • the induction-heating coil (3) surrounds the induction receptacle (4) and is controlled by microprocessor (19).
  • the preferred diameter of the container is between 2 and 4 inches (5.08 and IO. I6 cm). Illustrated as (H) in Fig. 3 , the height of the container is between 0.5 to 2 times the diameter of the container.
  • the induction receptacle and product container are illustrated in the form of cylindrically shaped containers, the shape of the induction receptacle and product container is not intended to be so limited and other geometric configurations may be employed.
  • the product container (6) shown in Figs. 2 and 3 includes an upper threaded extension (6E) for receiving a threaded closure (not shown).
  • an RFID tag (14) is mounted on or in the bottom surface of the product container (6) for transmitting data to the RFID reader (27) which translates information to the microprocessor (19) such as cycle time, resonant frequency of target workpiece, product type, and other parameters needed to heat the product according to requirements.
  • the present invention requires the successful transmission of the information from the RFID tag (14) to the RFID reader (27).
  • a conductive target workpiece (7) having through-passages (7A) is removably inserted within product container (6) and initially rests on the upper product surface (6B) of an unheated product (6A) contained within the container.
  • conductive target workpiece By using the terminology “conductive target workpiece” herein is meant that it is the only structural element of the present invention within the product container (6) that is heated by the induction-heating coil (3). The heat from the “conductive target workpiece” is then transferred to the "heat affected product zone” as described hereinbefore. As explained and emphasized in further detail hereinafter, the cycle time is adjusted to heat and/or melt the product only in the "heat affected product zone” thereby allowing product to flow through the through-passages. Once the cycle time is completed and the product cools and returns to its initial state, the target workpiece remains embedded within the upper surface region of the product.
  • the materials used to manufacture the main housing (1), induction receptacle (4) and product container (6) are non-metallic and non-electrically conductive.
  • the heated target workpiece (7) heats and/or melts the product only in the "heat affected product zone".
  • the product itself is not heated directly by the induction heater coil (3).
  • operator interface or user interface window (5) in a side surface of housing (1) that allows the user to interact with the device through visual and touch based actions.
  • the target workpiece (7) in the embodiment illustrated in Fig. 1 is an electrically conductive metallic screen. The interstices between the metallic strands of the screen constitute through-passages.
  • the target workpiece (7) comprises a geometry to nest within the product container (6), which comprises a geometry to nest within the induction receptacle (4).
  • the peripheral dimensions of the target workpiece (7) and in all embodiments of the present invention described herein are slightly less than the interior dimensions of the product container whereby the target workpiece is free to fall within the product container as the product diminishes with each use.
  • the outer peripheral dimensions of the product container are slightly less than the interior dimensions of the induction receptacle.
  • FIG. 4 the stages that the product undergoes during a heating cycle are illustrated.
  • the region or volume within the product container that is only heated during each stage of a heating cycle is the "heat affected product zone” indicated as (X). It is emphasized that this is a key focus of the present invention because only the product in the "heat affected product zone” is heated and not the entire product which would diminish effectiveness of the product over time.
  • the product container marked "Before” a cross section containing unheated product (6A) is shown with a target workpiece resting on an upper product surface (6B) of the product (6A).
  • the product is heated in the heat affected product zone (X), which is the region immediately above, below, and including the target workpiece in which the product becomes heated and staged for the user.
  • the heat affected product zone (X) is the region immediately above, below, and including the target workpiece in which the product becomes heated and staged for the user.
  • an electromagnetic field passes electromagnetic energy within the target workpiece (described in more detail hereinafter) thereby heating the target workpiece. Heat then transfers to the product that is in contact with the target workpiece.
  • the heated product melts or liquefies and then flows through the target workpiece through-passages (7A) to the upper surface of the target workpiece (7).
  • the heated product located on the upper surface of the target workpiece is then ready for stirring and/or gathering such with a brush, scraper or fingers by the user.
  • the target workpiece may descend though the product due to gravity or may rely on the downward force by the user.
  • the product container marked "After” the induction heating cycle has ended and the product and target workpiece begin to cool.
  • the viscosity of the product increases and in some instances the product returns from a liquid state to a solid or gelatinous state.
  • a residual layer of product (6C) will remain on the upper surface of the target workpiece (7).
  • the embodiment illustrated includes a target workpiece (9) illustrated as an electrically conductive metallic screen and floatation device (10) removably inserted within threaded product container (12), which is removably inserted within induction receptacle (11).
  • the threaded product container (12) does not include an upper outwardly extending flange or threaded extension as does the product container (6) in Figs. 1-4 .
  • a plug-type of closure (not shown) is used to close the product container for storage.
