EP3311921A1 - Agitator ball mill - Google Patents
Agitator ball mill Download PDFInfo
- Publication number
- EP3311921A1 EP3311921A1 EP16194368.3A EP16194368A EP3311921A1 EP 3311921 A1 EP3311921 A1 EP 3311921A1 EP 16194368 A EP16194368 A EP 16194368A EP 3311921 A1 EP3311921 A1 EP 3311921A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stirring
- disc
- grinding
- ball mill
- channels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003756 stirring Methods 0.000 claims abstract description 90
- 238000000227 grinding Methods 0.000 claims description 112
- 239000000463 material Substances 0.000 claims description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 5
- 238000007670 refining Methods 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 description 11
- 239000000725 suspension Substances 0.000 description 9
- 230000001133 acceleration Effects 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000010534 mechanism of action Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000003637 basic solution Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
- B02C17/163—Stirring means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/02—Crushing or disintegrating by disc mills with coaxial discs
- B02C7/06—Crushing or disintegrating by disc mills with coaxial discs with horizontal axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
- B02C17/161—Arrangements for separating milling media and ground material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/183—Feeding or discharging devices
- B02C17/1835—Discharging devices combined with sorting or separating of material
- B02C17/1855—Discharging devices combined with sorting or separating of material with separator defining termination of crushing zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/12—Shape or construction of discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/16—Driving mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
- B02C2017/165—Mills in which a fixed container houses stirring means tumbling the charge with stirring means comprising more than one agitator
Definitions
- the invention relates to a stirred ball mill according to the preamble of claim 1 and a stirring disk for a stirred ball mill according to the preamble of claim 13.
- the invention has for its object to provide a higher power input at a lower blade peripheral speed, further to achieve a better energy efficiency for the grinding process to produce a narrow particle size distribution of the treated millbase and at the same time a higher productivity.
- the object underlying the invention is achieved in a stirred ball mill with the features of independent claim 1 and by a stirring disc having the features of independent claim 13.
- the basic solution of the invention is to produce particularly pronounced circular flows in the grinding cells, especially at high MahlSystem Grepen, for more effective entrainment of the grinding this accelerating, already beginning at the agitator shaft, trailing walls of the entrainment profiles in inner region at right angles to the central longitudinal axis and - further outside - form backward curved, and the driving profiles not to the disk periphery, so the outer edge of the stirring disc to continue.
- the dependent claims 2 to 12 specify advantageous embodiments of the inventive agitator ball mill.
- the embodiments according to the dependent claims 2 to 6 and 8 to 12 apply mutatis mutandis to the erfindungsgmässe stirrer disk.
- FIG. 1 a horizontal agitator ball mill is shown. This has in the usual way a stand 1, which is supported on the bottom 2.
- a stand 1 which is supported on the bottom 2.
- an optionally variable speed drive motor 3 is housed, which is provided with a V-belt pulley 4, from which via V-belt 5 and another V-belt pulley 6, a drive shaft 7 of the agitator ball mill is rotatably driven.
- the drive shaft 7 is rotatably supported in an upper portion 8 of the stator 1 by means of a plurality of bearings 9.
- a substantially cylindrical grinding container 10 is releasably secured at the upper portion 8 of the stator 1.
- the cylindrical grinding container 10 has an inner wall 11 and is closed at an end facing the upper section 8 by means of a first cover 12 and at the opposite end by means of a second cover 13. It encloses a grinding chamber 14.
- the inner wall 11 thus forms the Mahlraum-outer boundary.
- agitator shaft 16 Concentric with the common center-longitudinal axis 15 of the grinding container 10 and the drive shaft 7 is a rotationally fixed to the drive shaft 7 connected agitator shaft 16 is arranged in the grinding chamber 14.
- the grinding chamber 14 is sealed by means of seals 17 between the first cover 12 and the drive shaft 7.
- the composite of drive shaft 7 and agitator shaft 16 is cantilevered, so no longer stored in the region of the second lid 13.
- the agitator shaft 16 is provided over its full length in the grinding chamber 14 with stirring tools, which are circular stirring discs 18.
- the stirrers 18 are mounted on the agitator shaft 16 and there in a conventional manner, for example by a keyway-groove connection, not shown rotatably held on the agitator shaft 16 and axially held by spacer sleeves 19 at a distance from each other.
- the agitator shaft 16 with the spacers 19 and the stirring discs 18 form an agitator 20.
- the spacer sleeves 19 define the substantially annular cylindrical grinding chamber 14 on its inner side, thus forming a Mahlraum-inner boundary.
- a grinding material feed 21 opens into the grinding chamber 14. From the end of the grinding container 10 opposite the grinding material feed 21, a grinding material discharge 22 issues from the second cover 13.
- a cylindrical cage 23 is formed on the outer circumference of the second cover 13 adjacent last stirring disc 18. He has distributed over its circumference openings 24.
- a screen body 26 is arranged, which is attached to the second cover 13 and connected to the grinding stock removal 22.
- Adjacent stirring discs 18 each have a same axial distance a to each other. Furthermore, adjacent stirring discs 18 define a separation angle .alpha. Which is defined in each case by a line 29 between the outer edge 30 of a stirring disc 18 and the base of an adjacent stirring disc 18 on the agitator shaft 16, ie at the respective Distance sleeve 19 and formed by a line 15 parallel to the axis 31. The following applies: 30 ° ⁇ ⁇ ⁇ 60 °.
