EP3339815B1 - Sensor unit measuring a mass flow rate of a liquid hot-melt adhesive - Google Patents

Sensor unit measuring a mass flow rate of a liquid hot-melt adhesive Download PDF

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Publication number
EP3339815B1
EP3339815B1 EP17208179.6A EP17208179A EP3339815B1 EP 3339815 B1 EP3339815 B1 EP 3339815B1 EP 17208179 A EP17208179 A EP 17208179A EP 3339815 B1 EP3339815 B1 EP 3339815B1
Authority
EP
European Patent Office
Prior art keywords
temperature measurement
measurement device
sensor
melt adhesive
hot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17208179.6A
Other languages
German (de)
French (fr)
Other versions
EP3339815A1 (en
Inventor
Sven Röhring
Ralf Mohrdieck
Helge Lippelt
Andreas Bornkessel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nordson Corp
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Nordson Corp
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Publication date
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Publication of EP3339815A1 publication Critical patent/EP3339815A1/en
Application granted granted Critical
Publication of EP3339815B1 publication Critical patent/EP3339815B1/en
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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/68Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
    • G01F1/684Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
    • G01F1/6847Structural arrangements; Mounting of elements, e.g. in relation to fluid flow where sensing or heating elements are not disturbing the fluid flow, e.g. elements mounted outside the flow duct
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/76Devices for measuring mass flow of a fluid or a fluent solid material
    • G01F1/86Indirect mass flowmeters, e.g. measuring volume flow and density, temperature or pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/001Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1007Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/68Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
    • G01F1/684Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/68Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
    • G01F1/684Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
    • G01F1/688Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element
    • G01F1/69Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element of resistive type
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/68Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
    • G01F1/696Circuits therefor, e.g. constant-current flow meters

Definitions

  • the present invention relates to a sensor unit for measuring a mass flow of a liquid hot-melt adhesive, comprising: A flow channel for the hot-melt adhesive, a first temperature measurement device positioned at a first position in the flow channel for measuring a temperature of the hot-melt adhesive at the first position in the flow channel, a second temperature measurement device positioned at a second position in the flow channel and a heating device assigned to the second temperature measurement device for heating the second temperature measurement device, the second temperature measurement device being used for measuring a second temperature at the second, heated temperature measurement device, and a control unit for controlling the heating device and for measuring the mass flow rate, which is designed and configured to adjust the temperature of the second temperature measurement device to a value and to determine the heating power for heating the second temperature measurement device and to calculate the mass flow rate in the flow channel.
  • Such systems, application apparatuses and such a sensor unit for measuring a mass flow rate in a fluid, such as a hot-melt adhesive are known in the prior art.
  • a sensor unit uses the principle of convection anemometry and requires no direct interference with the mass flow by moving mechanical parts.
  • the measuring principle requires the heating of a temperature measurement device beyond the temperature of the hot-melt adhesive.
  • the temperature of the hot-melt adhesive is determined by means of a further temperature measurement device.
  • a larger or lesser amount of heat is released to the fluid flowing around.
  • the temperature of the heated temperature measurement device is controlled to be a fixed positive value above the temperature of the surrounding hot-melt adhesive.
  • the two temperature measurement devices are arranged according to the prior art with a 90° offset along an axis through a flow channel. Furthermore, the sensors are designed as rod-shaped elements.
  • the object is achieved by a sensor unit adapted to measure the mass flow rate of a liquid hot-melt adhesive, as specified in appended independent patent claim 1.
  • the invention relates to providing an application apparatus and a system with such a sensor unit.
  • the invention is based on the idea that the first temperature measurement device and the second temperature measurement device are arranged substantially parallelly to one another in the flow channel.
  • substantially parallelly in this document refers to an exact parallel alignment of the first and the second temperature measurement devices to one another, including deviations of up to ⁇ 20° from the exact parallel alignment.
  • the first temperature measurement device and the second temperature measurement device are arranged substantially on the same side of the flow channel.
  • an increase in the measurement accuracy and a reduced flow resistance are also achieved by the arrangement.
  • An advantageous grouping of components is thereby also supported.
  • the first temperature measurement device and the second temperature measurement device each comprise a sensor which has a resistance thermometer.
  • at least one of the temperature measurement devices has a heating device, in particular a heatable resistor, the first temperature measurement device and the second temperature measurement device each having sensors which have a ceramic material and a glass passivation.
  • the first temperature measurement device, the second temperature measurement device and the sensor carrier are inserted into a housing, wherein the housing defines the flow channel.
  • the housing is preferably heatable by means of at least one electrical heating cartridge and/or has a housing temperature sensor.
  • the sensor carrier is attached to the housing by means of a thread, a self-aligning bayonet lock, a press fit or gluing.
  • a thread a thread
  • a self-aligning bayonet lock a press fit or gluing.
  • a simple, reversible connection of the components is possible, or an irreversible connection with a high degree of safety against unwanted separation of the components over the product life.
  • the sensor carrier is inserted into a hose connection.
  • the measurement device can also advantageously be inserted into the mass flow of the hot-melt adhesive if, for example, there are space limitations in the region of the application nozzle or if the flow rate of the hot-melt adhesive directly on a hose connection is of interest.