  • the induction receptacle (11) and product container (6) are modified with a non-circular geometry.
  • each component has at least one flat surface for aligning the components in assembled position and preventing rotation while collecting the product onto the applicator.
  • this embodiment is shown to have flat surfaces, any other configuration could be employed to align and prevent rotation of the components during use.
  • a standard wall outlet AC line input (13) is connected to a standard electromagnetic transformer (15) and AC to DC rectifier (16) enclosed within the housing (1) to power the components.
  • the system further includes a standard DC circuit breaker (33) and regulator chip (17) that lowers the voltage to power the sensitive digital components.
  • An operator interface (18) is accessed by window (5) shown in Figs. 1-3 , 8 and 9 enabling a user to interact with the device.
  • a microprocessor unit (19) controls level of electromagnetic energy in the resonant tank (26) described in further detail hereinafter to an induction coil (3).
  • the induction coil (3) is disposed adjacent the induction receptacle (4) shown in Fig 3 .
  • the conductive target workpiece (7) is disposed within the product container (6) that is removably received within the induction receptacle (4).
  • the microprocessor (19) varies the level of heat energy induced into the conductive target workpiece (7) by adjusting the oscillation frequency in the HF converter (25) by means of pulse width modulation (PWM).
  • PWM pulse width modulation
  • the microprocessor (19) also controls the operator interface (18), temperature sensor (20), current sensor (21), antenna (22), signal processor (24), RFID reader (27) and electro-acoustic transducer (23).
  • the temperature sensor (20) is capable of reading the internal board component temperatures of the microprocessor as well as the temperatures of the induction coil windings.
  • the current sensor (21) is configured to measure the current draw through the switching circuit within the microprocessor.
  • the antenna (22) can be any conventional type such as a dipole, helical, periodic, loop, etc., and is configured to receive information from remote modules or transmit data to an external remote control device, for example, via Bluetooth technology.
  • the electro-acoustic transducer (23) can be any conventional type, such as a speaker, capable of producing warnings such as over-heating temperatures or other helpful aids to the user throughout the heat cycle. It may also provide instructions during the product application.
  • the transducer may also be configured in such a manner that it records electrical-mechanical pulses and is read by a signal processor (24).
  • the signal processor (24) is a standard signal-processing unit used to decode information received from antenna (22) and transmits information via the electro-acoustic transducer (23).
  • the HF inverter (25) converts DC power to high frequency AC by means of receiving pulse width modulated signals from the microprocessor (19) and receiving high levels of DC power from rectifier (16).
  • the high frequency AC generated by inverter (25) is then passed into a series, parallel, quasi-series, or quasi-parallel resistor, capacitor, and inductor network called a Resonant Tank (26).
  • Tank (26) has a resonant frequency determined by the resistor, inductor, and capacitor (RLC) configuration therein.
  • RLC resistor, inductor, and capacitor
  • the RFID reader (27) is mounted within the main housing (1) in close proximity to the bottom of the induction receptacle (4, 4A and 11) in order to communicate with the RFID tag (14) on or in the bottom of the product container (6, 6A or 12).
  • the Resonant Tank (26) frequency is optimized through means of electrical reprogramming and tuning carried out by the microprocessor (19) and high frequency inverter (25). The optimization of the resonant tank is achieved by user input and/or information generated by the RFID tag (14) located on the product container. This system allows the device to deliver precise amounts of current into the induction coil (3) to heat the "conductive target workpiece" (7), which also limits the system from overheating the various components of the system.
  • the microprocessor (19) monitors the current sensor (21) and temperature sensors (20) to ensure safe operation of the device.
  • the coil is not visible to the outside of housing (1) and surrounds induction receptacle (4) and nested product container (6) with target workpiece (7) resting on the top surface of the product within product container (6).
  • the target workpiece (7) is closely positioned with respect to the coil (3), which creates an electromagnetic field that passes electromagnetic energy into the conductive target workpiece (7).
  • the target workpiece only is heated by the electromagnetic energy, which is then transferred to the "heat affected product zone" (X) within the product container.
  • X heat affected product zone
  • RF module (31) which comprises the antenna (22) and signal processor (24) seen in Fig. 6 , microprocessing unit (19), DC regulator (17), HF converter (25), resonant tank (26), speaker (23), current sensor (21), temperature sensor (20) are mounted on a main board (32). Power is fed in from a standard electrical wall outlet mains AC at (13). Power fed in is received by power supply (2) which includes transformer (15) and AC-DC rectifier (16) where it is converted into DC power and sent to the remaining components via the DC regulator (17) located on the main board (32).