- the gap width b of the annular gap 32 between the outer edge 30 and the wall 11 is at most 20% of the free radius R14 of the grinding chamber 14 between its inner boundary and its outer boundary, that is: b ⁇ 0.2 ⁇ R14.
- the grinding chamber 14 is substantially filled with grinding media 33, preferably with grinding media 33 of relatively high density materials, for example ZrO 2 (zirconia) high performance ceramics having a solids density of 6.0 g / cm 3 .
- the grinding media degree of filling is in the range of 50% to 90%, in particular in the range of 80% to 90%.
- the high solids density of the grinding bodies 33 relative to the density of the grinding suspension is important for the desired effects, namely to promote the grinding media 33 even at relatively low agitator speeds in the area of the surfaces of the respective stirring disks 18 in the MahlSystemverêtte zone to the outside. Between each adjacent stirring discs 18 are grinding cells 34 (see, eg Fig. 4 ) educated.
- the stirring discs 18 are integrated into the respective stirring disc 18, so not over the surface projecting carrier profiles 35 (see, eg Fig. 2 ) are provided for the grinding bodies 33, which begin immediately on the inner wall of the grinding chamber, ie on the spacer sleeves 19.
- the width c of the carrier profiles 35 preferably corresponds to 0.5 to 1.5 times the thickness d of the stirring disks 18.
- These entrainment profiles 35 are formed as flat groove-like channels 36 which are formed on both sides of the corresponding stirring disc 18 overlapping each other, so that between them - like Fig.
- the respective channel 36 has a wall 39, which travels in relation to the direction of rotation 38 of the stirring disk 18 and runs parallel to the central longitudinal axis 15, which is also the center longitudinal axis 15 of the respective stirring disk 18.
- this channel 36 at a right angle, radially to the central longitudinal axis 15 outwardly extending inner rectilinear channel section 40, to which radially outwardly opposite to the direction of rotation 38 bent outer channel section 41 connects , which ends at a distance e to the outer edge 30 of the stirring disk 18.
- the outer channel portion 41 thus terminates at an annular outer region 42 of the stirring disc 18.
- the distance e or the radial extent e of the enclosing annular outer region 42 is advantageously 0.5 to 1.5 times the thickness d of the stirring discs 18.
- the grinding media 33 are tangentially entrained in the respective channel 36 of the trailing in the direction of rotation 38 wall 39 and thereby accelerated centrifugally.
- the tangential velocity and thus the resulting radially outwardly directed centrifugal accelerations increase radially outwardly, as indicated by the radially outwardly increasing length of the velocity arrows 43.
- the straight, inner channel section 40 has a length f which corresponds to 25% to 60%, preferably 30% to 50%, of the free radius R18 of the stirring disc 18 from the spacer sleeve 19 to the outer edge 30. It is therefore 0.25 ⁇ R18 ⁇ f ⁇ 0.6 ⁇ R18 and preferred 0.3 ⁇ R18 ⁇ f ⁇ 0.5 ⁇ R18. It has been found that a radial section 40 of the driving profile 35 which goes well beyond 60% of the free radius R18 of the stirring disk 18 leads to unfavorable turbulence of the grinding bodies 33 which is not usable for the grinding process.
- the trailing wall 39 passes with a very small transition radius r41 / 42, so to speak, at an acute angle, in the concentric with the outer edge 30 of the stirring disc 18 extending outer boundary of the channel portion 41 through which annular outer region 42 is formed.
- the transition radius r41 / 42 should advantageously be less than 20% of the width c of the driving profile 35. The following applies: r41 / 42 ⁇ 0.2 ⁇ c.
- the trailing wall 39 thus exerts exclusively outward accelerations on the grinding bodies 33 up to its outermost end.
- This embodiment has proved to be particularly conducive to the formation of undisturbed circular flows, that is, pigtail flows 44 (see, for example, US Pat Fig. 4 ), while avoiding secondary vortexes in the milling cells 34, which in turn is a prerequisite for efficient operation with high media fill levels.
- Fig. 4 can be removed, formed in the individual grinding cells 34 double circular flows, so-called Zopfströmonne 44, from.
- the grinding bodies 33 and the grinding stock to be treated ie the grinding suspension
- the stirring disc 18 acts on both sides radially outside of the groove-like channels 36 formed driving profiles 35 as a kind of deflection device.
- the - related to the total flow direction 45 of the agitator ball mill - upstream side of the outer region 42 of the corresponding stirring disc 18 directs the grinding media-millbase mixture upstream.
- This action on the grinding bodies 33 opposite to the total throughflow direction 45 causes that these are not transported by the latter in the downstream grinding cell 34 even with increased grinding media filling level and conventional grinding suspension flow rate. This results in a uniform MahlSystemver republic throughout the grinding chamber 14.
- the grinding suspension flows through the annular space of the gap 32, which is reduced in terms of the grinding body due to the effect of the inventive design of the stirring discs 18, and is drawn into the circular flow 44 in the downstream grinding cell 34.
- the outer channel sections 41 are provided at the transition to the outer region 42 with a guide bevel 46.