  • the sensor carrier is formed as an at least partially hollow body, preferably as a pipe, and/or is closed at least partially by a closure element on its side facing away from the sensors, wherein the closure element is preferably connected by means of a screw connection to the sensor carrier, and/or preferably, a sensor block is attached to the sensor carrier on the side of the pipe opposite the closure element, said sensor block being formed on its upper side in such a way that the sensors of the first temperature measurement device and the second temperature measurement device can be inserted at least partially into the sensor block and the sensor block, the sensor carrier and the closure element are formed in such a way that lines can be guided through them.
  • a solid design of the sensor carrier such a design results in a material saving, which is at the same time easy to maintain and install. Furthermore, electrical lines can thus be easily guided through the housing.
  • the sensor block is connected force-lockingly and/or by positive engagement to the sensor carrier and the sensor block and/or the sensor carrier is/are filled at least partially with a filler material, in particular with a heat-resistant synthetic resin.
  • a filler material in particular with a heat-resistant synthetic resin.
  • the sensor block is connected to the sensor carrier by means of a thread, by means of a self-aligning bayonet lock, by means of a press fit, or by gluing.
  • connecting elements allow reversible or irreversible component connections.
  • the sensor block and/or the sensor carrier are preferably made of a plastic, preferably of a heat-resistant plastic, more preferably of polyether ether ketone (PEEK).
  • PEEK polyether ether ketone
  • the system for applying liquid hot-melt adhesive preferably has the following components: A melter for providing liquid hot-melt adhesive, a heatable application apparatus for dispensing the hot-melt adhesive, a heatable transport device for transporting the hot-melt adhesive from the melter to the application apparatus, a control system, in particular for adjusting the feed rate of the hot-melt adhesive and a sensor unit for measuring the mass flow rate of the hot-melt adhesive.
  • the system illustrated in Figures 1 and 2 in a first exemplary embodiment for applying hot-melt adhesive comprises a transport device 2, which transports melted hot-melt adhesive 4 (only indicated here) from a melter 76 (not shown in Fig. 1 , see Fig. 11 ) to an application apparatus 6, a melter 76 (not shown here) ( Fig. 11 ), an application apparatus 6 and a sensor unit 12 for measuring the mass flow rate of a liquid hot-melt adhesive.
  • the application apparatus 6 has a nozzle arrangement 8 which delivers the hot-melt adhesive 4 to a substrate or workpiece (not shown).
  • the application apparatus 6 comprises, in a manner known per se a housing 7, flow channels formed therein, a valve arrangement and connections for introducing fluid, a control device for controlling the application apparatus and further components.
  • the sensor unit 12 is arranged in this exemplary embodiment between the application apparatus 6 and the transport device 2 and has a housing 10, which includes and defines a flow channel 5. Screwed into the housing 10 are two connecting pieces 18a and 18b, which allow a reversible connection with the application apparatus 6 and the transport device 2.
  • the hot-melt adhesive 4 passes through the housing 10 in the direction of the arrow 9.
  • the housing 10 For heating, the housing 10 has a heating cartridge 14, by means of which the housing 10 can be kept at an optimum temperature for processing the hot-melt adhesive 4.
  • a housing temperature sensor (not shown directly) in the corresponding housing bore 16 serves to monitor the temperature of the housing 10.
  • the sensor unit 12 for measuring the mass flow rate of the liquid hot-melt adhesive 4 is partially arranged in the flow channel 5 of the housing 10.
  • the sensor unit 12 has a sensor carrier 20, a first temperature measurement device 24 and a second temperature measurement device 28. Furthermore, it has a sensor block 22 and a closure element 26.
  • the first temperature measurement device 24 and the second temperature measurement device 28 are mounted on the sensor block 22. They are arranged so that they partially protrude into the flow channel 5 and thus are in contact with the hot-melt adhesive 4 flowing through it during operation.
  • the first temperature measurement device 24 and the second temperature measurement device 28 are arranged next to each other and parallel to each other.
  • the sensor block 22 in turn is screwed to the sensor carrier 20 and is at least partially closed on the side opposite the sensor block 22 by means of the closure element 26.
  • the closure element 26 is fastened to the sensor carrier 20 by means of two screws 29a and 29b.
  • different lines 34 are furthermore guided at least partially through the sensor carrier 20.
  • both the sensor block 22 and the sensor carrier 20 are partially filled with synthetic resin 36.
  • the sensor carrier 20 has no external thread and can be connected, for example, by means of a press connection with a corresponding housing 10.
  • the sensor carrier 20 is provided with an internal thread 42 on the side opposite the closure element 26.
  • the sensor block 22 together with the sensors 24 and 28 has an external thread 43 and can be screwed with the latter's aid into the sensor carrier 20.
  • FIG. 9 An alternative arrangement of the sensor unit 12 directly in an application apparatus 45 for dispensing hot-melt adhesive 4 is shown in Fig. 9 in the context of a further exemplary embodiment.
  • the application apparatus 45 comprises a base body 47, on which a pipe 44 for supplying the hot-melt adhesive 4 is arranged.
  • a filter device 46 for filtering the hot-melt adhesive 4 is in fluid connection with the pipe 44.
  • a distribution channel 48 which is used to distribute the hot-melt adhesive 4 in the application apparatus 45 perpendicularly to the sectional plane of Fig 9 .
  • the base body 47 of the application apparatus 45 has a cylindrical bore 49 into which the sensor unit 12 is inserted into the base body 47 by means of a press fit, alternatively also by means of a thread, by gluing or by means of a bayonet lock.
