EP3433120B1 - Operating liquid container with stiffening element and method for manufacturing an operating liquid container - Google Patents
Operating liquid container with stiffening element and method for manufacturing an operating liquid container Download PDFInfo
- Publication number
- EP3433120B1 EP3433120B1 EP17707883.9A EP17707883A EP3433120B1 EP 3433120 B1 EP3433120 B1 EP 3433120B1 EP 17707883 A EP17707883 A EP 17707883A EP 3433120 B1 EP3433120 B1 EP 3433120B1
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- EP
- European Patent Office
- Prior art keywords
- stiffening element
- container
- operating fluid
- fluid container
- stiffening
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/03177—Fuel tanks made of non-metallic material, e.g. plastics, or of a combination of non-metallic and metallic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
- B29C2049/2008—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements inside the article
- B29C2049/2013—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements inside the article for connecting opposite walls, e.g. baffles in a fuel tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/06—PE, i.e. polyethylene
- B29K2023/0608—PE, i.e. polyethylene characterised by its density
- B29K2023/065—HDPE, i.e. high density polyethylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2677/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, for preformed parts, e.g. for inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7172—Fuel tanks, jerry cans
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/035—Fuel tanks characterised by venting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03032—Manufacturing of fuel tanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03328—Arrangements or special measures related to fuel tanks or fuel handling
- B60K2015/03453—Arrangements or special measures related to fuel tanks or fuel handling for fixing or mounting parts of the fuel tank together
- B60K2015/0346—Arrangements or special measures related to fuel tanks or fuel handling for fixing or mounting parts of the fuel tank together by welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03486—Fuel tanks characterised by the materials the tank or parts thereof are essentially made from
- B60K2015/03493—Fuel tanks characterised by the materials the tank or parts thereof are essentially made from made of plastics
Definitions
- the invention relates to an operating fluid container made of thermoplastic material for a motor vehicle.
- the present invention relates to a method for producing an operating fluid container made of thermoplastic material for a motor vehicle.
- Operating fluid containers made of thermoplastic plastic in the sense of the invention are, in particular, but not exclusively, fuel containers for motor vehicles, washer fluid containers, oil containers, secondary liquid containers or additive containers for motor vehicles.
- Containers of the type mentioned at the outset are often produced by extrusion blow molding, HDPE (High Density Polyethylene) being particularly suitable for the production of extrusion blow molded containers.
- an operating fluid container in the form of a fuel container is fluidly connected to an activated carbon filter for filtering out fuel vapors.
- the activated carbon filter is flushed by means of intake air during operation of the internal combustion engine, so that fuel vapors bound in the activated carbon can be supplied to the internal combustion engine.
- the absorption capacity of the activated carbon filter can be limited.
- a stiffening element is positioned between the molded container shells of the operating fluid container and is still located in the cavities of the blow mold halves, and is connected to at least one inside of a container shell.
- the intermediate frame between the blow mold halves is removed, and by joining the container shells, the stiffening element is connected to a further inside of a container shell, so that the stiffening element can counteract deformations caused by pressure.
- Fuel tanks, especially for petrol, are usually made from multi-layer co-extruded plastics. At least one barrier layer for hydrocarbons is embedded in the wall of the fuel tank. Therefore, the operating fluid container produced by means of the "twin sheet blow molding” process has the advantage that the barrier layer is not damaged when the stiffening element is introduced, so that no leakage for hydrocarbons is formed.
- the "twin sheet blow molding” process is time consuming and costly compared to blow molding a tubular preform.
- thermoplastic material for a motor vehicle is from the DE 10 2008 009 829 A1 known.
- the object on which the present invention is based is to provide an improved operating fluid container which has increased pressure stability and which is faster and less expensive to produce.
- the present invention is based on the object of providing a method for producing an operating fluid container from thermoplastic, by means of which an operating fluid container with increased pressure stability can be produced quickly and inexpensively.
- An operating fluid container made of thermoplastic material according to the invention has two openings, which are arranged in opposite container walls of the operating fluid container. Furthermore, the operating fluid container has at least one stiffening element projecting through both openings. Two stiffening element ends engage behind the container walls from the outside, so that the stiffening element counteracts a deformation caused by the internal pressure of the operating fluid container.
- the operating fluid container according to the invention is characterized in that a stabilizing element is arranged between at least one stiffening element end and a container wall, the stabilizing element in each case having a through opening through which the stiffening element projects. Furthermore, the stabilizing element has a first and a second thermoplastic and is welded to a container wall.
- the operating fluid container according to the invention can have a number of stabilizing elements corresponding to the number of stiffening element ends, each of which has a through opening through which the / a stiffening element projects.
- the operating fluid container according to the invention has a high pressure stability, because the stiffening element, which can be designed, for example, as a stiffening strut or stiffening tube, counteracts a deformation caused by internal pressure.
- the stabilizing elements arranged between the container walls and the stiffening element ends prevent the container walls from creeping when the operating fluid container according to the invention is pressurized.
- the thermoplastic HDPE which usually forms at least the outer layer of an operating fluid container, becomes plastic again under a continuous pressure load and tends to creep.
- the effective contact surface of the stiffening element on the container wall is increased by means of the stabilizing element, so that creeping of the container wall is effectively counteracted.
- Creeping of the container walls is further counteracted by the fact that the stabilizing element is designed as a two-component component, that is to say as a component having two thermoplastic plastics.
- a first thermoplastic plastic of the stabilizing element has the effect that the stabilizing element can be welded to a container wall.
- Another thermoplastic of the stabilizing element has an increased rigidity (eg polyamide), so that creep is effectively counteracted.
- polyamide for example, effectively counteracts diffusion of hydrocarbons, so that the operating fluid container according to the invention has a reduced permeability to hydrocarbons.
- the operating fluid container according to the invention can be produced by extruding and shaping a tubular preform, so that both the manufacturing costs and the manufacturing time of the operating fluid container according to the invention are reduced.
- the operating fluid container is designed in particular as a fuel container.
- the openings in the container walls are preferably arranged opposite one another.
- the stiffening element ends can also be referred to as stiffening element connecting sections. The ends of the stiffening element engage behind the openings from the outside, so that the stiffening element is also referred to as a tie rod.
- the stabilizing element can also be referred to as an insert, insert component, intermediate element, intermediate component or as an adapter.
- the stabilizing element is designed as a two-component component, that is to say as a component formed from two plastics, in particular two thermoplastic plastics.
- each stabilizing element is thus sandwiched between a stiffening element end and a container wall. Since each stabilizing element is welded to a container wall, the first thermoplastic plastic of the stabilizing elements is welded to the container walls. As a result, the weldability of the first thermoplastic is compatible with the thermoplastic of the operating fluid container.
- the stiffening strut is preferably tubular.
- the stiffening element ends preferably have a first and a second thermoplastic and are welded to a stabilizing element in each case.
- the correspondingly designed operating fluid container has a further increased stability, because the stiffening element can also counteract, for example, tensile forces caused by overpressure and, for example, negative pressure-induced compressive forces between the container walls. Furthermore, the correspondingly designed operating fluid container also has increased torsional rigidity. Furthermore, the operating fluid container designed in this way can be produced by means of a few process steps, so that the production costs for the appropriately designed operating fluid container are reduced.
- the first and second thermoplastics are preferably the same first and second thermoplastics that also comprise the stabilizing element.
- the thermoplastic materials of the stiffening element can also be other thermoplastic materials than the stabilizing element. Compatibility of the plastics only has to be guaranteed with regard to weldability.
- the first thermoplastic plastic of the stiffening element ends is welded to the stabilizing elements.
- the entire stiffening element preferably has the first and the second thermoplastic.
- the stabilizing element has a circumferential collar which is angled in the direction of an outside of the container, so that the stabilizing element forms a trough on the outside of the container.
- a corresponding design of the stabilizing element increases a contact area between the stabilizing element and the container wall, so that the stability of the operating fluid container is increased.
- a corresponding design of the operating fluid container also has the advantage that the stabilizing element can be flush with the container wall.
- the trough is preferably funnel-shaped.
- All stabilizing elements preferably have a correspondingly designed collar.
