EP3302852A1 - Hot runner feed system for a diecasting mould - Google Patents
Hot runner feed system for a diecasting mouldInfo
- Publication number
- EP3302852A1 EP3302852A1 EP16727995.9A EP16727995A EP3302852A1 EP 3302852 A1 EP3302852 A1 EP 3302852A1 EP 16727995 A EP16727995 A EP 16727995A EP 3302852 A1 EP3302852 A1 EP 3302852A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sprue
- runner
- block
- hot runner
- outlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004512 die casting Methods 0.000 title abstract description 14
- 238000010276 construction Methods 0.000 claims abstract description 6
- 239000000155 melt Substances 0.000 claims description 51
- 238000009826 distribution Methods 0.000 claims description 33
- 238000000926 separation method Methods 0.000 claims 1
- 229910021652 non-ferrous alloy Inorganic materials 0.000 abstract description 3
- 150000003839 salts Chemical class 0.000 abstract description 3
- 238000005266 casting Methods 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 12
- 238000007789 sealing Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- 238000005094 computer simulation Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 239000000289 melt material Substances 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000003466 anti-cipated effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000011133 lead Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000011135 tin Substances 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 230000001052 transient effect Effects 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 208000033986 Device capturing issue Diseases 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2272—Sprue channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2209—Selection of die materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2218—Cooling or heating equipment for dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2227—Die seals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
Definitions
- the invention relates to a hot runner gate system for a die casting mold, the gate system comprising a melt distribution and sprue block assembly having an entrance gate mouth, at least first and second exit gate openings formed in a mold parting plane between a fixed die half and a movable die half Die casting mold, and a branching of the sprue mouth opening to the Sprußausmünditch extending G manwinkanalmündung includes.
- Hot runner sprue systems generally have the advantage over other conventional sprue systems that the amount of melt material can be significantly reduced, which is eliminated on the so-called gate or the gate cavity preceded by the mold cavity and must be separated from the cast cast product.
- Applicant's EP 1 201 335 B1 and EP 1 997 571 B1 disclose hot runner gate systems, e.g. are of a comb or fan gantry type or independently have sprue block units with integrated melt channel heating which can be used in a respective casting mold.
- the geometry and temperature profile of the hot runner gate system are selected to overcome these problems such that the melt outlets are preferably arranged in ascending order and that a temperature gradient from a hotter upstream region, e.g. is formed by a melt distribution region and at an operating temperature of depending on the used melting material e.g. 380 ° C to 700 ° C is set to a less hot, downstream region adjacent to a contouring portion of the mold formed by the fixed and movable mold halves with an operating temperature range of about 120 ° C to 300 ° C.
- the described temperature conditions increase the problem of the thermal expansion of different, adjacent system components.
- Patent specification DE 102005 054 616 B3 discloses a permanent casting mold having a mold body at least partially surrounding a mold cavity and a mold insert which has an upper side associated with the mold cavity, a main body seated with play in a receptacle of the mold body in a cold mold, and a support collar which positively in a transition into the mold cavity Paragraph of the recording sits.
- An overall height of support collar and base body is smaller than a depth of the receptacle by an undersize, which is at least equal to a height dimension by which the base body expands when casting in the height direction.
- the patent DE 840 905 discloses an injection mold in which a part of a mold cavity is arranged in an insert which is displaceable in the direction of mold division, so that it can automatically center to a Auswerfform, for which it has a recess into which one end fits the insert.
- the invention is based on the technical problem of providing a hot runner-gate system of the type mentioned, which is process-reliable even for relatively high Druckg banktemperaturen in an advantageous manner.
- the melt distribution and sprue block assembly is at least in an outflow block containing the two or more sprue outlets shortened in a transverse direction parallel to the mold parting plane with respect to a predetermined operating distance by an amount of expansion which is referred to as thermal transverse extension of that block area when heating one Room temperature range is predicted on a contrast, increased, predetermined operating temperature range.
- the transverse thermal expansion is meant as relative size, i. relative to any lower transverse thermal expansion of adjacent system components, such as, in particular, an adjacent region of the solid mold half.
- This measure takes into account the longitudinal expansion of the melt distribution and runner block structure in the particularly relevant, exit-side area in a controlled manner, which includes a predetermination of the associated thermal expansion.