  • power supply (2) which includes transformer (15) and AC-DC rectifier (16) where it is converted into DC power and sent to the remaining components via the DC regulator (17) located on the main board (32).
  • a circuit breaker (33) is utilized as a safety fault in the event of a large current consumption by the device.
  • the operator interface (18) connects into the main board by means of a multi-conductor cable harness (35).
  • the RF module (31) transmits and receives information through antenna (22). Data received and sent passes through a signal processing unit (24) to microprocessor (19).
  • the main board (32) is controlled by microprocessing unit (19).
  • Low voltage DC power is converted from high voltage DC by means of a DC regulator IC chip (17) located on the main board (32).
  • the RFID reader (27) is mounted within housing (1) in close proximity to induction receptacle (4) for communicating with RFID tag (14).
  • a third embodiment is illustrated which is similar to the embodiment illustrated in Fig. 1 with the exception of induction coil (3A) and shape of the main housing (1).
  • the induction coil illustrated in Fig. 2 is configured to have even windings from top to bottom. However, the configuration of the induction coil may be arranged or formed to meet different requirement per product.
  • the embodiment illustrated in Fig. 1 shows an induction coil (3) formed into an evenly pitched helix for relatively even heating of the target workpiece (7 or 9) as it descends from the top of the product container (6) to the bottom.
  • the embodiment illustrated in Fig. 8 shows the induction coil (3A) wound with variable pitch allowing for variable heating as the target workpiece descends in the product container from the top to the bottom.
  • This may advantageously be used to increase, decrease, or make even the heating as the target workpiece descends though the coil.
  • This embodiment may further provide the user with product heated to a higher level when the product container is full. As the product diminishes, the level of heat is reduced to avoid damaging the product from overheating. Thus, the user is provided with uniformly heated product throughout the entirety of product within the product container. It is well known that despite even coil pitch the flux lines of energy may be denser in certain areas, specifically towards the center height of the helix coil. This may be offset by varying the pitch of the helix only in this area. Alternatively, heat generated within the target workpiece may be controlled by indirectly measuring the inductance of the system and varying the frequency thereof.
  • the present invention utilizes the unique RFID tag associated with each product container, associated with each target workpiece, to properly regulate the parameters that relate to the heating cycle.
  • the main housing has a rectangular shaped housing having interface (S) located on a top surface thereof.
  • a fourth embodiment is illustrated which is similar to the embodiment illustrated in Fig. 8 with the exception of the induction coil (3B), which is formed as a pancake coil.
  • the induction receptacle (4A) and product container (6A) have an overall depth much less than the induction receptacles and product containers of the previous described embodiments. All other components are the same as those of the embodiments illustrated in Figs. 2 or 8 .
  • the effective height of the electromagnetic field generated by the pancake coil (3A) is much less than that of the cylindrical coils of the previous embodiments thus taking into account the lesser overall depth of the product receptacle (4A) and product container (6A). In other words, the effective distance of the electromagnetic field generated by the pancake coil (3A) is sufficient to heat the target workpiece disposed at an upper region of the product within the product container of lesser height.
  • the embodiment illustrated is similar to the embodiment illustrated in Figs. 5A and 5B .
  • the target workpiece (9) is removably inserted within product container (12), which is removably inserted within induction receptacle (11).
  • the components of this embodiment are similar to those shown in Figs. 5A and 5B with the exception that the target workpiece does not include a floatation ring.
  • the target workpiece (9) comprises geometry to nest within the product container (12), which comprises geometry to nest within the induction receptacle (11).
  • the assembly is comprised of an asymmetrical geometry about a medial plane to prevent the rotation of the target workpiece when stirred or agitated.
  • the product container is between 2 and 5 inches (5.08 and 12.7 cm) deep requiring use of coils along the sides of the induction receptacle.
  • the cross-section of each component has at least one flat side surface for aligning the components in assembled position and preventing rotation while collecting the product onto the applicator.
  • this embodiment is shown to have flat side surfaces, the cross-sectional configuration of each component could be of any geometric shape to align and prevent rotation of the components during use.
  • the alternative embodiment illustrated includes a target workpiece (9) illustrated as an electrically conductive metallic screen removably inserted within product container (12A), which is removably inserted within induction receptacle (11A).
  • a target workpiece illustrated as an electrically conductive metallic screen removably inserted within product container (12A), which is removably inserted within induction receptacle (11A).
  • This embodiment is to be used with the pancake coil in the embodiment illustrated in Fig. 9 .
  • the components of this embodiment are similar to those shown in Figs. SA, SB, 10A and 10B with the exception that the target workpiece does not include floatation ring and the overall depth of the induction receptacle and product container is less.