- the stirring disc 18a after the FIGS. 5 and 6 differs from the stirring disc 18 after the FIGS. 2 and 3 in that the channels 36a are not formed as grooves with a wall section 37 separating them from each other, but that they are designed as through slots having a wall 39 extending from surface to surface of a stirring disc 18a as a driving profile 35a.
- the mechanism of action basically corresponds to that of the embodiment according to the Fig.
- the regrind passage openings 47 are arranged only in the immediate vicinity of the spacer sleeve 19 (grinding chamber inner boundary). "In close proximity" means that the radially inner boundary of the regrind passage openings 47 are either adjacent to the spacer sleeve 19 or that the radially inner boundary of the grinding material passage openings are arranged at a small radial distance to the spacer sleeve 19, so that in general that this distance is either zero (adjacent) or up to may be about one tenth of the radial extent R18 of the stirring discs 18c and 18b, respectively ( ⁇ 0.1 * R18).
- this embodiment is also suitable for highest Mahl stresses fill levels and particularly high flow rates, while maintaining a uniform grinding media distribution along the grinding chamber 14.
- a high power input can be effected even at reduced agitator speed. Because of the clearly defined delimitation of the grinding cells 34 against each other, an uncontrolled transfer of grinding suspension from a grinding cell 34 into an adjacent grinding cell 34 is completely prevented. Because of this configuration, particularly high grinding qualities with respect to homogeneity result, which can be detected by a narrow particle size distribution of the treated grinding suspension. Otherwise, the mechanism of action is as described above.
Abstract
Eine Rührwerkskugelmühle weist auf einer in einer Drehrichtung (38) antreibbaren Rührwerks-Welle Rührschreiben (18) auf, die mit Mitnahme-Profilen (35) versehen sind. Diese Mitnahme-Profile (35) sind durch in der jeweiligen Rührscheibe (18) ausgebildete Kanäle (36) gebildet, die jeweils mit ihrer in Drehrichtung (38) nacheilenden Wand (39) einen radial zur Mittel-Längs-Achse (15) geradlinig verlaufenden inneren Kanal-Abschnitt (49) mit einer Länge f und daran anschliessend einen entgegen der Drehrichtung (38) abgebogenen äusseren Kanal-Abschnitt (41) aufweisen. Die äusseren Kanal-Abschnitte (41) sind radial nach aussen durch einen Aussenbereich (42) der Rührscheibe (18) mit einer radialen Breite e abgeschlossen.An agitator ball mill has stirring discs (18) which are provided with driving profiles (35) on a stirrer shaft which can be driven in a rotational direction (38). These carrier profiles (35) are formed by channels (36) formed in the respective stirring disc (18), each of which has a wall (39) trailing in the direction of rotation (38) in a straight line radially to the central longitudinal axis (15) Inner channel portion (49) having a length f and then an opposite to the direction of rotation (38) bent outer channel portion (41). The outer channel sections (41) are radially outwardly closed by an outer region (42) of the stirring disc (18) with a radial width e.
Description
Die Erfindung betrifft eine Rührwerkskugelmühle nach dem Oberbegriff des Anspruches 1 und eine Rührscheibe für eine Rührwerkskugelmühle nach dem Oberbegriff des Anspruches 13.The invention relates to a stirred ball mill according to the preamble of
Bei einer derartigen aus der
Der Erfindung liegt die Aufgabe zugrunde, einen höheren Leistungseintrag bei geringerer Rührscheiben-Umfangsgeschwindigkeit, weiterhin eine bessere Energieffizienz für den Mahlprozess zur Erzeugung einer engen Partikelgrössenverteilung des behandelten Mahlguts und gleichzeitig eine höhere Produktivität zu bewirken.The invention has for its object to provide a higher power input at a lower blade peripheral speed, further to achieve a better energy efficiency for the grinding process to produce a narrow particle size distribution of the treated millbase and at the same time a higher productivity.
