EP3288764B1 - Method and apparatus for the overlapping arrangement of sheets between consecutive processing stations - Google Patents
Method and apparatus for the overlapping arrangement of sheets between consecutive processing stations Download PDFInfo
- Publication number
- EP3288764B1 EP3288764B1 EP16719859.7A EP16719859A EP3288764B1 EP 3288764 B1 EP3288764 B1 EP 3288764B1 EP 16719859 A EP16719859 A EP 16719859A EP 3288764 B1 EP3288764 B1 EP 3288764B1
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- EP
- European Patent Office
- Prior art keywords
- transport
- sheets
- sheet
- processing station
- suction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- B41J3/54—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements
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- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4471—Grippers, e.g. moved in paths enclosing an area
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- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
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- B65H2406/10—Means using fluid made only for exhausting gaseous medium
- B65H2406/11—Means using fluid made only for exhausting gaseous medium producing fluidised bed
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- B65H2406/00—Means using fluid
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- B65H2406/14—Means using fluid made only for exhausting gaseous medium with selectively operated air supply openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65H2406/32231—Suction distributing means details of the openings in the belt, e.g. shape, distribution belt with alternated perforated and non perforated sections in transport direction
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- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
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Definitions
- a modular printing press system for printing sheets consisting of a first printing press designed in a satellite design with a central first impression cylinder and at least four printing devices assigned to it, a second printing press, and a coupling device for coupling the printing presses to one another for their inline operation, with one Non-impact printer is assigned to a transport device of the printing press system that transports the sheets.
- the transport device for transporting the sheets z. B. formed along a linear transport path.
- the transport device has z. B.
- At least one pliers gripper which rests on the side to be printed by the non-impact printer of a sheet held in the pliers gripper and, owing to its ultra-flat design when the sheet is transported past the non-impact printer, collision-free by a narrow one formed by this and the sheet Gap is feasible.
- a method for operating a sheet processing machine in which the sheets are shifted in the transport direction and treated in several processing stations, the speed of displacement of the sheets being adjustable independently of one another, the speed of the respective sheet being adapted to the processing step to be carried out in the respective processing station and the speed of the sheet is different in at least two of the processing stations.
- the processing power of the individual processing stations can be the same during a certain period of time, or the processing power of a first processing station is greater or less than the processing power of an upstream or downstream second processing station during a certain period.
- an apparatus for holding and supporting a printing substrate for a printing press comprising a conveyor which has an endless mat which is formed from a plurality of hollow boxes which extend transversely and have a flat outside and has drive means of the mat and guide means of the boxes, such that the flat outer sides on the Boxes running on a flat longitudinal path form a flat upper surface for holding the printing substrate, the boxes having a plurality of outer openings in their outside and at least one inner passage in their inside opposite to their outside; and a suction device adapted to cooperate with the inner passages of the boxes running on a longitudinal suction area corresponding to at least a portion of the flat longitudinal distance to create suction through the outer openings of the boxes located on the longitudinal suction area to run.
- the invention has for its object to provide a method and an apparatus for arranging sheets in a shingled position, which or which is suitable for use in a machine arrangement for the production of packaging.
- the proposed method is suitable for use in a machine arrangement for the production of packaging materials. It is preferably used in a hybrid sheet-processing machine arrangement, preferably in a hybrid printing machine, which has the high productivity of a conventional, e.g. B. in an offset printing process or in a flexographic printing process or in a screen printing process printing device or a coating device, in particular a varnishing unit variable in combination with at least one flexible printable printing, z. B. uses as an inkjet printer designed non-impact printing device, both the conventional printing device or the coating device and the non-impact printing device in one running Production can be used inline with the optimum working speed for them.
- Such a hybrid machine arrangement is particularly suitable for the production of packaging materials, e.g. B. of sheets for the production of folding boxes is very advantageous because the strengths of each of the printing devices are used, which leads to flexible and economical production of the packaging.
- flexurally rigid printed sheets can be printed in a non-impact printing device advantageously in a flat state and in a horizontal position.
- the length of a linear transport device can be transferred to a different number of printing units or printing stations (color separations) and (intermediate) dryer configurations, e.g. B. for water-based or UV-curing inks or inks than would be the case with a rotary transport device via cylinder.
- Fig. 1 illustrates in a block diagram different production lines, each with a machine arrangement with several in particular different processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 for processing at least one sheet-shaped substrate, in particular a printing material, preferably a sheet-shaped sheet, in particular a rectangular sheet, in short a sheet, wherein this at least one substrate is designed to be rigid or flexible depending on the material, material thickness and / or grammage.
- Each of these processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 each as a z. B. formed independently functional module, whereby a module is to be understood as a generally independently manufactured or at least one assembled machine unit or functional assembly.
- Each of the processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 is therefore preferably manufactured independently and is in a preferred embodiment, for. B. individually testable in its respective function.
- the machine arrangement in question, each of which is selected and selected from at least three different sheet processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 is formed, each embodies a specific production line.
- Each of the production lines shown, each with a specific machine arrangement with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 is embodied in each case in particular for the production of a packaging means formed from the printing material, preferably from the printed sheet.
- the packaging materials to be manufactured are e.g. B.
- each a folding box which are each made from printed sheets.
- the various production lines are therefore especially designed for the production of different packaging materials.
- the Processing of the printing material required during a specific production inline ie the processing stations 01 involved in the specific production; 02; 03; 04; 06; 07; 08; 09; 11; 12 are when the printing material passes through the respective processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 machine arrangement in succession and matched to one another in an orderly sequence, without intermediate storage for the printing material, ie the processed sheets, being provided during the production carried out with the respective machine arrangement.
- the production lines shown have in common that they each cooperate with a processing station 06 which has at least one non-impact printing device 06, preferably several, e.g. B. four, five, six or seven, in particular each individually controlled non-impact printing devices 06, these non-impact printing devices 06 are preferably arranged one behind the other in the transport direction T of the printing material and are designed such that they each at least almost the printing material can print in its full width, directed transversely to the transport direction T.
- a non-impact printing device 06 uses a printing process without a fixed printing form and can, in principle, print from print to printing material, e.g. B. each sheet of this printing device 06 just fed with a different from the previous print image print image.
- the respective non-impact printing device 06 is in each case implemented in particular by at least one inkjet printer or by at least one laser printer.
- Laser printers generate the respective print image in an electrophotography process.
- the non-impact printing device 06 is, for. B. also referred to as a digital printing press.
- each as a printing material a sequence of in particular rigid sheets z. B. is processed from a paper, from a single-layer or multi-layer cardboard or from a cardboard in particular to a packaging material.
- the substrates paper, cardboard and cardboard differ in their respective basis weight, ie the weight in grams for one square meter of this substrate.
- the aforementioned printing material with a basis weight between 7 g / m 2 and 150 g / m 2 is considered paper, between 150 g / m 2 and 600 g / m 2 as cardboard and with more than 600 g / m 2 as cardboard.
- cartons For the production of folding boxes in particular cartons are used, which have good printability and for subsequent finishing or processing such.
- B. are suitable for painting and punching. These cartons are z. B. wood-free, slightly wood-containing, wood-containing or waste paper.
- multi-layer cartons In their structure, multi-layer cartons have a top layer, an insert and a backing on the back. From their surface quality, cartons are e.g. B. uncoated, pigmented, coated or cast coated.
- a format of the sheet is e.g. B. in the range between 340 mm x 480 mm and 740 mm x 1060 mm, with the format information usually the first number indicating a length in the transport direction T of the sheet and the second number an orthogonal to the transport direction T width of the sheet.
- Each production begins with sheets provided in the processing station 01, the processing station 01 as an feeder 01, e.g. B. is designed as a sheet feeder 01 or as a magazine feeder 01.
- a sheet feeder 01 usually takes a z. B. on a pallet stacked stack of sheets, whereas a magazine feeder 01 has several compartments, in each of which sheets, in particular stacks of z. B. different types of sheets or sheets of different formats are inserted or at least insertable.
- the investor 01 z. B. by means of a suction head 41, the stacked sheets and guides them in a sequence of sheets separated from one another or in a shingled stream of the next processing station 02; 03; 04; 06 to.
- the next processing station 02; 03; 04 is e.g. B.
- the next processing station 06 can also z. B. the at least one non-impact printing device 06.
- the offset printing device 04 is preferably designed as a sheet-fed offset printing press, in particular as a sheet-fed printing press with a plurality of printing units 86 in a row design.
- the offset printing device 04 provides the sheets with at least one static, that is to say unchangeable during the printing process due to the bond to the printing form used, whereas the non-impact printing device 06 provides the sheets with at least one changing or at least changing printing image.
- the sheet is subsequently subsequently transported from there to the processing station 04 designed as an offset printing device 04.
- a metallized lacquer layer detached from a carrier film is transferred to the printing material.
- the cold foil application device 03 is advantageously z. B. in the offset printing device 04 integrally formed by two additional printing units 87; 88 are provided in the offset printing device 04.
- a special adhesive is applied to the printing material, ie the respective sheet, using a standard printing form.
- a printing unit 88 which is second in the transport direction T of the printing material, is equipped with a film transfer device having the lacquer layer to be transferred.
- the film carrying the lacquer layer is guided from an unwinding station into a printing nip between a transfer cylinder and a printing cylinder interacting with this transfer cylinder and brought into contact with the printing material.
- the paint layer is colored by an aluminum layer and a protective lacquer layer, the coloring of which influences the color impression.
- adhesion of an adhesive layer with the printed adhesive layer the transfer layers adhere to the substrate.
- the carrier film is then wound up again. After the cold foil transfer, overprinting with conventional printing inks as well as with UV and hybrid inks is possible inline, in particular in the offset printing device 04, in order to produce different metallic colors.
- a z. B. particularly absorbent and / or to be prepared for printing with a non-impact printing device 06 printing material is z. B. trained as a primer application device 02 next processing station 02 to at least one surface of this substrate before printing or painting with a z. B. to coat, in particular seal, water-based primer.
- the priming represents a primer or first coating of the printing material, in particular to improve or enable adhesion of a printing ink or ink to be applied to the printing material afterwards.
- the primer application device 02 is e.g. B. in connection with a printing unit 86 of a rotary printing press and z. B.
- the primer is applied by means of the primer application device 02 either over the entire surface or only at certain, ie predetermined points, ie partially on the printing material.
- the substrate processed in the primer application device 02 e.g. B. sheet, is the next processing station z. B. an offset printing device 04 and / or z. B. a non-impact printing device 06 supplied.
- the z. B. designed as a flexographic printing device 04 processing station 04 executed flexographic printing is a direct high-pressure process in which the raised areas of the printing form are image-bearing, which is often used for printing on packaging materials made of paper, cardboard or cardboard, from metallized film or from a plastic such as, for , B. PE, PET, PVC, PS, PP, PC is used. Low-viscosity printing inks and flexible printing plates made of photopolymer or rubber are used in flexographic printing.
- a flexographic printing device 04 contains a) an anilox roller, via which the printing form is inked, b) a printing cylinder, also called a form cylinder, on which the printing form is attached, and c) an impression cylinder, which guides the printing material.
- the processing station 04 which is designed as a flexographic printing device 04 or as an offset printing device 04 and in each case prints the sheets with at least one static print image, preferably has a plurality of, eg. B. at least four printing units 86, each printing unit 86 preferably printing a different printing ink, so that the substrate during passage through the flexographic printing device 04 or the offset printing device 04 each in multi-color, z. B. is printed in a four-color print.
- the colors yellow, magenta, cyan and black are used in particular as printing inks.
- the processing station 04 printing the sheets with at least one static print image is one in one Screen printing process printing device 04 is formed.
- this printing material is z. B. a processing station 07 designed as an intermediate dryer 07, this intermediate dryer 07 as a printing substrate in question z. B. is formed by radiation with infrared or ultraviolet radiation drying, the type of radiation is particularly dependent on whether the printing ink or ink applied to the substrate is water-based or UV-curing.
- a processing station 08 designed as a painting device 08.
- the coating device 08 carries z. B. a dispersion varnish, wherein dispersion varnishes consist essentially of water and binders (resins), with surfactants stabilizing these dispersions.
- a coating device 08 which applies a dispersion coating to the printing material consists either of an anilox roller, a chamber doctor blade and an application roller (comparable to a flexographic printing unit) or of an immersion and application roller.
- a printing form preferably based on photopolymerization z. B. applied flat and / or partial paint. Special rubber coating plates can also be used for full-surface painting.
- a dryer 09 processing station 09 which dryer 09 is designed as a printing substrate in question by irradiation with infrared radiation or by hot air.
- the dryer with the reference symbol 09 is preferably the last of these several dryers 07; 09, wherein the intermediate dryer (s) 07 and the (final) dryer 09 are structurally the same or can be designed differently.
- the dryer 09 is supplied with a printing material drying by means of ultraviolet radiation, that is to say a printing material on which a printing ink curing by UV radiation or Ink or a UV-curing lacquer, e.g. B. a gloss varnish is applied, this dryer 09 is equipped with an ultraviolet radiation generating radiation source. With dispersion varnishes, more intensive gloss and matt effects can be achieved compared to classic oil printing varnish. Special optical effects can be achieved with effect pigments in the paint.
- the primer application device 02, the cold foil application device 03 and the painting device 08 can be referred to as coating device 02; 03; 08 can be summarized.
- the substrate is z. B. fed to a processing station 11 which carries out a mechanical further processing on the printing material, for. B. by punching, creasing and / or separating parts, in particular breaking out benefits from their respective composite in the preferably printed sheet.
- a processing unit 46 Each of the aforementioned further processing operations is carried out in or by a processing unit 46.
- the mechanical further processing is preferably carried out in cooperation with a cylinder transporting the respective sheet.
- the printing material arrives at a delivery 12, which is in each of the in the Fig. 1 shown, each by a certain arrangement of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 embodied production lines each form the last processing station 12.
- the previously processed sheet z. B. preferably stacked on a pallet.
- the respective machine arrangement is thus designed to print the sheets in each case with a water-based printing ink or with a printing ink curing by ultraviolet radiation.
- An advantageous machine arrangement mentioned here by way of example has a plurality of processing stations for processing sheets, with the sheet having a plurality of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are arranged one after the other for inline processing of these sheets, at least one of these processing stations 06 being designed as a non-impact printing device 06, a first processing station 01 arranged upstream of the sheet of the non-impact printing device 06 in the transport direction T as a sheet feeder 01 or is designed as a magazine feeder 01, wherein a processing station 08 arranged between the first processing station 01 and the non-impact printing device 06 is designed as a first coating device 08 each applying a varnish, with the first coating device 08 and the non Impact printing device 06, a first dryer 07 is arranged, a first conveyor belt 17 being arranged to transport the sheets from the first dryer 07 to the non-impact printing device 06, with the sheet after the non-impact printing device 06 in the transport direction T being a second Dryer 07 is arranged, one e A device for transferring the sheets
- a mechanical further processing device 11 can also be arranged between the third dryer 09 and the delivery 12. Furthermore, the sheet is in front of the non-impact printing device 06 z. B. a cold foil applying coating device 03 is arranged. The non-impact printing device 06 preferably has a plurality of individually controlled ink jet printers along the transport path of the sheets.
- the sheets are preferably each guided horizontally flat on a transport device 22, the transport device 22 at least in the area of action of the non-impact printing device 06 for the sheets each having a linear transport path or one has curved transport path, wherein the curved transport path is formed by a concave or convex curved line lying in a vertical plane with a radius in a range between 1 m and 10 m.
- the sheet In the transport direction T the sheet is in front of the non-impact printing device 06 z.
- a transfer device is arranged, the transfer device aligns the sheets at least in their axial register and / or circumferential register in register with respect to the printing position of the non-impact printing device 06, the transfer device z. B.
- the device for transferring the sheets coming from the non-impact printing device 06 to the second coating device 08 is e.g. B. formed as a vibrating gripper 19 and a cooperating with the vibrating gripper 19 transfer drum 31.
- Fig. 2 shows an example of a machine arrangement with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 according to the aforementioned production line No. 6.
- Sheets are in a sheet feeder 01 z. B. picked up individually with a suction head 41 from a stack and successively in a cycle of z. B. 10,000 pieces per hour to an offset printing device 04 with z. B. four printing units 86 arranged in a row.
- a rotary body in particular a cylinder, preferably a transfer drum 43, is provided, which is arranged between two immediately adjacent printing units 86.
- the offset printing device 04 takes over the sheet fed from the sheet feeder 01 z. B. with a first vibrating gripper 13 and passes the sheets to a first transfer drum 14 of the offset printing device 04, the sheets then being guided in the offset printing device 04 in a gripper closure from one to the next printing unit 86.
- the Offset printing device 04 prints the sheets at least on one side. In the presence of a turning device, the sheets can also be printed on both sides in the offset printing device 04, that is to say in perfecting.
- the relevant preferably four-color printed sheet is transferred by means of a first gripper system 16, in particular a first chain conveyor 16 and at least a first conveyor belt 17 to a non-impact printing device 06, the first gripper system 16 and the first conveyor belt 17 cooperate in the transfer of the sheets to the non-impact printing device 06, in such a way that the first gripper system 16 delivers the sheets to the first conveyor belt 17, the transfer of the sheets to the non-impact printing device 06 from the first conveyor belt 17.
- the non-impact printing device 06 preferably has several, for. B. five linearly arranged in a row, in particular individually controlled inkjet printers.
- a mechanical processing device 11 z. B. further processed by punching and / or creasing and / or breaking out benefits from the respective sheet.
- the sheets and / or the benefits released from the sheets are collected in a display 12, in particular stacked.
- a delivery 12 in particular a multi-stack delivery can be provided along the transport path provided for the sheets.
- the sheet is z. B. after the mechanical processing device 11, a multi-stack delivery.
- a gripper channel width for the sheets transported in the gripper closure by the offset printing device 04 preferably reduced when transferring these sheets from the offset printing device 04 to the non-impact printing device 06, such a reduction in distance based on their original distance z. B. is in the range between 1% and 98%.
- Directly consecutive sheets are thus also transported at a distance from one another in the non-impact printing device 06, however, with a generally smaller sheet gap or with a smaller distance than in the offset printing device 04 and consequently also with a lower second transport speed.
- This second transport speed is preferably maintained when sheets printed in the non-impact printing device 06 are first sent to an intermediate dryer 07 or dryer 09 and from there z. B. by means of a feed table 18 to a mechanical processing device 11 further to the delivery 12.
- the sheets can also be brought from their second transport speed to a third transport speed if, for. B. requires the mechanical processing device 11, the third transport speed is usually higher than the second transport speed and z. B. again corresponds to the first transport speed, which is particularly valid in the offset printing device 04.
- a second vibrating gripper 19th provided which picks up the sheets coming from the intermediate dryer 07 or dryer 09 from the feed table 18 and z. B. passes to a arranged in the mechanical processing device 11 second transfer drum 31, after which the sheet z. B. can be transported by means of a gripper closure through the area of the mechanical further processing device 11.
- a gripper closure through the area of the mechanical further processing device 11.
- a plurality of processing units 46 further processing device 11 is provided for transferring the sheets from one to the next of the processing units 46 arranged in a row, a rotary body, in particular a cylinder, preferably a transfer drum 44, which is arranged between two adjacent processing units 46.
- One of the processing units 46 is e.g. B. as a punching machine, another processing plant 46 z. B. formed as a creasing.
- the processing unit 46 concerned is preferably designed to carry out the mechanical further processing of the sheets in cooperation with a cylinder transporting the respective sheet. After their mechanical processing, the sheets and / or benefits separated from them are z. B. transported by means of a second chain conveyor 21 to the display 12 and collected there, preferably stacked.
- the sheets are fed from the outlet of the offset printing device 04 at least to the outlet of the intermediate dryer 07 or dryer 09, preferably to the beginning of the mechanical further processing device 11, each by means of a multi-part assembly, that is to say a plurality of assemblies arranged in succession in the transport direction T of the sheets, in particular transport units 22 transported, wherein the transport device 22 transports the sheets with their respective length directed in the transport direction T at least in the effective range of the non-impact printing device 06 arranged between the offset printing device 04 and the intermediate dryer 07 or dryer 09 along a linear transport path, preferably lying horizontally flat ,
- the linear transport path and the horizontally flat transport are preferably also when transporting the sheets through the Non-impact printing device 06 downstream intermediate dryer 07 or dryer 09 continued.
- an intermediate dryer 07 or a dryer 09 can also be arranged between the offset printing device 04 and the non-impact printing device 06.
- FIG. 3 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; Primer application device 02 or painting device 08; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Painting device 08; Dryer 09; Display 12.
- FIG. 4 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; Primer application device 02; Intermediate dryer 07; Non-impact printing device 06; Dryer 09; Display 12.
- FIG. 5 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; Primer application device 02; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Painting device 08; Intermediate dryer 07; Painting device 08; Dryer 09; Display 12.
- FIG. 6 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; a first offset printing device 04; Cold foil application device 03; four further offset printing devices 04 in series; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Non-impact printing device 06; Dryer 09; Display 12.
- Fig. 7 is a machine arrangement shown on the basis of its length in an offset with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; a first offset printing device 04; Cold foil application device 03; four further offset printing devices 04 in series; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Painting device 08; Dryer 09; two mechanical processing devices 11 in series; Display 12.
- FIG. 8 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: magazine feeder 01; Primer application device 02; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Painting device 08; Dryer 09; Display 12.
- the Fig. 9 shows exactly this machine arrangement in a top view and in a side view.
- Fig. 10 shows again in more detail the aforementioned multi-part transport device 22, which is preferably for use in a machine arrangement with a plurality of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 is provided for processing sheets.
- a multi-part transport device 22 which is preferably for use in a machine arrangement with a plurality of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 is provided for processing sheets.
- a gripper system 16 in particular a first chain conveyor 16 having at least one rotating chain is provided, which along its at least one revolving chain, preferably equidistantly spaced, has a plurality of gripper bars or preferably a plurality of gripper carriages 23, each of the sheets to be transported preferably being held at one of the gripper carriages 23 at its front edge in the transport direction T, that is to say at its front edge, and along the one defined by the chain path Transport route is transported.
- the gripper carriages 23 are each provided with controlled or at least controllable holding means 79 ( Fig. 15 ), especially with grippers z. B.
- the distance between gripper car 23 successive in the transport direction T of the sheet is z. B. in the range between 700 mm and 1,000 mm.
- the at least one chain of the first chain conveyor 16 rotates in a semicircular manner in each case on a chain wheel 24 arranged at the output of the offset printing device 04.
- An area in which the first chain conveyor 16 sheets from a z. B. trained as an offset printing device 04 processing station 04 forms a transfer area of this first chain conveyor 16, whereas an area in which the first chain conveyor 16 sheets z. B. to another transport device, in particular for transport to a non-impact printing device 06 designed processing station 06, forms a transfer area of this first chain conveyor 16.
- a first sprocket 81 arranged in the takeover area of the first chain conveyor 16 is preferably designed as a drive wheel that sets the at least one chain in motion, whereas the second sprocket 24 arranged at the output of the offset printing device 04, in particular in the transfer area of the first chain conveyor 16, is preferably designed as the at least one a chain deflecting deflection wheel is formed.
- the sheet first circulating conveyor belt 17 for receiving and for the further transport of a sheet taken off from the first chain conveyor 16, the sheet taken over by this first conveyor belt 17 each preferably further in the direction of the non-impact printing device 06 is transported.
- a second rotating conveyor belt 27 is preferably provided, on which the sheets are transported one after the other, preferably lying horizontally flat, along a linear transport path.
- the transfer device is in particular arranged between the first conveyor belt 17 and the second conveyor belt 27.
- a third circulating conveyor belt 28 is preferably provided, on which the sheets taken over from the non-impact printing device 06 are transported one after the other, preferably lying horizontally flat, along a linear transport path.
- the third conveyor belt 28 transfers the sheet transported through the intermediate dryer 07 or dryer 09 to the feed table 18, from where the sheets are preferably successively transported to the mechanical further processing device 11.
- the first conveyor belt 17, the second conveyor belt 27 and the third conveyor belt 28 preferably transport the sheets in the same z. B. horizontal, in particular designed as a flat surface transport plane 29.
