EP3352311A1 - Connector and method for producing a connector - Google Patents
Connector and method for producing a connector Download PDFInfo
- Publication number
- EP3352311A1 EP3352311A1 EP18000058.0A EP18000058A EP3352311A1 EP 3352311 A1 EP3352311 A1 EP 3352311A1 EP 18000058 A EP18000058 A EP 18000058A EP 3352311 A1 EP3352311 A1 EP 3352311A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connector
- contact
- cable
- contact elements
- contact element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000004020 conductor Substances 0.000 claims abstract description 75
- 239000012212 insulator Substances 0.000 claims description 22
- 230000000295 complement effect Effects 0.000 claims description 21
- 230000001681 protective effect Effects 0.000 claims description 14
- 238000001746 injection moulding Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 7
- 239000012778 molding material Substances 0.000 claims description 5
- 238000003892 spreading Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000002788 crimping Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/86—Parallel contacts arranged about a common axis
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/436—Securing a plurality of contact members by one locking piece or operation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
- H01R13/6473—Impedance matching
- H01R13/6474—Impedance matching by variation of conductive properties, e.g. by dimension variations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/622—Screw-ring or screw-casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2107/00—Four or more poles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/04—Connectors or connections adapted for particular applications for network, e.g. LAN connectors
Definitions
- the invention relates to a connector, in particular for producing an Ethernet connection, and a method for producing a connector.
- the invention is in the field of connector technology, in particular in the field of high-speed Ethernet connectors, in particular in the field of M12 circular connectors.
- Such connectors such as M12 circular connectors, are used to make industrial Ethernet connections.
- the transmitted data density is particularly high and therefore the plug must ensure interference-free data transmission.
- the mutual arrangement of the data transmission conductors plays an important role in order to avoid that the data transmission conductors inside the connectors influence each other disadvantageously.
- the object of the present invention is therefore to provide an improved and / or less expensive connector for establishing an Ethernet connection, which is robust to interference effects.
- a connector in particular, a circular connector, in particular for producing an Ethernet connection, comprising a plurality of contact elements for contacting a plurality of cable conductors of a cable end and at least one insulating body comprising at least one contact element receptacle for at least partially receiving the plurality of contact elements, wherein the at least one contact element receiving is formed so in that each of the plurality of contact elements arranged in the at least one contact element receiving means is free of contact with the insulating body in a region between a first end and a second end of the insulating body.
- the contact elements are mechanically and electrically non-contact, and in particular touch each other neither, nor are they in contact with optionally existing cable sheaths.
- the cable end may in this case belong to any commercially available Ethernet cable, wherein the cable end has a multiplicity of cable conductors, which in each case belong to the electrical lines within the Ethernet cable.
- the cable conductors are exposed in this case of possible insulating layers to make an electrical contact possible.
- the cable end may extend over a portion of the cable having a length of preferably at most about 5 cm, more preferably not more than about 2.5 cm, even more preferably not more than about 1 cm.
- the contact elements are configured to allow electrical contact with the exposed cable conductors of the cable end. As a result, a good electrical contact between cable and connector is made.
- each of the contact elements allows an electrical connection via the connector with a complementary plug.
- the contact elements may be formed cylindrical within the connector and extend along a substantially straight contact element axis. Substantially straight means in this sense including small customary production and customary deviations.
- the insulating body of the connector is used for electrical insulation of the current-carrying contact elements of each other and to the outside. This allows safe handling of the connector, even when the connected Ethernet cable is live. In addition, it is necessary to isolate the contact elements against each other to prevent unwanted interference of the conducted signals. In particular, it is necessary to prevent electrical crosstalk, wherein a signal from one contact element is inductively, capacitively or galvanically coupled to another contact element. For this reason, the insulating body is made of an insulating material that has the highest possible insulating ability.
- the insulating body is adapted to receive the plurality of contact elements.
- the insulator was designed in the context of the invention, taking into account that the best and most cost-effective material for producing the insulator is an insulating gas, in particular air. Therefore, the insulating body is formed with at least one contact element receptacle for at least partially receiving the plurality of contact elements.
- the contact elements extend along an axial direction of the insulating body through the insulating body.
- Each of the contact element receptacles may be configured to receive only a single or a plurality of the plurality of contact elements.
- cable conductors and / or contact elements in the insulating body are separated from one another by gas, for example air.
- the cost of materials for the production of the insulating body is reduced by the formation of contact element receptacles in the insulating body, whereby a cost reduction of the manufacturing process is effected.
- the recorded in the contact element receiving contact elements are in an area between the first end and the second end of the insulating body without contact.
- Contactless in this sense means without physical contact between the contact elements and the insulating body. This ensures that each of the contact elements in the region between the first end and the second end of the insulating body is separated from the insulating body by gas, for example air, in order to optimize a total insulating effect of the insulating body.
- the gas may be a gas present in the vicinity of the connector, for example in the atmosphere, for example air. In this case, it is advantageous to maximize the area between the first end and the second end of the insulating body, wherein a plug-side end of each contact element is held only in one end region of the insulating body.
- the end region may preferably extend over at least about 60%, more preferably at least about 80%, even more preferably at least about 90%, most preferably at least about 95% of the length of the insulator.
- exactly two contact elements can be accommodated in each contact element receptacle. This also applies to all other of the at least one contact element receiving and / or for all other of the plurality of contact elements. In this way, an efficient division of the plurality of contact elements can be ensured in the insulating body.
- the plurality of contact elements may be grouped or divided into pairs of exactly two contact elements in each case, each pair of contact elements being accommodated in exactly one contact element receptacle.
- the exactly two contact elements in the region between the first end and the second end of the insulating body can be separated from one another by a gas, for example air.
- the exactly two contact elements may in this case be separated from one another, in particular along a direction perpendicular to the axial direction of the insulating body by a gas, for example air.
- each contact element of the plurality of contact elements of the connector is in an intermediate region between a first end and a second end of the contact element formed with a smaller diameter than at the first end or the second end of the contact element.
- the reduced diameter of the contact elements ensures that a slight bending of the contact elements within the insulator is possible.
- a slight bend in this sense is a bending of the contact element, so that a physical contact in the intermediate region between the first end and the second end of the insulator does not come about.
- the connector has eight contact elements.
- the connector is designed as a M12 circular connector.
- M12 circular connectors can have a different number of contact elements, wherein the number of contact elements is determined by a coding of the M12 circular connector.
- the coding of the M12 circular connector results in a geometric design of the insulating body, whereby accidental connection incompatible circular connector is prevented.
- the M12 circular connector may be formed as A-coded circular connector and comprise 5 contact elements.
- the M12 circular connector can be designed as a B-coded circular connector and comprise 5 contact elements.
- the M12 circular connector can be designed as a C-coded circular connector and comprise 3 contact elements.
- the M12 circular connector can be designed as a D-coded circular connector and comprise 5 contact elements.
- the M12 circular connector can be designed as an S-coded circular connector and comprise 4 contact elements.
- the M12 circular connector can be designed as a T-coded circular connector and comprise 4 contact elements.
- the M12 circular connector is designed as an X-coded circular connector and comprises 8 contact elements.
- each of the plurality of contact elements has a length of at least 1 mm, preferably 2 mm, more preferably 5 mm.
- each of the plurality of contact elements has a maximum length of 200mm, preferably 50mm, more preferably 25mm.
- the insulating body has a length of at least 2 mm, preferably 4 mm, more preferably 10 mm.
- the insulating body has a maximum length of 50 mm, preferably 25 mm, more preferably 15 mm. It is advantageous to take the highest possible proportion of the length of the contact elements in the insulating body to the largest possible part of the contact elements to be able to isolate.
- the insulating body and the contact elements are formed, so that the insulating body has the length of at least 60%, preferably 80%, more preferably 90% of the length of the contact elements.
- each contact element comprises a cable conductor receptacle for receiving and fixing the cable ladder and / or a plug receptacle for receiving a complementary contact plug.
- the cable conductor receptacle is arranged for this purpose at one end of the contact element and may comprise a crimping device which is designed to fasten the cable conductor by crimping on the contact element and thus to produce an electrical connection between cable conductor and contact element.
- the connector further comprises a plug body member, wherein the plug body member is adapted to engage with an end portion of the insulating body, so that a relative rotation of the insulating body and plug body member is blocked.
- the plug body element can be designed to block a relative rotation between the insulating body and the contact elements. Such relative rotation could lead to damage to the connector and / or to a negative impact on the signal transmission of the contact elements.
- the plug body member may be formed to engage with at least two components of the connector.
- the plug body element may be at least partially rigid. In this sense, rigid means a high dimensional stability of the plug body element against applied forces.
- the connector further comprises a contact element spreader, wherein the contact element spreader is adapted to hold each contact element of the plurality of contact elements separately.
- the contact element spreader is adapted to hold each contact element of the plurality of contact elements separately.
- the contact element spreader is configured to engage with the insulator body and / or the male body member to thereby block relative rotation of the contactor spreader, and thus the contact members, to the insulator body and / or the male body member.
- the connector further includes a cable conduit spreader, wherein the cable conduit spreader is configured to separately hold each cable conductor of the plurality of cable conductors of the cable end.
- the cable conductor spreader can be designed for this purpose to hold one end section of a cable ladder and / or one end section of the contact elements.
- the cable conductor spreader is configured to engage the contactor spreader and / or the plug body member to thereby block relative rotation of the cable conductor spreader, and thus the cable conductor, to the contactor spreader and / or the plug body member.
- the connector further comprises a connector shell member, wherein the connector shell member is formed to envelop the connector in a region between the cable end and the insulating body.
- the connector shell element is designed to electrically isolate the connector to the outside and to protect the connector from damage.
- the connector shell element may in particular as a metallic Sleeve be formed and / or be formed of a metallically conductive plastic.
