EP3394935A1 - Multi-functional connection assembly having an eccentrically arranged contact pin - Google Patents
Multi-functional connection assembly having an eccentrically arranged contact pinInfo
- Publication number
- EP3394935A1 EP3394935A1 EP16822947.4A EP16822947A EP3394935A1 EP 3394935 A1 EP3394935 A1 EP 3394935A1 EP 16822947 A EP16822947 A EP 16822947A EP 3394935 A1 EP3394935 A1 EP 3394935A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- electrical connection
- connection arrangement
- arrangement according
- multifunctional electrical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005056 compaction Methods 0.000 claims description 12
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000005219 brazing Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 229940125898 compound 5 Drugs 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/04—Pins or blades for co-operation with sockets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
- H01R13/41—Securing in non-demountable manner, e.g. moulding, riveting by frictional grip in grommet, panel or base
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/53—Bases or cases for heavy duty; Bases or cases for high voltage with means for preventing corona or arcing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2105/00—Three poles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
Definitions
- the invention relates to a contact element consisting of a contact plate and a contact pin which is integrated in a multifunctional electrical connection arrangement.
- a significant advantage of standardized electrical connection arrangements is the possibility that a cost-optimized operation of production lines is possible.
- a major disadvantage of the conventional electrical connection arrangements is that for the connection of larger cable cross-sections of the available space in the housing is often insufficient and therefore a completely new arrangement of the contacts must be implemented in the housing, which typically requires a larger space.
- the invention is therefore an object of the invention overcome above-mentioned disadvantages and on the one hand to improve a contact element and on the other hand an electrical connection arrangement to the effect that also for connecting different particular larger cable cross-sections an existing socket can be used. This is especially in some applications, such. As vehicle applications of increasing importance, because of space constraints, the size of the socket can not be changed.
- a multifunctional electrical connection arrangement for transmitting medium and high current intensities consisting of a socket with contact openings, a contact carrier, and a plurality of contact elements is preferably provided with a compaction.
- the contact element according to the invention consists of a contact plate and a contact pin protruding from the contact plate and arranged eccentrically on the contact plate. Said arrangement of the contact pins on the contact plate allows a variable
- the multifunctional electrical connection arrangement consists essentially of the socket, the contact elements, the contact carrier, wherein the connection region of the cable preferably by means of
- Compaction is formed so that a direct connection of the cable to the contact plate (without a connecting element) is possible.
- the contact plate and the openings of the socket orthogonally arranged contact elements also facilitate insertion into the opening of the socket.
- the contact carrier has recesses (cavities) for receiving the contact elements.
- the contact elements are held on the contact pins within the socket and on the opposite side with the contact plate in said respective recess of the contact carrier.
- the individual live contact elements are spaced apart and electrically isolated.
- the contact elements are hunted in the contact carrier and are inserted as a preassembled unit in the socket.
- the compaction is arranged directly on the contact plate of the contact element. Electrical losses due to the contact resistance are to be kept as low as possible in the multifunctional electrical connection arrangement. This is achieved by the choice of suitable contacts at the junctions of the individual components of the multifunctional electrical connection arrangement.
- connection between the contact pins and the contact plate is a preferably welded connection.
- a brazing process is often used. In contrast to welding, the component itself is not melted here, otherwise a solder is locally melted by the effect of temperature and connects the contact pin and the contact plate.
- a compound of higher strength is through the use of welding technology
- the contact pin and the contact plate are locally melted at a junction during welding and form a non-detachable after solidification
- the contact pins of the contact element are formed positively to the contact openings of the socket and an initial portion of the contact element is engaged in the contact opening of the socket, whereby falling out is prevented.
- the contact pin has a starting portion, a central portion and an end portion and a
- Diameter di of the central portion is smaller than a diameter d 2 of the end portion.
- the contact pins of the contact elements are preferably provided with different diameters for the different sections, so that a simplified assembly of the multifunctional electrical connection arrangement is facilitated.
- the line connection areas are held at least partially eccentric with respect to the center of the contact plate with the contact plate and the contact elements are arranged on the contact plate at least partially outside the center.
- an additional eccentric arrangement of the compaction with the line kept it vorteilhalft order in existing space.
- the compaction forms a non-detachable connection to the contact plate.
- a non-detachable connection between the contact plate and the compaction is provided.
- Fig. 1 is a perspective view of a contact element according to the invention
- Fig. 2 is an overall perspective view of the multifunctional electrical
- FIG. 3 is a front view of the multifunctional electrical connection assembly.
- Fig. 1 shows a variant of a contact element 1 in a perspective view.
- the contact pin 4 of the contact element 1 is held on the contact plate 9 via a connection 5 eccentric with respect to a center of the contact plate 9.
- the contact pin 4 is configured with an end-side starting section 14, a middle section 16 with a diameter and an end section 17 with a diameter d 2 , the diameter d being smaller than the diameter d 2 . This creates between the
- a step 15 which serve as a stop for in the as shown in Fig. 3 contact openings 1 1 and the distance between the receptacle 2 shown in Fig. 2 and the contact carrier 12.
- the compound 5 is a
- Brazing is the local melting of the contact surfaces of the contact pin 4 and a
- Fig. 2 shows a perspective view of an embodiment according to the invention of a multifunctional electrical connection arrangement for transmitting medium and high currents consisting of a socket 2, a contact carrier 12 and three electrically conductive contact elements 1, which in one direction as Maispin 4 and on the opposite side as a contact plate 9 are formed.