- the prediction can be carried out experimentally and / or by means of computational simulation, as known per se to the person skilled in the art, wherein the respective influencing parameters represent input variables of this prediction and represent the respectively considered die with its parts relevant for this purpose.
- the sufficient tightness at the contact-A / connection points is preferably achieved by suitable material pairings such that the thermally different coefficient of expansion seals the system stronger with increasing temperature.
- suitable temperature-dependent biases can be calculated in advance and used and / or conical sealing surfaces can be used in the temperature range of the tool.
- the melt distributor and sprue block assembly has a one-piece distributor and sprue block comprising the runner channel structure from the sprue mouth to the sprue outlets, comprising the exit-side block region.
- the exit-side block region forms an elongate oval in this one-part distributor and sprue block, in whose two end regions there is one sprue outlet each.
- the outlet-side block area of this one-part distributor and sprue block can be inserted into a receptacle of the fixed mold half, wherein the receptacle has a transverse extent that corresponds to the operating distance of the outlet-side block area.
- the melt distributor and sprue block assembly includes a melt distributor block containing the inlet-side sprue orifice and, subsequently, a first sprue block containing the first sprue orifice and a second sprue block containing the second sprue orifice.
- a sprue insert is arranged, which is displaceable on the fixed mold half in a transverse direction parallel to the mold parting plane and fixable thereto.
- the system components in question can be shifted in a not yet heated to operating temperature and non-fixed state against each other, to then fix them to each other when reaching the desired operating temperature range.
- the length expansion effects caused by the heating process can be absorbed.
- By fixing the tightness in the operating temperature range can be secured. Possibly existing gaps can optionally be covered or sealed by an associated cover plate.
- each of the sprue inserts is assigned a wedge plate for wedging the sprue inserts to the fixed mold half.
- the sprue inserts are displaceable along a connecting line of the first and the second sprue orifice and can be braced by the wedge plates in a transverse direction perpendicular thereto.
- the melt distribution and sprue block assembly includes a melt distribution block having a first exit nozzle associated with the first gate and a second exit nozzle associated with the second gate, and an intermediate plate having nozzle attachment mouthpieces for centering the exit nozzles.
- the intermediate plate is manufactured with a spacing of its nozzle attachment mouthpieces from one another, which corresponds to a Radiostempe- ratur distance of the outlet nozzles from each other, while the melt distribution block is made with a distance of its outlet nozzles, which corresponds to a relation to the operating temperature distance less room temperature distance.
- the intermediate plate represents with its nozzle attachment mouthpieces the dissolved position of the system in the so-called Abtile position of the die. After heating to operating temperature, the intermediate plate can be driven onto an existing heating package and on the outlet nozzles of the melt distribution block, whereby it can clamp and seal the outlet nozzles. Thereafter, the intermediate plate can be locked, after which the tool operates in this configuration until the operating temperature range is exited.
- FIG. 1 is a perspective view of a one-piece distributor and sprue block of a
- Fig. 2 is a fragmentary schematic plan view of a solid mold half of a
- FIG. 3 is a sectional view along a line III-III of FIG. 2, FIG.
- FIG. 4 shows the view of FIG. 2 in an operating temperature state
- FIG. 5 is a sectional view taken along a line V-V of Fig. 4,
- FIG. 6 shows a schematic top view of a solid mold half with a hot runner gate system attached thereto, which has slide-on contact inserts on the outlet side, in a room temperature state,
- FIG. 7 shows the view of FIG. 6 in an operating temperature state
- FIG. 8 is a schematic sectional view along a line Vl-Vl of Fig. 7,
- Fig. 9 is a schematic perspective sectional view of a melt distribution and sprue block assembly with exit side intermediate plate in front of a movable mold half in a room temperature condition and Fig. 10 is the view of Fig. 9 in an operating temperature state.
- FIGS. 1 to 5 show, partially in part, a hot runner sprue system for a diecasting die of a die casting machine with only its components of relevance here.
- the sprue system and die have any of the configurations familiar to those skilled in the art, which need no further explanation here.
- the hot runner runner system includes a melt distribution and runner block assembly having an entrance-side gate mouth 1, first and second exit-side gate openings 2, 3 opening into a mold parting plane between a fixed mold half 4 and a movable mold half 20 of the die and one
- the G manankhanal Vietnamese 5 includes two fluidically parallel running channels 5a, 5b, which depart from the Angußmundö réelle 1 and one of which to a pour spout 2 and the other to another sprue 3 leads.