- the stabilizing element preferably has a wall enclosing its through opening, which forms a receiving space which is open to the outside of the container and into which the stiffening element end is received.
- the wall encloses the passage opening in a plan view of the stabilizing element.
- the wall is preferably cylindrical.
- the cylindrical wall consequently also encloses the end of the stiffening element.
- Each stabilizing element preferably has a corresponding cylindrical wall.
- the operating fluid container preferably has at least one cover, which closes the receiving space of the stabilizing element and seals it towards the outside of the container.
- the emission path for, for example, hydrocarbons from the operating fluid container is blocked.
- the covers can be formed, for example, from PA (polyamide) and / or from POM (polyoxymethylene).
- PA polyamide
- POM polyoxymethylene
- the covers are preferably welded to the cylindrical walls of the stabilization devices. Since the stabilization devices are designed as two-component parts, the welding between the cover and the stabilization device is carried out by a PA / PA or POM / POM weld.
- the operating fluid container is preferably designed such that the stiffening element is formed in two pieces with a first stiffening element part and a second stiffening element part.
- the first stiffening element part projects through a first opening of a first container wall and the second stiffening element part projects through a second opening in a second container wall.
- the stiffening element end of the first stiffening element part engages behind the first container wall and the stiffening element end of the second stiffening element part engages behind the second container wall from the outside.
- Both the first stiffening element part and the second stiffening element part each have a connecting device opposite their stiffening element ends, by means of which the two stiffening element parts are connected to one another.
- a correspondingly designed operating fluid container is optimized with regard to its manufacturing time. This is because the stiffening element parts are introduced into the operating fluid container from two opposite sides and are connected to one another within the operating fluid container.
- a first connecting device is arranged in the stiffening element end of the first stiffening element part and a second connecting device is arranged in the stiffening element end of the second stiffening element part.
- the first connecting device can comprise at least one latching receptacle and the second connecting device can comprise at least one latching tongue.
- the first connecting device can comprise at least one latching hook and the second connecting device can comprise at least one latching prong.
- the operating fluid container is preferably designed such that the respective stiffening element parts have a cutting device at the ends opposite the stiffening element ends for severing the container wall.
- a suitably designed operating fluid container can be produced in a further shortened cycle time, because the openings in the container walls of the operating fluid container do not have to be circled / formed in a separate step, but can be formed by inserting the stiffening element parts into the operating fluid container.
- the operating fluid container is preferably designed in such a way that the operating fluid container is produced by blow molding a tubular preform.
- the method is preferably designed such that the openings in the container walls lying opposite one another can be introduced into the container walls by means of a cutting device of the stiffening element parts opposite the stiffening element ends, in that the first stiffening element part is pushed through a first container wall and the second stiffening element part is pushed through a second container wall.
- the correspondingly designed method offers the advantage that fewer method steps are necessary for producing the operating fluid container, since the method steps of creating openings in the container walls of the operating fluid container together with introducing / pushing a first stiffening element part through a first container wall and a second stiffening element part through a second Container wall are realized.
- FIG. 1 shows a schematic sectional view of an operating fluid container 10 according to the invention.
- the operating fluid container 10 is usually made from a thermoplastic.
- the operating fluid container 10 is designed as a fuel container 10, but the operating fluid container 10 can also be designed to hold a urea solution or washer fluid or oil or the like.
- a first opening 13 is arranged in a first container wall 11 of the operating fluid container 10.
- a second opening 14 is provided, which is arranged opposite the first opening 13.
- the operating fluid container 10 further comprises a stiffening element 20 which projects through the two openings 13, 14 and is designed as a tie rod 20.
- the stiffening element 20 is formed in two pieces and comprises a first stiffening element part 21 and a second stiffening element part 22.
- the two stiffening element parts 21, 22 are connected to one another. With regard to the type of connection of the stiffening element parts 21, 22, reference is made to the explanations relating to FIGS Figures 2 to 4 referred to below.
- the first stiffening element part 21 projects through the first opening 13, which is arranged in the first container wall 11, and the second stiffening element part 22 projects through the second opening 14, which is arranged in the second container wall 12.
- a stiffening element end 23 of the first stiffening element part 21 engages behind the container wall 11 from the outside, and a stiffening element end 23 ′ of the second stiffening element part 22 engages behind the second container wall 12 from the outside, so that the stiffening element 20 counteracts a deformation caused by the internal pressure of the operating fluid container 10.
- the operating fluid container 10 in the exemplary embodiment shown comprises two stabilizing elements 30.
- a stabilizing element 30 is arranged between the stiffening element end 23 of the first stiffening element part 21 and the first container wall 11.
- Another stabilizing element 30 is arranged between the stiffening element end 23 ′ of the second stiffening element part 22 and the second container wall 12.
- the stabilizing elements 30 each have a first and a second thermoplastic, with at least a first thermoplastic being compatible in terms of weldability with a thermoplastic from which the container walls 11, 12 are made. So that's in Figure 1 Upper stabilizing element 30 shown with the first container wall 11 and that in Figure 1 Stabilizing element 30 shown below is welded to the second container wall 12. In Figure 1 is indicated in the drawing for the stabilizing elements 30 that this consists of a layer consisting of the first thermoplastic (e.g. HDPE), which is in direct contact with the container wall 11, 12, and a layer consisting of the second thermoplastic (e.g. polyamide) is in direct contact with the stiffening element end 23, 23 '.
- first thermoplastic e.g. HDPE
- the second thermoplastic e.g. polyamide
- the second thermoplastic plastic of the stabilizing elements can be formed, for example, from PA or POM, which have a greater hardness than, for example, HDPE. For this reason, the stabilizing elements 30 will not thin out when the stiffening element 20 is subjected to tensile stress. Furthermore, a thinning of the first container wall 11 and the second container wall 12 is counteracted by the fact that the forces exerted on the first container wall 11 and the second container wall 12 via the stiffening elements 20 over a larger area, namely the respective contact surfaces between the stabilizing devices 30 and the container walls 11, 12 are transmitted. Therefore, in the operating fluid container 10 according to the invention, both the first container wall 11 and the second container wall 12 are less prone to creep when pressurized by the stiffening element 20.
- the stiffening element ends 23, 23 'of the first stiffening element part 21 and the second stiffening element part 22 also have a first and a second thermoplastic material, so that the stiffening element ends 23, 23' are also welded to the respective stabilization devices 30 accordingly. Therefore, by means of the stiffening element 20, tensile forces caused by a negative pressure in the operating fluid container 10 can also be transmitted to the first container wall 11 and the second container wall 12. Furthermore, torsional forces can be transmitted to the first container wall 11 and the second container wall 12 by means of the stiffening element 20.
- each stabilizing element 30 has a circumferential collar 32 which is angled in the direction of a container outer side 16, so that the stabilizing elements 30 on the container outer side 16 each form a trough 33.
- the stabilizing elements 30 are flush with the container walls 11, 12 of the operating fluid container 10 and thus do not protrude from the outer surface of the container walls 11, 12.
- Each stabilizing element 30 comprises a through-opening 31, through which the stiffening element 20 projects, surrounding wall 34, which in the exemplary embodiment shown is designed as a cylindrical wall 34.
- the cylindrical wall 34 forms a receiving space 35 open to the outside of the container 16.
- the stiffening element end 23 of the first stiffening element part 21 is received.
- the stabilizing element 30 shown below accommodates the stiffening element end 23 ′ of the second stiffening element part 22.
- the receiving spaces 35 of the stabilizing elements 30 are each closed by a cover 36 and sealed off from the outside of the container 16.
- the covers 36 are preferably welded to the end faces of the cylindrical changes 34 of the corresponding stabilizing elements 30.
- the diffusion of, for example, hydrocarbons from the inside of the container 15 to the outside of the container 16 is reduced by an appropriate design.
- stiffening element parts 21, 22 can be locked together in different ways in their penetration area. Alternatively, these can also be made using a rotary / snap connection (Bayonet lock), screw connection or a bayonet connection.
- Figure 2 shows a schematic view of a snap-in connection, comprising a snap-in receptacle 24 and a matching snap-in tongue 26.