Die der Erfindung zugrundeliegende Aufgabe wird bei einer Rührwerkskugelmühle mit den Merkmalen des unabhängigen Patentanspruchs 1 bzw. durch eine Rührscheibe mit den Merkmalen des unabhängigen Patentanspruchs 13 gelöst. Der grundlegende Lösungsgedanke der Erfindung liegt darin, zur Erzeugung von besonders ausgeprägten Zirkularströmungen in den Mahlzellen, insbesondere auch bei hohen Mahlkörper-Füllgraden, zur effektiveren Mitnahme der Mahlkörper die diese beschleunigenden, bereits an der Rührwerks-Welle beginnenden, nacheilenden Wänden der Mitnahme-Profile im inneren Bereich im rechten Winkel zur Mittel-Längs-Achse und - weiter aussen - rückwärts gekrümmt auszubilden, sowie die Mitnahme-Profile nicht bis zur Scheibenperipherie, also dem Aussen-Rand der Rührscheibe, fortzuführen. Überraschender Weise hat sich gezeigt, dass sich bei sonst mit für übliche Rührwerkskugelmühlen vergleichbaren Randbedingungen eine bessere Mahlqualität im Sinne einer engeren Partikelverteilung im behandelten Mahlgut ergibt, wenn die Mitnahme-Profile vor Erreichen des Aussen-Randes der Rührscheibe enden. Eine Erklärung hierfür ist, dass die durch die Mitnahme-Profile im radial äusseren Bereich nach aussen beschleunigten Mahlkörper mittels der in Gesamt-Durchström-Richtung der Rührwerkskugelmühle vorgeordneten Rührscheiben-Oberfläche in die vorgeordnete Mahlzelle und durch die jeweilige rückseitige Rührscheiben-Oberfläche in die stromabwärts nachgeordnete Mahlzelle umgelenkt werden. Es ergibt sich somit eine definierte Auffächerung der durch die beiden Seiten einer Rührscheibe nach aussen beschleunigten Mahlkörper, anstatt diese nur wie beim Stand der Technik im Bereich zwischen Aussen-Rand der Rührscheibe und Mahlraumwand zu komprimieren. Es werden benachbart zum Aussen-Rand der Rührscheibe, also im Ringraum bzw. Spalt zwischen dem Aussen-Rand der Rührscheibe und der Wand des Mahlbehälters keine Sekundärwirbel erzeugt. Hierdurch ergibt sich eine deutlich verbesserte Laufruhe der Rührwerkskugelmühle verbunden mit einem signifikant reduzierten Verschleiss von Rührscheiben und äusserer Mahlraumwandung. Durch die erfindungsgemäss ausgeführten Mitnahme-Profile der Rührscheiben sind betriebssicher diejenigen Parameter einstell- und fahrbar, mit denen eine vorgegebene Mahlqualität bei drastisch reduziertem spezifischen Energiebedarf für die Mahlaufgabe realisiert werden kann. Bei den Parametern handelt es sich insbesondere um einen hohen Mahlkörper-Füllgrad bei gleichzeitig geringerer Rührwerksdrehzahl.The object underlying the invention is achieved in a stirred ball mill with the features of
Die abhängigen Patentansprüche 2 bis 12 spezifizieren vorteilhafte Ausgestaltungen der erfindungsgemässen Rührwerkskugelmühle. Die Ausgestaltungen gemäss den abhängigen Patentansprüchen 2 bis 6 und 8 bis 12 gelten sinngemäss auch für die erfindungsgmässe Rührscheibe.The dependent claims 2 to 12 specify advantageous embodiments of the inventive agitator ball mill. The embodiments according to the
Weitere Vorteile und Einzelheiten der Erfindung ergeben sich aus weiteren Unteransprüchen und der nachfolgenden Beschreibung von Ausführungsbeispielen der Erfindung anhand der Zeichnung. Es zeigt:
- Fig. 1
- ein Ausführungsbeispiel einer erfindungsgemässen Rührwerkskugelmühle in schematischer Darstellung in einer Seitenansicht in teilweise aufgebrochener Darstellung,
- Fig. 2
- eine Draufsicht auf ein erstes Ausführungsbeispiel einer erfindungsgemässen Rührscheibe,
- Fig. 3
- einen Teilquerschnitt durch die Rührscheibe nach
Fig. 2 , - Fig. 4
- eine Teildarstellung aus
Fig. 1 in gegenüberFig. 1 vergrössertem Massstab mit Rührscheiben nach denFig. 2 und 3 , - Fig. 5
- ein zweites Ausführungsbeispiel einer erfindungsgemässen Rührscheibe in Draufsicht,
- Fig. 6
- einen Teilquerschnitt durch die Rührscheibe nach
Fig. 5 , - Fig. 7
- eine Teildarstellung aus
Fig. 1 in gegenüberFig. 1 vergrössertem Massstab mit Rührscheiben nach denFig. 5 und 6 , - Fig. 8
- ein drittes Ausführungsbeispiel einer erfindungsgemässen Rührscheibe in Draufsicht,
- Fig. 9
- einen Teilquerschnitt durch die Rührscheibe nach
Fig. 8 , - Fig. 10
- ein viertes Ausführungsbeispiel einer erfindungsgemässen Rührscheibe in Draufsicht, und
- Fig. 11
- einen Teilquerschnitt durch die Rührscheibe nach
Fig. 10 .