- the connector shell element may in particular be designed as a Faraday cage, which encloses and protects the contacts of the connector.
- the connector shell element is used for electromagnetic shielding, since the cable shield is continued by the connector.
- the connector further comprises an injection-molded protective member, wherein the injection-molded protective member is made of an injection-molded material and is adapted to envelop the connector in a region between the cable end and the insulating body and to protect it from the outside.
- the injection molding material may be any material suitable for use in an injection molding process. Preference is given to materials which can additionally electrically insulate the plug connector and are robust against damage.
- the injection-molded protective element can be arranged directly on the connector by an injection molding process.
- the injection-molded protective element is preferably liquid-tight and / or moisture-proof and / or dust-tight.
- the connector is designed such that a space between the contact elements of the plurality of contact elements is substantially free of injection molding material. Essentially in this sense means, with the exception of possible production-related deviations. This ensures that the contact elements of the connector are also outside the insulating at least partially free of injection molding material and by gas, such as air, isolated. At least partially means in this sense, except for possible holding surfaces on which the contact elements can be held by components of the connector. This ensures optimum insulation of the contact elements along the entire contact elements.
- the connector further comprises a threaded ring, wherein the screw ring is designed, the Secure the connector to a complementary connector by tightening or turning the screw ring. This ensures a secure hold between the connector and the complementary connector.
- the connector further comprises a sealing means, which is arranged on the connector, so that a connection region between the connector and the complementary connector is sealed liquid-tight after tightening the screw ring. This prevents the connection between the connector and the complementary connector from being affected by the action of liquid.
- the connector is designed to produce a high-speed Ethernet connection, wherein a data transmission rate of the connector is at least 100 megabits / sec, preferably at least 1 gigabit / sec.
- the data transfer rate can also be up to 10 Gigabit / s.
- Another aspect of the invention relates to a method of making a connector, comprising providing a cable end having a plurality of cable conductors; Contacting each cable conductor of the plurality of cable conductors with one end of each one contact element; Receiving each of the contact elements in an insulating body comprising at least one contact element receptacle for at least partially receiving the contact elements, wherein the at least one contact element receptacle is formed, so that each contact element of arranged in the at least one contact element receiving contact elements in a region between a first end and a second end the insulating body is contact-free to the insulating body.
- the contact elements may in this case have any combination of the features disclosed above for the contact elements.
- the insulating body or the contact element receptacle can have any desired combination of the features disclosed above for the insulating body or the contact element receptacle.
- the method for manufacturing a connector further comprises a step of providing a cable conductor spreader and a step of spreading the cable conductor of the cable end with the cable conductor spreader, wherein the cable conductor spreader is adapted to each cable conductor of the cable Keep cable end separate.
- the steps of providing a cable conductor spreader and spreading the cable conductors of the cable end with the cable conductor spreader are accomplished after contacting each cable conductor of the plurality of cable conductors with the end of each one contact element and before receiving each of the contact elements into the insulating body.
- the cable conductor spreader can have any combination of the features disclosed above for the cable conductor spreader.
- the method of manufacturing a connector further comprises a step of providing a contactor spreader and a step of spreading the contact members with the contactor spreader, wherein the contactor spreader is configured to hold each contactor separately ,
- the steps of providing a contactor spreader and spreading the contact members with the contactor expander after contacting each cable conductor of the plurality of cable conductors with the end of each contact element and before receiving each of the contact elements into the insulator.
- the contact element spreader can have any desired combination of the features disclosed above for the contact element spreader.
- the method of manufacturing a connector further comprises a step of providing a plug body member and a step of stabilizing the connector with the plug body member, wherein the plug body member is configured to block twisting of the contact members within the connector.
- the steps to provide a Plug body member and for stabilizing the connector with the plug body member after receiving each of the contact elements in the insulating body may in this case have any combination of the features disclosed above for the plug body element.
- the method for manufacturing a connector further comprises a step of providing a connector shell member and a step of enclosing the connector with the connector shell member, wherein the connector shell member is adapted to open the connector to the outside Insulate and protect from damage.
- the connector shell element may in this case have any combination of the features disclosed above for the connector shell element.
- the connector shell element may in particular be formed as a metallic sleeve and / or be formed of a metallically conductive plastic.
- the connector shell element may in particular be designed as a Faraday cage, which encloses and protects the contacts of the connector.
- the connector shell element is used for electromagnetic shielding, since the cable shield is continued by the connector.
- the method for manufacturing a connector further comprises a step of enclosing the connector with an injection-molded protective member, wherein the injection-molded protective member is disposed of an injection-molded material by injection molding on the connector.
- the injection-molded protective element is designed to insulate the connector to the outside and to protect it from damage.
- the injection molding protection member is designed so that no injection molding material extends between the contact elements of the plurality of contact elements.
- the step of enclosing the Connector having an injection-molded protective element after receiving each of the contact elements in the insulating body.
- the injection-molded protective element may in this case have any combination of the features disclosed above for the injection-molded protective element.
- the contact element 10 comprises a cable conductor receptacle 11, which is arranged at one end of the contact element 10 .
- the cable conductor receptacle 11 is formed to receive a cable conductor of a cable end and to attach to the contact element 10 by a Krimpvorgang.
- the contact element 10 has a plug receptacle 13 .
- the plug receptacle 13 is designed to receive a complementary plug or a complementary contact element of a complementary plug and to produce an electrical connection between the contact element 10 and the complementary plug or complementary contact element of the complementary plug.
- the contact element 10 has an intermediate region 12 between the two ends of the contact element 10 , the contact element 10 having a smaller diameter in the intermediate region 12 than at the cable conductor receptacle 11 or the plug receptacle 13 .
- FIG. 1B a cable end 1 with attached contact elements 10 is shown.
- a cable conductor 2 of the cable end 1 each with an associated cable conductor receptacle 11 of a contact element 10 are connected by crimping.
- all eight cable conductors 2 of the cable end 1 are connected to contact elements 10 .
- FIG. 2A shows a cable conductor spreader 20 of the embodiment.
- the cable ladder spreader 20 is designed to hold each cable conductor 2 of the cable end 1 separately.
- the cable conductor spreader 20 has an expansion element 21 which is designed to physically separate and / or hold adjacent cable conductors 2 and / or adjacent contact elements 10 from one another.
- the cable ladder spreader 20 also has a plurality of Lucasleiternuten 22 which are adapted to receive and in each case a cable conductor 2 and / or a contact element 10 to keep separate from the other cable conductors 2 and / or contact elements 10th
- the cable conductor grooves 22 may also be designed to hold a portion of the cable conductor receptacle 11 of the contact elements 10 .
- FIG. 2B is the subject of FIG. 1B with arranged Cable ladder spreader 20 shown.
- the cable conductor spreader 20 is disposed at the cable end 1 and the cable conductors 2, which are connected to cable conductor receptacles 11 of the contact elements 10 , received in the cable conductor spreader 20 .
- FIG. 3A a contactor spreader 30 of the embodiment is shown.
- the contact element spreading device 30 has contact element holders 31 which are designed to hold the contact elements 10 separate from one another.
- the contact element holders 31 have contact element grooves 32 which are designed to respectively receive and hold a contact element 10 . This avoids that contact elements 10 come into contact within the connector.
- the contact element spreader 30 has a connection part 33 which is designed to be received in the cable conductor spreader 20 . As a result, a secure fit of the contact element spreader 30 is ensured relative to the cable conductor spreader 20 .
- FIG. 3B is the subject of FIG. 2B with arranged contact element spreader 30 shown.
- the contact element spreader 30 is connected to the cable conductor spreader 20 by receiving the connection part 33 of the contact element spreader 30 into the cable rail spreader 20 .
- FIG. 4A an insulating body 40 of the embodiment is shown.
- the illustrated insulator 40 is formed in a configuration according to an X-coded M12 connector.
- the insulating body 40 is configured to receive the contact elements 10 and to allow a connection between the contact elements 10 with a complementary plug through openings 42 .
- Insulating body 40 further includes a connecting part 43 which is designed to be received in or connected to contact element spreader 30 to ensure a secure fit of insulator 40 and relative rotation of insulator 40 and contactor spreader 30 to block.
- FIG. 4B is the subject of FIG. 3B shown with arranged insulator 40 .
- the insulating body 40 is connected to the contact element spreader 30 by the connecting part 43 of the insulating body 40 is received in the contact element spreader 30 .
- the contact elements 10 are in this case received in contact element receptacles 41 (see FIG. 5 ).
- FIG. 5 shows the insulating body 40 from a different perspective.
- the insulating body is shown from the direction of the cable end 1.
- two contact elements 10 have been received in a contact element receptacle 41
- eight eight contact elements 10 are received in the insulator 40 with a proper use of the insulator 40 .
- the insulating body 40 has openings 42 and the connecting part 43 .
- a number of contact elements 10 of the connector equal to a number of openings 42 which are adapted to allow a connection of the plug receptacles 13 of the contact elements 10 , each with a complementary contact element of a complementary connector.
- the contact element receptacles 41 are visible, in which the contact elements 10 are received.
- the contact element receptacles 41 in this case preferably extend from the openings 42 in an axial direction of the insulating body 40 through the insulating body 40, and thus each form a continuous cavity within the insulating body 40.
- the contact element receptacles 41 have a larger cross section or diameter than the openings 42 .
- the exemplary insulator 40 are housed two contact elements 10 each contact element holder 41, and thus each contact element receiver 41 is connected with two openings 42.
- a partition wall 44 which physically and / or electrically separates the recorded contact elements 10, in particular along the plug receptacles 13 .
- the contact elements 10 are in the contact element receptacles 41 in at least one first portion separated by gas or air from each other and from the insulating body 40 , and separated from each other in a second portion by the partition wall 44 .
- the contact elements 10 can be supported in the second portion by the insulating body 40 .