- To the sprue mouth 1 can be applied in a conventional manner a mouthpiece of an upstream part of the Angusssystems, such as a casting chamber or a riser.
- the melt distributor and sprue block assembly has a one-piece distributor and sprue block 6 containing the runner channel structure 5 from the sprue mouth 1 to the sprue orifices 2, 3.
- An exit-side block portion 6a of the manifold and sprue block 6 is formed as an elongate oval, with the two sprue outlets 2, 3 being at opposite end portions of the oval as shown.
- the distributor and sprue block 6 is arranged on the solid mold half 4 in such a way that it lies with its outlet-side oval 6 a in a shape-identical, oblong oval receptacle 7 of the fixed mold half 4.
- Each of the sprue outlets 2, 3 corresponds to a respective inlet region 25, 26 of the movable mold half 20 or of the mold cavity formed by the two mold halves 4, 20.
- the expansion measure Ab is characteristically controlled as a thermal transverse extension of this oval block area 6a when heating from a room temperature range to a comparatively elevated, predetermined operating temperature range in advance.
- 2 and 3 show the built-in oval block portion 6a in its fabricated, shortened extension b, as it is at room temperature.
- the expansion measure Ab is experimentally predicted experimentally, as by corresponding experiments or series of experiments, and / or by computer simulation, as is known to those skilled in the art other problems known per se.
- melting materials are mainly metal melts of non-ferrous alloys, such as those based on magnesium, aluminum, zinc, tin, lead and brass, but also called molten salts.
- the hot runner sprue system can also be designed in particular for comparatively high operating temperatures of over 600 ° C. and in corresponding applications also up to 700 ° C. or 750 ° C.
- Corresponding to the extent of expansion is a deviation measure by which the position of the sprue outlets 2, 3 at room temperature deviates parallel to the mold parting plane from the position of the inlet regions 25, 26.
- the advance determination of the expansion dimension Ab of the distributor and sprue block 6 and in particular of its exit-side oval block portion 6a makes it possible to achieve a tight fit between adjoining parts without the risk of melt leaks, whereby customary seals can be dispensed with in whole or in part.
- the distributor and sprue block 6 When the distributor and sprue block 6 is brought from room temperature to the predetermined operating temperature, it expands more in the transverse direction than the surrounding area of the fixed mold half 4 in accordance with the anticipated extent of extension Ab.
- the corresponding receptacle 7 is fixed Form half 4 to the expansion dimension made of greater than the recorded oval block portion 6a, ie in the example of Fig.
- the receptacle 7 has in the transverse direction along a connecting line 8 of the two sprue outlets 2, 3 a width B, which is larger by the expansion amount Ab as the extension b of the oval block portion 6a in this direction.
- the thermal expansion change of the fixed mold half 4 and especially of its recess 7 is practically negligible compared to that of the oval sprue block area 6a. Otherwise it understands itself, that it is always the difference of the thermal expansion changes of the opposing system components or components in the pre-determined expansion Ab.
- FIGS. 4 and 5 show the system in the view of FIGS. 2 and 3, respectively, after the heating of the distributor and sprue block 6 to the predetermined, desired operating temperature range has been completed.
- the oval block area 6a has expanded by the heating by the anticipated expansion dimension Ab and thereby fills its associated receptacle 7 in the solid mold half 4 fitting and sealing, ie it presses by its thermal expansion on all sides parallel to the mold parting plane gap-free and sealing against the edge his corresponding recording 7.
- the gap existing in the cold state Ab is reduced to zero, ie the distributor and sprue block 6 rests in the region of its sprue outlets 2, 3 with a pressure-casting-tight connection 27 against the adjacent region of the fixed mold half 4.
- a pressure-casting-tight connection means a gap-free, tight connection which is sufficient for the die casting application and which prevents liquid, hot melt material from penetrating between the relevant components, in the exemplary embodiment of FIGS. 1 to 5 analogously to a press fit.
- This provides the required and desired sealing of the system for subsequent casting operations.
- the deviation measure Ad of the position of the sprue outlets 2, 3 with respect to the position of the inlet regions 25, 26 is preferably also reduced to zero or close to zero, so that each sprue orifice 2, 3 in FIG Desired way, the associated inlet region 25, 26 is sufficiently aligned.
