EP3327108A1 - Easy ironing/anti-wrinkle/less crease benefit of detergents with the help of bentonite or its derivatives - Google Patents

Easy ironing/anti-wrinkle/less crease benefit of detergents with the help of bentonite or its derivatives Download PDF

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Publication number
EP3327108A1
EP3327108A1 EP17202211.3A EP17202211A EP3327108A1 EP 3327108 A1 EP3327108 A1 EP 3327108A1 EP 17202211 A EP17202211 A EP 17202211A EP 3327108 A1 EP3327108 A1 EP 3327108A1
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EP
European Patent Office
Prior art keywords
fabric
bentonite
composition
derivatives
use according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP17202211.3A
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German (de)
French (fr)
Inventor
Ketan Patil
Ingrid Kraus
Walter Heberlein
Christina RÖLEKE
Barbara Busch
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Henkel AG and Co KGaA
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Henkel AG and Co KGaA
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Publication date
Application filed by Henkel AG and Co KGaA filed Critical Henkel AG and Co KGaA
Publication of EP3327108A1 publication Critical patent/EP3327108A1/en
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/12Water-insoluble compounds
    • C11D3/124Silicon containing, e.g. silica, silex, quartz or glass beads
    • C11D3/1246Silicates, e.g. diatomaceous earth
    • C11D3/1253Layer silicates, e.g. talcum, kaolin, clay, bentonite, smectite, montmorillonite, hectorite or attapulgite
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/05Cellulose or derivatives thereof
    • D06M15/09Cellulose ethers
    • C11D2111/12
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/20Treatment influencing the crease behaviour, the wrinkle resistance, the crease recovery or the ironing ease
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/06Processes in which the treating agent is dispersed in a gas, e.g. aerosols

