EP3309478B1 - Method for operating a cooling circuit - Google Patents
Method for operating a cooling circuit Download PDFInfo
- Publication number
- EP3309478B1 EP3309478B1 EP17195998.4A EP17195998A EP3309478B1 EP 3309478 B1 EP3309478 B1 EP 3309478B1 EP 17195998 A EP17195998 A EP 17195998A EP 3309478 B1 EP3309478 B1 EP 3309478B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- compressor
- refrigerant
- heat
- outlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 14
- 238000001816 cooling Methods 0.000 title description 4
- 238000005057 refrigeration Methods 0.000 claims description 49
- 239000003507 refrigerant Substances 0.000 claims description 45
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 4
- 239000001569 carbon dioxide Substances 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 2
- 239000007788 liquid Substances 0.000 description 12
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/10—Compression machines, plants or systems with non-reversible cycle with multi-stage compression
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/39—Dispositions with two or more expansion means arranged in series, i.e. multi-stage expansion, on a refrigerant line leading to the same evaporator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
- F25B9/008—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant being carbon dioxide
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/06—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide
- F25B2309/061—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide with cycle highest pressure above the supercritical pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/19—Calculation of parameters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/193—Pressures of the compressor
- F25B2700/1931—Discharge pressures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/193—Pressures of the compressor
- F25B2700/1933—Suction pressures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2115—Temperatures of a compressor or the drive means therefor
- F25B2700/21152—Temperatures of a compressor or the drive means therefor at the discharge side of the compressor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2117—Temperatures of an evaporator
- F25B2700/21175—Temperatures of an evaporator of the refrigerant at the outlet of the evaporator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B5/00—Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity
- F25B5/02—Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity arranged in parallel
Definitions
- a refrigeration cycle is a system which serves to cool a device to a desired level, for example a food freezer.
- a refrigerant which is moved in the closed circuit, experiences successively different states of aggregation:
- the gaseous refrigerant is first compressed by a compressor.
- it condenses with heat release.
- the liquid refrigerant is due to the pressure change via a throttle body, for example, an expansion valve or a capillary, relaxed.
- the refrigerant evaporates while absorbing heat at low temperature (boiling cooling).
- the cycle can now start over. The process must be kept on the outside by supplying mechanical work (drive power) via the compressor.
- throttle bodies with controllable opening degree to control the amount of refrigerant supplied to the heat-absorbing heat exchanger and to optimize the heat exchange in the heat-absorbing heat exchanger depending on the present outside temperature energetically.
- the degree of opening is usually regulated based on the outlet temperature of the refrigerant after the heat-absorbing heat exchanger, for which a corresponding setpoint is specified.
- liquid coolant enters the downstream compressor.
- the EP 1856458 B1 proposes to measure the temperature of the refrigerant at the inlet of the compressor, continuously determine a comparatively safe setpoint based on this temperature and continuously track this setpoint for the control during operation.
- the EP 1856458 B1 discloses a method of operating a refrigeration cycle according to the preamble of claim 1 and a refrigeration cycle according to the preamble of claim 7.
- the object is achieved according to the invention in that the desired value is continuously adjusted during operation on the basis of the pressure at the inlet of the compressor and on the basis of the pressure at the outlet of the compressor.
- the control device is connected to the data input side with a pressure sensor at the inlet of the compressor and with a pressure sensor at the outlet of the compressor and adapted to continuously adjust the setpoint based on the pressure at the pressure sensors during operation.
- the invention is based on the consideration that a further reduction of energy consumption with simultaneous protection of the compressor would be possible if more accurate conclusions regarding the compression of the refrigerant in the Compressors would be possible. It has been found that in particular the pressure of the refrigerant at the outlet of the compressor in comparison with the pressure of the refrigerant at the inlet of the compressor allow particularly good conclusions about the compression. The combination of the two sizes can therefore - possibly better than the temperature alone - to allow particularly accurate conclusions about the compression of the refrigerant. Although this is associated with higher design effort, but allows a better control of the conditions in the compressor. If the adjustment of the desired value of the throttle body before the heat-absorbing heat exchanger therefore carried out by means of a combination of these two sizes, even more reduced energy consumption can be achieved while maintaining optimum protection of the compressor.
- the setpoint is further adjusted based on the temperature at the outlet of the compressor.
- the control device is furthermore advantageously connected on the data input side to a temperature sensor at the outlet of the compressor and is furthermore configured to continuously adjust the setpoint value during operation based on the pressure at the pressure sensors. This allows even better conclusions about the compression and even better protection of the compressor.
- this comprises an internal heat exchanger whose cool side is arranged in the flow direction of the refrigerant between heat-absorbing heat exchanger and compressor, and whose warm side is arranged between the heat-emitting heat exchanger and throttle member.