- the transport device 22 for transporting sheets in a machine arrangement, each with sheet processing processing stations thus comprises at least three transport units, namely the first gripper system 16 or the first chain conveyor 16, the first conveyor belt 17 and the second conveyor belt 27.
- the first chain conveyor 16 and the first conveyor belt 17 are arranged cooperatively for transferring a sequence of sheets from a first processing station to a second processing station, which is preferably immediately following in the transport direction T of the sheets of the first processing station , The sequence of sheets is transferred from the first conveyor belt 17 to the second conveyor belt 27 belonging to the next processing station.
- a third conveyor belt 28 is preferably also provided, the sequence of sheets being transferred from the second conveyor belt 27 to the third conveyor belt 28 belonging to a third processing station, which is preferably immediately following in the transport direction T of the sheets of the second processing station.
- the transport belts 17; 27; 28 of the transport device 22 the sheets each along a curved transport path, in particular along a concave or convex curved line lying in a vertical plane with a radius of at least 1 m, preferably with a radius in the range between 2 m and 10 m, in particular with a Radius in the range between 3 m and 5 m.
- the conveyor belts 17; 27; 28 are preferably each formed as a suction belt conveyor, ie as a transport belt each with at least one suction chamber 26 each sucking the respective sheet during its transport.
- these suction chambers 26 can preferably be controlled individually and / or preferably independently of one another with regard to the action of their respective suction air.
- a plurality of individually controlled non-impact printing devices 06 are preferably arranged along the curved transport path, with the plurality of non-impact printing devices 06 e.g. B. are each formed as an inkjet printer.
- the conveyor belts 17; 27; 28 of the transport device 22 are each z. B.
- a gripperless transport device is to be understood in each case, the relevant conveyor belt 17; 27; 28 is designed to run continuously between at least two deflection devices.
- Fig. 11 shows in an enlarged detail again some details of the already based on the Fig. 10 Transport device 22 described.
- a transfer device preferably with a suction drum 32, is arranged in the area of the transfer of the sheets from the first conveyor belt 17 to the second conveyor belt 27 orthogonal to the transport direction T of the sheets.
- the suction drum 32 preferably consists of several, for. B. six suction rings 76 arranged parallel to each other on a common shaft 89.
- the suction drum 32 In a preferred embodiment of the suction drum 32, their suction rings 76 are individually acted upon by suction air or at least acted upon, which has the advantage that an effective width of this suction drum directed in the axial direction of the suction drum 32 32 In particular, depending on the format used, the sheet can be adjusted or adjusted as required.
- the suction drum 32 preferably has on its circumference at least one stop 34 projecting into the transport plane 29 of the sheet, a stop surface of the stop 34 in question extending axially to the suction drum 32 and preferably vertically to the preferably horizontal transport plane 29.
- the suction drum 32 either has a stop 34 which is continuous in its axial direction or preferably two stops 34 which are spaced apart from one another in its axial direction.
- the same suction drum 32 can be used for sheets of several different format widths, in the case of a suction drum 32 having a plurality of suction rings 76, at least one stop 34 is preferably arranged on each suction ring 76.
- the suction drum 32 is rotatably and axially movable.
- the suction drum 32 has a first drive for its circumferential movement and one second drive for their axial movement, the circumferential movement and the axial movement being controlled independently of one another by a control unit.
- the circumferential movement and / or the axial movement of the suction drum 32 are controlled by the control unit as a function of a position signal which is generated by a first sensor 33 upstream of the suction drum 32 in the transport direction T of the sheet by detecting the position of the sheet reaching the suction drum 32 next and to the control unit.
- the suction drum 32 has the task of aligning the sheets fed to it in register and feeding these sheets in their respectively aligned state to a further processing station, in particular the non-impact printing device 06, so that the sheets can be processed further there.
- the suction drum 32 thus directs the respective sheet to be fed to the effective range of the non-impact printing device 06, for. B.
- a sheet gripped by the suction drum 32 preferably by means of suction air, that is to say by means of a negative pressure, is aligned laterally to its transport direction T, in particular, by the axial movement of this suction drum 32 controlled as a function of the position signal generated by the first sensor 33.
- the suction drum 32 grips an aligned sheet, in particular by clocked suction air, ie the suction air is z. B.
- the first sensor 33 is e.g. B. as an optical sensor formed, in particular as a line sensor, preferably as a CCD line sensor.
- the first sensor 33 preferably detects an edge of the sheet in question extending along the transport direction T of the sheet or marks arranged on the sheet, the marks being arranged in the print image of this sheet or outside the relevant print image.
- a second sensor 36 which is preferably upstream of the first sensor 33 in the transport direction T of the sheet and is preferably also connected to the control unit, detects e.g. B. the front edge and possibly also the number of sheets transported from the first conveyor belt 17 to the second conveyor belt 27.
- the second sensor 36 preferably detects an edge of the respective sheet leading in the transport direction T of the sheet and is primarily used for sheet arrival control.
- the second sensor 36 is e.g. B.
- the suction drum 32 z. B. at least one in the direction of the effective range of the non-impact printing device 06, ie in the direction of the second conveyor belt 27, preferably linear, in particular along the transport path of the sheet extending guide member 37, the guide member 37 in question with the outer surface of the suction drum 32 forms a gusset, in which the sheets coming from the first conveyor belt 17 are inserted.
- z. B. one or more preferably each z. B. provided by the control unit controllable suction chambers 26.
- the suction chambers 26 are optionally part of the transport device 22.
- the lateral alignment of the sheet takes place by axially displacing the suction drum 32, in particular after aligning the sheet in question on the at least one stop 34 and switching off the suction air in the last suction chamber 26 in the transport direction T of the sheet in question.
- This lateral alignment of the sheet is temporally superimposed on the rotational movement of the suction drum 32. So that the one of the suction drum 32 rests on another Processing stations 06; 07; 08; 09; 11; 12 sheets to be transferred in this transfer device at no time.
- the suction drum 32 accordingly straightens the sheets, at least in their axial register and / or in their circumferential register, relative to a processing position of the processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 out.
- the sheet in the transport direction T having a plurality of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are arranged one after the other for inline processing of these sheets, at least one of these processing stations 06 being designed as a non-impact printing device 06, the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 z. B.
- a first alignment device is arranged upstream of the sheet in the transport direction T, this first alignment device holding the sheets in register at least in their axial register and / or in their circumferential register relative to a processing position of the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 aligns. Also in the transport direction T, the sheet between the non-impact printing device 06 and a processing station 01; 02; 03; 04; 07; 08; 09; 11; 12 z. B. a further alignment device is arranged, this further alignment device holding the sheets in register at least in their axial register and / or in their circumferential register relative to a processing position of the processing station 01; 02; 03; 04; 07; 08; 09; 11; 12 aligns.
- the suction drum 32 arranged in particular in the transfer device is z. B. also used to adapt the sheets to be transferred from the offset printing device 04 to the non-impact printing device 06 in their respective transport speeds. Since the second transport speed valid in the non-impact printing device 06 is generally lower than the first transport speed valid in the offset printing device 04, the suction drum 32 brakes it successively in each case at the first transport speed of the sheet fed from the offset printing device 04, in each case by an impact from the front edge thereof to the at least one stop 34, straightens the sheet that is sucked in when necessary, ie when a corresponding position signal of the first sensor indicates a need for correction 33 at least laterally by an axial movement of the suction drum 32 holding the relevant sheet and then accelerates or decelerates the gripped sheet by rotating this suction drum 32 to the second transport speed required in the non-impact printing device 06.
- each of which has a plurality of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 for processing sheets and for transporting these sheets have at least one transport device for processing sheets of different formats, ie of different lengths and / or widths. Therefore, the usually rectangular arch z. B. in their respective length, this length extending in the transport direction T of this arc.
- a processing station 02 designed in particular as a non-impact printing device 06; 03; 04; 06; 07; 08; 09; 11; 12
- the sheets are fed sequentially, not to reduce the productivity of the respective machine arrangement with comparatively shorter sheets, ie with sheets of smaller format compared to otherwise larger-sized sheets processed in this machine arrangement, becomes a method proposed with the following procedural steps: Method for operating a plurality of sheets of a processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentially feeding transport device, in which for processing by the same processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets of different lengths each extending in the transport direction T of these sheets are used, the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets to be fed in succession are each transported by the transport device at a distance, the transport device imprinting a transport speed on the sheets to be transported, the distance between sheets immediately following one another for sheets of different lengths each extending in the transport direction T of
- the distance between consecutive sheets in the transport direction T, ie between the rear edge of the preceding sheet extending transversely to the transport direction T and the front edge of the immediately following sheet extending transversely to the transport direction T, is z. B. in the range between 0.5 mm and 50 mm, preferably less than 10 mm.
- a sheet of shorter length in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 is to be processed after a sheet of greater length
- the sheet of shorter length is accelerated by the transport device by increasing its transport speed.
- An arc is reversed greater length of the transport device is slowed down by a reduction in its transport speed when the longer length sheet in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 is to be processed after a sheet of shorter length.
- a non-impact printing device 06 is preferably used, the productivity of which is usually greatest when the sheets to be printed by it are fed consecutively at a constant minimum distance regardless of their respective format.
- the non-impact printing device 06 a z. B. arranged as an offset printing device 04 processing station 04, printed sheets are fed in the offset printing device 04 regardless of their respective format with the production speed of this offset printing device 04 corresponding transport speed of the transport device, these sheets of the offset -Printer device 04 predetermined transport speed during its transport with the transport device to the transport speed corresponding to a processing speed of the non-impact printing device 06.
- the respective sheet is preferably each non-positively z. B. held by suction air.
- the transport speed of the respective sheet is preferably determined by suction rings 76 of a suction drum 32 acting on it or by at least one endlessly rotating suction belt 52; 78 stamped.
- the transport speed to be impressed on the sheet in question is preferably electronic Control unit set, the control unit making the adjustment of the transport speed, in particular to maintain the constant distance between successive sheets in a control loop, as previously described for. B. i. V. m. the rotational position control of the suction drum 32 has been described or z. B. i. V. m. a control device to be explained in more detail below and connected to this control device, for. B. optical sensors 33; 36 will be described.
- each of several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 for processing sheets and for transporting these sheets have at least two transport devices, limp sheets are transported and processed, d.
- a non-impact printing device 06 is preferably used as processing station 02; 03; 04; 06; 07; 08; 09; 11; 12, a non-impact printing device 06 is preferably used.
- the sheets are transported in the first transport device and / or in the second transport device in each case in particular in the same transport plane 29.
- the first transport device for. B. uses a first, in particular endlessly circulating conveyor belt 17 and / or as a second transport device a second, in particular endlessly circulating conveyor belt 27, these conveyor belts 17; 27 z. B. are each formed as a suction belt. In an alternative embodiment of the holding elements, these are each designed as a suction ring 76 of a suction drum 32.
- a holding force is exerted by the relevant holding element of the first transport device, this holding force being greater, at least for a short time, than a tensile force exerted on this sheet and exerted by the second transport device.
- the first transport device holds the respective one of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 feeding sheet with the at least one holding element each preferably by a frictional connection, for. B. by suction air.
- the proposed method means that the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets to be supplied are subjected to a tensile stress and thereby tightened despite the pushing movement carried out by the first transport device.
- the sheets are preferably each checked after their respective actual position in the transport plane 29 and in the event of a deviation of the actual position from one for the sheet in question in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 intended position after a transferred position correction carried out in the intended target position to the second transport device.
- Fig. 12 shows in an enlarged detail from the Fig. 10 the transfer of the sheets on the feed table 18, in particular from the third conveyor belt 28 in the area of action of the intermediate dryer 07 or dryer 09 to the area of action of the mechanical further processing device 11.
- B. at least a fourth conveyor belt 38, which is preferably inclined at an acute angle ⁇ to the preferably horizontal transport plane 29. Also in connection with the fourth conveyor belt 38.
- B. a third sensor 39 is provided, each of which generates a position signal from the sheet transported with the fourth conveyor belt 38 and passes it to the control unit. It can e.g.
- a sheet to be fed to the mechanical further processing device 11 is brought by the second vibrating gripper 19 and the second transfer drum 31 from the second transport speed to the third transport speed, which means that the sheet in question is in particular controlled by the rotation of the control unit second transfer drum 31 is accelerated.
- the sheet z. B. to mechanical processing device 11 a shingling of these sheets instead.
- a sheet transported by the fourth conveyor belt 38 is raised in its rear region by means of clocked blown air and decelerated by the fourth conveyor belt 38 in connection with the suction chamber 42. A subsequent sheet is then drawn from the faster running front belt conveyor 48 under the previous sheet.
- Preferably at the transfer device of the sheet z. B. for mechanical further processing device 11 is accordingly a method for arranging sheets in a scaled position in a between a first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 and a second processing station 01; following the sheet in the transport direction T of the first processing station; 02; 03; 04; 06; 07; 08; 09; 11; 12 arranged transfer device, in which the sheets to be shed from the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are transported one after the other in a transport plane 29 one after the other to the transfer device, in each of which one rear edge in the transport direction T of the edge of the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 coming sheets are lifted exclusively by blowing air relative to the transport plane 29 and a subsequent sheet is pushed under the rear edge of the previous sheet.
- the blown air acts with at least 50% of its intensity preferably in the direction of a normal standing in the transport plane 29 against gravity. It is advantageously provided that further blowing air against the transport direction T of the sheet is essentially tangential at an acute angle formed with the transport plane 29 in the range of z. B. 0 ° to 45 ° from above, ie on the surface facing away from the transport plane 29 of the sheet is blown onto the sheet to be transported to the transfer device. In this case, the further blowing air directed against the transport direction T of the sheet emerges from a converging acute angle in the region of z. B. 0 ° to 45 ° forming guide surface, in particular nozzles for the exit of the blown air are arranged in the guide surface.
- the blowing air acting counter to gravity in the direction of the transport plane 29 is preferably clocked by the control unit.
- the of the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 to the subsequent second processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets to be transported are each held in the transport plane 29 by means of suction air acting preferably in the front half of the sheets in the transport direction T.
- the data from the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 to the subsequent second processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets to be transported in the transport plane 29 are preferably clocked by the control unit.
- control unit makes an orthogonal to Transport direction T of the arc directed range of action of the blowing air acting against gravity in the direction of the transport plane 29 and / or a range of action of the further blowing air directed against the transport direction T of the curve and / or an effect range for that of the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 to the subsequent second processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 to be transported in the transport plane 29 suction air holding each set depending on an orthogonal to the transport direction T of the sheet directed width of the sheet.
- the arch 51 which is preferably designed as a printing arch, is in the region, ie in the working region, in particular in one of the machine arrangements described above ( 1 to 9 ) arranged transfer device on which the sheets 51 in particular from an offset, flexo or non-impact printing device 04; 06 coming z. B.
- a device for shingling sheets 51 is arranged, which is also referred to below as shingling device 132.
- shingling device 132 Several sheets 51 of the shingling device 132 are successively individually, ie spaced apart, fed on a feed table 134, the feed table 134 z. B.
- the feed table 134 has e.g. B. a suction chamber 42 or in the transport direction T of the sheet 51 one behind the other several in particular individually and independently switchable in their respective pressure on suction chambers 42, as z. B. in the Fig. 12 is shown.
- the shingling device 132 is shown in FIGS 30 and 31 shown as an example.
- the undercut device 132 has above the feed table 134 a box-shaped housing, which extends preferably over the entire width b51 of the sheets 51, the so-called blow box 133, with the blow box 133 on the side facing the feed table 134 in the transport direction T of the feeder individually fed to the undercut device 132
- Sheet 51 a plurality of blow nozzles 136; 137 are arranged.
- the sheet 51 in the transport direction T, the sheet 51 is one behind the other and in each case transversely to the transport direction T, the sheet 51 is at least two rows of several blowing nozzles 136; 137, ie rows of blowing nozzles arranged.
- a respective blowing direction of the blowing nozzles 136; 137 is directed essentially parallel to the feed table 134 against the transport direction T of the sheet 51 and into the 30 and 31 indicated by arrows.
- the respective blowing direction of the blowing nozzles 136; 137 is e.g. B. by at least one channeling the flow of the blowing air, in each case on the relevant blowing nozzle 136; 137 arranged and / or molded guide surface 144 fixed.
- the respective guide surface 144 is on the feed table 18; 134 facing side of the blow box 133 z. B. formed as a protruding from this blow box 133 ramp.
- One from the respective blowing nozzles 136; 137 Blowing air flowing out is preferably through adjustable valves 138; 139 e.g. B. controlled in time and / or in intensity, the valves 138; 139 e.g. B. are controlled by a preferably digital processing a program control unit 61.
- the valves 138; 139 are e.g. B. switched by the control unit 61, in particular in one cycle, a cycle duration and / or a cycle frequency preferably being set as a function of the feed of the sheet 51 supplied to the under-shedding device 132.
- the sheet 51 is in a region between the feed table 18; 134 and the feed table 18; 134 facing side of the blow box 133 in front of the first blow nozzle 136 or the first row of blow nozzles, a partition plate 141 is arranged, the partition plate 141 being the leading edge of a sheet 51 which prevents the blow air from at least one of the blow nozzles 136; 137 directly follows raised sheet 51, against the blow nozzles 136; Shields 137 induced suction.
- the bulkhead plate 141 preferably has a concave curvature at its end in the blowing direction, this curvature of the blow air being one from the feed table 18; 134 facing away, that is directed away flow direction.
- the front edge of the sheet 51 remains, which one of the blowing air from at least one of the blowing nozzles 136; 137 directly follows raised sheet 51 until it is unaffected until the raised sheet 51, through its own movement progress or feed directed in the direction of transport T, exposes with its rear end the blowing nozzle 136 or blowing nozzle row first reached by this sheet 51.
- blow nozzles 136; 137 or rows of blowing nozzles raised sheet 51 is due to the suction effect caused by the respective blowing air (Venturi effect) above the feed table 18; 134 into a certain, e.g. B. by a distance from the feed table 18; 134 facing side of the blow box 133, the measured suspension height SH is raised, the suspension height SH being dependent on the intensity of the respective blowing air and / or on the mass of the sheet 51 in question and / or on the transport speed of the sheet 51 in question.
- the suspension height SH being dependent on the intensity of the respective blowing air and / or on the mass of the sheet 51 in question and / or on the transport speed of the sheet 51 in question.
- a support sheet 142 supporting the raised sheet 51 is provided, the z. B. at an acute angle to that of the feed table 18; 134 facing side of the blow box 133 arranged support plate 142 z. B. is in the form of an air-permeable lattice.
- the sheet 51 raised by the suction of the blown air and placed against the support plate 142 is guided there in a quiet movement, ie without fluttering, in its transport direction T along this support plate 142.
- holes 143 are e.g. B. circular with a diameter d143 in the range of a few millimeters.
- Fig. 13 shows schematically in a simplified representation and an example of a transport device for the sequential transport of individual sheet-like substrates, these substrates each preferably being designed as a sheet 51, in particular a printed sheet.
- This transport device is preferably between two successive processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 of a machine processing sheets 51, one of these processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12, e.g. B.
- the second processing station T in the transport direction T of the sheet 51 in question is designed in particular as a non-impact printing device 06, preferably as at least one inkjet printing device.
- the based on the Fig. 13 Transport device described is as a sheet 51 transporting assembly z. B. formed within one of the previously described production lines and corresponds e.g. B. with the previously described conveyor belt with the item number 17 or 27.
- the based on the Fig. 13 Described transport device for the sequential transport of individual arcuate substrates has at least one endlessly rotating suction belt 52, the at least one suction belt 52 z. B. is arranged between at least two spaced-apart deflection rollers 53.
- the at least one suction belt 52 has in the in the Fig. 13 by means of an arrow indicated the transport direction T of the sheet 51 one behind the other two surface areas of different design, the surface 56 being closed by one of these surface areas and the surface 57 being perforated by the other of these surface areas.
- These two surface areas alternate along the circumference of the suction belt 52, ie they are arranged alternately in the circumferential direction of the suction belt 52 in question and thus in the transport direction T of the sheet 51.
- the first suction chamber 58 in the transport direction T of the sheet 51 to be transported is arranged in the region of a load strand 54 of the suction belt 52 in question, whereas the second suction chamber 59 in the transport direction T of the sheet 51 to be transported is either also in the region of the load strand 54 of the suction belt 52 in question the first suction chamber 58 in the transport direction T of the sheet 51 to be transported, or else in the transport direction T of the sheet 51 to be transported after the area of the load strand 54 of the suction belt 52 in question, that is to say the suction belt 52 in question in the transport direction T of the sheet 51 to be transported ,
- a strand is a free, non-lying section of a running, preferably endlessly revolving tension member, the tension member z.
- B. is designed as a chain, rope, belt or belt, in particular toothed belt. If the traction element is designed as a chain, the at least one chain is z. B. guided in a chain rail.
- the load strand is the side of the pulling element that is pulled and tight, whereas an empty strand is the loose, undrawn and sagging strand.
- the suction chamber 59 which is second in the transport direction T of the sheet 51, is therefore of comparatively small volume in order, in view of the transport speed applicable to the sheet 51, of in particular several thousand, e.g. B. 10,000 to 18,000 sheets 51 per hour build up a vacuum faster and with respect to the pressure build-up and pressure reduction in the second suction chamber 59 to be able to achieve a higher cycle rate.
- this sheet 51 is sucked onto the at least one circumferential suction belt 52 when the perforated surface 57 of the suction belt 52 in question has at least one of the suction chambers 58; 59 is in operative connection.
- a clocking of the negative pressure of the second suction chamber 59 in the transport direction T of the sheet 51 is synchronized with a sweep of the perforated surface 57 of the relevant suction belt 52 covered by the sheet 51 to be transported.
- a rotational speed v of the relevant suction belt 52 is set by the preferably digital control unit 61 executing a program with a drive 62 which sets this suction belt 52 in motion.
- This control unit 61 preferably also controls or regulates the aforementioned synchronization of the negative pressure in the second suction chamber 59 in the transport direction T of the sheet 51 by sweeping over the perforated surface 57 of this suction tape 52 covered by the sheet 51. B. by means of a valve 67.
- the preferably controllable valve 67 is, for. B. arranged in a line that the second suction chamber 59 with a z. B. from the control unit 61 controlled pump (not shown).
- the drive 62 which is preferably designed as an electric motor, acts, for. B.
- the drive 62 which sets the rotational speed v of the suction belt 52 in question is preferably controlled by the control unit 61.
- the control unit 61 preferably sets a discontinuous circulation speed v of the suction belt 52 in question, ie, due to the regulation of the drive 62, the rotation speed v of the suction belt 52 in question is accelerated or decelerated in phases, in deviation from an otherwise uniform speed.
- At least one register mark 63 is arranged in each case at at least one position of the relevant suction belt 52.
- a sensor 54 which detects the relevant register mark 53 is provided and connected to the control unit 61.
- the circulation speed v of the suction belt 52 in question is controlled by the control unit 61, preferably as a function of a z. B. determined by the control unit 61 between a with an actual circulation speed corresponding from the sensor 64 generated first signal s1 and a with a target circulation speed corresponding second signal s2.
- the second signal s2, which indicates the target rotational speed of the relevant rotating suction belt 52 is e.g. B. tapped from a (not shown) parent machine control.
- the sensor 64 which detects the relevant register mark 63 is arranged in particular in the region of an empty run 66 of the relevant suction belt 52.
- the sensor 64 which detects the relevant register mark 63 is designed as a the relevant register mark 63 z. B. optically or inductively or capacitively or electromagnetically or with ultrasound sensing sensor 64.
- the register mark 63 corresponds to the respective design of the sensor 64 z. B. as an applied to the suction belt 52 optical signal surface or as a magnetic stripe on the suction belt 52 or as a recess or perforation in the suction belt 52 or as an arranged in the suction belt 52 signaling body.
- a point in time at which the control unit 61 regulates the rotational speed v of the suction belt 52 in question is preferably synchronized with the sweeping over of the perforated surface 57 of the suction belt 52 covered by the sheet 51 to be transported.