  • the product container (12A) is between 0.500 and 2 inches (1.27 and 5.08 cm) deep requiring use of the pancake coil along the bottom of the induction receptacle. This provides opportunity for the user to introduce product as needed into the product container or to have a greatly reduced starting sample size.
  • the cross-section of each component has at least one flat side surface for aligning the components in assembled position and preventing rotation of the target workpiece while collecting the product onto the applicator, and the cross-sectional configuration of each component could be of any geometric shape to align and prevent rotation of the components during use.
  • Each target workpiece illustrated in Figs. 12-19 comprises a solid metallic disc target workpiece having an outer peripheral surface (51), an upper surface (52) and a lower surface (53).
  • the peripheral surface (51) is where heat originates due to the concentration of flux lines from a cylindrical coil such as seen in figs 2 and 8 .
  • the upper surface (52) provides the surface area that that the user will interface with.
  • the lower surface (53) is the area or region that first provides heat to the product.
  • target workpiece (30) comprises a solid metallic disc target workpiece having an outer peripheral surface (51), an upper surface (52) and a lower surface (53).
  • a plurality of evenly distributed holes or apertures (37) extend therethrough and are located in spaced relation between the outer peripheral surface (51).
  • six holes or apertures (37) are circular and have a diameter ranging between 0.030 to 1.000 inches (0.076 to 2.54 cm), most preferably between 0.030 and 0.400 inches (0.076 and 1.016 cm).
  • heat is propagated from the outer peripheral surface towards the center axis of the target workpiece.
  • the target workpiece is energized by electromagnetic field from the induction coil, the heat generated in the target workpiece (30) is focused in the peripheral region indicated by the cross-hatching (36).
  • target workpiece (39) compnses a solid metallic disc with peripheral, upper and lower surfaces (not numbered).
  • the target workpiece includes through-passages comprised of four radially extending slots (40) dividing the disc into four separate quadrants (42) having slots (41) each connected by a central section (43).
  • Each quadrant includes a centrally disposed slot (41) having sharp and/or rounded corners.
  • This embodiment provides an increased rate of heat transfer within the conductive material from the heat region (44) to the center of the target workpiece due to the absence of material and also by the outer slots (40) that direct the eddy current along the peripheral surface towards the center.
  • the slots (40) and (41) extend entirely through the disc from the upper surface to the lower surface.
  • the heat generated in the target workpiece (39) is focused in the areas indicated by the cross-hatching (44).
  • target workpiece (45) compnses a solid metallic disc with peripheral, upper and lower surfaces (not numbered).
  • the target workpiece includes through-passages comprised of radially extending square-shaped slots (46) spaced equidistant from each other. Each slot extends inwardly from the peripheral surface to a point in the peripheral region (47) of the disc.
  • These square slots are comprised of only straight walls and 90-degree angles to propagate the heat zone (48) inward from the periphery of the target workpiece. This assists in more even heat distribution through the target workpiece.
  • target workpiece (49) comprises a solid metallic disc with peripheral, upper and lower surfaces (not numbered).
  • This embodiment includes through-passages comprised of a radially extending slot (40) and crescent-shaped slot (62).
  • Slot (50) extends from the peripheral surface to one corner of a central diamond-shaped cutout (64). Except for the corner where the slot (50) enters the diamond-shaped cutout, the remaining corners are formed with pronounced peaks (63).
  • Crescent-shaped slot (62) surrounds the slot (40) and diamond-shaped cutout (64).
  • the slots (40) and (62) and diamond-shaped cutout (64) extend entirely through the disc from the upper surface to the lower surface. The remainder of the disc is solid.
  • the target workpiece is energized by electromagnetic flux from the induction coil, the heat generated in the target workpiece (49) is focused in the indicated regions (54).
  • target workpiece (55) comprises a solid metallic disc with peripheral, upper and lower surfaces (not numbered).
  • the target workpiece (55) is similar to the target workpiece illustrated in Fig. 12 and therefore, would have the very similar heat distribution.
  • this embodiment differs from that of Fig. 12 in that each hole (57) is surrounded by an upstanding conical target workpiece (56).
  • the upstanding conical target workpieces facilitate agitation and lathering of the melted product as it flows through holes or through-passages (57) and collected by the user such as by a shaving brush.
  • Each conical target workpiece extends between .010 and .250 inches (0.0254 and 0.635 cm) from the upper surface of the target workpiece.
  • Each hole (57) may be between .020 and .750 inches (.05 and 1.9 cm) in diameter.
  • the heat generated in the target workpiece (55) is focused in the same region indicated by the cross-hatching (36) in Fig. 12 .