- the contact element receptacles 41 can be formed during the production of the insulating body 40, for example, by a casting process, or molded after the manufacture of the insulating body 40, for example by milling in the insulating body 40 .
- FIG. 6A shows a plug body member 50 of the embodiment.
- the plug body member 50 is formed to provide the connector with improved stability.
- the plug body element 50 has four holding plates 51 .
- the holding plates 51 are designed to engage with recesses of the insulating body 40 and thus to block relative rotation between the insulating body 40 and the plug body element 50 .
- the plug body member 50 has four support arms 52 which are adapted to engage the cable conductor spreader 20 and the contactor spreader 30 , and thus to block relative rotation of those with respect to the plug body member 50 .
- the plug body member 50 further includes a serrated ring 53 which serves to secure the connector to a complementary plug by causing rotation of a screw ring 90 (see FIG FIG. 8B ) inhibits against a screwing.
- the holding plates 51 and holding arms 52 are not limited to the number 4. There could also be more or fewer holding plates 51 and / or holding arms 52 .
- FIG. 6B is the subject of FIG. 4B shown with arranged connector body element 50 .
- the plug body member 50 is pushed along an axis of the connector to the connector, so that the holding plates 51 with the insulating body 40, and the holding arms 52 with the cable conductor spreader 20 and the contact element spreader 30 engage.
- FIG. 7A shows a connector shell member 60 of the embodiment.
- the connector shell member 60 is configured to isolate the connector to the outside and protect it from damage.
- the connector shell element 60 comprises a receptacle 63 for receiving the connector as in FIG. 6B shown.
- the connector shell member 60 includes a first portion 61 for enclosing the cable end 1 and a second portion 62 for partially enclosing the connector.
- FIG. 7B shows the item of FIG. 6B with connector arranged cover member 60. Further, a sealing means 70 is shown, the liquid-tight in closed connection of the connector with a complementary connector, a connection portion seals.
- FIG. 8A shows an injection-molded protective member 80 of the embodiment.
- the injection molding protection member 80 is attached directly to the connector by an injection molding process and serves to protect against, for example, moisture, dust and / or physical damage and the insulation of the connector.
- FIG. 8B shows a screw ring 90 of the embodiment.
- the threaded ring 90 is threaded with 91 designed to secure the connector to a complementary connector.
- FIG. 8C shows the item of FIG. 7B with arranged injection-protective element 80 and screw ring 90th
- the present invention is not limited to the exemplary embodiments.
- the skilled person can realize any combination of said components of the connector with any combination of the disclosed features of the components in a connector according to the invention.
Abstract
Die Erfindung betrifft einen Steckverbinder, insbesondere einen Runsteckverbinder, insbesondere zur Herstellung einer Ethernetverbindung und ein Verfahren zur Herstellung eines erfindungsgemäßen Steckverbinders. Der Steckverbinder umfasst eine Vielzahl von Kontaktelementen zum Kontaktieren von einer Vielzahl von Kabelleitern eines Kabelendes und zumindest einen Isolierkörper umfassend zumindest eine Kontaktelementaufnahme zur zumindest bereichsweisen Aufnahme der Vielzahl von Kontaktelementen, wobei die zumindest eine Kontaktelementaufnahme ausgebildet ist, so dass jedes Kontaktelement der Vielzahl von in der zumindest einen Kontaktelementaufnahme angeordneten Kontaktelementen in einem Bereich zwischen einem ersten Ende und einem zweiten Ende des Isolierkörpers kontaktfrei zum Isolierkörper ist.The invention relates to a connector, in particular a run connector, in particular for producing an Ethernet connection and a method for producing a connector according to the invention. The connector comprises a plurality of contact elements for contacting a plurality of cable conductors of a cable end and at least one insulating body comprising at least one contact element receptacle for at least partially receiving the plurality of contact elements, wherein the at least one contact element receiving is formed, so that each contact element of the plurality of in the at least one contact element receiving contact elements arranged in a region between a first end and a second end of the insulating body is contact-free to the insulating body.
Description
Die Erfindung betrifft einen Steckverbinder, insbesondere zur Herstellung einer Ethernetverbindung, sowie ein Verfahren zur Herstellung eines Steckverbinders.The invention relates to a connector, in particular for producing an Ethernet connection, and a method for producing a connector.
Die Erfindung liegt auf dem Gebiet der Steckverbindertechnik, insbesondere auf dem Gebiet der Hochgeschwindigkeits-Ethernet-Steckverbinder, insbesondere auf dem Gebiet der M12-Rundsteckverbinder. Solche Stecker, wie zum Beispiel M12-Rundsteckverbinder, werden zur Herstellung von industriellen Ethernetverbindungen verwendet. Insbesondere bei der Verwendung der Stecker für Hochgeschwindigkeits-Ethernetverbindungen ist die übertragene Datendichte besonders hoch und daher müssen die Stecker eine Interferenz-freie Datenübertragung gewährleisten.The invention is in the field of connector technology, in particular in the field of high-speed Ethernet connectors, in particular in the field of M12 circular connectors. Such connectors, such as M12 circular connectors, are used to make industrial Ethernet connections. In particular, when using the connector for high-speed Ethernet connections, the transmitted data density is particularly high and therefore the plug must ensure interference-free data transmission.
Hierbei spielt die gegenseitige Anordnung der Datenübertragungsleiter eine wichtige Rolle, um zu vermeiden, dass sich die Datenübertragungsleiter innerhalb der Steckverbinder gegenseitig nachteilhaft beeinflussen.In this case, the mutual arrangement of the data transmission conductors plays an important role in order to avoid that the data transmission conductors inside the connectors influence each other disadvantageously.
Die Aufgabe der vorliegenden Erfindung liegt daher darin, einen verbesserten und/oder kostengünstigeren Steckverbinder zur Herstellung einer Ethernetverbindung zu ermöglichen, der robust gegenüber Interferenzeffekten ist.The object of the present invention is therefore to provide an improved and / or less expensive connector for establishing an Ethernet connection, which is robust to interference effects.
Diese Aufgabe wird durch einen Steckverbinder und ein Verfahren zum Herstellen eines Steckverbinders gemäß den unabhängigen Ansprüchen gelöst. Bevorzugte Ausführungsformen bilden den Gegenstand der abhängigen Ansprüche.This object is achieved by a connector and a method for manufacturing a connector according to the independent claims. Preferred embodiments form the subject of the dependent claims.
Ein Aspekt der vorliegenden Erfindung betrifft einen Steckverbinder, und insbesondere einen Rundsteckverbinder, insbesondere zur Herstellung einer Ethernetverbindung, umfassend eine Vielzahl von Kontaktelementen zum Kontaktieren von einer Vielzahl von Kabelleitern eines Kabelendes und zumindest einen Isolierkörper umfassend zumindest eine Kontaktelementaufnahme zur zumindest bereichsweisen Aufnahme der Vielzahl von Kontaktelementen, wobei die zumindest eine Kontaktelementaufnahme ausgebildet ist, so dass jedes der Vielzahl von in der zumindest einen Kontaktelementaufnahme angeordneten Kontaktelementen in einem Bereich zwischen einem ersten Ende und einem zweiten Ende des Isolierkörpers kontaktfrei zum Isolierkörper ist. Insbesondere sind die Kontaktelemente mechanisch und elektrisch kontaktfrei, und berühren insbesondere weder sich gegenseitig, noch stehen sie in Kontakt mit gegebenenfalls vorhandenen Kabelmänteln.One aspect of the present invention relates to a connector, and In particular, a circular connector, in particular for producing an Ethernet connection, comprising a plurality of contact elements for contacting a plurality of cable conductors of a cable end and at least one insulating body comprising at least one contact element receptacle for at least partially receiving the plurality of contact elements, wherein the at least one contact element receiving is formed so in that each of the plurality of contact elements arranged in the at least one contact element receiving means is free of contact with the insulating body in a region between a first end and a second end of the insulating body. In particular, the contact elements are mechanically and electrically non-contact, and in particular touch each other neither, nor are they in contact with optionally existing cable sheaths.
Das Kabelende kann hierbei zu einem beliebigen, handelsüblichen Ethernetkabel gehören, wobei das Kabelende eine Vielzahl von Kabelleitern aufweist, die jeweils zu den elektrischen Leitungen innerhalb des Ethernetkabels gehören. Die Kabelleiter sind hierbei derart von möglichen Isolierschichten freigelegt, um einen elektrischen Kontakt möglich zu machen. Das Kabelende kann sich über einen Bereich des Kabels mit einer Länge von vorzugsweise höchstens etwa 5 cm, weiter bevorzugt nicht mehr als etwa 2,5 cm, noch weiter bevorzugt nicht mehr als etwa 1 cm erstrecken.The cable end may in this case belong to any commercially available Ethernet cable, wherein the cable end has a multiplicity of cable conductors, which in each case belong to the electrical lines within the Ethernet cable. The cable conductors are exposed in this case of possible insulating layers to make an electrical contact possible. The cable end may extend over a portion of the cable having a length of preferably at most about 5 cm, more preferably not more than about 2.5 cm, even more preferably not more than about 1 cm.
Die Kontaktelemente sind ausgebildet, einen elektrischen Kontakt mit den freigelegten Kabelleitern des Kabelendes zu ermöglichen. Hierdurch wird ein guter elektrischer Kontakt zwischen Kabel und Steckverbinder hergestellt. Zudem ermöglicht jedes der Kontaktelemente eine elektrische Verbindung über den Steckverbinder mit einem komplementären Stecker. Hierzu können die Kontaktelemente innerhalb des Steckverbinders zylindrisch ausgebildet sein und entlang einer im Wesentlichen geraden Kontaktelementachse verlaufen. Im Wesentlichen gerade bedeutet in diesem Sinne inklusive kleiner herstellungsüblicher und betriebsüblicher Abweichungen.The contact elements are configured to allow electrical contact with the exposed cable conductors of the cable end. As a result, a good electrical contact between cable and connector is made. In addition, each of the contact elements allows an electrical connection via the connector with a complementary plug. For this purpose, the contact elements may be formed cylindrical within the connector and extend along a substantially straight contact element axis. Substantially straight means in this sense including small customary production and customary deviations.