- the desired value of the temperature in the control mode is advantageously less than 1 K, preferably less than 0.3 K above the saturation temperature of the refrigerant at the outlet of the heat-absorbing heat exchanger.
- This can either be determined directly from the pressure at the outlet of this heat-absorbing heat exchanger, if a corresponding sensor is present there, or it can be approximated by means of the pressure sensor at the inlet of the compressor, since no substantial pressure loss can be expected via the internal heat exchanger.
- This means that liquid components may leave the heat-absorbing heat exchanger, even in larger quantities, since the compressor is protected by the following internal heat exchanger. According to experience, about 5% -10% of the liquid contents are still present at the above-mentioned temperatures. This increases the heat transfer at the heat-absorbing heat exchanger and thus the efficiency of the system.
- the setpoint is temporarily changed to 5 K to 15 K above the saturation temperature of the refrigerant at the outlet of the heat-absorbing heat exchanger. As a result, an evaporation of liquid is achieved.
- the saturation temperature has risen sufficiently again, the setpoint is changed back to the previous value.
- the latter comprises a second heat-absorbing heat exchanger and a second compressor following in the flow direction of the refrigerant, the second compressor having a lower operating pressure than the first compressor and discharging on the outlet side between the first heat-absorbing heat exchanger and the first compressor.
- the refrigeration cycle in this case comprises a second internal heat exchanger whose cool side is arranged in the flow direction of the refrigerant between the second heat-absorbing heat exchanger and the second compressor, and whose warm side is arranged between heat-emitting heat exchanger and throttle member.
- the refrigeration cycle is adapted to be operated with refrigerant in at least temporarily supercritical state, wherein the heat-emitting heat exchanger to is designed to work as a gas cooler or condenser, and the refrigeration cycle comprises a second throttle body, which is arranged in the flow direction to the warm side of the internal heat exchanger.
- the refrigerant is advantageously at least temporarily brought into a supercritical state during operation.
- the refrigerant is carbon dioxide.
- the advantages achieved by the invention are in particular that achieved by determining a target value for the control of the throttle valve in a refrigeration cycle based on at least the pressure before and after the compressor, a particularly accurate knowledge of the parameters of the compression and thus an even further reduction of Energy consumption is achieved with protection of the compressor.
- FIG. 1 shows a first refrigeration cycle K.
- the refrigerant circuit K comprises in the flow direction of the refrigerant (in the drawing counterclockwise) successively a heat-emitting heat exchanger 1, a throttle body 2, a heat-absorbing heat exchanger 3 and a compressor 4.
- the degree of opening of the throttle body 2 is based on a Setpoint for the temperature at the outlet of the heat-absorbing heat exchanger 3 regulated.
- the heat-absorbing heat exchanger 3 on a downstream temperature sensor 3.1.
- a control device 8 is connected to the data input side with the temperature sensor 3.1 and designed to regulate the opening degree of the throttle body 2 based on a setpoint for the temperature at the temperature sensor 3.1.
- the control device 8 is connected to the data input side with a pressure sensor 5 at the inlet of the compressor 4, a pressure sensor 6 at the outlet of the compressor 4 and a temperature sensor 7 at the outlet of the compressor 4.
- the control device 8 is also designed to continuously adjust the setpoint based on the pressure at the pressure sensors 5, 6 and the temperature at the temperature sensor 7 during operation. The desired value is thus determined and adjusted continuously based on a predetermined algorithm from the mentioned input data.
- the refrigeration cycle K according to FIG. 2 differs from the refrigeration cycle K according to FIG. 1 merely in that it additionally comprises an internal heat exchanger 9, the cool side 9.1 is arranged in the flow direction of the refrigerant between heat-absorbing heat exchanger 3 and compressor 4, and the warm side 9.2 is arranged between heat-emitting heat exchanger 1 and throttle body 2.
- the control device 8 is designed so that the determined at the temperature sensor 3.1 and adjusted by controlling the throttle body 2 temperature is just above the local saturation temperature, namely between 0.1 and 0.3 Kelvin above. This is determined in the embodiment on the basis of the pressure at the pressure sensor 5. If, in this case, the liquid components become too high, which is also determined by an excessive lowering of the saturation temperature (for example below a predetermined threshold), the control is temporarily changed such that a setpoint temperature of approximately 10 Kelvin is set above the saturation temperature. Once the liquid fraction has dropped again, i. the saturation temperature has again risen sufficiently (for example, above a predetermined second threshold), the control is returned to the original temperature, i. between 0.1 and 0.3 K above the saturation temperature.
- the refrigeration cycle K according to FIG. 3 differs from the refrigeration cycle K according to FIG. 1 merely in that it additionally comprises a second heat-absorbing heat exchanger 10 and a second compressor 11 following in the flow direction of the refrigerant.