Definitions

  • the present invention relates to the use of bentonite or one or more derivatives thereof in a fabric treatment composition to provide anti-wrinkle properties and/or ease of ironing benefits to a fabric treated with said fabric treatment composition.
  • the invention further relates to a method of reducing the creasing of fabric, and to a method of providing ease of ironing benefits to a fabric.
  • Ironing of fabrics after laundering is generally regarded as one of the most unpopular household chores. There have, to date, been two approaches taken to making ironing less of a household chore.
  • the first approach has been to make the ironing process easier (involving less time and effort for the person doing the ironing). This is referred to herein as an ease of ironing effect.
  • silicone oils have been used in rinse conditioners to give this effect.
  • the second approach has been to try to prevent garments becoming creased (this is referred to herein as an anti- creasing effect) during the laundering process, thus eliminating the need for ironing.
  • This approach is disclosed in e.g. EP 150 872 .
  • This second approach has several additional advantages over the first; firstly, it is attractive to consumers because they will not have to iron the fabrics at all (thus saving time and effort, and, avoiding a household chore completely) and secondly it reduces energy consumption and hence is environmentally favorable.
  • This second approach has generally been found to be more difficult to achieve. However, it has been found that increased levels of active ingredients are often required in the product to achieve the effect.
  • the present invention is directed towards providing reduced creasing of fabric during laundering and/or easier ironing of fabric that has been laundered.
  • bentonite or one or more derivatives thereof contained in fabric treatment compositions provide for anti-wrinkle effects and/or ease of ironing effects. Furthermore, wearing comfort after ironing of the fabric is improved due to moisture managing properties of the bentonite.
  • the present invention therefore relates to the use of bentonite or derivatives thereof in a fabric treatment composition to provide anti-wrinkle properties and/or ease of ironing benefits to a fabric treated with said fabric treatment composition.
  • the present invention relates to a method of reducing the creasing of fabric by applying thereto during a laundering operation a fabric treatment composition comprising bentonite or one or more derivatives thereof.
  • the invention relates to a method of providing ease of ironing benefits to a fabric by
  • the present invention relates to the use of bentonite or one or more derivatives thereof as ironing aids in fabric treatment compositions.
  • At least one relates to one or more, i.e. 1, 2, 3, 4, 5, 6, 7, 8, 9, or more. If used in combination with a compound, the term does not relate to the absolute number of molecules but rather to the number of different types of said compound. "at least one surfactant” thus means that at least one type but that also 2 or more different surfactant types can be present.
  • viscosities referred to herein are viscosities measured at 20°C by a Brookfield LVT, Spindle No. 3 at 12 rpm.
  • Free of means that the referenced composition does not contain more than 0.5 wt.%, preferably no more than 0.1 wt.%, more preferably no more than 0.05 wt.% of said component relative to the total weight of the composition. Most preferably, said component is not contained at all.
  • the fabric treatment compositions as described herein may be used as detergents for textiles, carpets or natural fibers, fabric conditioners, as well as treatment compositions for pre laundering treatment of fabrics, and post-laundering treatment of fabrics.
  • the present invention is based on the inventors' surprising finding that by use of bentonite and/or one or more derivatives thereof in fabric treatment compositions, anti-wrinkle effects and/or ease or ironing effects may be achieved. Furthermore, wearing comfort after ironing of the fabric is improved due to moisture managing properties of these types of minerals.
  • the present invention relates to the use of bentonite or derivatives thereof in a fabric treatment composition to provide anti-wrinkle properties and/or ease of ironing benefits to a fabric treated with said fabric treatment composition.
  • Bentonites are clays that are comprised primarily of, and whose properties are typically dictated by, a smectite clay mineral (e.g. montmorillonite, hectorite, nontronite, etc.). Smectites are generally comprised of stacks of negatively charged layers (wherein each layer is comprised of two tetrahedral sheets attached to one octahedral sheet; the tetrahedra formed by silicon and oxygen atoms and the octahedra formed by aluminum and oxygen atoms together with hydroxyl radicals) balanced and/or compensated by alkaline earth metal cations (e.g.
  • alkali metal cations eg. Na + and/or K + .
  • the relative amounts of the two types (alkaline earth metal and alkali metal) of cations typically determine the swelling characteristic of the clay material when placed in water.
  • Bentonites, in which the alkaline earth metal cation Ca 2+ is predominant (or is in a relative majority), are called calcium bentonites; whereas, bentonites in which the alkali metal cation Na + is predominant (or is in a relative majority) are called sodium bentonites.
  • a preferred clay is bentonite clay, which comprises predominantly montmorillonite clay.
  • bentonite in the form of natural bentonite and/or bentonite in the form of synthetic bentonite, in the context of the present invention referred to as "derivatives of bentonite”, may be employed advantageously.
  • natural refers to the presence of the mineral in deposits found in the earth (formed via modification of volcanic ash deposits in marine basins by geological processes). Accordingly, a natural deposit of bentonite containing primarily (or a relative majority of) Na + cations may be referred to as natural sodium bentonite, whereas, a natural deposit of a bentonite predominantly containing (or containing a relative majority of) Ca 2+ cations may be referred to as natural calcium bentonite.
  • Synthetic bentonites for example synthetic analogues of Na and Ca bentonite, may also be synthesized (by using hydrothermal techniques, for example).
  • Synthetic sodium bentonite may also refer to bentonite obtained by treatment of calcium bentonite with, but not limited to, sodium carbonate or sodium oxalate (to remove the calcium ion and substitute it with a sodium ion). Typically, such a treatment may be varied to impart different levels of ion-exchange or Na + for Ca 2+ substitution.
  • Natural sodium bentonite (generally, irrespective of the part of the world in which the deposit is located) is colored. The color ranges from brown to yellow to gray. By comparison, natural calcium bentonite has a more aesthetically pleasing white color. Consequently, synthetic sodium bentonite that is obtained by treatment of this white calcium bentonite is also white. As a result, natural calcium bentonite and synthetic sodium bentonite find more widespread use in the detergent industry, as compared to natural sodium bentonite.
  • the fabric treatment composition as described herein comprises natural sodium bentonite and/or natural calcium bentonite.
  • the clay may exhibit a particular range of particle size, as determined, for example, by sieving techniques according to ASTM D1921-06 ("Standard Test Method For Particle Size (Sieve Analysis) of Plastic Materials"). Alternative methods known to those skilled in the art may also be utilized for determining particle size. For example, other sieving techniques may be used or electronic laboratory equipment known for determining particle size may alternatively be employed.
  • the clay may be characterized by having a particle size such that at least 95 wt % of the clay has a particle size that is in the range from 50 micrometers to 2,000 micrometers, preferably from 50 micrometers to 1,500 micrometers, or from 50 micrometers to 1,000 micrometers, or from 50 micrometers to 500 micrometers, or from 50 micrometer to 300 micrometers, or from 50 to 200.
  • the clay can be characterized by having an average particle of 50 micrometers to 2,000 micrometers, preferably from 50 micrometers to 1,500 micrometers, or from 50 micrometers to 1,000 micrometers, or from 50 micrometers to 500 micrometers, or from 50 micrometer to 300 micrometers, or from 50 to 200.
  • the clay preferably has a particle size such that at least 95 wt % of the clay has a particle size in the range of from 50 micrometers to 400 micrometers, preferably 50 micrometers to 300 or more preferably 100 to 250 micrometers or from 50 to 200 micrometers.
  • Suitable clay carriers include Pelben® 10 and Pelben® 35 (available from Buntech, a Brazilian company).
  • Suitable examples of clay powders include Argel® 10 and Argel® 40 (available from Buntech).
  • Suitable clays also include clays supplied by Amcol, III., United States, such as those sold under the tradenames Quest® Bentonite and Polargel® series of clay.
  • bentonite and/or derivative(s) thereof are present in an amount of 0.1 to 30 % by weight, preferably 3 to 20 % by weight, based on the total weight of the fabric treatment composition.
  • the fabric treatment composition according to the present invention may further comprise at least one soil release polymer.
  • soil release polymer refers to polymeric soil release agents having soil release properties, i.e. having the property to enhance the cleaning efficacy of the cleaning composition by improving release of greasy and oil during the laundry process.
  • Polymeric soil release agents are characterized by having both hydrophilic segments, to hydrophilize the surface of hydrophobic fibers, such as polyester and nylon, and hydrophobic segments, to deposit upon hydrophobic fibers and remain adhered thereto through completion of washing and rinsing cycles and, thus, serve as an anchor for the hydrophilic segments. This is commonly done to enable stains occurring subsequent to treatment with the soil release agent to be more easily removed in later washing procedures.
  • Soil release polymers include a variety of charged, e.g., anionic or cationic (see US 4,956,447 ), as well as non-charged monomer units.
  • the structures may be linear, branched or star-shaped. They may include capping moieties which are especially effective in controlling molecular weight or altering the physical or surface-active properties.
  • Suitable soil release polymers according to the present invention include sulfonated products of a substantially linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and oxyalkyleneoxy repeat units, for example as described in US 4,968,451 .
  • Suitable soil release polymers according to the present invention include also polymers such as defined in US 4,711,730 , for example those produced by transesterification/oligomerization of poly(ethyleneglycol) methyl ether, DMT, PG and poly(ethyleneglycol) ("PEG").
  • Suitable soil release polymers include also polymers such as defined in partly- and fully- anionic-end-capped oligomeric esters of US 4,721,580 , such as oligomers from ethylene glycol (EG), propylene glycol (PG), N,N -dimethyltryptamine (DMT), and sodium 3,6-dioxa-8-hydroxyoctanesulfonate; also the nonionic-capped block polyester oligomeric compounds of US 4,702,857 , for example produced from DMT, Me-capped PEG and EG and/or PG, or a combination of DMT, EG and/or PG, Me-capped PEG and sodium dimethyl-5-sulfoisophthalate; and also the anionic, especially sulfoaroyl, end-capped terephthalate esters of US 4,877,896 .
  • polymers such as defined in partly- and fully- anionic-end-capped oligomeric esters of US 4,721,580 , such as oli
  • Soil release polymers may also encompass simple copolymeric blocks of ethylene terephthalate or propylene terephthalate with polyethylene oxide or polypropylene oxide terephthalate (see US 3,959,230 and US 3,893,929 ), cellulosic derivatives such as the hydroxyether cellulosic polymers available as METHOCEL® from Dow; and the C1-C4 alkylcelluloses and C4 hydroxyalkyl celluloses.
  • Soil release polymers may also encompass polymers characterized by poly(vinyl ester) hydrophobic segments including graft copolymers of poly(vinyl ester), e.g., C1-C6 vinyl esters, preferably poly(vinyl acetate), grafted onto polyalkylene oxide backbones (see US 4,000,093 and EP 0219048 ).
  • Commercially available examples of soil release polymers include SOKALAN®, such as SOKALAN HP-22®, available from BASF.
  • Suitable soil release polymers can be polyesters with repeat units containing 10-15% by weight of ethylene terephthalate together with 90-80% by weight of polyoxyethylene terephthalate, derived from a polyoxyethylene glycol of average molecular weight 300-5,000.
  • Commercial examples include ZELCON®5126 from Dupont and MILEASE®T from ICI.
  • Suitable monomers for the above soil release polymers include Na 2-(2-hydroxyethoxy)-ethanesulfonate, DMT, Na-dimethyl 5-sulfoisophthalate, EG and PG ( US 5,415,807 ).
  • Additional classes of soil release polymers suitable in the context of the present invention include:
  • Suitable soil release polymers also include the soil release agents of US 4,877,896 , which discloses anionic, especially sulfoarolyl, end-capped terephthalate esters.
  • the aforementioned soil release polymers may be used alone or in combination.
  • one or more soil release polymers may be present in an amount of 0.001 to 20 % by weight, preferably 0.1 to 10 % by weight, based on the total weight of the fabric treatment composition.
