EP3441612B1 - Unité de pompe, dispositif de stockage équipé d'une telle unité de pompe et procédé de fonctionnement dudit dispositif de stockage - Google Patents
Unité de pompe, dispositif de stockage équipé d'une telle unité de pompe et procédé de fonctionnement dudit dispositif de stockage Download PDFInfo
- Publication number
- EP3441612B1 EP3441612B1 EP18185372.2A EP18185372A EP3441612B1 EP 3441612 B1 EP3441612 B1 EP 3441612B1 EP 18185372 A EP18185372 A EP 18185372A EP 3441612 B1 EP3441612 B1 EP 3441612B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pump
- drive
- membrane
- feed pump
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003860 storage Methods 0.000 title claims description 56
- 238000005086 pumping Methods 0.000 title claims description 16
- 238000000034 method Methods 0.000 title claims description 8
- 239000012528 membrane Substances 0.000 claims description 64
- 239000000463 material Substances 0.000 claims description 57
- 230000033001 locomotion Effects 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 18
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 6
- 235000011837 pasties Nutrition 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- 239000011345 viscous material Substances 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
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- 239000003082 abrasive agent Substances 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
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- 238000013022 venting Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B23/00—Pumping installations or systems
- F04B23/02—Pumping installations or systems having reservoirs
- F04B23/025—Pumping installations or systems having reservoirs the pump being located directly adjacent the reservoir
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/025—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel
- F04B43/026—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel each plate-like pumping flexible member working in its own pumping chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/06—Pumps having fluid drive
- F04B43/073—Pumps having fluid drive the actuating fluid being controlled by at least one valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
- F04B7/02—Piston machines or pumps characterised by having positively-driven valving the valving being fluid-actuated
Definitions
- the invention relates to a pump unit for transporting liquid and, above all, viscous substances such as glue and resins, and a storage device comprising a storage container for such materials from which these materials must be pumped to a downstream consumer by means of such a pump.
- Pasty materials in particular, e.g. Potting compounds to encapsulate electronic circuits in a moisture-proof manner or adhesives to tightly connect components to one another are often applied to the relevant components in the industry by means of appropriate, automated application processes using automatic dispensing machines, and must accordingly be constantly supplied with the appropriate material.
- such a consumer is connected via lines to a storage device in which a mostly cup-shaped The corresponding material is located in the reservoir.
- a pump unit is arranged, which effects the transport of this often viscous material.
- piston pumps are often used, which wear less quickly even with abrasive material to be conveyed and can also be manufactured more cost-effectively, but do not offer a continuous flow rate.
- two feed pumps especially in the form of piston pumps, are operated in parallel, which are usually connected to the same storage container via separate connections and which are controlled so that one piston pump just completes a working stroke, i.e. material in the direction of the consumer ejects while the other piston pump is currently performing a return stroke, i.e. its pump chamber is being filled with new material from the storage container.
- piston pumps also wear out during such use and have to be replaced from time to time, which on the one hand results in system downtimes and, of course, on the other hand, the costs for repairing and installing the pump, for example the piston pump.
- the diaphragm pump is driven by a rotatable cam, which drives a plunger attached to the diaphragm in an oscillating manner, the return stroke being effected by a spring.
- Both the inlet valve and the outlet valve of the delivery chamber of the delivering membrane pump are passive valves in the form of check valves.
- a delivery pump in the form of a diaphragm pump in which the diaphragm is moved in the ejection direction by means of a longitudinally displaceable piston acted upon by compressed air as a pump drive.
- Both the outlet valve and the inlet valve of the pumping chamber are controlled valves.
- a delivery pump in the form of a diaphragm pump is known, the pump drive of this diaphragm pump consists in that a drive plunger intermittently dips into a closed volume of a drive fluid, which is present on the drive side of the delivery diaphragm, and then extends it again , the is connected to the housing via a bellows so that the drive fluid is tightly enclosed and forms a so-called hydraulic transmission.
- Both the inlet valve and the outlet valve of the pumping chamber of the diaphragm feed pump are each a passive valve in the form of a check valve.
- a generic pump unit for liquid or pasty material also comprises a feed pump, which has a pump element that can move relative to the feed pump housing, and a drive for this feed pump.
- the wear caused by the material to be conveyed is reduced in that the pump element comprises at least one elastic element, preferably the elastic element itself is the pump element.
- the elastic element is tightly clamped all around the edge, at least with respect to the pump housing, in the case of a sleeve-like shape in the form of a bellows also at the opposite end of the bellows against a non-elastic pump element.
- the elastic element is arranged in such a way that it is in contact with the material to be conveyed on only one side during pumping operation, and thus divides the space inside the pump housing into a delivery space and a drive space.