- the second heat-absorbing heat exchanger 10 is preceded by a second throttle body 2, which is connected downstream of the heat-emitting heat exchanger 1 parallel to the first throttle body 2 and whose opening degree is controlled by a control with a temperature setpoint at a temperature measuring device 10.1 after the heat exchanger 10.
- the setpoint value for this regulation is also determined continuously on the basis of the above-mentioned input data, but does not necessarily have to be the same setpoint value as that for the first throttle element 2 in front of the heat exchanger 3.
- the second compressor 11 has a lower operating pressure than the first compressor 4 and discharges on the outlet side between the first heat-absorbing heat exchanger 3 and the first compressor.
- the refrigeration cycle (K) according to FIG. 4 differs from the refrigeration cycle FIG. 2 only in that it is designed to be operated with refrigerant in at least temporarily supercritical state.
- the refrigerant may be carbon dioxide.
- the heat-emitting heat exchanger 1 is for this purpose designed to work as a gas cooler or condenser, and the refrigeration cycle K has a second throttle body 12, which is arranged in the flow direction to the hot side 9.2 of the internal heat exchanger 9.
- the refrigeration cycle K according to FIG. 5 connects the additional features of the refrigeration cycle K out FIG. 2 and FIG. 3 ,
- the internal heat exchanger 13 is arranged such that its cool side 13.1 is arranged in the flow direction of the refrigerant between the heat-absorbing heat exchanger 10 and the compressor 11, and that its warm side 13.2 is arranged between the heat-emitting heat exchanger 1 and the throttle element 2.
- the internal heat exchanger 13 is thus arranged in the parallel line system with a lower pressure range.
- the refrigeration cycle K according to FIG. 6 finally connects the additional features of the cooling circuits K out FIG. 4 and FIG. 5 , It comprises two internal heat exchangers 9, 13.
- the cool side 9.1 of the first internal heat exchanger 9 is arranged in the flow direction of the refrigerant between the first heat-absorbing heat exchanger 3 and the first compressor 4.
- the cool side 13.1 of the second internal heat exchanger 13 is arranged in the flow direction of the refrigerant between the second heat-absorbing heat exchanger 10 and the second compressor 11.
- the hot sides 9.2, 13.2 the following applies: In the flow direction follows after the heat-emitting heat exchanger 1, first the warm side 9.2 of the first internal heat exchanger 9, then the additional throttle body 12, and then the warm side 13.2 of the second internal heat exchanger 13. Then divides the Line system in the two parallel channels with the throttle bodies. 2
Description
Die Erfindung betrifft ein Verfahren zum Betreiben eines Kältekreislaufs mit mindestens folgenden, in Strömungsrichtung eines Kältemittels aufeinander folgenden Bauteilen:
- einem wärmeabgebenden Wärmeübertrager,
- einem Drosselorgan,
- einem wärmeaufnehmenden Wärmeübertrager,
- einem Verdichter,
- a heat-emitting heat exchanger,
- a throttle body,
- a heat-absorbing heat exchanger,
- a compressor,
Ein Kältekreislauf ist ein System, das dazu dient, eine Einrichtung auf ein gewünschtes Maß abzukühlen, beispielsweise eine Kühltruhe für Lebensmittel. Ein Kältemittel, das in dem geschlossenen Kreislauf bewegt wird, erfährt nacheinander verschiedene Aggregatzustandsänderungen: Das gasförmige Kältemittel wird zunächst durch einen Verdichter komprimiert. Im folgenden Wärmeübertrager kondensiert es unter Wärmeabgabe. Anschließend wird das flüssige Kältemittel aufgrund der Druckänderung über ein Drosselorgan, zum Beispiel ein Expansionsventil oder ein Kapillarrohr, entspannt. Im nachgeschalteten zweiten Wärmeüberträger (Verdampfer) verdampft das Kältemittel unter Wärmeaufnahme bei niedriger Temperatur (Siedekühlung). Der Kreislauf kann nun von vorne beginnen. Der Prozess muss von außen durch Zufuhr von mechanischer Arbeit (Antriebsleistung) über den Verdichter in Gang gehalten werden.A refrigeration cycle is a system which serves to cool a device to a desired level, for example a food freezer. A refrigerant, which is moved in the closed circuit, experiences successively different states of aggregation: The gaseous refrigerant is first compressed by a compressor. In the following heat exchanger, it condenses with heat release. Subsequently, the liquid refrigerant is due to the pressure change via a throttle body, for example, an expansion valve or a capillary, relaxed. In the downstream second heat exchanger (evaporator), the refrigerant evaporates while absorbing heat at low temperature (boiling cooling). The cycle can now start over. The process must be kept on the outside by supplying mechanical work (drive power) via the compressor.