- the transport device for the sequential transport of individual sheet-like substrates or sheets 51 has at least one stationary suction chamber 58; 59 with a surface 69 which is preferably table-shaped in the region of the load strand 54, a preferably only one in particular at least End-to-end perforated suction belt 52, which is perforated in sections, is arranged to move, in particular to slide, over this surface 69 during transport of the arcuate substrate in question, ie preferably an arc 51, the relevant suction chamber 58; 59 in the area of the load strand 54 of the suction belt 52 is covered by the table-shaped surface 69.
- This table-shaped surface 69 is, for. B. realized by a table plate.
- This suction belt 52 which holds the sheet 51 in question during its transport, is arranged in particular centrally with respect to the width b51 of the sheet 51 oriented orthogonally to the transport direction T and / or also centrally with respect to a width b69 of the table-shaped surface 69 oriented orthogonally to the transport direction T.
- a width b52 of the suction belt 52 oriented orthogonally to the transport direction T is smaller than the width b51 of the relevant sheet 51 to be transported orthogonal to the transport direction T and also smaller than the width b69 of the table-shaped surface 69 oriented orthogonal to the transport direction T.
- the orthogonal width b52 of the suction belt 52 directed towards the transport direction T is z. B.
- At least two blow-suction nozzles 68 are arranged in at least two of the areas of table-shaped surface 69 that are not covered by suction tape 52.
- An air flow emerging from the respective blowing / suction nozzle 68 is, for. B.
- the relevant blowing-suction nozzle 68 allowing air to flow against the underside of the relevant sheet 51 during transport, thereby causing a Air cushion between the underside of the relevant sheet 51 to be transported and the table-shaped surface 69 is constructed or at least can be constructed.
- the blow-suction nozzles 68 are each designed as a Venturi nozzle, the Venturi nozzle sucking in a side region of the relevant sheet 51 to be transported by a negative pressure in the direction of the table-shaped surface 69.
- the blow-suction nozzles 68 are preferably each arranged in the table-shaped surface 69.
- FIG. 14 An exemplary embodiment of the blow-suction nozzles 68 is shown in FIG Fig. 14 in a plan view with two corresponding side views, the blow-suction nozzle 68 shown z. B. is in the form of a slot nozzle, an opening 49 of this slot nozzle preferably as a cross-section z. B. rectangular section of a preferably cylindrical or conical lateral surface is formed, wherein a length I49 in or parallel to the table-shaped surface 69 of this section is at least three times, preferably ten times greater than its height h49 perpendicular to the table-shaped surface 69, whereby the length I49 of this opening 49 in the preferred embodiment extends along an arc of an inner circumferential line of an annulus.
- the height h49 is approximately 1 mm and the length I49 of this opening 49 formed along an arc line is more than 10 mm.
- An air flow LS emerging from the relevant blow-suction nozzles 68 is preferably in a particular by a shape of a z. B. directed ramp-shaped guide surface certain direction, this guide surface z. B. is formed by an outwardly widening portion of the aforementioned circular ring.
- a blowing direction B of the blowing-suction nozzles 68 is preferably inclined in the transport direction T of the sheet 51 to be transported at an angle ⁇ in the range from 30 ° to 60 °, preferably at an angle ⁇ of 45 ° directed outside, as exemplified in the Fig.
- the blow-suction nozzles 68 are e.g. B.
- FIG. 15 and 16 A preferred arrangement of the blow-suction nozzles 68 in the table-shaped surface 69 with respect to a position of a gripper carriage 23 moved by the chain conveyor 16 is shown in FIG Fig. 15 and 16 , wherein this position is in particular the one at which the gripper carriage 23 in question delivers or transfers a sheet 51 transported by it to the suction belt 52 for further transport.
- the transport device for the sequential transport of individual sheet-shaped substrates which has the central suction belt 52 and blow-suction nozzles 68 in the edge area, can advantageously be used when the sheets 51 to be transported are surface-coated and these surface-coated sheets 51 are still in their moist state by the transport device described above z. B. can be removed from a chain conveyor 16.
- the proposed solution not only saves further suction belts 78 to be arranged parallel to the centrally arranged suction belt 52, but also avoids those problems which would have to be solved by synchronizing these further suction belts 78 to the centrally arranged suction belt 52.
- blow-suction nozzles 68 it is achieved that a front edge of the sheets 51 after their respective release by the gripper carriage 23 in question from the level of a gripper impact level to a level of floating, ie a few millimeters above of the table-shaped surface 69 and that the respective front edge of the sheet 51 in question, which is released by the gripper, remains at the level of the table-shaped surface 69.
- the blow-suction nozzles 68 there is a high speed of z. B. more than 10,000 pieces per hour transported sheet 51 the risk that the respective released or in the case of scaly transported sheet 51 freely pushed leading edge of the sheet 51 in question experiences a lift by an air wedge and lifts again.
- these outer edge regions are supported in their respective conveying components by the air friction caused by the air flow LS.
- Fig. 17 shows a section of a perspective view of a chain conveyor 16.
- This chain conveyor 16 is, for. B. in a machine arrangement with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 each arranged for processing arcuate substrates 51, preferably at the rear end in the transport direction T of the arcuate substrates 51 guided through the machine arrangement of a processing station 02 designed as a primer application device 02 or as an offset printing device 04; 04, the chain conveyor 16 in the previous processing station 02; 04 processed sheet-shaped substrates 51 individually in a sequential transport to a next processing station 06, this next processing station 06 z. B.
- the offset printing device 04 is designed as a sheet-fed offset printing machine and / or the non-impact printing device 06 z. B. formed as at least one inkjet printing device. In such a machine arrangement, there is the problem that in the previous z. B. as an offset printing device 04 trained processing station 02; 04 machined arcuate substrates 51 of the z. B.
- the arcuate substrates 51 are each transported individually with a gripper carriage 23 moving along a movement path ( Fig. 10 and 11 ), the respective gripper carriage 23 generally being guided along two spaced-apart chain tracks 77 running parallel to one another along its movement path.
- the relevant substrate 51 to be transported is held in particular on an edge extending longitudinally to the relevant gripper carriage 23, ie on the front edge of this substrate 51, by at least one holding means 79 arranged on this gripper carriage 23, ie on the at least one gripper.
- the gripper carriage 23 in question is in the takeover area arranged at a specific position of its movement path, in which the gripper carriage 23 in question receives the respective substrate 51 to be transported, and / or in the transfer area arranged at a specific position in its movement path, in which the gripper carriage concerned 23 delivers the substrate 51 transported in each case in particular to the other transport device, e.g. B. is guided by at least one guide element 71 arranged between the spaced chain tracks 77 along the movement path of the gripper carriage 23 in question, the other transport device interacting with the chain conveyor 16 being designed in particular as a conveyor belt 17 ( Fig. 11 ).
- the respective at least one guide element 71 in the takeover area or in the transfer area in each case to be arranged in a stationary manner between the spaced chain tracks 77 and to fix the gripper carriage 23, which is guided along the spaced chain tracks 77, transversely to the movement path by means of the relevant guide element 71.
- This fixation is preferably carried out by the fact that on the respective gripper carriages 23 there are two rollers 72; 73 having a pair of rollers is arranged, the guide element 71 in question at least in the takeover area or in the transfer area in each case through a gap between the respective running surfaces of the two rollers 72; 73 of the relevant pair of rollers is guided.
- the at least one guide element 71 is preferably designed as a rigid rail and / or has a wedge-shaped run 74.
- the relevant guide element 71 is, for. B. integrally formed and extends z. B. from the transfer area to the transfer area of the chain conveyor 16.
- the respective running surfaces of the rollers 72; 73 of the relevant roller pair roll z. B. on both sides of the relevant z. B.
- endless conveyor chains are arranged along the chain tracks 77, wherein these conveyor chains are each driven by at least one chain wheel 81.
- the sprocket 24 preferably located at one end of the chain conveyor 16 either in the take-over area or in the transfer area; 81 of the one chain track 77 and the chain wheel 24 arranged at the same end of the chain conveyor 16 in the same area; 81 of the other chain track 77 are preferably rigidly connected to one another by a common shaft 89.
- the guide element 71 in question in cooperation with the pair of rollers, fixes the respective gripper carriage 23, which is guided along the spaced chain tracks 77, laterally, ie blocks its degree of freedom directed transversely to the movement path.
- the lateral positioning of the substrates 51 is improved in that both in the transfer area, in which the substrates 51 are each taken over by one of the gripper carriages 23, and in the transfer area, in which the substrates 51 transported by the chain conveyor 16 from the respective gripper carriage 23 to the transfer belt 17 are handed over to the the respective gripper carriage 23 is aligned by a guide element 71 ( Fig. 10 ).
- These guide elements 71 are either designed as two separate guide elements 71 that are separate from one another or as a single-piece guide element 71.
- the substrate 51 in question is aligned by a transport element of the transport device controlled by the control device in such a way that the substrate 51 in question is reached before it reaches the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 its in this processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 intended position occupies.
- the substrate 51 in question is aligned solely by the transport element in the transport plane 29 both in the transport direction T and transversely thereto and about a pivot point lying in the transport plane 29. This means that in this embodiment variant, mechanical stops in particular are not involved in the alignment of the substrate 51 in question for the operation of the transport device.
- the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12, to which the relevant substrate 51 is fed and aligned with respect to its desired position, is preferably designed as a non-impact printing device.
- the substrate 51 in question is preferably non-positively by the transport element, for. B. held by suction or by clamping and in this operating state held by the transport element with regard to the substrate 51 in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 provided target position aligned.
- the transport element transports each of the substrates 51 individually.
- optical sensors 33; 36, the sensors 33; 36 with regard to the detection of the actual position of the substrate 51 z. B. are designed as a side edge sensor and / or as a leading edge sensor.
- the target position, with respect to which the substrate 51 in question is to be aligned, is or is stored in the control unit and / or z. B. preferably stored changeable by a program.
- the transport element is driven by a first drive moving the relevant substrate 51 in its transport direction T and by a second drive moving the relevant substrate 51 transversely to its transport direction T and by a third drive rotating the relevant substrate 51 about the pivot point lying in the transport plane 29 , these z. B.
- each as a motor in particular as a preferably electric servomotor designed drives each controlled by the control device, that is, by the control unit.
- the transport element is driven by its three drives in particular simultaneously.
- the substrate 51 in question is moved by the transport device at a transport speed of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 supplied and preferably aligned while maintaining this transport speed in the event of a deviation of the actual position from the target position.
- the transport element as a suction belt 52; 78 corresponds to the transport speed at which the relevant substrate 51 corresponds to the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 is supplied, for. B. the rotational speed v of this suction belt 52; 78th
- FIG. 20 An exemplary embodiment for carrying out the aforementioned method for operating a single sheet-like substrate 51 of a processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentially feeding transport device is in the Fig. 20 and 21 shown, a suction drum 32 being used as the transport element in this example.
- Fig. 20 shows an enlarged detail from the Fig. 11 , but in this further embodiment of the transport device in contrast to the execution of the transport device according to the Fig. 11 a stop 34 formed on the suction drum 32 is not provided.
- the suction drum 32 has a first drive 91 for its circumferential movement and a second drive 92 for its axial movement and a third drive 93 for a pivoting movement of the axis of rotation 96 of the suction drum 32 which is executed or at least executable about an axis of rotation 94 perpendicular to the transport plane 29, whereby these three drives 91; 92; 93 each z. B. are designed as a preferably electric servomotor.
- the suction drum 32 is with its first drive 91 z. B. stored in a first frame 97, this first frame 97 in turn z. B.
- the rotary movement or pivoting movement of the axis of rotation 96 of the suction drum 32 which is carried out about the axis of rotation 94 perpendicular to the transport plane 29, takes place by means of the third drive 93, which acts on the first frame 97 when it is actuated, away from the machine center M, and in this way has a diagonal orientation of the substrate 51 held by the suction drum 32.
- the second frame 99 carrying the first frame 97 is in turn arranged in or on a third frame 101, the second frame 99 in or on the third frame 101 is movable, in particular displaceable, when the second drive 92 is actuated transversely to the transport direction T of the substrate 51 in question.
- the second frame 99 in or on the third frame 101 in a z. B. prism-shaped guide element 102 guided linearly.
- Fig. 21 shows the in the Fig. 20 Transport device shown again in a plan view, the orientation of the substrate 51 in each case carried out or at least executable with the suction drum 32 in its transport direction T as well as transversely thereto and by an angle of rotation lying in the transport plane 29 each indicated by a double arrow.
- Another method for operating a device for transporting sheet-like substrates 51 likewise uses a transport element which conveys the substrate 51 in question in its transport plane 29, the transport element transporting the substrate 51 in question to a processing station 02 downstream of the transport element in the transport direction T of the substrate 51 concerned; 03; 04; 06; 07; 08; 09; 11; 12 feeds in register, this processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 z. B. is designed as a non-impact printing device 06.
- a suction drum 32 with a plurality of suction rings 76 arranged axially next to one another, each designed as a holding element, or an arrangement of a plurality of suction belts 52, each running along the transport direction T of the substrate 51 in question and arranged transversely to the transport direction T of the substrate 51 in question, is preferably used as the transport element; 78 used.
- the transport element for transporting the substrate 51 in question therefore always uses a plurality of holding elements which are spaced apart from one another transversely to its transport direction T, the substrate 51 in question being held non-positively by at least two of these holding elements in each case up to an output position related to the transport plane 29.
- the respective output positions of all the holding elements holding the substrate 51 in question in a non-positive manner are located on the same straight line 103.
- the transport element becomes a diagonal register of the relevant one Substrate 51 set.
- the diagonal register of the substrate 51 in question is set by adjusting an angle of rotation ⁇ of this straight line 103 about an axis of rotation 94 perpendicular to the transport plane 29, the angle of rotation ⁇ of this straight line 103 corresponding to the diagonal register of the relevant substrate 51 to be set by an actuation triggered by a control unit of a single mechanical coupling element acting simultaneously on all holding elements holding the relevant substrate 51 non-positively, whereby the respective output position of at least one of the holding elements holding the relevant substrate non-positively is changed by the mechanical coupling element acting on the respective holding element.
- the holding elements holding the relevant substrate 51 in a force-locking manner impress the respective substrate 51 with a transport speed which differs from holding element to holding element, the transport speed impressed on the respective substrate 51 by the respective holding element depending on the driven position set for the respective holding element.
- a mechanical coupling element for. B. uses a linear gear member with rocker arms and / or with wheel coupling gears, with each of the substrate 51 holding force-locking holding elements is assigned either a rocker arm or a wheel coupling gear.
- the proposed method for operating a device for transporting sheet-shaped substrates has the advantage that to set the diagonal register in the transport device, the transport element in question is not inclined and therefore a z. B. already set side register and / or axial register of the substrate in question cannot be negatively influenced by the setting of the diagonal register. Rather, between the holding elements of the transport element involved in the setting of the diagonal register, a differential speed dependent on the respective position of the respective holding element is set by actuating a single actuator, whereby the substrate in question is aligned in accordance with the desired diagonal register becomes.
- the use of only a single actuator for adjusting the diagonal register has the advantage that it is not necessary to coordinate or adapt to different actuators, each acting on one of the holding elements, which eliminates a source of error and enables very precise adjustment of the diagonal register ,
- the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 substrate 51 to be fed in register, before it reaches the transport element, determines its actual position in its transport plane 29 and with one for the substrate 51 in question in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 provided target position compared, wherein in the event of a deviation of the actual position from the target position, the control unit controls a drive 93 adjusting the mechanical coupling element in such a way that the substrate 51 in question, when the respective output positions of all holding elements holding the substrate in question non-positively, reach its position in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 takes the intended position with respect to the diagonal register.
- FIG. 22 shows a plan view of an arcuate substrate 51, in particular an arc 51, with a width b51 directed transversely to its transport direction T.
- Transversely to its transport direction T are also several, for. B. five holding elements z. B. arranged in the form of juxtaposed suction rings 76 of a suction drum 32, these holding elements holding the substrate 51 in question in the transport plane 29 in a force-locking manner, in particular by a vacuum.
- One of these several holding elements is e.g. B.
- two further holding elements are arranged on the right and left of the machine center M.
- On the in The transport direction T of the substrate 51 in question on the left-hand side is one of the holding elements closer to the machine center M at a distance aS11 and one further from the machine center M of the holding elements is arranged at a distance aS12 and on the right-hand side in the transport direction T of the substrate 51 in question is one of the machine center M closer to the holding elements at a distance aS21 and one further from the machine center M of the holding elements at a distance aS22.
- the respective rotation planes of all the holding elements holding the substrate 51 in a force-locking manner are each arranged parallel to one another and in each case along the transport direction T of the substrate 51 in question.
- the substrate 51 in question is non-positively held when it is transported by at least two of these holding elements up to an output position related to the transport plane 29, the respective output positions of all the holding elements holding the substrate 51 in question non-positively being located on the same straight line 103.
- the respective output positions of all holding elements holding this substrate 51 in a force-locking manner are in the present example with the reference symbols P11; P12; P21; P22 designates, whereas in the desired position of the substrate 51 in question, the respective output positions of all holding elements holding this substrate 51 non-positively in the present example with the reference symbols S11; S12; S21; S22 are designated.
- the substrate 51 in question is rotated by an angle of rotation ⁇ about an axis of rotation 94 which is perpendicular to the transport plane 29, which is done thereby that the straight line 103 is rotated by this angle of rotation ⁇ , which in turn takes place in that the respective output position of at least one of the holding elements holding the substrate 51 non-positively is changed by the mechanical coupling element acting on the holding element in question.
- the angle of rotation ⁇ is usually in the range of only a few degrees, e.g. B. between greater than zero and less than 30 °, in particular less than 10 °.
- the axis of rotation 94 which is perpendicular to the transport plane 29 is preferably arranged in the machine center M.
- the driven position of the holding element arranged in the machine center M remains unchanged, whereas in each case the mechanical coupling element acting jointly on the relevant holding elements in each case means the driven positions of the relevant holding elements arranged on the right of the machine center M in relation to their respective rotational speed v are each set in advance and the output positions of the holding elements in question, which are arranged on the left from the machine center M, are set in each case with respect to their rotational speed v.
- the holding elements holding the substrate 51 in a force-fitting manner and set to their respective rotational speed v imprint the respective substrate 51 with a transport speed which differs from holding element to holding element during the execution of the position correction, the transport speed impressed by the respective holding element on the substrate 51 in question depending on the output position S11 set for the respective holding element, that is to say corresponding to the desired position of the substrate 51 concerned; S12; S21; S22 is dependent.
- the Fig. 23 and 24 show an embodiment of the mechanical coupling element z. B. in the form of a linear gear link with rocker arms.
- the Fig. 25 and 26 show an embodiment of the mechanical coupling element z. B. in the form of a linear transmission link with gear coupling.
- all of the holding elements holding the relevant substrate 51 in a force-locking manner are in each case either according to the Fig. 23 and 24 a rocker arm or according to the Fig. 25 and 26 a wheel coupling gear assigned. Similar to that in the Fig. 20 the arrangement shown is in the 23 to 26 shown suction drum 32 z. B. stored in a first frame 97, this first frame 97 in turn z. B.
- the first frame 97 forms the mechanical coupling element acting on the holding elements in question
- the drive 93 which is designed in particular as a preferably electric servomotor, being provided for executing the rotary movement of the mechanical coupling element about the axis of rotation 94 which is perpendicular to the transport plane 29.
- the drive 93 When actuated by the control unit, the drive 93 preferably acts via a joint 104 on the first frame 97 forming the mechanical coupling element.
- the second frame 99 has at least two diametrically opposed frame walls 106, in which frame walls 106 one parallel to the suction drum 32 extending drive shaft 107 z. B. is rotatably supported at both ends.
- a plurality of rocker arms 108 are preferably arranged on the drive shaft 107, each of these rocker arms 108 each belonging to one of the z. B. is formed as a suction ring 76 holding elements in an operative connection.
- the respective rocker arms 108 are each connected in a rotationally fixed manner to the drive shaft 107, so that the drive shaft 107 for the respective rocker arms 108 each form a hinge point fixed to the frame.
- each of the relevant rocker arms 108 thus acts driven by the drive shaft 107, possibly via a drive pinion 113 with one of its ends, for. B. its upper end on one of the holding elements.
- each of these rocker arms 108 is at its other ends, e.g. B. its lower end each preferably on both ends at further z. B. formed as a ball joint 111; 112 mounted coupler 109 connected to the first frame 97 such that an angle position of the rocker arms 108 connected to the drive shaft 107 can be set or at least adjusted with the drive 93.
- the variant according to the Fig. 25 and 26 is the variant according to Fig. 23 and 24 very similar, so that the same components are provided with the same reference numerals.
- the variant according to the Fig. 25 and 26 differs from the variant according to Fig. 23 and 24 in that a pair of coupling wheels 114 is provided, which is coupled to one another via a wheel coupling 116, wherein a drive pinion 117 generates a torque in the coupling wheel pair 114 initiates and an output pinion 118 transmits the torque introduced into the pair of coupling wheels 114 to the relevant holding element for setting its angular position.
- the pair of coupling wheels 114 together with the drive pinion 117 and the output pinion 118 form a wheel coupling gear.
- Fig. 27 shows a further machine arrangement with several usually different processing stations for sequential processing of several sheet-like substrates.
- the flat substrates each having a front and a back, are z. B. gripped by a suction head 41 and individually by means of a vibrating gripper 13 to a transfer drum 14 and from there to a rotating contact pressure cylinder 119, this contact pressure cylinder 119 on its outer surface in each case at least one of these substrates or also several, for. B. receives two or three substrates arranged one behind the other in the circumferential direction.
- Each of the substrates to be transported is on the outer surface of the system pressure cylinder 119 by means of at least one z. B. held as a gripper holding element.
- limp and / or thin substrates with a thickness of z. B. up to 0.1 mm or a maximum of 0.2 mm z. B. can also be held by suction air on the lateral surface of the contact pressure cylinder 119, with such a substrate resting on the lateral surface of the contact pressure cylinder 119, in particular on the edges of this substrate, for. B. is supported by blowing air directed in particular radially onto the lateral surface of the contact pressure cylinder 119.
- On the system pressure cylinder 119 is in the direction of rotation, which in the Fig.
- the contact pressure cylinder 119 transfers a substrate primed on both sides to a first, in particular endlessly rotating, transport device having at least one traction element, e.g. B. to a first chain conveyor 16, the first chain conveyor 16 transports this substrate to a first non-impact printing device 06, this first non-impact printing device 06 at least partially printing on the front of the substrate in question.
- the first non-impact printing device 06 transmits the substrate printed on the front side to a second, in particular endlessly rotating transport device having at least one traction element, e.g. B. to a second chain conveyor 21, this second chain conveyor 21 the substrate in question z. B. in the area of its first sprocket 81 ( Fig. 10 ) records.
- a second non-impact printing device 127 is arranged, this second non-impact printing device 127 at least partially printing on the back of the relevant previously printed substrate.
- the first non-impact printing device 06 and the second non-impact printing device 127 are thus arranged one after the other in the transport direction T of the respective arcuate substrate at different positions of the transport path of the substrate in question.
- the relevant substrate now printed on both sides is then z. B. placed on a stack in a display 12.
- the in the Fig. 27 or 28 shown machine arrangement processing the relevant substrate on both sides has in each case several, preferably four dryers 121; 122; 123; 124, namely a first dryer 121 for drying the primer applied to the front of the relevant substrate and a second dryer 122 for drying the primer applied to the rear of the relevant substrate.
- the z. B. structurally constructed dryer 121; 122; 123; 124 are the relevant substrate z. B.
- the transport direction T of the relevant substrate transported by the machine arrangement is in the Fig. 27 each indicated by arrows.
- the first non-impact printing device 06 and the second non-impact printing device 127 are each z. B. formed as at least one inkjet printing device.
- a third transport device 128 is arranged in the area of action of the first non-impact printing device 06, which takes over the relevant substrate primed on both sides from the first transport device having at least one pulling element, transports it to the second transport device having at least one pulling element and delivers it to this second transport device.
- the third transport device 128 transporting the relevant substrate in the area of action of the first non-impact printing device 06 is e.g. B. as a transport cylinder ( Fig. 27 ) or as a particularly endless conveyor belt ( Fig. 28 ), in the case of the transport cylinder, the preferably a plurality of inkjet printing devices of the first non-impact printing device 06 are each arranged radially to this transport cylinder and, in the case of the transport belt, the preferably a plurality of inkjet printing devices of the first non-impact printing device 06, in particular horizontally next to one another in parallel this conveyor belt are arranged.
