EP3347144A1 - Method and apparatus for cleaning masks for protecting the upper surface of a crankcase - Google Patents
Method and apparatus for cleaning masks for protecting the upper surface of a crankcaseInfo
- Publication number
- EP3347144A1 EP3347144A1 EP16775773.1A EP16775773A EP3347144A1 EP 3347144 A1 EP3347144 A1 EP 3347144A1 EP 16775773 A EP16775773 A EP 16775773A EP 3347144 A1 EP3347144 A1 EP 3347144A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cleaning
- mask
- tools
- crankcase
- inner edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 7
- 230000000284 resting effect Effects 0.000 claims abstract description 6
- 230000001681 protective effect Effects 0.000 claims description 9
- 238000007751 thermal spraying Methods 0.000 claims description 6
- 238000000576 coating method Methods 0.000 description 5
- 235000012431 wafers Nutrition 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000012088 reference solution Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
- B08B1/34—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
- B08B1/36—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis orthogonal to the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/021—Cleaning pipe ends or pipe fittings, e.g. before soldering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/04—Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines
Definitions
- the present invention relates to the preparation of the crankcase of internal combustion engines.
- the present invention relates to a method of cleaning a cylinder cover upper face protection mask which is used in the thermal spraying of coatings inside the engine cylinder drums.
- It also relates to a rotary cleaning apparatus cylinders protective cylinders on the upper side of crankcase used during the thermal spraying of coatings in the engine cylinder drums.
- the protective masks are cleaned to remove the material ("residual oversparay") sprayed on it. They are then stored for reuse.
- masks are cleaned by high-pressure deburring (HP). But the quality of the deburring HP is not constant, and its cycle time is long, because it is necessary to manually resume the cleaning of most masks. These operations generate additional costs. To reduce them, it is necessary to increase the life of the masks, and to reduce their cleaning time.
- the performance objectives in this area are:
- the present invention aims to reduce the cycle time of the cylinder top face protection masks, while ensuring their cleanliness for spraying the following cylinder drums.
- the apparatus also simultaneously performs the cleaning of a circular gutter formed in the mass of the mask near don inner edge.
- This apparatus is composed of a rotated tool holder, which has housings for tools dedicated respectively to the cleaning of the support plane of the mask on the upper face of the crankcase, and the inner edge of the cylindrical mask in support on the crankcase, and for tools dedicated to the cleaning of a circular groove formed in the mass of the mask near its inner edge.
- FIGS. 1A to 1D are views from above, in elevation, in section and in perspective, of a mask
- FIG. 2 shows a mask after use
- FIG. 3 highlights the zones to be cleaned
- FIG. 4 illustrates a first embodiment of a removable head for a tool with wafers or tool brushes, with screw tightening, pads or brushes,
- FIG. 5 illustrates a second embodiment of a removable head, with brush-holder cartridges or toolholders,
- Figures 6 and 7 show the removable heads of Figures 4 and 5 mounted on their tool holder
- Figure 8 shows a removable head in the working position on a protective mask.
- the protective mask of FIGS. 1A to 1D is provided on the upper face of a cylinder block on each cylinder drum opening. Its support plane la, rests around the opening of a barrel of cylinder, to prevent the projection of the product of coating sprayed at high temperature towards the inner surfaces of the barrels, on the upper face of the crankcase, As indicated above, the masks 1 must be cleaned, to remove the residual "overspray" on their underside before they can be reused. Referring to the example of Figure 2 and the enlargement of Figure 3, the areas to be cleaned on the lower face of the mask, are located on its support plane zl, its gutter z2, and its edge interior z3.
- the tool head 2 of Figure 4 is a removable head. It carries three different cleaning tools 3, 4, 6, tight in their center by screws (not shown), which we see the clamping holes 7:
- the three tools 3, 4, 6 of the removable head 2 may be brushes, wafers, or others.
- the head 2 is fixed on a tool holder 8 (such as that of Figures 6 or 7) by a cylindrical shank 10 having for example a flattened area 10a, facilitating its screwing.
- the tool holder 8 of Figure 6 has an attachment end 11 on a rotary drive machine. It carries the removable head 2 of Figure 4, where the tools 3, 4, 6 are screwed directly into housings thereon. In FIG. 7, the tool holder receives the removable cartridge head 2 3a, 4a, 6a of FIG.
- Figure 8 shows a particular embodiment of the invention, with only two brushes, including a first brush 3 to clean the support face of the mask, and a second brush 4, 6, to clean its gutter and its inner edge.
- the tool holder 8 may be devoid of removable head.
- the tools 3, 4, 6, or their mounting cartridges 3a, 4a, 6a are screwed directly onto the tool holder 8.
- the new method of cleaning a cylindrical protective mask of an upper side of the crankcase during the thermal spraying of the engine cylinder barrels is implemented with a rotary apparatus consisting of a door body tool, with or without a detachable head, which has housings for inserting hole tools through their center, or tool cartridges with a hole in their center. These tools may be cutting inserts, brushes, or a combination of both.