- Fig. 1
- 1 shows an embodiment of an agitator ball mill according to the invention in a schematic representation in a side view in a partially broken-away view,
- Fig. 2
- a top view of a first embodiment of an inventive stirring disc,
- Fig. 3
- a partial cross section through the stirring disc after
Fig. 2 . - Fig. 4
- a partial view
Fig. 1 in oppositeFig. 1 enlarged scale with stirring discs after theFIGS. 2 and 3 . - Fig. 5
- A second embodiment of an inventive stirring disc in plan view,
- Fig. 6
- a partial cross section through the stirring disc after
Fig. 5 . - Fig. 7
- a partial view
Fig. 1 in oppositeFig. 1 enlarged scale with stirring discs after theFIGS. 5 and 6 . - Fig. 8
- A third embodiment of an inventive stirring disc in plan view,
- Fig. 9
- a partial cross section through the stirring disc after
Fig. 8 . - Fig. 10
- A fourth embodiment of an inventive stirring disc in plan view, and
- Fig. 11
- a partial cross section through the stirring disc after
Fig. 10 ,
In
An dem oberen Abschnitt 8 des Ständers 1 ist ein im Wesentlichen zylindrischer Mahlbehälter 10 lösbar befestigt. Der zylindrische Mahlbehälter 10 weist eine Innen-Wand 11 auf und ist an einem dem oberen Abschnitt 8 zugewandten Ende mittels eines ersten Deckels 12 und am gegenüberliegenden Ende mittels eines zweiten Deckels 13 verschlossen. Er umschliesst einen Mahlraum 14. Die Innen-Wand 11 bildet also die Mahlraum-Aussenbegrenzung.At the
Konzentrisch zur gemeinsamen Mittel-Längs-Achse 15 von Mahlbehälter 10 und Antriebswelle 7 ist im Mahlraum 14 eine drehfest mit der Antriebswelle 7 verbundene Rührwerks-Welle 16 angeordnet. Der Mahlraum 14 ist mittels Dichtungen 17 zwischen dem ersten Deckel 12 und der Antriebswelle 7 abgedichtet. Der Verbund aus Antriebswelle 7 und Rührwerks-Welle 16 ist fliegend gelagert, also im Bereich des zweiten Deckels 13 nicht mehr gelagert. Die Rührwerks-Welle 16 ist über ihre volle Länge im Mahlraum 14 mit Rührwerkzeugen versehen, bei denen es sich um kreisförmige Rührscheiben 18 handelt.Concentric with the common center-
Die Rührscheiben 18 sind auf die Rührwerks-Welle 16 aufgesteckt und werden dort in üblicher Weise, beispielsweise durch eine nicht dargestellte Passfeder-Nut-Verbindung, drehfest auf der Rührwerks-Welle 16 gehalten und axial durch Distanz-Hülsen 19 auf Abstand voneinander gehalten. Die Rührwerks-Welle 16 mit den Distanzhülsen 19 und den Rührscheiben 18 bilden ein Rührwerk 20. Die Distanz-Hülsen 19 begrenzen den im Wesentlichen ringzylindrischen Mahlraum 14 an seiner Innenseite, bilden also eine Mahlraum-Innenbegrenzung.The
Im Bereich des ersten Deckels 12 mündet eine Mahlgut-Zuführung 21 in den Mahlraum 14. Aus dem der Mahlgut-Zuführung 21 entgegengesetzten Ende des Mahlbehälters 10 mündet aus dem zweiten Deckel 13 eine Mahlgut-Abführung 22 aus.In the region of the
Am Aussenumfang der dem zweiten Deckel 13 benachbarten letzten Rührscheibe 18 ist ein zylinderförmiger Käfig 23 ausgebildet. Er weist über seinen Umfang verteilt Durchbrechungen 24 auf. In den von der letzten Rührscheibe 18 und dem Käfig 23 umgrenzten Abtrenn-Raum 25 ist ein Siebkörper 26 angeordnet, der am zweiten Deckel 13 angebracht und mit der Mahlgut-Abführung 22 verbunden ist. Diese Teile bilden eine aus der
Einander benachbarte Rührscheiben 18 weisen jeweils einen gleichen axialen Abstand a zueinander auf. Weiterhin definieren einander benachbarte Rührscheiben 18 einen Trennwinkel α, der jeweils durch eine Linie 29 zwischen dem Aussen-Rand 30 einer Rührscheibe 18 und dem Fuss einer benachbarten Rührscheibe 18 an der Rührwerks-Welle 16, d. h. an der jeweiligen Distanz-Hülse 19 und durch eine zur Achse 15 parallele Linie 31 gebildet ist. Es gilt hierbei: 30° ≤ α ≤ 60°.Adjacent
Die Spaltbreite b des ringförmigen Spaltes 32 zwischen dem Aussen-Rand 30 und der Wand 11 beträgt höchstens 20% vom freien Radius R14 des Mahlraums 14 zwischen seiner Innenbegrenzung und seiner Aussenbegrenzung, das heisst: b ≤ 0.2 · R14.The gap width b of the
Der Mahlraum 14 ist im Wesentlichen mit Mahlkörpern 33 gefüllt, und zwar vorzugsweise mit Mahlkörpern 33 aus Materialien relativ hoher Dichte, zum Beispiel Hochleistungskeramik aus ZrO2 (Zirkondioxid) mit einer Feststoffdichte von 6.0 g/cm3. Der Mahlkörper-Füllgrad liegt im Bereich von 50% bis 90%, insbesondere im Bereich von 80% bis 90%. Die hohe Feststoffdichte der Mahlkörper 33 relativ zur Dichte der Mahlsuspension ist wichtig für die angestrebten Effekte, nämlich die Mahlkörper 33 bereits bei relativ geringen Rührwerksdrehzahlen im Bereich der Oberflächen der jeweiligen Rührscheiben 18 in die mahlkörperverdichtete Zone nach aussen zu fördern. Zwischen jeweils benachbarten Rührscheiben 18 sind Mahlzellen 34 (siehe z.B.
Die Rührscheiben 18 sind mit in die jeweilige Rührscheibe 18 integrierte, also nicht über deren Oberfläche vorstehende Mitnahme-Profile 35 (siehe z.B.