  • the fabric treatment composition according to the present invention may further comprise at least one anti-redeposition aid.
  • anti-redeposition aids serve the purpose of preventing soil that has been removed from a fabric during the cleaning process from redepositing again on the fabric.
  • the at least one anti-redeposition aid may be present in an amount of 0.001 to 10 % by weight, preferably 0.1 to 8 % by weight, based on the total weight of the fabric treatment composition.
  • suitable anti-redeposition aids include organic polymeric compounds such as, but not limited to, ethoxylated polyamines; polycarboxylic acids having at least 10, usually at least 100, particulalry 150 to 2000 and especially 200 to 1000, COOH groups, such as carboxymethyl cellulose; modified polyoamoxylates or their salts or copolymers with any suitable other monomer unite including modified acrylic, fumaric, maleic, itaconic, aconitic, mesaconic, citraconic and methylenemalonic acid or their salts, maleic anhydride, acrylamide, alkylene, vinylmethyl ether, styrene, and mixtures thereof.
  • Preferred commercially available anti-redeposition aids include Sokalan® polyacrylate copolymers (BASF) and Acusol® acrylic acid polymers (The Dow Chemical Co.).
  • a preferred type of anti-redeposition aids suitable for use in the compositions as described herein is carboxymethyl cellulose and salts and derivatives thereof.
  • Suitable salts may be selected from alkali metal salts of carboxymethyl cellulose, preferably sodium salts of carboxymethyl cellulose.
  • the degree of carboxymethyl substitution is defined as the average number of carboxymethyl groups per repeating cellulose unit. For instance, an average degree carboxymethyl substitution may be from 0.6 to 0.9.
  • the carboxymethyl cellulose has a bimodal molecular weight distribution, wherein the first molecular weight modal has a peak in the range of from 10,000 Da to below 100,000 Da, and wherein the second molecular weight modal has a peak in the range of from 100,000 Da to 300,000 Da.
  • the first molecular weight modal has a peak in the range of from 20,000 Da or from 30,000 Da, and preferably to 90,000 Da, or to 80,000 Da, or to 70,000 Da.
  • the second molecular weight modal has a peak in the range of from 120,000 Da, or from 150,000 Da, and preferably to 250,000 Da, or to 200,000 Da.
  • a combination of bentonite and/or one or more derivatives thereof, as defined herein, and carboxymethyl cellulose has been found to further enhance the anti-wrinkle/ease of ironing properties of the cationic polymer(s).
  • the fabric treatment composition comprises carboxymethyl cellulose or a salt thereof.
  • a fabric treatment composition comprising bentonite or one or more derivatives thereof may further comprise at least one deposition aid.
  • a deposition aid is defined as any material that aids deposition of the at least one soil release polymer onto a fabric during the treatment process.
  • the at least one deposition aid may be selected from cationic surfactants, cationic fabric softening compounds, cationic polymers, and mixtures of the aforementioned.
  • a fabric treatment composition comprising bentonite or one or more derivatives thereof may comprise one or more cationic surfactants as the deposition aid.
  • These surfactants preferably have a single C8-C28 alkyl or alkenyl chain, most preferably a single C8-C20 alkyl or alkenyl chain.
  • Suitable cationic surfactants include water soluble single long-chain quaternary ammonium compounds such as cetyl trimethyl ammonium chloride, cetyl trimethyl ammonium bromide, or any of those listed in European Patent No. 258 923 (Akzo ).
  • the cationic surfactant may be an alkyl tri-methylammonium methosulphate or chloride or alkyl ethoxylalkyl ammonium methosulphate or chloride.
  • alkyl tri-methylammonium methosulphate or chloride examples include coconut pentaethoxymethyl ammonium methosulphate and derivatives, in which at least two of the methyl groups on the nitrogen atom are replaced by (poly)alkoxylated groups.
  • the cation in the cationic surfactant is selected from alkyl tri-methylammonium methosulphates and their derivatives, in which, at least two of the methyl groups on the nitrogen atom are replaced by (poly)alkoxylated groups.
  • any suitable counter-ion may be used in the cationic surfactant.
  • Preferred counter-ions for the cationic surfactants include halogens (especially chlorides), methosulphate, ethosulphate, tosylate, phosphate and nitrate.
  • Suitable commercially available cationic surfactants include the Ethoquad range from Akzo, e.g. Ethoquad 0/12 and Ethoquad HT/25.
  • the cationic surfactant is preferably present in an amount of 0.01 to 5% by weight, more preferably 0.05%-3%, even more preferably 0.1%-2% based on the total weight of the composition.
  • Fabric treatment compositions which comprise cationic surfactants may be compositions for use in the wash cycle (e.g. detergent compositions) or rinse cycle compositions (e.g. fabric softening compositions).
  • wash cycle e.g. detergent compositions
  • rinse cycle compositions e.g. fabric softening compositions
  • the cationic softening compound is generally one that is able to form a lamellar phase dispersion in water, in particular a dispersion of liposomes.
  • the cationic softening compound is typically a quaternary ammonium compound (QAC), in particular one having two C12-28 groups connected to the nitrogen head group that may independently be alkyl or alkenyl groups, preferably being connected to the nitrogen head group by at least one ester link, and more preferably by two ester links.
  • QAC quaternary ammonium compound
  • the average chain length of the alkyl and/or alkenyl groups is preferably at least C14 and more preferably at least C16.
  • the alkyl and/or alkenyl groups are predominantly linear.
  • a first group of QACs suitable for use in the present invention is represented by formula (I): wherein each R is independently selected from a C5-C35 alkyl or alkenyl group; R1 represents a C1-C4 alkyl, C2-C4 alkenyl or a C1-C4 hydroxyalkyl group; T is generally O-CO. (i.e. an ester group bound to R via its carbon atom), but may alternatively be CO.O (i.e.
  • Especially preferred fabric softening compounds are di-esters of triethanolammonium methylsulphate, otherwise referred to as "TEA ester quats".
  • Commercial examples include Prapagen TQL (Clariant), and Tetranyl AHT-1 (Kao) (both di-[hardened tallow ester] of triethanolammonium methylsulphate), AT-1 (di-[tallow ester] of triethanolammonium methylsulphate), and L5/90 (di-[palm ester] of triethanolammonium methylsulphate) (both Kao), and Rewoquat WE15 (a di-ester of triethanolammonium methylsulphate having fatty acyl residues deriving from C10-C20 and C16-C18 unsaturated fatty acids) (Witco Corporation).
  • the second group of QACs suitable for use in the invention is represented by formula (II): wherein each R 1 group is independently selected from C1-4 alkyl, hydroxyalkyl or C2-4 alkenyl groups; and wherein each R 2 group is independently selected from C8-28 alkyl or alkenyl groups; and wherein n, T, and X - are as defined above.
  • Preferred materials of this second group include 1,2 bis[tallowoyloxy]-3-trimethylammonium propane chloride, 1,2 bis[hardened tallowoyloxy]-3-trimethylammonium propane chloride, 1,2-bis[oleoyloxy]-3-trimethylammonium propane chloride, and 1,2 bis[stearoyloxy]-3-trimethylammonium propane chloride.
  • a third group of QACs suitable for use in the invention is represented by formula (III): (R 1 ) 2 -N + -[(CH 2 ) n -T-R 2 ] 2 X - (III) wherein each R 1 group is independently selected from C1-4 alkyl, or C2-4 alkenyl groups; and wherein each R 2 group is 5 independently selected from C8-28 alkyl or alkenyl groups; and n, T, and X - are as defined above.
  • Preferred materials of this third group include bis(2-tallowoyloxyethyl)dimethyl ammonium chloride and hardened versions thereof.
  • a fourth group of QACs suitable for use in the invention is represented by formula (IV): (R 1 ) 2 -N + -(R 2 ) 2 X - (IV) wherein each R 1 group is independently selected from C1-4 alkyl, or C2-4 alkenyl groups; and wherein each R 2 group is independently selected from C8-28 alkyl or alkenyl groups; and X - is as defined above.
  • Preferred materials of this fourth group include di(hardened tallow)dimethylammonium chloride.
  • the iodine value of the softening agent is preferably from 0 to 120, more preferably from 0 to 100, and most preferably from 0 to 90.
  • Essentially saturated material i.e. having an iodine value of from 0 to 1, is used in especially high performing compositions. At low iodine values, the softening performance is excellent and the composition has improved resistance to autoxidation and associated odor problems upon storage.
  • the iodine value is defined as the number of grams of iodine absorbed per 100 g of test material.
  • NMR spectroscopy is a suitable technique for determining the iodine value of the softening agents of the present invention, using the method described in Anal. Chem., 34, 1136 (1962 ) by Johnson and Shoolery and in EP 593,542 (Unilever, 1993).
  • Typical levels of the fabric softening compound in the fabric treatment composition are from about 1% to about 90%, or from about 5% to about 40%, or from about 12% to about 20% by weight of the composition.
  • compositions may comprise one or more cationic polymers as the deposition aid. If the cationic polymer is used as the deposition aid, preferably at least one anionic surfactant, nonionic surfactant and/or zwitterionic surfactant is present.
  • Suitable cationic polymers include cationic guar polymers such as; the JAGUAR® series of polymers (Rhodia), cationic cellulose derivatives such as CELQUATS® (National Starch), in particular salts of carboxymethyl cellulose UCARE® polymers (Amerchol), cationic starches e.g. potato starch such as SOFTGELS®, e.g.
  • BDA, and BD both Avebe
  • C* bond polymers series from Cerestar AMYLOFAX® and SOLVITOSE® polymers (both Avebe)
  • POLYGEL polymers K 100 and K200 both Avebe
  • cationic polyacrylamides such as PCG (Allied Colloids) and FLOCAID® series of polymers (National Starch) and cationic chitosan derivatives.
  • the cationic polymers may be present in the compositions in an amount of 0.01 to 5% by weight, more preferably 0.02-2.5% by weight, most preferably 0.5-2% by weight, based upon the total weight of the composition.
  • the fabric treatment composition as described herein may further contain one or more additional ingredients typically used in fabric treatment compositions.
  • the composition additionally contains one or more substances selected from the group consisting of, without limitation, other surfactants, builders, bleaching agents, bleach activators, bleach catalysts, enzymes, non-aqueous solvents, pH adjusting agents, free perfumes, fluorescing agents, dyes, hydrotopes, silicone oils, anti-graying agents, shrinkage preventers, other wrinkle protection agents, dye transfer inhibitors, antimicrobial active substances, germicides, fungicides, antioxidants, preservatives, corrosion inhibitors, antistatic agents, bittering agents, other ironing adjuvants, proofing and impregnation agents, swelling and anti-slip agents, softening compounds, complexing agents and UV absorbers.
  • a suitable surfactant system that may be comprised in the composition according to the present invention preferably comprises at least one, preferably at least two anionic surfactants.
  • the surfactant system comprises at least one alkyl ether sulfate.
  • Preferred alkyl ether sulfates are those of formula (V) R 1 -O-(AO) n -SO 3 - X + (V).
  • R 1 represents a linear or branched, substituted or unsubstituted alkyl group, preferably a linear, unsubstituted alkyl group, more preferably a fatty alcohol moiety.
  • Preferred R 1 moieties are selected from the group consisting of decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl moieties and mixtures thereof, wherein those groups with an even number of carbon atoms are preferred.
  • R 1 moieties are derived from C 10 -C 18 fatty alcohols, such as those derived from coconut oil alcohols, tallow fatty alcohols, lauryl, myristyl, cetyl or stearyl alcohol or from C 10 -C 20 oxoalcohols.
  • AO represents an ethyleneoxide (EO) or propyleneoxide (PO) group, preferably an ethyleneoxide group.
  • the index n represents an integer from 1 to 50, preferably from 1 to 20 and more preferably from 1 to 10. Particularly preferably, n is 1, 2, 3, 4, 5, 6, 7 or 8.
  • X represents a monovalent cation or the n-th part of an n-valent cation, preferred are alkali metal cations, specifically Na + and K + , most preferably Na + . Further cations X + may be selected from NH 4 + , 1 ⁇ 2 Zn 2+ ,1 ⁇ 2 Mg 2+ ,1 ⁇ 2 Ca 2+ ,1 ⁇ 2 Mn 2+ , and combinations thereof.
  • Particularly preferred lauryl ether sulfate sodium salt with 2 EO, as it is particularly advantageous for achieving the desired viscosity ranges.
  • the level of ethoxylation is an average value and can, for a specific compound, be an integer or fractional number.
  • the alkyl ether sulfate is preferably contained in the compositions of the invention in an amount of 2.0 to 8.0 wt.% relative to the total weight of the composition, more preferably 3.2 to 7.0 wt.%, even more preferably 4.5 to 7.0 wt.%, most preferably 5.0 to 6.0 wt.%.
  • the surfactant system comprises at least one alkyl benzene sulfonate.
  • Said alkyl benzene sulfonate may be present alternatively to the above alkyl ether sulfate or, preferably, in addition to it.
  • Exemplary alkyl benzene sulfonates include, but are not limited to linear and branched alkyl benzene sulfonates, preferably linear alkyl benzene sulfonates.