- a plurality of snap-in receptacles 24 arranged at a distance from one another can be provided in the form of snap-in channels, into which circumferentially fastened to the insert Engage latches 26.
- the latching tongues 26 can be provided with latching springs 27 which spring into correspondingly designed latching recesses 25 of the latching receptacles 24, as shown in Figure 2A is shown.
- Figure 2A shows a longitudinal section through the latching.
- Figure 3 shows an alternative variant of a snap connection of the first stiffening element part 21 to the second stiffening element part 22. It is provided that the cylindrical section of the first stiffening element part 21 is latched to the cylindrical section of the second stiffening element part 22 in each case over the entire circumference, with the inside circumferentially in the cylindrical Section of the first stiffening element part 21 locking teeth 28 are provided and on the outer circumference of the cylindrical portion of the second stiffening element part 22 a circumferential locking hook 29 is provided. It is clear to the person skilled in the art that, instead of circumferential locking prongs 28, locking means can also be provided discretely on the circumference of the cylindrical sections of the first stiffening element part 21 and the second stiffening element part 22.
Description
Die Erfindung betrifft einen Betriebsflüssigkeitsbehälter aus thermoplastischem Kunststoff für ein Kraftfahrzeug.The invention relates to an operating fluid container made of thermoplastic material for a motor vehicle.
Ferner betrifft die vorliegende Erfindung ein Verfahren zur Herstellung eines Betriebsflüssigkeitsbehälters aus thermoplastischem Kunststoff für ein Kraftfahrzeug.Furthermore, the present invention relates to a method for producing an operating fluid container made of thermoplastic material for a motor vehicle.
Betriebsflüssigkeitsbehälter aus thermoplastischem Kunststoff im Sinne der Erfindung sind insbesondere aber nicht ausschließlich Kraftstoffbehälter für Kraftfahrzeuge, Wischwasserbehälter, Ölbehälter, Nebenflüssigkeitsbehälter oder Additivbehälter für Kraftfahrzeuge. Behälter der eingangs genannten Art werden häufig durch Extrusionsblasformen hergestellt, wobei sich insbesondere HDPE (High Density Polyethylene) für die Herstellung extrusionsblasgeformter Behälter eignet.Operating fluid containers made of thermoplastic plastic in the sense of the invention are, in particular, but not exclusively, fuel containers for motor vehicles, washer fluid containers, oil containers, secondary liquid containers or additive containers for motor vehicles. Containers of the type mentioned at the outset are often produced by extrusion blow molding, HDPE (High Density Polyethylene) being particularly suitable for the production of extrusion blow molded containers.
Bei Kraftfahrzeugen mit einer Brennkraftmaschine wird bei einer Wärmebeaufschlagung eines Betriebsflüssigkeitsbehälters, insbesondere des Kraftstoffbehälters, die Betriebsflüssigkeit, z.B. der Kraftstoff ebenfalls erwärmt, so dass der Dampfdruck der Betriebsflüssigkeit steigt und der Betriebsflüssigkeitsbehälter mit einem entsprechenden Innendruck beaufschlagt wird, wodurch der Kraftstoffbehälter einer Deformation unterliegt.In motor vehicles with an internal combustion engine, when an operating liquid container, in particular the fuel container, is subjected to heat, the operating liquid, e.g. the fuel is also heated so that the vapor pressure of the operating fluid rises and the operating fluid container is subjected to a corresponding internal pressure, as a result of which the fuel container is subject to deformation.
Zum Entlüften eines Betriebsflüssigkeitsbehälters in Form eines Kraftstoffbehälters ist dieser mit einem Aktivkohlefilter zum Ausfiltern von Treibstoffdämpfen fluidverbunden. Das Aktivkohlefilter wird im Betrieb der Brennkraftmaschine mittels Ansaugluft gespült, so dass in der Aktivkohle gebundene Treibstoffdämpfe der Brennkraftmaschine zugeführt werden können.To vent an operating fluid container in the form of a fuel container, the latter is fluidly connected to an activated carbon filter for filtering out fuel vapors. The activated carbon filter is flushed by means of intake air during operation of the internal combustion engine, so that fuel vapors bound in the activated carbon can be supplied to the internal combustion engine.
Aufgrund des Spülvorgangs mit Ansaugluft kann die Aufnahmekapazität des Aktivkohlefilters begrenzt werden.Due to the purging process with intake air, the absorption capacity of the activated carbon filter can be limited.
Bei Hybrid-Kraftfahrzeugen besteht ferner ein durch die verminderte Betriebszeit der Brennkraftmaschine bedingtes weiteres Problem. Aufgrund der verminderten Betriebszeit der Brennkraftmaschine wird ein mit dem Kraftstoffbehälter fluidverbundenes Aktivkohlefilter entsprechend weniger gespült, so dass auch weniger in der Aktivkohle gebundener Treibstoffdampf herausgespült werden kann. Dies wiederum hat zur Folge, dass Aktivkohlefilter bei Hybrid-Kraftfahrzeugen größer dimensioniert werden müssen. Ferner wird durch Entlüften des Kraftstoffbehälters über das Aktivkohlefilter weiterer Kraftstoff in die Dampfphase überführt, so dass es vorteilhaft wäre, den Kraftstoffbehälter steifer und/oder druckfester auszuführen.In hybrid motor vehicles there is also another problem due to the reduced operating time of the internal combustion engine. Due to the reduced operating time of the internal combustion engine, an activated carbon filter that is fluidly connected to the fuel tank is flushed correspondingly less, so that less fuel vapor bound in the activated carbon can also be flushed out. This in turn means that activated carbon filters in hybrid motor vehicles have to be dimensioned larger. Furthermore, by venting the fuel tank via the activated carbon filter, further fuel is converted into the vapor phase, so that it would be advantageous to make the fuel tank stiffer and / or more pressure-resistant.
Aus dem Stand der Technik ist es bekannt, den Kraftstoffbehälter durch Umwicklungen und/oder Versteifungselemente innerhalb des Kraftstoffbehälters zu versteifen. Umwickelte Kraftstoffbehälter sind jedoch in Ihrer Herstellung aufwendig und somit kostenintensiv. Außerdem schränkt eine wirkungsvoll umwickelbare Geometrie den Gestaltungsfreiraum beim Design und damit das nutzbare Volumen ein.It is known from the prior art to stiffen the fuel tank by wrapping and / or stiffening elements within the fuel tank. However, wrapped fuel tanks are complex to manufacture and therefore cost-intensive. In addition, an effectively wrapped geometry limits the design freedom and thus the usable volume.
Zum Einbringen eines Versteifungselements in den Betriebsflüssigkeitsbehälter ist es aus dem Stand der Technik bekannt, das sogenannte "Twin Sheet Blowmolding"-Verfahren zum Herstellen des Betriebsflüssigkeitsbehälters zu verwenden, bei dem entweder zwei bahnförmige Vorformlinge aus einem Extrusionskopf mit zwei Extrusionsdüsen extrudiert werden, oder ein schlauchförmiger Vorformling in zwei bahnförmige Lappen aufgetrennt wird. Die bahnförmigen Vorformlinge werden jeweils in einer Blasformhälfte eines mehrteiligen Blasformwerkzeugs mittels Differenzdruck ausgeformt. Anschließend wird mittels eines Zwischenrahmens des Blasformwerkzeuges, der zwischen den zwei Blasformhälften positioniert wird, ein Versteifungselement zwischen die ausgeformten und sich noch in den Kavitäten der Blasformhälften befindlichen Behälterschalen des Betriebsflüssigkeitsbehälters positioniert und mit zumindest einer Innenseite einer Behälterschale verbunden. Schlussendlich wird der Zwischenrahmen zwischen den Blasformhälften entfernt, und durch Zusammenführen der Behälterschalen wird das Versteifungselement mit einer weiteren Innenseite einer Behälterschale verbunden, so dass das Versteifungselement druckbedingten Deformationen entgegenwirken kann.For introducing a stiffening element into the operating fluid container, it is known from the prior art to use the so-called "twin sheet blowmolding" method for producing the operating fluid container, in which either two web-shaped preforms are extruded from an extrusion head with two extrusion nozzles, or a tubular one Preform is separated into two sheet-like rags. The web-shaped preforms are each formed in a blow mold half of a multi-part blow molding tool by means of differential pressure. Then using an intermediate frame of the blow molding tool, which is positioned between the two blow mold halves, a stiffening element is positioned between the molded container shells of the operating fluid container and is still located in the cavities of the blow mold halves, and is connected to at least one inside of a container shell. Finally, the intermediate frame between the blow mold halves is removed, and by joining the container shells, the stiffening element is connected to a further inside of a container shell, so that the stiffening element can counteract deformations caused by pressure.
