EP3283271A1 - Extrusion die for extruding agri-food materials and extrusion machine comprising such a die - Google Patents

Extrusion die for extruding agri-food materials and extrusion machine comprising such a die

Info

Publication number
EP3283271A1
EP3283271A1 EP16719268.1A EP16719268A EP3283271A1 EP 3283271 A1 EP3283271 A1 EP 3283271A1 EP 16719268 A EP16719268 A EP 16719268A EP 3283271 A1 EP3283271 A1 EP 3283271A1
Authority
EP
European Patent Office
Prior art keywords
insert
extrusion die
channel
diaphragm
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP16719268.1A
Other languages
German (de)
French (fr)
Inventor
Daniel Durand
Michel LAYES
Emmanuel LAVOCAT
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Clextral SAS
Original Assignee
Clextral SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Clextral SAS filed Critical Clextral SAS
Publication of EP3283271A1 publication Critical patent/EP3283271A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/904Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using dry calibration, i.e. no quenching tank, e.g. with water spray for cooling or lubrication
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/005Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/06Rod-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/256Exchangeable extruder parts
    • B29C48/2566Die parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/256Exchangeable extruder parts
    • B29C48/2568Inserts
    • B29C48/25686Inserts for dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/267Intermediate treatments, e.g. relaxation, annealing or decompression step for the melt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0012Combinations of extrusion moulding with other shaping operations combined with shaping by internal pressure generated in the material, e.g. foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/345Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/91Heating, e.g. for cross linking