Wie
Der gerade, innere Kanal-Abschnitt 40 hat erfindungsgemäss eine Länge f, die 25% bis 60%, vorzugsweise 30% bis 50% des freien Radius R18 der Rührscheibe 18 von der Distanz-Hülse 19 bis zum Aussen-Rand 30 entspricht. Es gilt also 0.25 · R18 ≤ f ≤ 0.6 · R18 und bevorzugt
0.3 · R18 ≤ f ≤ 0.5 · R18. Es hat sich gezeigt, dass ein deutlich über 60% des freien Radius R18 der Rührscheibe 18 hinausgehender, radialer Abschnitt 40 des Mitnahmeprofils 35 zu ungünstigen, für den Mahlprozess nicht nutzbaren Verwirbelungen der Mahlkörper 33 führt.According to the invention, the straight,
0.3 · R18 ≤ f ≤ 0.5 · R18. It has been found that a
Durch die entgegen der Drehrichtung 38 rückwärts gekrümmte Ausbildung des Kanal-Abschnitts 41 und insbesondere dessen nacheilende als Mitnahmefläche wirkende Wand 39 ergibt sich neben der Zentrifugalbeschleunigung aufgrund der örtlichen Umfangsgeschwindigkeit eine tangentialradiale Mitnahme der im Eingriff mit der Wand 39 befindlichen Mahlkörper 33. Diese werden quasi formschlüssig nach aussen gefördert. Die radiale Mitnahme-Komponente nimmt vorteilhafterweise nach aussen kontinuierlich zu. Zur Erzielung eines energetisch günstigen Mahlprozess hat es sich als besonders vorteilhaft erwiesen, wenn der Krümmungsradius r41 kleiner als 40% des Radius r18 der Rührscheibe 18 ist. Zu beachten ist, dass der Kanal 36 und insbesondere der Kanal-Abschnitt 41 am äusseren Ende über seine volle Breite c ausläuft. Die nacheilende Wand 39 geht mit einem sehr kleinen Übergangs-Radius r41/42, also quasi in einem spitzen Winkel, in die konzentrisch zum Aussen-Rand 30 der Rührscheibe 18 verlaufende äussere Begrenzung des Kanal-Abschnitts 41 über, die durch den ringförmigen Aussenbereich 42 gebildet wird. Der Übergangs-Radius r41/42 sollte vorteilhafter Weise kleiner als 20% der Breite c des Mitnahme-Profils 35 sein. Es gilt also: r41/42 ≤ 0.2 · c. Die nacheilende Wand 39 übt in der erfindungsgemässen Ausgestaltung also bis zu ihrem äussersten Ende ausschliesslich nach aussen gerichtete Beschleunigungen auf die Mahlkörper 33 aus. Diese Ausgestaltung hat sich als besonders förderlich für die Ausbildung von ungestörten Zirkularströmungen, also Zopfströmungen 44 (siehe z.B.
Wie
Für die Beschreibung des Ausführungsbeispiels nach den
Es sind Misch-Ausgestaltungen zwischen geschlossenen nutartigen Kanälen und durchgehenden als Schlitzen ausgebildeten Kanälen möglich, die zu weiteren Vorteilen im Sinne des Erfindungsgedankens führen.There are mixed configurations between closed groove-like channels and continuous slots formed as slots possible, which lead to further advantages in the sense of the inventive concept.
Für die Beschreibung des Ausführungsbeispiels nach den
Auch bei dem Ausführungsbeispiel nach den
Die Mahlgut-Durchlass-Öffnungen 47 sind dabei nur in unmittelbarer Nähe der Distanz-Hülse 19 (Mahlraum-Innenbegrenzung) angeordnet. "In unmittelbarer Nähe" bedeutet, dass die radial innere Begrenzung der Mahlgut-Durchlass-Öffnungen 47 entweder an die Distanz-Hülse 19 angrenzen oder dass die radial innere Begrenzung der Mahlgut-Durchlass-Öffnungen in einem geringen radialen Abstand zur Distanz-Hülse 19 angeordnet sind, sodass generell gilt, dass dieser Abstand entweder null ist (angrenzend) oder bis zu etwa einem Zehntel der radialen Erstreckung R18 der Rührscheiben 18c bzw. 18b betragen kann (≤ 0.1 · R18).The
Wegen des hier vorliegenden sehr geringen Durchströmungs-Widerstandes im Gegensatz zu den Verhältnissen in der Mahlkörper-verdichteten Zone im Bereich benachbart zum Aussen-Rand 30 der Rührscheiben 18c ist diese Ausgestaltung auch für höchste Mahlkörper-Füllgrade und besonders hohe Durchströmungsgeschwindigkeiten geeignet, bei gleichzeitiger Beibehaltung einer gleichförmigen Mahlkörperverteilung entlang des Mahlraums 14. Ein hoher Leistungseintrag kann bereits bei reduzierter Rührwerksdrehzahl bewirkt werden. Wegen der klar definierten Abgrenzung der Mahlzellen 34 gegeneinander wird ein unkontrollierter Übertritt von Mahlsuspension von einer Mahlzelle 34 in eine benachbarte Mahlzelle 34 vollständig unterbunden. Wegen dieser Ausgestaltung ergeben sich besonders hohe Mahlqualitäten bezüglich Homogenität, die durch eine enge Partikelgrössenverteilung der behandelten Mahlsuspension nachweisbar ist. Ansonsten ist auch hier der Wirkungsmechanismus so wie bereits beschrieben.Because of the present here very low flow resistance in contrast to the conditions in the grinding element-compressed zone in the region adjacent to the
Claims (15)
dass die Kanäle (36, 36a, 36b, 36c) jeweils mit ihrer in Drehrichtung (38) nacheilenden Wand (39) einen radial zur Mittel-Längs-Achse (15) geradlinig verlaufenden inneren Kanal-Abschnitt (40, 40a, 40b, 40c) mit einer Länge f und daran anschliessend den entgegen der Drehrichtung (38) abgebogenen äusseren Kanal-Abschnitt (41, 41a, 41b, 41c) aufweisen, und
dass die äusseren Kanal-Abschnitte (41, 41a, 41b, 41c) radial nach aussen durch einen Aussenbereich (42) der Rührscheibe (18, 18a, 18b, 18c) mit einer radialen Breite e abgeschlossen sind.stirred ball mill
that the channels (36, 36a, 36b, 36c) each with their in the direction of rotation (38) trailing wall (39) has a radially to the central longitudinal axis (15) rectilinear inner channel portion (40, 40a, 40b, 40c ) with a length f and then the opposite to the direction of rotation (38) bent outer channel section (41, 41a, 41b, 41c), and
in that the outer channel sections (41, 41a, 41b, 41c) are closed radially outwards by an outer region (42) of the stirring disc (18, 18a, 18b, 18c) with a radial width e.