Kraftstoffbehälter, insbesondere für Ottokraftstoffe, werden üblicherweise aus mehrlagigen co-extrudierten Kunststoffen gefertigt. In der Wandung des Kraftstoffbehälters ist zumindest eine Barriereschicht für Kohlenwasserstoffe eingebettet. Daher bietet der mittels des "Twin Sheet Blowmolding"-Verfahrens hergestellte Betriebsflüssigkeitsbehälter den Vorteil, das beim Einbringen des Versteifungselements die Barriereschicht nicht beschädigt wird, so dass kein Leck für Kohlenwasserstoffe gebildet ist. Jedoch ist das "Twin Sheet Blow-molding"-Verfahren verglichen mit dem Blasformen eines schlauchförmigen Vorformlings zeit- und kostenaufwendig.Fuel tanks, especially for petrol, are usually made from multi-layer co-extruded plastics. At least one barrier layer for hydrocarbons is embedded in the wall of the fuel tank. Therefore, the operating fluid container produced by means of the "twin sheet blow molding" process has the advantage that the barrier layer is not damaged when the stiffening element is introduced, so that no leakage for hydrocarbons is formed. However, the "twin sheet blow molding" process is time consuming and costly compared to blow molding a tubular preform.
Ein Betriebsflüssigkeitsbehälter aus thermoplastischem Kunststoff für ein Kraftfahrzeug ist aus der
Die der vorliegenden Erfindung zugrundeliegende Aufgabe ist die Bereitstellung eines verbesserten Betriebsflüssigkeitsbehälters, der eine erhöhte Druckstabilität aufweist, und dessen Herstellung schneller und kostengünstiger ist.The object on which the present invention is based is to provide an improved operating fluid container which has increased pressure stability and which is faster and less expensive to produce.
Diese Aufgabe wird durch einen Betriebsflüssigkeitsbehälter mit den in Anspruch 1 angegebenen Merkmalen gelöst. Vorteilhafte Ausgestaltungen sind in dessen Unteransprüchen beschrieben.This object is achieved by an operating fluid container with the features specified in claim 1. Advantageous configurations are described in the dependent claims.
Ferner liegt der vorliegenden Erfindung die Aufgabe zugrunde, ein Verfahren zum Herstellen eines Betriebsflüssigkeitsbehälters aus thermoplastischem Kunststoff bereitzustellen, mittels dem schnell und kostengünstig ein Betriebsflüssigkeitsbehälter mit erhöhter Druckstabilität herstellbar ist.Furthermore, the present invention is based on the object of providing a method for producing an operating fluid container from thermoplastic, by means of which an operating fluid container with increased pressure stability can be produced quickly and inexpensively.
Diese Aufgabe wird durch ein Verfahren mit den in Anspruch 9 angegebenen Merkmalen gelöst. Vorteilhafte Ausgestaltungen des Verfahrens sind in den von Anspruch 9 abhängigen Ansprüchen beschrieben.This object is achieved by a method with the features specified in claim 9. Advantageous embodiments of the method are described in the claims dependent on claim 9.
Ein erfindungsgemäßer Betriebsflüssigkeitsbehälter aus thermoplastischen Kunststoff weist zwei Öffnungen auf, die in einander gegenüberliegenden Behälterwänden des Betriebsflüssigkeitsbehälters angeordnet sind. Ferner weist der Betriebsflüssigkeitsbehälter zumindest ein beide Öffnungen durchragendes Versteifungselement auf. Dabei hintergreifen zwei Versteifungselementenden die Behälterwände von außen, so dass das Versteifungselement einer durch Innendruck des Betriebsflüssigkeitsbehälters bedingten Deformation entgegenwirkt. Der erfindungsgemäße Betriebsflüssigkeitsbehälter zeichnet sich dadurch aus, dass zwischen zumindest einem Versteifungselementende und einer Behälterwand ein Stabilisierungselement angeordnet ist, wobei das Stabilisierungselement jeweils eine Durchgangsöffnung aufweist, durch die das Versteifungselement hindurchragt. Ferner weist das Stabilisierungselement einen ersten und einen zweiten thermoplastischen Kunststoff auf und ist mit einer Behälterwand verschweißt.An operating fluid container made of thermoplastic material according to the invention has two openings, which are arranged in opposite container walls of the operating fluid container. Furthermore, the operating fluid container has at least one stiffening element projecting through both openings. Two stiffening element ends engage behind the container walls from the outside, so that the stiffening element counteracts a deformation caused by the internal pressure of the operating fluid container. The operating fluid container according to the invention is characterized in that a stabilizing element is arranged between at least one stiffening element end and a container wall, the stabilizing element in each case having a through opening through which the stiffening element projects. Furthermore, the stabilizing element has a first and a second thermoplastic and is welded to a container wall.
Selbstverständlich kann der erfindungsgemäße Betriebsflüssigkeitsbehälter eine der Anzahl der Versteifungselementenden entsprechende Anzahl von Stabilisierungselementen aufweisen, die jeweils eine Durchgangsöffnung aufweisen, durch das das/ein Versteifungselement hindurchragt.Of course, the operating fluid container according to the invention can have a number of stabilizing elements corresponding to the number of stiffening element ends, each of which has a through opening through which the / a stiffening element projects.
Der erfindungsgemäße Betriebsflüssigkeitsbehälter weist eine hohe Druckstabilität auf, denn das Versteifungselement, das beispielsweise als Versteifungsstrebe oder Versteifungsrohr ausgebildet sein kann, wirkt einer durch Innendruck bedingten Deformation entgegen. Die zwischen den Behälterwandungen und den Versteifungselementenden angeordneten Stabilisierungselemente verhindern, dass bei einer Druckbeaufschlagung des erfindungsgemäßen Betriebsflüssigkeitsbehälters die Behälterwände kriechen. Grundsätzlich ist es bekannt, dass der thermoplastische Kunststoff HDPE, der üblicherweise zumindest die Außenschicht eines Betriebsflüssigkeitsbehälters bildet, bei einer andauernden Druckbelastung wieder plastisch wird und zum Kriechen neigt. Mittels des Stabilisierungselements wird die effektive Auflagefläche des Versteifungselements auf die Behälterwand erhöht, so dass dadurch ein Kriechen der Behälterwand wirksam entgegengewirkt wird. Weiterhin wird ein Kriechen der Behälterwände dadurch entgegengewirkt, das das Stabilisierungselement als 2K-Bauteil, also als ein zwei thermoplastische Kunststoffe aufweisendes Bauteil ausgebildet ist. Ein erster thermoplastischer Kunststoff des Stabilisierungselements bewirkt, dass das Stabilisierungselement mit einer Behälterwand verschweißt werden kann. Ein anderer thermoplastischer Kunststoff des Stabilisierungselements weist eine erhöhte Steifigkeit auf (z.B. Polyamid), so dass einem Kriechen wirksam entgegengewirkt wird. Ferner wirkt beispielsweise Polyamid einer Diffusion von Kohlenwasserstoffen wirksam entgegen, so dass der erfindungsgemäße Betriebsflüssigkeitsbehälter eine verminderte Durchlässigkeit für Kohlenwasserstoffe aufweist. Ferner kann der erfindungsgemäße Betriebsflüssigkeitsbehälter durch Extrudieren und Ausformen eines schlauchförmigen Vorformlings erzeugt werden, so dass sowohl die Herstellungskosten als auch die Herstellungszeit des erfindungsgemäßen Betriebsflüssigkeitsbehälters reduziert sind.The operating fluid container according to the invention has a high pressure stability, because the stiffening element, which can be designed, for example, as a stiffening strut or stiffening tube, counteracts a deformation caused by internal pressure. The stabilizing elements arranged between the container walls and the stiffening element ends prevent the container walls from creeping when the operating fluid container according to the invention is pressurized. In principle, it is known that the thermoplastic HDPE, which usually forms at least the outer layer of an operating fluid container, becomes plastic again under a continuous pressure load and tends to creep. The effective contact surface of the stiffening element on the container wall is increased by means of the stabilizing element, so that creeping of the container wall is effectively counteracted. Creeping of the container walls is further counteracted by the fact that the stabilizing element is designed as a two-component component, that is to say as a component having two thermoplastic plastics. A first thermoplastic plastic of the stabilizing element has the effect that the stabilizing element can be welded to a container wall. Another thermoplastic of the stabilizing element has an increased rigidity (eg polyamide), so that creep is effectively counteracted. Furthermore, polyamide, for example, effectively counteracts diffusion of hydrocarbons, so that the operating fluid container according to the invention has a reduced permeability to hydrocarbons. Furthermore, the operating fluid container according to the invention can be produced by extruding and shaping a tubular preform, so that both the manufacturing costs and the manufacturing time of the operating fluid container according to the invention are reduced.