Definitions

  • Extrusion die for extruding agri-food materials, as well as an extrusion machine comprising such a die
  • the present invention relates to an extrusion die for extruding agri-food materials, and an extrusion machine comprising such a die.
  • the invention is concerned with extrusion machines comprising a sheath, generally thermoregulated, inside which one or more screws, in particular two screws, are rotated on themselves so as to cause a material to be extruded. from an upstream portion of the sleeve to the downstream end of the sleeve where the material is then forced to flow through an extrusion die, provided to shape the extruded material.
  • extrusion machines comprising a sheath, generally thermoregulated, inside which one or more screws, in particular two screws, are rotated on themselves so as to cause a material to be extruded. from an upstream portion of the sleeve to the downstream end of the sleeve where the material is then forced to flow through an extrusion die, provided to shape the extruded material.
  • the material undergoes both a mechanical transformation, by pressurization and shearing by the screws, and a thermal transformation, by regulating the temperature along the sheath.
  • the material flows into one or more shaping channels, which open on the outside of the extrusion machine.
  • the material is no longer worked by the screws so that the temperature of this material is no longer homogenized between the core of the flow of material and its periphery, the latter tending to be less hot than the heart.
  • the temperature difference can appear between the core and the periphery of the die.
  • the product forms a bead having a cylindrical or quasi-cylindrical shape, which can be cut in a calibrated manner by means of ad hoc cutting systems, placed just downstream of the die, to produce pellets.
  • the material flowing in the channels of the die has, transversely to the direction of flow, a temperature gradient such that the core of the material flow has a significantly lower viscosity. to that of its periphery, which gives to the extruded material a linear speed greater at heart than periphery: it follows that the product leaving the die is no longer cylindrical, but has an ogival shape, incompatible with a calibrated cut.
  • the flow of extruded material does not flow strictly in the axis of the channels, but tends to flow slightly off-axis.
  • the extruded material bead has an irregular surface appearance, in particular cracked, which can induce poorly calibrated cuts, create fines and lead to potentially fragile pellets during subsequent manipulations.
  • EP-A-0 898 890 discloses an extrusion die comprising at least one pair of concentric tubular flow channels.
  • the two channels of the same pair are fed by the same distribution chamber and have concentric outlet orifices, one of these two orifices being central while the other is annular.
  • the extruded product, intended for human or animal food has the specificity of having a ring shape surrounded by a ring.
  • each channel of the same pair is, on the one hand, provided, at its upstream end, with a pre-expansion diaphragm and, on the other hand, provided with a taper converging towards the downstream. This convergence strangles the flow section of the material, so that the technical teaching of EP-A-0 898 890 is incompatible with the production of large expanded agri-food products such as those mentioned above.
  • the object of the present invention is to provide an extrusion die that allows, even with a moderate extruded material flow, to obtain extruded food products of large size with regular surface.
  • the subject of the invention is an extrusion die for extruding agri-food materials, as defined in claim 1.
  • the incoming material passes, before joining the flow channel of the or each insert of this die, first its upstream diaphragm, that is to say a restriction , located at the upstream end of the channel, the cross section of this channel: the loss of pressure caused by this diaphragm induces an expansion of the material in the flow channel, immediately downstream of the diaphragm.
  • This expansion is described as preexpansion not to be confused with expansion or, more generally, the increase in volume experienced by the material leaving the sector, that is to say from the inside to the outside. outside the downstream end of the channel.
  • the preexpansion of the material resulting from its passage through the diaphragm allows the flow material downstream of the diaphragm to conform to the internal surface of the flow channel evenly over the entire periphery of this surface.
  • this preexpansion leads to the material coming out of the diaphragm coming to "flatten" homogeneously over the entire inner periphery of the wall of the insert, delimiting the channel.
  • This homogeneous distribution effect of the material over the entire inner periphery of the flow channel of this material is obtained even if the flow rate of the material is modest, for example of the order of 500 kg / hour, or less .
  • the channel of the die according to the invention is cylindrical and has a constant cross section, the contour remains so matched by the flow of pre-expanded material.
  • the temperature of the preexpanded material thus flowing in the channel is maintained homogeneous between the core of the material flow and its periphery, under the effect of heating the insert by the controlled heating means.
  • the viscosity of the preexpanded material flowing in the channel is kept homogeneous over its entire cross section, so that the material offers, at the downstream end of the channel, a homogeneous output speed: the material bead outgoing has a particularly cylindrical shape, for example circular base.
  • the surface of this cylindrical form of the bead is free of irregularities, such as cracks or other similar "skin" phenomena, the cylindrical shape of the bead is easily cut and regular, directly out of the die.
  • the extrusion die according to the invention is used for the production, including moderate flow, of agri-food products Extruded large size, with good surface quality.
  • the contour of the extruded extrudate at the outlet of the die is not limited to a circle, this contour may indeed have sophisticated shapes, such as a bone shape or a form of fish, or, more generally, animal.