- the conveyor belt is e.g. B. as a suction belt 52 with at least one suction chamber 58; 59 trained ( Fig. 13 ).
- the third transport device 128 transporting the relevant substrate in the area of action of the first non-impact printing device 06 and the second transport device having at least one pulling element transporting the substrate in question in the area of action of the second non-impact printing device 127 preferably each have a single drive 129; 131, these individual drives 129; 131 each z. B. are designed as a preferably electrically driven motor which is regulated or at least controllable in its respective speed and / or angular position, by means of which individual drives 129; 131 the printing of the substrate in question is synchronized on the front side by the first non-impact printing device 06 and on the rear side thereof by the second non-impact printing device 127 or at least can be synchronized.
- the first dryer 121 for drying the primer applied to the front of the substrate in question for. B. in the area of the system pressure cylinder 119 ( Fig. 27 ) or in the area of a strand, in particular the load strand of the first transport device having at least one pulling element ( Fig. 28 ) arranged.
- the second dryer 122 for drying the primer applied to the back of the substrate in question is preferably arranged in the region of a run, in particular the load run of the first transport device having at least one pulling element.
- the third dryer 123 for drying the relevant substrate printed on the front side with the first non-impact printing device 06 is e.g. B.
- the fourth dryer 124 for drying the relevant substrate printed on the back with the second non-impact printing device 127 is e.g. B. in the region of the downstream substrate in the transport direction T of the relevant substrate of the second non-impact printing device 127, the second at least one pulling device having transport device. If one of the dryers 121; 122; 123; 124 is arranged in a run from one of the transport devices, one determines Length of its drying section a minimum length of the strand in question.
- Each of these gripper carriages 23 is moved in the transport direction T of the substrate in question by the relevant at least one traction element of the transport device in question.
- the gripper carriage 23 are in the transport direction T of the substrate in question, for. B.
- the precision drive in question z. B. is in the form of a linear drive system, the precision drive in question the gripper carriage 23 in question and thus the relevant gripper carriage 23 in question non-positively held substrate with an accuracy of less than ⁇ 1 mm, preferably less than ⁇ 0.5 mm, in particular of less than ⁇ 0.1 mm on a along the transport path z. B. with regard to one of the non-impact printing devices 06; 127 predetermined position positioned.
- a plurality of belts are preferably arranged between immediately successive gripper carts 23 at least along the transport direction T of the substrate in question, the substrate in question held by the relevant gripper car 23 to stabilize it at least in part during its transport rests on these tapes, which are preferably arranged parallel to one another.
- 23 are arranged between successive gripper carriages
- Belts are arranged in a spring-loaded manner along the transport direction T of the substrate in question or are made of an elastic material.
- the gripper carriages 23 are each arranged to stabilize their respective path of movement by at least one longitudinally to the path of movement of the gripper carriage 23 concerned, at least in the area of action of the first non-impact printing device 06 and / or in the area of action of the second non-impact printing device 127 Guide element 71 guided ( 17 to 19 ).
- a register-containing and / or register-based guide in particular or at least in the area of action of the first non-impact printing device 06 and / or in the area of action of the second non-impact printing device 127, z. B. a catch mechanism for the gripper carriage 23 in question, this catch mechanism z. B.
- the gripper carriage 23 in question z. B. held at its two transversely to the transport direction T of the gripper carriage 23 in the respective fork and through this in particular in its path of movement is guided and / or held in register. Furthermore, for register-containing and / or register-oriented alignment of the substrate in question, in particular or at least in or immediately before the area of action of the first non-impact printing device 06 and / or in or immediately before the area of action of the second non-impact printing device 127, z. B. an adjusting device, in particular a lateral positioning device is provided.
- the substrate in question is, for. B. with the aid of sensors 33 sensing this substrate; 36 aligned and / or registered, such as i. V. m. the Fig. 11 described.
- the in the Fig. 27 or 28 The machine arrangement shown can also be described as a machine arrangement for the sequential processing of a plurality of sheet substrates each having a front side and a rear side, a first Non-impact printing device 06 and a second non-impact printing device 127 as well as a first primer application device 02 and a second primer application device 126 are provided, with the first primer application device 02 priming the front and the second primer application device 126 priming the rear in each case with respect to the same arcuate substrate with respect to this substrate, the first non-impact printing device 06 is arranged to print the front side primed by the first primer application device 02 and the second non-impact printing device 127 is arranged to print the back side primed by the second primer application device 126.
- first dryer 121 for drying the primer applied to the front of the substrate in question in the transport direction T of the substrate in front of the first non-impact printing device 06 and a second dryer 122 for drying the primer applied on the back of the substrate in question in the transport direction T of the relevant substrate in front of the second non-impact printing device 127 and a third dryer 123 for drying the relevant substrate printed on the front side with the first non-impact printing device 06 in the transport direction T of the relevant substrate after the first non-impact printing device 06 and a fourth dryer 124 is provided for drying the relevant substrate printed on the rear side with the second non-impact printing device 127 in the transport direction T of the relevant substrate after the second non-impact printing device 127.
- the second primer application device 126 can be arranged in the transport direction T of the substrate in question either before or after the second non-impact printing device 127.
- the first dryer 121 for drying the primer applied to the front of the relevant substrate and / or the second dryer 122 for drying the primer applied on the rear of the relevant substrate and / or the third dryer 123 for drying the relevant with the first non-impact -Printer device 06 substrate printed on the front and / or the fourth dryer 124 for drying the relevant substrate printed on the back with the second non-impact printing device 127 are each, for. B.
- the relevant primed and / or printed substrate is formed by hot air and / or by drying with radiation with infrared or ultraviolet radiation drying, wherein the primed and / or printed substrate in question is dried by radiation with infrared or ultraviolet radiation; 122; 123; 124 is preferably designed as an LED dryer, that is, as a dryer using semiconductor diodes.
- at least one transport device transporting the substrate in question is provided, this transport device being designed as a transport cylinder or as a revolving transport belt or as a chain conveyor.
- the at least one transport device transporting the substrate in question has at least one holding element, the at least one holding element being designed to hold the substrate in question by means of a force fit or by means of a form fit.
- the Fig. 29 shows yet another advantageous machine arrangement for sequential processing of a plurality of sheet substrates each having a front side and a back side.
- This machine arrangement which is preferably designed as a printing press, in particular as a sheet-fed printing press, has at least a first printing cylinder and a second printing cylinder.
- At least one first non-impact printing device 06 which prints the front of the substrate in question, and in the direction of rotation of the first printing cylinder after the first non-impact printing device 06, are printed on the circumference of the first printing cylinder Front of the substrate drying dryer 123 and at least on the circumference of the second printing cylinder at least one second non-impact printing device 127 printing the back of the substrate in question and in the direction of rotation of the second printing cylinder after the second non-impact printing device 127 one of the second non Impact printing device 127 printed rear side of the substrate drying dryer 124 arranged.
- the first non-impact printing device 06 and the second non-impact printing device 127 are e.g. B. each as at least one inkjet printing device educated.
- the first non-impact printing device 06 and / or the second non-impact printing device 127 each print several, e.g. B. four printing inks, in particular the printing inks yellow, magenta, cyan and black, with each of these printing inks with respect to the relevant non-impact printing device 06; 127 each preferably a specific inkjet printing device is provided.
- the first printing cylinder and the second printing cylinder are arranged to form a common nip, the first printing cylinder directly transferring the relevant front-printed and dried substrate to the second printing cylinder in this common nip.
- a first primer applicator 02 and a second primer applicator 126 are also provided, the first primer applicator 02 priming the front and the second primer applicator 126 priming the rear in each case with respect to the same arcuate substrate, the first non with respect to this substrate
- Impact printing device 06 printing the front side primed by the first primer application device 02 and the second non-impact printing device 127 printing the rear side priming by the second primer application device 126.
- the first primer application device 02 and the second primer application device 126 each have, for. B. a system pressure cylinder 119, these two system pressure cylinders 119 are arranged forming a common nip, the system having the first primer application device 02 system pressure cylinder 119 in this common nip directly transferring the substrate in question to the system system having the second primer application device 126.
- the system printing cylinder 119 having the second primer application device 126 and the first printing cylinder having the first non-impact printing device 06 are arranged to form a common nip, the system printing cylinder 119 having the second primer application device 126 directly contacting the substrate in question with the first non-impact Printing device 06 having the first pressure cylinder passes.
- a dryer 121 drying the front side of the substrate in question primed by this first primer application device 02 and / or on the circumference of the system printing cylinder 119 having the second primer application device 126 is i. d. R. immediately after the second primer application device 126 z.
- a dryer 122 which is primed by this second primer application device 126 of the substrate in question.
- the dryer 121 for drying the primer applied to the front of the substrate in question and / or the dryer 122 for drying the primer applied to the rear of the substrate in question and / or the dryer 123 for drying the one with the first non Impact printing device 06 substrate printed on the front and / or the dryer 124 for drying the relevant substrate printed on the back with the second non-impact printing device 127 each as a substrate that has been primed and / or printed by hot air and / or by irradiation with infrared or ultraviolet radiation drying dryer.
- the first pressure cylinder and the second pressure cylinder and the contact pressure cylinder 119 having the first primer application device 02 and the contact pressure cylinder 119 having the second primer application device 126 are each preferably connected to one another in a single drive train formed from gear wheels, ie in a gear train and in their respective rotation jointly driven by a single drive, which drive is preferably designed as an in particular speed-controlled and / or position-controlled electric motor.
- the first printing cylinder and the second printing cylinder and the system printing cylinder 119 having the first primer application device 02 and the system printing cylinder 119 having the second primer application device 126 are each, for. B. multi-sized, that is, several, z. B.
- each of the substrates to be transported is attached to the lateral surface of the first printing cylinder and / or the second printing cylinder and / or the system printing cylinder 119 having the first primer application device 02 and / or the system printing cylinder 119 having the second primer application device 126 by means of at least one z. B. designed as a gripper holding element non-positively and / or positively.
- z. B. designed as a gripper holding element non-positively and / or positively.
- limp and / or thin substrates with a thickness of z. B. up to 0.1 mm or a maximum of 0.2 mm can be non-positive z. B.
- At least one further is connected to the second printing cylinder in front of the transport device transporting the substrate in question to the delivery 12.
- the substrate in question can be processed on both sides, in particular can be printed, without the need for a turning device for this substrate in this machine arrangement.
- the proposed machine arrangement is therefore very compact and inexpensive.
- the in the Fig. 29 machine arrangement shown is particularly advantageous i. V. m. UV curing printing inks e.g. B. usable in packaging printing for food or cosmetics.
Description
Die Erfindung betrifft ein Verfahren zum Anordnen von Bogen in einer geschuppten Lage gemäß Anspruch 1 und eine Vorrichtung zum Anordnen von Bogen in einer geschuppten Lage gemäß Anspruch 9.The invention relates to a method for arranging sheets in a scaled position according to
Durch die
Durch die
Durch die
Durch die
Durch die
Bearbeitungsleistung der einzelnen Bearbeitungsstationen während eines bestimmten Zeitraums gleich groß sein oder die Bearbeitungsleistung einer ersten Bearbeitungsstation ist während eines bestimmten Zeitraums größer oder kleiner als die Bearbeitungsleistung einer vorgeordneten oder nachgeordneten zweiten Bearbeitungsstation.The processing power of the individual processing stations can be the same during a certain period of time, or the processing power of a first processing station is greater or less than the processing power of an upstream or downstream second processing station during a certain period.
Durch die
Durch die
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zum Anordnen von Bogen in einer geschuppten Lage zu schaffen, welches bzw. welche zur Verwendung in einer Maschinenanordnung zur Produktion von Verpackungsmitteln geeignet ist.The invention has for its object to provide a method and an apparatus for arranging sheets in a shingled position, which or which is suitable for use in a machine arrangement for the production of packaging.
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruches 1 und 9 gelöst. Die jeweils abhängigen Ansprüche betreffen vorteilhafte Ausgestaltungen und/oder Weiterbildungen der gefundenen Lösung.The object is achieved by the features of
Die mit der Erfindung erzielbaren Vorteile bestehen insbesondere darin, dass das vorgeschlagene Verfahren zur Verwendung in einer Maschinenanordnung zur Produktion von Verpackungsmitteln geeignet ist. Es wird vorzugsweise in einer hybride Bogen bearbeitenden Maschinenanordnung verwendet, vorzugsweise in einer hybriden Druckmaschine, die die hohe Produktivität einer konventionellen, z. B. in einem OffsetDruckverfahren oder in einem Flexodruckverfahren oder in einem Siebdruckverfahren druckenden Druckeinrichtung oder einer Beschichtungseinrichtung, insbesondere eines Lackwerkes variabel in Kombination mit mindestens einer flexibel jeweils veränderliche Druckbilder druckenden, z. B. als ein Tintenstrahldrucker ausgebildete Non-Impact-Druckeinrichtung nutzt, wobei sowohl die konventionelle Druckeinrichtung bzw. die Beschichtungseinrichtung als auch die Non-Impact-Druckeinrichtung in einer laufenden Produktion inline jeweils mit der für sie optimalen Arbeitsgeschwindigkeit verwendet werden. Eine solche hybride Maschinenanordnung ist insbesondere zur Produktion von Verpackungsmitteln, z. B. von Bogen zur Herstellung von Faltschachteln sehr vorteilhaft, weil jeweils die Stärken jeder der Druckeinrichtungen genutzt werden, was zu einer flexiblen und wirtschaftlichen Produktion der Verpackungsmittel führt. So lassen sich insbesondere biegesteif ausgebildete Druckbogen in einer Non-Impact-Druckeinrichtung vorteilhaft in ebenem Zustand und horizontaler Lage bedrucken. Die Länge einer linearen Transporteinrichtung lässt sich mit weniger Aufwand an eine unterschiedliche Anzahl von Druckwerken bzw. Druckstationen (Farbseparationen) und (Zwischen-)Trocknerkonfigurationen z. B. für wasserbasierte oder UV-härtende Druckfarben bzw. Tinten anpassen, als das bei einer rotativen Transporteinrichtung über Zylinder der Fall wäre. Auch lässt sich mit einer linearen Transporteinrichtung bei Verwendung von Bogen variabler Formatlängen eine konstante Bogenlücke zwischen unmittelbar aufeinanderfolgend beabstandet transportierten Bogen einfacher realisieren. Andererseits stellt ein Transport von Druckbogen mittels Rotationskörpern, insbesondere Zylindern und Greiferleisten oder Greiferwagen jeweils mit einer Übergabe der Bogen jeweils im Greiferschluss an eine nächstfolgende Bearbeitungsstation, wie dies von Bogenoffsetdruckmaschinen bekannt ist, eine höchstmögliche Registergenauigkeit sicher. Bei linearem Bogentransport z. B. mittels Saugbandförderern wird diese Registergenauigkeit derzeit i. d. R. noch nicht erreicht. Weitere Vorteile sind aus den nachfolgenden Erläuterungen ersichtlich.The advantages that can be achieved with the invention are, in particular, that the proposed method is suitable for use in a machine arrangement for the production of packaging materials. It is preferably used in a hybrid sheet-processing machine arrangement, preferably in a hybrid printing machine, which has the high productivity of a conventional, e.g. B. in an offset printing process or in a flexographic printing process or in a screen printing process printing device or a coating device, in particular a varnishing unit variable in combination with at least one flexible printable printing, z. B. uses as an inkjet printer designed non-impact printing device, both the conventional printing device or the coating device and the non-impact printing device in one running Production can be used inline with the optimum working speed for them. Such a hybrid machine arrangement is particularly suitable for the production of packaging materials, e.g. B. of sheets for the production of folding boxes is very advantageous because the strengths of each of the printing devices are used, which leads to flexible and economical production of the packaging. In particular, flexurally rigid printed sheets can be printed in a non-impact printing device advantageously in a flat state and in a horizontal position. The length of a linear transport device can be transferred to a different number of printing units or printing stations (color separations) and (intermediate) dryer configurations, e.g. B. for water-based or UV-curing inks or inks than would be the case with a rotary transport device via cylinder. With a linear transport device, when using sheets of variable format lengths, a constant sheet gap between sheets that are transported at immediately spaced intervals can be realized more easily. On the other hand, transporting printed sheets by means of rotary bodies, in particular cylinders and gripper bars or gripper carriages, each with a transfer of the sheets in the gripper closing to a next processing station, as is known from sheet-fed offset printing presses, ensures the highest possible register accuracy. With linear sheet transport z. B. using suction belt conveyors, this register accuracy is usually not yet achieved. Further advantages can be seen from the explanations below.
Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden im Folgenden näher beschrieben.Exemplary embodiments of the invention are shown in the drawings and are described in more detail below.
Es zeigen:
- Fig. 1
- ein Blockschaltbild zur Darstellung von verschiedenen Produktionslinien;
- Fig. 2
- eine erste Maschinenanordnung mit mehreren verschiedenen Bearbeitungsstationen;
- Fig. 3 bis 8
- weitere Maschinenanordnungen jeweils mit mehreren verschiedenen Bearbeitungsstationen;
- Fig. 9
- die Maschinenanordnung der
Fig. 8 jeweils in einer Draufsicht und in einer Seitenansicht; - Fig. 10
- eine mehrteilige Transporteinrichtung;
- Fig. 11
- eine vergrößerte Darstellung eines ersten Ausschnitts aus der
Fig. 10 ; - Fig. 12
- eine vergrößerte Darstellung eines zweiten Ausschnitts aus der
Fig. 10 ; - Fig. 13
- eine schematische Darstellung einer Transportvorrichtung zum sequentiellen Transport einzelner bogenförmiger Substrate;
- Fig. 14
- eine Draufsicht auf eine einzelne Blas-Sog-Düse;
- Fig. 15
- eine Draufsicht auf eine Transportvorrichtung gemäß den
Fig. 11 oderFig. 13 ; - Fig. 16
- eine Seitenansicht zu der in der
Fig. 15 dargestellten Transportvorrichtung; - Fig. 17
- einen Ausschnitt aus der Darstellung eines Kettenförderers;
- Fig. 18
- eine Draufsicht auf die in der
Fig. 15 gezeigte Anordnung; - Fig. 19
- eine weitere perspektivische Darstellung des in den
Fig. 15 und16 gezeigten Kettenförderers; - Fig. 20
- eine weitere Ausführung der Transportvorrichtung anhand einer Ausschnittsvergrößerung aus der
Fig. 11 ; - Fig. 21
- eine Draufsicht auf die Transportvorrichtung der
Fig. 20 ; - Fig. 22
- ein im Diagonalregister auszurichtendes bogenförmiges Substrat;
- Fig. 23
- eine Seitenansicht einer Transportvorrichtung mit einem Schwinghebel aufweisenden mechanischen Koppelelement;
- Fig. 24
- eine Draufsicht der in der
Fig. 23 dargestellten Transportvorrichtung; - Fig. 25
- eine Seitenansicht einer Transportvorrichtung mit einem Räderkoppelgetriebe aufweisenden mechanischen Koppelelement;
- Fig. 26
- eine Draufsicht der in der
Fig. 25 dargestellten Transportvorrichtung; - Fig. 27
- eine Maschinenanordnung zum beidseitigen sequentiellen Bearbeiten mehrerer bogenförmiger Substrate;
- Fig. 28
- eine weitere Maschinenanordnung zum beidseitigen sequentiellen Bearbeiten mehrerer bogenförmiger Substrate;
- Fig. 29
- noch eine weitere Maschinenanordnung zum beidseitigen sequentiellen Bearbeiten mehrerer bogenförmiger Substrate;
- Fig. 30
- eine Unterschuppungseinrichtung;
- Fig. 31
- eine Ausschnittsvergrößerung aus der
Fig. 30 .