- the distributor and sprue block 6 is manufactured in one piece, in the hot runner gate system of FIGS. 1 to 5 there are no separating points to be sealed between a melt cross-manifold area and a melt outlet nozzle area.
- the melt is transferred from the gate mouth 1 as a central inlet and gate of a nozzle of an upstream casting system of the machine via the preferably obliquely outwardly and upwardly extending G manterrorismäle 5a, 5b directly into the Auslassgeometrie the oval exit region 6a.
- FIGS. 6 to 8 illustrate another possible realization of the hot runner gate system according to the invention.
- This sprue system includes a melt distribution and sprue block assembly that may or may not be similar to the sprue system of Figs. 1-5, except as noted below for differences in configuration. This applies in particular to the inlet-side sprue orifice, the two outlet-side sprue orifices 2, 3 and the sprinkler channel structure extending branching from the sprue orifice to the sprue orifices. For ease of understanding, the same reference numerals are used in this case not only for identical, but also functionally equivalent elements. Unlike the one-piece manifold and sprue block 6 in the system of Figs.
- the melt distribution and sprue block assembly of the system of Figs. 6-8 includes a multi-part design with a sprue orifice containing conventional melt distribution block 21 which is only partially in 8, and with two flow blocks parallel thereto sprue blocks or Angussein accountsn 9, 10, of which the one outlet side, the first Angussausmündung 2 and the other outlet side, the second Angussausmündung 3.
- the Angussein accounts 9, 10 are on the fixed mold half 4 in a transverse direction parallel to the mold parting plane slidably disposed and fixed thereto, the transverse direction is here again parallel to the connecting line 8 between the two Angerausmünditch 2, 3.
- two wedge plates 1 1, 12 are provided in the example shown, which are provided with wedge-shaped contact surfaces, as shown in FIG. 8, and between an underside of the respective Angussdones 9, 10 and an underlying portion of the fixed Forming half 4 can be inserted and fixed to the fixed mold half 4, in the example shown by means of a screw 13.
- Fixing the respective wedge plate 1 1, 12 due to a corresponding wedge plate fixing force F1 leads due to the wedge-shaped contact surfaces of the wedge plates 1 1, 12 to a perpendicular to the direction of displacement of the Angussein accounts 9, 10 directed parallel to the mold parting plane tensioning force F2 on the adjacent Angussein- set 9, 10.
- the Angussein accounts 9, 10 are secure, gap-free and sealed by mating material fixed to the fixed mold half 4.
- the extent to which the outlet-side block region of the melt distribution and sprue block construction with the sprue inserts 9, 10 is shortened in a transverse direction parallel to the mold parting plane is smaller than a predetermined operating extension is manufactured, as a thermal transverse expansion of this exit-side block area on heating from room temperature range to the predetermined operating temperature range experimentally by means of experiments and / or mathematically predicted by means of computer simulation.
- the prediction can for example be realized in such a way that the Angussein accounts 9, 10 with their opposite outer sides against an adjacent portion of a mold frame 4a of the fixed mold half 4 create, as shown in Fig. 7.
- FIGS. 9 and 10 schematically show a further advantageous realization of the hot runner gate system according to the invention with its components of interest here.
- the melt distribution and sprue block assembly includes a melt distribution block 14, which is associated with a first exit nozzle 15 and a second exit nozzle 16 on the exit side, and an intermediate plate 17 with nozzle attachment mouthpieces 18, 19 for centering the exit nozzles 15, 16 first outlet nozzle 15 is associated with the first sprue orifice 2, which continues through the nozzle attachment mouthpiece 18 and the intermediate plate 17 therethrough.
- the second outlet nozzle 16 is associated with the second sprue orifice 3, which continues through the nozzle attachment mouthpiece 19 and the intermediate plate 17 therethrough.
- the intermediate plate 17 with the mouthpieces 18, 19 an exit block portion of the melt distribution and sprue block assembly.
- She is with one Distance M of the nozzle attachment mouthpieces 18, 19 made of each other, which corresponds to an operating temperature distance of the outlet nozzles 15, 16 from each other, while the melt distribution block 14 is made with a distance m of the outlet nozzles 15, 16, one with respect to the operating temperature distance M corresponds to lower room temperature distance m, as illustrated in FIG. 9.
