EP3388239A1 - Druck-, schneide- und bohrmaschine, die kontinuierliche herstellung über eine einzige linie ermöglicht - Google Patents

Druck-, schneide- und bohrmaschine, die kontinuierliche herstellung über eine einzige linie ermöglicht Download PDF

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Publication number
EP3388239A1
EP3388239A1 EP17173170.6A EP17173170A EP3388239A1 EP 3388239 A1 EP3388239 A1 EP 3388239A1 EP 17173170 A EP17173170 A EP 17173170A EP 3388239 A1 EP3388239 A1 EP 3388239A1
Authority
EP
European Patent Office
Prior art keywords
cutting
chart
printing machine
main body
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP17173170.6A
Other languages
English (en)
French (fr)
Inventor
Fatih Vural KUTUK
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fvk Reklam Matbaa Yayin Sanayi Ve Ticaret Ltd Sirketi
Original Assignee
Fvk Reklam Matbaa Yayin Sanayi Ve Ticaret Ltd Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fvk Reklam Matbaa Yayin Sanayi Ve Ticaret Ltd Sirketi filed Critical Fvk Reklam Matbaa Yayin Sanayi Ve Ticaret Ltd Sirketi
Publication of EP3388239A1 publication Critical patent/EP3388239A1/de
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/008—Apparatus or machines for carrying out printing operations combined with other operations with means for stamping or cutting out
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F13/00—Common details of rotary presses or machines
    • B41F13/54—Auxiliary folding, cutting, collecting or depositing of sheets or webs
    • B41F13/56—Folding or cutting
    • B41F13/58—Folding or cutting lengthwise
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2200/00—Printing processes
    • B41P2200/10—Relief printing
    • B41P2200/12—Flexographic printing

Definitions

  • the invention relates to a chart printing, cutting, and boring machine that is used in the preparation of PVC color chart and sample sets generally used in wood and PVC manufacturing sectors.
  • the invention particularly relates to a chart printing, cutting, and boring machine that allows the whole chart manufacturing process on a single line in a continuous manner.
  • cut products are sorted out by manpower. During sorting out, cutting precision of the cutting machine is not regular. Therefore, the sorted products can drift away or are not separated from the cut; this causes large amounts of wastage.
  • the bores of the sorted products are dropped and pin holes are opened, then color chart is formed by blending technique. This extra process for opening pin holes of the sorted products leads to loss of time. Approximately 15% of the total production time is required.
  • the invention relates to an automatic chart series machine in textile sector, which aligns and attaches fabrics or wall papers on a surface by folding or lying flat for the purpose of exhibition.
  • the feature of the invention is that it consists of a jaw group, in which a direction change cylinder passes between a pressure roll with rubber on its surface material and a feed roller driven by a motor, wherein all of these are fixed to each other by a different surface material, a saw, a saw motion motor, safety photocell to control the movement of the saw, and a body on a platform.
  • the present invention relates to a chart printing machine which meets the above-mentioned requirements, eliminates all disadvantages, and brings some additional advantages.
  • the main object of the invention is to provide the entire chart production process on a single line in a continuous manner with a minimum loss of 3%-5%.
  • One of the objects of the invention is to allow the use and printing and cutting of the remaining last 50-60 meters that cannot be used due to rotation problems of the coil products used as raw materials.
  • Another object of the invention is to prevent time and labor loss in the production by providing the cutting process to be carried out continuously on a single line without having to be performed on another machine.
  • Another object of the invention is to prevent additional blade cost by way of performing the cutting process via the cutting unit on the same machine.
  • Another object of the invention is to decrease the number of faulty products due to the high cutting precision of the cutting unit and thereby, to eliminate economic, time, and labor losses by preventing the loss of raw materials.
  • Another object of the invention is to remove extra time and workforce required for opening pin holes by performing that process during cutting.
  • Another object of the invention is to prevent raw material wastes by avoiding leaving pvc unnecessarily between each chart by ensuring the production without a need to leave space between the products by means of continuous cutting and sizing with a pantographic blade.
  • Another object of the invention is to obtain the charts at the outlet of the continuous blade, in the manner that they are sorted and that their holes are cut.
  • Another object of the invention is to increase the daily chart production three-four times.
  • Another object of the invention is to perform all processes in a single line and also to decrease economic losses and labor costs by means of reducing the production losses to a minimum at each stage.
  • Another object of the invention is to eliminate the use of pvc by 5 mm more than the size of the chart by avoiding spaces between products in classical production process.
  • the present invention is a chart printing machine consisting of a main body to which components are connected, an inlet unit to which the chart's raw material is connected, a peel heater for softening and peeling of the stretch on the surface of the raw material, a printing unit on which the chart is printed, an UV drying oven for drying printed areas, and heating cylinders to heat the printed PVCs for easy cutting; wherein characterized by comprising a cutting unit for performing the cutting process by being connected to the said main body, a deburring member which is connected to the main body to wrap the carrier burrs found on the edges of the cut products, and a cutting element providing continuous cutting and sizing by being connected to the said cutting unit.
  • Figure-1 shows the perspective view of the chart printing machine (100) of the invention.
  • the invention allows the chart production process on a single line in a continuous manner.
  • FIG-2 shows the detailed perspective view of the chart printing machine (100) of the invention.
  • a main body (110) to which components are connected.
  • an inlet unit (101) to which the roll-shaped coil, which is the raw material of the charts to be produced, is connected.
  • Softening and peeling of the stretch on the surface of the raw material are provided by a peel heater (102).
  • the wrapping shaft (103) allows reusing the stretch.
  • a printing unit (104) on which the chart is printed.
  • flexo printing technique which is the most suitable technique to make it easier to hold the print on the raw material printing surface, is used.
  • ultraviolet based paint is used.
  • a printing UV drying oven (105) used for drying printed areas on the printed products.
  • An ultraviolet-printing UV drying oven is selected as the drying oven (105), which is suitable for drying prints made with ultraviolet-based paint.
  • heating cylinders (106) which allow the printed charts to be heated for easy cutting.
  • Figure-3 shows the close-up view of the cutting element (107.1).
  • the flat cutting elements (107.1) and the circular drills (107.1.1) are formed on the cutting drum (107.2).
  • Flat and shaped cutting elements (107.1) make a circumferential cut continuously along the length and the circular drills (107.1.1) make drilling on the product.
  • the cutting unit (107) for performing the cutting process by being connected to the said main body (110).
  • the cutting element (107.1) provides continuous cutting and sizing by being connected to the said cutting unit (107).
  • the said cutting element (107.1) is selected as a pantographic blade to provide the application of the continuous cutting technique by reducing the wastes in the products. Four to five million cutting can be performed with the said pantographic continuous blade.
  • It also includes a cutting element (107.1) selected as a pantographic blade and configured on the cutting drum (107.2).
  • mounting brackets (107.3) for securing the said cutting element (107.1) onto the cutting drum (107.2) are connected to the main body (110) profiles via welding and connecting elements.
  • deburring member (108) which is connected to the main body (110) to wrap the carrier burrs found on the edges of the cut products.
  • This deburring member (108) comprises a structured body (108.1) at the vertical axis to the surface and at least one deburring gap (108.2) formed on this body (108.1).
  • the charts passing through the said deburring member (108) are already cut and sorted.
  • a product discharge conveyor (109) for easy collection of these cut and sorted products.
  • the said cutting unit (107) is fixed to the mounting channel (111) of the main body (110) by means of bedding members (107.4) in the x-axis.
  • the operating logic of the chart printing machine (100) of the invention is as follows:

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Printing Methods (AREA)
EP17173170.6A 2017-04-15 2017-05-29 Druck-, schneide- und bohrmaschine, die kontinuierliche herstellung über eine einzige linie ermöglicht Withdrawn EP3388239A1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TR201705619 2017-04-15

Publications (1)

Publication Number Publication Date
EP3388239A1 true EP3388239A1 (de) 2018-10-17

Family

ID=58992672

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17173170.6A Withdrawn EP3388239A1 (de) 2017-04-15 2017-05-29 Druck-, schneide- und bohrmaschine, die kontinuierliche herstellung über eine einzige linie ermöglicht

Country Status (1)

Country Link
EP (1) EP3388239A1 (de)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TR200801773U (tr) 2008-03-18 2008-05-21 Ata Maki̇ne Sanayi̇i̇ Diş Ti̇caret Li̇mi̇ted Şi̇rketi̇ Otomatik kartela dizgi makinesi.
EP2484498A1 (de) * 2011-02-04 2012-08-08 Komori Corporation Rotationsstanze
EP2628593A1 (de) * 2012-02-16 2013-08-21 Gallus Druckmaschinen GmbH Trägereinheit und Bearbeitungsmodul zum Aufbau einer Druckmaschine
EP2735445A2 (de) * 2012-11-23 2014-05-28 Gallus Druckmaschinen GmbH Druckwerk mit Dämpfungselementen an Druckzylindern
EP2801478A1 (de) * 2013-05-10 2014-11-12 Miyakoshi Printing Machinery Co., Ltd. Etikettenpapierverarbeitungsverfahren und Vorrichtung
US20150051564A1 (en) * 2013-08-16 2015-02-19 Clopay Plastic Products Company, Inc. Printed wetness and health indicators on absorbent articles and methods of making same
WO2016062951A2 (fr) * 2014-10-20 2016-04-28 Sego Procédé d'impression d'éléments communs et au moins un élément personnalisé sur une bande de papier

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TR200801773U (tr) 2008-03-18 2008-05-21 Ata Maki̇ne Sanayi̇i̇ Diş Ti̇caret Li̇mi̇ted Şi̇rketi̇ Otomatik kartela dizgi makinesi.
EP2484498A1 (de) * 2011-02-04 2012-08-08 Komori Corporation Rotationsstanze
EP2628593A1 (de) * 2012-02-16 2013-08-21 Gallus Druckmaschinen GmbH Trägereinheit und Bearbeitungsmodul zum Aufbau einer Druckmaschine
EP2735445A2 (de) * 2012-11-23 2014-05-28 Gallus Druckmaschinen GmbH Druckwerk mit Dämpfungselementen an Druckzylindern
EP2801478A1 (de) * 2013-05-10 2014-11-12 Miyakoshi Printing Machinery Co., Ltd. Etikettenpapierverarbeitungsverfahren und Vorrichtung
US20150051564A1 (en) * 2013-08-16 2015-02-19 Clopay Plastic Products Company, Inc. Printed wetness and health indicators on absorbent articles and methods of making same
WO2016062951A2 (fr) * 2014-10-20 2016-04-28 Sego Procédé d'impression d'éléments communs et au moins un élément personnalisé sur une bande de papier

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