- Fig. 1
- a block diagram showing various production lines;
- Fig. 2
- a first machine arrangement with several different processing stations;
- 3 to 8
- further machine arrangements each with several different processing stations;
- Fig. 9
- the machine arrangement of the
Fig. 8 each in a top view and in a side view; - Fig. 10
- a multi-part transport device;
- Fig. 11
- an enlarged view of a first section of the
Fig. 10 ; - Fig. 12
- an enlarged view of a second section of the
Fig. 10 ; - Fig. 13
- is a schematic representation of a transport device for the sequential transport of individual sheet substrates;
- Fig. 14
- a plan view of a single blowing suction nozzle;
- Fig. 15
- a plan view of a transport device according to the
Fig. 11 orFig. 13 ; - Fig. 16
- a side view to that in the
Fig. 15 illustrated transport device; - Fig. 17
- a section of the representation of a chain conveyor;
- Fig. 18
- a top view of the in the
Fig. 15 arrangement shown; - Fig. 19
- a further perspective view of the in the
Fig. 15 and16 chain conveyor shown; - Fig. 20
- a further embodiment of the transport device based on an enlarged detail from the
Fig. 11 ; - Fig. 21
- a plan view of the transport device of the
Fig. 20 ; - Fig. 22
- an arcuate substrate to be aligned in the diagonal register;
- Fig. 23
- a side view of a transport device with a rocker arm having mechanical coupling element;
- Fig. 24
- a top view of the in the
Fig. 23 illustrated transport device; - Fig. 25
- a side view of a transport device with a gear coupling mechanical coupling element;
- Fig. 26
- a top view of the in the
Fig. 25 illustrated transport device; - Fig. 27
- a machine arrangement for double-sided sequential processing of multiple sheet substrates;
- Fig. 28
- a further machine arrangement for sequential processing of two sheet-like substrates on both sides;
- Fig. 29
- yet another machine arrangement for sequential processing of a plurality of sheet-like substrates on both sides;
- Fig. 30
- a shingling device;
- Fig. 31
- an enlargement from the
Fig. 30 ,
Allen in der
Im Folgenden wird beispielhaft davon ausgegangen, dass in der jeweiligen Maschinenanordnung mit mehreren Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 als Bedruckstoff jeweils eine Sequenz von insbesondere biegesteifen Bogen z. B. aus einem Papier, aus einem einlagigen oder mehrlagigen Karton oder aus einer Pappe insbesondere zu einem Verpackungsmittel verarbeitet wird. Die Bedruckstoffe Papier, Karton und Pappe unterscheiden sich in ihrem jeweiligen Flächengewicht, d. h. dem Gewicht in Gramm für einen Quadratmeter dieses Bedruckstoffes. Dabei gilt allgemein der vorgenannte Bedruckstoff mit einem Flächengewicht zwischen 7 g/m2 und 150 g/m2 als Papier, zwischen 150 g/m2 und 600 g/m2 als Karton und mit mehr als 600 g/m2 als Pappe. Zur Herstellung von Faltschachteln werden insbesondere Kartone verwendet, die eine gute Bedruckbarkeit aufweisen und für eine anschließende Veredelung oder Verarbeitung wie z. B. für eine Lackierung und Stanzung geeignet sind. Diese Kartone sind von ihrem Faserstoffeinsatz z. B. holzfrei, leicht holzhaltig, holzhaltig oder altpapierhaltig. In ihrem Aufbau weisen mehrlagige Kartone eine Decklage, eine Einlage und als Rückseite eine Unterlage auf. Von ihrer Oberflächenbeschaffenheit her sind Kartone z. B. ungestrichen, pigmentiert, gestrichen oder gussgestrichen. Ein Format des Bogens liegt z. B. im Bereich zwischen 340 mm x 480 mm und 740 mm x 1060 mm, wobei bei den Formatangaben i. d. R. die erste Zahl eine Länge in Transportrichtung T der Bogen und die zweite Zahl eine orthogonal zur Transportrichtung T gerichtete Breite der Bogen angibt.In the following it is assumed as an example that in the respective machine arrangement with
Im Blockschaltbild der
Falls die dem Anleger 01 nächste Bearbeitungsstation 03 die Kaltfolienauftrageinrichtung 03 ist, wird der Bogen anschließend von dort i. d. R. zur als Offset-Druckeinrichtung 04 ausgebildeten Bearbeitungsstation 04 transportiert. In der Kaltfolienauftrageinrichtung 03 wird eine von einer Trägerfolie abgelöste metallisierte Lackschicht auf den Bedruckstoff übertragen. Durch das Überdrucken dieser Lackschicht z. B. mit einer Offset-Druckeinrichtung 04 können unterschiedlichste Metalleffekte erzielt werden. Die Kaltfolienauftrageinrichtung 03 ist in vorteilhafter Weise z. B. in der Offset-Druckeinrichtung 04 integriert ausgebildet, indem zwei zusätzliche Druckwerke 87; 88 in der Offset-Druckeinrichtung 04 vorgesehen sind. Im in Transportrichtung T des Bedruckstoffes ersten Druckwerk 87 wird mittels einer Standarddruckform ein spezieller Klebstoff auf den Bedruckstoff, d. h. den jeweiligen Bogen aufgetragen. Ein in Transportrichtung T des Bedruckstoffes zweites Druckwerk 88 ist mit einer die zu übertragende Lackschicht aufweisenden Folientransfervorrichtung ausgestattet. Die die Lackschicht tragende Folie wird von einer Abwickelstation in einen Druckspalt zwischen einem Übertragungszylinder und einem mit diesem Übertragungszylinder zusammenwirkenden Druckzylinder geführt und mit dem Bedruckstoff in Kontakt gebracht. In der Lackschicht farbgebend sind eine Aluminiumschicht und eine Schutzlackschicht, deren Einfärbung den Farbeindruck beeinflusst. Durch Adhäsion einer Haftschicht mit der aufgedruckten Klebstoffschicht bleiben die Transferschichten auf dem Substrat haften. Die Trägerfolie wird anschließend wieder aufgewickelt. Nach dem Kaltfolientransfer ist inline, insbesondere in der Offset-Druckeinrichtung 04 das Überdrucken mit konventionellen Druckfarben sowie durch UV- und Hybridfarben möglich, um unterschiedliche metallische Farbtöne zu erzeugen.If the
Ein z. B. besonders saugfähiger und/oder für ein Bedrucken mit einer Non-Impact-Druckeinrichtung 06 aufzubereitender Bedruckstoff wird vom Anleger 01 einer z. B. als eine Primerauftrageinrichtung 02 ausgebildeten nächsten Bearbeitungsstation 02 zugeführt, um zumindest eine Oberfläche dieses Bedruckstoffes vor einem Bedrucken oder Lackieren mit einem z. B. wasserbasierten Primer zu beschichten, insbesondere zu versiegeln. Das Primern stellt eine Grundierung oder Erstbeschichtung des Bedruckstoffes dar, um insbesondere eine Haftung einer danach auf den Bedruckstoff aufzutragenden Druckfarbe oder Tinte zu verbessern oder erst zu ermöglichen. Die Primerauftrageinrichtung 02 ist z. B. in Verbindung mit einem Druckwerk 86 einer Rotationsdruckmaschine ausgebildet und weist z. B. einen mit einem Anlagedruckzylinder 119 zusammenwirkenden Druckwerkszylinder 82 mit einer an diesen Druckwerkszylinder 82 angestellten oder zumindest anstellbaren Auftragswalze 83 vorzugsweise in Form einer Rasterwalze 83 auf sowie mindestens eine sich in Axialrichtung der Auftragswalze 83 erstreckende Rakel 84, insbesondere ein Kammerrakelsystem 84 (
Der von einer z. B. als eine Flexo-Druckeinrichtung 04 ausgebildeten Bearbeitungsstation 04 ausgeführte Flexodruck ist ein direktes Hochdruckverfahren, bei dem die erhabenen Stellen der Druckform bildtragend sind, welches häufig zum Bedrucken von Verpackungsmitteln aus Papier, Karton oder Pappe, aus metallisierter Folie oder aus einem Kunststoff wie z. B. PE, PET, PVC, PS, PP, PC verwendet wird. Im Flexodruck werden niedrigviskose Druckfarben und flexible Druckplatten verwendet, die aus Fotopolymer oder Gummi bestehen. Generell beinhaltet eine Flexo-Druckeinrichtung 04 a) eine Rasterwalze, über welche die Druckform eingefärbt wird, b) einen Druckzylinder, auch Formzylinder genannt, auf dem die Druckform befestigt ist, und c) einen Gegendruckzylinder, der den Bedruckstoff führt.The z. B. designed as a
Die als Flexo-Druckeinrichtung 04 oder als Offset-Druckeinrichtung 04 ausgebildete, die Bogen jeweils mit mindestens einem statischen Druckbild bedruckende Bearbeitungsstation 04 weist vorzugsweise jeweils mehrere, z. B. mindestens vier Druckwerke 86 auf, wobei jedes Druckwerk 86 vorzugsweise eine andere Druckfarbe verdruckt, so dass der Bedruckstoff beim Durchgang durch die Flexo-Druckeinrichtung 04 oder die Offset-Druckeinrichtung 04 jeweils mehrfarbig, z. B. in einem Vierfarbendruck bedruckt wird. Als Druckfarben werden insbesondere die Farbtöne Gelb, Magenta, Cyan und Schwarz verwendet. In einer zum Flexodruckverfahren oder Offsetdruckverfahren alternativen Ausführung der Druckeinrichtung 04 ist die die Bogen jeweils mit mindestens einem statischen Druckbild bedruckende Bearbeitungsstation 04 als eine in einem Siebdruckverfahren druckende Druckeinrichtung 04 ausgebildet.The
Nach einer Bearbeitung des Bedruckstoffes in der mindestens einen Non-Impact-Druckeinrichtung 06 wird dieser Bedruckstoff z. B. einer als ein Zwischentrockner 07 ausgebildeten Bearbeitungsstation 07 zugeführt, wobei dieser Zwischentrockner 07 als ein den betreffenden Bedruckstoff z. B. durch eine Bestrahlung mit infraroter oder ultravioletter Strahlung trocknend ausgebildet ist, wobei die Strahlungsart insbesondere davon abhängig ist, ob die auf den Bedruckstoff aufgetragene Druckfarbe oder Tinte wasserbasiert oder UV-härtend ist. Nach der Zwischentrocknung wird der Bedruckstoff z. B. einer als eine Lackiereinrichtung 08 ausgebildeten Bearbeitungsstation 08 zugeführt. Die Lackiereinrichtung 08 trägt auf dem Bedruckstoff z. B. einen Dispersionslack auf, wobei Dispersionslacke im Wesentlichen aus Wasser und Bindemitteln (Harzen) bestehen, wobei Tenside diese Dispersionen stabilisieren. Eine einen Dispersionslack auf den Bedruckstoff auftragende Lackiereinrichtung 08 besteht entweder aus einer Anilox-Walze, einem Kammerrakel und einer Auftragswalze (vergleichbar einem FlexoDruckwerk) oder aus einer Tauch- und Auftragswalze. Mittels einer Druckform vorzugsweise auf Fotopolymerisationsbasis werden z. B. flächige und/oder partielle Lackierungen aufgetragen. Verwendbar sind auch spezielle Lackplatten aus Gummi für vollflächige Lackierungen. Im Transportweg des Bedruckstoffes ist nach der Lackiereinrichtung 08 z. B. eine als ein Trockner 09 ausgebildete Bearbeitungsstation 09 angeordnet, wobei dieser Trockner 09 als ein den betreffenden Bedruckstoff durch eine Bestrahlung mit infraroter Strahlung oder durch Heißluft trocknend ausgebildet ist. Falls die betreffende Maschinenanordnung entlang des Transportweges des Bedruckstoffes mehrere Trockner 07; 09 aufweist, ist der Trockner mit dem Bezugszeichen 09 vorzugsweise der in Transportrichtung T des Bedruckstoffes letzte dieser mehreren Trockner 07; 09, wobei der oder die Zwischentrockner 07 und der (End-)Trockner 09 baulich gleich sind oder auch unterschiedlich ausgebildet sein können. Falls dem Trockner 09 ein durch ultraviolette Strahlung trocknender Bedruckstoff zugeführt wird, d. h. ein Bedruckstoff, auf dem eine durch eine UV-Strahlung härtende Druckfarbe oder Tinte oder ein durch eine UV-Strahlung härtender Lack, z. B. ein Glanzlack aufgetragen ist, ist dieser Trockner 09 mit einer ultraviolette Strahlung erzeugenden Strahlungsquelle ausgestattet. Mit Dispersionslacken lassen sich im Vergleich zum klassischen Öldrucklack intensivere Glanz- und Mattwirkungen erzielen. Spezielle optische Wirkungen können durch Effektpigmente im Lack erreicht werden. Die Primerauftrageinrichtung 02, die Kaltfolienauftrageinrichtung 03 und die Lackiereinrichtung 08 können unter dem Begriff Beschichtungseinrichtung 02; 03; 08 zusammengefasst werden.After processing the printing material in the at least one
Nach der Trocknung wird der Bedruckstoff z. B. einer Bearbeitungsstation 11 zugeführt, die am Bedruckstoff eine mechanische Weiterverarbeitung ausführt, z. B. durch Stanzen, Rillen und/oder Trennen von Teilen, insbesondere Ausbrechen von Nutzen aus ihrem jeweiligen Verbund im vorzugsweise bedruckten Bogen. Jede der vorgenannten Weiterverarbeitungen wird jeweils in bzw. von einem Bearbeitungswerk 46 ausgeführt. Die mechanische Weiterverarbeitung wird vorzugsweise im Zusammenwirken mit einem den jeweiligen Bogen transportierenden Zylinder ausgeführt. Danach oder direkt vom Trockner 09 gelangt der Bedruckstoff zu einer Auslage 12, welche in jeder der in der
Wie in den
In der
- 1.
Bogenanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle für Dispersionslack;Lackiereinrichtung 08;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 2.
Bogenanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 3.
Bogenanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle;Lackiereinrichtung 08 für Dispersionslack und UV-härtendem Lack;Trockner 09 mit IR-Strahlungsquelle oder Heißluft und mit UV-Strahlungsquelle;Auslage 12 - 4.
Bogenanleger 01;Kaltfolienauftrageinrichtung 03; Offset-Druckeinrichtung 04; Non-Impact-Druckeinrichtung 06;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 5.
Bogenanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle für Dispersionslack;Lackiereinrichtung 08;Trockner 09 mit IR-Strahlungsquelle oder Heißluft; mechanische Weiterverarbeitungseinrichtung 11;Auslage 12 - 6.
Bogenanleger 01; Offset-Druckeinrichtung 04; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle; mechanische Weiterverarbeitungseinrichtung 11;Auslage 12 - 7.
Bogenanleger 01; Non-Impact-Druckeinrichtung 06;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 8.
Bogenanleger 01; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit UV-Strahlungsquelle;Trockner 09 mit UV-Strahlungsquelle;Auslage 12 - 9.
Bogenanleger 01; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit UV-Strahlungsquelle;Trockner 09 mit UV-Strahlungsquelle; mechanische Weiterverarbeitungseinrichtung 11;Auslage 12 - 10.
Bogenanleger 01; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle; Offset-Druckeinrichtung 04;Lackiereinrichtung 08;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 11.
Magazinanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle;Lackiereinrichtung 08;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 12.
Magazinanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle;Trockner 09 mit IR-Strahlungsquelle oder Heißluft; mechanische Weiterverarbeitungseinrichtung 11;Auslage 12 - 13.
Magazinanleger 01; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit UV-Strahlungsquelle;Lackiereinrichtung 08;Trockner 09 mit UV-Strahlungsquelle;Auslage 12.
- 1.
Sheet feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source for dispersion varnish;Painting device 08;Dryer 09 with IR radiation source or hot air;Display 12 - 2.
Sheet feeder 01;Primer application device 02;Non-impact printing device 06;Dryer 09 with IR radiation source or hot air;Display 12 - 3.
Sheet feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source;Varnishing device 08 for dispersion varnish and UV-curing varnish;Dryer 09 with IR radiation source or hot air and with UV radiation source;Display 12 - 4.
Sheet feeder 01; Coldfoil application device 03; Offsetprinting device 04;Non-impact printing device 06;Dryer 09 with IR radiation source or hot air;Display 12 - 5.
Sheet feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source for dispersion varnish;Painting device 08;Dryer 09 with IR radiation source or hot air; mechanicalfurther processing device 11;Display 12 - 6.
sheet feeder 01; Offsetprinting device 04;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source; mechanicalfurther processing device 11;Display 12 - 7.
Sheet feeder 01;Non-impact printing device 06;Dryer 09 with IR radiation source or hot air;Display 12 - 8.
Sheet feeder 01;Non-impact printing device 06;Intermediate dryer 07 with UV radiation source;Dryer 09 with UV radiation source;Display 12 - 9.
Sheet feeder 01;Non-impact printing device 06;Intermediate dryer 07 with UV radiation source;Dryer 09 with UV radiation source; mechanicalfurther processing device 11;Display 12 - 10.
Sheet feeder 01;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source; Offsetprinting device 04;Painting device 08;Dryer 09 with IR radiation source or hot air;Display 12 - 11.
magazine feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source;Painting device 08;Dryer 09 with IR radiation source or hot air;Display 12 - 12.
magazine feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source;Dryer 09 with IR radiation source or hot air; mechanicalfurther processing device 11;Display 12 - 13.
magazine feeder 01;Non-impact printing device 06;Intermediate dryer 07 with UV radiation source;Painting device 08;Dryer 09 with UV radiation source;Display 12.
Dabei ist mindestens eine der mit der mindestens einen Non-Impact-Druckeinrichtung 06 zusammenwirkenden Bearbeitungsstationen 01; 02; 03; 04; 07; 08; 09; 11; 12 zur Beteiligung an der Bearbeitung der Bogen jeweils in Abhängigkeit davon ausgewählt, ob die insbesondere mit der Non-Impact-Druckeinrichtung 06 auf den jeweiligen Bogen aufzutragende Druckfarbe als eine wasserbasierte Druckfarbe bzw. Tinte oder als eine durch ultraviolette Strahlung aushärtende Druckfarbe bzw. Tinte ausgebildet ist. Damit ist die jeweilige Maschinenanordnung die Bogen jeweils mit einer wasserbasierten Druckfarbe oder mit einer durch ultraviolette Strahlung aushärtenden Druckfarbe bedruckend ausgebildet.At least one of the
Weitere, i. V. m. den
Eine hier beispielhaft genannte vorteilhafte Maschinenanordnung weist mehrere Bearbeitungsstationen zur Bearbeitung von Bogen auf, wobei in Transportrichtung T der Bogen mehrere Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 nacheinander zur Inline-Bearbeitung dieser Bogen angeordnet sind, wobei wenigstens eine dieser Bearbeitungsstationen 06 als eine Non-Impact-Druckeinrichtung 06 ausgebildet ist, wobei eine in Transportrichtung T der Bogen der Non-Impact-Druckeinrichtung 06 vorgeordnete erste Bearbeitungsstation 01 als ein Bogenanleger 01 oder als ein Magazinanleger 01 ausgebildet ist, wobei eine zwischen der ersten Bearbeitungsstation 01 und der Non-Impact-Druckeinrichtung 06 angeordnete Bearbeitungsstation 08 als eine jeweils einen Lack auf die Bogen auftragende erste Beschichtungseinrichtung 08 ausgebildet ist, wobei zwischen der ersten Beschichtungseinrichtung 08 und der Non-Impact-Druckeinrichtung 06 ein erster Trockner 07 angeordnet ist, wobei ein erstes Transportband 17 die Bogen vom ersten Trockner 07 zur Non-Impact-Druckeinrichtung 06 transportierend angeordnet ist, wobei in Transportrichtung T der Bogen nach der Non-Impact-Druckeinrichtung 06 ein zweiter Trockner 07 angeordnet ist, wobei eine Einrichtung zur Übergabe der von der Non-Impact-Druckeinrichtung 06 kommenden Bogen an eine zweite Beschichtungseinrichtung 08 vorgesehen ist, wobei der zweiten Beschichtungseinrichtung 08 ein dritter Trockner 09 nachgeordnet ist, wobei in Transportrichtung T der Bogen nach dem dritten Trockner 09 eine Auslage 12 für die Bogen angeordnet ist. Dabei kann zwischen dem dritten Trockner 09 und der Auslage 12 zusätzlich noch eine mechanische Weiterverarbeitungseinrichtung 11 angeordnet sein. Ferner ist in Transportrichtung T der Bogen vor der Non-Impact-Druckeinrichtung 06 z. B. eine eine Kaltfolie auftragende Beschichtungseinrichtung 03 angeordnet. Die Non-Impact-Druckeinrichtung 06 weist entlang des Transportweges der Bogen vorzugsweise mehrere jeweils einzeln gesteuerte Tintenstrahldrucker auf. Im Wirkungsbereich der Non-Impact-Druckeinrichtung 06 sind die Bogen vorzugsweise jeweils auf einer Transporteinrichtung 22 horizontal plan aufliegend geführt, wobei die Transporteinrichtung 22 zumindest im Wirkungsbereich der Non-Impact-Druckeinrichtung 06 für die Bogen jeweils einen linearen Transportweg oder einen gekrümmten Transportweg aufweist, wobei der gekrümmte Transportweg durch eine in einer vertikalen Ebene liegenden konkaven oder konvexen Bogenlinie mit einem Radius in einem Bereich zwischen 1 m und 10 m ausgebildet ist. In Transportrichtung T der Bogen ist vor der Non-Impact-Druckeinrichtung 06 z. B. eine Übergabeeinrichtung angeordnet, wobei die Übergabeeinrichtung die Bogen jeweils zumindest in ihrem Axialregister und/oder Umfangsregister registerhaltig relativ zur Druckposition der Non-Impact-Druckeinrichtung 06 ausrichtet, wobei die Übergabeeinrichtung z. B. eine den jeweiligen Bogen mittels Saugluft haltende Saugtrommel 32 aufweist. Diese Maschinenanordnung ist die Bogen insbesondere jeweils mit einer wasserbasierten Druckfarbe oder mit einer durch ultraviolette Strahlung aushärtenden Druckfarbe bedruckend ausgebildet. Diese Maschinenanordnung ist insbesondere unterschiedliche Verpackungsmittel produzierend ausgebildet. Die Einrichtung zur Übergabe der von der Non-Impact-Druckeinrichtung 06 kommenden Bogen an die zweite Beschichtungseinrichtung 08 ist z. B. als ein Schwinggreifer 19 und eine mit dem Schwinggreifer 19 zusammenwirkende Übergabetrommel 31 ausgebildet.An advantageous machine arrangement mentioned here by way of example has a plurality of processing stations for processing sheets, with the sheet having a plurality of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are arranged one after the other for inline processing of these sheets, at least one of these processing stations 06 being designed as a non-impact printing device 06, a first processing station 01 arranged upstream of the sheet of the non-impact printing device 06 in the transport direction T as a sheet feeder 01 or is designed as a magazine feeder 01, wherein a processing station 08 arranged between the first processing station 01 and the non-impact printing device 06 is designed as a first coating device 08 each applying a varnish, with the first coating device 08 and the non Impact printing device 06, a first dryer 07 is arranged, a first conveyor belt 17 being arranged to transport the sheets from the first dryer 07 to the non-impact printing device 06, with the sheet after the non-impact printing device 06 in the transport direction T being a second Dryer 07 is arranged, one e A device for transferring the sheets coming from the non-impact printing device 06 to a second coating device 08 is provided, the second coating device 08 being followed by a third dryer 09, the sheet in the transport direction T after the third dryer 09 being a delivery 12 for the bow is arranged. A mechanical
Die im Anleger 01, insbesondere im Bogenanleger 01 von einem Stapel aufgegriffenen Bogen werden beabstandet voneinander einzeln durch die Offset-Druckeinrichtung 04 mit einer ersten Transportgeschwindigkeit transportiert. Die von der Offset-Druckeinrichtung 04 an die Non-Impact-Druckeinrichtung 06 übergebenen Bogen werden in dieser Non-Impact-Druckeinrichtung 06 mit einer zweiten Transportgeschwindigkeit transportiert, wobei die in der Non-Impact-Druckeinrichtung 06 geltende zweite Transportgeschwindigkeit i. d. R. geringer ist als die in der Offset-Druckeinrichtung 04 geltende erste Transportgeschwindigkeit. Zur Anpassung der in der Offset-Druckeinrichtung 04 geltenden ersten Transportgeschwindigkeit an die i. d. R. geringere in der Non-Impact-Druckeinrichtung 06 geltende zweite Transportgeschwindigkeit wird z. B. die zwischen direkt aufeinanderfolgenden Bogen bestehende Bogenlücke, d. h. der Abstand, der sich z. B. aufgrund einer Greiferkanalbreite für die im Greiferschluss durch die Offset-Druckeinrichtung 04 transportierten Bogen ergibt, bei der Übergabe dieser Bogen von der Offset-Druckeinrichtung 04 an die Non-Impact-Druckeinrichtung 06 vorzugsweise verringert, wobei eine solche Abstandsverringerung bezogen auf ihren ursprünglichen Abstand z. B. im Bereich zwischen 1% und 98% liegt. Damit werden direkt aufeinanderfolgende Bogen auch in der Non-Impact-Druckeinrichtung 06 voneinander beabstandet transportiert, jedoch mit einer i. d. R. geringeren Bogenlücke bzw. mit einem geringeren Abstand als in der Offset-Druckeinrichtung 04 und demzufolge auch mit einer geringeren zweiten Transportgeschwindigkeit. Diese zweite Transportgeschwindigkeit wird vorzugsweise beibehalten, wenn in der Non-Impact-Druckeinrichtung 06 bedruckte Bogen zunächst an einen Zwischentrockner 07 oder Trockner 09 und von dort z. B. mittels eines Anlegetisches 18 an eine mechanische Weiterverarbeitungseinrichtung 11 weiter bis zur Auslage 12 transportiert werden. Jedoch können die Bogen von ihrer zweiten Transportgeschwindigkeit auch auf eine dritte Transportgeschwindigkeit gebracht werden, wenn dies z. B. die mechanische Weiterverarbeitungseinrichtung 11 erfordert, wobei die dritte Transportgeschwindigkeit i. d. R. höher ist als die zweite Transportgeschwindigkeit und z. B. wieder der insbesondere in der Offset-Druckeinrichtung 04 geltenden ersten Transportgeschwindigkeit entspricht. In der mechanischen Weiterverarbeitungseinrichtung 11 ist z. B. ein zweiter Schwinggreifer 19 vorgesehen, welcher die aus dem Zwischentrockner 07 oder Trockner 09 kommenden Bogen vom Anlegetisch 18 abgreift und z. B. an eine im Bereich der mechanischen Weiterverarbeitungseinrichtung 11 angeordnete zweite Übergabetrommel 31 übergibt, wonach die Bogen z. B. mittels eines Greiferschlusses durch den Bereich der mechanischen Weiterverarbeitungseinrichtung 11 transportiert werden. Auch im Bereich der mechanischen, in Reihe z. B. mehrere Bearbeitungswerke 46 aufweisenden Weiterverarbeitungseinrichtung 11 ist für eine Übergabe der Bogen von einer zur nächsten der in einer Reihe angeordneten Bearbeitungswerke 46 jeweils ein Rotationskörper, insbesondere ein Zylinder, vorzugsweise eine Transfertrommel 44 vorgesehen, die jeweils zwischen zwei benachbarten Bearbeitungswerken 46 angeordnet ist. Eines der Bearbeitungswerke 46 ist z. B. als ein Stanzwerk, ein anderes Bearbeitungswerk 46 z. B. als ein Rillwerk ausgebildet. Das betreffende Bearbeitungswerk 46 ist die mechanische Weiterverarbeitung der Bogen vorzugsweise in einem Zusammenwirken mit einem den jeweiligen Bogen transportierenden Zylinder ausführend ausgebildet. Nach ihrer mechanischen Weiterverarbeitung werden die Bogen und/oder aus ihnen herausgetrennte Nutzen z. B. mittels eines zweiten Kettenförderers 21 zur Auslage 12 transportiert und dort gesammelt, vorzugsweise gestapelt.Those picked up from a stack in