  • Exemplary compounds are those of formula (VII) wherein R' and R" are independently H or alkyl and combined comprise 9 to 19, preferably 9 to 15 and more preferably 9 to 13 carbon atoms. Particularly preferred are dodecyl and tridecyl benzene sulfonates, in particular the sodium salts thereof.
  • Preferred contents of the alkyl benzene sulfonates range from 3.0 to 22.0 wt.%, preferably 9.0 to 17.0 wt.%, more preferably 10.0 to 16.0 wt.% relative to the total weight of the composition.
  • compositions of the invention may further comprise one or more nonionic surfactants.
  • Preferred nonionic surfactants are those of formula (VIII) R 2 -O-(AO) m -H (VIII), wherein R 2 represents a linear or branched substituted or unsubstituted alkyl moiety, AO represents an ethylene oxide (EO) or propylene oxide (PO) group and m is an integer from 1 to 50.
  • R 2 preferably represents a linear or branched, substituted or unsubstited alkyl group, preferably a linear, unsubstituted alkyl group, particularly preferred a fatty alcohol group.
  • Preferred groups are R 2 are selected from decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl groups and combinations thereof, wherein those groups with an even number of carbon atoms are preferred.
  • R 2 groups derived from C 12 -C 18 fatty alcohols such as coconut oil alcohol, tallow oil alcohol, lauryl, myristyl, cetyl or stearyl alcohol or from C 10 -C 20 oxoalcohols.
  • AO represents an ethyleneoxide (EO) or propyleneoxide (PO) group, preferably an ethyleneoxide group.
  • the index m represents an integer from 1 to 50, preferably from 1 to 20 and more preferably from 1 to 12.
  • More preferred are C 12-14 alkyl ethers having 1-12 EO.
  • Such nonionic alkyl ethers may be contained in the formulation in amounts of 0.0 to 10 wt.%, preferably 0.5 to 8.0 wt.%, more preferably 2.0 to 6.0 wt.%.
  • the composition may further include other nonionic surfactants, such as alkyl glucosides of the general formula RO(G) x , where R is a primary linear or 2-methyl-branched aliphatic radical containing 8 to 22 and preferably 12 to 18 carbon atoms and G stands for a glucose unit.
  • R is a primary linear or 2-methyl-branched aliphatic radical containing 8 to 22 and preferably 12 to 18 carbon atoms and G stands for a glucose unit.
  • the degree of oligomerization x which indicates the distribution of monoglucosides and oligoglucosides, is a number of 1 to 10 and preferably a number of 1.2 to 1.4. However, in preferred embodiments, the compositions do not include such alkyl glucosides.
  • the surfactant system comprises at least two anionic surfactants, namely at least one alkyl ether sulfate and preferably at least one alkyl benzene sulfonate, and optionally at least one alkyl ether.
  • compositions may comprise, for example, 10.0 to 25.0, preferably 15.0 to 20.0 wt.% of the surfactant system.
  • Said surfactant system may comprise or consist of anionic surfactants, preferably (1) 2.2 to 7.0% wt.%, preferably 4.5 to 7.0 wt.% C 10-16 alkyl ether sulfates with 1 to 7 EO, preferably C 12-14 fatty alcohol ether sulfates with 1-3 EO, more preferably lauryl ether sulfate with 2 EO; and (2) 7.0 to 19.0, preferably 9.0 to 17.0 wt.%, more preferably 10.0 to 15.0 wt.% of a linear alkyl benzene sulfonate, preferably dodecyl or tridecyl benzene sulfonate. All afore-mentioned percentages relate to the total weight of the composition.
  • Suitable builders include, without limitation, inorganic builders, such as silicates, aluminosilicates (particularly zeolite), and carbonates, as well as organic builders, such as organic di- and polycarboxylic acids, aminocarboxylic acids and combinations thereof.
  • inorganic builders such as silicates, aluminosilicates (particularly zeolite), and carbonates
  • organic builders such as organic di- and polycarboxylic acids, aminocarboxylic acids and combinations thereof.
  • Preferred in the liquid compositions of the invention are water-soluble builders, in particular carbonates, di- and polycarboxylic acids and aminocarboxylic acids.
  • alkali metal hydroxides in particular sodium hydroxide, but these are, besides their use for pH control, not preferred.
  • Suitable inorganic builders include, without limitation, silicates, aluminosilicates (particularly zeolite), and carbonates, with water-soluble inorganic builders and in particular carbonates being preferred.
  • Suitable carbonates include alkali metal carbonates, hydrogen carbonates and sesquicarbonates, with alkali metal carbonates, in particular sodium carbonate being preferred.
  • inorganic builders in particular water-soluble inorganic builders, preferably carbonates, are used in amounts of up to 5 wt.%, relative to the total weight of the composition.
  • carbonate preferably sodium carbonate, is used in amounts of 1.0 to 5.0 wt.%, preferably 2.0 to 4.0 wt.%.
  • Suitable polycarboxylic acids which can be used as free acids or in form of their salts, include, but are not limited to, citric acid, adipic acid, succinic acid, glutaric acid, malic acid, tartric acid, maleic acid, fumaric acid, and sugar acids, and derivatives thereof.
  • the free acids can also be used for pH control.
  • Preferred are citric acid, succinic acid, glutaric acid, adipic acid and gluconic acid, and combinations thereof.
  • citric acid and their salts i.e. citrates.
  • the polycarboxylic acids in particular citric acid/citrate, are contained in the compositions of the invention in amounts of 3.5 to 25.0 wt.%, preferably 4.0 to 10.0 wt.%.
  • Suitable aminocarboxylic acids or salts thereof are selected from the group consisting of L-glutamic acid N,N-diacetic acid (GLDA), methyl glycine diacetic acid (MGDA), imino disuccinic acid (IDS), ethylenediamine N,N'-disuccinic acid (EDDS), diethylenetriamine pentaacetic acid (DTPA), beta-alanine N,N-diacetic acid, hydroxyethylenediamine triacetic acid (HEDTA), and salts, preferably alkali metal salts thereof as well as combinations of any one of more of the afore-mentioned. Particularly preferred is GLDA tetrasodium salt.
  • the aminocarboxylates are preferably used in amounts of 0.5 to 5.0 wt.%, preferably 1.0 to 4.0 wt.% relative to the total weight of the composition.
  • Acrylates that may be used according to the present invention include alkali metal salts of polymers of acrylic acid, preferably the sodium salts, in particular those with molecular weights in the range of 1,000 to 10,000 g / mol or 1,000 to 5,000 g / mol.
  • Suitable acrylates are commercially available, for example under the tradename Acusol® from Dow Chemical.
  • the builder system may be a phosphate-free builder system.
  • the composition may comprise phosphonates. Accordingly, the term "phosphate-free”, as used herein does not refer to phosphonates.
  • the builder system is comprised in the compositions in an amount of 5 to 25.0 wt.%, preferably 10.0 to 15.0 wt.%.
  • compositions preferably contains water in an amount of at least 40% by weight, more preferably at least 50%, for example at least 60%, based on the total weight of the composition.
  • the pH value of the detergents according to the invention is generally in the range of from 7 to 12, preferably in the range from 7 to 10.5. Relatively high pH values, for example above 9, may be adjusted by the use of small quantities of sodium hydroxide or alkaline salts, such as sodium carbonate.
  • the detergent compositions further comprise relative to their total weight 0.25 to 15 wt.%, preferably 0.5 to 12.5 wt.%, preferably 2.0 to 6.0 wt.% soaps.
  • compositions of the invention may be in any physical form including gels, liquids, powders and granules.
  • the compositions For compositions that are intended for application to a fabric prior to a laundry cleaning operation, it is preferred that the compositions be in the form of a liquid, a gel, a powder, granules, or an aerosol, more preferably in the form of a liquid or a gel.
  • the compositions For compositions that are intended for application after a laundry cleaning operation, it is preferred that the compositions be in the form of an aerosol. As particular examples thereof, iron aids in the form of a spray (aerosol) may be mentioned.
  • the compositions For compositions that are intended for use as laundry detergent compositions, it is preferred that the compositions be liquid compositions. Emulsion laundry detergent compositions are particularly preferred.
  • the fabric treatment composition is a detergent composition for use in the wash cycle of a domestic washing process, wherein the detergent composition preferably is a solid or liquid laundry detergent.
  • liquid laundry detergent composition it may be manufactured using usual and known methods and processes.
  • the constituents of the liquid composition can be simply mixed in agitator vessels, the water, non-aqueous solvent, and surfactants usefully being prepared first.
  • the fatty acid component if present, is then saponified at 50 to 60°C.
  • the thickening agent is added at this stage of the manufacturing process. After cooling under stirring the further constituents are then added in portions. In a final stage, the capsules are added and evenly distributed within the liquid detergent composition.
  • Liquid compositions according to the present invention may be transparent or opaque and are flowable and may be poured under the sole effect of gravity without any need for other shear forces to be applied.
  • Their viscosity is generally greater than 1,000 mPas (Brookfield viscosimeter, spindle 3, 12 rpm, 20° C), namely in the range of between 1,000 and 10,000 mPas, preferably between 2,000 and 6,000 mPas.
  • the fabrics, which are to be treated with the compositions described herein, may be treated by any suitable laundering pre-treatment method, laundering method, and/or post-laundering treatment method.
  • Preferred laundering pre-treatment methods may encompass the treatment of a fabric prior to subjecting it to a laundering method by applying thereto a pre-treatment composition according to the present invention, and/or soaking the fabric with the pre-treatment composition according to the present invention.
  • the preferred laundering methods are by treatment of the fabric during a domestic laundering process such as by soaking, or, in the rinse cycle of a domestic washing process or, in the washing cycle of a domestic washing process.
  • the preferred post-laundering methods may encompass applying to a fabric a post-laundering treatment composition according to the present invention, for instance in the form of an aerosol, in particular during the ironing of the fabric.
  • the fabric treatment composition is a fabric softening composition for use in the rinse cycle of a domestic washing process.
  • the fabric treatment composition is a laundry spray for use during ironing of the fabric.
  • Methods for cleaning of textiles are generally characterized by the fact that in several different process steps various cleaning-active substances are applied to the textiles and after the contact time said cleaning-active substances are washed off, or that the textiles are treated in any other way with a detergent or a solution of said substance.
  • the anti-wrinkle/ease of ironing effects of bentonite or derivatives thereof are best achieved when treating fabrics with the composition containing these clays as described herein in a laundering process with temperatures of between 20 °C to 95 °C.
  • Also encompassed by the present invention is a method of providing ease of ironing benefits to a fabric by applying thereto during a laundering operation a fabric treatment composition comprising bentonite or one or more derivatives thereof; and/or treating the fabric prior to a laundering operation with a fabric treatment composition comprising bentonite or one or more derivatives thereof; and/or treating the fabric after a laundering operation with a fabric treatment composition comprising bentonite or one or more derivatives thereof.
  • an iron is pulled by a motor over the length of 100 cm over the surface of the test fabric with a velocity of 1 m/25 s.
  • the motor is hanged up free and connected with a force sensor. Just in the moment when the iron is torn by the motor, it pulls at the force sensor.
  • the force sensor shows the force [N], which is necessary to pull the iron over the textile. Static and dynamic friction forces were determined accordingly.
  • Static frication is the friction that is needed to overcome the breakaway force. It is described as follows: the highest values which is determined within the 1 st second is interpreted as static friction force caused by breakaway force.
  • Dynamic friction is the friction that is needed to pull the iron over the whole measuring unit after static state by taking all measured values into account that are determined from the 2 nd second until the end of measuring cycle.
  • the iron was adjusted at an ironing temperature of three dots respectively for measurement of polyester/cotton fabrics two dots were adjusted.
  • each sample was approximately (120 x 20) cm 2 .
  • Six samples per product and type of test fabric were used for the determination. Each of the six replicates was measured in total two times, one time on untreated (not ironed areas) and one time on already ironed areas. Therefore run 1 (untreated areas) and run 2 (already ironed areas) was averaged.
  • the sole plate of the iron was cleaned with isopropyl alcohol every time after measurement of six samples per product.
  • Table 1 Results of the determination of the static and dynamic friction force Test category Sample [75 g per wash cycle] Standard E White detergent Standard E White + Bentonite (10.56 wt.-%) WFK 10A 100 % cotton Static friction [N] 1 st run 4.8 4.5 2 nd run 4.8 4.3 Dynamic friction [N] 1 st run 4.1 3.8 2 nd run 4 3.7 WFK 20A Polyester-cotton mix Static friction [N] 1 st run 6.4 5.1 2 nd run 6 4.9 Dynamic friction [N] 1 st run 5.6 4.4 2 nd run 5.2 4.2