- Such a pump unit preferably also comprises a controller, generally an electronic controller, which controls at least all movable components of the pump unit.
- a bellows pump in which, as is usual with a piston pump, a pump piston is axially movable in a cylinder, but the pump piston with its outer circumference does not lie tightly against the cylinder wall - be it via seals or piston rings moves along this, but ends radially at a distance from the inner circumferential wall of the cylinder, whereby a sleeve-shaped, elastic bellows, usually a bellows, is tightly fastened with one annular end edge on the outer circumference of the pump piston and with its other annular end edge on the pump housing.
- Another design is a so-called diaphragm pump, in which an elastic, approximately plate-shaped diaphragm divides the interior space in the pump housing - usually formed by two bell-shaped or cup-shaped housing parts that are tightly fastened with the open sides - the interior space in the pump housing into a pumping chamber and a working space divided, and is attached at its outer edge circumferentially tightly opposite the pump housing, for example, is tightly attached between the two screwed housing halves pressed against one another.
- the delivery space By moving the membrane transversely to its main plane, the delivery space is alternately enlarged and reduced, so that by means of corresponding inlet and outlet valves by means of the membrane, the delivery space filled with the material at maximum volume is reduced during reduction of its volume, the material contained therein is pressed out through an outlet line and conveyed to the consumer.
- the construction as a diaphragm pump which is in the foreground of the present invention, is very simple and inexpensive to manufacture, since the individual components for this are inexpensive to manufacture due to only a few and also flat fitting surfaces, in contrast to a piston pump.
- the inlet valve is preferably an active, i.e. drivable and in particular controllably drivable, valve which, however, preferably only needs to be movable back and forth between the fully open and fully closed position
- the outlet valve can even be a simple, passive, i.e. not by a valve drive be driven, exhaust valve, for example in the form of a check valve and will only be an active, controllably drivable valve in special cases.
- the non-return valve can be arranged with the larger side of its passage facing upwards and only assume the closed position by the weight of the valve element, usually a ball, and / or additionally be biased into the closed position by means of the force of a spring the effort for the production of the required valves, especially the exhaust valve, is very low.
- the inlet valve and outlet valve are preferably arranged on diametrically opposite sides of the pumping chamber of the pump, preferably the inlet valve in the assembled state of the pump unit at its lowest point and the outlet valve at its highest point, so that the outlet valve can be closed particularly easily by a check valve located there .
- a first possibility is to alternately apply negative pressure or positive pressure of a drive medium, for example air, to the drive space of the feed pump.
- a drive medium for example air
- the pump the diaphragm of the pump in the design as a diaphragm pump, is preferably driven transversely to its main plane via a drive tappet which is attached to the diaphragm with its front end on the side facing away from the material to be conveyed.
- the delivery piston is driven by the drive tappet.
- the drive tappet and / or the diaphragm of the feed pump can be set in motion by different drives, be it by an electric motor, for example via an oscillating drive or an eccentric drive, but even more simply by a diaphragm pump, which is now called Serves membrane drive pump, and the membrane is connected to the other, rear end of the drive plunger.
- a diaphragm pump which is now called Serves membrane drive pump
- the drive pump is moved back and forth in that a differential pressure is generated between the two spaces on both sides of their diaphragm and is reversed for moving back and forth.
- both the coupling space through which the rear end of the drive plunger runs and the drive space, but at least only the drive space, are provided with at least one connection in order to be able to change the pressure in this drive space and possibly also the coupling space, and in particular to be able to change the pressure difference between the two spaces from positive to negative.
- the drive space on the one hand and the coupling space on the other hand are alternately acted upon with compressed air as the working medium and the respective other space is opened to the environment or even acted upon with negative pressure.
- the effective area of the diaphragm of the drive pump is at least a factor of 2, better by a factor of 3, better by a factor of 4, better by a factor of 5 larger than that of the other diaphragm, namely the feed pump.
- the drive chamber of the feed pump has a vacuum connection and can be pressurized with a vacuum connection in order to be able to actively move the membrane into the fully retracted filling position during the return stroke - in addition to the drive tappet, which only acts selectively - so that in the areas between the fastening point of the drive tappet and the edge Fixing the membrane anywhere it reaches its maximum retracted position.
- the main planes of the two membranes are preferably arranged parallel to one another, and the drive tappet and its direction of movement extend perpendicular thereto.
- a heating device in particular in the form of electrical heating coils or lines for a heated liquid medium, can also be provided in the feed pump housing or even the feed chamber in order to heat the material to be pumped and thus make it more fluid and easier to pump.