  • the first temperature measurement device 24 and the second temperature measurement device 28 thus protrude into the distribution channel 48 in a flow-favorable manner.
  • a valve 50 for regulating the mass flow of the hot-melt adhesive is further attached to the base body 47.
  • a channel 52 extends.
  • the channel 52 opens into a slot nozzle 58, which is formed by the nozzle elements 54 and 56.
  • the nozzle elements 54 and 56 are fastened by means of a clamping device 60 to the base body 47 of the application apparatus 45.
  • the application apparatus 47 moreover has a receiving device 62.
  • the hot-melt adhesive 4 thus arrives through a pipe 44 in the application apparatus 45. Subsequently, after passing through a filter device 46, the hot-melt adhesive 4 arrives at a distribution channel 48, which distributes the hot-melt adhesive 4 perpendicularly to the sectional plane in the application apparatus 45. Starting from the distribution channel 48, the hot-melt adhesive 4 arrives through a valve 50 and the channel 52 at the slot nozzle 58 and is discharged to a substrate (not shown here).
  • the control unit 63 whose block diagram is shown as a preferred exemplary embodiment in Fig. 10 , has a unit 64 for defining a control variable 65, adder elements 72 and 74, a PID controller 66, a digital-analog converter 68 and two analog-digital converters 70a and 70b. It also draws on the first temperature measurement device 24, which has at least one resistance thermometer 30, and on the second temperature measurement device 28, which has a resistance thermometer 30 and a heatable resistor 32. The sensors 30 and 32 of the temperature measurement devices 24 and 28 are inserted into the mass flow of the hot-melt adhesive as described.
  • An object of the controller 66 is to keep constant the control variable 65, and thus the desired differential temperature of the second temperature measurement device 28 above the temperature of the surrounding hot-melt adhesive 4.
  • the heating power at the heatable resistor 32 is appropriately controlled, wherein both the temperature measured value with respect to the surrounding hot-melt adhesive 4 via the first temperature measurement device 24 and the temperature measured value of the second temperature measurement device 28 are returned to the controller 66.
  • the converters 68 and 70a and 70b are used to convert digital signals into analog signals and vice versa.
  • the electrical power absorbed by the heatable resistor 32 is a measure of the mass flow of the hot-melt adhesive.
  • the hot-melt adhesive 4 is conveyed to the application apparatus 6 via the transport device 2.
  • the sensor unit 12 is configured to carry out the measurement of the mass flow rate of the hot-melt adhesive. Information about the measured mass flow rate is fed to a control system 78 and serves to control the conveyor in the melter 76.
  • Figure 12 shows an alternative exemplary embodiment of the sensor unit 12, in which the first temperature measurement device 24 and the second temperature measurement device 28 are arranged in the flow direction 9 in the flow channel 5 one behind the other relative to the flow direction 9. This is achieved in the exemplary embodiment by a respective arrangement of the first temperature measurement device 24 and the second temperature measurement device 28 on the sensor block 22.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Coating Apparatus (AREA)
  • Measuring Volume Flow (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Description

  • The present invention relates to a sensor unit for measuring a mass flow of a liquid hot-melt adhesive, comprising: A flow channel for the hot-melt adhesive, a first temperature measurement device positioned at a first position in the flow channel for measuring a temperature of the hot-melt adhesive at the first position in the flow channel, a second temperature measurement device positioned at a second position in the flow channel and a heating device assigned to the second temperature measurement device for heating the second temperature measurement device, the second temperature measurement device being used for measuring a second temperature at the second, heated temperature measurement device, and a control unit for controlling the heating device and for measuring the mass flow rate, which is designed and configured to adjust the temperature of the second temperature measurement device to a value and to determine the heating power for heating the second temperature measurement device and to calculate the mass flow rate in the flow channel.
  • The invention furthermore relates to an application apparatus for dispensing a hot-melt adhesive and to a system for applying liquid hot-melt adhesive, comprising: a melter for providing liquid hot-melt adhesive, a heatable application apparatus for dispensing the hot-melt adhesive, a heatable transport device for transporting the hot-melt adhesive from the melter to the application apparatus, and a control system, in particular for adjusting the feed rate of the hot-melt adhesive.
  • Such systems, application apparatuses and such a sensor unit for measuring a mass flow rate in a fluid, such as a hot-melt adhesive, are known in the prior art. Such a sensor unit uses the principle of convection anemometry and requires no direct interference with the mass flow by moving mechanical parts. The measuring principle requires the heating of a temperature measurement device beyond the temperature of the hot-melt adhesive. The temperature of the hot-melt adhesive is determined by means of a further temperature measurement device. Depending on the flow rate of the hot-melt adhesive surrounding the heated temperature measurement device, a larger or lesser amount of heat is released to the fluid flowing around. Using a control unit, the temperature of the heated temperature measurement device is controlled to be a fixed positive value above the temperature of the surrounding hot-melt adhesive. The required heating power and the associated energy consumption are a measure of the flow rate and thus the mass flow of the fluid. An illustration of the measuring principle can be found in the following publication: Schönteich, B., Fischer, F.: Precise mass flow measurement in highly viscous adhesives - virtually without pressure loss [Prazise Massestrommessung in hochviskosen Klebstoffen - nahezu ohne Druckverluste], in: IFS Report Z of the Institute for Joining and Welding Technology of the Technical University of Braunschweig, edition 1/2013, pp. 10-13. Another illustration of the measuring principle can be found in: Schönteich, B., Stammen, E., Dilger, K.: High-speed mass flow measurement in highly viscous adhesives by constant temperature anemometry, Journal of The Adhesion Society of Japan, Vol. 51, pp. 269-273.
