EP3335531A1 - Emr absorbing server vent - Google Patents
Emr absorbing server ventInfo
- Publication number
- EP3335531A1 EP3335531A1 EP16756895.5A EP16756895A EP3335531A1 EP 3335531 A1 EP3335531 A1 EP 3335531A1 EP 16756895 A EP16756895 A EP 16756895A EP 3335531 A1 EP3335531 A1 EP 3335531A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- vent
- range
- percent
- ghz
- radiation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000945 filler Substances 0.000 claims abstract description 47
- 230000005670 electromagnetic radiation Effects 0.000 claims abstract description 37
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 37
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 238000012546 transfer Methods 0.000 claims abstract description 5
- 239000000654 additive Substances 0.000 claims description 29
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 28
- 239000003063 flame retardant Substances 0.000 claims description 28
- 230000000996 additive effect Effects 0.000 claims description 25
- 230000005855 radiation Effects 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 11
- 230000037431 insertion Effects 0.000 claims description 11
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 7
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 7
- 239000004743 Polypropylene Substances 0.000 claims description 6
- 239000006229 carbon black Substances 0.000 claims description 6
- -1 polypropylene Polymers 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 5
- 229920000106 Liquid crystal polymer Polymers 0.000 claims description 5
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 5
- 239000004697 Polyetherimide Substances 0.000 claims description 5
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 5
- 239000004793 Polystyrene Substances 0.000 claims description 5
- 239000004917 carbon fiber Substances 0.000 claims description 5
- 229910021389 graphene Inorganic materials 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
- 229920002647 polyamide Polymers 0.000 claims description 5
- 239000004417 polycarbonate Substances 0.000 claims description 5
- 229920000515 polycarbonate Polymers 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 229920001601 polyetherimide Polymers 0.000 claims description 5
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 5
- 229920002223 polystyrene Polymers 0.000 claims description 5
- 239000004114 Ammonium polyphosphate Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 3
- RREGISFBPQOLTM-UHFFFAOYSA-N alumane;trihydrate Chemical compound O.O.O.[AlH3] RREGISFBPQOLTM-UHFFFAOYSA-N 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims description 3
- 229920001276 ammonium polyphosphate Polymers 0.000 claims description 3
- 229910000410 antimony oxide Inorganic materials 0.000 claims description 3
- 230000001747 exhibiting effect Effects 0.000 claims description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 3
- 239000000347 magnesium hydroxide Substances 0.000 claims description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 3
- 150000002903 organophosphorus compounds Chemical class 0.000 claims description 3
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical class [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 5
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 4
- 239000003989 dielectric material Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000000470 constituent Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0213—Venting apertures; Constructional details thereof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0213—Venting apertures; Constructional details thereof
- H05K5/0215—Venting apertures; Constructional details thereof with semi-permeable membranes attached to casings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0247—Electrical details of casings, e.g. terminals, passages for cables or wiring
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/03—Covers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/20718—Forced ventilation of a gaseous coolant
- H05K7/20727—Forced ventilation of a gaseous coolant within server blades for removing heat from heat source
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0007—Casings
- H05K9/0041—Ventilation panels having provisions for screening
Definitions
- the present invention is generally directed to radiation-absorbing vents for use in an electronic device, e.g., a computer server.
- One conventional solution is to couple metallic vents to the frame of the electronic device. Such vents can provide openings for air flow between the enclosure and the external environment for thermal management. Moreover metallic vents may reflect interfering electromagnetic radiation back into the enclosure. Such conventional solutions, however, present a number of shortcomings. For example, electromagnetic radiation at certain frequencies may penetrate through such vents and cause interference with other electronic devices.
- a vent for use in an electronic device for absorbing electromagnetic radiation which includes a body comprising at least one thermoplastic polymer and a radiation-absorbing filler distributed within the thermoplastic polymer for absorbing electromagnetic radiation, said body further comprising a plurality of openings.