- a cooling device may also be necessary for individual applications.
- a liquid sensor On the side of the diaphragm or the bellows of the feed pump facing away from the medium to be conveyed, i.e. the drive chamber, a liquid sensor is preferably arranged which, in the event of a leak, such as a crack in the diaphragm, detects liquids entering the drive chamber and reports them to the controller. which then emits an alarm signal.
- At least one pressure sensor in order to know the pressure conditions in the pump and in particular in the delivery space at all times, so that an associated controller can react to this, either by changing the working pressure of the drive medium or, if necessary, by output an alarm signal if the measured pressure exceeds a limit value or a minimum pressure is not reached.
- the position of the feed pump drive, in particular of the drive tappet, is preferably also monitored by a position sensor, at least the reaching of its end positions; preferably, the movement of the drive tappet is detected over the entire movement path.
- the same can instead or in addition also be provided for the position of the diaphragm, in particular the diaphragm of the feed pump, and / or for the diaphragm of the drive pump, if one is present.
- the storage device which, in addition to the storage container for the material to be conveyed, comprises at least one of the above-described pump units, this object is achieved in that the pump unit is designed according to one of the preceding claims.
- the storage device preferably comprises two such pump units, which can be driven in opposite synchronism in order to ensure a quasi-continuous conveyance of the material into the outlet line.
- more than two pump units can be used, of which, for example, half of the pump units are operated synchronously and can also deliver into a common delivery line.
- the two pump units can preferably be controlled independently of one another, so that temporal overlaps of the return stroke of one pump unit and the working stroke of the other pump unit or a time interval between them are also possible.
- the feed pump in particular the diaphragm feed pump, is preferably arranged so that its inlet valve is below the outlet opening of the storage container, so that when the inlet valve is open, the material flows into the pumping chamber of the diaphragm pump solely due to gravity.
- the main plane of the diaphragm of the diaphragm feed pump can preferably be inclined at an angle of at most 40 °, better at most 30 °, better at most 20 °, better at most 10 ° to the vertical, while the reservoir preferably stands vertically with its open side facing is at the top of the storage device. This results in a particularly space-saving arrangement and thus a compact storage device.
- the pump drive of the one or two feed pumps is preferably arranged on the side facing away from the storage container with respect to the feed pump, so that the pump drive, in particular the drive pump, is easily accessible for repairs.
- the tightly closed storage container is preferably subjected to negative pressure in order to prevent air from mixing into the material in the storage container, in particular if the latter is equipped with a mixer.
- the air space of the storage container is then preferably connected to the drive space of the feed pump, and this connection can optionally be opened and closed via a valve.
- the same pressure prevails with regard to the two sides of the diaphragm in the feed pump, and preferably a slightly lower pressure should be applied on the side of the material to be conveyed than on the opposite side of the diaphragm.
- the membrane when the feed pump is being filled, the membrane can be brought into the optimally close end position to the housing on the drive side and a maximum pump volume can be achieved in that the feed chamber can achieve a particularly large volume.
- the ejection movement of the two pump units can be temporally superimposed so that a flow rate that comes as close as possible to continuous conveying is achieved, for which the movement of the diaphragm of the conveying pump, in particular the diaphragm pump, has a speed profile over its Movement path, for example the movement path of the center of the diaphragm pump, can complete.
- the drive space of the feed pump is preferably subjected to negative pressure, in particular the same negative pressure as the air space in the storage container, as soon as the ejection movement of the drive tappet ends.
- the controller can report the entry of liquid into the drive chamber upon receipt of a corresponding signal and emit an alarm signal so that the corresponding membrane pump is repaired, in particular the membrane is replaced, or the entire pump unit is replaced with a new one is replaced, which only needs to be repaired afterwards. This keeps the interruption in operation of the storage device to a minimum, especially since for this only the actively controllable inlet valve of the corresponding pump unit has to be closed and the pump unit can be detached from its connections and removed after completing a last application stroke.
- the structure of the feed pump unit 1 can best be seen on the basis of the sectional illustration in FIG Figure 2a and according to the front representation Figure 2b detect:
- the pump unit 1 consists of a feed pump 1.1 in the form of a diaphragm pump, and a drive pump 1.2 connected to this diaphragm pump in the direction of movement 10 of the diaphragm 4.1, which is again equipped as a diaphragm pump with a diaphragm 4.2 .
- the effective area of the membrane 4.2 of the drive pump 1.2 is significantly larger than that of the membrane 4.1 of the feed pump 1.1.