Der Betriebsflüssigkeitsbehälter ist insbesondere als Kraftstoffbehälter ausgebildet. Die Öffnungen in den Behälterwänden sind vorzugsweise einander gegenüberliegend angeordnet. Die Versteifungselementenden können auch als Versteifungselementverbindungsabschnitte bezeichnet werden. Die Versteifungselementenden hintergreifen die Öffnungen von außen, so dass das Versteifungselement auch als Zuganker bezeichnet werden.The operating fluid container is designed in particular as a fuel container. The openings in the container walls are preferably arranged opposite one another. The stiffening element ends can also be referred to as stiffening element connecting sections. The ends of the stiffening element engage behind the openings from the outside, so that the stiffening element is also referred to as a tie rod.
Das Stabilisierungselement kann auch als Einlegeteil, Einlegebauteil, Zwischenelement, Zwischenbauteil oder als Adapter bezeichnet werden. Das Stabilisierungselement ist als 2K-Bauteil ausgebildet, also als ein aus zwei Kunststoffen, insbesondere zwei thermoplastische Kunststoffen gebildetes Bauteil.The stabilizing element can also be referred to as an insert, insert component, intermediate element, intermediate component or as an adapter. The stabilizing element is designed as a two-component component, that is to say as a component formed from two plastics, in particular two thermoplastic plastics.
Jedes Stabilisierungselement ist also sandwichartig zwischen einem Versteifungselementende und einer Behälterwand angeordnet. Da jedes Stabilisierungselement jeweils mit einer Behälterwand verschweißt ist, ist der erste thermoplastische Kunststoff der Stabilisierungselemente mit den Behälterwänden verschweißt. Folglich ist der erste thermoplastische Kunststoff hinsichtlich der Verschweißbarkeit kompatibel mit dem thermoplastischen Kunststoff des Betriebsflüssigkeitsbehälters.Each stabilizing element is thus sandwiched between a stiffening element end and a container wall. Since each stabilizing element is welded to a container wall, the first thermoplastic plastic of the stabilizing elements is welded to the container walls. As a result, the weldability of the first thermoplastic is compatible with the thermoplastic of the operating fluid container.
Die Versteifungsstrebe ist vorzugsweise rohrförmig ausgestaltet.The stiffening strut is preferably tubular.
Vorzugsweise weisen die Versteifungselementenden einen ersten und einen zweiten thermoplastischen Kunststoff auf und sind mit jeweils einem Stabilisierungselement verschweißt.The stiffening element ends preferably have a first and a second thermoplastic and are welded to a stabilizing element in each case.
Der entsprechend ausgebildete Betriebsflüssigkeitsbehälter weist eine nochmals erhöhte Stabilität auf, denn das Versteifungselement kann zusätzlich zu Überdruck bedingten Zugkräften auch beispielsweise Unterdruck bedingten Druckkräften zwischen den Behälterwandungen entgegenwirken. Ferner weist der entsprechend ausgebildete Betriebsflüssigkeitsbehälter auch eine erhöhte Torsionssteifigkeit auf. Des Weiteren ist der so ausgebildete Betriebsflüssigkeitsbehälter mittels wenigen Verfahrensschritten herstellbar, so dass die Produktionskosten für den entsprechend ausgebildeten Betriebsflüssigkeitsbehälter reduziert sind.The correspondingly designed operating fluid container has a further increased stability, because the stiffening element can also counteract, for example, tensile forces caused by overpressure and, for example, negative pressure-induced compressive forces between the container walls. Furthermore, the correspondingly designed operating fluid container also has increased torsional rigidity. Furthermore, the operating fluid container designed in this way can be produced by means of a few process steps, so that the production costs for the appropriately designed operating fluid container are reduced.
Vorzugsweise handelt es sich bei den ersten und zweiten thermoplastischen Kunststoffen um die gleichen ersten und zweiten thermoplastischen Kunststoffe, die auch das Stabilisierungselement umfasst. Selbstverständlich kann es sich bei den thermoplastischen Kunststoffen des Versteifungselements auch um andere thermoplastische Kunststoffe als bei dem Stabilisierungselement handeln. Lediglich eine Kompatibilität der Kunststoffe hinsichtlich der Verschweißbarkeit muss gewährleistet sein.The first and second thermoplastics are preferably the same first and second thermoplastics that also comprise the stabilizing element. Of course, the thermoplastic materials of the stiffening element can also be other thermoplastic materials than the stabilizing element. Compatibility of the plastics only has to be guaranteed with regard to weldability.
Folglich ist der erste thermoplastische Kunststoff der Versteifungselementenden mit den Stabilisierungselementen verschweißt.Consequently, the first thermoplastic plastic of the stiffening element ends is welded to the stabilizing elements.
Vorzugsweise weist das gesamte Versteifungselement den ersten und den zweiten thermoplastischen Kunststoff auf.The entire stiffening element preferably has the first and the second thermoplastic.
Weiter vorzugsweise weist das Stabilisierungselement einen umlaufenden Kragen auf, der in Richtung auf eine Behälteraußenseite abgewinkelt ist, so dass das Stabilisierungselement auf der Behälteraußenseite eine Mulde bildet.More preferably, the stabilizing element has a circumferential collar which is angled in the direction of an outside of the container, so that the stabilizing element forms a trough on the outside of the container.
Durch eine entsprechende Ausbildung des Stabilisierungselements wird eine Kontaktfläche zwischen dem Stabilisierungselement und der Behälterwand vergrößert, so dass die Stabilität des Betriebsflüssigkeitsbehälters vergrößert ist. Auch bietet eine entsprechende Ausbildung des Betriebsflüssigkeitsbehälters den Vorteil, dass das Stabilisierungselement bündig mit der Behälterwand abschließen kann.A corresponding design of the stabilizing element increases a contact area between the stabilizing element and the container wall, so that the stability of the operating fluid container is increased. A corresponding design of the operating fluid container also has the advantage that the stabilizing element can be flush with the container wall.
Die Mulde ist vorzugsweise trichterförmig.The trough is preferably funnel-shaped.
Vorzugsweise weisen alle Stabilisierungselemente einen entsprechend ausgebildeten Kragen auf.All stabilizing elements preferably have a correspondingly designed collar.
Vorzugsweise weist das Stabilisierungselement eine dessen Durchgangsöffnung umschließende Wandung auf, die einen zur Behälteraußenseite geöffneten Aufnahmeraum bildet, in den das Versteifungselementende aufgenommen ist.The stabilizing element preferably has a wall enclosing its through opening, which forms a receiving space which is open to the outside of the container and into which the stiffening element end is received.
Die Wandung umschließt in Draufsicht auf das Stabilisierungselement dessen Durchgangsöffnung.The wall encloses the passage opening in a plan view of the stabilizing element.
Vorzugsweise ist die Wandung zylinderförmig ausgebildet. Die zylinderförmige Wandung umschließt folglich auch das Versteifungselementende.The wall is preferably cylindrical. The cylindrical wall consequently also encloses the end of the stiffening element.