- the body is adapted for coupling to a frame of an electronic device to absorb electromagnetic radiation and to allow heat transfer via air flow through its openings between an interior of the frame and an external environment.
- the thermoplastic polymer can include any of a polycarbonate, ABS (acrylonitrile butadiene styrene), polypropylene, polystyrene, polyamide, polyester, polyetherimide, liquid crystal polymer, or polyphenylene sulfide.
- the concentration of the thermoplastic polymer can be in a range of about 50 percent to about 99.8 percent by volume.
- the concentration of the thermoplastic polymer is in a range of about 50 percent to about 95 percent, or in a range of about 55 percent to about 90 percent, or in a range of about 60 percent to about 85 percent, or in a range of about 65 percent to about 80 percent.
- the radiation-absorbing filler can include a dielectric material exhibiting an absorptance greater than about 45 m "1 , e.g., in a range of about 45 m "1 to about 9000 m "1 , for radiation frequencies in a range of about 1 gigahertz (GHz) to about 110 GHz, e.g., in a range of about 1 GHz to about 40 GHz.
- the dielectric material can have a bulk dielectric constant in range of about 1 to about 150.
- suitable radiation-absorbing fillers include carbon black, carbon fiber, graphene, or a combination thereof.
- the concentration of the radiation-absorbing filler in the body of the vent can be, for example, in a range of about 0.2 percent to about 50 percent by volume.
- the concentration of the radiation-absorbing filler by volume can be in a range of about 0.5 percent to about 45 percent, or in a range of about 1 percent to about 40 percent, or in a range of about 2 percent to about 30 percent, or in a range of about 3 percent to about 20 percent, or in a range of about 5 percent to about 15 percent.
- the concentration of the radiation-absorbing filler by volume is in a range of about 15 percent to about 40 percent.
- the radiation-absorbing filler can be in the form of a plurality of particles having a maximum size, e.g., in a range of about 1 micrometer (micron) to about 100 microns.
- the openings distributed throughout the body of the vent can have a variety of different shapes. Some examples include, without limitation, hexagonal, circular, square or rectangular shapes. In some embodiments, the openings exhibit a maximum size in a range of about 0.045 inches (about 1.14 millimeters (mm)) to about 5 inches (about 127 mm) for each dimension (e.g., dimensions along x, y, and z axes of a Cartesian coordinate).
- the maximum size of the dimensions of the openings can be in a range of about 1.5 mm to about 120 mm, or in a range of about 2 mm to about 100 mm, or in a range of about 3 mm to about 90 mm, or in a range of about 4 mm to about 80 mm, or in a range of about 5 mm to about 70 mm.
- the vent can exhibit an insertion loss greater than about 5dB for one or more radiation frequencies (or all the frequencies) in a range of about 1 GHz to about 40 GHz.
- the vent can exhibit an insertion loss in a range of about 5 dB to about 35 dB for one or more radiation frequencies (or all the frequencies) in a range of about 1 GHz to about 40 GHz.
- a flame retardant additive is distributed throughout the body of the vent.
- the flame retardant additive can include any of aluminum trihydrate, aluminum hydroxide, magnesium hydroxide, antimony oxides, ammonium polyphosphate or other organo phosphorus compounds, chlorinated compounds, or brominated compounds.
- suitable chlorinated compounds include, without limitation, chlorinated paraffin oils such as Paroil and Chloroflo.
- An example of suitable brominated compounds include, without limitation, decabromodiphenyl oxide (DBDPO).
- the concentration of the flame retardant additive can be, for example, in a range of about 0.05 percent to about 50 percent by volume, such as, in a range of about 2 percent to about 40 percent, or about 5 percent to about 30 percent, or about 10 percent to about 20 percent by volume.