Der Isolierkörper des Steckverbinders dient zur elektrischen Isolation der Strom-führenden Kontaktelemente von einander und nach außen. Hierdurch wird eine sichere Handhabung des Steckverbinders ermöglicht, selbst wenn das verbundene Ethernetkabel unter Spannung steht. Zudem ist es notwendig, die Kontaktelemente gegeneinander zu isolieren, um ungewollte Interferenzen der geleiteten Signale zu verhindern. Insbesondere ist es notwendig elektrisches Übersprechen, wobei ein Signal von einem Kontaktelement induktiv, kapazitiv oder galvanisch auf ein anderes Kontaktelement eingekoppelt wird, zu verhindern. Aus diesem Grund ist der Isolierkörper aus einem Isoliermaterial gefertigt, dass eine möglichst hohe Isolierfähigkeit aufweist.The insulating body of the connector is used for electrical insulation of the current-carrying contact elements of each other and to the outside. This allows safe handling of the connector, even when the connected Ethernet cable is live. In addition, it is necessary to isolate the contact elements against each other to prevent unwanted interference of the conducted signals. In particular, it is necessary to prevent electrical crosstalk, wherein a signal from one contact element is inductively, capacitively or galvanically coupled to another contact element. For this reason, the insulating body is made of an insulating material that has the highest possible insulating ability.
Der Isolierkörper ist ausgebildet, die Vielzahl von Kontaktelementen aufzunehmen. Der Isolierkörper wurde im Rahmen der Erfindung unter Einbezug der Erkenntnis entworfen, dass das beste und kostengünstigste Material zur Herstellung des Isolierkörpers ein isolierendes Gas, insbesondere Luft, ist. Daher ist der Isolierkörper mit zumindest einer Kontaktelementaufnahme zur zumindest bereichsweisen Aufnahme der Vielzahl von Kontaktelementen ausgebildet. Hierbei erstrecken sich die Kontaktelemente entlang einer axialen Richtung des Isolierkörpers durch den Isolierkörper. Jede der Kontaktelementaufnahmen kann ausgebildet sein, entweder nur ein einziges oder mehrere der Vielzahl von Kontaktelementen aufzunehmen. Vorzugsweise sind Kabelleiter und/oder Kontaktelemente im Isolierkörper durch Gas, beispielsweise Luft, voneinander getrennt. Hierdurch kann ein Übersprechen zwischen geleiteten Datenströmen auf benachbarten Kabelleitern und/oder Kontaktelementen reduziert werden. Ferner führt eine Lagerung der Kabelleiter und/oder Kontaktelemente in Gas bzw. Luft zu einer verkleinerten Permittivität εR, wodurch die Impedanz kontrolliert bzw. eingestellt werden kann.The insulating body is adapted to receive the plurality of contact elements. The insulator was designed in the context of the invention, taking into account that the best and most cost-effective material for producing the insulator is an insulating gas, in particular air. Therefore, the insulating body is formed with at least one contact element receptacle for at least partially receiving the plurality of contact elements. In this case, the contact elements extend along an axial direction of the insulating body through the insulating body. Each of the contact element receptacles may be configured to receive only a single or a plurality of the plurality of contact elements. Preferably, cable conductors and / or contact elements in the insulating body are separated from one another by gas, for example air. As a result, crosstalk between routed data streams on adjacent cable conductors and / or contact elements can be reduced. Furthermore, a storage of the cable conductors and / or contact elements in gas or air leads to a reduced permittivity ε R , whereby the impedance can be controlled or adjusted.
Zudem wird durch die Ausbildung von Kontaktelementaufnahmen in dem Isolierkörper der Materialaufwand zur Herstellung des Isolierkörpers reduziert, wodurch eine Kostensenkung des Herstellungsprozesses bewirkt wird.In addition, the cost of materials for the production of the insulating body is reduced by the formation of contact element receptacles in the insulating body, whereby a cost reduction of the manufacturing process is effected.
Die in den Kontaktelementaufnahmen aufgenommenen Kontaktelemente werden in einem Bereich zwischen dem ersten Ende und dem zweiten Ende des Isolierkörpers kontaktfrei gelagert. Kontaktfrei in diesem Sinne bedeutet ohne physischen Kontakt zwischen den Kontaktelementen und dem Isolierkörper. Hierdurch wird sichergestellt, dass jedes der Kontaktelemente in dem Bereich zwischen dem ersten Ende und dem zweiten Ende des Isolierkörpers durch Gas, beispielsweise Luft, von dem Isolierkörper getrennt ist, um einen Gesamtisoliereffekt des Isolierkörpers zu optimieren. Das Gas kann ein in der Umgebung des Steckverbinders, beispielsweise in der Atmosphäre, vorhandenes Gas, beispielsweise Luft, sein. Hierbei ist es von Vorteil, den Bereich zwischen dem ersten Ende und dem zweiten Ende des Isolierkörpers zu maximieren, wobei ein steckerseitiges Ende jedes Kontaktelements nur in einem Endbereich von dem Isolierkörper gehalten wird. Der Endbereich kann sich vorzugsweise über mindestens etwa 60%, weiter bevorzugt zumindest etwa 80%, noch weiter bevorzugt zumindest etwa 90%, am meisten bevorzugt zumindest etwa 95% der Länge des Isolierkörpers erstrecken. Insbesondere können in jeder Kontaktelementaufnahme genau zwei Kontaktelemente aufgenommen sein. Dies gilt ferner für alle übrigen der zumindest einen Kontaktelementaufnahme und/oder für alle übrigen der Vielzahl von Kontaktelementen. Hierdurch kann eine effiziente Aufteilung der Vielzahl von Kontaktelementen in dem Isolierkörper gewährleistet werden. Insbesondere kann die Vielzahl von Kontaktelementen in Paaren von jeweils genau zwei Kontaktelementen gruppiert bzw. unterteilt sein, wobei jedes Paar von Kontaktelementen in genau einer Kontaktelementaufnahme aufgenommen ist. Insbesondere können die jeweils genau zwei Kontaktelemente in dem Bereich zwischen dem ersten Ende und dem zweiten Ende des Isolierkörpers durch ein Gas, beispielsweise Luft, voneinander getrennt sein. Die jeweils genau zwei Kontaktelemente können hierbei insbesondere entlang einer Richtung senkrecht zu der axialen Richtung des Isolierkörpers durch ein Gas, beispielsweise Luft, voneinander getrennt sein. Hierdurch können ungewünschte Interferenz-Effekte zwischen den in jeweils einer Kontaktelementaufnahme aufgenommene genau zwei Kontaktelemente effizient reduziert bzw. verhindert werden.The recorded in the contact element receiving contact elements are in an area between the first end and the second end of the insulating body without contact. Contactless in this sense means without physical contact between the contact elements and the insulating body. This ensures that each of the contact elements in the region between the first end and the second end of the insulating body is separated from the insulating body by gas, for example air, in order to optimize a total insulating effect of the insulating body. The gas may be a gas present in the vicinity of the connector, for example in the atmosphere, for example air. In this case, it is advantageous to maximize the area between the first end and the second end of the insulating body, wherein a plug-side end of each contact element is held only in one end region of the insulating body. The end region may preferably extend over at least about 60%, more preferably at least about 80%, even more preferably at least about 90%, most preferably at least about 95% of the length of the insulator. In particular, exactly two contact elements can be accommodated in each contact element receptacle. This also applies to all other of the at least one contact element receiving and / or for all other of the plurality of contact elements. In this way, an efficient division of the plurality of contact elements can be ensured in the insulating body. In particular, the plurality of contact elements may be grouped or divided into pairs of exactly two contact elements in each case, each pair of contact elements being accommodated in exactly one contact element receptacle. In particular, the exactly two contact elements in the region between the first end and the second end of the insulating body can be separated from one another by a gas, for example air. The exactly two contact elements may in this case be separated from one another, in particular along a direction perpendicular to the axial direction of the insulating body by a gas, for example air. As a result, unwanted interference effects between the recorded in each case a contact element receiving exactly two contact elements can be efficiently reduced or prevented.
Vorzugsweise ist jedes Kontaktelement der Vielzahl von Kontaktelementen des Steckverbinders in einem Zwischenbereich zwischen einem ersten Ende und einem zweiten Ende des Kontaktelements mit einem geringeren Durchmesser als an dem ersten Ende oder dem zweiten Ende des Kontaktelements ausgebildet. Durch eine solche Reduktion des Durchmessers des Kontaktelements in dem Zwischenbereich zwischen einem ersten Ende und einem zweiten Ende des Kontaktelements wird ein Mindestabstand zwischen dem Isolierkörper und dem Kontaktelement entlang einer Radialrichtung bezüglich des Kontaktelements maximiert. Hierdurch wird ein Gas- bzw. Luft-gefüllter Raum um die Kontaktelemente innerhalb der Kontaktelementaufnahme vergrößert, wodurch die Permittivität εR verkleinert wird und sich somit die Impedanz erhöht. Durch die geänderte Permittivität εR wird somit die Impedanz kontrolliert in entsprechende Normwerte geführt. Zudem führt der reduzierte Durchmesser der Kontaktelemente zu einem vergrößerten Abstand zwischen den Kontaktelementen innerhalb des Isolierkörpers, wodurch ungewollte Interferenzen, d. h. Übersprechen, der durch die Kontaktelemente geleiteten Signale reduziert werden.Preferably, each contact element of the plurality of contact elements of the connector is in an intermediate region between a first end and a second end of the contact element formed with a smaller diameter than at the first end or the second end of the contact element. By such a reduction of the diameter of the contact element in the intermediate region between a first end and a second end of the contact element, a minimum distance between the insulating body and the contact element along a radial direction with respect to the contact element is maximized. In this way, a gas or air-filled space is increased by the contact elements within the contact element receptacle, whereby the permittivity ε R is reduced and thus increases the impedance. Due to the changed permittivity ε R , the impedance is thus controlled into corresponding standard values. In addition, the reduced diameter of the contact elements leads to an increased distance between the contact elements within the insulating body, whereby unwanted interference, ie crosstalk, the signals passed through the contact elements are reduced.