Abstract

The present invention relates to the use of bentonite or one or more derivatives thereof in a fabric treatment composition to provide anti-wrinkle properties and/or ease of ironing benefits to a fabric treated with said fabric treatment composition. The invention further relates to a method of reducing the creasing of fabric, and to a method of providing ease of ironing benefits to a fabric.

Description

  • The present invention relates to the use of bentonite or one or more derivatives thereof in a fabric treatment composition to provide anti-wrinkle properties and/or ease of ironing benefits to a fabric treated with said fabric treatment composition. The invention further relates to a method of reducing the creasing of fabric, and to a method of providing ease of ironing benefits to a fabric.
  • Ironing of fabrics after laundering is generally regarded as one of the most unpopular household chores. There have, to date, been two approaches taken to making ironing less of a household chore.
  • The first approach has been to make the ironing process easier (involving less time and effort for the person doing the ironing). This is referred to herein as an ease of ironing effect. For example, silicone oils have been used in rinse conditioners to give this effect.
  • The second approach has been to try to prevent garments becoming creased (this is referred to herein as an anti- creasing effect) during the laundering process, thus eliminating the need for ironing. This approach is disclosed in e.g. EP 150 872 . This second approach has several additional advantages over the first; firstly, it is attractive to consumers because they will not have to iron the fabrics at all (thus saving time and effort, and, avoiding a household chore completely) and secondly it reduces energy consumption and hence is environmentally favorable. This second approach has generally been found to be more difficult to achieve. However, it has been found that increased levels of active ingredients are often required in the product to achieve the effect.
  • Thus, there is a need to provide alternative and more effective methods of making the ironing process easier or to eliminate the need for ironing. In particular, methods of doing both are particularly advantageous as there are certain occasions on which the consumer would always iron fabrics, even if they are not especially creased, for example to give sharp creases. In this case, it would be desirable both to iron only the parts required, and to make this part of the ironing process as easy as possible.
  • The present invention is directed towards providing reduced creasing of fabric during laundering and/or easier ironing of fabric that has been laundered.
  • It has surprisingly been found by the inventors that bentonite or one or more derivatives thereof contained in fabric treatment compositions provide for anti-wrinkle effects and/or ease of ironing effects. Furthermore, wearing comfort after ironing of the fabric is improved due to moisture managing properties of the bentonite.
  • In a first aspect, the present invention therefore relates to the use of bentonite or derivatives thereof in a fabric treatment composition to provide anti-wrinkle properties and/or ease of ironing benefits to a fabric treated with said fabric treatment composition.
  • In a further aspect, the present invention relates to a method of reducing the creasing of fabric by applying thereto during a laundering operation a fabric treatment composition comprising bentonite or one or more derivatives thereof.
  • In a still further aspect, the invention relates to a method of providing ease of ironing benefits to a fabric by
    1. a) applying thereto during a laundering operation a fabric treatment composition comprising bentonite or one or more derivatives thereof; and/or
    2. b) treating the fabric prior to a laundering operation with a fabric treatment composition comprising bentonite or one or more derivatives thereof; and/or
    3. c) treating the fabric after a laundering operation with a fabric treatment composition comprising bentonite or one or more derivatives thereof.
  • In yet another aspect, the present invention relates to the use of bentonite or one or more derivatives thereof as ironing aids in fabric treatment compositions.
  • "At least one", as used herein, relates to one or more, i.e. 1, 2, 3, 4, 5, 6, 7, 8, 9, or more. If used in combination with a compound, the term does not relate to the absolute number of molecules but rather to the number of different types of said compound. "at least one surfactant" thus means that at least one type but that also 2 or more different surfactant types can be present.
  • If not indicated otherwise, all viscosities referred to herein are viscosities measured at 20°C by a Brookfield LVT, Spindle No. 3 at 12 rpm.
  • If not indicated otherwise, all percentages are by weight relative to the total weight of the composition.
  • "Free of", as used herein in relation to a specific type of component, means that the referenced composition does not contain more than 0.5 wt.%, preferably no more than 0.1 wt.%, more preferably no more than 0.05 wt.% of said component relative to the total weight of the composition. Most preferably, said component is not contained at all.
  • The fabric treatment compositions as described herein may be used as detergents for textiles, carpets or natural fibers, fabric conditioners, as well as treatment compositions for pre laundering treatment of fabrics, and post-laundering treatment of fabrics.
  • The present invention is based on the inventors' surprising finding that by use of bentonite and/or one or more derivatives thereof in fabric treatment compositions, anti-wrinkle effects and/or ease or ironing effects may be achieved. Furthermore, wearing comfort after ironing of the fabric is improved due to moisture managing properties of these types of minerals.
  • Thus, in one embodiment, the present invention relates to the use of bentonite or derivatives thereof in a fabric treatment composition to provide anti-wrinkle properties and/or ease of ironing benefits to a fabric treated with said fabric treatment composition.
  • Bentonites are clays that are comprised primarily of, and whose properties are typically dictated by, a smectite clay mineral (e.g. montmorillonite, hectorite, nontronite, etc.). Smectites are generally comprised of stacks of negatively charged layers (wherein each layer is comprised of two tetrahedral sheets attached to one octahedral sheet; the tetrahedra formed by silicon and oxygen atoms and the octahedra formed by aluminum and oxygen atoms together with hydroxyl radicals) balanced and/or compensated by alkaline earth metal cations (e.g. Ca2+ and/or Mg2+) and/or alkali metal cations (eg. Na+ and/or K+). The relative amounts of the two types (alkaline earth metal and alkali metal) of cations typically determine the swelling characteristic of the clay material when placed in water. Bentonites, in which the alkaline earth metal cation Ca2+ is predominant (or is in a relative majority), are called calcium bentonites; whereas, bentonites in which the alkali metal cation Na+ is predominant (or is in a relative majority) are called sodium bentonites. In the context of the present invention, a preferred clay is bentonite clay, which comprises predominantly montmorillonite clay.
  • In the context of the present invention, bentonite in the form of natural bentonite and/or bentonite in the form of synthetic bentonite, in the context of the present invention referred to as "derivatives of bentonite", may be employed advantageously.
  • The term "natural," as used herein with respect to the clay material, refers to the presence of the mineral in deposits found in the earth (formed via modification of volcanic ash deposits in marine basins by geological processes). Accordingly, a natural deposit of bentonite containing primarily (or a relative majority of) Na+ cations may be referred to as natural sodium bentonite, whereas, a natural deposit of a bentonite predominantly containing (or containing a relative majority of) Ca2+ cations may be referred to as natural calcium bentonite.
  • Synthetic bentonites, for example synthetic analogues of Na and Ca bentonite, may also be synthesized (by using hydrothermal techniques, for example). "Synthetic sodium bentonite" may also refer to bentonite obtained by treatment of calcium bentonite with, but not limited to, sodium carbonate or sodium oxalate (to remove the calcium ion and substitute it with a sodium ion). Typically, such a treatment may be varied to impart different levels of ion-exchange or Na+ for Ca2+ substitution.
  • Natural sodium bentonite (generally, irrespective of the part of the world in which the deposit is located) is colored. The color ranges from brown to yellow to gray. By comparison, natural calcium bentonite has a more aesthetically pleasing white color. Consequently, synthetic sodium bentonite that is obtained by treatment of this white calcium bentonite is also white. As a result, natural calcium bentonite and synthetic sodium bentonite find more widespread use in the detergent industry, as compared to natural sodium bentonite.
  • According to certain embodiments, the fabric treatment composition as described herein comprises natural sodium bentonite and/or natural calcium bentonite.
  • For the purpose of the present invention, the clay may exhibit a particular range of particle size, as determined, for example, by sieving techniques according to ASTM D1921-06 ("Standard Test Method For Particle Size (Sieve Analysis) of Plastic Materials"). Alternative methods known to those skilled in the art may also be utilized for determining particle size. For example, other sieving techniques may be used or electronic laboratory equipment known for determining particle size may alternatively be employed. According to certain embodiments, the clay may be characterized by having a particle size such that at least 95 wt % of the clay has a particle size that is in the range from 50 micrometers to 2,000 micrometers, preferably from 50 micrometers to 1,500 micrometers, or from 50 micrometers to 1,000 micrometers, or from 50 micrometers to 500 micrometers, or from 50 micrometer to 300 micrometers, or from 50 to 200. Furthermore, the clay can be characterized by having an average particle of 50 micrometers to 2,000 micrometers, preferably from 50 micrometers to 1,500 micrometers, or from 50 micrometers to 1,000 micrometers, or from 50 micrometers to 500 micrometers, or from 50 micrometer to 300 micrometers, or from 50 to 200. According to certain embodiments, the clay preferably has a particle size such that at least 95 wt % of the clay has a particle size in the range of from 50 micrometers to 400 micrometers, preferably 50 micrometers to 300 or more preferably 100 to 250 micrometers or from 50 to 200 micrometers.
  • Commercially available examples of suitable clay carriers include Pelben® 10 and Pelben® 35 (available from Buntech, a Brazilian company). Suitable examples of clay powders include Argel® 10 and Argel® 40 (available from Buntech). Suitable clays also include clays supplied by Amcol, III., United States, such as those sold under the tradenames Quest® Bentonite and Polargel® series of clay.
  • According to certain embodiments, bentonite and/or derivative(s) thereof are present in an amount of 0.1 to 30 % by weight, preferably 3 to 20 % by weight, based on the total weight of the fabric treatment composition.
  • According to certain embodiments, the fabric treatment composition according to the present invention may further comprise at least one soil release polymer.
  • In the context of the present invention, the term "soil release polymer" refers to polymeric soil release agents having soil release properties, i.e. having the property to enhance the cleaning efficacy of the cleaning composition by improving release of greasy and oil during the laundry process. Polymeric soil release agents are characterized by having both hydrophilic segments, to hydrophilize the surface of hydrophobic fibers, such as polyester and nylon, and hydrophobic segments, to deposit upon hydrophobic fibers and remain adhered thereto through completion of washing and rinsing cycles and, thus, serve as an anchor for the hydrophilic segments. This is commonly done to enable stains occurring subsequent to treatment with the soil release agent to be more easily removed in later washing procedures.
  • Soil release polymers include a variety of charged, e.g., anionic or cationic (see US 4,956,447 ), as well as non-charged monomer units. The structures may be linear, branched or star-shaped. They may include capping moieties which are especially effective in controlling molecular weight or altering the physical or surface-active properties.
  • Suitable soil release polymers according to the present invention include sulfonated products of a substantially linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and oxyalkyleneoxy repeat units, for example as described in US 4,968,451 .