- a vent for use in an electronic device for absorbing electromagnetic radiation which includes a body comprising at least one thermoplastic polymer and a radiation-absorbing filler distributed throughout the thermoplastic polymer for absorbing electromagnetic radiation. A plurality of openings are distributed throughout the body, e.g., randomly or according to a regular pattern. Further, a flame retardant additive is distributed throughout the thermoplastic polymer.
- a variety of radiation-absorbing fillers and flame retardant additives, such as those described above, can be employed.
- the concentration of the radiation absorbing filler can be greater than about 15 percent by weight, e.g., in a range of about 15 percent to about 50 percent, and the concentration of the flame retardant additive can be in a range of about 10 percent to about 40 percent by weight.
- a computer enclosure which comprises a frame for housing a plurality of electronic components, and a vent adapted for coupling to the frame for absorbing electromagnetic radiation, where the vent includes a body comprising at least one thermoplastic polymer and a radiation-absorbing filler distributed within said thermoplastic polymer for absorbing electromagnetic radiation.
- the body further comprises a plurality of openings.
- the body is adapted to absorb electromagnetic radiation and to allow heat transfer via air flow through the openings between an interior of the frame and an external environment.
- the computer enclosure can include a variety of electronic components, such as, a central processing unit (CPU), memory modules, etc.
- a fan disposed in the enclosure can facilitate the flow of air through the openings of the vent.
- the vent is capable of absorbing electromagnetic radiation generated by one or more of said electronic components.
- the vent can be capable of absorbing electromagnetic radiation having a frequency in a range of about 1 GHz to about 1 10 GHz.
- the vent exhibits an insertion loss greater than about 5 dB, e.g., an insertion loss in a range of about 5 dB to about 35 dB, for radiation frequencies in a range of about 1 GHz to about 40 GHz.
- thermoplastic polymer in addition to the radiation-absorbing filler, a flame retardant additive is distributed within the thermoplastic polymer.
- a flame retardant additive is distributed within the thermoplastic polymer.
- the thermoplastic polymer can be any of a polycarbonate, ABS, polypropylene, polystyrene, polyamide, polyester, polyetherimide, liquid crystal polymer, or polyphenylene sulfide.
- the radiation-absorbing filler can be formed of any suitable dielectric material.
- any of carbon black, carbon fiber, and graphene can be employed.
- the concentration of the thermoplastic polymer, the radiation-absorbing filler and the flame retardant additive can be in the ranges discussed above.
- the concentration of the thermoplastic polymer can be in a range of about 50 percent to about 99.8 percent by volume, or any sub-range within this range.
- the concentration of the radiation-absorbing filler can be in a range of about 0.2 percent to about 50 percent by volume, or any sub-range within this range.
- concentration of the flame retardant additive can be in a range of about 0.1 to about 50 percent by volume, e.g., in a range of about 0.5 percent to about 45 percent, or in a range of about 1 percent to about 40 percent, or in a range of about 2 percent to about 35 percent, or in a range of about 2.5 percent to about 30 percent, or in a range of about 3 percent to about 25 percent, or in a range of about 4 percent to about 20 percent, or in a range of about 5 percent to about 15 percent.
- FIG. 1 schematically depicts a vent according to an embodiment of the present teachings
- FIG. 2 schematic depicts a vent according to another embodiment of the present teachings
- FIG. 3 schematically depict an enclosure of an electronic device, e.g., a computer server, having a frame in which a vent according to an embodiment of the present teachings is incorporated
- FIGS. 4 A and 4B schematically depict another example of a vent according to an embodiment of the present teachings coupled to the frame of a computer server.
- the present invention is generally directed to a vent for use with an electronic device, such as a computer server.
- the vent includes a porous polymeric body in which a radiation- absorbing filler is distributed.
- the filler can absorb electromagnetic radiation at one or more frequencies in a range of about 1 GHz to about 110 GHz.