- the diaphragm 4.1 divides the approximately disc-shaped interior of the feed pump 1.1 into a pumping chamber 1.1a, through which the material 111 to be pumped flows, and a drive chamber 1.1b, into which this material 111 should not get, since the membrane 4.1 is tightly connected to the feed pump housing 2 on its outer circumference.
- the delivery space 1.1a has an inlet opening in the lower area, through which the material 111 can flow into the delivery space 1.1a when the inlet valve 5 arranged in the inlet opening is open.
- the delivery space 1.1a has an outlet opening in which an outlet valve 6 is arranged so that material 111 can flow out of this outlet opening when this outlet valve 6 is open.
- the feed pump 1.1 is driven by a feed pump drive 8 in the form of a further diaphragm pump, the drive pump 1.2, the diaphragm 4.2 of which - in the in Figure 2a shown central position, in which the membranes 4.1, 4.2 represent flat plates, which can have a warp 4a at most in their radial course as indicated in the drive pump 1.2 - are parallel to each other.
- a feed pump drive 8 in the form of a further diaphragm pump, the drive pump 1.2, the diaphragm 4.2 of which - in the in Figure 2a shown central position, in which the membranes 4.1, 4.2 represent flat plates, which can have a warp 4a at most in their radial course as indicated in the drive pump 1.2 - are parallel to each other.
- the feed pump 1.1 is driven, that is, its diaphragm 4.1 is alternately moved back and forth transversely to its main plane 4 ', by means of a drive plunger 9 which engages in the middle of the diaphragm 4.1 on its rear side, i.e. from the drive chamber 1.1b, and which also has the center the membrane 4.2 of the drive pump 1.2 is firmly connected so that the centers of the two membranes 4.1; 4.2 can only move synchronously with each other.
- the drive tappet 9 drives the feed pump 1.1.
- the drive tappet 9 extends through the membrane 4.2 of the drive pump 1.2 and also through the adjoining housing wall, and protrudes from the pump housing 2 - the feed pump housing and the drive pump housing are at least in the area between the two membranes 4.1, 4.2 executed in one piece - before, and has in its interior in its longitudinal extent, the direction of movement 10, running bores, one of which on each side of the Diaphragm 4.2 opens, that is, one in the coupling space 1.2a of the drive pump, which faces the feed pump 1.1, and one on the drive side 1.2b, from which the diaphragm 4.2 is driven.
- the two longitudinal bores are each connected to a compressed air connection 13, which are accessible outside the pump housing 2 on the drive tappet 9 and can each be connected to a compressed air source via a shut-off valve 14.
- the large diaphragm 4.2 of the drive pump 1.2 can be moved back and forth in the direction of movement, whereby the diaphragm 4.1 of the feed pump 1.1, connected via the drive tappet 9, synchronously back and forth is moved, for which the maximum deflection of the two membranes 4.1, 4.2 should preferably be the same.
- the warpage 4a can be useful in order to be able to compensate for the greater transverse extent with respect to the central position when the membrane 4 is deflected by means of the elasticity of the membrane 4.
- Both membranes 4.1, 4.2 are preferably designed in the shape of a circular disk, and preferably also the pump housing 2, such as Figure 2b shows.
- Inlet connector 5a and outlet connector 6a are arranged one above the other and are therefore easily accessible.
- the inlet valve 5 is designed as an active, i.e. driven, shut-off valve 14, the valve body 14a of which is driven by a pneumatic cylinder 20 by introducing compressed air into a compressed air connection 13 of the pneumatic cylinder 20, i.e. when it is open, in the compressed air connection 13
- Check valve 14 piston 19
- This pneumatic cylinder 20 lifts the associated, in this case conical, valve body 14a from the valve seat 14b against the force of a spring 18 acting on the valve stem, which biases the valve body 14a into the closed position, i.e. against the valve seat 14b.
- the outlet valve 6, is designed as a simple check valve 7, in that in this case a ball as valve body 7a rests on the upward-facing valve seat 7b due to gravity, if the same pressure prevails on both sides of the valve body 7a, for example ambient pressure, and of course even more so, if a higher pressure is applied on the side of the valve body 7a facing away from the valve seat 7b than on the other side.
- valve unit 6 should preferably be arranged with an outlet valve 6 pointing upward with the valve seat 7b.
- the membrane 4.2 of the pressurizing the coupling space 1.2a with compressed air Figure 2a shifted to the right, preferably up to the right wall of the interior of the drive pump 1.2 up to the in Figure 2c end position shown.
- the membrane 4.1 of the feed pump 1.1 Due to the coupling via the drive tappet 9, the membrane 4.1 of the feed pump 1.1 also performs this movement.