  • Suitable soil release polymers according to the present invention include also polymers such as defined in US 4,711,730 , for example those produced by transesterification/oligomerization of poly(ethyleneglycol) methyl ether, DMT, PG and poly(ethyleneglycol) ("PEG").
  • Suitable soil release polymers include also polymers such as defined in partly- and fully- anionic-end-capped oligomeric esters of US 4,721,580 , such as oligomers from ethylene glycol (EG), propylene glycol (PG), N,N-dimethyltryptamine (DMT), and sodium 3,6-dioxa-8-hydroxyoctanesulfonate; also the nonionic-capped block polyester oligomeric compounds of US 4,702,857 , for example produced from DMT, Me-capped PEG and EG and/or PG, or a combination of DMT, EG and/or PG, Me-capped PEG and sodium dimethyl-5-sulfoisophthalate; and also the anionic, especially sulfoaroyl, end-capped terephthalate esters of US 4,877,896 .
  • Soil release polymers may also encompass simple copolymeric blocks of ethylene terephthalate or propylene terephthalate with polyethylene oxide or polypropylene oxide terephthalate (see US 3,959,230 and US 3,893,929 ), cellulosic derivatives such as the hydroxyether cellulosic polymers available as METHOCEL® from Dow; and the C1-C4 alkylcelluloses and C4 hydroxyalkyl celluloses.
  • Soil release polymers may also encompass polymers characterized by poly(vinyl ester) hydrophobic segments including graft copolymers of poly(vinyl ester), e.g., C1-C6 vinyl esters, preferably poly(vinyl acetate), grafted onto polyalkylene oxide backbones (see US 4,000,093 and EP 0219048 ). Commercially available examples of soil release polymers include SOKALAN®, such as SOKALAN HP-22®, available from BASF.
  • Other suitable soil release polymers can be polyesters with repeat units containing 10-15% by weight of ethylene terephthalate together with 90-80% by weight of polyoxyethylene terephthalate, derived from a polyoxyethylene glycol of average molecular weight 300-5,000. Commercial examples include ZELCON®5126 from Dupont and MILEASE®T from ICI.
  • Suitable monomers for the above soil release polymers include Na 2-(2-hydroxyethoxy)-ethanesulfonate, DMT, Na-dimethyl 5-sulfoisophthalate, EG and PG ( US 5,415,807 ).
  • Additional classes of soil release polymers suitable in the context of the present invention include:
    1. (I) nonionic terephthalates using diisocyanate coupling agents to link up polymeric ester structures (see US 4,201,824 and US 4,240,918 );
    2. (II) soil release polymers with carboxylate terminal groups made by adding trimellitic anhydride to known soil release polymers to convert terminal hydroxyl groups to trimellitate esters;
    3. (III) anionic terephthalate-based soil release polymers of the urethane-linked variety (see US 4,201,824 );
    4. (IV) poly(vinyl caprolactam) and related co-polymers with monomers such as vinyl pyrrolidone and/or dimethylaminoethyl methacrylate, including both nonionic and cationic polymers ( US 4,579,681 );
    5. (V) graft copolymers, in addition to the SOKALAN® types made from BASF, by grafting acrylic monomers on to sulfonated polyesters; these soil release polymers have soil release and anti-redeposition activity similar to known cellulose ethers (see EP 279,134 );
    6. (VI) grafts of vinyl monomers such as acrylic acid and vinyl acetate on to proteins such as caseins (see EP 457,205 );
    7. (VII) polyester-polyamide soil release polymers prepared by condensing adipic acid, caprolactam, and polyethylene glycol, especially for treating polyamide fabrics (see DE 2 335 04 ).
  • Other useful soil release polymers are described in EP 2 135 931 B1 and US Patents 4,240,918 ; 4,787,989 and 4,525,524
  • Suitable soil release polymers also include the soil release agents of US 4,877,896 , which discloses anionic, especially sulfoarolyl, end-capped terephthalate esters.
  • The aforementioned soil release polymers may be used alone or in combination.
  • According to certain embodiments, one or more soil release polymers may be present in an amount of 0.001 to 20 % by weight, preferably 0.1 to 10 % by weight, based on the total weight of the fabric treatment composition.
  • In certain embodiments, the fabric treatment composition according to the present invention may further comprise at least one anti-redeposition aid.
  • In fabric treatment compositions, such as laundry detergent compositions, anti-redeposition aids serve the purpose of preventing soil that has been removed from a fabric during the cleaning process from redepositing again on the fabric.
  • According to certain embodiments, the at least one anti-redeposition aid may be present in an amount of 0.001 to 10 % by weight, preferably 0.1 to 8 % by weight, based on the total weight of the fabric treatment composition.
  • Examples of suitable anti-redeposition aids include organic polymeric compounds such as, but not limited to, ethoxylated polyamines; polycarboxylic acids having at least 10, usually at least 100, particulalry 150 to 2000 and especially 200 to 1000, COOH groups, such as carboxymethyl cellulose; modified polyoamoxylates or their salts or copolymers with any suitable other monomer unite including modified acrylic, fumaric, maleic, itaconic, aconitic, mesaconic, citraconic and methylenemalonic acid or their salts, maleic anhydride, acrylamide, alkylene, vinylmethyl ether, styrene, and mixtures thereof. Preferred commercially available anti-redeposition aids include Sokalan® polyacrylate copolymers (BASF) and Acusol® acrylic acid polymers (The Dow Chemical Co.).
  • In certain embodiments, a preferred type of anti-redeposition aids suitable for use in the compositions as described herein is carboxymethyl cellulose and salts and derivatives thereof. Suitable salts may be selected from alkali metal salts of carboxymethyl cellulose, preferably sodium salts of carboxymethyl cellulose.
  • Different types of carboxymethyl cellulose may vary with respect to the degree of carboxymethyl substitution. The degree of carboxymethyl substitution is defined as the average number of carboxymethyl groups per repeating cellulose unit. For instance, an average degree carboxymethyl substitution may be from 0.6 to 0.9.
  • In order to improve the dissolution performance of the carboxymethyl cellulose, a combination of smaller molecular weight and larger molecular weight carboxymethyl celluloses maybe used. Preferably, the carboxymethyl cellulose has a bimodal molecular weight distribution, wherein the first molecular weight modal has a peak in the range of from 10,000 Da to below 100,000 Da, and wherein the second molecular weight modal has a peak in the range of from 100,000 Da to 300,000 Da. Preferably, the first molecular weight modal has a peak in the range of from 20,000 Da or from 30,000 Da, and preferably to 90,000 Da, or to 80,000 Da, or to 70,000 Da. Preferably, the second molecular weight modal has a peak in the range of from 120,000 Da, or from 150,000 Da, and preferably to 250,000 Da, or to 200,000 Da.
  • A combination of bentonite and/or one or more derivatives thereof, as defined herein, and carboxymethyl cellulose has been found to further enhance the anti-wrinkle/ease of ironing properties of the cationic polymer(s).
  • Thus, according to certain embodiments, the fabric treatment composition comprises carboxymethyl cellulose or a salt thereof.
  • In certain embodiments, a fabric treatment composition comprising bentonite or one or more derivatives thereof may further comprise at least one deposition aid.
  • In the context of the present invention, a deposition aid is defined as any material that aids deposition of the at least one soil release polymer onto a fabric during the treatment process.
  • According to certain embodiments, the at least one deposition aid may be selected from cationic surfactants, cationic fabric softening compounds, cationic polymers, and mixtures of the aforementioned.
  • Thus, in certain embodiments, a fabric treatment composition comprising bentonite or one or more derivatives thereof may comprise one or more cationic surfactants as the deposition aid. These surfactants preferably have a single C8-C28 alkyl or alkenyl chain, most preferably a single C8-C20 alkyl or alkenyl chain.
  • Suitable cationic surfactants include water soluble single long-chain quaternary ammonium compounds such as cetyl trimethyl ammonium chloride, cetyl trimethyl ammonium bromide, or any of those listed in European Patent No. 258 923 (Akzo ).
  • The cationic surfactant may be an alkyl tri-methylammonium methosulphate or chloride or alkyl ethoxylalkyl ammonium methosulphate or chloride. Examples include coconut pentaethoxymethyl ammonium methosulphate and derivatives, in which at least two of the methyl groups on the nitrogen atom are replaced by (poly)alkoxylated groups. Preferably, the cation in the cationic surfactant is selected from alkyl tri-methylammonium methosulphates and their derivatives, in which, at least two of the methyl groups on the nitrogen atom are replaced by (poly)alkoxylated groups.
  • Any suitable counter-ion may be used in the cationic surfactant. Preferred counter-ions for the cationic surfactants include halogens (especially chlorides), methosulphate, ethosulphate, tosylate, phosphate and nitrate.
  • Suitable commercially available cationic surfactants include the Ethoquad range from Akzo, e.g. Ethoquad 0/12 and Ethoquad HT/25.
  • The cationic surfactant is preferably present in an amount of 0.01 to 5% by weight, more preferably 0.05%-3%, even more preferably 0.1%-2% based on the total weight of the composition.
  • Fabric treatment compositions which comprise cationic surfactants may be compositions for use in the wash cycle (e.g. detergent compositions) or rinse cycle compositions (e.g. fabric softening compositions).
  • The cationic softening compound is generally one that is able to form a lamellar phase dispersion in water, in particular a dispersion of liposomes.
  • The cationic softening compound is typically a quaternary ammonium compound (QAC), in particular one having two C12-28 groups connected to the nitrogen head group that may independently be alkyl or alkenyl groups, preferably being connected to the nitrogen head group by at least one ester link, and more preferably by two ester links.
  • The average chain length of the alkyl and/or alkenyl groups is preferably at least C14 and more preferably at least C16.
  • It is particularly preferred that at least half of the groups have a chain length of C18. In general, the alkyl and/or alkenyl groups are predominantly linear.
  • A first group of QACs suitable for use in the present invention is represented by formula (I):
    Figure imgb0001
    wherein each R is independently selected from a C5-C35 alkyl or alkenyl group; R1 represents a C1-C4 alkyl, C2-C4 alkenyl or a C1-C4 hydroxyalkyl group; T is generally O-CO. (i.e. an ester group bound to R via its carbon atom), but may alternatively be CO.O (i.e. an ester group bound to R via its oxygen atom); n is a number selected from 1 to 4; m is a number selected from 1, 2, or 3; and X- is an anionic counter-ion, such as a halide or alkyl sulphate, e.g. chloride or methylsulphate. Di-ester variants of formula (I) (i.e. m= 2) are preferred and typically have mono- and tri-ester analogues associated with them. Such materials are particularly suitable for use in the present invention.
  • Especially preferred fabric softening compounds are di-esters of triethanolammonium methylsulphate, otherwise referred to as "TEA ester quats". Commercial examples include Prapagen TQL (Clariant), and Tetranyl AHT-1 (Kao) (both di-[hardened tallow ester] of triethanolammonium methylsulphate), AT-1 (di-[tallow ester] of triethanolammonium methylsulphate), and L5/90 (di-[palm ester] of triethanolammonium methylsulphate) (both Kao), and Rewoquat WE15 (a di-ester of triethanolammonium methylsulphate having fatty acyl residues deriving from C10-C20 and C16-C18 unsaturated fatty acids) (Witco Corporation).
  • The second group of QACs suitable for use in the invention is represented by formula (II):
    Figure imgb0002
    wherein each R1 group is independently selected from C1-4 alkyl, hydroxyalkyl or C2-4 alkenyl groups; and wherein each R2 group is independently selected from C8-28 alkyl or alkenyl groups; and wherein n, T, and X- are as defined above.
  • Preferred materials of this second group include 1,2 bis[tallowoyloxy]-3-trimethylammonium propane chloride, 1,2 bis[hardened tallowoyloxy]-3-trimethylammonium propane chloride, 1,2-bis[oleoyloxy]-3-trimethylammonium propane chloride, and 1,2 bis[stearoyloxy]-3-trimethylammonium propane chloride.
  • Such materials are described in US 4,137,180 (Lever Brothers ). Preferably, these materials also comprise an amount of the corresponding mono-ester.
  • A third group of QACs suitable for use in the invention is represented by formula (III):