- a flame retardant additive is distributed within the polymeric body. The combination of the flame retardant additive and the radiation-absorbing filler can provide unexpected advantages. For example, it can help maintain the rigidity of the polymeric body for high concentrations of the radiation-absorbing filler, e.g., for concentrations of the filler greater than about 15% by weight.
- thermoplastic polymer is known in the art and is used herein consistent with its common usage. To the extent that any additional explanation may be needed, a thermoplastic polymer is a polymer (i.e., a substance having a molecular structure consisting mainly or entirely of identical units bonded together, e.g., via covalent bonds) that becomes pliable or moldable above a temperature threshold and solidifies upon cooling.
- I z denotes the intensity of the electromagnetic radiation after passage through a length (z) of the medium
- a denotes the absorptance coefficient
- the ratio of I z and / 0 can be considered as the insertion loss of the medium.
- the term "about” is used herein to indicate a variation of at most 5% about a numerical value.
- FIG. 1 schematically depicts a vent 10 according to an embodiment of the present teachings for use in an electronic device for absorbing electromagnetic radiation.
- the vent 10 includes a body 12 that comprises at least one thermoplastic polymer and a radiation- absorbing filler 14 that is distributed within the thermoplastic polymer for absorbing electromagnetic radiation.
- the body 12 can further include one or more flame retardant additives.
- thermoplastic polymers can be employed as a constituent of the body 12.
- the thermoplastic polymer can be any of a polycarbonate, ABS (acrylonitrile butadiene styrene), polypropylene, polystyrene, polyamide, polyester, polyetherimide, liquid crystal polymer, or polyphenylene sulfide.
- the thermoplastic polymer can constitute about 50 percent to about 99.8 percent of the volume of the body 12.
- the concentration of the thermoplastic polymer in the body 12 can be in a range of about 50 percent to about 90 percent, or in a range of about 60 percent to about 85 percent, or in a range of about 65 percent to about 80 percent, or in a range of about 70 percent of about 95 percent by volume of the body 12.
- the radiation-absorbing filler 14 can be formed of a dielectric material that exhibits a suitable high coefficient of absorptance for at least one radiation wavelength in a range of about 1 GHz to about 1 10 GHz.
- the radiation-absorbing filler 14 can be a material having a bulk dielectric constant in a range of about 1 to about 150 and an absorptance coefficient in a range of about 45 m "1 to about 9000 m "1 for one or more frequencies in the range of about 1 GHz to about 110 GHz.
- the vent 10 can have a thickness (T) in a range of about 0.1 inches (2.54 mm) to about 5 inches (50.8 mm). In some such embodiments, the
- concentration of the radiation-absorbing filler and the thickness of the vent 10 can be selected such that the vent would exhibit an insertion loss in a range of about -5 dB to about -35 dB.
- suitable radiation-absorbing fillers include, without limitation, carbon black, carbon fiber, and graphene.
- the filler is present in the body 12 of the vent at a concentration in a range of about 0.2 percent to about 50 percent by volume.
- the volume concentration of the filler can be in a range of about 1 percent to about 50 percent, or about 1 percent to about 45 percent, or about 5 percent to about 35 percent, or about 10 percent to about 30 percent, or about 20 percent to about 40 percent.
- the radiation-absorbing filler is in the form of a plurality of particles having a maximum size in a range of about 1 micron to about 100 microns.
- the vent 10 can further include a plurality of openings 16 distributed throughout the body 12. While in some embodiments, the openings 16 are arranged according to a predefined geometrical array, in other embodiments the openings 16 can be randomly distributed. As discussed in more detail below, once the vent 12 is coupled to the frame of an electronic device, e.g., a computer server, the openings 16 allow for a flow of air between the interior of the electronic device and an external environment to facilitate removing heat from the interior of the device, and in some cases from the vent 10 itself. Again, as discussed in more detail below, in some cases, one or more fans are employed to facilitate such air flow between the interior of the electronic device and the external environment.
- an electronic device e.g., a computer server
- the openings 16 can have a variety of different shapes, such as, hexagonal, circular, square, rectangle, or a non-geometric shape.