dass die Kanäle (36, 36a) an ihrem Übergang zum Aussenbereich (42) der Rührscheibe (18, 18a) mit Führungs-Schrägen (46, 46a) versehen sind, die Mahlkörper (33) in diejenige Mahlzelle (34) umlenken, der die Kanäle (36, 36a) zugewandt sind.Agitator ball mill according to one of claims 1 to 5, characterized
in that the channels (36, 36a) are provided with guide bevels (46, 46a) at their transition to the outer region (42) of the agitating disc (18, 18a), which deflect the grinding bodies (33) into the refining cell (34) which separates them Channels (36, 36a) are facing.
dass für das Verhältnis der radialen Breite b des Spaltes (32) zum freien Radius R14 des Mahlraums (14) gilt: b ≤ 0.2 · R14.Agitator ball mill according to one of claims 1 to 6, characterized
that the gap (32) applies to the free radius R14 of the grinding chamber (14) when the ratio of the radial width b: b ≤ 0.2 · R14.
dass für das Verhältnis der Dicke d der Rührscheibe (18, 18a, 18b, 18c) und der radialen Breite e des Aussenbereichs (42) der Rührscheibe (18, 18a, 18b, 18c) gilt: 0.5 · d ≤ e ≤ 1.5 · d.Agitator ball mill according to one of claims 1 to 7, characterized
that for the ratio of the thickness of the stirring disc d (18, 18a, 18b, 18c) and the radial width e of the outer region (42) of the agitating disc (18, 18a, 18b, 18c) applies: 0.5 x d ≤ e ≤ 1.5 x d ,
dass für das Verhältnis des freien Radius R18 der Rührscheibe (18, 18a, 18b, 18c) und der Länge f des geradlinig verlaufenden inneren Kanal-Abschnitts (40, 40a, 40b, 40c) gilt:
in that the ratio of the free radius R18 of the stirring disc (18, 18a, 18b, 18c) and the length f of the rectilinear inner channel section (40, 40a, 40b, 40c) is as follows:
dass die äusseren Kanal-Abschnitte (41, 41a, 41b, 41c) mit einem Krümmungsradius r41/42 in den Aussenbereich (42) der Rührscheibe (18, 18a, 18b, 18c) übergehen, für den im Verhältnis zu einer Breite c der Kanäle (36) gilt:
in that the outer channel sections (41, 41a, 41b, 41c) with a radius of curvature r41 / 42 pass into the outer region (42) of the stirring disc (18, 18a, 18b, 18c), in relation to a width c of the channels (36):
dadurch gekennzeichnet,
dass die Kanäle (36, 36a, 36b, 36c) jeweils mit ihrer in der Drehrichtung (38) nacheilenden Wand (39) einen radial zur Mittel-Längs-Achse (15) geradlinig verlaufenden inneren Kanal-Abschnitt (40, 40a, 40b, 40c) und daran anschliessend den entgegen der Drehrichtung (38) abgebogenen äusseren Kanal-Abschnitt (41, 41a, 41b, 41c) aufweisen, und
dass die äusseren Kanal-Abschnitte (36, 36a, 36b, 36c) radial nach aussen durch einen Aussenbereich (42) der Rührscheibe (18, 18a, 18b, 18c) abgeschlossen sind.Stirrer disk for a stirred ball mill according to one of the preceding claims, which stirrer disc (18, 18a, 18b, 18c) has an outer edge (30) and a thickness d, and which stirrer disc (18, 18a, 18b, 18c) respectively within the stirrer discs (18, 18a, 18b, 18c) formed driving profiles (35, 35a, 35b, 35c) for grinding media (33), each by a - with respect to the direction of rotation (38) of the stirring disc (18, 18a, 18b, 18c) - trailing, parallel to a central longitudinal axis (15) of the stirring disc (18, 18a, 18b, 18c) formed wall (39) formed in the stirring disc (18, 18a, 18b, 18c) channels (36, 36a, 36b, 36c) are formed, each of which - in relation to the central longitudinal axis (15) - in the radially outer region by a against the rotational direction (38) bent channel portion (41, 41a, 41b, 41c) are formed,
characterized,
in that the channels (36, 36a, 36b, 36c), each with its wall (39) trailing in the direction of rotation (38), have an inner channel section (40, 40a, 40b) extending rectilinearly to the central longitudinal axis (15). 40c) and then the opposite to the direction of rotation (38) bent outer channel section (41, 41a, 41b, 41c), and
in that the outer channel sections (36, 36a, 36b, 36c) are closed radially outward by an outer region (42) of the stirring disc (18, 18a, 18b, 18c).