             (R1)2-N+-[(CH2)n-T-R2]2X-     (III)

    wherein each R1 group is independently selected from C1-4 alkyl, or C2-4 alkenyl groups; and wherein each R2 group is 5 independently selected from C8-28 alkyl or alkenyl groups; and n, T, and X- are as defined above. Preferred materials of this third group include bis(2-tallowoyloxyethyl)dimethyl ammonium chloride and hardened versions thereof.
  • A fourth group of QACs suitable for use in the invention is represented by formula (IV):

             (R1)2-N+-(R2)2X-     (IV)

    wherein each R1 group is independently selected from C1-4 alkyl, or C2-4 alkenyl groups; and wherein each R2 group is independently selected from C8-28 alkyl or alkenyl groups; and X- is as defined above. Preferred materials of this fourth group include di(hardened tallow)dimethylammonium chloride.
  • The iodine value of the softening agent is preferably from 0 to 120, more preferably from 0 to 100, and most preferably from 0 to 90. Essentially saturated material, i.e. having an iodine value of from 0 to 1, is used in especially high performing compositions. At low iodine values, the softening performance is excellent and the composition has improved resistance to autoxidation and associated odor problems upon storage.
  • The iodine value is defined as the number of grams of iodine absorbed per 100 g of test material. NMR spectroscopy is a suitable technique for determining the iodine value of the softening agents of the present invention, using the method described in Anal. Chem., 34, 1136 (1962) by Johnson and Shoolery and in EP 593,542 (Unilever, 1993).
  • Typical levels of the fabric softening compound in the fabric treatment composition are from about 1% to about 90%, or from about 5% to about 40%, or from about 12% to about 20% by weight of the composition.
  • The compositions may comprise one or more cationic polymers as the deposition aid. If the cationic polymer is used as the deposition aid, preferably at least one anionic surfactant, nonionic surfactant and/or zwitterionic surfactant is present. Suitable cationic polymers include cationic guar polymers such as; the JAGUAR® series of polymers (Rhodia), cationic cellulose derivatives such as CELQUATS® (National Starch), in particular salts of carboxymethyl cellulose UCARE® polymers (Amerchol), cationic starches e.g. potato starch such as SOFTGELS®, e.g. BDA, and BD (both Avebe) and the C* bond polymers series from Cerestar, AMYLOFAX® and SOLVITOSE® polymers (both Avebe), POLYGEL polymers K 100 and K200 (Sigma), cationic polyacrylamides such as PCG (Allied Colloids) and FLOCAID® series of polymers (National Starch) and cationic chitosan derivatives.
  • The cationic polymers may be present in the compositions in an amount of 0.01 to 5% by weight, more preferably 0.02-2.5% by weight, most preferably 0.5-2% by weight, based upon the total weight of the composition.
  • The fabric treatment composition as described herein may further contain one or more additional ingredients typically used in fabric treatment compositions. Accordingly, in various embodiments, the composition additionally contains one or more substances selected from the group consisting of, without limitation, other surfactants, builders, bleaching agents, bleach activators, bleach catalysts, enzymes, non-aqueous solvents, pH adjusting agents, free perfumes, fluorescing agents, dyes, hydrotopes, silicone oils, anti-graying agents, shrinkage preventers, other wrinkle protection agents, dye transfer inhibitors, antimicrobial active substances, germicides, fungicides, antioxidants, preservatives, corrosion inhibitors, antistatic agents, bittering agents, other ironing adjuvants, proofing and impregnation agents, swelling and anti-slip agents, softening compounds, complexing agents and UV absorbers.
  • According to certain embodiments, a suitable surfactant system that may be comprised in the composition according to the present invention preferably comprises at least one, preferably at least two anionic surfactants. In various preferred embodiments, the surfactant system comprises at least one alkyl ether sulfate. Preferred alkyl ether sulfates are those of formula (V)

             R1-O-(AO)n-SO3 -X+     (V).

  • In formula (V) R1 represents a linear or branched, substituted or unsubstituted alkyl group, preferably a linear, unsubstituted alkyl group, more preferably a fatty alcohol moiety. Preferred R1 moieties are selected from the group consisting of decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl moieties and mixtures thereof, wherein those groups with an even number of carbon atoms are preferred. Particularly preferred R1 moieties are derived from C10-C18 fatty alcohols, such as those derived from coconut oil alcohols, tallow fatty alcohols, lauryl, myristyl, cetyl or stearyl alcohol or from C10-C20 oxoalcohols.
  • AO represents an ethyleneoxide (EO) or propyleneoxide (PO) group, preferably an ethyleneoxide group. The index n represents an integer from 1 to 50, preferably from 1 to 20 and more preferably from 1 to 10. Particularly preferably, n is 1, 2, 3, 4, 5, 6, 7 or 8. X represents a monovalent cation or the n-th part of an n-valent cation, preferred are alkali metal cations, specifically Na+ and K+, most preferably Na+. Further cations X+ may be selected from NH4 +, ½ Zn2+,½ Mg2+,½ Ca2+,½ Mn2+, and combinations thereof.
  • In various preferred embodiments, the compositions comprise an alkyl ether sulfate selected from fatty alcohol ether sulfates of formula (VI)
    Figure imgb0003
    wherein k = 9 to 19, and n = 1, 2, 3, 4, 5, 6, 7 or 8. Preferred are C10-16 fatty alcohol ether sulfates with 1-7, more preferably 1-3 EO (k = 9-15, n = 1-7, 1-3), even more preferred the C12-14 fatty alcohol ether sulfates with 1-3, particularly 2 EO (k = 11-13, n = 1-3 or 2), more particularly the sodium salts thereof. Particularly preferred is lauryl ether sulfate sodium salt with 2 EO, as it is particularly advantageous for achieving the desired viscosity ranges. The level of ethoxylation is an average value and can, for a specific compound, be an integer or fractional number.
  • The alkyl ether sulfate is preferably contained in the compositions of the invention in an amount of 2.0 to 8.0 wt.% relative to the total weight of the composition, more preferably 3.2 to 7.0 wt.%, even more preferably 4.5 to 7.0 wt.%, most preferably 5.0 to 6.0 wt.%.
  • In various embodiments, the surfactant system comprises at least one alkyl benzene sulfonate. Said alkyl benzene sulfonate may be present alternatively to the above alkyl ether sulfate or, preferably, in addition to it.
  • Exemplary alkyl benzene sulfonates include, but are not limited to linear and branched alkyl benzene sulfonates, preferably linear alkyl benzene sulfonates. Exemplary compounds are those of formula (VII)
    Figure imgb0004
    wherein R' and R" are independently H or alkyl and combined comprise 9 to 19, preferably 9 to 15 and more preferably 9 to 13 carbon atoms. Particularly preferred are dodecyl and tridecyl benzene sulfonates, in particular the sodium salts thereof. Preferred contents of the alkyl benzene sulfonates range from 3.0 to 22.0 wt.%, preferably 9.0 to 17.0 wt.%, more preferably 10.0 to 16.0 wt.% relative to the total weight of the composition.
  • In addition, the compositions of the invention may further comprise one or more nonionic surfactants. Preferred nonionic surfactants are those of formula (VIII)