- the size of the openings are chosen such that the vent 10 can provide adequate absorption of electromagnetic radiation, e.g., radiation generated from electronic components within an enclosure of the electronic device or external radiation incident on the device, while allowing a sufficient air flow therethrough for removing heat from the interior of the device.
- a maximum size of each dimension of the openings e.g., x, y, and z dimensions in a Cartesian coordinate
- a maximum size of each dimension of the openings is in a range of about 0.045 inches (about 1.14 millimeters (mm)) to about 5 inches (about 127 millimeters).
- the maximum size of the dimensions of the openings can be in a range of about 1.5 mm to about 120 mm, or in a range of about 2 mm to about 100 mm, or in a range of about 3 mm to about 90 mm, or in a range of about 4 mm to about 80 mm, or in a range of about 5 mm to about 70 mm.
- the openings have a hexagonal shape with a maximum dimensional size in a range of about 1.14 mm to about 127 mm, or any of the other ranges recited above.
- the openings can be circle- shaped with a diameter in the above ranges.
- a vent according to the present teachings can include a thermoplastic material, a radiation-absorbing filler as well as a flame retardant additive.
- FIG. 2 schematically depicts a vent 20 according to such an embodiment that includes a body 22 comprising a thermoplastic polymer, such as one or more of the thermoplastic polymers listed above, and a radiation-absorbing filler 24, such as one or more of the fillers listed above.
- a flame retardant additive 26 is distributed throughout the body 12.
- vent 20 includes a plurality of holes 28 distributed through its body 22 to allow flow of air therethrough.
- the concentration of the flame retardant additive can be, for example, in a range of about 0.1 to about 50 percent by volume, e.g., in a range of about 0.5 percent to about 45 percent, or in a range of about 1 percent to about 40 percent, or in a range of about 2 percent to about 35 percent, or in a range of about 2.5 percent to about 30 percent, or in a range of about 3 percent to about 25 percent, or in a range of about 4 percent to about 20 percent, or in a range of about 5 percent to about 15 percent.
- suitable flame retardant additives include, without limitation, aluminum trihydrate, aluminum hydroxide, magnesium hydroxide, antimony oxides, ammonium polyphosphate or other organo phosphorus compounds, chlorinated compounds, or brominated compounds.
- suitable chlorinated compounds include, without limitation, chlorinated paraffin oils such as Paroil and Chloroflo.
- An example of suitable brominated compounds include, without limitation, decabromodiphenyl oxide (DBDPO).
- the incorporation of a flame retardant additive as a constituent of the body 12 provides a number of advantages.
- the flame retardant additive can improve structural rigidity of the vent.
- the use of the flame retardant additive can allow incorporating a higher concentration of the radiation-absorbing filler in the body 12 while ensuring that the body 12 exhibits sufficient structural rigidity.
- the use of a flame retardant additive, such as those listed above can allow incorporating the radiation-absorbing filler at a volume concentration of equal to or greater than about 15 percent in the body 12 while ensuring that the body 12 is sufficiently rigid for its intended applications (e.g., as a vent in a computer server).
- body 12 contains a concentration of the radiation- absorbing filler in a range of about 15% to about 50% by weight and a concentration of the flame retardant additive in a range of about 20% to about 50% by weight.
- the unexpected synergy between the radiation-absorbing filler and the flame retardant additive results in a vent that provides significant absorption of the electromagnetic radiation, e.g., in a frequency range of about 1 GHz to about 110 GHz (corresponding to a wavelength range of about 300 mm to 3 mm) while exhibiting a desired structural rigidity.
- FIG. 3 schematically depicts a computer server 30 having a frame 32 that provides an enclosure 33 for housing a plurality of electronic components.
- the electronic components can include a central processing unit (CPU) 34, a plurality of random access memory (RAM) modules 36, a persistent memory module 38, a communication bus 40, among other components.