Vorzugsweise weist jedes Stabilisierungselement eine entsprechende zylinderförmige Wandung auf.Each stabilizing element preferably has a corresponding cylindrical wall.
Vorzugsweise weist der Betriebsflüssigkeitsbehälter zumindest eine Abdeckung auf, die den Aufnahmeraum des Stabilisierungselements verschließt und zur Behälteraußenseite hin abdichtet. Bei einem entsprechend ausgebildeten Betriebsflüssigkeitsbehälter ist der Emissionspfad für beispielsweise Kohlenwasserstoffe aus dem Betriebsflüssigkeitsbehälter blockiert.The operating fluid container preferably has at least one cover, which closes the receiving space of the stabilizing element and seals it towards the outside of the container. In the case of a suitably designed operating fluid container, the emission path for, for example, hydrocarbons from the operating fluid container is blocked.
Die Abdeckungen kann beispielsweise aus PA (Polyamid) und/oder aus POM (Polyoxymethylen) gebildet sein. Die Abdeckungen sind vorzugsweise jeweils mit den zylinderförmigen Wandungen der Stabilisierungseinrichtungen verschweißt. Da die Stabilisierungseinrichtungen als 2K-Bauteile ausgebildet sind, erfolgt die Verschweißung zwischen der Abdeckung und der Stabilisierungseinrichtung durch eine PA/PA oder POM/POM Verschweißung.The covers can be formed, for example, from PA (polyamide) and / or from POM (polyoxymethylene). The covers are preferably welded to the cylindrical walls of the stabilization devices. Since the stabilization devices are designed as two-component parts, the welding between the cover and the stabilization device is carried out by a PA / PA or POM / POM weld.
Vorzugsweise ist der Betriebsflüssigkeitsbehälter derart ausgebildet, dass das Versteifungselement zweistückig mit einem ersten Versteifungselementteil und einem zweiten Versteifungselementteil ausgebildet ist. Dabei ragt das erste Versteigungselementteil durch eine erste Öffnung einer ersten Behälterwand und das zweite Versteifungselementteil ragt durch eine zweite Öffnung in einer zweiten Behälterwand. Das Versteifungselementende des ersten Versteifungselementteils hintergreift die erste Behälterwand und das Versteifungselementende des zweiten Versteifungselementteils hintergreift die zweite Behälterwand jeweils von außen. Sowohl das erste Versteifungselementteil als auch das zweite Versteifungselementteil weisen jeweils ihren Versteifungselementenden gegenüberliegend eine Verbindungseinrichtung auf, mittels denen die beiden Versteifungselementteile miteinander verbunden sind.The operating fluid container is preferably designed such that the stiffening element is formed in two pieces with a first stiffening element part and a second stiffening element part. The first stiffening element part projects through a first opening of a first container wall and the second stiffening element part projects through a second opening in a second container wall. The stiffening element end of the first stiffening element part engages behind the first container wall and the stiffening element end of the second stiffening element part engages behind the second container wall from the outside. Both the first stiffening element part and the second stiffening element part each have a connecting device opposite their stiffening element ends, by means of which the two stiffening element parts are connected to one another.
Ein entsprechend ausgebildeter Betriebsflüssigkeitsbehälter ist hinsichtlich sein Herstellungszeit optimiert. Denn die Versteifungselementteile werden von zwei einander gegenüberliegenden Seiten in den Betriebsflüssigkeitsbehälter eingebracht und innerhalb des Betriebsflüssigkeitsbehälters miteinander verbunden.A correspondingly designed operating fluid container is optimized with regard to its manufacturing time. This is because the stiffening element parts are introduced into the operating fluid container from two opposite sides and are connected to one another within the operating fluid container.
In dem Versteifungselementende des ersten Versteifungselementteils ist eine erste Verbindungseinrichtung und in dem Versteifungselementende des zweiten Versteifungselementteils ist eine zweite Verbindungseinrichtung angeordnet.A first connecting device is arranged in the stiffening element end of the first stiffening element part and a second connecting device is arranged in the stiffening element end of the second stiffening element part.
Die erste Verbindungseinrichtung kann zumindest eine Rastaufnahme und die zweite Verbindungseinrichtung kann zumindest eine Rastzunge umfassen.The first connecting device can comprise at least one latching receptacle and the second connecting device can comprise at least one latching tongue.
Die erste Verbindungseinrichtung kann zumindest ein Rasthaken und die zweite Verbindungseinrichtung kann zumindest ein Rastzacken umfassen.The first connecting device can comprise at least one latching hook and the second connecting device can comprise at least one latching prong.
Vorzugsweise ist der Betriebsflüssigkeitsbehälter derart ausgebildet, dass die jeweiligen Versteifungselementteile an den den Versteifungselementenden gegenüberliegenden Enden eine Schneideinrichtung zum Durchtrennen der Behälterwandung aufweisen.The operating fluid container is preferably designed such that the respective stiffening element parts have a cutting device at the ends opposite the stiffening element ends for severing the container wall.
Ein entsprechend ausgebildeter Betriebsflüssigkeitsbehälter kann in einer nochmals verkürzten Zykluszeit hergestellt werden, denn die Öffnungen in den Behälterwänden des Betriebsflüssigkeitsbehälters müssen nicht in einem gesonderten Schritt ausgekreist/gebildet werden, sondern können durch Einführen der Versteifungselementteile in den Betriebsflüssigkeitsbehälter gebildet werden.A suitably designed operating fluid container can be produced in a further shortened cycle time, because the openings in the container walls of the operating fluid container do not have to be circled / formed in a separate step, but can be formed by inserting the stiffening element parts into the operating fluid container.
Vorzugsweise ist der Betriebsflüssigkeitsbehälter derart ausgebildet, dass der Betriebsflüssigkeitsbehälter durch Blasformen eines schlauchförmigen Vorformlings erzeugt wird.The operating fluid container is preferably designed in such a way that the operating fluid container is produced by blow molding a tubular preform.
Die der vorliegenden Erfindung zugrundeliegende Aufgabe wird auch durch ein Verfahren zum Herstellen eines Betriebsflüssigkeitsbehälters aus thermoplastischem Kunststoff mit zumindest einem zwischen einander gegenüberliegenden Behälterwänden angeordnetem Versteifungselement gelöst, das einer durch Innendruck des Betriebsflüssigkeitsbehälters bedingten Deformation entgegenwirkt, wobei das Verfahren folgende Verfahrensschritte aufweist:
- Bereitstellen von zumindest einem eine Durchgangsöffnung aufweisenden Stabilisierungselement;
- Einbringen eines schlauchförmigen Vorformlings aus thermoplastischem Kunststoff in ein Blasformwerkzeug mit einem Formnest, welches die Kontur des Betriebsflüssigkeitsbehälters definiert;
- Ausformen des Vorformlings innerhalb des Formnestes, wobei der Vorformling das Stabilisierungselement formnestseitig umschließt und mit dem Stabilisierungselement verschweißt wird;
- Herstellen von zwei Öffnungen in einander gegenüberliegenden Behälterwänden des Betriebsflüssigkeitsbehälters;
- Einführen eines ersten Versteifungselementteils durch eine erste Öffnung und eines zweiten Versteifungselementteils durch eine zweite Öffnung, so dass zumindest ein Versteifungselementende der Versteifungselementteile in direktem Kontakt mit dem zumindest einen Stabilisierungselement steht, wobei die Versteifungselementenden die Behälterwände jeweils hintergreifen; und
- Verbinden des ersten Versteifungselementteils mit dem zweiten Versteifungselementteil mittels an den Versteifungselementteilen bereitgestellten Verbindungseinrichtungen.
- Providing at least one stabilizing element having a through opening;
- Introducing a tubular preform made of thermoplastic material into a blow molding tool with a mold cavity which defines the contour of the operating fluid container;
- Shaping the preform within the mold cavity, the preform enclosing the stabilizing element on the mold nest side and being welded to the stabilizing element;
- Making two openings in opposing container walls of the operating fluid container;
- Inserting a first stiffening element part through a first opening and a second stiffening element part through a second opening, so that at least one stiffening element end of the stiffening element parts is in direct contact with the at least one stabilizing element, the stiffening element ends each engaging behind the container walls; and
- Connecting the first stiffening element part to the second stiffening element part by means of connecting devices provided on the stiffening element parts.