  • target workpiece (58) comprises a solid metallic disc with peripheral, upper and lower surfaces (not numbered).
  • the target workpiece (58) includes a through-passage comprised of a single central large hole (60) extending therethrough from the upper surface to the lower surface.
  • a plurality of upstanding ribs (59) are evenly disposed on the upper surface. The upstanding ribs provide agitation to the melted product as it flows through hole (60) to create lather when the melted product is collected by the user such as by a shaving brush.
  • the target workpiece is energized by electromagnetic flux from the induction coil, the heat generated in the target workpiece (58) is evenly focused about each of the upstanding ribs (59).
  • the target workpiece illustrated is the conductive metallic screen (7 or 9) shown in the embodiments of Figs. 1 and 8-11 .
  • the screen is comprised of woven strands of electrically conductive material, preferably aluminum or stainless steel.
  • the woven strands are between .010 and .070 inches (0.0254 and 1.778 cm) in diameter with an open area between 20 and 85 percent of the whole area.
  • the interstices between the woven strands constitute through-passages for heated and/or melted product to flow through the target workpiece.
  • the heat zone (61) propagates from four outer peripheral regions towards the center. These four outer peripheral regions are located at the points on the peripheral surface where the longest strands intersect the peripheral surface.
  • the contact points of the strands are preferably joined to facilitate even distribution of the heat zone.
  • the varying topology of the top surface of this embodiment provides the user with an area that is highly advantageous for creating lather.
  • the heat generated in the target workpiece is focused about its peripheral region as indicated by the cross-hatched area (61).
  • all the target workpieces illustrated in Figs. 12-19 have a material thickness (h) ranging between .005 and .150 inches (0.0127 and 0.0381 cm), most preferably between 0.008 and 0.020 inches (0.020 and 0.050 cm), and a width (w) ranging between 2 and 4 inches (5.08 cm and 10.16 cm).
  • the various target workpiece configurations illustrated in Figs. 12-19 provide differing heating characteristics by changing or interrupting the peripheral surface (51) profile, or target workpiece surface that is parallel to the cylindrical coil wall, of the target workpiece. Depending on the application and heating requirement, some target workpieces have more total surface area to provide more contact with the product, and thus faster heating of the product.
  • the varying upper surface (52) topography of each target workpiece in conjunction with the viscosity of the product may significantly impact the rate at which the target workpiece descends though the product. Additionally, the varying top surface topography provides opportunity for aeration. For applications requiring agitation or aeration the top surface topography of the target workpiece possess more variance. The size and number of openings are also advantageous in providing agitation of the product for applications requiring lather, such as shaving soaps.
  • the present invention may simultaneously utilize one or more target workpieces composed of any of the following types of steel alloy, carbon, tool, or stainless and may be of the ferritic, martensitic, and/or austenitic grain structure.
  • the target workpiece may be of any of the SAE designated aluminum types.
  • Aluminum generally noncompatible with household induction heaters/cookers, provides corrosion resistance, a very low heat capacity, and high thermal conductivity as compared to other materials that work with household induction cooking/warming systems.
  • the low heat capacity of the aluminum allows the target workpiece to raise temperature quickly and also to cool quickly once the cycle has ended. This in turn allows the product to return to its original state more quickly than would one of the steel grades that retains more heat.
  • a target workpiece comprised of a material with a high heat capacity would descend downward towards the bottom of the product container even after necessitating use due to the excess heat held within the conductive material.
  • the high thermal conductivity of the aluminum target workpiece is advantageous in transferring the heat generated by the eddy current to the product as quickly as possible.
  • the energy from the electromagnet field is instantaneously transferred to the product, in the form of heat, with minimal dwell time in the target workpiece.
  • the block diagram illustrated in Fig. 21 shows the process for transferring power from its origin to heat energy within the target workpiece.
  • the Power Input Stage is in the form of alternating current as commonly sourced by the wall outlet in residential and/or commercial buildings. This alternating current passes into a rectifier stage whereby it is converted to direct current. This stage is not intended to be limiting but rather showing one suitable option.
  • the transformer and rectifier may be incorporated into the microprocessor unit.
  • the AC line may be eliminated and replaced with a battery.
  • the direct current is then converted back to a high frequency alternating current by any common oscillator circuit whether digital or analog.
  • the high frequency alternating current then creates an electromagnetic field that generates eddy current within the target workpiece and thus creating heat.
  • the diagram in Fig. 22 shows a decision making process related to the RFID system.
  • a unique RFID tag (14) is attached to each product container and has been pre-programmed with information used by the present invention for optimizing the induction heating cycle for the given product.