Der reduzierte Durchmesser der Kontaktelemente gewährleistet, dass eine geringe Biegung der Kontaktelemente innerhalb des Isolierkörpers möglich ist. Eine geringe Biegung in diesem Sinne ist eine Biegung des Kontaktelements, so dass ein physischer Kontakt in dem Zwischenbereich zwischen dem ersten Ende und dem zweiten Ende des Isolierkörpers nicht zustande kommt. Hierdurch erhalten die Kontaktelemente eine Flexibilität, die es den Kontaktelementen erlaubt federnd zu wirken. Dies ist besonders vorteilhaft, da hierdurch eine Beschädigung des Steckverbinders durch unsachgemäße Behandlung, wie zum Beispiel ein zu kraftvolles Einführen eines komplementären Steckers, vermieden bzw. reduziert werden kann.The reduced diameter of the contact elements ensures that a slight bending of the contact elements within the insulator is possible. A slight bend in this sense is a bending of the contact element, so that a physical contact in the intermediate region between the first end and the second end of the insulator does not come about. This gives the contact elements a flexibility that allows the contact elements to act resiliently. This is particularly advantageous since damage to the connector due to improper handling, such as over-insertion of a complementary connector, can be avoided or reduced.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, weist der Steckverbinder acht Kontaktelemente auf.Preferably, for example according to a further embodiment, the connector has eight contact elements.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, ist der Steckverbinder als ein M12 Rundsteckverbinder ausgebildet. Insbesondere M12-Rundsteckverbinder können verschieden viele Kontaktelemente aufweisen, wobei die Anzahl der Kontaktelemente durch eine Kodierung des M12-Rundsteckverbinders festgelegt wird. Zudem ergibt sich aus der Kodierung des M12-Rundsteckverbinders eine geometrische Auslegung des Isolierkörpers, wodurch ein versehentliches Verbinden inkompatibler Rundsteckverbinder verhindert wird. Der M12-Rundsteckverbinder kann als A-kodierter Rundsteckverbinder ausgebildet sein und 5 Kontaktelemente umfassen. Der M12-Rundsteckverbinder kann als B-kodierter Rundsteckverbinder ausgebildet sein und 5 Kontaktelemente umfassen. Der M12-Rundsteckverbinder kann als C-kodierter Rundsteckverbinder ausgebildet sein und 3 Kontaktelemente umfassen. Der M12-Rundsteckverbinder kann als D-kodierter Rundsteckverbinder ausgebildet sein und 5 Kontaktelemente umfassen. Der M12-Rundsteckverbinder kann als S-kodierter Rundsteckverbinder ausgebildet sein und 4 Kontaktelemente umfassen. Der M12-Rundsteckverbinder kann als T-kodierter Rundsteckverbinder ausgebildet sein und 4 Kontaktelemente umfassen. Vorzugsweise ist der M12-Rundsteckverbinder als X-kodierter Rundsteckverbinder ausgebildet und umfasst 8 Kontaktelemente.Preferably, for example, according to another embodiment, the connector is designed as a M12 circular connector. In particular, M12 circular connectors can have a different number of contact elements, wherein the number of contact elements is determined by a coding of the M12 circular connector. In addition, the coding of the M12 circular connector results in a geometric design of the insulating body, whereby accidental connection incompatible circular connector is prevented. The M12 circular connector may be formed as A-coded circular connector and comprise 5 contact elements. The M12 circular connector can be designed as a B-coded circular connector and comprise 5 contact elements. The M12 circular connector can be designed as a C-coded circular connector and comprise 3 contact elements. The M12 circular connector can be designed as a D-coded circular connector and comprise 5 contact elements. The M12 circular connector can be designed as an S-coded circular connector and comprise 4 contact elements. The M12 circular connector can be designed as a T-coded circular connector and comprise 4 contact elements. Preferably, the M12 circular connector is designed as an X-coded circular connector and comprises 8 contact elements.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, weist jedes der Vielzahl von Kontaktelementen eine Länge von mindestens 1mm, bevorzugt 2mm, weiter bevorzugt 5mm auf. Insbesondere ist aufgrund von modernen Herstellungsverfahren und der voranschreitenden Miniaturisierung von elektronischen Bauteilen, beispielsweise auch von Steckverbindern bzw. Steckverbindern zur Herstellung einer Ethernetverbindung, die Realisierung eines Steckverbinders mit Kontaktelementen von einer Länge im unteren Millimeterbereich möglich. Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, weist jedes der Vielzahl von Kontaktelementen eine Länge von maximal 200mm, bevorzugt 50mm, weiter bevorzugt 25mm auf. Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, weist der Isolierkörper eine Länge von mindestens 2mm, bevorzugt 4mm, weiter bevorzugt 10mm auf. Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, weist der Isolierkörper eine Länge von maximal 50mm, bevorzugt 25mm, weiter bevorzugt 15mm auf. Hierbei ist es von Vorteil, einen möglichst hohen Anteil der Länge der Kontaktelemente in dem Isolierkörper aufzunehmen, um einen möglichst großen Teil der Kontaktelemente isolieren zu können. Dazu sind der Isolierkörper und die Kontaktelemente ausgebildet, so dass der Isolierkörper die Länge von mindestens 60%, bevorzugt 80%, weiter bevorzugt 90% der Länge der Kontaktelemente aufweist.Preferably, for example according to a further embodiment, each of the plurality of contact elements has a length of at least 1 mm, preferably 2 mm, more preferably 5 mm. In particular, the realization of a connector with contact elements of a length in the lower millimeter range is possible due to modern manufacturing processes and the advancing miniaturization of electronic components, for example, of connectors or connectors for the production of an Ethernet connection. Preferably, for example according to a further embodiment, each of the plurality of contact elements has a maximum length of 200mm, preferably 50mm, more preferably 25mm. Preferably, for example according to a further embodiment, the insulating body has a length of at least 2 mm, preferably 4 mm, more preferably 10 mm. Preferably, for example according to a further embodiment, the insulating body has a maximum length of 50 mm, preferably 25 mm, more preferably 15 mm. It is advantageous to take the highest possible proportion of the length of the contact elements in the insulating body to the largest possible part of the contact elements to be able to isolate. For this purpose, the insulating body and the contact elements are formed, so that the insulating body has the length of at least 60%, preferably 80%, more preferably 90% of the length of the contact elements.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst jedes Kontaktelement eine Kabelleiteraufnahme zur Aufnahme und Befestigung des Kabelleiters und/oder eine Steckeraufnahme zur Aufnahme eines komplementären Kontaktsteckers. Die Kabelleiteraufnahme ist hierzu an einem Ende des Kontaktelements angeordnet und kann eine Krimpeinrichtung umfassen, die ausgelegt ist, den Kabelleiter durch Krimpen an dem Kontaktelement zu befestigen und somit eine elektrische Verbindung zwischen Kabelleiter und Kontaktelement herzustellen.Preferably, for example according to a further embodiment, each contact element comprises a cable conductor receptacle for receiving and fixing the cable ladder and / or a plug receptacle for receiving a complementary contact plug. The cable conductor receptacle is arranged for this purpose at one end of the contact element and may comprise a crimping device which is designed to fasten the cable conductor by crimping on the contact element and thus to produce an electrical connection between cable conductor and contact element.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst der Steckverbinder ferner ein Steckerkörperelement, wobei das Steckerkörperelement ausgebildet ist, mit einem Endabschnitt des Isolierkörpers in Eingriff zu gelangen, so dass eine relative Verdrehung von Isolierkörper und Steckerkörperelement blockiert ist. Insbesondere kann das Steckerkörperelement ausgebildet sein, eine relative Verdrehung zwischen dem Isolierkörper und den Kontaktelementen zu blockieren. Eine solche relative Verdrehung könnte zu einer Beschädigung des Steckverbinders und/oder zu einer negativen Beeinträchtigung der Signalübertragung der Kontaktelemente führen. Um dieser entgegenzuwirken, kann das Steckerkörperelement ausgebildet sein, mit zumindest zwei Bauteilen des Steckverbinders in Eingriff zu gelangen. Zudem kann das Steckerkörperelement zumindest teilweise starr ausgebildet sein. In diesem Sinne bedeutet starr eine hohe Formstabilität des Steckerkörperelements gegenüber angelegten Kräften.Preferably, for example, according to another embodiment, the connector further comprises a plug body member, wherein the plug body member is adapted to engage with an end portion of the insulating body, so that a relative rotation of the insulating body and plug body member is blocked. In particular, the plug body element can be designed to block a relative rotation between the insulating body and the contact elements. Such relative rotation could lead to damage to the connector and / or to a negative impact on the signal transmission of the contact elements. To counteract this, the plug body member may be formed to engage with at least two components of the connector. In addition, the plug body element may be at least partially rigid. In this sense, rigid means a high dimensional stability of the plug body element against applied forces.