- the tool holders may or may not have a removable tool holder head. The tools are screwed directly in their housing on the tool holders or on the removable head, or they are mounted in cartridges, themselves screwed into the housing of the tool holder or the removable head.
- the apparatus simultaneously operates the cleaning of the support plane of the mask on the upper face of the crankcase, and the inner edge of the cylindrical mask resting on the crankcase. It also ensures the cleaning of the circular gutter generally formed in the mass of the mask near its inner edge.
- the platelets have, for example, cutting edges of carbide, ceramic or CBN (cubic boron nitride), with angles to cut the various coating materials projected in the barrels of cylinders.
- the pads are removable, and preferably reversible to increase their life.
- the brushes are also removable. They can be made of nylon, steel or composite materials.
- the reference solution is a three-bladed cleaning device.
- the invention covers other embodiments and their variants, in particular those of the following list:
- a rotary cleaning apparatus with two plates and a brush, for the inner edge or the gutter,
- a rotary cleaning apparatus with a wafer (or brush) for the support surface of the mask, and a common brush for the gutter and the inner edge.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Coating By Spraying Or Casting (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Nozzles (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1558440A FR3040901B1 (en) | 2015-09-10 | 2015-09-10 | METHOD AND APPARATUS FOR CLEANING UPPER FACE PROTECTION MASKS OF CYLINDER HOUSING |
PCT/FR2016/052187 WO2017042459A1 (en) | 2015-09-10 | 2016-09-05 | Method and apparatus for cleaning masks for protecting the upper surface of a crankcase |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3347144A1 true EP3347144A1 (en) | 2018-07-18 |
EP3347144B1 EP3347144B1 (en) | 2023-05-17 |
Family
ID=54356587
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16775773.1A Active EP3347144B1 (en) | 2015-09-10 | 2016-09-05 | Method and apparatus for cleaning a protective mask for an upper face of a cylinder housing |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3347144B1 (en) |
JP (1) | JP6622906B2 (en) |
CN (1) | CN108025334B (en) |
FR (1) | FR3040901B1 (en) |
WO (1) | WO2017042459A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115646703B (en) * | 2022-11-07 | 2023-05-30 | 哈尔滨职业技术学院 | Car body paint spraying equipment |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2635281B1 (en) * | 1988-08-12 | 1990-10-19 | Srti Soc Rech Tech Ind | METHOD FOR CLEANING HOLES AND FABRICATION DEVICES |
JP2989357B2 (en) * | 1991-11-22 | 1999-12-13 | 三菱重工業株式会社 | Nozzle cleaning device for welding torch |
CN1293226C (en) * | 1998-12-18 | 2007-01-03 | 大众汽车有限公司 | Auxiliary device for thermally coating surfaces of inner space |
US6395090B1 (en) * | 1999-08-16 | 2002-05-28 | Ford Global Technologies, Inc. | Masking for engine blocks for thermally sprayed coatings |
EP1772671A1 (en) * | 2005-10-08 | 2007-04-11 | INPRO Innovationsgesellschaft für fortgeschrittene Produktionssysteme in der Fahrzeugindustrie mbH | Cleaning station for a robot-assisted or automated burner |
SE530788C2 (en) * | 2007-01-17 | 2008-09-09 | Sandvik Intellectual Property | Rotatable multi-operation tool for chip separating machining, and basic body for this |
DE102007037464B4 (en) * | 2007-08-08 | 2010-09-09 | Audi Ag | Cutting tool for machining workpiece surfaces |
CN102844504B (en) * | 2010-01-29 | 2015-11-25 | 新加坡国立大学 | Modular shelter |
JP6167897B2 (en) * | 2013-12-27 | 2017-07-26 | トヨタ自動車株式会社 | Masking for cylinder bore spraying |
CN104588251B (en) * | 2015-02-13 | 2019-04-26 | 中冶京诚工程技术有限公司 | Powder shelters from and cleaning device in electrostatic powder spraying |
-
2015
- 2015-09-10 FR FR1558440A patent/FR3040901B1/en active Active
-
2016
- 2016-09-05 EP EP16775773.1A patent/EP3347144B1/en active Active
- 2016-09-05 JP JP2018512361A patent/JP6622906B2/en active Active
- 2016-09-05 CN CN201680051863.9A patent/CN108025334B/en active Active
- 2016-09-05 WO PCT/FR2016/052187 patent/WO2017042459A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
FR3040901B1 (en) | 2019-05-17 |
WO2017042459A1 (en) | 2017-03-16 |
JP6622906B2 (en) | 2019-12-18 |
EP3347144B1 (en) | 2023-05-17 |
JP2018535082A (en) | 2018-11-29 |
CN108025334B (en) | 2021-10-12 |
CN108025334A (en) | 2018-05-11 |
FR3040901A1 (en) | 2017-03-17 |
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