  • the RFID reader reads the information on the RFID tag found on the internal memory blocks within the RFID tag and provides that information to the microprocessor. This information includes product type, heat cycle duration, heat level required, and induction values needed for optimization of the induction cycle, such as frequency.
  • the system runs the validation algorithm to determine that the RFID tag is a valid tag. This step is incorporated as a safety measure. After completing these steps, the system unlocks the system and alerts the user that the heat cycle may activated.
  • the RFID tag associated with the product container is modified by the induction system microcontroller to provide information such as number of cycle run, duration of cycles, date, and/or other information related to product usage. Additionally, the system may render the RFID tag incapacitated for future use.
  • AC power supply (13) is connected to the system. Voltage received is then electromagnetically reduced by transformer (15) and converted into direct current (DC) waveform by rectifier (16). Transformer (15) and rectifier (16) may be packaged together externally in an AC to DC power supply commonly used by computers or electronic devices. Inside the device the rectified DC power is passed through DC regulator (17), a monolithic integrated circuit regulator that steps down the voltage to TTL, CMOS, ECL levels etc.
  • the induction heater coil (3) is controlled by the microprocessor (19), which also controls the timing and frequency of the HF inverter (25), sensors (20), (21), operator interface (18), led lights (34), timers, antenna (22), speaker (23) and RFID reader (27).
  • the microprocessor (19) may also be used to interact with many other device peripherals if needed.
  • the microprocessor is programmed to control and vary the oscillation frequency in order to reach electromagnetic resonance between the target workpiece and the resonant tank.
  • the microprocessor has flash memory read-while-write capabilities and EEPROM storage used in order to store user settings, timers, and safeties. Users are able to interact with the device by visually watching or pressing the operator interface (18) or user pushbuttons (29).
  • Display of operator interface (18) is constructed of a piezoresistive, capacitive, surface acoustic, infrared grid or similar technologies. It allows the user to press and start a heating cycle while displaying helpful information based on the temperature or duration of the cycle.
  • Safety information can be depicted on this display or any other helpful visual aids.
  • a speaker (23) is used to provide audible feedback and alerts to the user based on the state of the heat cycle.
  • the pushbuttons (29) are used as a secondary source of user input.
  • Nearby LEDs (34) are used to provide a secondary visual indication of the state of the device. Pushbuttons, LEDs, and the Operator Interface may be reprogrammed by the manufacturer in order to adjust the functionality and usability throughout different device revisions.
  • the microprocessor (19) inputs a low voltage pulse width modulated (PWM) signal received by the high frequency (HF) inverter module (25).
  • PWM pulse width modulated
  • the inverter module switches the rectified DC power from rectifier (16) to HF alternating current power at the oscillation frequency set by the microprocessor (19).
  • High frequency AC power is then passed into a series or parallel resonant RLC tank.
  • the tanks capacitance, inductance, and resistance are optimized to reach the resonant frequency of the PWM signal. This resonance also matches the oscillation frequency of the target workpieces illustrated in Figs. 12-20 .
  • current transferred into each target workpiece is measured by sensor (21).
  • microprocessor (19) adjusts the oscillation frequency in order to transfer maximum power into the target workpieces. If the current exceeds a safety limit measured by sensor (21), the device shuts off the heat cycle.
  • the temperature of the internal components is measured by sensor (20). This prevents the device from being left on throughout the day or operating in harsh environments. Sensor (20) also measures the induction coil (3) temperature to prevent overheating on its internal windings.
  • high frequency currents are passed through the resonant tank (26) and into the coil (3, 3A or 3B) disposed adjacent the induction receptacle (4, 4A or 11) that receives the product container (6, 6A or 12).
  • the high frequency currents are then transferred to the target workpiece through means of electromagnetic induction. Eddy currents are generated inside the target workpiece and cause a Joule heating effect as well as a heating through magnetic hysteresis. Heat generated through the target workpiece then permeates through to the top layer of the product inside the container. Due to the geometry of the target workpiece, energy is transferred more directly to the "heat affected product zone" of the product inside product container (6, 6A or 12).
  • the dispensing system (100) comprises a product container (200) and dispenser (300).
  • the product container (200) is generally locked in the dispenser when in use as described herein.
  • this cross-sectional view shows the material container (200).
  • Any variety of pumping mechanism (243) may be used to expel material (281) from the product container (200).
  • aspects of the product container (200) are compressible by external means thus providing a diaphragm (520) and check valve (510) internal to the product container (200).
  • the product container (200) comprises a material reservoir (280) and a material heat exchanger cavity (240).
  • the material heat exchanger cavity (240) houses an induction cavity (241) which houses a target workpiece (242).