Die Bogen werden vom Ausgang der Offset-Druckeinrichtung 04 zumindest bis zum Ausgang des Zwischentrockners 07 oder Trockners 09, vorzugsweise bis zum Anfang der mechanischen Weiterverarbeitungseinrichtung 11 jeweils mittels einer mehrteiligen, d. h. aus mehreren in Transportrichtung T der Bogen nacheinander angeordneten Baugruppen, insbesondere Transporteinheiten bestehenden Transporteinrichtung 22 transportiert, wobei die Transporteinrichtung 22 die Bogen mit ihrer jeweiligen in Transportrichtung T gerichteten Länge zumindest im Wirkungsbereich der zwischen der Offset-Druckeinrichtung 04 und dem Zwischentrockner 07 oder Trockner 09 angeordneten Non-Impact-Druckeinrichtung 06 entlang eines linearen Transportweges vorzugsweise horizontal plan liegend transportiert. Der lineare Transportweg und der horizontal plan liegende Transport werden vorzugsweise auch beim Transport der Bogen durch den der Non-Impact-Druckeinrichtung 06 nachgeordneten Zwischentrockner 07 oder Trockner 09 fortgesetzt. Bei Bedarf kann auch zwischen der Offset-Druckeinrichtung 04 und der Non-Impact-Druckeinrichtung 06 ein Zwischentrockner 07 oder ein Trockner 09 angeordnet sein.The sheets are fed from the outlet of the offset
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Im Wirkungsbereich der zwischen der Offset-Druckeinrichtung 04 und dem Zwischentrockner 07 oder Trockner 09 angeordneten Non-Impact-Druckeinrichtung 06 ist vorzugsweise ein zweites umlaufendes Transportband 27 vorgesehen, auf welchem die Bogen nacheinander jeweils vorzugsweise horizontal plan aufliegend entlang eines linearen Transportweges transportiert werden. Die Übergabeeinrichtung ist insbesondere zwischen dem ersten Transportband 17 und dem zweiten Transportband 27 angeordnet. Auch im Wirkungsbereich des Zwischentrockners 07 oder Trockners 09 ist vorzugsweise ein drittes umlaufendes Transportband 28 vorgesehen, auf welchem die von der Non-Impact-Druckeinrichtung 06 übernommenen Bogen nacheinander jeweils vorzugsweise horizontal plan aufliegend entlang eines linearen Transportweges transportiert werden. Das dritte Transportband 28 übergibt den durch den Zwischentrockner 07 oder Trockner 09 transportierten Bogen an den Anlegetisch 18, von wo aus die Bogen nacheinander vorzugsweise zur mechanischen Weiterverarbeitungseinrichtung 11 transportiert werden. Das erste Transportband 17, das zweite Transportband 27 und das dritte Transportband 28 transportieren die Bogen vorzugsweise in einer selben z. B. horizontalen, insbesondere als plane Fläche ausgebildeten Transportebene 29. Die Transporteinrichtung 22 zum Transport von Bogen in einer Maschinenanordnung mit jeweils Bogen bearbeitenden Bearbeitungsstationen umfasst damit zumindest drei Transporteinheiten, nämlich das erste Greifersystem 16 bzw. den ersten Kettenförderer 16, das erste Transportband 17 und das zweite Transportband 27. Dabei sind der erste Kettenförderer 16 und das erste Transportband 17 zusammenwirkend zur Übergabe einer Sequenz von Bogen von einer ersten Bearbeitungsstation an eine in Transportrichtung T der Bogen der ersten Bearbeitungsstation vorzugsweise unmittelbar nachfolgende zweite Bearbeitungsstation angeordnet. Die Sequenz von Bogen wird vom ersten Transportband 17 aus an das zu der nächsten Bearbeitungsstation gehörende zweite Transportband 27 übergeben. Vorzugsweise ist auch ein drittes Transportband 28 vorgesehen, wobei die Sequenz von Bogen vom zweiten Transportband 27 aus an das zu einer in Transportrichtung T der Bogen der zweiten Bearbeitungsstation vorzugsweise unmittelbar nachfolgenden dritten Bearbeitungsstation gehörende dritte Transportband 28 übergeben wird. Für den Fall, dass der jeweilige Transportweg des ersten Transportbandes 17 und/oder des zweiten Transportbandes 27 oder gegebenenfalls des dritten Transportbandes 28 jeweils nicht linear und/oder nicht horizontal ausgerichtet sind, transportieren die Transportbänder 17; 27; 28 der Transporteinrichtung 22 die Bogen jeweils entlang eines gekrümmten Transportweges, und zwar insbesondere entlang einer in einer vertikalen Ebene liegenden konkaven oder konvexen Bogenlinie mit einem Radius von mindestens 1 m, vorzugsweise mit einem Radius im Bereich zwischen 2 m und 10 m, insbesondere mit einem Radius im Bereich zwischen 3 m und 5 m. Die Transportbänder 17; 27; 28 sind vorzugsweise jeweils als ein Saugbandförderer, d. h. jeweils als ein Transportband jeweils mit mindestens einer den jeweiligen Bogen bei seinem Transport jeweils ansaugenden Saugkammer 26 ausgebildet. Bei den Transportbändern 17; 27; 28 mit mehreren Saugkammern 26 entlang des für die Bogen vorgesehenen Transportweges sind diese Saugkammern 26 vorzugsweise einzeln und/oder vorzugsweise unabhängig voneinander hinsichtlich eines Wirkens ihrer jeweiligen Saugluft steuerbar. Entlang des gekrümmten Transportweges sind vorzugsweise mehrere jeweils einzeln gesteuerte Non-Impact-Druckeinrichtungen 06 angeordnet, wobei die mehreren Non-Impact-Druckeinrichtungen 06 z. B. jeweils als ein Tintenstrahldrucker ausgebildet sind. Die Transportbänder 17; 27; 28 der Transporteinrichtung 22 bestehen jeweils z. B. aus mehreren parallelen Einzelbändern, die orthogonal zu dem für die Bogen vorgesehenen Transportweg nebeneinander angeordnet sind und damit jeweils längs zu dem für die Bogen vorgesehenen Transportweg verlaufen. Unter einem Transportband 17; 27; 28 soll im Unterschied zum Greifersystem 16 jeweils eine greiferlose Transportvorrichtung verstanden werden, wobei das betreffende Transportband 17; 27; 28 jeweils zwischen mindestens zwei Umlenkeinrichtungen endlos umlaufend ausgebildet ist.In the effective range of the
Bei einer Maschinenanordnung mit mehreren Bearbeitungsstationen zur Bearbeitung von Bogen, wobei in Transportrichtung T der Bogen mehrere Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 nacheinander zur Inline-Bearbeitung dieser Bogen angeordnet sind, wobei wenigstens eine dieser Bearbeitungsstationen 06 als eine Non-Impact-Druckeinrichtung 06 ausgebildet ist, ist der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 z. B. eine in Transportrichtung T der Bogen erste Ausrichteinrichtung vorgeordnet, wobei diese erste Ausrichteinrichtung die Bogen jeweils zumindest in ihrem Axialregister und/oder in ihrem Umfangsregister registerhaltig relativ zu einer Bearbeitungsposition der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 ausrichtet. Auch ist in Transportrichtung T der Bogen zwischen der Non-Impact-Druckeinrichtung 06 und einer der Non-Impact-Druckeinrichtung 06 nachgeordneten Bearbeitungsstation 01; 02; 03; 04; 07; 08; 09; 11; 12 z. B. eine weitere Ausrichteinrichtung angeordnet, wobei diese weitere Ausrichteinrichtung die Bogen jeweils zumindest in ihrem Axialregister und/oder in ihrem Umfangsregister registerhaltig relativ zu einer Bearbeitungsposition der der Non-Impact-Druckeinrichtung 06 nachgeordneten Bearbeitungsstation 01; 02; 03; 04; 07; 08; 09; 11; 12 ausrichtet.In the case of a machine arrangement with a plurality of processing stations for processing sheets, the sheet in the transport direction T having a plurality of
Die insbesondere in der Übergabeeinrichtung angeordnete Saugtrommel 32 wird z. B. auch dazu verwendet, die von der Offset-Druckeinrichtung 04 an die Non-Impact-Druckeinrichtung 06 zu übergebenden Bogen in ihrer jeweiligen Transportgeschwindigkeit anzupassen. Da die in der Non-Impact-Druckeinrichtung 06 geltende zweite Transportgeschwindigkeit i. d. R. geringer ist als die in der Offset-Druckeinrichtung 04 geltende erste Transportgeschwindigkeit, bremst die Saugtrommel 32 die ihr nacheinander jeweils mit der ersten Transportgeschwindigkeit von der Offset-Druckeinrichtung 04 zugeführten Bogen jeweils durch einen Stoß von deren vorderer Kante an den mindestens einen Anschlag 34 zunächst ab, richtet den jeweils angesaugten Bogen im Bedarfsfall, d. h. bei einem einen Korrekturbedarf anzeigenden entsprechenden Lagesignal des ersten Sensors 33 zumindest lateral durch eine Axialbewegung der den betreffenden Bogen haltenden Saugtrommel 32 aus und beschleunigt oder verzögert anschließend den ergriffenen Bogen durch eine Rotation dieser Saugtrommel 32 auf die in der Non-Impact-Druckeinrichtung 06 erforderliche zweite Transportgeschwindigkeit, wobei der betreffende Bogen z. B. mit Erreichen der zweiten Transportgeschwindigkeit von der Saugtrommel 32 gelöst und die Saugtrommel 32 danach in ihre rotativ und/oder axial erforderliche Betriebsstellung zum Ergreifen eines nächsten Bogens gebracht wird. Die Saugtrommel 32 rotiert demnach z. B. in jeder ihrer Umdrehungen vorzugsweise ungleichförmig. Eine zur Rotationslageregelung der Saugtrommel 32 notwendige Positionsinformation von der vorderen Kante der Bogen liefert ein z. B. an einem Kettenrad 24 angeordneter Drehwinkelgeber 47 oder alternativ ein Drehwinkelgeber der Offset-Druckeinrichtung 04, insbesondere der Druckmaschine.The
Wie bereits erwähnt, ist vorgesehen, mit den zuvor beschriebenen Maschinenanordnungen, die jeweils mehrere Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur Bearbeitung von Bogen und für den Transport dieser Bogen mindestens eine Transportvorrichtung aufweisen, Bogen unterschiedlichen Formats, d. h. von unterschiedlicher Länge und/oder Breite zu bearbeiten. Daher unterscheiden sich die i. d. R. rechteckförmigen Bogen z. B. in ihrer jeweiligen Länge, wobei sich diese Länge jeweils in Transportrichtung T dieser Bogen erstreckt. Um bei Verwendung einer insbesondere als eine Non-Impact-Druckeinrichtung 06 ausgebildeten Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12, der Bogen sequentiell zugeführt werden, die Produktivität der jeweiligen Maschinenanordnung bei vergleichsweise kürzeren Bogen, d. h. bei Bogen kleineren Formats gegenüber sonst großformatigeren in dieser Maschinenanordnung bearbeiteten Bogen, nicht zu verringern, wird ein Verfahren mit folgenden Verfahrensschritten vorgeschlagen:
Verfahren zum Betrieb einer mehrere Bogen einer Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentiell zuführenden Transportvorrichtung, bei dem zum Bearbeiten durch dieselbe Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 Bogen unterschiedlicher sich jeweils in Transportrichtung T dieser Bogen erstreckender Länge verwendet werden, wobei die der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 nacheinander zuzuführenden Bogen von der Transportvorrichtung jeweils in einem Abstand transportiert werden, wobei die Transportvorrichtung den zu transportierenden Bogen jeweils eine Transportgeschwindigkeit aufprägt, wobei der zwischen unmittelbar aufeinander folgenden Bogen bestehende Abstand für Bogen verschiedener sich jeweils in Transportrichtung T dieser Bogen erstreckender Länge durch eine Veränderung der von der Transportvorrichtung den betreffenden Bogen aufzuprägenden Transportgeschwindigkeit konstant gehalten wird, wobei die Transportgeschwindigkeit des in Transportrichtung T nachfolgenden Bogens im Verhältnis zu der Transportgeschwindigkeit des unmittelbar vorausgehenden Bogens verändert wird. Dabei werden die der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 nacheinander zuzuführenden Bogen zum Erreichen und/oder zum Beibehalten einer von der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zu erbringenden hohen Produktivität von der Transportvorrichtung jeweils vorzugsweise in einem minimalen, aber i. d. R. von Null verschiedenen Abstand transportiert. Der Abstand zwischen in Transportrichtung T aufeinanderfolgenden Bogen, d. h. zwischen der sich quer zur Transportrichtung T erstreckenden hinteren Kante des vorhergehenden Bogens und der sich quer zur Transportrichtung T erstreckenden Vorderkante des unmittelbar nachfolgenden Bogens, liegt z. B. im Bereich zwischen 0,5 mm und 50 mm, vorzugsweise bei weniger als 10 mm. Wenn ein Bogen kürzerer Länge in der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 nach einem Bogen größerer Länge zu bearbeiten ist, wird der Bogen kürzerer Länge von der Transportvorrichtung durch eine Erhöhung seiner Transportgeschwindigkeit beschleunigt. Umgekehrt wird ein Bogen größerer Länge von der Transportvorrichtung durch eine Verringerung seiner Transportgeschwindigkeit verlangsamt, wenn der Bogen größerer Länge in der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 nach einem Bogen kürzerer Länge zu bearbeiten ist. Als Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 wird vorzugsweise eine Non-Impact-Druckeinrichtung 06 verwendet, deren Produktivität i. d. R. dann am größten ist, wenn ihr die von ihr zu bedruckenden Bogen ungeachtet ihres jeweiligen Formats in einem konstanten minimalen Abstand aufeinanderfolgend zugeführt werden. Wenn in der betreffenden Maschinenanordnung der Non-Impact-Druckeinrichtung 06 eine z. B. als eine Offset-Druckeinrichtung 04 ausgebildete Bearbeitungsstation 04 vorgeordnet ist, werden in der Offset-Druckeinrichtung 04 bedruckte Bogen unabhängig von ihrem jeweiligen Format mit der einer Produktionsgeschwindigkeit dieser Offset-Druckeinrichtung 04 entsprechenden Transportgeschwindigkeit der Transportvorrichtung zugeführt, wobei diese diesen Bogen von der Offset-Druckeinrichtung 04 vorgegebene Transportgeschwindigkeit während ihres Transports mit der Transportvorrichtung an die einer Verarbeitungsgeschwindigkeit der Non-Impact-Druckeinrichtung 06 entsprechende Transportgeschwindigkeit anzupassen ist. Wenn diese Bogen ungeachtet ihres jeweiligen Formats zusätzlich noch jeweils in einem konstanten Abstand zueinander der Non-Impact-Druckeinrichtung 06 zugeführt werden sollen, werden Bogen größerer Länge weniger verlangsamt als kürzere Bogen, jedoch wird in jedem Fall eine Verringerung ihrer jeweiligen Transportgeschwindigkeit erforderlich sein, weil die Verarbeitungsgeschwindigkeit der Non-Impact-Druckeinrichtung 06 i. d. R. geringer ist als die Produktionsgeschwindigkeit der Offset-Druckeinrichtung 04.As already mentioned, provision is made for the machine arrangements described above, each of which has a plurality of
Method for operating a plurality of sheets of a
Der jeweilige Bogen wird während seines Transports von der Transportvorrichtung vorzugsweise jeweils kraftschlüssig z. B. durch Saugluft gehalten. Dem jeweiligen Bogen wird seine Transportgeschwindigkeit vorzugsweise jeweils durch an ihn angreifende Saugringe 76 einer Saugtrommel 32 oder durch mindestens ein endlos umlaufendes Saugband 52; 78 aufgeprägt. In der bevorzugten Ausführung wird die dem betreffenden Bogen aufzuprägende Transportgeschwindigkeit von einer vorzugsweise elektronischen Steuereinheit eingestellt, wobei die Steuereinheit die Einstellung der Transportgeschwindigkeit insbesondere zur Einhaltung des konstanten Abstands zwischen aufeinanderfolgenden Bogen in einem Regelkreis vornimmt, wie er zuvor bereits z. B. i. V. m. der Rotationslageregelung der Saugtrommel 32 beschrieben worden ist oder z. B. i. V. m. einer nachfolgend noch näher zu erläuternden Kontrolleinrichtung und mit dieser Kontrolleinrichtung verbundener z. B. optischer Sensoren 33; 36 beschrieben werden wird.The respective sheet is preferably each non-positively z. B. held by suction air. The transport speed of the respective sheet is preferably determined by suction rings 76 of a
Wenn mit den zuvor beschriebenen Maschinenanordnungen, die jeweils mehrere Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur Bearbeitung von Bogen und für den Transport dieser Bogen mindestens zwei Transportvorrichtungen aufweisen, biegeschlaffe Bogen transportiert und bearbeitet werden, d. h. Bogen geringer Biegesteifigkeit, insbesondere dünne Bogen, die keine Schubkräfte übertragen können, so dass an einen solchen Bogen angreifende Schubkräfte diesen Bogen in Wellen legen, dann ist es schwierig, derartige Bogen der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 in einer für diese Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage zuzuführen.If with the machine arrangements described above, each of
Es wird daher ein Verfahren zum sequentiellen Zuführen mehrerer Bogen zu einer diese Bogen jeweils bearbeitenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgeschlagen, bei dem eine der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 in Transportrichtung T der Bogen vorgeordnete erste Transportvorrichtung die Bogen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 jeweils mit einer ersten Transportgeschwindigkeit in einer Schubbewegung zuführt, wobei die erste Transportvorrichtung den jeweiligen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuführenden Bogen während der Schubbewegung jeweils mit mindestens einem Halteelement hält, wobei der betreffende der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeführte Bogen von einer dieser Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeordneten zweiten Transportvorrichtung ergriffen und im ergriffenen Zustand mit einer zweiten Transportgeschwindigkeit transportiert wird, wobei die erste Transportgeschwindigkeit der ersten Transportvorrichtung geringer als die zweite Transportgeschwindigkeit der zweiten Transportvorrichtung ist, wobei das betreffende Halteelement der ersten Transportvorrichtung den betreffenden der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuführenden Bogen erst dann loslässt, nachdem die zweite Transportvorrichtung diesen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeführten Bogen ergriffen und mit dem Transport dieses Bogens begonnen hat. Als Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 wird vorzugsweise eine Non-Impact-Druckeinrichtung 06 verwendet. Die Bogen werden in der ersten Transportvorrichtung und/oder in der zweiten Transportvorrichtung jeweils insbesondere in einer selben Transportebene 29 transportiert. Als erste Transportvorrichtung werden z. B. ein erstes, insbesondere endlos umlaufendes Transportband 17 und/oder als zweite Transportvorrichtung ein zweites, insbesondere endlos umlaufendes Transportband 27 verwendet, wobei diese Transportbänder 17; 27 z. B. jeweils als ein Saugband ausgebildet sind. In einer alternativen Ausführung der Halteelemente sind diese jeweils als ein Saugring 76 einer Saugtrommel 32 ausgebildet. Auf den jeweiligen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuzuführenden Bogen wird von dem betreffenden Halteelement der ersten Transportvorrichtung eine Haltekraft ausgeübt, wobei diese Haltekraft zumindest kurzzeitig größer ist als eine gleichzeitig an diesen Bogen angreifende, von der zweiten Transportvorrichtung ausgeübte Zugkraft. Die erste Transportvorrichtung hält den jeweiligen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuführenden Bogen mit dem mindestens einen Halteelement jeweils vorzugsweise durch einen Kraftschluss, z. B. durch Saugluft. Durch das vorgeschlagene Verfahren wird der der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuzuführende Bogen mit einer Zugspannung beaufschlagt und dadurch trotz von der ersten Transportvorrichtung ausgeführter Schubbewegung gestrafft. Die Bogen werden vorzugsweise jeweils nach einer Prüfung ihrer jeweiligen Istlage in der Transportebene 29 und im Fall einer Abweichung der Istlage von einer für den betreffenden Bogen in der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage nach einer ausgeführten Lagekorrektur in der vorgesehenen Solllage an die zweite Transportvorrichtung übergeben.A method is therefore provided for the sequential feeding of a plurality of sheets to a processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 proposed, in which one of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 in the transport direction T of the sheet upstream of the first transport device the sheets of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 each feeds at a first transport speed in a pushing movement, the first transport device providing the respective one of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 feed sheet during the pushing movement each with at least one holding element, the relevant one of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets fed from this processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 assigned second transport device and in the seized Condition is transported at a second transport speed, wherein the first transport speed of the first transport device is lower than the second transport speed of the second transport device, wherein the relevant holding element of the first transport device to the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 only releases the feed sheet after the second transport device has transferred it to the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 fed sheets and has started to transport this sheet. As
Vorzugsweise an der Übergabeeinrichtung der Bogen z. B. zur mechanischen Weiterverarbeitungseinrichtung 11 wird demnach ein Verfahren zum Anordnen von Bogen in einer geschuppten Lage in einer zwischen einer ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 und einer in Transportrichtung T der Bogen der ersten Bearbeitungsstation nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 angeordneten Übergabeeinrichtung ausgeführt, bei dem die zu schuppenden Bogen von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 in einer Transportebene 29 jeweils einzeln liegend nacheinander zur Übergabeeinrichtung transportiert werden, bei dem jeweils eine in Transportrichtung T hintere Kante der von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 kommenden Bogen ausschließlich durch Blasluft relativ zur Transportebene 29 angehoben und ein nachfolgender Bogen unter die hintere Kante des jeweils vorausgegangenen Bogens geschoben werden. Dabei wirkt die Blasluft mit mindestens 50% ihrer Intensität vorzugsweise in Richtung einer in der Transportebene 29 stehenden Normalen entgegen der Schwerkraft. Vorteilhafterweise ist vorgesehen, dass weitere Blasluft entgegen der Transportrichtung T der Bogen im Wesentlichen tangential unter einem mit der Transportebene 29 gebildeten spitzen Winkel im Bereich von z. B. 0° bis 45° von oben, d. h. auf die von der Transportebene 29 abgewandte Oberfläche der Bogen auf die zur Übergabeeinrichtung zu transportierenden Bogen geblasen wird. Dabei tritt die der Transportrichtung T der Bogen entgegen gerichtete weitere Blasluft aus einer mit der Transportebene 29 der Bogen einen konvergierenden spitzen Winkel im Bereich von z. B. 0° bis 45° bildenden Leitfläche aus, wobei in der Leitfläche insbesondere Düsen für den Austritt der Blasluft angeordnet sind. Die in Richtung der Transportebene 29 entgegen der Schwerkraft wirkende Blasluft wird von der Steuereinheit vorzugsweise getaktet. Der von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierende Bogen wird jeweils mittels vorzugsweise in der in Transportrichtung T vorderen Hälfte der Bogen wirkenden Saugluft in der Transportebene 29 gehalten. Dabei wird die den von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierenden Bogen in der Transportebene 29 haltende Saugluft von der Steuereinheit vorzugsweise getaktet. In der bevorzugten Ausführung wird von der Steuereinheit eine orthogonal zur Transportrichtung T der Bogen gerichtete Wirkungsbreite der in Richtung der Transportebene 29 entgegen der Schwerkraft wirkenden Blasluft und/oder eine Wirkungsbreite der der Transportrichtung T der Bogen entgegen gerichteten weiteren Blasluft und/oder eine Wirkungsbreite für die den von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierenden Bogen in der Transportebene 29 haltende Saugluft jeweils in Abhängigkeit von einer orthogonal zur Transportrichtung T der Bogen gerichteten Breite des Bogens eingestellt. Dabei wird die Einstellung der jeweiligen Wirkungsbreite der in Richtung der Transportebene 29 entgegen der Schwerkraft wirkenden Blasluft und der der Transportrichtung T der Bogen entgegen gerichteten weiteren Blasluft und für die den von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierenden Bogen in der Transportebene 29 haltende Saugluft jeweils mechanisch oder elektrisch gekoppelt, z. B. getriebetechnisch gekoppelt mittels einer einzigen Verstelleinrichtung ausgeführt. Diese Verstelleinrichtung wird von der Steuereinheit z. B. automatisch jeweils in Abhängigkeit vom Format der von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierenden Bogen gesteuert.Preferably at the transfer device of the sheet z. B. for mechanical