- a vent 42 according to the present teachings, such as the vents 10 or 20 described above, is coupled to the frame 32 to provide electromagnetic shielding, e.g., for electromagnetic radiation in a frequency range of about 1 GHz to about 110 GHz.
- the vent 42 can absorb electromagnetic radiation generated by the electronic components contained in the enclosure 33 to minimize, and preferably prevent, its leakage to the external environment.
- the coupling of the vent 42 to the frame can be achieved using any known method in the art, e.g., using glue, rivets, clamps, etc.
- FIGs. 4A and 4B schematically show the frame of a computer server 50 to which a vent 52 according to the present teachings, such as the above vents, is coupled.
- the vent 52 includes a plurality of hexagonal openings (holes) distributed in a regular partem to provide a honeycomb structure.
- the radiation-absorbing filler and/or the flame retardant additive can be incorporated in a thermoplastic polymer by adding the filler and/or the additive to a molten quantity of thermoplastic polymer generated by heating a plurality of polymeric pellets to an elevated temperature.
- the polymeric mixture can then be extruded using multilumen tooling into a continuous length and later cut to desired thickness.
- the mixture could also be injection molded into a final geometric configuration that includes the through holes or a modular section that could be additively assembled with other such pieces to form the final configuration.
- solid block of material can be fabricated either by extrusion or injection molding and through holes can be added via secondary operations such as CNC machining, waterjet or laser-cutting.
- a part was fabricated by injection molding an absorber compound containing carbon black and polypropylene into a piece 6 in. long x 6 in. wide x 0.200 in. thick. Using a waterjet cutting process, an array of hexagonal holes measuring 6mm across was drilled through the part to form a vent. The vent was tested electrically and insertion loss values for a number of frequencies were as follows:
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201562204814P | 2015-08-13 | 2015-08-13 | |
US14/828,173 US9832918B2 (en) | 2015-08-13 | 2015-08-17 | EMR absorbing server vent |
PCT/US2016/046787 WO2017027808A1 (en) | 2015-08-13 | 2016-08-12 | Emr absorbing server vent |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3335531A1 true EP3335531A1 (en) | 2018-06-20 |
EP3335531B1 EP3335531B1 (en) | 2023-12-20 |
Family
ID=56799600
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16756895.5A Active EP3335531B1 (en) | 2015-08-13 | 2016-08-12 | Emr absorbing server vent |
Country Status (6)
Country | Link |
---|---|
US (1) | US9832918B2 (en) |
EP (1) | EP3335531B1 (en) |
JP (1) | JP6882259B2 (en) |
KR (1) | KR102103656B1 (en) |
CN (1) | CN108141988B (en) |
WO (1) | WO2017027808A1 (en) |
Families Citing this family (4)
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JP2019012737A (en) * | 2017-06-29 | 2019-01-24 | 北川工業株式会社 | Electromagnetic wave absorber and electromagnetic wave shielding structure |
USD880913S1 (en) * | 2018-02-13 | 2020-04-14 | EP Family Corp. | Desk stand |
US20210022275A1 (en) * | 2019-07-19 | 2021-01-21 | Dell Products L.P. | System and method for thermal management and electromagnetic interference management |
US11644425B2 (en) | 2019-07-19 | 2023-05-09 | Dell Products L.P. | System and method for optical state determination |
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CN108141988A (en) | 2018-06-08 |
KR20180066038A (en) | 2018-06-18 |
JP6882259B2 (en) | 2021-06-02 |
WO2017027808A1 (en) | 2017-02-16 |
US9832918B2 (en) | 2017-11-28 |
KR102103656B1 (en) | 2020-04-22 |
US20170049011A1 (en) | 2017-02-16 |
CN108141988B (en) | 2021-04-16 |
EP3335531B1 (en) | 2023-12-20 |
JP2018530147A (en) | 2018-10-11 |
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