Bei derartigen Kältekreisläufen ist es bekannt, Drosselorgane mit steuerbarem Öffnungsgrad einzusetzen, um die dem wärmeaufnehmenden Wärmeüberträger zugeführte Kältemittelmenge zu steuern und den Wärmeaustausch im wärmeaufnehmenden Wärmeüberträger je nach vorliegender Außentemperatur energetisch zu optimieren. Der Öffnungsgrad wird hierbei in der Regel anhand der Austrittstemperatur des Kältemittels nach dem wärmeaufnehmendem Wärmeüberträger geregelt, wofür ein entsprechender Sollwert vorgegeben wird. Hierbei sollte jedoch vermieden werden, dass flüssiges Kühlmittel in den nachgeschalteten Verdichter gelangt.In such refrigeration circuits, it is known to use throttle bodies with controllable opening degree to control the amount of refrigerant supplied to the heat-absorbing heat exchanger and to optimize the heat exchange in the heat-absorbing heat exchanger depending on the present outside temperature energetically. The degree of opening is usually regulated based on the outlet temperature of the refrigerant after the heat-absorbing heat exchanger, for which a corresponding setpoint is specified. However, it should be avoided that liquid coolant enters the downstream compressor.
Die
Davon ausgehend ist es Aufgabe der Erfindung, ein eingangs genanntes Verfahren und einen Kältekreislauf anzugeben, die einerseits hinsichtlich der Reduzierung des Energieverbrauchs und andererseits hinsichtlich des Schutzes des Verdichters im Betrieb weiter verbessert sind.On this basis, it is an object of the invention to provide an aforementioned method and a refrigeration cycle, which are further improved on the one hand in terms of reducing energy consumption and on the other hand with respect to the protection of the compressor during operation.
Hinsichtlich des Verfahrens wird die Aufgabe erfindungsgemäß dadurch gelöst, dass der Sollwert anhand des Drucks am Eintritt des Verdichters und anhand des Drucks am Austritt des Verdichters im Betrieb kontinuierlich angepasst wird. Hinsichtlich des Kältekreislaufs wird die Aufgabe dadurch gelöst, dass die Regelungseinrichtung dateneingangsseitig mit einem Drucksensor am Eintritt des Verdichters und mit einem Drucksensor am Austritt des Verdichters verbunden ist und dafür ausgebildet ist, den Sollwert anhand des Drucks an den Drucksensoren im Betrieb kontinuierlich anzupassen.With regard to the method, the object is achieved according to the invention in that the desired value is continuously adjusted during operation on the basis of the pressure at the inlet of the compressor and on the basis of the pressure at the outlet of the compressor. With regard to the refrigeration cycle, the object is achieved in that the control device is connected to the data input side with a pressure sensor at the inlet of the compressor and with a pressure sensor at the outlet of the compressor and adapted to continuously adjust the setpoint based on the pressure at the pressure sensors during operation.
Die Erfindung geht dabei von der Überlegung aus, dass eine weitere Reduzierung des Energieverbrauchs bei gleichzeitigem Schutz des Verdichters möglich wäre, wenn genauere Rückschlüsse hinsichtlich der Verdichtung des Kältemittels im Verdichter möglich wären. Hierbei hat sich herausgestellt, dass insbesondere der Druck des Kältemittels am Austritt des Verdichters im Vergleich mit dem Druck des Kältemittels am Eintritt des Verdichters besonders gute Rückschlüsse auf die Verdichtung ermöglichen. Die Kombination beider Größen vermag daher - ggf. besser als die Temperatur allein - besonders exakte Rückschlüsse auf die Verdichtung des Kältemittels zuzulassen. Dies ist zwar mit konstruktiv höherem Aufwand verbunden, ermöglicht aber eine bessere Kontrolle der Zustände im Verdichter. Wird die Anpassung des Sollwerts des Drosselorgans vor dem wärmeaufnehmenden Wärmeüberträger daher mittels einer Kombination dieser beiden Größen durchgeführt, lässt sich ein noch reduzierterer Energieverbrauch bei gleichzeitig optimalem Schutz des Verdichters erzielen.The invention is based on the consideration that a further reduction of energy consumption with simultaneous protection of the compressor would be possible if more accurate conclusions regarding the compression of the refrigerant in the Compressors would be possible. It has been found that in particular the pressure of the refrigerant at the outlet of the compressor in comparison with the pressure of the refrigerant at the inlet of the compressor allow particularly good conclusions about the compression. The combination of the two sizes can therefore - possibly better than the temperature alone - to allow particularly accurate conclusions about the compression of the refrigerant. Although this is associated with higher design effort, but allows a better control of the conditions in the compressor. If the adjustment of the desired value of the throttle body before the heat-absorbing heat exchanger therefore carried out by means of a combination of these two sizes, even more reduced energy consumption can be achieved while maintaining optimum protection of the compressor.