- inlet valve 5 Since the inlet valve 5 is opened at the same time by means of corresponding control of the compressed air connection there, material 111 flows through the inlet nozzle 5a through the open inlet valve 5 into the conveyor chamber 1.1a of the feed pump 1.1 and fills it, either due to gravity, when the liquid column is higher above the inlet nozzle 5a is than the upper end of the delivery chamber 1.1a - which of course depends on the mounting position of the pump unit 1 depends - or by corresponding pressure with which the material 111 is pressed into the inlet connection 5a.
- valve body 7a of the check valve 7 is lifted from its valve seat 7b by the flowing material 111 and the material can flow past the valve body 7a.
- the sequence of this pumping operation shows that in this way the material 111 to be conveyed, possibly with a strong abrasive effect, only comes into contact on one side with the moving pump element 3, in the case of a diaphragm pump the diaphragm 4.1, but not Sliding pairings in which two elements are shifted tightly against each other, such as the drive tappet 9 in its guide in the pump housing 2, so that abrasive particles can get in between and cause very rapid wear on the sliding pairing.
- FIG. 2d Another supply of working medium, mostly compressed air, into the coupling space 1.2a and the drive space 1.2b of the drive pump 1.2 and possibly also into the coupling space 1.1b of the feed pump 1.1 is shown as an alternative to the supply via the plunger 9 :
- the compressed air connection 13 of the respective room is located away from the center of the respective room and thus also of the plunger 9 and penetrates the wall surrounding the respective room.
- the advantage of this design is the much more simply constructed plunger 9 in the form of a solid rod or a simple pipe section, which, however, primarily only between the two membranes 4.1 and 4.2 must be arranged, and neither of the two membranes has to penetrate, which increases the service life and tightness of the membranes.
- the Figure 1 shows the entire storage device 100, in which there is a pot-like storage container 101, which can be tightly closed by a lid, which can be filled or refilled with material 111 via an inlet opening 103, and which has two outlet openings 102 in the lower area, each of which one of the previously described pump units 1, here 1a and 1b, are connected with their inlet port 5a.
- the pump units 1a, 1b are arranged symmetrically to the vertical 11 of the bearing device 100, specifically so that the membrane planes 4 'of the feed pumps 1.1 of the pump units 1a, b are preferably at an acute angle ⁇ to the vertical.
- the pump units 1a, 1b can be arranged partially protruding under the storage container 101 and partially protruding laterally beyond it without significantly impairing the accessibility to the valves 5, 6 of these pump units 1a, 1b.
- the pump units 1a, 1b are driven in opposite directions with a time offset, i.e. one pump unit 1a completes a delivery stroke while the other pump unit 1b completes a filling stroke, the consumer, not shown, becomes the two delivery lines indicated at the outlet connection 6a lead - virtually continuously supplied with material 111 from the storage device 100.
- the inlet valves 5 of the two pump units 1a, 1b must of course be drivable independently of one another, which can be achieved by a controller 100 * of the bearing device, while the outlet valves 6, as passive valves, do not require any active control.
- the storage container 101 is usually hermetically sealed, i.e. the lid shown here is tightly attached to the pot-shaped main part of the storage container 101.
- the storage container 101 is under a negative pressure in that in addition to the filling opening 103 there is also a negative pressure connection 104 in the lid of the storage container 101, which uses a negative pressure pump 105 to apply negative pressure to the air space in the storage container 101 above the material 111, i.e. essentially evacuate it.
- This negative pressure in the storage container 101 naturally reduces the gravitational tendency of the material 111 to flow through the deep outlet opening 102 when the inlet valve 5 is open into the respective feed pump 1.1 of the respective pump unit 1a, 1b.
- the feed pump 1.1 in the drive chamber 1.1b is preferably provided with a vacuum connection 12 in both pump units 1a, 1b, which can also be connected to the vacuum connection 104 of the reservoir 1 and thus the vacuum source 5 acting on it via a shut-off valve 109 .
- this connecting line 108 is shown only for the left pump unit 1a, but in practice it is present in both pump units 1a, 1b.
- the controller 100 * can control the storage device 100 and, above all, its emptying process even better if it is supplied with appropriate input signals: Therefore comprises a pump unit 1 - as best based on the Figure 2a recognizable - preferably for example a liquid sensor 15 on the drive side in the drive space 1.1b of the feed pump 1.1, which strikes if, for example, liquid in the form of the material to be pumped gets there through a crack in the membrane, which is why the liquid sensor 15 - the data-related with the controller 100 * - is located at a point in the drive space 1.1b that is as low as possible in the assembled state.
- the pump unit 1 can also have a pressure sensor 16, possibly multiple, in order to monitor the pressure conditions in the pump unit 1.