dass die Rührscheibe (18, 18a, 18b, 18c) an beiden Seiten der Rührscheibe (18, 18a, 18b, 18c) ausgebildete Kanäle (36, 36a, 36b, 36c) aufweist, wobei jeweils zwei der an unterschiedlichen der beiden Seiten der Rührscheibe (18, 18a, 18b, 18c) ausgebildeten Kanäle (36, 36a, 36b, 36c) paarweise deckungsgleich angeordnet sind.Stirrer disc according to claim 13, characterized
in that the stirrer disc (18, 18a, 18b, 18c) has channels (36, 36a, 36b, 36c) formed on both sides of the stirrer disc (18, 18a, 18b, 18c), two of which on each of the two sides of the stirrer disc (18, 18a, 18b, 18c) formed channels (36, 36a, 36b, 36c) are arranged in pairs congruent.
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16194368.3A EP3311921B1 (en) | 2016-10-18 | 2016-10-18 | Agitator ball mill |
DK16194368.3T DK3311921T3 (en) | 2016-10-18 | 2016-10-18 | Stirring Ball Mill |
PL16194368T PL3311921T3 (en) | 2016-10-18 | 2016-10-18 | Agitator ball mill |
ES16194368T ES2698254T3 (en) | 2016-10-18 | 2016-10-18 | Ball mill with stirring mechanism |
MYPI2017703632A MY189809A (en) | 2016-10-18 | 2017-09-27 | Agitator ball mill |
US15/783,304 US10173222B2 (en) | 2016-10-18 | 2017-10-13 | Agitator ball mill |
CN201710958669.5A CN107952530B (en) | 2016-10-18 | 2017-10-16 | Blender formula ball mill |
KR1020170134700A KR101859335B1 (en) | 2016-10-18 | 2017-10-17 | Agitator ball mill |
JP2017201896A JP6470814B2 (en) | 2016-10-18 | 2017-10-18 | Stirring ball mill |
HK18107542.8A HK1248174A1 (en) | 2016-10-18 | 2018-06-11 | Agitator ball mill |
Applications Claiming Priority (1)
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EP16194368.3A EP3311921B1 (en) | 2016-10-18 | 2016-10-18 | Agitator ball mill |
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EP3311921A1 true EP3311921A1 (en) | 2018-04-25 |
EP3311921B1 EP3311921B1 (en) | 2018-09-26 |
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EP16194368.3A Active EP3311921B1 (en) | 2016-10-18 | 2016-10-18 | Agitator ball mill |
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US (1) | US10173222B2 (en) |
EP (1) | EP3311921B1 (en) |
JP (1) | JP6470814B2 (en) |
KR (1) | KR101859335B1 (en) |
CN (1) | CN107952530B (en) |
DK (1) | DK3311921T3 (en) |
ES (1) | ES2698254T3 (en) |
HK (1) | HK1248174A1 (en) |
MY (1) | MY189809A (en) |
PL (1) | PL3311921T3 (en) |
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DE102013111762A1 (en) * | 2013-07-08 | 2015-01-08 | Netzsch-Feinmahltechnik Gmbh | Agitator ball mill with axial channels |
WO2019045215A1 (en) | 2017-08-31 | 2019-03-07 | (주)아모레퍼시픽 | Composition for preventing or treating sleep disorders |
CN111744608B (en) * | 2020-07-02 | 2021-07-09 | 山东旭华微粉有限公司 | Method for recycling and reprocessing waste steel slag |
CN112791838A (en) * | 2021-01-30 | 2021-05-14 | 重庆三铭重工有限公司 | Automatic adjusting structure and adjusting method for feed inlet of vertical shaft type impact crusher |
CN114178001B (en) * | 2021-11-08 | 2024-02-02 | 北京天地融创科技股份有限公司 | Horizontal fine grinding machine |
CN114178002B (en) * | 2021-11-08 | 2023-05-09 | 北京天地融创科技股份有限公司 | Fine grinding machine |
JP7111400B1 (en) | 2021-12-10 | 2022-08-02 | 淺田鉄工株式会社 | Disperser |
CN114179223B (en) * | 2021-12-15 | 2022-08-19 | 中国矿业大学 | Stirring and maintaining integrated device for storing carbon dioxide by using cement-based material |
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Also Published As
Publication number | Publication date |
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EP3311921B1 (en) | 2018-09-26 |
ES2698254T3 (en) | 2019-02-01 |
US10173222B2 (en) | 2019-01-08 |
KR101859335B1 (en) | 2018-06-27 |
JP6470814B2 (en) | 2019-02-13 |
JP2018108572A (en) | 2018-07-12 |
HK1248174A1 (en) | 2018-10-12 |
KR20180042811A (en) | 2018-04-26 |
DK3311921T3 (en) | 2019-01-14 |
MY189809A (en) | 2022-03-09 |
US20180104698A1 (en) | 2018-04-19 |
CN107952530B (en) | 2019-11-08 |
CN107952530A (en) | 2018-04-24 |
PL3311921T3 (en) | 2019-03-29 |
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