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst der Steckverbinder ferner eine Kontaktelement-Spreizeinrichtung, wobei die Kontaktelement-Spreizeinrichtung ausgelegt ist, jedes Kontaktelement der Vielzahl von Kontaktelementen separat zu halten. Hierdurch wird gewährleistet, dass die Kontaktelemente auch außerhalb des Isolierkörpers nicht in physischen Kontakt kommen und somit die Signalübertragung negativ beeinträchtigen können. Insbesondere ist es hierdurch möglich die Kontaktelemente derart separat zu halten, dass die Kontaktelemente auch außerhalb des Isolierkörpers zumindest teilweise durch ein Gas, insbesondere Luft, isoliert werden. Hierbei ist es vorteilhaft, eine Auflagefläche jedes Kontaktelements auf der Kontaktelement-Spreizeinrichtung zu minimieren. Vorzugsweise ist die Kontaktelement-Spreizeinrichtung ausgebildet, um mit dem Isolierkörper und/oder dem Steckerkörperelement in Eingriff zu gelangen und dadurch eine relative Verdrehung der Kontaktelement-Spreizeinrichtung, und somit der Kontaktelemente, zum Isolierkörper und/oder zum Steckerkörperelement zu blockieren.Preferably, for example according to a further embodiment, the connector further comprises a contact element spreader, wherein the contact element spreader is adapted to hold each contact element of the plurality of contact elements separately. This ensures that the contact elements outside of the insulator in physical contact come and thus can negatively affect the signal transmission. In particular, this makes it possible to keep the contact elements separately such that the contact elements are also at least partially isolated outside the insulating body by a gas, in particular air. In this case, it is advantageous to minimize a contact surface of each contact element on the contact element spreader. Preferably, the contact element spreader is configured to engage with the insulator body and / or the male body member to thereby block relative rotation of the contactor spreader, and thus the contact members, to the insulator body and / or the male body member.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst der Steckverbinder ferner eine Kabelleiter-Spreizeinrichtung, wobei die Kabelleiter-Spreizeinrichtung ausgelegt ist, jeden Kabelleiter der Vielzahl von Kabelleitern des Kabelendes separat zu halten. Hierdurch kann der Steckverbinder geordnet an dem Kabelende angebracht werden und ein potentieller physischer und/oder elektrischer Kontakt zwischen Kabelleitern vermieden werden. Die Kabelleiter-Spreizeinrichtung kann hierzu ausgebildet sein, jeweils einen Endabschnitt eines Kabelleiters und/oder einen Endabschnitt der Kontaktelemente zu halten. Vorzugsweise ist die Kabelleiter-Spreizeinrichtung ausgebildet, um mit der Kontaktelement-Spreizeinrichtung und/oder dem Steckerkörperelement in Eingriff zu gelangen und dadurch eine relative Verdrehung der Kabelleiter-Spreizeinrichtung, und somit der Kabelleiter, zur Kontaktelement-Spreizeinrichtung und/oder zum Steckerkörperelement zu blockieren.Preferably, for example, in accordance with another embodiment, the connector further includes a cable conduit spreader, wherein the cable conduit spreader is configured to separately hold each cable conductor of the plurality of cable conductors of the cable end. This allows the connector to be arranged in an orderly manner at the cable end and to avoid potential physical and / or electrical contact between cable conductors. The cable conductor spreader can be designed for this purpose to hold one end section of a cable ladder and / or one end section of the contact elements. Preferably, the cable conductor spreader is configured to engage the contactor spreader and / or the plug body member to thereby block relative rotation of the cable conductor spreader, and thus the cable conductor, to the contactor spreader and / or the plug body member.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst der Steckverbinder ferner ein Steckverbinder-Hüllenelement, wobei das Steckverbinder-Hüllenelement ausgebildet ist, um den Steckverbinder in einem Bereich zwischen dem Kabelende und dem Isolierkörper zu umhüllen. Das Steckverbinder-Hüllenelement ist dabei derart ausgelegt, um den Steckverbinder nach außen elektrisch zu isolieren und den Steckverbinder vor Beschädigungen zu schützen. Das Steckverbinder-Hüllenelement kann insbesondere als eine metallische Hülse ausgebildet sein und/oder aus einem metallisch leitenden Kunststoff ausgebildet sein. Das Steckverbinder-Hüllenelement kann insbesondere als ein Faraday'scher Käfig ausgebildet sein, welcher die Kontakte des Steckverbinders umschließt und schützt. Das Steckverbinder-Hüllenelement dient hierbei zur elektromagnetischen Abschirmung, da die Kabelschirmung durch den Steckverbinder weitergeführt wird.Preferably, for example, according to another embodiment, the connector further comprises a connector shell member, wherein the connector shell member is formed to envelop the connector in a region between the cable end and the insulating body. The connector shell element is designed to electrically isolate the connector to the outside and to protect the connector from damage. The connector shell element may in particular as a metallic Sleeve be formed and / or be formed of a metallically conductive plastic. The connector shell element may in particular be designed as a Faraday cage, which encloses and protects the contacts of the connector. The connector shell element is used for electromagnetic shielding, since the cable shield is continued by the connector.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst der Steckverbinder ferner ein Spritzguß-Schutzelement, wobei das Spritzguß-Schutzelement aus einem Spritzgußmaterial besteht und ausgebildet ist, den Steckverbinder in einem Bereich zwischen dem Kabelende und dem Isolierkörper zu umhüllen und nach außen zu schützen. Das Spritzgußmaterial kann ein beliebiges Material sein, welches sich zur Verwendung in einem Spritzgußverfahren eignet. Bevorzugt sind Materialien, welche zusätzlich den Steckverbinder elektrisch isolieren können und robust gegenüber Beschädigungen sind. Das Spritzguß-Schutzelement kann durch ein Spritzgußverfahren direkt am Steckverbinder angeordnet werden. Das Spritzguß-Schutzelement ist bevorzugt flüssigkeitsdicht und/oder feuchtigkeitsdicht und/oder staubdicht.Preferably, for example, according to another embodiment, the connector further comprises an injection-molded protective member, wherein the injection-molded protective member is made of an injection-molded material and is adapted to envelop the connector in a region between the cable end and the insulating body and to protect it from the outside. The injection molding material may be any material suitable for use in an injection molding process. Preference is given to materials which can additionally electrically insulate the plug connector and are robust against damage. The injection-molded protective element can be arranged directly on the connector by an injection molding process. The injection-molded protective element is preferably liquid-tight and / or moisture-proof and / or dust-tight.
Vorzugsweise ist der Steckverbinder ausgelegt, so dass ein Raum zwischen den Kontaktelementen der Vielzahl von Kontaktelementen im Wesentlichen frei Spritzgußmaterial ist. Im Wesentlichen bedeutet in diesem Sinne mit Ausnahme von möglichen herstellungsbedingten Abweichungen. Hierdurch wird gewährleistet, dass die Kontaktelemente des Steckverbinders auch außerhalb des Isolierkörpers zumindest teilweise frei von Spritzgußmaterial sind und durch Gas, beispielsweise Luft, isoliert werden. Zumindest teilweise bedeutet in diesem Sinne mit Ausnahme von möglichen Halteflächen, an denen die Kontaktelemente durch Bestandteile des Steckverbinders gehalten werden können. Hierdurch wird eine optimale Isolierung der Kontaktelemente entlang der gesamten Kontaktelemente gewährleistet.Preferably, the connector is designed such that a space between the contact elements of the plurality of contact elements is substantially free of injection molding material. Essentially in this sense means, with the exception of possible production-related deviations. This ensures that the contact elements of the connector are also outside the insulating at least partially free of injection molding material and by gas, such as air, isolated. At least partially means in this sense, except for possible holding surfaces on which the contact elements can be held by components of the connector. This ensures optimum insulation of the contact elements along the entire contact elements.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst der Steckverbinder ferner einen Schraubring, wobei der Schraubring ausgelegt ist, den Steckverbinder durch Anziehen bzw. Drehen des Schraubrings an einem komplementären Stecker zu befestigen. Hierdurch wird ein sicherer Halt zwischen Steckverbinder und dem komplementären Stecker gewährleistet.Preferably, for example, according to another embodiment, the connector further comprises a threaded ring, wherein the screw ring is designed, the Secure the connector to a complementary connector by tightening or turning the screw ring. This ensures a secure hold between the connector and the complementary connector.
Vorzugsweise umfasst der Steckverbinder ferner ein Dichtmittel, welches an dem Steckverbinder angeordnet ist, so dass ein Verbindungsbereich zwischen dem Steckverbinder und dem komplementären Stecker nach Anziehen des Schraubrings flüssigkeitsdicht abgedichtet ist. Hierdurch wird verhindert, dass die Verbindung zwischen dem Steckverbinder und dem komplementären Stecker durch Einwirkung von Flüssigkeit beeinträchtigt wird.Preferably, the connector further comprises a sealing means, which is arranged on the connector, so that a connection region between the connector and the complementary connector is sealed liquid-tight after tightening the screw ring. This prevents the connection between the connector and the complementary connector from being affected by the action of liquid.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, ist der Steckverbinder ausgelegt, eine Hochgeschwindigkeits-Ethernetverbindung herzustellen, wobei eine Datenübertragungsrate des Steckverbinders mindestens 100Megabit/s, bevorzugt mindestens 1 Gigabit/s beträgt. Die Datenübertragungsrate kann ferner bis zu 10 Gigabit/s betragen.Preferably, for example according to a further embodiment, the connector is designed to produce a high-speed Ethernet connection, wherein a data transmission rate of the connector is at least 100 megabits / sec, preferably at least 1 gigabit / sec. The data transfer rate can also be up to 10 Gigabit / s.