- the difference Am Mm in turn represents the extent by which the outlet block portion of the melt distribution and sprue block assembly, here the manifold block 14 with its outlet-side outlet nozzles 15, 16, is made shorter in a transverse direction parallel to the mold parting plane compared to a predetermined operation Sollerstreckung , Also in this case, the expansion amount Am is predicted by means of experiments and / or computer simulation as a thermal transverse expansion of this block area when heated from the room temperature range to the desired operating temperature range.
- the melt distribution block 14 with its outlet nozzles 15, 16 is brought to the desired operating temperature range. It thermally expands, whereby the distance of the outlet nozzles 15, 16 from the room temperature distance value m to the operating temperature distance value M increases.
- the intermediate plate 17 is applied with its Düsenansetz mouthpieces 18, 19 to the brought to operating melt distribution block 14, in which case the mouthpieces 18, 19 have the same distance from each other as the two outlet nozzles 15, 16, so that the outlet nozzles 15, 16 easily into the conical insertion areas of the nozzle attachment mouthpieces 18, 19 can get into it.
- the outlet nozzles 15, 16 are safe and tight and forming a flat or at least line-shaped sealing effect gap-free sealing in the nozzle attachment mouthpieces 18, 19th the intermediate plate 17 added.
- the intermediate plate 17 is now fixed to the fixed mold half and forms during subsequent casting in the corresponding area a contact surface to an opposite, movable mold half 20.
- Fig. 10 shows the arrangement in this brought to operating temperature and ready mounted state.
- the invention provides a very advantageous hot runner gate system with characteristic expansion compensation.
- the hot runner gate system is particularly well suited for casting a large number of non-ferrous alloys in corresponding temperature ranges of typically between 300 ° C. and 700 ° C., eg for casting magnesium, zinc, aluminum, tin, lead and brass, but also of Salt melts eg at temperatures above 700 ° C. Length expansions of the system when heating up are compensated, in particular in a controlled manner by predetermining a corresponding extent of expansion and taking account of the same as shortening during production.
- the heated system parts can be structurally inserted into the mold in such a way that they reliably absorb the forces of mold locking and melt pressure.
- the tightness is achieved at the contact A / binding points preferably by suitable material pairings with respect to steel, to which the different thermal expansion coefficient can contribute.
- suitable bias voltages can be calculated depending on the temperature.
- conical sealing surfaces can be used in the temperature range of the tool.
- steel-steel material pairings of different steel alloys can be used.
- sensors are used for temperature control at suitable locations of the tool, so that the heaters used can be controlled or regulated accordingly, as is known in the art per se.
- a temperature profile can include, for example, a comparatively hot inlet-side region in the melt distributor section and a non-heated or less heated exit-side region, which can function as a transient region from the melt distribution region heated to, for example, above 600 ° C. to the contouring part of the mold, eg at about 80 ° ° to about 380 ° C, preferably at 100 ° C to 300 ° C, is located.
- the lower temperature in the transient region reduces the reactivity in strongly oxidizing melts and, for example, in magnesium also the fire danger, so that in the casting cycle the melt in the mold does not necessarily have to be subjected to protective gas.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015210400.1A DE102015210400A1 (en) | 2015-06-05 | 2015-06-05 | Hot Runner Angular System for a Die Casting Die |
PCT/EP2016/062695 WO2016193458A1 (en) | 2015-06-05 | 2016-06-03 | Hot runner feed system for a diecasting mould |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3302852A1 true EP3302852A1 (en) | 2018-04-11 |