Vorzugsweise ist das Verfahren derart ausgebildet, dass die Öffnungen in den einander gegenüberliegenden Behälterwänden mittels jeweils einer den Versteifungselementenden gegenüberliegenden Schneideeinrichtung der Versteifungselementteile in die Behälterwände eingebracht werden, indem das erste Versteigungselementteil durch eine erste Behälterwand und das zweite Versteifungselementteil durch eine zweite Behälterwand hindurchgeschoben wird.The method is preferably designed such that the openings in the container walls lying opposite one another can be introduced into the container walls by means of a cutting device of the stiffening element parts opposite the stiffening element ends, in that the first stiffening element part is pushed through a first container wall and the second stiffening element part is pushed through a second container wall.
Das entsprechend ausgebildete Verfahren bietet den Vorteil, dass weniger Verfahrensschritte zum Herstellen des Betriebsflüssigkeitsbehälters notwendig sind, da die Verfahrensschritte des Erzeugens von Öffnungen in den Behälterwänden des Betriebsflüssigkeitsbehälters zusammen mit dem Einbringen/Hindurchschieben eines ersten Versteifungselementteils durch eine erste Behälterwand und eines zweiten Versteifungselementteils durch eine zweite Behälterwand realisiert sind.The correspondingly designed method offers the advantage that fewer method steps are necessary for producing the operating fluid container, since the method steps of creating openings in the container walls of the operating fluid container together with introducing / pushing a first stiffening element part through a first container wall and a second stiffening element part through a second Container wall are realized.
Weitere Vorteile, Einzelheiten und Merkmale der Erfindung ergeben sich nachfolgend aus den erläuterten Ausführungsbeispielen. Dabei zeigen im Einzelnen:
- Figur 1:
- eine schematische Schnittansicht eines erfindungsgemäßen Betriebsflüssigkeitsbehälters; und
- Figuren 2 bis 4:
- verschiedene Varianten der Verbindung der Versteifungselementteile miteinander.
- Figure 1:
- is a schematic sectional view of an operating fluid container according to the invention; and
- Figures 2 to 4:
- different variants of the connection of the stiffening element parts to one another.
In der nun folgenden Beschreibung bezeichnen gleiche Bezugszeichen gleiche Bauteile bzw. gleiche Merkmale, sodass eine in Bezug auf eine Figur durchgeführte Beschreibung bezüglich eines Bauteils auch für die anderen Figuren gilt, sodass eine wiederholende Beschreibung vermieden wird. Ferner sind einzelne Merkmale, die in Zusammenhang mit einer Ausführungsform beschrieben wurden, auch separat in anderen Ausführungsformen verwendbar.In the following description, the same reference numerals designate the same components or the same features, so that a description of one component with respect to one figure also applies to the other figures, so that a repetitive description is avoided. Furthermore, there are individual features that are associated with an embodiment have been described, can also be used separately in other embodiments.
Aus
Das erste Versteifungselementteil 21 ragt durch die erste Öffnung 13, die in der ersten Behälterwand 11 angeordnet ist, und das zweite Versteifungselementteil 22 ragt durch die zweite Öffnung 14, die in der zweiten Behälterwand 12 angeordnet ist. Ein Versteifungselementende 23 des ersten Versteifungselementteils 21 hintergreift die Behälterwand 11 von außen, und ein Versteifungselementende 23' des zweiten Versteifungselementteils 22 hintergreift die zweite Behälterwand 12 von außen, so dass das Versteifungselement 20 einer durch Innendruck des Betriebsflüssigkeitsbehälters 10 bedingten Deformation entgegenwirkt.The first
Aus
Die Stabilisierungselemente 30 weisen jeweils einen ersten und einen zweiten thermoplastischen Kunststoff auf, wobei zumindest ein erster thermoplastischer Kunststoff hinsichtlich der Verschweißbarkeit kompatibel mit einem thermoplastischen Kunststoff, aus dem die Behälterwände 11, 12 bestehen, ausgebildet ist. Daher ist das in
Der zweite thermoplastische Kunststoff der Stabilisierungselemente kann beispielsweise aus PA oder POM gebildet sein, die eine größere Härte als beispielsweise HDPE aufweisen. Aus diesem Grund werden bei einer Zugbeanspruchung des Versteifungselements 20 die Stabilisierungselemente 30 nicht ausdünnen. Ferner wird einem Ausdünnen der ersten Behälterwand 11 und der zweiten Behälterwand 12 dadurch entgegengewirkt, dass die über die Versteifungselemente 20 auf die erste Behälterwand 11 und die zweite Behälterwand 12 ausgeübte Kräfte über eine größere Fläche, nämlich die jeweiligen Kontaktflächen zwischen den Stabilisierungseinrichtungen 30 und den Behälterwänden 11, 12 übertragen werden. Daher neigt bei dem erfindungsgemäßen Betriebsflüssigkeitsbehälter 10 sowohl die erste Behälterwand 11 als auch die zweite Behälterwand 12 weniger zum Kriechen bei einer Druckbeaufschlagung durch das Versteifungselement 20.The second thermoplastic plastic of the stabilizing elements can be formed, for example, from PA or POM, which have a greater hardness than, for example, HDPE. For this reason, the stabilizing
Auch die Versteifungselementenden 23, 23' des ersten Versteifungselementteils 21 und des zweiten Versteifungselementteils 22 weisen einen ersten und einen zweiten thermoplastischen Kunststoff auf, sodass auch die Versteifungselementenden 23, 23' entsprechend mit den jeweiligen Stabilisierungseinrichtungen 30 verschweißt sind. Daher können mittels des Versteifungselements 20 auch durch einen Unterdruck in den Betriebsflüssigkeitsbehälter 10 bedingte Zugkräfte auf die erste Behälterwand 11 und die zweite Behälterwand 12 übertragen werden. Ferner sind mittels des Versteifungselements 20 Torsionskräfte auf die erste Behälterwand 11 und die zweite Behälterwand 12 übertragbar.The stiffening element ends 23, 23 'of the first
Aus
Jedes Stabilisierungselement 30 umfasst eine dessen Durchgangsöffnung 31, durch das das Versteifungselement 20 hindurchragt, umschließende Wandung 34, die in dem dargestellten Ausführungsbeispiel als zylinderförmige Wandung 34 ausgebildet ist. Die zylinderförmige Wandung 34 bildet einen zur Behälteraußenseite 16 geöffneten Aufnahmeraum 35. In den Aufnahmeraum 35 des in
Die Aufnahmeräume 35 der Stabilisierungselemente 30 sind jeweils mittels einer Abdeckung 36 verschlossen und zur Behälteraußenseite 16 hin abgedichtet. Die Abdeckungen 36 sind vorzugsweise mit den Stirnseiten der zylinderförmigen Wandlungen 34 der entsprechenden Stabilisierungselemente 30 verschweißt. Durch eine entsprechende Ausbildung wird das Diffundieren von beispielsweise Kohlenwasserstoffen aus der Behälterinnenseite 15 hin zur Behälteraußenseite 16 reduziert.The receiving
In den
In
- 1010th
- Betriebsflüssigkeitsbehälter / KraftstoffbehälterOperating fluid tank / fuel tank
- 1111
- erste Behälterwand (des Betriebsflüssigkeitsbehälters)first container wall (of the operating fluid container)
- 1212th
- zweite Behälterwand (des Betriebsflüssigkeitsbehälters)second container wall (of the operating fluid container)
- 1313
- erste Öffnung (des Betriebsflüssigkeitsbehälters)first opening (of the operating fluid container)
- 1414
- zweite Öffnung (des Betriebsflüssigkeitsbehälters)second opening (of the operating fluid container)
- 1515
- BehälterinnenseiteInside of the container
- 1616
- BehälteraußenseiteContainer outside
- 2020th
- VersteifungselementStiffening element
- 2121
- erstes Versteifungselementteilfirst stiffening element part
- 2222
- zweites Versteifungselementteilsecond stiffening element part
- 23, 23'23, 23 '
- Versteifungselementende / Verbindungsabschnitt des VersteifungselementsStiffening element end / connecting section of the stiffening element
- 2424th
- Verbindungseinrichtung / RastaufnahmeConnection device / snap-in holder
- 2525th
- Verbindungseinrichtung / RastausnehmungConnection device / locking recess
- 2626
- Verbindungseinrichtung / RastzungeConnection device / locking tongue
- 2727
- Verbindungseinrichtung / RastfederConnection device / detent spring
- 2828
- Verbindungseinrichtung / RastzackenConnection device / locking teeth
- 2929
- Verbindungseinrichtung / RasthakenConnection device / locking hook
- 3030th
- StabilisierungselementStabilizing element
- 3131
- Durchgangsöffnung / Durchführöffnung (des Stabilisierungselements)Through opening / through opening (of the stabilizing element)
- 3232
- Kragen (des Stabilisierungselements)Collar (of the stabilizing element)
- 3333
- Mulde (des Stabilisierungselements)Trough (of the stabilizing element)
- 3434
- zylinderförmige Wandung (des Stabilisierungselements)cylindrical wall (of the stabilizing element)
- 3535
- Aufnahmeraum (des Stabilisierungselements)Receiving space (of the stabilizing element)
- 3636
- Abdeckungcover
Claims (11)
- An operating fluid container (10) made of thermoplastic for a motor vehicle, comprising the following features:- the operating fluid container (10) has two openings (13, 14) in mutually opposite container walls (11, 12) of the operating fluid container (10), and a stiffening element (20) projecting through the two openings (13, 14); and- two stiffening elements (23, 23') engage behind the container walls (11, 12) from the outside, and therefore the stiffening element (20) counteracts deformation caused by the internal pressure of the operating fluid container (10),wherein the operating fluid container (10) is characterized by the following features:- a stabilizing element (30) is arranged between at least one stiffening element end (23, 23') and a container wall (11, 12);- the stabilizing element (30) has a passage opening (31) through which the stiffening element (20) projects;- the stabilizing element (30) comprises a first and a second thermoplastic; and- the stabilizing element (30) is welded to a container wall (11, 12).