In vorteilhafter Ausgestaltung des Verfahrens wird der Sollwert weiterhin anhand der Temperatur am Austritt des Verdichters angepasst. Bezüglich des Kältekreislaufs ist vorteilhafterweise die Regelungseinrichtung weiterhin dateneingangsseitig mit einem Temperatursensor am Austritt des Verdichters verbunden und weiterhin dafür ausgebildet, den Sollwert anhand des Drucks an den Drucksensoren im Betrieb kontinuierlich anzupassen. Dies ermöglicht noch bessere Rückschlüsse auf die Verdichtung und einen noch besseren Schutz des Verdichters.In an advantageous embodiment of the method, the setpoint is further adjusted based on the temperature at the outlet of the compressor. With regard to the refrigeration cycle, the control device is furthermore advantageously connected on the data input side to a temperature sensor at the outlet of the compressor and is furthermore configured to continuously adjust the setpoint value during operation based on the pressure at the pressure sensors. This allows even better conclusions about the compression and even better protection of the compressor.
In einer ersten vorteilhaften Ausgestaltung des Kältekreislaufs umfasst dieser einen internen Wärmeüberträger, dessen kühle Seite in Strömungsrichtung des Kältemittels zwischen wärmeaufnehmendem Wärmeüberträger und Verdichter angeordnet ist, und dessen warme Seite zwischen wärmeabgebendem Wärmeüberträgerund Drosselorgan angeordnet ist.In a first advantageous embodiment of the refrigeration cycle, this comprises an internal heat exchanger whose cool side is arranged in the flow direction of the refrigerant between heat-absorbing heat exchanger and compressor, and whose warm side is arranged between the heat-emitting heat exchanger and throttle member.
In einem derartigen Kältekreislauf mit internem Wärmeüberträger liegt der Sollwert der Temperatur im Regelbetrieb vorteilhafterweise weniger als 1 K, vorzugsweise weniger als 0,3 K oberhalb der Sättigungstemperatur des Kältemittels am Austritt des wärmeaufnehmenden Wärmeüberträgers. Diese kann entweder direkt anhand des Drucks am Austritt dieses wärmeaufnehmenden Wärmeüberträgers bestimmt werden, wenn ein entsprechender Sensor dort vorhanden ist, oder sie kann mittels des Drucksensors am Eintritt des Verdichters angenähert werden, da über den internen Wärmeüberträger kein substanzieller Druckverlust zu erwarten ist. Es dürfen nämlich Flüssigkeitsanteile auch in größeren Mengen den wärmeaufnehmenden Wärmeüberträger verlassen, da der Verdichter durch den nachfolgenden internen Wärmeübertrager geschützt wird. Bei den o.g. Temperaturen liegen erfahrungsgemäß noch ca. 5%-10% Flüssigkeitsanteile vor. Dies erhöht den Wärmeübertrag am wärmeaufnehmenden Wärmeüberträger und damit die Effizienz des Systems.In such a refrigeration cycle with internal heat exchanger, the desired value of the temperature in the control mode is advantageously less than 1 K, preferably less than 0.3 K above the saturation temperature of the refrigerant at the outlet of the heat-absorbing heat exchanger. This can either be determined directly from the pressure at the outlet of this heat-absorbing heat exchanger, if a corresponding sensor is present there, or it can be approximated by means of the pressure sensor at the inlet of the compressor, since no substantial pressure loss can be expected via the internal heat exchanger. This means that liquid components may leave the heat-absorbing heat exchanger, even in larger quantities, since the compressor is protected by the following internal heat exchanger. According to experience, about 5% -10% of the liquid contents are still present at the above-mentioned temperatures. This increases the heat transfer at the heat-absorbing heat exchanger and thus the efficiency of the system.
Wird dabei eine übermäßige Absenkung der Sättigungstemperatur am Verdampfereintritt festgestellt, z.B. unter eine vorgegebene Schwelle, was auf einen zu hohen Flüssigkeitsanteil schließen lässt, so wird vorteilhafterweise der Sollwert vorübergehend auf 5 K bis 15 K oberhalb der Sättigungstemperatur des Kältemittels am Austritt des wärmeaufnehmenden Wärmeüberträgers verändert. Hierdurch wird eine Verdampfung von Flüssigkeit erreicht. Wenn die Sättigungstemperatur wieder ausreichend angestiegen ist, wird der Sollwert wieder auf den vorherigen Wert verändert.If it detects an excessive lowering of the saturation temperature at the evaporator inlet, e.g. below a predetermined threshold, which suggests a high liquid content, so advantageously the setpoint is temporarily changed to 5 K to 15 K above the saturation temperature of the refrigerant at the outlet of the heat-absorbing heat exchanger. As a result, an evaporation of liquid is achieved. When the saturation temperature has risen sufficiently again, the setpoint is changed back to the previous value.