EP3302852B1 EP3302852B1 (en) | 2022-08-03 |
Family
ID=56116419
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16727995.9A Active EP3302852B1 (en) | 2015-06-05 | 2016-06-03 | Hot runner feed system for a diecasting mould |
Country Status (10)
Country | Link |
---|---|
US (1) | US10618108B2 (en) |
EP (1) | EP3302852B1 (en) |
JP (1) | JP6802192B2 (en) |
CN (1) | CN107848025B (en) |
DE (1) | DE102015210400A1 (en) |
ES (1) | ES2928758T3 (en) |
HK (1) | HK1245718A1 (en) |
PL (1) | PL3302852T3 (en) |
PT (1) | PT3302852T (en) |
WO (1) | WO2016193458A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110605377B (en) * | 2018-06-15 | 2021-07-06 | 天津源特机械部件有限公司 | Semi-solid die-casting forming special die for manufacturing broken-tooth heat dissipation teeth |
CN112496303A (en) * | 2020-12-08 | 2021-03-16 | 辽宁金美达科技发展有限公司 | Casting method of aluminum alloy extra-high voltage switch shell for gas insulated substation |
CN114474532A (en) * | 2021-12-18 | 2022-05-13 | 太仓市众翔精密五金有限公司 | Mould with multidirectional injection type gating system |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE840905C (en) * | 1942-06-25 | 1952-06-09 | Doehler Jarvis Corp | Injection mold |
JP2001030055A (en) * | 1999-07-16 | 2001-02-06 | Araco Corp | Injection molding apparatus |
JP2001047212A (en) * | 1999-08-03 | 2001-02-20 | Juo:Kk | Injection forming apparatus |
CA2330239A1 (en) * | 2000-01-05 | 2001-07-05 | Jorg-Hein Walling | Patch cable with long term attenuation stability |
DE50012864D1 (en) | 2000-10-31 | 2006-07-06 | Frech Oskar Gmbh & Co | Device for producing metal die-cast parts, in particular of non-ferrous metals |
JP2002263790A (en) * | 2001-03-12 | 2002-09-17 | Matsushita Electric Ind Co Ltd | Injection-forming apparatus for metal |
JP2003039158A (en) * | 2001-07-30 | 2003-02-12 | Matsushita Electric Ind Co Ltd | Metal injection molding method |
US20050255189A1 (en) * | 2004-05-17 | 2005-11-17 | Manda Jan M | Method and apparatus for coupling melt conduits in a molding system and/or a runner system |
DE102005054616B3 (en) | 2005-11-16 | 2006-11-09 | Hydro Aluminium Mandl&Berger Gmbh | Durable mold for light metal castings, especially cylinder heads, has a mold body with hollow zones to mold insert bodies to take the molten metal with shoulder in a positive fit at shaped holders and spaces to allow expansion of cold molds |
PL1997571T3 (en) | 2007-05-24 | 2011-05-31 | Oskar Frech Gmbh Co Kg | Sprue block unit, sprue system and control unit for a diecast machine |
US7845936B2 (en) * | 2009-01-21 | 2010-12-07 | Mold-Masters (2007) Limited | Sealing arrangement for an edge gated nozzle in an injection molding system |
CN201848524U (en) * | 2010-11-18 | 2011-06-01 | 沈阳维用精密机械有限公司 | Aluminum alloy die-casting die |
US8690563B2 (en) * | 2012-07-27 | 2014-04-08 | Mold-Masters (2007) Limited | Hot runner manifolds interconnected in a common plane |
-
2015
- 2015-06-05 DE DE102015210400.1A patent/DE102015210400A1/en active Pending
-
2016
- 2016-06-03 EP EP16727995.9A patent/EP3302852B1/en active Active
- 2016-06-03 PL PL16727995.9T patent/PL3302852T3/en unknown
- 2016-06-03 US US15/579,806 patent/US10618108B2/en active Active
- 2016-06-03 PT PT167279959T patent/PT3302852T/en unknown
- 2016-06-03 WO PCT/EP2016/062695 patent/WO2016193458A1/en active Application Filing
- 2016-06-03 CN CN201680042306.0A patent/CN107848025B/en active Active
- 2016-06-03 ES ES16727995T patent/ES2928758T3/en active Active
- 2016-06-03 JP JP2017563170A patent/JP6802192B2/en active Active
-
2018
- 2018-04-25 HK HK18105433.4A patent/HK1245718A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO2016193458A1 (en) | 2016-12-08 |
CN107848025B (en) | 2021-06-11 |
JP6802192B2 (en) | 2020-12-16 |
PL3302852T3 (en) | 2022-12-27 |
EP3302852B1 (en) | 2022-08-03 |
JP2018520006A (en) | 2018-07-26 |
ES2928758T3 (en) | 2022-11-22 |
US20180354025A1 (en) | 2018-12-13 |
US10618108B2 (en) | 2020-04-14 |
PT3302852T (en) | 2022-09-22 |
HK1245718A1 (en) | 2018-08-31 |
CN107848025A (en) | 2018-03-27 |
DE102015210400A1 (en) | 2016-12-08 |
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