  • The two temperature measurement devices are arranged according to the prior art with a 90° offset along an axis through a flow channel. Furthermore, the sensors are designed as rod-shaped elements.
  • A disadvantage of the described prior art has the effect that, due to their area, the sensors generate an additional flow resistance in the mass flow, which adversely affects the pump power required to generate a certain amount of hot-melt adhesive and leads to pressure losses within the system. Moreover, the positioning of the sensors creates turbulences in the hot-melt adhesive which can result in uneven fluid exit particularly in the region near the dispensing nozzle, which adversely affects the application quality of hot-melt adhesive onto a substrate or workpiece. In addition, due to the turbulences, accuracy restrictions with respect to the obtained measurement results are possible. Furthermore, the sensors are not easy to maintain as a unit and not easily removable from the housing.
  • WO 2016/122808 A1 discloses a capacitive flow detector for measuring a flow rate of a hot-melt adhesive system. US 2011/252881 A1 discloses a sensor arrangement for a calorimetric mass flow meter.
  • It is the object of the present invention to provide a sensor unit for measuring the mass flow rate of a liquid hot-melt adhesive, which largely avoids or reduces the disadvantages of the prior art and in particular exerts less influence on the fluid, is easy to manufacture and to position and achieves high measurement accuracy.
  • According to the invention, the object is achieved by a sensor unit adapted to measure the mass flow rate of a liquid hot-melt adhesive, as specified in appended independent patent claim 1.
  • In a further aspect, the invention relates to providing an application apparatus and a system with such a sensor unit.
  • The invention is based on the idea that the first temperature measurement device and the second temperature measurement device are arranged substantially parallelly to one another in the flow channel. The term "substantially parallelly" in this document refers to an exact parallel alignment of the first and the second temperature measurement devices to one another, including deviations of up to ± 20° from the exact parallel alignment. By such an alignment and by the shape of the sensors, not only the flow resistance induced by the measurement device but also the occurrence of turbulences in the mass flow is reduced. As a result, the measurement accuracy can be improved compared to the prior art. Furthermore, such a design allows the advantageous grouping and modularization of components; in this respect, the cost advantages that a modularized and grouped design of the sensor unit entails can also be enjoyed. Furthermore, this allows a positioning of the measurement device at different locations in a system for applying liquid hot-melt adhesive.
  • According to a further aspect of the invention or according to a preferred embodiment, it is provided that the first temperature measurement device and the second temperature measurement device are arranged substantially on the same side of the flow channel. Advantageously, an increase in the measurement accuracy and a reduced flow resistance are also achieved by the arrangement. An advantageous grouping of components is thereby also supported.
  • According to a preferred embodiment, it is provided that the first temperature measurement device and the second temperature measurement device each comprise a sensor which has a resistance thermometer. Furthermore, according to the invention, at least one of the temperature measurement devices has a heating device, in particular a heatable resistor, the first temperature measurement device and the second temperature measurement device each having sensors which have a ceramic material and a glass passivation. By such a design, an advantageous functional integration is achieved, which allows the formation of flow-favorable sensor shapes, which contribute to the solution of the object according to the invention, in particular to a reduction in resistance.
  • According to a preferred development, the first temperature measurement device and the second temperature measurement device have a sensor carrier, wherein the sensors are arranged on the sensor carrier. In this way, according to the invention, a modularization of the sensor unit is achieved and, at the same time, a maintenance-friendly removability of the sensor unit is made possible, whereby overall cost savings can be achieved compared to the installation according to the prior art.
  • Preferably, the first temperature measurement device, the second temperature measurement device and the sensor carrier are inserted into a housing, wherein the housing defines the flow channel. In this case, the housing is preferably heatable by means of at least one electrical heating cartridge and/or has a housing temperature sensor. As a result, the special importance of maintaining a preferred and largely constant processing temperature in the application of a hot-melt adhesive is taken into account.
  • Preferably, the sensor carrier is attached to the housing by means of a thread, a self-aligning bayonet lock, a press fit or gluing. Depending on the intended use of the sensor unit, either a simple, reversible connection of the components is possible, or an irreversible connection with a high degree of safety against unwanted separation of the components over the product life.
  • Furthermore, according to a preferred embodiment, the sensor carrier is inserted into an application apparatus, in particular into an application nozzle. This makes it possible to realize the advantage of a component reduction, since a housing section for integrating the sensor unit is already provided by the application apparatus. Furthermore, such a positioning is suitable for further increasing the measurement accuracy with regard to the mass flow rate at the application apparatus. Since there is only a small distance between the sensor and the application apparatus, it can be assumed that the flow rates in the two adjacent regions are approximately identical.
  • Furthermore, it is proposed according to a preferred embodiment that the sensor carrier is inserted into a hose connection. As a result of such an installation location, the measurement device can also advantageously be inserted into the mass flow of the hot-melt adhesive if, for example, there are space limitations in the region of the application nozzle or if the flow rate of the hot-melt adhesive directly on a hose connection is of interest.