In einer zweiten zusätzlichen oder alternativen Ausgestaltung des Kältekreislaufs umfasst dieser einen zweiten wärmeaufnehmenden Wärmeüberträger und einen in Strömungsrichtung des Kältemittels folgenden zweiten Verdichter, wobei der zweite Verdichter einen geringeren Betriebsdruck als der erste Verdichter aufweist und austrittsseitig zwischen dem ersten wärmeaufnehmenden Wärmeüberträger und dem ersten Verdichter mündet.In a second additional or alternative embodiment of the refrigeration cycle, the latter comprises a second heat-absorbing heat exchanger and a second compressor following in the flow direction of the refrigerant, the second compressor having a lower operating pressure than the first compressor and discharging on the outlet side between the first heat-absorbing heat exchanger and the first compressor.
Vorteilhafterweise umfasst der Kältekreislauf dabei einen zweiten internen Wärmeüberträger, dessen kühle Seite in Strömungsrichtung des Kältemittels zwischen zweitem wärmeaufnehmendem Wärmeüberträger und zweitem Verdichter angeordnet ist, und dessen warme Seite zwischen wärmeabgebendem Wärmeüberträger und Drosselorgan angeordnet ist.Advantageously, the refrigeration cycle in this case comprises a second internal heat exchanger whose cool side is arranged in the flow direction of the refrigerant between the second heat-absorbing heat exchanger and the second compressor, and whose warm side is arranged between heat-emitting heat exchanger and throttle member.
In weiterer zusätzlicher oder alternativer vorteilhafter Ausgestaltung ist der Kältekreislauf dazu ausgebildet, mit Kältemittel in zumindest zeitweise überkritischem Zustand betrieben zu werden, wobei der wärmeabgebende Wärmeüberträger dazu ausgebildet ist, als Gaskühler oder Verflüssiger zu arbeiten, und der Kältekreislauf ein zweites Drosselorgan aufweist, welches in Strömungsrichtung nach der warmen Seite des internen Wärmeüberträgers angeordnet ist. Bezüglich des Verfahrens wird vorteilhafterweise das Kältemittel im Betrieb zumindest zeitweise in einen überkritischen Zustand gebracht.In a further additional or alternative advantageous embodiment of the refrigeration cycle is adapted to be operated with refrigerant in at least temporarily supercritical state, wherein the heat-emitting heat exchanger to is designed to work as a gas cooler or condenser, and the refrigeration cycle comprises a second throttle body, which is arranged in the flow direction to the warm side of the internal heat exchanger. With regard to the method, the refrigerant is advantageously at least temporarily brought into a supercritical state during operation.
Vorteilhafterweise ist das Kältemittel Kohlenstroffdioxid.Advantageously, the refrigerant is carbon dioxide.
Die mit der Erfindung erzielten Vorteile bestehen insbesondere darin, dass durch die Ermittlung eines Sollwerts für die Regelung des Drosselventils in einem Kältekreislauf auf Basis zumindest des Druckes vor und nach dem Verdichter eine besonders genaue Kenntnis der Parameter der Verdichtung erreicht und damit eine noch weitere Reduzierung des Energieverbrauchs bei Schutz des Verdichters erreicht wird.The advantages achieved by the invention are in particular that achieved by determining a target value for the control of the throttle valve in a refrigeration cycle based on at least the pressure before and after the compressor, a particularly accurate knowledge of the parameters of the compression and thus an even further reduction of Energy consumption is achieved with protection of the compressor.
Ausführungsbeispiele der Erfindung werden anhand von Zeichnungen näher erläutert. Darin zeigen:
-
FIG 1 einen ersten Kältekreislauf, -
FIG 2 einen zweiten Kältekreislauf mit internem Wärmeüberträger, -
FIG 3 einen dritten Kältekreislauf mit zweitem Wärmeüberträger und Verdichter auf niedrigerem Druckniveau, -
FIG 4 einen vierten Kältekreislauf, der für einen überkritischen Betrieb ausgelegt ist, -
FIG 5 einen fünften Kältekreislauf mit internem Wärmeüberträger und zweitem Wärmeüberträger und Verdichter auf niedrigerem Druckniveau, und -
FIG 6 einen sechsten Kältekreislauf mit zwei internen Wärmeüberträgern und zweitem Wärmeüberträger und Verdichter auf niedrigerem Druckniveau, der für einen überkritischen Betrieb ausgelegt ist.
-
FIG. 1 a first refrigeration cycle, -
FIG. 2 a second refrigeration circuit with internal heat exchanger, -
FIG. 3 a third refrigeration circuit with a second heat exchanger and compressor at a lower pressure level, -
FIG. 4 a fourth refrigeration cycle designed for supercritical operation, -
FIG. 5 a fifth refrigeration circuit with internal heat exchanger and second heat exchanger and compressor at a lower pressure level, and -
FIG. 6 a sixth refrigeration cycle with two internal heat exchangers and a second heat exchanger and compressor at a lower pressure level designed for supercritical operation.
