EP3405343A1 - Organic photovoltaic assembly and process of manufacture - Google Patents
Organic photovoltaic assembly and process of manufactureInfo
- Publication number
- EP3405343A1 EP3405343A1 EP17700697.0A EP17700697A EP3405343A1 EP 3405343 A1 EP3405343 A1 EP 3405343A1 EP 17700697 A EP17700697 A EP 17700697A EP 3405343 A1 EP3405343 A1 EP 3405343A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- assembly
- organic
- film
- water vapour
- transmission rate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000013086 organic photovoltaic Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 12
- 230000008569 process Effects 0.000 title claims description 11
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 239000011229 interlayer Substances 0.000 claims abstract description 32
- 239000011521 glass Substances 0.000 claims abstract description 31
- 239000010410 layer Substances 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000000758 substrate Substances 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 229920001169 thermoplastic Polymers 0.000 claims description 23
- 239000004416 thermosoftening plastic Substances 0.000 claims description 23
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 150000003384 small molecules Chemical class 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims 2
- 239000010408 film Substances 0.000 description 19
- 238000003475 lamination Methods 0.000 description 8
- 238000009792 diffusion process Methods 0.000 description 6
- 239000010409 thin film Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 229920000554 ionomer Polymers 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 235000012431 wafers Nutrition 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000008393 encapsulating agent Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910021417 amorphous silicon Inorganic materials 0.000 description 1
- 239000006117 anti-reflective coating Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010351 charge transfer process Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910021424 microcrystalline silicon Inorganic materials 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000013082 photovoltaic technology Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 poly(vinyl butyral) Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10293—Edge features, e.g. inserts or holes
- B32B17/10302—Edge sealing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/80—Constructional details
- H10K30/88—Passivation; Containers; Encapsulations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7246—Water vapor barrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/12—Photovoltaic modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the field of the present invention relates to buildings or land vehicles for housing people or transporting people, or any other element such as street furniture, noise barriers, greenhouses, balustrades, louvers or double skin glasses, which comprise glazing panels with an organic photovoltaic device comprising a thermoplastic interlayer and to the process for obtaining the assembly.
- PV Photovoltaic
- organic photovoltaic modules and cells have been published.
- organic photovoltaic devices comprise at least two electrodes, and at least one photoactive layer and optionally various other doped and/or un-doped layers between the electrodes.
- the other layers have different functions, for instance carrier transport, blocking or passivation layers.
- the photoactive layers of some published photoactive components comprise layers with small molecules. These photoactive layers are often formed as mixed layers for getting highly efficient devices.
- small molecules are understood to be non-polymeric organic molecules having monodisperse molar masses of between 100 and 2000.
- these small molecules can also be photoactive, wherein photoactive is understood to mean that the molecules change their charge state under light incidence (WO 2004 083 958 A2, WO 2006 092 134 Al, WO 2011161 108 Al) where the quantum efficiency of the charge transfer process is enhanced by electric fields and appropriate heterojunctions between donor-type and acceptor-type molecules.
- WO 2009 151 952 A2 discloses a thin film PV module comprising a base substrate, a thin film PV device in contact with the base substrate, a poly(vinyl butyral) layer (PVB) disposed in contact with the PV device and a protective substrate.
- Beside PV, WO 2014 083 110 Al discloses a similar stack of an organic LED assembly, comprising two glasses, an interlayer, which can be made of EVA, and an organic light emitting diode.
- water diffusion may be an issue not only for its life time but also for its aesthetics.
- thermoplastic interlayers are suitable for the lamination of an organic PV film. Indeed not all thermoplastic interlayer are a good barrier for water.
- the WVTR value corresponds to the value of the thermoplastic inter layer after lamination and measured at a temperature of 85°C, which is the temperature level of the damp heat test.
- the WVTR is a measure of the passage of water vapour through a substance and in the present invention through a thermoplastic interlayer.
- the WVTR is measured according to the method described in the following article already cited above: Peike et al. (2012) "Impact of Permeation properties and backsheet-encapsulant interactions on the reliability of PV modules” International Scholarly Research Network, Volume 2012, Article ID 459731.
- the temperature of processing should be understood as the temperature used during the lamination process.
- thermoplastic interlayer prevents the organic photovoltaic film against damage due to humidity.
- thermoplastic interlayers are selected for their capacity to block water diffusion and their performances to well laminate an assembly comprising at least a glass substrate and a functional organic photovoltaic film.