  • Furthermore preferably, the sensor carrier is formed as an at least partially hollow body, preferably as a pipe, and/or is closed at least partially by a closure element on its side facing away from the sensors, wherein the closure element is preferably connected by means of a screw connection to the sensor carrier, and/or preferably, a sensor block is attached to the sensor carrier on the side of the pipe opposite the closure element, said sensor block being formed on its upper side in such a way that the sensors of the first temperature measurement device and the second temperature measurement device can be inserted at least partially into the sensor block and the sensor block, the sensor carrier and the closure element are formed in such a way that lines can be guided through them. Compared to a solid design of the sensor carrier, such a design results in a material saving, which is at the same time easy to maintain and install. Furthermore, electrical lines can thus be easily guided through the housing.
  • Preferably, the sensor block is connected force-lockingly and/or by positive engagement to the sensor carrier and the sensor block and/or the sensor carrier is/are filled at least partially with a filler material, in particular with a heat-resistant synthetic resin. By means of the positive connection, not only a sealing effect is achieved, which prevents a transfer of hot-melt adhesive into the sensor housing, but also a secure component fixing. On the one hand, due to the at least partial filling, the sensors and cables are fixed in their place; on the other hand, they are however also protected from unwanted conductive connections due to the insulating properties of the resin.
  • According to a preferred embodiment, the sensor block is connected to the sensor carrier by means of a thread, by means of a self-aligning bayonet lock, by means of a press fit, or by gluing. Again, depending on the application, such connecting elements allow reversible or irreversible component connections.
  • In addition, the sensor block and/or the sensor carrier are preferably made of a plastic, preferably of a heat-resistant plastic, more preferably of polyether ether ketone (PEEK). According to the invention, this advantageously results in a weight saving, a limited thermal and electrical conductivity and good processability as well as durability.
  • Another alternative preferred embodiment is characterized in that the control unit has a unit for entering a control variable, a PID controller, at least one analog-digital converter and at least one digital-analog converter, wherein a temperature difference to be kept constant between the temperature of the second temperature measurement device and the temperature of the first temperature measurement device, in particular a temperature difference of 5 to 50 K, preferably 10 to 15 K, is used as a control variable. The control unit according to the invention allows in particular a fast and stable control of the heating unit by the use of a PID controller to ensure a constant temperature difference between the temperature measurement devices. The said range of temperature differences also allows a high measurement quality with the least possible interference with the temperature field of the hot-melt adhesive at the same time.
  • Furthermore, the system for applying liquid hot-melt adhesive preferably has the following components: A melter for providing liquid hot-melt adhesive, a heatable application apparatus for dispensing the hot-melt adhesive, a heatable transport device for transporting the hot-melt adhesive from the melter to the application apparatus, a control system, in particular for adjusting the feed rate of the hot-melt adhesive and a sensor unit for measuring the mass flow rate of the hot-melt adhesive. This results in the advantage according to the invention of utilizing the high measurement quality of the sensor unit according to the invention in order to ensure a feed rate of the hot-melt adhesive which corresponds to the desired value in a highly accurate manner.
  • In the following, preferred embodiments of the invention are explained with reference to the figures; they show:
  • Fig. 1
    a section of a system for applying hot-melt adhesive with a sensor unit in a sectional view in a first exemplary embodiment;
    Fig. 2
    a section of the system for applying hot-melt adhesive according to Fig. 1 in a perspective view in partial section;
    Fig. 3
    the sensor unit, inserted into a housing in a perspective view in an alternative exemplary embodiment;
    Fig. 4
    the sensor unit and the housing in a sectional view with a sectional plane perpendicular to the flow direction of the hot-melt adhesive in an alternative exemplary embodiment;
    Fig. 5
    the sensor unit and the housing according to Fig. 1 in a sectional view with a sectional plane in the flow direction of the hot-melt adhesive;
    Fig. 6
    a perspective view of a sensor carrier in an alternative exemplary embodiment;
    Fig. 7
    the sensor carrier in a sectional view with a sectional plane perpendicular to the intended flow direction of the hot-melt adhesive;
    Fig. 8
    the sensor carrier in a sectional view with a sectional plane parallel to the intended flow direction of the hot-melt adhesive;
    Fig. 9
    an application apparatus for liquid hot-melt adhesive with sensor unit attached thereto;
    Fig. 10
    a control circuit for determining the mass flow rate;
    Fig. 11
    a system for applying liquid hot-melt adhesive; and
    Fig. 12
    an alternative exemplary embodiment of the sensor unit, inserted into a housing.
  • The system illustrated in Figures 1 and 2 in a first exemplary embodiment for applying hot-melt adhesive comprises a transport device 2, which transports melted hot-melt adhesive 4 (only indicated here) from a melter 76 (not shown in Fig. 1, see Fig. 11) to an application apparatus 6, a melter 76 (not shown here) (Fig. 11), an application apparatus 6 and a sensor unit 12 for measuring the mass flow rate of a liquid hot-melt adhesive.
  • The application apparatus 6 has a nozzle arrangement 8 which delivers the hot-melt adhesive 4 to a substrate or workpiece (not shown). The application apparatus 6 comprises, in a manner known per se a housing 7, flow channels formed therein, a valve arrangement and connections for introducing fluid, a control device for controlling the application apparatus and further components.