  • the target workpiece (242) is preferably any conductive material but for application in corrosive environments is preferably aluminum or stainless steel or any other type of conductive material which may or may not be coated with a thin layer of plastic to prevent accumulation of material (281) or oxidation on the target workpiece (242).
  • the product container (200) further comprises an outlet (244) from where the heated material (281) is dispensed.
  • the dispenser (300) comprises an induction coil housing (310) and a cover (340), among other barriers, to assist in retaining the product container (200) when in the proper position.
  • the induction coil housing (310) houses an induction coil but is also mechanically coupled to a vertical movement system (320) that allows for vertical movement so as to accommodate different size product containers (200) or product containers (200) having different types of pumping mechanisms (243). Additionally, the vertical movement system (320) allows compression of the product container (200) when the product container (200) requires physical compression to dispense the material (281) within.
  • the vertical movement system (320) can be any type of mechanical system which would allow for the vertical movement required for compression or height changes.
  • the dispensing system (100) When the dispensing system (100) receives a signal by pressing the control button (365) to begin the induction heating cycle, an electromagnetic field is produced within the induction coil housing (310). The electromagnetic field generates an eddy current within the target workpiece (242) thereby creating heat.
  • the circuitry used to generate the current is located within the lower dispenser housing (360). LED lights (375) may be used to communicate heating cycle status to the user.
  • the dispenser (300) may also use a motion sensor (345) to provide feedback as to when the heating and/or dispensing cycle should begin or end.
  • Within the cover (340) Within the cover (340) lies an RFID reader or similar technology for communicating with a RFID tag located on the product container (200) in such a location that it would be in close proximity to the RFID reader.
  • An important feature of the invention is the relationship between the target workpiece and the RFID tag. Information contained therein can be read and/or recorded to the RFID tag which itself is associated with each product container (200) so as to provide unique instructions to the dispenser (300) regarding heating and dispensing.
  • the RFID tag provides identification of the resonant frequency of the target workpiece (242).
  • An onboard ammeter housed in the dispenser (300) (not pictured) measures current to confirm that the expected current matches the measured current.
  • the target workpiece (242) is comprised of a device that changes resistance with temperature. As the resistance changes, due to the temperature change, the inductance of the coil changes thereby moving the resonant frequency. The resultant resonant frequency change creates less heat within the target workpiece.
  • This relationship, between frequency, temperature, and current drawn, is calibrated into the induction dispenser via the RFID tag.
  • the induction heating circuit provides a fixed frequency for generation of an electromagnetic field.
  • the resistance changing device moves the target workpiece (242) further from resonance which reduces the heat generated within the target workpiece, thus maintaining the temperature of the target workpiece.
  • a form of redundancy is programmed into the system by a third measurement, current. The current draw of the coil is measured and should be within a given range for a given target workpiece at a given temperature. All such data and calibration criteria are provided by the RFID tag.
  • An electromagnetic field based on preset values determined by the RFID tag can be created such that, with the oscillation frequency fixed, heat is generated within the target workpiece.
  • the resistance changing device increases in resistances thus moving the inductance of the coil thereby changing the resonant tank frequency. Because the frequency is fixed the current would change, either up or down depending on the corresponding resonance vs. current curve.
  • the induction system of said present invention takes measurements of current and coil inductance to determine the temperature of the target workpiece.
  • the induction system may make adjustments to either increase or decrease the temperature of the target workpiece.
  • the induction system becomes a closed loop system in which measurements are taken to verify and maintain system functions.
  • the induction cavity (241) comprises a male cap (410), female receiving cap (420), and target workpiece (242).
  • the male piece (410) comprises an inlet aperture (412) on its lower face (413), a first cavity (414), a second cavity (416), and dividing wall (418).
  • the dividing wall (418) does not fully close off the flow of material (281) from the first cavity (414) and second cavity (416). This can be achieved by machining the male cap (410) to leave a gap (419) between the first cavity (414) and second cavity (416).
  • the gap (419) is not critical to the invention and the dividing wall (418) can fully wall off the first cavity (414) and the second cavity (416) and still achieve the same result.
  • the target workpiece (242) is placed on top of the male cap (410).
  • the target workpiece (242) is preferably butterflied but can be a solid disc or other shape as well.
  • the female receiving cap (420), comprising an outlet aperture (422) on its upper face (424), is placed on top of the male cap (410) and the target workpiece (242).
  • the inlet aperture (412) is aligned with second cavity (416) so that the material spends as much time as possible in contact with the heated target workpiece (242).
  • Illustrated in Fig. 27 is a second embodiment of the induction cavity in which the target workpiece (242) is a solid disc.