- an ionomer based interlayer will be difficult to process at a so low temperature (120°C), leading to bad lamination results (e.g. higher haze value).
- the film comprising an organic photovoltaic component is placed between two layers of a thermoplastic interlayer having a value of water vapour transmission rate (WVTR) expressed in g/m 2 /day less than 40 and having a processing temperature lower or equal 120°C.
- WVTR water vapour transmission rate
- Figures 1 and 2 are a cross-sectional view of the assembly of the present invention.
- Figure 3 is a table showing results of the damp heat obtained with an interlayer according or not to the present invention.
- the Applicant has successfully developed an assembly 1 comprising a functional film including an organic photovoltaic (PV) component 4, based on polymers or organic small molecules as an alternative to inorganic PV cells made of silicon wafers, amorphous or microcrystalline silicon thin films or any other inorganic PV technology.
- PV organic photovoltaic
- the organic photovoltaic component (4) is a single, a tandem or a multiple organic photovoltaic component.
- an assembly 1 comprising a first glass module 2, a functional film of a photovoltaic component 4 preferred with organic molecules in the photoactive layer, and at least one interlay er 3, 5, or 7.
- the assembly 1 comprises a first glass module 2, a functional film of a photovoltaic component 4 preferred with organic molecules, at least one interlayer 3, 5, or 7 and a substrate 6.
- the first substrate 2 is a transparent glass with less than 0.02 wt% of iron in the form of Fe203.
- the PVB has a value of water vapour transmission rate (WVTR) expressed in g/m 2 day less than 40 and having a processing temperature lower or equal to 120°C.
- WVTR water vapour transmission rate
- a layer comprising the organic PV component 4 is then added and the electric connections are put.
- a compensation layer of interlayer 7 can be added on the surroundings of the layer with the photovoltaic component to obtain a better aesthetical result, for instance without bubbles, as shown in figure 2.
- One or more films 5 of PVB are added on this stack.
- the layer comprising the organic PV molecules is surrounded by a further frame of a film of PVB thermoplastic interlayer.
- the one or more films of PVB may have a thickness comprised between 0.2 to 1.5 mm and preferably between 0.2 to 1.2 mm.
- PVB polyvinyl butyral
- FIG. 3 shows the results of the damp heat test realized by using PVB in comparison with EVA or ionomer films as thermoplastic interlayer.
- Figure 3 shows that PVB is better than that EVA in term of lamination but not ionomer which presents some issues during the lamination realized at a temperature of 120°C.
- the second substrate glass may be a lacquered glass for an aesthetic aspect.
- the substrate may be any rigid structure, including plastic or glass.
- the substrate is a glass substrate.
- the glass substrate used may be flat glass, in particular float glass of various thicknesses; it may be soda lime glass and may be clear, extra-clear, coloured, etched, sand-blasted, patterned or coated glass, or particular compositions for display applications.
- a preferred front glass is a low-absorbing (low iron) glass.
- the glass substrate is a heat treated glass sheet, for example annealed or tempered and/or bended glass sheet.
- this involves heating the glass sheet (coated or not) in a furnace to a temperature of at least 580°C, more preferably of at least about 600°C and still more preferably of at least 620°C before rapidly cooling down the glass substrate.
- This tempering and/or bending can take place for a period of at least 4 minutes, at least 5 minutes, or more in different situations.
- the glass may be coated with an anti-reflective coating, an anti- scratch coating.
- the lamination process including at least one glass sheet and a thermoplastic interlayer such as PVB is well known.
- the obtained assembly displays good PV properties.