- a pressure sensor 16 is preferably present in the inlet connection 5a and / or in the outlet connection 6a of the conveying point 1.1 in order to monitor the pressure conditions prevailing there, which provide information about the correct operation of the pump unit 1.
- Such pressure sensors 16 can also be present in the spaces 1.2a, 1.2b of the drive pump 1.2, as well as in the spaces 1.1a and 1.1b of the feed pump 1.1.
- controller 100 * it is also of interest for the controller 100 * to know the current position or at least the reaching of the end positions of the diaphragms, especially the diaphragm 4.1 of the feed pump 1.1, or alternatively the drive plunger 9, which is firmly connected to this diaphragm 4.1 is.
- a position sensor 17 can either be present in one of the boundary walls of the interior of the feed pump 1.1, preferably opposite the center of the membrane 4.1, and / or also be incorporated in the membrane 4.1, in particular its center, and / or also in the Guide of the pump housing 2 for the drive tappet 9 be available.
- the data-technical connection of the controller 100 * with the various sensors and the valves to be controlled by the controller is preferably done conventionally, that is to say with cables, by means of the data lines 110 shown.
- the storage container 1 can on the one hand comprise a stirrer 106 which, in particular near the bottom of the storage container 1, prevents sedimentation of heavy constituents of the material 111 by rotating about an upright axis.
- a stirrer 106 which, in particular near the bottom of the storage container 1, prevents sedimentation of heavy constituents of the material 111 by rotating about an upright axis.
- a heating device 107 in the form of, for example, heating wires can be present in the storage container 101, in particular in its wall, in order to heat the material 111 and thereby make it thinner.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Claims (17)
- Unité de pompe (1) pour vider un récipient de stockage (101) rempli de matière liquide ou pâteuse (111) et sous pression négative, en particulier un récipient mélangeur (101), qui fait partie d'un dispositif de stockage (100), dans laquelle
l'unité de pompe (1) comprend une pompe d'alimentation (1.1), comprenant- un élément de pompage (3) qui peut être déplacé par rapport au boîtier de la pompe d'alimentation (2),- un entraînement de la pompe d'alimentation (8), et- un dispositif de commande (100*) pour commander au moins tous les composants mobiles de l'unité de pompe (1),- dans lequel l'élément de pompage (3) comprend au moins un élément élastique (4), de préférence un élément élastique (4), qui est disposé de telle sorte que pendant l'opération de pompage, il n'est en contact avec le matériau à transporter (111) que d'un seul côté, et divise ainsi l'espace à l'intérieur du boîtier de pompe (2) en un espace d'alimentation (1.1a) et un espace d'entraînement (1.1b);et
dans lequel l'entraînement de la pompe d'alimentation (8) comprend un poussoir d'entraînement (9) mobile dans le sens de mouvement (10) et entraîné et qui est en liaison opérationnelle avec l'élément de pompage (3) dans l'espace d'entraînement (1.1b)
caractérisé en ce que
l'espace d'entraînement (1.1b) de la pompe d'alimentation (1.1) est équipé d'un raccord de pression négative (12) et peut être mis sous pression négative. - Unité de pompe selon la revendication 1,
caractérisé en ce que- l'élément élastique (4) est un soufflet (4) qui relie le boîtier de la pompe d'alimentation (2) à un piston de pompage (3) et en ce que la pompe d'alimentation (1.1) est une pompe à soufflet (1.1),
ou- l'élément élastique est une membrane sensiblement plane (4) qui est fixée de manière étanche sur sa circonférence aux côtés intérieurs du boîtier de pompe (2) et en ce que la pompe d'alimentation (1.1) est une pompe d'alimentation à membrane (1.1). - Unité de pompe selon la revendication 2,
caractérisé en ce que
la pompe d'alimentation à membrane (1.1) comprend- un clapet d'entrée (5) actif et mobile de manière contrôlée
et/ou- un clapet de sortie (6) passif, notamment sous la forme structurelle d'un clapet anti-retour (7), et donc- en particulier le corps de clapet (7a) est disposé au-dessus du siège de clapet (7b) du clapet anti-retour (7) et le corps de clapet (7a) est précontraint en position fermée par son propre poids, en particulier uniquement par son propre poids, et/ou par une force de fermeture supplémentaire, en particulier une force de ressort. - Unité de pompe selon la revendication 3,