  • The sensor unit 12 is arranged in this exemplary embodiment between the application apparatus 6 and the transport device 2 and has a housing 10, which includes and defines a flow channel 5. Screwed into the housing 10 are two connecting pieces 18a and 18b, which allow a reversible connection with the application apparatus 6 and the transport device 2.
  • On the process side, the hot-melt adhesive 4 passes through the housing 10 in the direction of the arrow 9.
  • For heating, the housing 10 has a heating cartridge 14, by means of which the housing 10 can be kept at an optimum temperature for processing the hot-melt adhesive 4. A housing temperature sensor (not shown directly) in the corresponding housing bore 16 serves to monitor the temperature of the housing 10.
  • The sensor unit 12 for measuring the mass flow rate of the liquid hot-melt adhesive 4 is partially arranged in the flow channel 5 of the housing 10. The sensor unit 12 has a sensor carrier 20, a first temperature measurement device 24 and a second temperature measurement device 28. Furthermore, it has a sensor block 22 and a closure element 26.
  • The first temperature measurement device 24 and the second temperature measurement device 28 are mounted on the sensor block 22. They are arranged so that they partially protrude into the flow channel 5 and thus are in contact with the hot-melt adhesive 4 flowing through it during operation. The first temperature measurement device 24 and the second temperature measurement device 28 are arranged next to each other and parallel to each other. The sensor block 22 in turn is screwed to the sensor carrier 20 and is at least partially closed on the side opposite the sensor block 22 by means of the closure element 26.
  • As shown in Fig. 3, each of the temperature measurement devices 24 and 28 has a respective sensor, which is preferably designed as a resistance thermometer 30. At least one of the temperature measurement devices 24 or 28 furthermore has a heatable resistor 32 as a further sensor. In the preferred exemplary embodiment, the first temperature measurement device 24 and the second temperature measurement device 28 are equipped with identical, combined heating and temperature measurement sensors 33. However, the heatable resistor is preferably used only for the second temperature measurement device 28. Consequently, the first temperature measurement device 24 is used exclusively for temperature measurement, whereas the second temperature measurement device 28 is used for measuring the temperature, which is elevated compared to the hot-melt adhesive 4 and which is achieved by the heatable resistor 32.
  • As can be seen from Fig. 3, the closure element 26 is fastened to the sensor carrier 20 by means of two screws 29a and 29b. In an alternative exemplary embodiment according to Fig. 4, different lines 34 are furthermore guided at least partially through the sensor carrier 20. For fixing the lines and for electrical insulation, both the sensor block 22 and the sensor carrier 20 are partially filled with synthetic resin 36.
  • As shown in Figs. 4 and 5, the housing 10 has a cylindrical housing bore 38 which has an internal thread 40. The sensor carrier 20 has a corresponding external thread 39 and thus enables a positive connection of the components.
  • Another alternative exemplary embodiment of the sensor carrier 20 is shown in Fig. 6. Here, the sensor carrier 20 has no external thread and can be connected, for example, by means of a press connection with a corresponding housing 10.
  • In Figures 7 and 8, the sensor carrier 20 is provided with an internal thread 42 on the side opposite the closure element 26. In the exemplary embodiment, the sensor block 22 together with the sensors 24 and 28 has an external thread 43 and can be screwed with the latter's aid into the sensor carrier 20.
  • An alternative arrangement of the sensor unit 12 directly in an application apparatus 45 for dispensing hot-melt adhesive 4 is shown in Fig. 9 in the context of a further exemplary embodiment.
  • The application apparatus 45 comprises a base body 47, on which a pipe 44 for supplying the hot-melt adhesive 4 is arranged. A filter device 46 for filtering the hot-melt adhesive 4 is in fluid connection with the pipe 44. Based on the orientation of the application apparatus 45 in Fig. 9, below the filter device 46, there is a distribution channel 48, which is used to distribute the hot-melt adhesive 4 in the application apparatus 45 perpendicularly to the sectional plane of Fig 9. The base body 47 of the application apparatus 45 has a cylindrical bore 49 into which the sensor unit 12 is inserted into the base body 47 by means of a press fit, alternatively also by means of a thread, by gluing or by means of a bayonet lock. The first temperature measurement device 24 and the second temperature measurement device 28 thus protrude into the distribution channel 48 in a flow-favorable manner.
  • A valve 50 for regulating the mass flow of the hot-melt adhesive is further attached to the base body 47. Starting from the valve 50, a channel 52 extends. The channel 52 opens into a slot nozzle 58, which is formed by the nozzle elements 54 and 56. The nozzle elements 54 and 56 are fastened by means of a clamping device 60 to the base body 47 of the application apparatus 45. For receiving electrical components, the application apparatus 47 moreover has a receiving device 62.
  • On the process side, the hot-melt adhesive 4 thus arrives through a pipe 44 in the application apparatus 45. Subsequently, after passing through a filter device 46, the hot-melt adhesive 4 arrives at a distribution channel 48, which distributes the hot-melt adhesive 4 perpendicularly to the sectional plane in the application apparatus 45. Starting from the distribution channel 48, the hot-melt adhesive 4 arrives through a valve 50 and the channel 52 at the slot nozzle 58 and is discharged to a substrate (not shown here).