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Photovoltaic Devices (AREA)
- Laminated Bodies (AREA)
- Hybrid Cells (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16152014.3A EP3196013A1 (en) | 2016-01-20 | 2016-01-20 | Organic photovoltaic assembly and process of manufacture |
PCT/EP2017/051135 WO2017125525A1 (en) | 2016-01-20 | 2017-01-20 | Organic photovoltaic assembly and process of manufacture |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3405343A1 true EP3405343A1 (en) | 2018-11-28 |
Family
ID=55182258
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16152014.3A Withdrawn EP3196013A1 (en) | 2016-01-20 | 2016-01-20 | Organic photovoltaic assembly and process of manufacture |
EP17700697.0A Pending EP3405343A1 (en) | 2016-01-20 | 2017-01-20 | Organic photovoltaic assembly and process of manufacture |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16152014.3A Withdrawn EP3196013A1 (en) | 2016-01-20 | 2016-01-20 | Organic photovoltaic assembly and process of manufacture |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP3196013A1 (en) |
EA (1) | EA034791B1 (en) |
WO (1) | WO2017125525A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CO2018000469A1 (en) * | 2017-11-30 | 2018-04-30 | Agp America Sa | Automotive laminate with invisible solid edge substrate compensation layer |
EP3890041A1 (en) | 2020-03-31 | 2021-10-06 | Heliatek GmbH | New chemical compounds, optoelectronic elements comprising at least one new chemical compound, and use of new chemical compounds in an optoelectronic element |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100065116A1 (en) * | 2008-08-13 | 2010-03-18 | Robert Stancel | Impact Resistant Thin-Glass Solar Modules |
KR101488205B1 (en) * | 2013-10-07 | 2015-01-30 | 전자부품연구원 | Method for evaluating life time of solar cell module |
US20150056757A1 (en) * | 2012-05-02 | 2015-02-26 | Henkel US IP LLC | Curable encapsulants and use thereof |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6355125B1 (en) * | 1999-03-26 | 2002-03-12 | Agfa-Gevaert | Method for making an electric or electronic module comprising a glass laminate |
KR100977905B1 (en) | 2003-03-19 | 2010-08-24 | 헬리아텍 게엠베하 | Photoactive component comprising organic layers |
DE102005010978A1 (en) | 2005-03-04 | 2006-09-07 | Technische Universität Dresden | Photoactive component with organic layers |
GB0607743D0 (en) * | 2006-04-20 | 2006-05-31 | Pilkington Plc | Laminated glazing |
US20070295389A1 (en) * | 2006-05-05 | 2007-12-27 | Nanosolar, Inc. | Individually encapsulated solar cells and solar cell strings having a hybrid organic/inorganic protective layer |
WO2009151952A2 (en) | 2008-05-27 | 2009-12-17 | Solutia Incorporated | Thin film photovoltaic module |
FR2949776B1 (en) * | 2009-09-10 | 2013-05-17 | Saint Gobain Performance Plast | LAYERED ELEMENT FOR ENCAPSULATING A SENSITIVE ELEMENT |
DK2398056T3 (en) | 2010-06-21 | 2016-05-30 | Heliatek Gmbh | Organic solar cell with multiple transportlagsystemer |
JP6413208B2 (en) * | 2012-06-29 | 2018-10-31 | 三菱ケミカル株式会社 | Manufacturing method of organic solar cell |
BE1024011B1 (en) | 2012-11-29 | 2017-10-27 | Agc Glass Europe | Organic laminated electronic or optoelectronic device |
EP2955164B1 (en) * | 2013-02-05 | 2021-02-17 | Nippon Sheet Glass Co., Ltd. | Laminated glass |
KR20150006941A (en) * | 2013-07-09 | 2015-01-20 | 엘지전자 주식회사 | Solar cell module |
JP6529496B2 (en) * | 2014-06-17 | 2019-06-12 | 三菱ケミカル株式会社 | Rubber-containing graft polymer powder, encapsulant for solar cell containing the same, and interlayer for laminated glass |
-
2016
- 2016-01-20 EP EP16152014.3A patent/EP3196013A1/en not_active Withdrawn
-
2017
- 2017-01-20 WO PCT/EP2017/051135 patent/WO2017125525A1/en active Application Filing
- 2017-01-20 EA EA201891633A patent/EA034791B1/en not_active IP Right Cessation
- 2017-01-20 EP EP17700697.0A patent/EP3405343A1/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100065116A1 (en) * | 2008-08-13 | 2010-03-18 | Robert Stancel | Impact Resistant Thin-Glass Solar Modules |
US20150056757A1 (en) * | 2012-05-02 | 2015-02-26 | Henkel US IP LLC | Curable encapsulants and use thereof |
KR101488205B1 (en) * | 2013-10-07 | 2015-01-30 | 전자부품연구원 | Method for evaluating life time of solar cell module |
Non-Patent Citations (1)
Title |
---|
See also references of WO2017125525A1 * |
Also Published As
Publication number | Publication date |
---|---|
EA034791B1 (en) | 2020-03-20 |
EA201891633A1 (en) | 2018-12-28 |
EP3196013A1 (en) | 2017-07-26 |
WO2017125525A1 (en) | 2017-07-27 |
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