Gleiche Teile sind in allen Zeichnungen mit denselben Bezugszeichen versehen.Like parts are given the same reference numerals in all drawings.
Hierbei soll einerseits ein besonders geringer Energieverbrauch des Gesamtsystems erreicht werden, andererseits der Verdichter vor Eintritt von flüssigem Kältemittel geschützt werden. Dazu ist die Regelungseinrichtung 8 dateneingangsseitig mit einem Drucksensor 5 am Eintritt des Verdichters 4, einem Drucksensor 6 am Austritt des Verdichters 4 und einem Temperatursensor 7 am Austritt des Verdichters 4 verbunden. Die Regelungseinrichtung 8 ist zudem dafür ausgebildet, den Sollwert anhand des Drucks an den Drucksensoren 5, 6 und der Temperatur am Temperatursensor 7 im Betrieb kontinuierlich anzupassen. Der Sollwert wird also anhand eines vorbestimmten Algorithmus aus den genannten Eingangsdaten kontinuierlich bestimmt und angepasst.Here, on the one hand, a particularly low energy consumption of the entire system should be achieved, on the other hand, the compressor to be protected from the entry of liquid refrigerant. For this purpose, the
Der Kältekreislauf K gemäß
Im Kältekreislauf K gemäß
Konkret ist in Ausführungsformen die Regelungseinrichtung 8 so ausgebildet, dass die am Temperatursensor 3.1 ermittelte und mittels Ansteuerung des Drosselorgans 2 eingeregelte Temperatur nur knapp oberhalb der dortigen Sättigungstemperatur liegt, nämlich zwischen 0,1 und 0,3 Kelvin darüber. Diese wird im Ausführungsbeispiel anhand des Drucks am Drucksensor 5 bestimmt. Werden dabei die Flüssigkeitsanteile zu hoch, was ebenfalls anhand eines übermäßigen Absinkens der Sättigungstemperatur festzustellen ist (beispielsweise unter eine vorgegebene Schwelle), wird die Regelung vorübergehend derart geändert, dass eine Solltemperatur von ca. 10 Kelvin oberhalb der Sättigungstemperatur eingestellt wird. Sobald der Flüssigkeitsanteil wieder gesunken ist, d.h. die Sättigungstemperatur wieder ausreichend angestiegen ist (beispielsweise über eine vorgegebene zweite Schwelle), wird die Regelung wieder auf die ursprüngliche Temperatur umgestellt, d.h. zwischen 0,1 und 0,3 K über der Sättigungstemperatur.Specifically, in embodiments, the
Der Kältekreislauf K gemäß
Der Kältekreislauf (K) gemäß
Der Kältekreislauf K gemäß
Der Kältekreislauf K gemäß
- 11
- wärmeabgebender Wärmeüberträgerheat-emitting heat exchanger
- 22
- Drosselorganthrottle member
- 33
- wärmeaufnehmender Wärmeüberträgerheat-absorbing heat exchanger
- 3.13.1
- Temperatursensortemperature sensor
- 44
- Verdichtercompressor
- 5, 65, 6
- Drucksensorpressure sensor
- 77
- Temperatursensortemperature sensor
- 88th
- Regelungseinrichtungcontrol device
- 99
- interner Wärmeüberträgerinternal heat exchanger
- 9.19.1
- kühle Seitecool side
- 9.29.2
- warme Seitewarm side
- 1010
- wärmeaufnehmender Wärmeüberträgerheat-absorbing heat exchanger
- 10.110.1
- Temperatursensortemperature sensor
- 1111
- Verdichtercompressor
- 1212
- Drosselorganthrottle member
- 1313
- interner Wärmeüberträgerinternal heat exchanger
- 13.113.1
- kühle Seitecool side
- 13.213.2
- warme Seitewarm side
- KK
- KältekreislaufRefrigeration circuit
Claims (15)
- A method for operating a refrigeration circuit (K) with at least the following components following one another in the direction of flow of a refrigerant:- a heat-transferring heat exchanger (1),- a throttling element (2),- a heat-absorbing heat exchanger (3),- a compressor (4),wherein the degree of opening of the throttling element (2) is controlled by means of a set point value for a temperature at the outlet of the heat-absorbing heat exchanger (3),
characterised in that
the set point is continuously adjusted during operation by means of the pressure at the inlet of the compressor (4) and by means of the pressure at the outlet of the compressor (4). - The method according to claim 1, wherein the set point is further adjusted by means of the temperature at the outlet of the compressor (4).