- the contact pins 4 of the contact elements 1 in the contact holes shown in Fig. 1 1 1 of the socket 2 are positively held and the contact plates 9 held on the contact carrier 12.
- An electrical line forms a compaction 3, with which it is attached to the contact plate 9.
- the contact pins 4 of the contact elements 1 are eccentrically arranged with respect to a center of the contact plate 9.
- Fig. 3 shows a front view of the multifunctional electrical connection arrangement. From Fig. 3 it can be seen that of the three compactions 3, only the central compaction 3 is arranged centrally with respect to the position of the contact element 1. The two
- the invention is not limited in its execution to the above-mentioned preferred embodiments. Rather, a number of variants is conceivable, which makes use of the illustrated solution even with fundamentally different types of use.
- Connecting arrangement preferably made of copper, although other materials are conceivable.
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015122792.4A DE102015122792B4 (en) | 2015-12-23 | 2015-12-23 | Electrical connection arrangement and combination of the electrical connection arrangement and of lines |
PCT/EP2016/081495 WO2017108622A1 (en) | 2015-12-23 | 2016-12-16 | Multi-functional connection assembly having an eccentrically arranged contact pin |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3394935A1 true EP3394935A1 (en) | 2018-10-31 |
EP3394935B1 EP3394935B1 (en) | 2021-07-28 |
Family
ID=57755261
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16822947.4A Active EP3394935B1 (en) | 2015-12-23 | 2016-12-16 | Multifunctional connection assembly having an eccentrically arranged contact pin |
Country Status (5)
Country | Link |
---|---|
US (1) | US10727632B2 (en) |
EP (1) | EP3394935B1 (en) |
CN (1) | CN108701947B (en) |
DE (1) | DE102015122792B4 (en) |
WO (1) | WO2017108622A1 (en) |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2577794A (en) * | 1949-05-10 | 1951-12-11 | Minard John Francis | Electric plug |
US3636495A (en) | 1970-04-09 | 1972-01-18 | Jack A Frost | Floor plug |
US4927376A (en) * | 1989-05-17 | 1990-05-22 | Paige Manufacturing Company Incorporated | Electrical plug assembly and system |
JP3300241B2 (en) * | 1997-01-09 | 2002-07-08 | 矢崎総業株式会社 | Connection structure between insulated wires and terminals |
DE19840305A1 (en) * | 1998-09-04 | 2000-03-09 | Bosch Gmbh Robert | Connection method for pins of electronic device and conductors, aligns pins and conductors optically before laser bonding |
US6406337B1 (en) * | 2000-09-27 | 2002-06-18 | Antaya Technologies Corporation | Glass mounted electrical terminal |
DE10151990A1 (en) * | 2001-10-22 | 2003-04-30 | Taller Gmbh | Two-part plug pin has tubular body and rounded head end formed as separate components permanently secured together |
JP2004349026A (en) | 2003-05-20 | 2004-12-09 | Yazaki Corp | Holder and connector |
US20040253854A1 (en) * | 2003-06-10 | 2004-12-16 | Chiu-Shan Lee | Multipurpose electric adapter |
US20070224842A1 (en) * | 2004-11-12 | 2007-09-27 | Agc Automotive Americas R&D, Inc. | Electrical Connector For A Window Pane Of A Vehicle |
US8021183B2 (en) * | 2008-10-31 | 2011-09-20 | Apple Inc. | Cold headed electric plug arm |
US9022807B2 (en) * | 2011-03-17 | 2015-05-05 | Autonetworks Technologies, Ltd. | Connector having a wire shield member fastened to a shield shell covering a resin part molded over an L-shaped terminal fitting |
TWM431338U (en) * | 2011-10-31 | 2012-06-11 | Ampower Technology Co Ltd | Socket and adapter |
CN103187646B (en) * | 2011-12-28 | 2015-05-27 | 富泰华工业(深圳)有限公司 | Power supply bolt structure |
JP5836811B2 (en) * | 2012-01-13 | 2015-12-24 | 矢崎総業株式会社 | Screw tightening block connection structure |
US8491332B1 (en) * | 2012-01-26 | 2013-07-23 | Volex Plc | Slim C5/C6 coupler |
WO2014114323A1 (en) * | 2013-01-22 | 2014-07-31 | Delphi International Operations Luxembourg S.À.R.L. | Electrical high power connection assembly |
DE102013223570B4 (en) * | 2013-11-19 | 2021-06-24 | Te Connectivity Germany Gmbh | Pin contact with a contact body manufactured as a stamped and bent part and a solid contact pin |
-
2015
- 2015-12-23 DE DE102015122792.4A patent/DE102015122792B4/en active Active
-
2016
- 2016-12-16 US US16/065,289 patent/US10727632B2/en not_active Expired - Fee Related
- 2016-12-16 WO PCT/EP2016/081495 patent/WO2017108622A1/en active Application Filing
- 2016-12-16 EP EP16822947.4A patent/EP3394935B1/en active Active
- 2016-12-16 CN CN201680082638.1A patent/CN108701947B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN108701947A (en) | 2018-10-23 |
EP3394935B1 (en) | 2021-07-28 |
WO2017108622A1 (en) | 2017-06-29 |
DE102015122792B4 (en) | 2017-07-13 |
US20190181596A1 (en) | 2019-06-13 |
US10727632B2 (en) | 2020-07-28 |
DE102015122792A1 (en) | 2017-06-29 |
CN108701947B (en) | 2020-12-25 |
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