  • the target workpiece (242) preferably has a diameter which is smaller than the diameter of the male cap (410) so that the material can pass around the edge of the target workpiece (242).
  • Illustrated in Fig. 28 is a third embodiment of the induction cavity in which the target workpiece (242) is configured with a slot (601) that is connected from one side to another by a device (602) that changes resistance with temperature.
  • Device (602) can be a thermistor, either NTC (Negative Temperature Coefficient) or PTC (Positive Temperature Coefficient), a mechanical thermostat, resistive temperature detector or any other means for changing resistance with temperature either now known or later discovered.
  • NTC Negative Temperature Coefficient
  • PTC Positive Temperature Coefficient
  • resistive temperature detector any other means for changing resistance with temperature either now known or later discovered.
  • Fig. 29 illustrates a cross-section of an alternative embodiment of product container (200).
  • the material container (200) is inserted into dispenser (300) upsidedown.
  • the outlet (244) is a duck-bill style spout to prevent leakage when the material (281) is at least semi-liquid.
  • the product container (200) contains a diaphragm (510) and check valve (520) which determines the volume of material (281) going through the induction cavity (241).
  • a check valve outlet (530) siphons the material (281) to the induction cavity (241).
  • a conduit (540) between the outlet aperture (422) of the induction cavity (241) and the outlet (244) of the product container (200) is necessary for the proper flow of material (281).
  • Fig. 30 illustrates a side section view of a second embodiment of the product container (200).
  • the product container (200) does not possess an energy storing device such as a spring or the like for dispensing.
  • This product container (200) is configured similar to a caulking tube in which a follower plate (801) must be actuated in order to dispense product.
  • the target workpiece (242) lies in a region near the exit orifice (802).
  • Figure 31 shows another embodiment of the induction cavity (241) in which the target workpiece (242) is an annular ring having a lower floor (901) and side walls (902).
  • the target workpiece (242) preferably has a diameter such that the lower floor (901) of the target workpiece (242) fits snugly around boss (903).
  • the natural shape of the target workpiece (242) may be interrupted to incorporate a resistance device (904) that changes resistance with temperature. When the target workpiece (242) is located within the coil the total inductance changes corresponding to the resistance of the device. This provides direct feedback to the induction dispensing circuit as to the temperature of the target workpiece.
  • Figure 32 is a flow chart of the operation of the induction dispenser.
  • Figure 32 is a flow chart of the operation of the present invention.
  • Upon being powered on the dispenser searches for an RFID tag. Once an RFID tag is detected, the RFID tag is read and if the sequence of information is correct, it is determined to be valid. Once the RFID tag has been deemed valid by the dispenser the resonant frequency is measured to verify the presence of a target workpiece and also that the target workpiece matches the criteria held within the RFID tag. If all previously stated criteria has been deemed within the tolerance as found within the RFID tag, the heat recipe is measured and stored within the device. Upon activation of the heat cycle, the induction dispenser provides heat as determined by said heat recipe.
  • the target workpiece comprises a device that changes resistance with temperature.
  • data is stored on the RFID tag defining the relationship of the temperature of the target workpiece to tank resonant frequency to coil current.
  • the induction device measures the current drawn by the coil and resonant frequency to determine and control the target workpiece temperature.
  • the induction dispenser waits for user input to dispense the heated material. The previously described heating cycle is repeated until the RFID tag is no longer detected or when the dispenser is powered down. At which point, the cycle starts back at the beginning, or top, of the flow diagram.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Induction Heating (AREA)
EP17786454.3A 2016-04-18 2017-04-18 Induction heater and dispenser Active EP3446543B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US15/131,126 US9743463B2 (en) 2014-07-25 2016-04-18 Induction heating device for shaving and cosmetic applications
US201662365745P 2016-07-22 2016-07-22
US201662421164P 2016-11-11 2016-11-11
PCT/US2017/028097 WO2017184582A1 (en) 2016-04-18 2017-04-18 Induction heater and dispenser

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EP3446543A1 EP3446543A1 (en) 2019-02-27
EP3446543A4 EP3446543A4 (en) 2019-11-27
EP3446543B1 true EP3446543B1 (en) 2023-05-10

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WO2022101936A1 (en) * 2020-11-12 2022-05-19 Vijay Deshpande Induction heating converter apparatus

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EP3446543A4 (en) 2019-11-27
CN109219985A (zh) 2019-01-15
JP7007360B2 (ja) 2022-01-24
EP3446543A1 (en) 2019-02-27
CN113993235A (zh) 2022-01-28
JP2019516228A (ja) 2019-06-13
CN109219985B (zh) 2021-12-03
WO2017184582A1 (en) 2017-10-26

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