  • The control unit 63, whose block diagram is shown as a preferred exemplary embodiment in Fig. 10, has a unit 64 for defining a control variable 65, adder elements 72 and 74, a PID controller 66, a digital-analog converter 68 and two analog-digital converters 70a and 70b. It also draws on the first temperature measurement device 24, which has at least one resistance thermometer 30, and on the second temperature measurement device 28, which has a resistance thermometer 30 and a heatable resistor 32. The sensors 30 and 32 of the temperature measurement devices 24 and 28 are inserted into the mass flow of the hot-melt adhesive as described.
  • An object of the controller 66 is to keep constant the control variable 65, and thus the desired differential temperature of the second temperature measurement device 28 above the temperature of the surrounding hot-melt adhesive 4. For this purpose, the heating power at the heatable resistor 32 is appropriately controlled, wherein both the temperature measured value with respect to the surrounding hot-melt adhesive 4 via the first temperature measurement device 24 and the temperature measured value of the second temperature measurement device 28 are returned to the controller 66. The converters 68 and 70a and 70b are used to convert digital signals into analog signals and vice versa. The electrical power absorbed by the heatable resistor 32 is a measure of the mass flow of the hot-melt adhesive.
  • The sensor unit 12 is preferably part of a system 75 for applying hot-melt adhesive 4, as shown in Fig. 11. The system 75 contains a melter 76 which serves to convey and melt the hot-melt adhesive 4. Furthermore, said system 75 contains the sensor unit 12, which serves to measure the mass flow rate and is located at any position between the melter and the application apparatus, or also, as shown in Fig. 10, within the application apparatus. In addition, the system 75 has an application apparatus 6 and a control system 78 and the transport device 2.
  • The hot-melt adhesive 4 is conveyed to the application apparatus 6 via the transport device 2. The sensor unit 12 is configured to carry out the measurement of the mass flow rate of the hot-melt adhesive. Information about the measured mass flow rate is fed to a control system 78 and serves to control the conveyor in the melter 76.
  • Figure 12 shows an alternative exemplary embodiment of the sensor unit 12, in which the first temperature measurement device 24 and the second temperature measurement device 28 are arranged in the flow direction 9 in the flow channel 5 one behind the other relative to the flow direction 9. This is achieved in the exemplary embodiment by a respective arrangement of the first temperature measurement device 24 and the second temperature measurement device 28 on the sensor block 22. With regard to a description of the other components, reference is made to the relevant explanations with regard to Figure 3, wherein identical components are provided with the same reference symbols.
  • List of reference symbols used
    • 2 Transport device
    • 4 Hot-melt adhesive
    • 5 Flow channel
    • 6 Application apparatus
    • 7 Housing
    • 8 Nozzle arrangement
    • 9 Flow direction
    • 10 Housing
    • 12 Sensor unit
    • 14 Heating cartridge
    • 16 Housing temperature sensor (not directly shown) in corresponding housing bore
    • 18a,b Connecting pieces
    • 20 Sensor carrier
    • 22 Sensor block
    • 24 First temperature measurement device
    • 26 Closure element
    • 28 Second temperature measurement device
    • 29a,b Screws
    • 30 Resistance thermometer
    • 32 Heatable resistor
    • 33 Combined heating and temperature measurement sensors
    • 34 Lines
    • 36 Synthetic resin
    • 38 Housing bore
    • 39 External thread
    • 40 Internal thread
    • 42 Internal thread
    • 43 External thread
    • 44 Pipe
    • 45 Application apparatus
    • 46 Filter device
    • 47 Base body
    • 48 Distribution channel
    • 49 Recess
    • 50 Valve
    • 52 Channel
    • 54,56 Nozzle elements
    • 58 Slot nozzle
    • 60 Clamping device
    • 62 Receiving device
    • 63 Control unit
    • 64 Unit for entering a control variable
    • 65 Control variable
    • 66 PID controller
    • 68 Digital-analog converter
    • 70a,b Analog-digital converter
    • 72,74 Adder elements
    • 75 System for applying hot-melt adhesive
    • 76 Melter
    • 78 Control system

Claims (18)

  1. A sensor unit (12) adapted to measure a mass flow rate of a liquid hot-melt adhesive (4), comprising at least:
    a flow channel (5) for the hot-melt adhesive (4),
    a first temperature measurement device (24) positioned at a first position in the flow channel (5) for measuring a temperature of the hot-melt adhesive (4) at the first position in the flow channel (5),
    a second temperature measurement device (28) positioned at a second position in the flow channel (5) and a heating device (32) assigned to the second temperature measurement device (28) for heating the second temperature measurement device (28), the second temperature measurement device (28) being used for measuring a second temperature at the second, heated temperature measurement device (28), and
    a control unit (63) for controlling the heating device (32) and for measuring the mass flow rate, which is designed and configured to adjust the temperature of the second temperature measurement device (28) to a value and determine the heating power for heating the second temperature measurement device (28) and to calculate the mass flow rate in the flow channel (5),
    characterized in that the sensor unit comprises:
    a sensor block (22), wherein
    1) the first temperature measurement device (24) and the second temperature measurement device (28) are mounted on the sensor block (22);
    2) the first temperature measurement device (24) and the second temperature measurement device (28) are each planar and flat; and
    3) the first temperature measurement device (24) and the second temperature measurement device (28) are arranged substantially parallel to each other in the flow channel (5).
  2. The sensor unit according to claim 1,
    characterized in that the first temperature measurement device (24) and the second temperature measurement device (28) are arranged substantially on the same side of the flow channel (5).