             R2-O-(AO)m-H     (VIII),

    wherein R2 represents a linear or branched substituted or unsubstituted alkyl moiety, AO represents an ethylene oxide (EO) or propylene oxide (PO) group and m is an integer from 1 to 50.
  • In formula (IV) R2 preferably represents a linear or branched, substituted or unsubstited alkyl group, preferably a linear, unsubstituted alkyl group, particularly preferred a fatty alcohol group. Preferred groups are R2 are selected from decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl groups and combinations thereof, wherein those groups with an even number of carbon atoms are preferred. Particularly preferred are R2 groups derived from C12-C18 fatty alcohols, such as coconut oil alcohol, tallow oil alcohol, lauryl, myristyl, cetyl or stearyl alcohol or from C10-C20 oxoalcohols.
  • AO represents an ethyleneoxide (EO) or propyleneoxide (PO) group, preferably an ethyleneoxide group. The index m represents an integer from 1 to 50, preferably from 1 to 20 and more preferably from 1 to 12.
  • In various embodiments, the compositions according to the present invention comprise an alkyl ether selected from fatty alcohol ethers of formula (IX)
    Figure imgb0005
    wherein k = 11 to 19, m = 1-12. Preferred are C12-18 fatty alcohols with 1-12 EO (k = 11-17, m = 1-12 in formula (IX)). More preferred are C12-14 alkyl ethers having 1-12 EO. Such nonionic alkyl ethers may be contained in the formulation in amounts of 0.0 to 10 wt.%, preferably 0.5 to 8.0 wt.%, more preferably 2.0 to 6.0 wt.%.
  • The composition may further include other nonionic surfactants, such as alkyl glucosides of the general formula RO(G)x, where R is a primary linear or 2-methyl-branched aliphatic radical containing 8 to 22 and preferably 12 to 18 carbon atoms and G stands for a glucose unit. The degree of oligomerization x, which indicates the distribution of monoglucosides and oligoglucosides, is a number of 1 to 10 and preferably a number of 1.2 to 1.4. However, in preferred embodiments, the compositions do not include such alkyl glucosides.
  • In various embodiments, the surfactant system comprises at least two anionic surfactants, namely at least one alkyl ether sulfate and preferably at least one alkyl benzene sulfonate, and optionally at least one alkyl ether.
  • The compositions may comprise, for example, 10.0 to 25.0, preferably 15.0 to 20.0 wt.% of the surfactant system. Said surfactant system may comprise or consist of anionic surfactants, preferably (1) 2.2 to 7.0% wt.%, preferably 4.5 to 7.0 wt.% C10-16 alkyl ether sulfates with 1 to 7 EO, preferably C12-14 fatty alcohol ether sulfates with 1-3 EO, more preferably lauryl ether sulfate with 2 EO; and (2) 7.0 to 19.0, preferably 9.0 to 17.0 wt.%, more preferably 10.0 to 15.0 wt.% of a linear alkyl benzene sulfonate, preferably dodecyl or tridecyl benzene sulfonate. All afore-mentioned percentages relate to the total weight of the composition.
  • Suitable builders include, without limitation, inorganic builders, such as silicates, aluminosilicates (particularly zeolite), and carbonates, as well as organic builders, such as organic di- and polycarboxylic acids, aminocarboxylic acids and combinations thereof. Preferred in the liquid compositions of the invention are water-soluble builders, in particular carbonates, di- and polycarboxylic acids and aminocarboxylic acids. Also suitable are alkali metal hydroxides, in particular sodium hydroxide, but these are, besides their use for pH control, not preferred.
  • Suitable inorganic builders include, without limitation, silicates, aluminosilicates (particularly zeolite), and carbonates, with water-soluble inorganic builders and in particular carbonates being preferred.
  • Suitable carbonates include alkali metal carbonates, hydrogen carbonates and sesquicarbonates, with alkali metal carbonates, in particular sodium carbonate being preferred.
  • In various embodiments, inorganic builders, in particular water-soluble inorganic builders, preferably carbonates, are used in amounts of up to 5 wt.%, relative to the total weight of the composition. In preferred embodiments, carbonate, preferably sodium carbonate, is used in amounts of 1.0 to 5.0 wt.%, preferably 2.0 to 4.0 wt.%.
  • Suitable polycarboxylic acids, which can be used as free acids or in form of their salts, include, but are not limited to, citric acid, adipic acid, succinic acid, glutaric acid, malic acid, tartric acid, maleic acid, fumaric acid, and sugar acids, and derivatives thereof. In addition to their builder properties, the free acids can also be used for pH control. Preferred are citric acid, succinic acid, glutaric acid, adipic acid and gluconic acid, and combinations thereof.
  • Particularly preferred are citric acid and their salts, i.e. citrates. In various embodiments, the polycarboxylic acids, in particular citric acid/citrate, are contained in the compositions of the invention in amounts of 3.5 to 25.0 wt.%, preferably 4.0 to 10.0 wt.%.
  • Suitable aminocarboxylic acids or salts thereof, i.e. aminocarboxylates, are selected from the group consisting of L-glutamic acid N,N-diacetic acid (GLDA), methyl glycine diacetic acid (MGDA), imino disuccinic acid (IDS), ethylenediamine N,N'-disuccinic acid (EDDS), diethylenetriamine pentaacetic acid (DTPA), beta-alanine N,N-diacetic acid, hydroxyethylenediamine triacetic acid (HEDTA), and salts, preferably alkali metal salts thereof as well as combinations of any one of more of the afore-mentioned. Particularly preferred is GLDA tetrasodium salt.
  • The aminocarboxylates are preferably used in amounts of 0.5 to 5.0 wt.%, preferably 1.0 to 4.0 wt.% relative to the total weight of the composition.
  • Acrylates that may be used according to the present invention include alkali metal salts of polymers of acrylic acid, preferably the sodium salts, in particular those with molecular weights in the range of 1,000 to 10,000 g / mol or 1,000 to 5,000 g / mol. Suitable acrylates are commercially available, for example under the tradename Acusol® from Dow Chemical.
  • The builder system may be a phosphate-free builder system. However, the composition may comprise phosphonates. Accordingly, the term "phosphate-free", as used herein does not refer to phosphonates.
  • In various embodiments, the builder system is comprised in the compositions in an amount of 5 to 25.0 wt.%, preferably 10.0 to 15.0 wt.%.
  • The compositions preferably contains water in an amount of at least 40% by weight, more preferably at least 50%, for example at least 60%, based on the total weight of the composition.
  • The pH value of the detergents according to the invention is generally in the range of from 7 to 12, preferably in the range from 7 to 10.5. Relatively high pH values, for example above 9, may be adjusted by the use of small quantities of sodium hydroxide or alkaline salts, such as sodium carbonate.
  • For cold wash properties, it can be beneficial to additionally include soaps. Accordingly, in some embodiments, the detergent compositions further comprise relative to their total weight 0.25 to 15 wt.%, preferably 0.5 to 12.5 wt.%, preferably 2.0 to 6.0 wt.% soaps. Preferred are soaps from C12-C18 fatty acids, i.e. the salts of lauric acid, myristic acid, palmitic acid, stearic acid, or mixtures derived from natural fatty acids, for example coconut, palm kernel, olive oil, or tallow fatty acids.
  • All of the above listed ingredients are well-known in the art and readily available.
  • The compositions of the invention may be in any physical form including gels, liquids, powders and granules. For compositions that are intended for application to a fabric prior to a laundry cleaning operation, it is preferred that the compositions be in the form of a liquid, a gel, a powder, granules, or an aerosol, more preferably in the form of a liquid or a gel. For compositions that are intended for application after a laundry cleaning operation, it is preferred that the compositions be in the form of an aerosol. As particular examples thereof, iron aids in the form of a spray (aerosol) may be mentioned. For compositions that are intended for use as laundry detergent compositions, it is preferred that the compositions be liquid compositions. Emulsion laundry detergent compositions are particularly preferred.
  • According to certain embodiments, the fabric treatment composition is a detergent composition for use in the wash cycle of a domestic washing process, wherein the detergent composition preferably is a solid or liquid laundry detergent.
  • In the case of a liquid laundry detergent composition, it may be manufactured using usual and known methods and processes. For example, the constituents of the liquid composition can be simply mixed in agitator vessels, the water, non-aqueous solvent, and surfactants usefully being prepared first. The fatty acid component, if present, is then saponified at 50 to 60°C. Preferably, the thickening agent is added at this stage of the manufacturing process. After cooling under stirring the further constituents are then added in portions. In a final stage, the capsules are added and evenly distributed within the liquid detergent composition. Liquid compositions according to the present invention may be transparent or opaque and are flowable and may be poured under the sole effect of gravity without any need for other shear forces to be applied. Their viscosity is generally greater than 1,000 mPas (Brookfield viscosimeter, spindle 3, 12 rpm, 20° C), namely in the range of between 1,000 and 10,000 mPas, preferably between 2,000 and 6,000 mPas.
  • The fabrics, which are to be treated with the compositions described herein, may be treated by any suitable laundering pre-treatment method, laundering method, and/or post-laundering treatment method. Preferred laundering pre-treatment methods may encompass the treatment of a fabric prior to subjecting it to a laundering method by applying thereto a pre-treatment composition according to the present invention, and/or soaking the fabric with the pre-treatment composition according to the present invention. The preferred laundering methods are by treatment of the fabric during a domestic laundering process such as by soaking, or, in the rinse cycle of a domestic washing process or, in the washing cycle of a domestic washing process. The preferred post-laundering methods may encompass applying to a fabric a post-laundering treatment composition according to the present invention, for instance in the form of an aerosol, in particular during the ironing of the fabric.
  • According to certain embodiments, the fabric treatment composition is a fabric softening composition for use in the rinse cycle of a domestic washing process.
  • According to certain embodiments, the fabric treatment composition is a laundry spray for use during ironing of the fabric.
  • Methods for cleaning of textiles are generally characterized by the fact that in several different process steps various cleaning-active substances are applied to the textiles and after the contact time said cleaning-active substances are washed off, or that the textiles are treated in any other way with a detergent or a solution of said substance.
  • According to certain embodiments, the anti-wrinkle/ease of ironing effects of bentonite or derivatives thereof are best achieved when treating fabrics with the composition containing these clays as described herein in a laundering process with temperatures of between 20 °C to 95 °C.
  • Also encompassed by the present invention is a method of providing ease of ironing benefits to a fabric by applying thereto during a laundering operation a fabric treatment composition comprising bentonite or one or more derivatives thereof; and/or treating the fabric prior to a laundering operation with a fabric treatment composition comprising bentonite or one or more derivatives thereof; and/or treating the fabric after a laundering operation with a fabric treatment composition comprising bentonite or one or more derivatives thereof.
  • All embodiments described herein in relation to the compositions of the invention are similarly applicable to the methods and uses of the invention and vice versa.
  • Examples Example 1: Determination of static and dynamic friction force during ironing
  • Determination of the static and dynamic friction forces during ironing was measured on two different types of test fabrics, which were washed (40 °C) according to the standard wash protocol.
  • For determination of the static and dynamic friction force an iron is pulled by a motor over the length of 100 cm over the surface of the test fabric with a velocity of 1 m/25 s. The motor is hanged up free and connected with a force sensor. Just in the moment when the iron is torn by the motor, it pulls at the force sensor. The force sensor shows the force [N], which is necessary to pull the iron over the textile. Static and dynamic friction forces were determined accordingly.
  • Static frication is the friction that is needed to overcome the breakaway force. It is described as follows: the highest values which is determined within the 1st second is interpreted as static friction force caused by breakaway force.
  • Dynamic friction is the friction that is needed to pull the iron over the whole measuring unit after static state by taking all measured values into account that are determined from the 2nd second until the end of measuring cycle.
  • First, the mean value of all measured values is taken. Next, all measured values that are deviating more than 0,25N from mean value are excluded. Last all residual values are calculated to a final mean value.
  • During measurement of standard cotton fabrics, the iron was adjusted at an ironing temperature of three dots respectively for measurement of polyester/cotton fabrics two dots were adjusted.
  • The size of each sample was approximately (120 x 20) cm2. Six samples per product and type of test fabric were used for the determination. Each of the six replicates was measured in total two times, one time on untreated (not ironed areas) and one time on already ironed areas. Therefore run 1 (untreated areas) and run 2 (already ironed areas) was averaged.
  • The sole plate of the iron was cleaned with isopropyl alcohol every time after measurement of six samples per product.
  • After incorporating the materials according to the present invention in detergent formulas, the effect of easy ironing on test fabrics against the test fabrics washed with a detergent formula without these materials could easily be observed: Table 1: Results of the determination of the static and dynamic friction force
    Test category Sample [75 g per wash cycle]
    Standard E White detergent Standard E White + Bentonite (10.56 wt.-%)
    WFK 10A 100 % cotton Static friction [N] 1st run 4.8 4.5
    2nd run 4.8 4.3
    Dynamic friction [N] 1st run 4.1 3.8
    2nd run 4 3.7
    WFK 20A Polyester-cotton mix Static friction [N] 1st run 6.4 5.1
    2nd run 6 4.9
    Dynamic friction [N] 1st run 5.6 4.4
    2nd run 5.2 4.2
  • After incorporating bentonite or its derivatives in laundry product formats, the effect of easy ironing on test fabrics (e.g. Laundrosil®) against the test fabrics washed with laundry product formulas without bentonite or its derivatives is easily observable.
  • Also after incorporating bentonite or its derivatives in laundry product formats, the effect of less wrinkles and less crease on test fabrics during visual observation, which ultimately resulted in reduced friction during ironing against the test fabrics washed with laundry product without bentonite or its derivatives is easily observable.

Claims (13)

  1. Use of bentonite or derivatives thereof in a fabric treatment composition to provide anti-wrinkle properties and/or ease of ironing benefits to a fabric treated with said fabric treatment composition.
  2. The use according to claim 1, wherein the composition comprises natural sodium bentonite and/or natural calcium bentonite.
  3. The use according to claim 1 or 2, wherein bentonite and/or derivative(s) thereof are present in an amount of 0.1 to 30 % by weight, preferably 3 to 20 % by weight, based on the total weight of the fabric treatment composition.
  4. The use according to any preceding claims, wherein the composition further comprises at least one soil release polymer.
  5. The use according to any one of the preceding claims, wherein the composition further comprises at least one anti-redeposition aid.
  6. The use according to any one of the preceding claims, wherein the anti-redeposition aid is carboxymethyl cellulose or a salt thereof.
  7. The use according to any one of the preceding claims, wherein the composition further comprises at least one deposition aid.
  8. The use according to any one of the proceeding claims, wherein the deposition aid is selected from cationic surfactants, cationic fabric softening compounds, cationic polymers, and mixtures of the aforementioned.
  9. The use according to any one of the preceding claims, wherein the composition is a detergent composition for use in the wash cycle of a domestic washing process, in particular wherein the detergent composition is a solid or liquid laundry detergent.
  10. The use according to any one of the preceding claims, wherein the composition is a fabric softening composition for use in the rinse cycle of a domestic washing process.
  11. The use according to any one of the preceding claims, wherein the composition is a laundry spray for use during ironing of the fabric.
  12. A method of reducing the creasing of fabric by applying thereto during a laundering operation a fabric treatment composition comprising bentonite or one or more derivatives thereof, wherein in particular the laundering operation is carried-out at 20 °C to 95 °C.
  13. A method of providing ease of ironing benefits to a fabric by
    a) applying thereto during a laundering operation a fabric treatment composition comprising bentonite or one or more derivatives thereof; and/or
    b) treating the fabric prior to a laundering operation with a fabric treatment composition comprising bentonite or one or more derivatives thereof; and/or
    c) treating the fabric after a laundering operation with a fabric treatment composition comprising bentonite or one or more derivatives thereof.
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CN116179059A (en) * 2023-01-10 2023-05-30 江南大学 Transparent photo-curing coating and preparation method thereof

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Cited By (1)

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