Ein weiterer Aspekt der Erfindung betrifft ein Verfahren zum Herstellen eines Steckverbinders, umfassend Bereitstellen eines Kabelendes mit einer Vielzahl von Kabelleitern; Kontaktieren jedes Kabelleiters der Vielzahl von Kabelleitern mit einem Ende jeweils eines Kontaktelements; Aufnehmen jedes der Kontaktelemente in einen Isolierkörper umfassend zumindest eine Kontaktelementaufnahme zur zumindest bereichsweisen Aufnahme der Kontaktelemente, wobei die zumindest eine Kontaktelementaufnahme ausgebildet ist, so dass jedes Kontaktelement der von in der zumindest einen Kontaktelementaufnahme angeordneten Kontaktelementen in einem Bereich zwischen einem ersten Ende und einem zweiten Ende des Isolierkörpers kontaktfrei zum Isolierkörper ist. Die Kontaktelemente können hierbei eine beliebige Kombination der für die Kontaktelemente oben offenbarten Merkmale aufweisen. Der Isolierkörper bzw. die Kontaktelementaufnahme können eine beliebige Kombination der für den Isolierkörper bzw. die Kontaktelementaufnahme oben offenbarten Merkmale aufweisen.Another aspect of the invention relates to a method of making a connector, comprising providing a cable end having a plurality of cable conductors; Contacting each cable conductor of the plurality of cable conductors with one end of each one contact element; Receiving each of the contact elements in an insulating body comprising at least one contact element receptacle for at least partially receiving the contact elements, wherein the at least one contact element receptacle is formed, so that each contact element of arranged in the at least one contact element receiving contact elements in a region between a first end and a second end the insulating body is contact-free to the insulating body. The contact elements may in this case have any combination of the features disclosed above for the contact elements. The insulating body or the contact element receptacle can have any desired combination of the features disclosed above for the insulating body or the contact element receptacle.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst das Verfahren zum Herstellen eines Steckverbinders ferner einen Schritt zur Bereitstellung einer Kabelleiter-Spreizeinrichtung und einen Schritt zum Spreizen der Kabelleiter des Kabelendes mit der Kabelleiter-Spreizvorrichtung, wobei die Kabelleiter-Spreizeinrichtung ausgelegt ist, jeden Kabelleiter des Kabelendes separat zu halten. Vorzugsweise erfolgen die Schritte zur Bereitstellung einer Kabelleiter-Spreizeinrichtung und zum Spreizen der Kabelleiter des Kabelendes mit der Kabelleiter-Spreizvorrichtung nach dem Kontaktieren jedes Kabelleiters der Vielzahl von Kabelleitern mit dem Ende jeweils eines Kontaktelements und vor dem Aufnehmen jedes der Kontaktelemente in den Isolierkörper. Die Kabelleiter-Spreizeinrichtung kann hierbei eine beliebige Kombination der für die Kabelleiter-Spreizeinrichtung oben offenbarten Merkmale aufweisen.Preferably, for example, according to another embodiment, the method for manufacturing a connector further comprises a step of providing a cable conductor spreader and a step of spreading the cable conductor of the cable end with the cable conductor spreader, wherein the cable conductor spreader is adapted to each cable conductor of the cable Keep cable end separate. Preferably, the steps of providing a cable conductor spreader and spreading the cable conductors of the cable end with the cable conductor spreader are accomplished after contacting each cable conductor of the plurality of cable conductors with the end of each one contact element and before receiving each of the contact elements into the insulating body. In this case, the cable conductor spreader can have any combination of the features disclosed above for the cable conductor spreader.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst das Verfahren zum Herstellen eines Steckverbinders ferner einen Schritt zur Bereitstellung einer Kontaktelement-Spreizeinrichtung und einen Schritt zum Spreizen der Kontaktelemente mit der Kontaktelement-Spreizvorrichtung, wobei die Kontaktelement-Spreizeinrichtung ausgelegt ist, jedes Kontaktelement separat zu halten. Vorzugsweise erfolgen die Schritte zur Bereitstellung einer Kontaktelement-Spreizeinrichtung und zum Spreizen der Kontaktelemente mit der Kontaktelement-Spreizvorrichtung nach dem Kontaktieren jedes Kabelleiters der Vielzahl von Kabelleitern mit dem Ende jeweils eines Kontaktelements und vor dem Aufnehmen jedes der Kontaktelemente in den Isolierkörper. Die Kontaktelement-Spreizeinrichtung kann hierbei eine beliebige Kombination der für die Kontaktelement-Spreizeinrichtung oben offenbarten Merkmale aufweisen.Preferably, for example, according to another embodiment, the method of manufacturing a connector further comprises a step of providing a contactor spreader and a step of spreading the contact members with the contactor spreader, wherein the contactor spreader is configured to hold each contactor separately , Preferably, the steps of providing a contactor spreader and spreading the contact members with the contactor expander after contacting each cable conductor of the plurality of cable conductors with the end of each contact element and before receiving each of the contact elements into the insulator. In this case, the contact element spreader can have any desired combination of the features disclosed above for the contact element spreader.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst das Verfahren zum Herstellen eines Steckverbinders ferner einen Schritt zur Bereitstellung eines Steckerkörperelements und einen Schritt zum Stabilisieren des Steckverbinders mit dem Steckerkörperelement, wobei das Steckerkörperelement ausgelegt ist, ein Verdrehen der Kontaktelemente innerhalb des Steckverbinders zu blockieren. Vorzugsweise erfolgen die Schritte zur Bereitstellung eines Steckerkörperelements und zum Stabilisieren des Steckverbinders mit dem Steckerkörperelement nach dem Aufnehmen jedes der Kontaktelemente in den Isolierkörper. Das Steckerkörperelement kann hierbei eine beliebige Kombination der für das Steckerkörperelement oben offenbarten Merkmale aufweisen.Preferably, for example, according to another embodiment, the method of manufacturing a connector further comprises a step of providing a plug body member and a step of stabilizing the connector with the plug body member, wherein the plug body member is configured to block twisting of the contact members within the connector. Preferably, the steps to provide a Plug body member and for stabilizing the connector with the plug body member after receiving each of the contact elements in the insulating body. The plug body element may in this case have any combination of the features disclosed above for the plug body element.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst das Verfahren zum Herstellen eines Steckverbinders ferner einen Schritt zur Bereitstellung eines Steckverbinder-Hüllenelements und einen Schritt zum Umschließen des Steckverbinders mit dem Steckverbinder-Hüllenelement, wobei das Steckverbinder-Hüllenelement ausgelegt ist, den Steckverbinder nach außen zu isolieren und vor Beschädigungen zu schützen. Vorzugsweise erfolgen die Schritte zur Bereitstellung eines Steckverbinder-Hüllenelements und zum Umschließen des Steckverbinders mit dem Steckverbinder-Hüllenelement nach dem Aufnehmen jedes der Kontaktelemente in den Isolierkörper. Das Steckverbinder-Hüllenelement kann hierbei eine beliebige Kombination der für das Steckverbinder-Hüllenelement oben offenbarten Merkmale aufweisen. Das Steckverbinder-Hüllenelement kann insbesondere als eine metallische Hülse ausgebildet sein und/oder aus einem metallisch leitenden Kunststoff ausgebildet sein. Das Steckverbinder-Hüllenelement kann insbesondere als ein Faraday'scher Käfig ausgebildet sein, welcher die Kontakte des Steckverbinders umschließt und schützt. Das Steckverbinder-Hüllenelement dient hierbei zur elektromagnetischen Abschirmung, da die Kabelschirmung durch den Steckverbinder weitergeführt wird.Preferably, for example, according to another embodiment, the method for manufacturing a connector further comprises a step of providing a connector shell member and a step of enclosing the connector with the connector shell member, wherein the connector shell member is adapted to open the connector to the outside Insulate and protect from damage. Preferably, the steps of providing a connector shell member and enclosing the connector with the connector shell member after receiving each of the contact members into the insulator. The connector shell element may in this case have any combination of the features disclosed above for the connector shell element. The connector shell element may in particular be formed as a metallic sleeve and / or be formed of a metallically conductive plastic. The connector shell element may in particular be designed as a Faraday cage, which encloses and protects the contacts of the connector. The connector shell element is used for electromagnetic shielding, since the cable shield is continued by the connector.
Vorzugsweise, beispielsweise gemäß einer weiteren Ausführungsform, umfasst das Verfahren zum Herstellen eines Steckverbinders ferner einen Schritt zum Umschließen des Steckverbinders mit einem Spritzguß-Schutzelement, wobei das Spritzguß-Schutzelement aus einem Spritzgußmaterial durch ein Spritzgußvorgang an dem Steckverbinder angeordnet wird. Das Spritzguß-Schutzelement ist ausgelegt, den Steckverbinder nach außen zu isolieren und vor Beschädigungen zu schützen. Vorzugsweise ist das Spritzguß-Schutzelement ausgelegt, so dass sich kein Spritzgußmaterial zwischen den Kontaktelementen der Vielzahl von Kontaktelementen erstreckt. Vorzugsweise erfolgt der Schritt zum Umschließen des Steckverbinders mit einem Spritzguß-Schutzelement nach dem Aufnehmen jedes der Kontaktelemente in den Isolierkörper. Das Spritzguß-Schutzelement kann hierbei eine beliebige Kombination der für das Spritzguß-Schutzelement oben offenbarten Merkmale aufweisen.Preferably, for example, according to another embodiment, the method for manufacturing a connector further comprises a step of enclosing the connector with an injection-molded protective member, wherein the injection-molded protective member is disposed of an injection-molded material by injection molding on the connector. The injection-molded protective element is designed to insulate the connector to the outside and to protect it from damage. Preferably, the injection molding protection member is designed so that no injection molding material extends between the contact elements of the plurality of contact elements. Preferably, the step of enclosing the Connector having an injection-molded protective element after receiving each of the contact elements in the insulating body. The injection-molded protective element may in this case have any combination of the features disclosed above for the injection-molded protective element.
Die Erfindung wird nachfolgend anhand von in Figuren gezeigten Ausführungsbeispielen näher beschrieben. Einzelne Merkmale der in den Figuren beschriebenen Ausführungsformen können durch den Fachmann beliebig kombiniert werden.