- The operating fluid container (10) as claimed in claim 1, characterized in that the stiffening element ends (23, 23') comprise a first and a second thermoplastic and are welded to one stabilizing element (30) each.
- The operating fluid container (10) as claimed in either of the preceding claims, characterized in that the stabilizing element (30) has an encircling collar (32) which is angled in the direction of a container outer side (16), and therefore the stabilizing element (30) forms a trough (33) on the container outer side.
- The operating fluid container (10) as claimed in one of the preceding claims, characterized in that the stabilizing element (30) has a wall (34) which surrounds the passage opening (31) therein and forms a receiving space (35) which is open to the container outer side (16) and into which the stiffening element end (23, 23') is received.
- The operating fluid container (10) as claimed in claim 4, characterized in that the operating fluid container (10) has at least one covering (36) which closes the receiving space (35) of the stabilizing element (30) and seals same toward the container outer side (16).
- The operating fluid container (10) as claimed in one of the preceding claims, characterized in that- the stiffening element (20) is formed in two pieces with a first stiffening element part (21) and a second stiffening element part (22);- the first stiffening element part (21) projects through a first opening (13) in a first container wall (11) and the second stiffening element part (22) projects through a second opening (14) in a second container wall (12);- the stiffening element end (23) of the first stiffening element part (21) engages behind the first container wall (11) and the stiffening element end (23') of the second stiffening element part (22) engages behind the second container wall (12), in each case from the outside; and- the first stiffening element part (21) and the second stiffening element part (22) each has, opposite their stiffening element ends (23, 23'), a connecting device (24 - 29), which connecting devices are used to connect the two stiffening element parts (21, 22) to each other.
- The operating fluid container (10) as claimed in claim 6, characterized in that, at the ends opposite the stiffening element ends (23, 23'), the respective stiffening element parts (21, 22) have a cutting device for severing the container wall (11, 12).
- The operating fluid container (10) as claimed in one of the preceding claims, characterized in that the operating fluid container (10) is produced by blow molding a tubular preform.
- A method for producing an operating fluid container (10) made of thermoplastic with at least one stiffening element (20) which is arranged between mutually opposite container walls (11, 12) and counteracts deformation caused by the internal pressure of the operating fluid container (10), having the following method steps:- providing at least one stabilizing element (30) having a passage opening (31);- introducing a tubular preform made of thermoplastic into a blow mold having a mold cavity which defines the contour of the operating fluid container (10);- molding the preform inside the mold cavity, wherein the preform surrounds the stabilizing element (30) on the mold cavity side and is welded to the stabilizing element (30) ;- producing two openings (13, 14) in mutually opposite container walls (11, 12) of the operating fluid container (10) ;- inserting a first stiffening element part (21) through a first opening (13) and a second stiffening element part (22) through a second opening (14) such that at least one stiffening element end (23, 23') of the stiffening element parts (21, 22) is/are in direct contact with the at least one stabilizing element (30) wherein the stiffening element ends (23, 23') each engage behind the container walls (11, 12); and- connecting the first stiffening element part (21) to the second stiffening element part (22) by means of connecting devices (24 - 29) provided on the stiffening element parts (21, 42).
- The method as claimed in claim 9, characterized in that the openings (13, 14) in the mutually opposite container walls (11, 12) are introduced into the container walls (11, 12) by means of a respective cutting device of the stiffening element parts (21, 22) opposite the stiffening element ends (23, 23') by the first stiffening element part (21) being pushed through a first container wall (11) and the second stiffening element part (22) being pushed through a second container wall (12).
- The method as claimed in either of claims 9 and 10, characterized in that the stiffening element ends (23, 23') comprise a first and second thermoplastic and are welded to one stabilizing element (30) each.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016204648.9A DE102016204648A1 (en) | 2016-03-21 | 2016-03-21 | Operating fluid container with stiffening element and method for producing an operating fluid container |
PCT/EP2017/054710 WO2017162412A1 (en) | 2016-03-21 | 2017-03-01 | Operating fluid container with stiffening element, and method for producing an operating fluid container |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3433120A1 EP3433120A1 (en) | 2019-01-30 |
EP3433120B1 true EP3433120B1 (en) | 2020-04-15 |
Family
ID=58191470
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP17707883.9A Active EP3433120B1 (en) | 2016-03-21 | 2017-03-01 | Operating liquid container with stiffening element and method for manufacturing an operating liquid container |
Country Status (5)
Country | Link |
---|---|
US (1) | US10744870B2 (en) |
EP (1) | EP3433120B1 (en) |
CN (1) | CN109311386B (en) |
DE (1) | DE102016204648A1 (en) |
WO (1) | WO2017162412A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3546266B1 (en) * | 2018-03-28 | 2021-01-20 | Salzburger Aluminium Aktiengesellschaft | Combination tank and plastic vessel for same |
EP3771585A1 (en) * | 2019-07-31 | 2021-02-03 | Plastic Omnium Advanced Innovation and Research | Height adjustable reinforcement element for a vehicle thermoplastic fuel tank |
CN110549584B (en) * | 2019-09-20 | 2021-06-18 | 德安福(天津)汽车技术有限公司 | Structure of pressure-resistant oil tank and manufacturing method thereof |
JP2022105400A (en) * | 2021-01-04 | 2022-07-14 | スズキ株式会社 | Fuel tank and method for manufacturing fuel tank |
CN114043868A (en) * | 2021-11-15 | 2022-02-15 | 岚图汽车科技有限公司 | Anti-deformation reinforcing method and structure for oil tank |
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- 2017-03-01 EP EP17707883.9A patent/EP3433120B1/en active Active
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- 2017-03-01 WO PCT/EP2017/054710 patent/WO2017162412A1/en active Application Filing
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Also Published As
Publication number | Publication date |
---|---|
US10744870B2 (en) | 2020-08-18 |
CN109311386A (en) | 2019-02-05 |
DE102016204648A1 (en) | 2017-09-21 |
WO2017162412A1 (en) | 2017-09-28 |
CN109311386B (en) | 2019-12-20 |
EP3433120A1 (en) | 2019-01-30 |
US20190105982A1 (en) | 2019-04-11 |
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