caractérisé en ce que- le clapet d'entrée (5) et le clapet de sortie (6) sont disposés sur des côtés diamétralement opposés de l'espace d'alimentation (1.1a) de la pompe d'alimentation à membrane (1.1),- en particulier le clapet d'entrée (5) à l'état monté de la pompe d'alimentation à membrane (1.1) au point le plus bas et le clapet de sortie (6) au point le plus haut de l'espace d'alimentation (1.1a). - Unité de pompe selon la revendication 2,
caractérisé en ce que- le poussoir d'entraînement (9) est en liaison fonctionnelle dans l'espace d'entraînement (1.1b) avec la membrane (4) ou le piston de pompe (3) relié au soufflet (4) et est notamment fixé de manière centrale à celui-ci, et- en particulier, le poussoir d'entraînement (9) est entraîné par une pompe d'entraînement (1.2) dont la membrane (4.2) ou le piston de pompe (19') est en liaison fonctionnelle avec l'autre extrémité du poussoir d'entraînement (9). - Unité de pompe selon la revendication 5,
caractérisé en ce que- la pompe d'entraînement (1.2) et la pompe d'alimentation à membrane (1.1) sont disposées en alignement l'une derrière l'autre dans le sens de mouvement (10), dans lequel le poussoir d'entraînement (9) s'étend également et est mobile. - Unité de pompe selon les revendications 5 ou 6,
caractérisé en ce que- la pompe d'entraînement est une pompe d'entraînement à membrane (1.2), qui peut être actionnée pneumatiquement et dont au moins l'espace d'entraînement (1.2b), en particulier aussi son espace d'accouplement (1.2a), comprend chacun un raccord d'air comprimé (13),
et/ou- la surface effective de la membrane (4.2) de la pompe d'entraînement à membrane (1.2) est au moins 2 fois plus grande, mieux 3 fois plus grande, mieux 4 fois plus grande, mieux 5 fois plus grande que celle de la pompe d'alimentation à membrane (1.1). - Unité de pompe selon l'une des revendications précédentes,
caractérisé en ce que- le boîtier de la pompe d'alimentation (2) comprend un dispositif de chauffage (107) pour chauffer l'intérieur de la pompe d'alimentation (1.1),
et/ou- un capteur de liquide (15) est prévu sur le côté entraînement de la membrane (4) de la pompe d'alimentation à membrane (1.1). - Unité de pompe selon l'une des revendications précédentes,
caractérisé en ce que- un capteur de pression (16) est présent dans l'espace d'alimentation (1.1a) ou ses raccords,
et/ou- un capteur de position (17) est présent pour déterminer la position de l'entraînement de la pompe d'alimentation (8), en particulier du poussoir (9), qui est notamment disposé dans la membrane (4), en particulier intégré dans cette dernière. - Dispositif de stockage (100), comprenant- un récipient de stockage (101) rempli de matière liquide ou pâteuse (111) et sous pression négative, en particulier un récipient mélangeur (101), et- au moins une unité de pompe (1) pour vider le récipient (100), qui est adaptée selon l'une des revendications précédentes,
caractérisé en ce que- l'espace d'air du récipient de stockage (101) est reliée à l'espace d'entraînement de la pompe d'alimentation à membrane (1.1). - Dispositif de stockage selon la revendication 10,
caractérisé en ce que- le dispositif de stockage (100) comprend deux unités de pompe (1a, 1b), qui peuvent notamment être commandées indépendamment l'une de l'autre,
et/ou- le clapet d'entrée (5) dans la pompe d'alimentation à membrane (1.1) est disposé en dessous de l'orifice de sortie (102) du récipient de stockage (101). - Dispositif de stockage selon les revendications 10 ou 11,
caractérisé en ce que- la pompe d'alimentation à membrane (1.1) est disposée avec le plan principal (4') de la membrane (4) à un angle (α) d'au plus 40°, mieux d'au plus 30°, mieux d'au plus 20°, mieux d'au plus 10° par rapport à la verticale (11),
et/ou- ledit au moins un entraînement de la pompe d'alimentation (8) est disposé par rapport à la pompe d'alimentation à membrane (1.1) sur le côté opposé au centre longitudinal (11') du dispositif de stockage 100. - Dispositif de stockage selon les revendications 10, 11 ou 12,
caractérisé en ce que- une conduite de raccordement verrouillable (108) est prévue entre l'espace d'air du récipient de stockage (101) et l'espace d'entraînement (1.1b) de la pompe d'alimentation à membrane (1.1), en particulier de chaque pompe d'alimentation à membrane (1.1). - Procédé pour vider le récipient de stockage (101) d'un dispositif de stockage (100) selon l'une des revendications précédentes 10 à 13,