Zur Unterschuppung der bogenförmigen Substrate, insbesondere der vorzugsweise jeweils als Druckbogen ausgebildeten Bogen 51 ist im Bereich, d. h. im Arbeitsbereich der insbesondere in einer der zuvor beschriebenen Maschinenanordnungen (
Die Unterschuppungseinrichtung 132 ist in den
In Transportrichtung T der Bogen 51 ist in einem Bereich zwischen dem Zuführtisch 18; 134 und der diesem Zuführtisch 18; 134 zugewandten Seite des Blaskastens 133 vor der ersten Blasdüse 136 bzw. der ersten Blasdüsenreihe ein Schottblech 141 angeordnet, wobei das Schottblech 141 die Vorderkante eines Bogens 51, der einem von der Blasluft von mindestens einer der Blasdüsen 136; 137 angehobenen Bogen 51 direkt nachfolgt, gegen die von den im Blaskasten 133 angeordneten Blasdüsen 136; 137 hervorgerufene Sogwirkung abschirmt. Der von mindestens einer der Blasdüsen 136; 137 bzw. Blasdüsenreihen vom Zuführtisch 18; 134 angehobene Bogen 51 kanalisiert die aus der mindestens einen Blasdüse 136; 137 abströmende Blasluft und leitet diese Blasluft über die dem Blaskasten 133 zugewandte Fläche des Schottbleches 141. Das Schottblech 141 weist an seinem in der Blasrichtung gelegenen Ende vorzugsweise eine konkave Wölbung auf, wobei diese Wölbung der Blasluft eine vom Zuführtisch 18; 134 abgewandte, d. h. weg gerichtete Abströmrichtung gibt. Durch das Schottblech 141 bleibt die Vorderkante des Bogens 51, der einem von der Blasluft von mindestens einer der Blasdüsen 136; 137 angehobenen Bogen 51 direkt nachfolgt, solange unbeeinflusst, bis der angehobene Bogen 51 durch seinen eigenen in Transportrichtung T gerichteten Bewegungsfortschritt bzw. Vorschub mit seinem hinteren Ende die von diesem Bogen 51 zuerst erreichte Blasdüse 136 bzw. Blasdüsenreihe frei legt. Um zu verhindern, dass die Vorderkante desjenigen Bogens 51, der einem von der Blasluft von mindestens einer der Blasdüsen 136; 137 angehobenen Bogen 51 direkt nachfolgt, verfrüht aufgrund der Wirkung der vom hinteren Ende des vorausgehenden Bogens 51 frei gelegten Blasdüse 136; 137 bzw. Blasdüsenreihe angehoben wird, wird die Blasluft der betreffenden Blasdüse 136; 137 bzw. Blasdüsenreihe mittels des jeweils zugehörigen Ventils 138; 139 in Abhängigkeit vom Bewegungsfortschritt bzw. Vorschub des aktuell vom Zuführtisch 18; 134 angehobenen, einem zwischen dem Schottblech 141 und dem Zuführtisch 18; 134 befindlichen Bogen 51 direkt vorausgehenden Bogens 51 abgeschaltet. Ein von den Blasdüsen 136; 137 bzw. Blasdüsenreihen angehobener Bogen 51 wird aufgrund der von der jeweiligen Blasluft hervorgerufenen Sogwirkung (Venturieffekt) über dem Zuführtisch 18; 134 in eine bestimmte, z. B. durch einen Abstand von der dem Zuführtisch 18; 134 zugewandten Seite des Blaskastens 133 bemessene Schwebehöhe SH angehoben, wobei die Schwebehöhe SH von der Intensität der jeweiligen Blasluft und/oder von der Masse des betreffenden Bogens 51 und/oder von der Transportgeschwindigkeit des betreffenden Bogens 51 abhängig ist. Um zu verhindern, dass Bogen 51 z. B. großer Masse und/oder hoher Transportgeschwindigkeit bei ihrem Transport über dem Zuführtisch 18; 134 in Schwingungen geraten und zu flattern beginnen, ist in dem Bereich zwischen dem Zuführtisch 18; 134 und der diesem Zuführtisch 18; 134 zugewandten Seite des Blaskastens 133 vorzugsweise ein den angehobenen Bogen 51 stützendes Stützblech 142 vorgesehen, wobei das z. B. in einem spitzen Winkel zu der dem Zuführtisch 18; 134 zugewandten Seite des Blaskastens 133 angeordnete Stützblech 142 z. B. in Form eines luftdurchlässigen Gitters ausgebildet ist. Der durch den Sog der Blasluft angehobene und an das Stützblech 142 angelegte Bogen 51 wird dort in einer ruhigen Bewegung, d. h. ohne zu flattern, in seiner Transportrichtung T entlang dieses Stützbleches 142 geführt. Im Zuführtisch 18; 134 sind zumindest in einem Bereich gegenüber dem Blaskasten 133 vorzugsweise mehrere Löcher 143 bzw. Öffnungen vorgesehen, durch welche zum Druckausgleich Luft unter den aktuell angehobenen Bogen 51 nachströmt. Diese Löcher 143 sind z. B. kreisrund ausgebildet mit einem Durchmesser d143 im Bereich weniger Millimeter.In the transport direction T, the
Die anhand der
In der
Eine Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 ist von der vorzugsweise digitalen ein Programm abarbeitenden Steuereinheit 61 mit einem dieses Saugband 52 in Bewegung versetzenden Antrieb 62 eingestellt. Diese Steuereinheit 61 steuert bzw. regelt vorzugsweise auch die vorgenannte Synchronisierung des Unterdrucks in der in Transportrichtung T des Bogens 51 zweiten Saugkammer 59 mit dem Überstreichen der von dem Bogen 51 abgedeckten perforierten Oberfläche 57 dieses Saugbandes 52 z. B. mittels eines Ventils 67. Das vorzugsweise steuerbare Ventil 67 ist z. B. in einer Leitung angeordnet, die die zweite Saugkammer 59 mit einer z. B. von der Steuereinheit 61 gesteuerten Pumpe (nicht dargestellt) verbindet. Der vorzugsweise als ein elektrischer Motor ausgebildete Antrieb 62 wirkt z. B. auf mindestens eine der Umlenkwalzen 53. Der die Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 einstellende Antrieb 62 ist vorzugsweise von der Steuereinheit 61 geregelt. Von der Steuereinheit 61 ist vorzugsweise eine diskontinuierliche Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 eingestellt, d. h. aufgrund der Regelung des Antriebs 62 ist die Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 abweichend von einer ansonsten gleichmäßigen Geschwindigkeit phasenweise beschleunigt oder verzögert.A rotational speed v of the
An mindestens einer Position des betreffenden Saugbandes 52 ist jeweils mindestens eine Registermarke 63 angeordnet. In Verbindung mit der Transportvorrichtung ist ein die betreffende Registermarke 53 erfassender Sensor 54 vorgesehen und mit der Steuereinheit 61 verbunden. Dabei ist die Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 von der Steuereinheit 61 vorzugsweise in Abhängigkeit von einer z. B. von der Steuereinheit 61 ermittelten Differenz zwischen einem mit einer Ist-Umlaufgeschwindigkeit korrespondierenden vom Sensor 64 generierten ersten Signal s1 und einem mit einer Soll-Umlaufgeschwindigkeit korrespondierenden zweiten Signal s2 eingestellt. Das zweite Signal s2, welches die Soll-Umlaufgeschwindigkeit des betreffenden umlaufenden Saugbandes 52 angibt, ist z. B. von einer (nicht dargestellten) übergeordneten Maschinensteuerung abgegriffen. Der die betreffende Registermarke 63 erfassende Sensor 64 ist insbesondere im Bereich eines Leertrums 66 des betreffenden Saugbandes 52 angeordnet. Der die betreffende Registermarke 63 erfassende Sensor 64 ist als ein die betreffende Registermarke 63 z. B. optisch oder induktiv oder kapazitiv oder elektromagnetisch oder mit Ultraschall erfassender Sensor 64 ausgebildet. Die Registermarke 63 ist korrespondierend zur jeweiligen Ausbildung des Sensors 64 z. B. als eine auf dem betreffenden Saugband 52 aufgebrachte optische Signalfläche oder als ein Magnetstreifen auf dem betreffenden Saugband 52 oder als eine Aussparung oder Lochung in dem betreffenden Saugband 52 oder als ein in dem betreffenden Saugband 52 angeordneter Signal gebender Körper ausgebildet. Ein Zeitpunkt der von der Steuereinheit 61 ausgeführten Regelung der Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 ist vorzugsweise mit dem Überstreichen der von dem zu transportierenden Bogen 51 abgedeckten perforierten Oberfläche 57 des betreffenden Saugbandes 52 synchronisiert.At least one
In einer weiteren Variante weist die Transportvorrichtung zum sequentiellen Transport einzelner bogenförmiger Substrate bzw. Bogen 51 mindestens eine ortsfest angeordnete Saugkammer 58; 59 mit einer im Bereich des Lasttrums 54 vorzugsweise tischförmig ausgebildeten Fläche 69 auf, wobei ein vorzugsweise einziges insbesondere zumindest abschnittsweise perforiertes endlos umlaufendes Saugband 52 sich beim Transport des betreffenden bogenförmigen Substrates, d. h. vorzugsweise eines Bogens 51, über diese Fläche 69 bewegend, insbesondere gleitend angeordnet ist, wobei die betreffende Saugkammer 58; 59 im Bereich des Lasttrums 54 des Saugbandes 52 von der tischförmig ausgebildeten Fläche 69 abgedeckt ist. Diese tischförmige Fläche 69 ist z. B. durch ein Tischblech realisiert. Dieses den betreffenden Bogen 51 bei seinem Transport haltende Saugband 52 ist insbesondere mittig mit Bezug auf die orthogonal zur Transportrichtung T gerichtete Breite b51 der Bogen 51 und/oder auch mittig mit Bezug auf eine orthogonal zur Transportrichtung T gerichtete Breite b69 der tischförmig ausgebildeten Fläche 69 angeordnet. Dabei ist eine orthogonal zur Transportrichtung T gerichtete Breite b52 des Saugbandes 52 geringer ausgebildet als die orthogonal zur Transportrichtung T gerichtete Breite b51 der betreffenden zu transportierenden Bogen 51 und auch geringer als die orthogonal zur Transportrichtung T gerichtete Breite b69 der tischförmig ausgebildeten Fläche 69. Die orthogonal zur Transportrichtung T gerichtete Breite b52 des Saugbandes 52 beträgt z. B. nur 5% bis 50% der orthogonal zur Transportrichtung T gerichteten Breite b51 der Bogen 51 und/oder der orthogonal zur Transportrichtung T gerichteten Breite b69 der tischförmig ausgebildeten Fläche 69, so dass der betreffende Bogen 51 bei seinem Transport nicht vollflächig, insbesondere nicht mit seinen beiden sich orthogonal zur Transportrichtung T erstreckenden Seitenbereichen auf dem Saugband 52 aufliegt.In a further variant, the transport device for the sequential transport of individual sheet-like substrates or
Um den betreffenden Bogen 51 bei seinem Transport möglichst reibungsarm über die die mindestens eine Saugkammer 58; 59 abdeckende tischförmig ausgebildete Fläche 69 gleiten zu lassen, sind in mindestens zwei der vom Saugband 52 nicht überstrichenen Bereichen der tischförmig ausgebildeten Fläche 69 jeweils mindestens eine Blas-Sog-Düse 68 angeordnet. Dabei ist ein aus der jeweiligen Blas-Sog-Düse 68 austretender Luftstrom z. B. in seiner Intensität (d. h. im Druck und/oder in der Strömungsgeschwindigkeit) und/oder Dauer vorzugsweise gesteuert oder zumindest steuerbar, wobei die betreffende Blas-Sog-Düse 68 beim Transport des betreffenden Bogens 51 Luft gegen dessen Unterseite strömen lässt, wodurch ein Luftpolster zwischen der Unterseite des betreffenden zu transportierenden Bogens 51 und der tischförmig ausgebildeten Fläche 69 aufgebaut oder zumindest aufbaubar ist. In der bevorzugten Ausführung sind die Blas-Sog-Düsen 68 jeweils als Venturidüse ausgebildet, wobei die Venturidüse einen Seitenbereich des betreffenden zu transportierenden Bogens 51 durch einen Unterdruck in Richtung der tischförmig ausgebildeten Fläche 69 ansaugt. Die Blas-Sog-Düsen 68 sind vorzugsweise jeweils in der tischförmig ausgebildeten Fläche 69 angeordnet. Eine beispielhafte Ausbildung der Blas-Sog-Düsen 68 zeigt die
Die das mittige Saugband 52 und im Randbereich Blas-Sog-Düsen 68 aufweisende Transportvorrichtung zum sequentiellen Transport einzelner bogenförmiger Substrate ist vorteilhafterweise dann verwendbar, wenn die zu transportierenden Bogen 51 oberflächenlackiert sind und diese oberflächenlackierten Bogen 51 noch in ihrem feuchten Zustand durch die zuvor beschriebene Transportvorrichtung z. B. von einem Kettenförderer 16 abgenommen werden. Durch die vorgeschlagene Lösung können nicht nur weitere, parallel zum mittig angeordneten Saugband 52 anzuordnende Saugbänder 78 eingespart werden, sondern es werden auch diejenigen Probleme vermieden, die mit einer Synchronisation dieser weiteren Saugbänder 78 zu dem mittig angeordneten Saugband 52 zu lösen wären.The transport device for the sequential transport of individual sheet-shaped substrates, which has the
Überdies wird mit den Blas-Sog-Düsen 68 erreicht, dass eine Vorderkante der Bogen 51 nach ihrer jeweiligen Freigabe durch den betreffenden Greiferwagen 23 aus dem Niveau einer Greiferaufschlagsebene auf ein Schwebeniveau knapp, d. h. wenige Millimeter über der tischförmig ausgebildeten Fläche 69 verbracht wird und dass die jeweilige vom Greifer freigegebene Vorderkante der betreffenden Bogen 51 auf dem Niveau der tischförmig ausgebildeten Fläche 69 verbleibt. Ohne die Blas-Sog-Düsen 68 besteht bei mit hoher Geschwindigkeit von z. B. mehr als 10.000 Stück pro Stunde transportierten Bogen 51 die Gefahr, dass die jeweilige freigegebene oder im Fall von geschuppt transportierten Bogen 51 frei geschobene Vorderkante der betreffenden Bogen 51 durch einen Luftkeil einen Auftrieb erfährt und wieder abhebt. Außerdem werden bei biegeschlaffen Bogen 51 bzw. Substraten, bei denen nur begrenzt innere Querkräfte von dem Mittenband auf die äußeren Randbereiche des betreffenden Substrats übertragen werden, diese äußeren Randbereiche durch die von der Luftströmung LS verursachte Luftreibung in ihrer jeweiligen Förderkomponente unterstützt.Moreover, with the blow-
Bei einem Kettenförderer 16 werden die bogenförmigen Substrate 51 jeweils einzeln mit einem entlang einer Bewegungsbahn bewegten Greiferwagen 23 transportiert (
In Verbindung mit den zuvor beschriebenen Maschinenanordnungen lässt sich vorteilhaft folgendes Verfahren zum Betrieb einer einzelne bogenförmige Substrate 51 einer Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentiell zuführenden Transportvorrichtung ausführen, bei dem mittels einer mit der Transportvorrichtung zusammenwirkenden Kontrolleinrichtung von jedem Substrat 51 vor dessen Erreichen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 dessen Istlage in dessen Transportebene 29 maschinell ermittelt und automatisch mit einer für das betreffende Substrat 51 in dieser Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage verglichen wird. Im Fall einer Abweichung der Istlage von der Solllage wird das betreffende Substrat 51 von einem von der Kontrolleinrichtung in seiner Bewegung gesteuerten Transportelement der Transportvorrichtung derart ausgerichtet, dass das betreffende Substrat 51 vor seinem Erreichen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 seine in dieser Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehene Solllage einnimmt. Dabei wird das betreffende Substrat 51 in einer sehr vorteilhaften Ausführungsvariante allein vom Transportelement jeweils in der Transportebene 29 sowohl in Transportrichtung T als auch quer dazu sowie um einen in der Transportebene 29 liegenden Drehpunkt ausgerichtet. Das bedeutet, dass in dieser Ausführungsvariante für den Betrieb der Transportvorrichtung insbesondere mechanische Anschläge an der Ausrichtung des betreffenden Substrates 51 nicht beteiligt sind. Die Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12, der das betreffende Substrat 51 zugeführt und hinsichtlich seiner Solllage ausgerichtet wird, ist vorzugsweise als eine Non-Impact-Druckeinrichtung ausgebildet. Das betreffende Substrat 51 wird vom Transportelement vorzugsweise kraftschlüssig, z. B. durch Saugluft oder durch eine Klemmung gehalten und in diesem vom Transportelement gehaltenen Betriebszustand hinsichtlich der für dieses Substrat 51 in der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage ausgerichtet. Als Transportelement wird insbesondere eine Saugtrommel 32 oder ein Saugband 52; 78 verwendet. Das Transportelement transportiert jedes der Substrate 51 jeweils einzeln. Die Kontrolleinrichtung weist z. B. die Steuereinheit und mindestens einen der mit ihr verbundenen z. B. optischen Sensoren 33; 36 auf, wobei die Sensoren 33; 36 im Hinblick auf die Erfassung der Istlage des betreffenden Substrates 51 z. B. als ein Seitenkantensensor und/oder als ein Vorderkantensensor ausgebildet sind. Die Solllage, hinsichtlich der das betreffende Substrat 51 auszurichten ist, ist bzw. wird in der Steuereinheit gespeichert und/oder z. B. durch ein Programm vorzugsweise veränderbar hinterlegt. Das Transportelement wird von einem das betreffende Substrat 51 in dessen Transportrichtung T bewegenden ersten Antrieb und von einem das betreffende Substrat 51 quer zu dessen Transportrichtung T bewegenden zweiten Antrieb und von einem das betreffende Substrat 51 um den in der Transportebene 29 liegenden Drehpunkt drehenden dritten Antrieb angetrieben, wobei diese z. B. jeweils als ein Motor, insbesondere als ein vorzugsweise elektrischer Stellmotor ausgebildeten Antriebe jeweils von der Kontrolleinrichtung, d. h. von deren Steuereinheit gesteuert werden. Dabei wird das Transportelement von seinen drei Antrieben insbesondere gleichzeitig angetrieben. Das betreffende Substrat 51 wird von der Transportvorrichtung mit einer von Null verschiedenen Transportgeschwindigkeit der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeführt und vorzugsweise unter Beibehaltung dieser Transportgeschwindigkeit im Fall einer Abweichung der Istlage von der Solllage ausgerichtet. Für den Fall, dass das Transportelement als Saugband 52; 78 ausgebildet ist, entspricht die Transportgeschwindigkeit, mit der das betreffende Substrat 51 der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeführt wird, z. B. der Umlaufgeschwindigkeit v dieses Saugbandes 52; 78.In conjunction with the machine arrangements described above, the following method can advantageously be used for operating a single sheet-
Ein Ausführungsbeispiel zur Durchführung des vorgenannten Verfahrens zum Betrieb einer einzelne bogenförmige Substrate 51 einer Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentiell zuführenden Transportvorrichtung ist in den
Ein weiteres Verfahren zum Betrieb einer Vorrichtung zum Transport bogenförmiger Substrate 51 verwendet gleichfalls ein das betreffende Substrat 51 in seiner Transportebene 29 förderndes Transportelement, wobei das Transportelement das betreffende Substrat 51 einer dem Transportelement in Transportrichtung T des betreffenden Substrates 51 nachgeordneten Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 registerhaltig zuführt, wobei diese Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 z. B. als eine Non-Impact-Druckeinrichtung 06 ausgebildet ist. Als Transportelement wird vorzugsweise eine Saugtrommel 32 mit mehreren axial nebeneinander angeordneten jeweils als Halteelement ausgebildeten Saugringen 76 oder eine Anordnung von mehreren jeweils längs zur Transportrichtung T des betreffenden Substrates 51 umlaufenden, quer zur Transportrichtung T des betreffenden Substrates 51 nebeneinander angeordneten Saugbändern 52; 78 verwendet. Das Transportelement zum Transport des betreffenden Substrates 51 verwendet demnach stets mehrere quer zu dessen Transportrichtung T jeweils voneinander beabstandet angeordnete Halteelemente, wobei das betreffende Substrat 51 von mindestens zwei dieser Halteelemente jeweils bis zu einer auf die Transportebene 29 bezogenen Abtriebsposition jeweils kraftschlüssig gehalten wird. Dabei befinden sich die jeweiligen Abtriebspositionen aller das betreffende Substrat 51 kraftschlüssig haltenden Halteelemente auf einer selben Geraden 103. Mit dem Transportelement wird ein Diagonalregister des betreffenden Substrates 51 eingestellt. Das Diagonalregister des betreffenden Substrates 51 wird dabei durch eine Einstellung eines Drehwinkels β dieser Geraden 103 um eine senkrecht zur Transportebene 29 stehende Drehachse 94 eingestellt, wobei der Drehwinkel β dieser Geraden 103 entsprechend dem einzustellenden Diagonalregister des betreffenden Substrates 51 durch eine von einer Steuereinheit ausgelöste Betätigung eines einzigen auf alle das betreffende Substrat 51 kraftschlüssig haltenden Halteelemente gleichzeitig wirkenden mechanischen Koppelelementes eingestellt wird, wodurch die jeweilige Abtriebsposition von mindestens einem der das betreffende Substrat kraftschlüssig haltenden Halteelemente durch das auf das betreffende Halteelement wirkende mechanische Koppelelement verändert wird. Die das betreffende Substrat 51 kraftschlüssig haltenden Halteelemente prägen dem betreffenden Substrat 51 jeweils eine sich von Halteelement zu Halteelement unterscheidende Transportgeschwindigkeit auf, wobei die vom jeweiligen Halteelement dem betreffenden Substrat 51 aufgeprägte Transportgeschwindigkeit jeweils von der für das jeweilige Halteelement eingestellten Abtriebsposition abhängig ist. Als mechanisches Koppelelement wird z. B. ein lineares Getriebeglied mit Schwinghebeln und/oder mit Räderkoppelgetrieben verwendet, wobei allen das betreffende Substrat 51 kraftschlüssig haltenden Halteelementen jeweils entweder ein Schwinghebel oder ein Räderkoppelgetriebe zugeordnet ist.Another method for operating a device for transporting sheet-
Das vorgeschlagene Verfahren zum Betrieb einer Vorrichtung zum Transport bogenförmiger Substrate hat den Vorteil, dass zur Einstellung des Diagonalregisters in der Transportvorrichtung eine Schrägstellung des betreffenden Transportelementes nicht erfolgt und deshalb ein z. B. schon eingestelltes Seitenregister und/oder Axialregister des betreffenden Substrates durch die Einstellung des Diagonalregisters nicht negativ beeinflusst werden kann. Vielmehr wird zwischen den an der Einstellung des Diagonalregisters beteiligten Halteelementen des Transportelementes durch die Betätigung eines einzigen Stellantriebes jeweils eine von der jeweiligen Position des betreffenden Halteelementes abhängige Differenzgeschwindigkeit eingestellt, wodurch das betreffende Substrat entsprechend dem gewünschten Diagonalregister ausgerichtet wird. Die Verwendung von nur einem einzigen Stellantrieb zur Einstellung des Diagonalregisters hat den Vorteil, dass eine Abstimmung zwischen verschiedenen, jeweils auf eines der Halteelemente wirkenden Antrieben oder deren Anpassung aneinander nicht erforderlich ist, wodurch eine Fehlerquelle eliminiert ist und eine sehr präzise Einstellung des Diagonalregisters ermöglicht wird.The proposed method for operating a device for transporting sheet-shaped substrates has the advantage that to set the diagonal register in the transport device, the transport element in question is not inclined and therefore a z. B. already set side register and / or axial register of the substrate in question cannot be negatively influenced by the setting of the diagonal register. Rather, between the holding elements of the transport element involved in the setting of the diagonal register, a differential speed dependent on the respective position of the respective holding element is set by actuating a single actuator, whereby the substrate in question is aligned in accordance with the desired diagonal register becomes. The use of only a single actuator for adjusting the diagonal register has the advantage that it is not necessary to coordinate or adapt to different actuators, each acting on one of the holding elements, which eliminates a source of error and enables very precise adjustment of the diagonal register ,