  3. The sensor unit (12) according to any one of the preceding claims,
    characterized in that the first temperature measurement device (24) and the second temperature measurement device (28) each have a sensor (33) which has a resistance thermometer (30).
  4. The sensor unit (12) according to any one of the preceding claims,
    characterized in that at least one of the temperature measurement devices (24, 28) has a heating device (33), in particular a heatable resistor.
  5. The sensor unit (12) according to any one of the preceding claims,
    characterized in that the first temperature measurement device (24) and the second temperature measurement device (28) each have sensors (33) which have a ceramic material and a glass passivation.
  6. The sensor unit (12) according to any one of the preceding claims,
    characterized in that the first temperature measurement device (24) and the second temperature measurement device (28) have a sensor carrier (20) and the sensors (33) are arranged on the sensor carrier (20).
  7. The sensor unit (12) according to claim 6,
    characterized in that the first temperature measurement device (24), the second temperature measurement device (28) and the sensor carrier (20) are inserted into a housing (10), wherein said housing (10) defines the flow channel (5).
  8. The sensor unit (12) according to claim 7,
    characterized in that the housing (10) can be heated by means of at least one electrical heating cartridge (14) and/or has a housing temperature sensor (16).
  9. The sensor unit (12) according to any one of claims 6 to 8,
    characterized in that the sensor carrier (20) is fixed to the housing (10), preferably by means of a screw thread, a self-aligning bayonet lock, a press fit or by gluing.
  10. The sensor unit (12) according to any one of claims 6 to 9,
    characterized in that the sensor carrier (20) is inserted into an application apparatus (45), in particular into an application nozzle.
  11. The sensor unit (12) according to any one of claims 6 to 10,
    characterized in that the sensor carrier (20) is inserted into a hose connection.
  12. The sensor unit (12) according to any one of claims 6 to 11,
    characterized in that the sensor carrier (20) is embodied at least partly as a hollow body, preferably as a pipe and/or
    is closed at least partially by a closure element (26) on its side facing away from the sensors (33), wherein the closure element is preferably connected to the sensor carrier (20) by means of a screw connection (29a, 29b), and/or
    the sensor block (22) is fixed to the sensor carrier (20) preferably on the side of the pipe opposite the closure element (26), said sensor block being formed on its upper side in such a way that the sensors (33) of the first temperature measurement device (24) and the second temperature measurement device (28) can be inserted at least partially into the sensor block (22) and the sensor block (22), the sensor carrier (20) and the closure element (26) are formed in such a way that lines (34) can be guided through them.
  13. The sensor unit (12) according to claim 12,
    characterized in that the sensor block (22) is connected force-lockingly and/or by positive engagement to the sensor carrier (20) and the sensor block (22) and/or the sensor carrier (20) is/are filled at least partially with a filler material, in particular with a heat-resistant synthetic resin (36).
  14. The sensor unit (12) according to claim 13,
    characterized in that the sensor block (22) is connected to the sensor carrier (20) preferably by means of a thread, by means of a self-aligning bayonet lock, by means of a press fit, or by gluing.
  15. The sensor unit (12) according to claims 12 to 14,
    characterized in that the sensor block (22) and/or the sensor carrier (20) is/are made of a plastic, preferably of a heat-resistant plastic, particularly preferably of polyether ether ketone (PEEK).
  16. The sensor unit (12) according to any one of the preceding claims,
    characterized in that the control unit (63) has a unit (65) for inputting a control variable (64), a PID controller (66), at least one analog-digital converter (70a, 70b) and at least one digital-analog converter (68), wherein a temperature difference to be kept constant between the temperature of the second temperature measurement device (28) and the temperature of the first (24) temperature measurement device, in particular a temperature difference of 5 to 50 K, preferably 10 to 15 K, is used as a control variable (65).
  17. An application apparatus (45) for dispensing hot-melt adhesive, comprising a sensor unit (12) for measuring the mass flow rate of the hot-melt adhesive according to any one of the preceding claims 1 to 16.
  18. A system for applying liquid hot-melt adhesive (75), comprising:
    a melter (76) for providing liquid hot-melt adhesive (4),
    a heatable application apparatus (45) for dispensing the hot-melt adhesive (4),
    a heatable transport device (2) for transporting the hot-melt adhesive (4) from the melter (76) to the application apparatus (45),
    a control system (78), in particular for adjusting the feed rate of the hot-melt adhesive (4),
    a sensor unit (12) for measuring the mass flow rate of the hot-melt adhesive according to any one of the preceding claims 1 to 16.
EP17208179.6A 2016-12-21 2017-12-18 Sensor unit measuring a mass flow rate of a liquid hot-melt adhesive Active EP3339815B1 (en)

Applications Claiming Priority (1)

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DE202016107242.5U DE202016107242U1 (en) 2016-12-21 2016-12-21 Sensor device for determining a mass flow of a liquid hot melt adhesive

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DE202016107242U1 (en) 2018-03-22
CN108318093A (en) 2018-07-24
ES2903074T3 (en) 2022-03-31
US10337898B2 (en) 2019-07-02
US20180172494A1 (en) 2018-06-21
EP3339815A1 (en) 2018-06-27
JP2018100969A (en) 2018-06-28
CN108318093B (en) 2021-12-14

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