caractérisé en ce que- l'espace d'entraînement (1.1b) de la pompe d'alimentation à membrane (1.1) est mis sous pression négative dès que le mouvement d'éjection du poussoir d'entraînement (9) est terminé. - Procédé selon la revendication 14,
caractérisé en ce que
le clapet d'entrée (5) est fermé dès que le capteur de position (17) signale que la position finale de la membrane (4) de la pompe d'alimentation (1.1) est atteinte en position de remontée. - Procédé selon les revendications 14 ou 15,
caractérisé en ce que
le dispositif de commande (100*) émet un signal d'alarme dès que le capteur de liquide (15) dans l'espace d'entraînement (1.1b) de la pompe d'alimentation (1.1) détecte du liquide. - Procédé selon les revendications 14, 15 ou 16,
caractérisé en ce que
le dispositif de commande (100*) arrête les entraînements de pompe (8) dès que le capteur de pression (16) présent dans l'espace d'alimentation (1.1a) signale une pression supérieure à une valeur limite prédéterminée.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017117983.6A DE102017117983A1 (de) | 2017-08-08 | 2017-08-08 | Pumpen-Einheit, damit ausgestattete Lagervorrichtung sowie Verfahren zum Betreiben der Lagervorrichtung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3441612A1 EP3441612A1 (fr) | 2019-02-13 |
EP3441612B1 true EP3441612B1 (fr) | 2020-12-30 |
Family
ID=63047147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18185372.2A Active EP3441612B1 (fr) | 2017-08-08 | 2018-07-25 | Unité de pompe, dispositif de stockage équipé d'une telle unité de pompe et procédé de fonctionnement dudit dispositif de stockage |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3441612B1 (fr) |
DE (1) | DE102017117983A1 (fr) |
WO (1) | WO2019030001A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019128669A1 (de) * | 2019-10-23 | 2021-04-29 | Scheugenpflug Ag | Pump-Einheit, damit ausgestattete Lagervorrichtung sowie Verfahren zum Betreiben der Lagervorrichtung |
DE102020131083A1 (de) * | 2020-11-24 | 2022-05-25 | ventUP GmbH | Schlauch-Pumpe |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5279504A (en) * | 1992-11-02 | 1994-01-18 | Williams James F | Multi-diaphragm metering pump |
EP0959247A1 (fr) * | 1998-05-20 | 1999-11-24 | J. Wagner Gmbh | Pompe double à membrane pour liquides visqueux |
DE102005035502A1 (de) * | 2005-07-26 | 2007-02-01 | Mingatec Gmbh | Kolben-Membranpumpe |
DE102012207181A1 (de) * | 2012-04-30 | 2013-10-31 | Robert Bosch Gmbh | Membranpumpe |
DE102016101080A1 (de) * | 2015-02-09 | 2016-08-11 | Smc Corporation | Pumpensystem und Verfahren zur Detektion von Pumpenanomalien |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5167837A (en) * | 1989-03-28 | 1992-12-01 | Fas-Technologies, Inc. | Filtering and dispensing system with independently activated pumps in series |
EP0690232A1 (fr) * | 1994-06-28 | 1996-01-03 | MTA Automation AG | Pompe à membrane |
US9664186B2 (en) * | 2013-06-26 | 2017-05-30 | Ingersoll-Rand Company | Diaphragm pumps with air savings devices |
WO2015100140A1 (fr) * | 2013-12-27 | 2015-07-02 | The Coca-Cola Company | Pompage et mesure de micro-ingrédient visqueux à l'aide d'un dispositif de mesure volumétrique |
-
2017
- 2017-08-08 DE DE102017117983.6A patent/DE102017117983A1/de not_active Withdrawn
-
2018
- 2018-07-25 EP EP18185372.2A patent/EP3441612B1/fr active Active
- 2018-07-26 WO PCT/EP2018/070243 patent/WO2019030001A1/fr active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5279504A (en) * | 1992-11-02 | 1994-01-18 | Williams James F | Multi-diaphragm metering pump |
EP0959247A1 (fr) * | 1998-05-20 | 1999-11-24 | J. Wagner Gmbh | Pompe double à membrane pour liquides visqueux |
DE102005035502A1 (de) * | 2005-07-26 | 2007-02-01 | Mingatec Gmbh | Kolben-Membranpumpe |
DE102012207181A1 (de) * | 2012-04-30 | 2013-10-31 | Robert Bosch Gmbh | Membranpumpe |
DE102016101080A1 (de) * | 2015-02-09 | 2016-08-11 | Smc Corporation | Pumpensystem und Verfahren zur Detektion von Pumpenanomalien |
Also Published As
Publication number | Publication date |
---|---|
WO2019030001A1 (fr) | 2019-02-14 |
EP3441612A1 (fr) | 2019-02-13 |
DE102017117983A1 (de) | 2019-02-14 |
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