In einer bevorzugten Ausführung dieses Verfahrens wird mittels einer mit der Steuereinheit verbundenen Kontrolleinrichtung von dem der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 registerhaltig zuzuführenden Substrat 51 vor dessen Erreichen des Transportelementes dessen Istlage in dessen Transportebene 29 ermittelt und mit einer für das betreffende Substrat 51 in der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage verglichen, wobei im Fall einer Abweichung der Istlage von der Solllage die Steuereinheit einen das mechanische Koppelelement einstellenden Antrieb 93 derart steuert, dass das betreffende Substrat 51 mit einem Erreichen der jeweiligen Abtriebspositionen von allen das betreffende Substrat kraftschlüssig haltenden Halteelementen seine in der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehene Solllage hinsichtlich des Diagonalregisters einnimmt.In a preferred embodiment of this method, the
Ein Ausführungsbeispiel zur Durchführung des letztgenannten Verfahrens zum Betrieb einer Vorrichtung zum Transport bogenförmiger Substrate 51 wird nun anhand der
Die
Die Ausführungsvariante gemäß den
Die in der
Die das betreffende Substrat im Wirkungsbereich der ersten Non-Impact-Druckeinrichtung 06 transportierende dritte Transportvorrichtung 128 und die das betreffende Substrat im Wirkungsbereich der zweiten Non-Impact-Druckeinrichtung 127 transportierende zweite mindestens ein Zugorgan aufweisende Transportvorrichtung weisen jeweils vorzugsweise einen Einzelantrieb 129; 131 auf, wobei diese Einzelantriebe 129; 131 jeweils z. B. als ein in seiner jeweiligen Drehzahl und/oder Winkellage geregelter oder zumindest regelbarer vorzugsweise elektrisch angetriebener Motor ausgebildet sind, wobei mittels dieser die betreffenden Transportvorrichtungen in ihrem jeweiligen Bewegungsverhalten beeinflussenden Einzelantriebe 129; 131 das Bedrucken des betreffenden Substrates auf dessen Vorderseite durch die erste Non-Impact-Druckeinrichtung 06 und auf dessen Rückseite durch die zweite Non-Impact-Druckeinrichtung 127 synchronisiert oder zumindest synchronisierbar ist.The
In einer bevorzugten Ausführung ist der erste Trockner 121 zum Trocknen des auf der Vorderseite des betreffenden Substrates aufgetragenen Primers z. B. im Bereich des Anlagedruckzylinders 119 (
Die Substrate vom Anlagedruckzylinder 119 übernehmende erste mindestens ein Zugorgan aufweisende Transportvorrichtung und die Substrate im Wirkungsbereich der zweiten Non-Impact-Druckeinrichtung 127 transportierende zweite mindestens ein Zugorgan aufweisende Transportvorrichtung transportieren die Substrate jeweils mittels Greiferwagen 23, wobei diese Greiferwagen 23 jeweils in einem vorzugsweise festen, insbesondere äquidistanten Abstand aufeinanderfolgen, wobei diese Greiferwagen 23 jeweils mit gesteuerten oder zumindest steuerbaren Haltemitteln 79 (
In einer besonders vorteilhaften Ausbildung der betreffenden, Greiferwagen 23 aufweisenden Transportvorrichtung sind zwischen unmittelbar aufeinander folgenden Greiferwagen 23 zumindest längs zur Transportrichtung T des betreffenden Substrates vorzugsweise mehrere Bänder angeordnet, wobei das betreffende von dem betreffenden Greiferwagen 23 gehaltene Substrat zu seiner Stabilisierung während seines Transports zumindest teilflächig auf diesen vorzugsweise parallel zueinander angeordneten Bändern aufliegt. Dabei sind zwischen aufeinanderfolgenden Greiferwagen 23 angeordnete Bänder längs zur Transportrichtung T des betreffenden Substrates insbesondere gefedert angeordnet oder aus einem elastischen Werkstoff ausgebildet.In a particularly advantageous embodiment of the relevant transport device having
In einer weiteren bevorzugten Ausführung sind die Greiferwagen 23 zumindest im Wirkungsbereich der ersten Non-Impact-Druckeinrichtung 06 und/oder im Wirkungsbereich der zweiten Non-Impact-Druckeinrichtung 127 jeweils zur Stabilisierung ihrer jeweiligen Bewegungsbahn durch mindestens ein längs zur Bewegungsbahn des betreffenden Greiferwagens 23 angeordnetes Führungselement 71 geführt (
Die in den
Die
In der Maschinenanordnung gemäß der
Am Umfang des die erste Primerauftrageinrichtung 02 aufweisenden Anlagedruckzylinders 119 ist i. d. R. unmittelbar nach der ersten Primerauftrageinrichtung 02 z. B. ein die von dieser ersten Primerauftrageinrichtung 02 geprimerte Vorderseite des betreffenden Substrates trocknender Trockner 121 angeordnet und/oder am Umfang des die zweite Primerauftrageinrichtung 126 aufweisenden Anlagedruckzylinders 119 ist i. d. R. unmittelbar nach der zweiten Primerauftrageinrichtung 126 z. B. ein die von dieser zweiten Primerauftrageinrichtung 126 geprimerte Rückseite des betreffenden Substrates trocknender Trockner 122 angeordnet. Dabei ist bzw. sind der Trockner 121 zum Trocknen des auf der Vorderseite des betreffenden Substrates aufgetragenen Primers und/oder der Trockner 122 zum Trocknen des auf der Rückseite des betreffenden Substrates aufgetragenen Primers und/oder der Trockner 123 zum Trocknen des betreffenden mit der ersten Non-Impact-Druckeinrichtung 06 vorderseitig bedruckten Substrates und/oder der Trockner 124 zum Trocknen des betreffenden mit der zweiten Non-Impact-Druckeinrichtung 127 rückseitig bedruckten Substrates jeweils als ein das betreffende geprimerte und/oder bedruckte Substrat durch Heißluft und/oder durch eine Bestrahlung mit infraroter oder ultravioletter Strahlung trocknender Trockner ausgebildet. In einer besonders bevorzugten Ausführung ist der das betreffende geprimerte und/oder bedruckte Substrat durch eine Bestrahlung mit infraroter oder ultravioletter Strahlung trocknende Trockner 121; 122; 123; 124 als ein LED-Trockner ausgebildet, d. h. als ein die infrarote oder ultraviolette Strahlung jeweils mittels Halbleiterdioden erzeugender Trockner.On the circumference of the
Überdies sind in der Maschinenanordnung gemäß der
Das betreffende beidseitig bedruckte Substrat wird im Anschluss nach seinem Transport durch den zweiten Druckzylinder vorzugsweise mittels einer Transportvorrichtung z. B. zu einer Auslage 12 transportiert und dort in der Auslage 12 auf einem Stapel abgelegt. Die sich an den zweiten Druckzylinder anschließende Transportvorrichtung ist z. B. als ein Kettenförderer ausgebildet, wobei das betreffende Substrat während seines Transports durch diese Transportvorrichtung vor seinem Ablegen in der Auslage 12 nochmals vorzugsweise beidseitig durch mindestens einen Trockner 09 getrocknet wird. In manchen Produktionslinien kann beabsichtigt sein, das betreffende von der ersten Non-Impact-Druckeinrichtung 06 vorderseitig und/oder von der zweiten Non-Impact-Druckeinrichtung 127 rückseitig bedruckte Substrat einseitig oder beidseitig mit weiteren Druckfarben, insbesondere Sonderfarben zu bedrucken und/oder z. B. durch einen Lackauftrag zu veredeln. In diesem letzteren Fall ist im Anschluss an den zweiten Druckzylinder vor der das betreffende Substrat zu der Auslage 12 transportierenden Transportvorrichtung mindestens ein weiterer, z. B. ein dritter Druckzylinder oder vorzugsweise mindestens ein weiteres aus einem dritten Druckzylinder und einem vierten Druckzylinder gebildetes Zylinderpaar vorgesehen, an welchem mindestens einen weiteren z. B. dritten und/oder vierten Druckzylinder ähnlich wie am ersten Druckzylinder und/oder am zweiten Druckzylinder jeweils wieder eine weitere Druckeinrichtung, insbesondere eine weitere Non-Impact-Druckeinrichtung, oder mindestens eine Lackiereinrichtung 08 jeweils gegebenenfalls mit einem weiteren Trockner angeordnet. All diese aneinandergereihten Druckzylinder bilden in der betreffenden Maschinenanordnung dann einen durchgängigen Transportweg für das betreffende Substrat, wobei dieses Substrat dann jeweils von einem an den nächsten Druckzylinder übergeben wird. Das betreffende Substrat ist beidseitig bearbeitbar, insbesondere bedruckbar, ohne dass es in dieser Maschinenanordnung für dieses Substrat einer Wendeeinrichtung bedarf. Die vorgeschlagene Maschinenanordnung ist damit sehr kompakt und kostengünstig aufgebaut.The relevant substrate printed on both sides is then preferably transported by means of a transport device z. B. transported to a
Die in der
- 0101
- Bearbeitungsstation; Anleger; Bogenanleger; MagazinanlegerProcessing station; investors; Sheet feeder; magazine investors
- 0202
- Bearbeitungsstation; PrimerauftrageinrichtungProcessing station; Primer applicator
- 0303
- Bearbeitungsstation; KaltfolienauftrageinrichtungProcessing station; Cold foil application device
- 0404
- Bearbeitungsstation; Offset-Druckeinrichtung; Flexo-DruckeinrichtungProcessing station; Offset printing device; Flexo printing device
- 0505
- --
- 0606
- Bearbeitungsstation; Non-Impact-DruckeinrichtungProcessing station; Non-impact printing device
- 0707
- Bearbeitungsstation; ZwischentrocknerProcessing station; intermediate dryer
- 0808
- Bearbeitungsstation; LackiereinrichtungProcessing station; painting equipment
- 0909
- Bearbeitungsstation; TrocknerProcessing station; dryer
- 1010
- --
- 1111
- Bearbeitungsstation; mechanische WeiterverarbeitungseinrichtungProcessing station; mechanical processing device
- 1212
- Bearbeitungsstation; AuslageProcessing station; display
- 1313
- erster Schwinggreiferfirst vibratory gripper
- 1414
- erste Übergabetrommelfirst transfer drum
- 1515
- --
- 1616
- Greifersystem; erster KettenfördererGripper system; first chain conveyor
- 1717
- erstes Transportbandfirst conveyor belt
- 1818
- Anlegetischfeed table
- 1919
- zweiter Schwinggreifersecond rocking gripper
- 2020
- --
- 2121
- zweiter Kettenförderersecond chain conveyor
- 2222
- Transporteinrichtungtransport means
- 2323
- Greiferwagengripper carriages
- 2424
- KettenradSprocket
- 2525
- --
- 2626
- Saugkammersuction chamber
- 2727
- zweites Transportbandsecond conveyor belt
- 2828
- drittes Transportbandthird conveyor belt
- 2929
- Transportebenetransport plane
- 3030
- --
- 3131
- zweite Übergabetrommelsecond transfer drum
- 3232
- Saugtrommelsuction drum
- 3333
- erster Sensorfirst sensor
- 3434
- Anschlagattack
- 3535
- --
- 3636
- zweiter Sensorsecond sensor
- 3737
- Führungselementguide element
- 3838
- viertes Transportbandfourth conveyor belt
- 3939
- dritter Sensorthird sensor
- 4040
- --
- 4141
- Saugkopfsuction head
- 4242
- Saugkammersuction chamber
- 4343
- Transfertrommeltransfer drum
- 4444
- Transfertrommeltransfer drum
- 4545
- --
- 4646
- BearbeitungswerkCutting
- 4747
- DrehwinkelgeberRotary encoder
- 4848
- Bandfördererbelt conveyors
- 4949
- Öffnungopening
- 5050
- --
- 5151
- Bogen; SubstratArc; substratum
- 5252
- Saugbandsuction belt
- 5353
- Umlenkwalzedeflecting
- 5454
- Lasttrumload strand
- 5555
- --
- 5656
- geschlossene Oberflächeclosed surface
- 5757
- perforierte Oberflächeperforated surface
- 5858
- Saugkammersuction chamber
- 5959
- Saugkammersuction chamber
- 6060
- --
- 6161
- Steuereinheitcontrol unit
- 6262
- Antriebdrive
- 6363
- Registermarkeregistration mark
- 6464
- Sensorsensor
- 6565
- --
- 6666
- Leertrumloose side
- 6767
- VentilValve
- 6868
- Blas-Sog-DüseBlow-suction nozzle
- 6969
- Flächearea
- 7070
- --
- 7171
- Führungselementguide element
- 7272
- Rollerole
- 7373
- Rollerole
- 7474
- Anlaufstart
- 7575
- --
- 7676
- Saugringsuction ring
- 7777
- Kettenbahnchain conveyor
- 7878
- Saugbandsuction belt
- 7979
- Haltemittelholding means
- 8080
- --
- 8181
- KettenradSprocket
- 8282
- DruckwerkszylinderPrinting cylinders
- 8383
- Auftragswalze; RasterwalzeRoller; anilox roller
- 8484
- Rakel; Kammerrakelsystemdoctor; Chambered doctor blade system
- 8585
- --
- 8686
- Druckwerkprinting unit
- 8787
- Druckwerkprinting unit
- 8888
- Druckwerkprinting unit
- 8989
- Wellewave
- 9090
- --
- 9191
- Antriebdrive
- 9292
- Antriebdrive
- 9393
- Antriebdrive
- 9494
- Drehachseaxis of rotation
- 9595
- --
- 9696
- Rotationsachseaxis of rotation
- 9797
- Gestellframe
- 9898
- Drehgelenkswivel
- 9999
- Gestellframe
- 100100
- --
- 101101
- Gestellframe
- 102102
- Führungselementguide element
- 103103
- GeradeJust
- 104104
- Gelenkjoint
- 105105
- --
- 106106
- Gestellwandframe wall
- 107107
- Antriebswelledrive shaft
- 108108
- Schwinghebelrocker
- 109109
- Koppelpaddock
- 110110
- --
- 111111
- Gelenkjoint
- 112112
- Gelenkjoint
- 113113
- Antriebsritzelpinion
- 114114
- KoppelräderpaarKoppel pair of wheels
- 115115
- --
- 116116
- Räderkoppelwheel coupling
- 117117
- Antriebsritzelpinion
- 118118
- Abtriebsritzeloutput pinion
- 119119
- AnlagedruckzylinderSystem pressure cylinder
- 120120
- --
- 121121
- Trocknerdryer
- 122122
- Trocknerdryer
- 123123
- Trocknerdryer
- 124124
- Trocknerdryer
- 125125
- --
- 126126
- PrimerauftrageinrichtungPrimer applicator
- 127127
- Non-Impact-DruckeinrichtungNon-impact printing device
- 128128
- Transportvorrichtungtransport device
- 129129
- Einzelantriebindividual drive
- 130130
- --
- 131131
- Einzelantriebindividual drive
- 132132
- UnterschuppungseinrichtungUnterschuppungseinrichtung
- 133133
- Blaskastenblow box
- 134134
- Zuführtischfeed
- 135135
- --
- 136136
- Blasdüseblow nozzle
- 137137
- Blasdüseblow nozzle
- 138138
- VentilValve
- 139139
- VentilValve
- 140140
- --
- 141141
- SchottblechSchott sheet
- 142142
- Stützblechgusset
- 143143
- Lochhole
- 144144
- Leitflächebaffle
- aS11AS11
- Abstanddistance
- aS12AS12
- Abstanddistance
- aS21AS21
- Abstanddistance
- aS22AS22
- Abstanddistance
- b51b51
- Breitewidth
- b52b52
- Breitewidth
- b69b69
- Breitewidth
- BB
- Blasrichtungblowing direction
- d143D143
- Durchmesserdiameter
- h49h49
- Höheheight
- l49l49
- Längelength
- LSLS
- Luftströmungairflow
- MM
- Maschinenmittemachine center
- P11P11
- Abtriebspositionoutput position
- P12P12
- Abtriebspositionoutput position
- P21P21
- Abtriebspositionoutput position
- P22P22
- Abtriebspositionoutput position
- s1s1
- erstes Signalfirst signal
- s2s2
- zweites Signalsecond signal
- S11S11
- Abtriebspositionoutput position
- S12S12
- Abtriebspositionoutput position
- S21S21
- Abtriebspositionoutput position
- S22S22
- Abtriebspositionoutput position
- SHSH
- Schwebehöheflying height
- TT
- Transportrichtungtransport direction
- vv
- Umlaufgeschwindigkeitvelocity of circulation
- αα
- Winkelangle
- ββ
- Winkelangle
- ϕφ
- Winkelangle
Claims (15)
- A method for the overlapping arrangement of sheets in a transfer device arranged between a first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) and a subsequent second processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) in the transport direction (T) of the sheets of the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12), in which the sheets to be overlapped from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) are transported in a transport plane (29) in each case lying individually in succession to the transfer device, in which in each case a rear edge in the transport direction (T) of the sheets coming from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) is raised relative to the transport plane (29) solely by blown air and a subsequent sheet is slipped under the rear edge of the respective preceding sheet, characterized in that further blown air is blown against the transport direction (T) of the sheets under an acute angle formed with the transport plane (29) from above onto the sheets to be transported to the transfer device, wherein an effective width directed orthogonally to the transport direction (T) of the sheets of the blown air acting in the direction of the transport plane (29) against gravity and an effective width of the further blown air directed against the transport direction (T) of the sheets are each set depending on a width of the sheet directed orthogonally to the transport direction (T) of the sheets.
- The method according to Claim 1, characterized in that the further blown air directed against the transport direction (T) of the sheets passes out of a guide surface forming an acute angle converging with the transport plane (29) of the sheets.
- The method according to Claim 1 or 2, characterized in that the blown air acting against gravity in the direction of the transport plane (29) is clocked.
- The method according to Claim 1 or 2 or 3, characterized in that the sheet to be transported from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) to the subsequent second processing station (02; 03; 04; 06; 07; 08; 09; 11; 12) is in each case held in the transport plane (29) by means of suction air.
- The method according to Claim 4, characterized in that the suction air holding the sheet to be transported from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) to the subsequent second processing station (02; 03; 04; 06; 07; 08; 09; 11; 12) in the transport plane (29) is clocked and/or that an effective width for the suction air holding the sheet to be transported from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) to the subsequent second processing station (02; 03; 04; 06; 07; 08; 09; 11; 12) in the transport plane (29) is set depending on a width of the sheet directed orthogonally to the transport direction (T) of the sheets.
- The method according to Claim 1 or 2 or 3 or 4 or 5, characterized in that the sheets are positioned individually at a distance from one other are transported through the first processing station (04) at a first transport speed, wherein sheets passed from the first processing station (04) to a second processing station (06) are transported at a second transport speed in this second processing station (06), wherein the applicable second transport speed in the second processing station (06) is lower than the applicable first transport speed in the first processing station (04).
- The method according to Claim 1 or 2 or 3 or 4 or 5 or 6, characterized in that a suction drum (32) is used as a transfer device in order to adapt the sheets to be transferred from the first processing station (04) to the second processing station (06) in their respective transport speed.
- The method according to Claim 7, characterized in that the sheets supplied from the first processing station (04) in sequence to the suction drum (32) in each case at the first transport speed are each braked by means of an impact from their front edge at at least one stop (34) formed on a circumference of the suction drum (32).
- A method for the overlapping arrangement of sheets in a transfer device arranged between a first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) and a subsequent second processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) in the transport direction (T) of the sheets of the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12), wherein a transport belt (38) transporting the sheets to be overlapped is provided, wherein the transport belt (38) transports the sheets to be overlapped in a transport plane (29) from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) in each case lying individually in succession to the transfer device, wherein jets are provided for the discharge of the blown air, wherein the jets are arranged in each case raising a rear edge in the transport direction (T) of the sheets coming from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) relative to the transport plane (29)solely by blown air and slipping a subsequent sheet under the rear edge of the respective preceding sheet, characterized in that a guide surface (144) with further jets (136, 137) arranged therein is provided, wherein these further jets blow further blown air against the transport direction (T) of the sheets under an acute angle formed with the transport plane (29) from above onto the sheets to be transported to the transfer device, wherein an effective width directed orthogonally to the transport direction (T) of the sheets of the blown air acting in the direction of the transport plane (29) against gravity and an effective width of the further blown air directed against the transport direction (T) of the sheets are each set depending on a width of the sheet directed orthogonally to the transport direction (T) of the sheets.
- The device according to Claim 9, characterized in that the guide surface, from whose jets the further blown air directed against gravity in the transport direction (T) of the sheets passes out, forms with the transport plane (29) a converging acute angle.
- The device according to Claim 9 or 10, characterized in that the blown air acting against gravity in the direction of the transport plane (29) is clocked by a control unit.
- The device according to Claim 9, 10 or 11, characterized in that the sheet to be transported from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) to the subsequent second processing station (02; 03; 04; 06; 07; 08; 09; 11; 12) is in each case held in the transport plane (29) by means of suction air.
- The device according to Claim 12, characterized in that the suction air holding the sheet to be transported from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) to the subsequent second processing station (02; 03; 04; 06; 07; 08; 09; 11; 12) in the transport plane (29) is clocked by a control unit and/or that an effective width for the suction air holding the sheet to be transported from the first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) to the subsequent second processing station (02; 03; 04; 06; 07; 08; 09; 11; 12) in the transport plane (29) is set by the control unit depending on a width of the sheet directed orthogonally to the transport direction (T) of the sheets.
- The device according to Claim 9 or 10 or 11 or 12 or 13, characterized in that the transfer device has a suction drum (32).
- The device according to Claim 14, characterized in that the suction drum (32) has at least one stop (34) on its circumference, wherein the sheets supplied from the first processing station (04) in sequence to the suction drum (32) in each case at the first transport speed are each braked by means of an impact from their front edge at at least one stop (34).
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015208047.1A DE102015208047B4 (en) | 2015-04-30 | 2015-04-30 | Method for arranging sheets in a shingled position |
DE102015213431 | 2015-07-17 | ||
DE102015215003 | 2015-08-06 | ||
DE102015216874 | 2015-09-03 | ||
DE102015217229 | 2015-09-09 | ||
PCT/EP2016/059645 WO2016174223A1 (en) | 2015-04-30 | 2016-04-29 | Method and device for arranging sheets in an overlapping position between successive processing stations |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3288764A1 EP3288764A1 (en) | 2018-03-07 |
EP3288764B1 true EP3288764B1 (en) | 2020-02-19 |
Family
ID=55862788
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16719859.7A Active EP3288764B1 (en) | 2015-04-30 | 2016-04-29 | Method and apparatus for the overlapping arrangement of sheets between consecutive processing stations |
EP16721760.3A Active EP3288765B1 (en) | 2015-04-30 | 2016-04-29 | Conveying device for sequentially transporting sheet-type stock using a suction belt |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16721760.3A Active EP3288765B1 (en) | 2015-04-30 | 2016-04-29 | Conveying device for sequentially transporting sheet-type stock using a suction belt |
Country Status (4)
Country | Link |
---|---|
US (1) | US10052886B2 (en) |
EP (2) | EP3288764B1 (en) |
CN (1) | CN107531043B (en) |
WO (2) | WO2016174224A1 (en) |
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EP3774361B1 (en) * | 2018-07-23 | 2024-02-14 | Hewlett-Packard Development Company, L.P. | Media transfer |
EP3753739B1 (en) * | 2019-06-17 | 2023-01-25 | Agfa Nv | Method for decorating a packaging box |
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- 2016-04-29 US US15/569,175 patent/US10052886B2/en active Active
- 2016-04-29 EP EP16721760.3A patent/EP3288765B1/en active Active
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Also Published As
Publication number | Publication date |
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CN107531043A (en) | 2018-01-02 |
EP3288764A1 (en) | 2018-03-07 |
EP3288765A1 (en) | 2018-03-07 |
US10052886B2 (en) | 2018-08-21 |
US20180147860A1 (en) | 2018-05-31 |
EP3288765B1 (en) | 2020-02-19 |
WO2016174224A1 (en) | 2016-11-03 |
CN107531043B (en) | 2018-12-21 |
WO2016174223A1 (en) | 2016-11-03 |
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