- The method according to claim 1 or 2, wherein the refrigeration circuit (K) comprises an internal heat exchanger (9), the cool side (9.1) of which is arranged in the direction of flow of the refrigerant between the heat-absorbing heat exchanger (3) and the compressor (4), and the warm side (9.2) of which is arranged in the direction of flow of the refrigerant between the heat-transferring heat exchanger (1) and the throttling element (2), and wherein the setpoint value in standard operation is less than 1 K above the saturation temperature of the refrigerant at the outlet of the heat-absorbing heat exchanger (3).
- The method according to claim 3, wherein the set point is temporarily changed to 5 K to 15 K above the saturation temperature of the refrigerant at the outlet of the heat-absorbing heat exchanger (3).
- The method according to any of claims 1 to 4, wherein the refrigerant is brought at least temporarily into a supercritical state during operation.
- The method according to any of claims 1 to 5, wherein carbon dioxide is used as refrigerant.
- A refrigeration circuit (K) with at least the following components following one another in the direction of flow of a refrigerant:- a heat-transferring heat exchanger (1),- a throttling element (2),- a heat-absorbing heat exchanger (3) with a temperature sensor on the outlet side (3.1),- a compressor (4),wherein the refrigeration circuit (K) has a control device (8) which is connected on the data input side to the temperature sensor (3.1) and is adapted to control the degree of opening of the throttling element (2) by means of a set point value for a temperature at the temperature sensor (3.1),
characterised in that
the control device (8) is connected on the data input side to a pressure sensor (5) at the inlet of the compressor (4) and to a pressure sensor (6) at the outlet of the compressor (4) and is adapted to continuously adjust the set point during operation by means of the pressure at the pressure sensors (5, 6). - The refrigeration circuit (K) according to claim 7, wherein the control device (8) is further connected on the data input side to a temperature sensor (7) at the outlet of the compressor (4) and is further adapted to continuously adjust the set point during operation by means of the pressure at the pressure sensors (5, 6).
- The refrigeration circuit (K) according to claim 7 or 8, comprising an internal heat exchanger (9), the cool side (9.1) of which is arranged in the direction of flow of the refrigerant between the heat-absorbing heat exchanger (3) and the compressor (4), and the warm side (9.2) of which is arranged between the heat-transferring heat exchanger (1) and the throttling element (2).
- The refrigeration circuit (K) according to claim 9, wherein the set point in standard operation is less than 1 K above the saturation temperature of the refrigerant at the outlet of the heat-absorbing heat exchanger (3).
- The refrigeration circuit (K) according to claim 10, wherein the control device (8) is adapted to temporarily change the set point value to 5 K to 15 K above the saturation temperature of the refrigerant at the outlet of the heat-absorbing heat exchanger (3).
- The refrigeration circuit (K) according to any one of claims 7 to 11, comprising a second heat-absorbing heat exchanger (10) and a second compressor (11) following in the direction of flow of the refrigerant, the second compressor (11) having a lower operating pressure than the first compressor (4) and opening on the outlet side between the first heat-absorbing heat exchanger (3) and the first compressor (4).
- The refrigeration circuit (K) according to claim 12, comprising a second internal heat exchanger (13), the cool side (13.1) of which is arranged in the flow direction of the refrigerant between the second heat-absorbing heat exchanger (10) and the second compressor (11), and the warm side (13.2) of which is arranged between the heat-transferring heat exchanger (1) and the throttling element (2).
- The refrigeration circuit (K) according to at least claim 11, which is adapted to be operated with refrigerant in at least temporarily supercritical state, the heat-transferring heat exchanger (1) being adapted to operate as a gas cooler or condenser, and the refrigeration circuit (K) having a second throttling element (12) which is arranged in the flow direction downstream of the warm side (9.2) of the internal heat exchanger (9).
- The refrigeration circuit (K) according to claim 14, wherein the refrigerant is carbon dioxide.
Priority Applications (1)
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PL17195998T PL3309478T3 (en) | 2016-10-11 | 2017-10-11 | Method for operating a cooling circuit |
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DE102016119351.8A DE102016119351A1 (en) | 2016-10-11 | 2016-10-11 | Method for operating a refrigeration cycle |
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EP3309478B1 true EP3309478B1 (en) | 2019-04-17 |
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DE (1) | DE102016119351A1 (en) |
DK (1) | DK3309478T3 (en) |
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US6711911B1 (en) * | 2002-11-21 | 2004-03-30 | Carrier Corporation | Expansion valve control |
US8096141B2 (en) * | 2005-01-25 | 2012-01-17 | Trane International Inc. | Superheat control by pressure ratio |
ATE514044T1 (en) | 2005-02-18 | 2011-07-15 | Carrier Corp | CONTROLLING A COOLING CIRCUIT WITH AN INTERNAL HEAT EXCHANGER |
-
2016
- 2016-10-11 DE DE102016119351.8A patent/DE102016119351A1/en not_active Withdrawn
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2017
- 2017-10-11 EP EP17195998.4A patent/EP3309478B1/en active Active
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