- Figur 1A:
- zeigt eine perspektivische Ansicht eines Kontaktelements des exemplarischen Ausführungsbeispiels.
- Figur 1B:
- zeigt eine perspektivische Ansicht eines Kabelendes mit angeordneten Kontaktelementen wie in
Fig. 1A dargestellt. - Figur 2A:
- zeigt eine perspektivische Ansicht einer Kabelleiter-Spreizeinrichtung des exemplarischen Ausführungsbeispiels.
- Figur 2B:
- zeigt eine perspektivische Ansicht eines Kabelendes gemäß
Figur 1B mit angeordneter Kabelleiter-Spreizeinrichtung. - Figur 3A:
- zeigt eine perspektivische Ansicht einer Kontaktelement-Spreizeinrichtung des exemplarischen Ausführungsbeispiels.
- Figur 3B:
- zeigt eine perspektivische Ansicht eines Kabelendes gemäß
Figur 2B mit angeordneter Kontaktelement-Spreizeinrichtung. - Figur 4A:
- zeigt eine perspektivische Ansicht eines Isolierkörpers des exemplarischen Ausführungsbeispiels.
- Figur 4B:
- zeigt eine perspektivische Ansicht eines Kabelendes gemäß
Figur 3B mit angeordnetem Isolierkörper. - Figur 5:
- zeigt eine perspektivische Ansicht eines Isolierkörpers des exemplarischen Ausführungsbeispiels, und insbesondere die Kontaktelementaufnahmen.
- Figur 6A:
- zeigt eine perspektivische Ansicht eines Steckerkörperelements des exemplarischen Ausführungsbeispiels.
- Figur 6B:
- zeigt eine perspektivische Ansicht eines Kabelendes gemäß
Figur 4B mit angeordnetem Steckerkörperelement. - Figur 7A:
- zeigt eine perspektivische Ansicht eines Steckverbinder-Hüllenelements des exemplarischen Ausführungsbeispiels.
- Figur 7B:
- zeigt eine perspektivische Ansicht eines Kabelendes gemäß
Figur 6B mit angeordnetem Steckverbinder-Hüllenelement. - Figur 8A:
- zeigt eine perspektivische Ansicht eines Spritzguß-Schutzelements des exemplarischen Ausführungsbeispiels.
- Figur 8B:
- zeigt eine perspektivische Ansicht eines Schraubrings des exemplarischen Ausführungsbeispiels.
- Figur 8C:
- zeigt eine perspektivische Ansicht eines Kabelendes gemäß
Figur 7B mit angeordnetem Spritzguß-Schutzelement und Schraubring.
- FIG. 1A
- shows a perspective view of a contact element of the exemplary embodiment.
- FIG. 1B
- shows a perspective view of a cable end with arranged contact elements as in
Fig. 1A shown. - FIG. 2A
- shows a perspective view of a cable conductor spreader of the exemplary embodiment.
- FIG. 2B:
- shows a perspective view of a cable end according to
FIG. 1B with arranged cable conductor spreader. - FIG. 3A:
- shows a perspective view of a contact element spreader of the exemplary embodiment.
- FIG. 3B:
- shows a perspective view of a cable end according to
FIG. 2B with arranged contact element spreader. - FIG. 4A
- shows a perspective view of an insulating body of the exemplary embodiment.
- FIG. 4B:
- shows a perspective view of a cable end according to
FIG. 3B with arranged insulating body. - FIG. 5:
- shows a perspective view of an insulating body of the exemplary embodiment, and in particular the contact element recordings.
- FIG. 6A:
- shows a perspective view of a plug body member of the exemplary embodiment.
- FIG. 6B:
- shows a perspective view of a cable end according to
FIG. 4B with arranged plug body element. - FIG. 7A:
- shows a perspective view of a connector shell element of the exemplary embodiment.
- FIG. 7B:
- shows a perspective view of a cable end according to
FIG. 6B with arranged connector shell element. - FIG. 8A:
- shows a perspective view of an injection-molded protective member of the exemplary embodiment.
- FIG. 8B:
- shows a perspective view of a screw ring of the exemplary embodiment.
- FIG. 8C:
- shows a perspective view of a cable end according to
FIG. 7B with arranged injection protection element and screw ring.
In
In
In
In
In
In
In
In
Die vorliegende Erfindung ist nicht auf die exemplarischen Ausführungsbeispiele beschränkt. Insbesondere kann der Fachmann eine beliebige Kombination der genannten Bauteile des Steckverbinders mit einer beliebigen Kombination der offenbarten Merkmale der Bauteile in einem erfindungsgemäßen Steckverbinder verwirklichen.The present invention is not limited to the exemplary embodiments. In particular, the skilled person can realize any combination of said components of the connector with any combination of the disclosed features of the components in a connector according to the invention.
- 11
- Kabelendecable end
- 22
- Kabelleitercable conductor
- 1010
- Kontaktelementcontact element
- 1111
- KabelleiteraufnahmeCable conductor receiving
- 1212
- Zwischenbereichintermediate area
- 1313
- Steckeraufnahmeplug receptacle
- 2020
- Kabelleiter-SpreizeinrichtungCable ladder spreader
- 2121
- Spreizelementspreader
- 2222
- KabelleiternutenKabelleiternuten
- 3030
- Kontaktelement-SpreizeinrichtungContact element spreader
- 3131
- KontaktelementhalterContact element holder
- 3232
- KontaktelementnutenKontaktelementnuten
- 3333
- Verbindungsteilconnecting part
- 4040
- Isolierkörperinsulator
- 4141
- Kontaktelement-AufnahmeTerminal-receiving
- 4242
- Öffnungenopenings
- 4343
- Verbindungsteilconnecting part
- 4444
- Trennwandpartition wall
- 5050
- SteckerkörperelementMale body member
- 5151
- Halteplattenholding plates
- 5252
- Haltearmeholding arms
- 5353
- Zackenringtoothed ring
- 6060
- Steckverbinder-HüllenelementConnector shell member
- 6161
- erster Abschnittfirst section
- 6262
- zweiter Abschnittsecond part
- 6363
- Aufnahmeadmission
- 7070
- Dichtmittelsealant
- 8080
- Spritzguß-SchutzelementInjection protection element
- 9090
- Schraubringscrew ring
- 9191
- Gewindethread
Claims (13)
wobei der Steckverbinder als ein X-kodierter M12 Rundsteckverbinder ausgebildet ist.Connector according to one of the preceding claims, wherein the connector is designed as a M12 circular connector, and
wherein the connector is designed as an X-coded M12 circular connector.
wobei der Isolierkörper (40) eine Länge von mindestens 2mm, bevorzugt 4mm, weiter bevorzugt 10mm aufweist.Connector according to one of the preceding claims, wherein each the plurality of contact elements (10) has a length of at least 1 mm, preferably 2 mm, more preferably 5 mm, and / or
wherein the insulating body (40) has a length of at least 2mm, preferably 4mm, more preferably 10mm.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017000632.6A DE102017000632A1 (en) | 2017-01-24 | 2017-01-24 | Connector and method for making a connector |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3352311A1 true EP3352311A1 (en) | 2018-07-25 |
EP3352311B1 EP3352311B1 (en) | 2020-06-03 |
Family
ID=61027412
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18000058.0A Active EP3352311B1 (en) | 2017-01-24 | 2018-01-24 | Connector and method for producing a connector |
Country Status (2)
Country | Link |
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EP (1) | EP3352311B1 (en) |
DE (1) | DE102017000632A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110911909A (en) * | 2018-09-14 | 2020-03-24 | 广濑电机株式会社 | Coaxial connector assembly |
WO2021165377A1 (en) * | 2020-02-21 | 2021-08-26 | Phoenix Contact Gmbh & Co.Kg | Shielded electric connector |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA3156972A1 (en) * | 2019-11-04 | 2021-05-14 | Richard A. Johannes | Isolated pair quadrax interconnect |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010115514A2 (en) * | 2009-04-09 | 2010-10-14 | Phoenix Contact Gmbh & Co. Kg | Electrical plug-in connector and electrical plug-in connection |
EP2722937A1 (en) * | 2011-06-15 | 2014-04-23 | Omron Corporation | Connector |
DE102015003935B3 (en) * | 2015-03-26 | 2016-06-02 | Yamaichi Electronics Deutschland Gmbh | Connector, method and use |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202010010418U1 (en) | 2010-07-19 | 2010-10-14 | Schmitt, Fred R. | circular connectors |
US8579643B2 (en) | 2011-12-30 | 2013-11-12 | Unison Industries, Llc | Connector assembly and method of fabricating the same |
-
2017
- 2017-01-24 DE DE102017000632.6A patent/DE102017000632A1/en not_active Ceased
-
2018
- 2018-01-24 EP EP18000058.0A patent/EP3352311B1/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010115514A2 (en) * | 2009-04-09 | 2010-10-14 | Phoenix Contact Gmbh & Co. Kg | Electrical plug-in connector and electrical plug-in connection |
EP2722937A1 (en) * | 2011-06-15 | 2014-04-23 | Omron Corporation | Connector |
DE102015003935B3 (en) * | 2015-03-26 | 2016-06-02 | Yamaichi Electronics Deutschland Gmbh | Connector, method and use |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110911909A (en) * | 2018-09-14 | 2020-03-24 | 广濑电机株式会社 | Coaxial connector assembly |
CN110911909B (en) * | 2018-09-14 | 2022-03-22 | 广濑电机株式会社 | Coaxial connector assembly |
WO2021165377A1 (en) * | 2020-02-21 | 2021-08-26 | Phoenix Contact Gmbh & Co.Kg | Shielded electric connector |
Also Published As
Publication number | Publication date |
---|---|
DE102017000632A1 (en) | 2018-07-26 |
EP3352311B1 (en) | 2020-06-03 |
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