  • the invention makes it possible to manufacture large extruded agri-food products, with an extrusion machine of modest capacity: the die according to the invention increases the economy of this manufacture and allows a production company to propose products, including sophisticated, high-quality feeds, without having to spend large sums on a machine with a capacity of several tons per hour.
  • the invention also relates to an extrusion machine, comprising:
  • an extrusion die which is as defined above and through which the material leaving the sheath is pushed by the drive screw or screws.
  • the invention applies, without limitation, to various extrusion machines, including both single-screw machines and twin-screw machines, the two screws of these are counter-rotating or co-rotating. presses.
  • FIG. 1 is a perspective view of an extrusion machine according to the invention.
  • FIG. 2 is a partial schematic longitudinal section of the extrusion machine of Figure 1, in the plane II of Figure 1;
  • FIG. 3 is a partial section along the line III-III of Figure 2;
  • FIG. 4 is a perspective view of a die, shown alone, belonging to the machine of Figure 1;
  • FIG. 5 is a view on a larger scale of the box detail V in FIG. 2.
  • FIGS. 1 to 5 are diagrammatically represented an extrusion machine 1.
  • This extrusion machine 1 comprises a sheath 10 of elongated shape, which extends along a geometric axis XX and which is centered on this axis.
  • two screws 20 extend parallel to the axis XX, being received in a complementary longitudinal bore of the sleeve, centered on the axis XX.
  • each screw 20 includes for example a central screw shaft 21 on which is mounted a set of screw elements 22.
  • the screws 20 extend on either side of the axis XX, while being interpenetrating, the bore of the sleeve thus having a bilobed transverse profile. These screws 20 are driven in rotation about themselves, around their central axis, by a drive unit, not shown in the figures, in mechanical engagement with the upstream end of the screws, namely that of the right in FIGS. 2, emerging outside the sheath 10.
  • the screws 20 of the extrusion machine are designed, by their threaded profile, to cause a material to be extruded along the axis XX, from an upstream part of the sleeve 10, in which the ingredient or ingredients of this material are introduced into the aforementioned bore of the sleeve, to the downstream end of the sleeve 10, the terms "upstream” and “downstream” being oriented in the direction of progression of the material inside the sleeve under the action of the screws 20 , this direction of progression being from right to left in FIGS. 1 to 3 and 5.
  • the screws 20 are designed to, in addition to cause the material to extrude, shear and pressurize this material, so as to transform it mechanically.
  • This aspect of the extrusion machine 1 being well known in the art, it will not be described here further.
  • the sheath 10 comprises several modular elements succeeding each other along the axis X-X, which are here five in number, being respectively referenced 1 1 to 15 from upstream to downstream.
  • Each of the elements 1 1 to 15 delimits internally a corresponding portion of the central longitudinal bore of the sleeve 10, these boring portions being in the extension of each other, along the axis XX, in the assembled state of the elements 1 1 to 15, as in the figures.
  • the elements 1 1 to 15 are assembled in pairs by fastening collars 16.
  • the element 1 1 most upstream allows to introduce, within its central bore portion, one or more agri-food ingredients of the material to be extruded.
  • this element 1 1 is provided with a through hole 1 1 A, which, transversely to the axis XX, opens on the outside the central bore portion of Element 1 1. More generally, it is understood that among the elements 1 1 to 15 of the sheath 10, one or more of them allow to introduce, within the longitudinal bore central sleeve 10, the or the solid and / or liquid ingredients, the material to be extruded by the machine 1.
  • steam can be directly injected into the material being extruded into the sheath by at least one of the elements 1 1 to 15 and / or degassing of the material can be provided by at least one of these elements, which is then associated or not with a backflow system of the material using an ad hoc screw.
  • the sheath 10 comprises an end plate 17, commonly called a front plate, which is fixedly attached, for example by a clamping collar 18, to the downstream end of the element 15, the most downstream of the sheath 10.
  • this plate 17 defines internally a through bore, which is centered on the axis XX and which extends in the extension, along this axis, of the central bore portion of the element 15.
  • the free downstream end of the screws 20 is received inside the central bore of the plate 17.
  • This bore of the plate 17 channels the material pushed downstream by the 20.
  • the machine 1 also comprises an extrusion die 30 arranged at the downstream end of the sleeve 10.
  • the die 30 is designed to shape the material extruded by the machine 1, this material being forced under the action of the screws 20 , to flow through the die 30.
  • the die 30 comprises tubular inserts for shaping the material passing through the die, these inserts being two in number in the embodiment considered in FIGS. and being referenced 31 and 32.
  • the inserts 31 and 32 are centered on respective axes X31 and X32, parallel to the X-X axis. As clearly visible in FIGS. 1 and 2, the inserts 31 and 32 are arranged on either side of the axis XX, in other words diametrically opposite along the periphery of the die 30.
  • a different number of inserts can be provided within the extrusion die 30: in particular, more than two inserts can be envisaged, distributed substantially uniformly about the axis XX.
  • the tubular wall of each insert 31, 32 has an upstream end 31A, 32A, through which the material passing through the die 30 is admitted inside the tubular wall of the insert.
  • the tubular wall of each insert 31, 32 has a downstream end 31B, 32B through which the material passing through the die 30 exits the outside of the tubular wall of the insert and is thus evacuated outside the the die, the downstream ends 31 B and 32B of the inserts 31 and 32 being the parts of the die 30, the most downstream.
  • each insert 31, 32 also has an inner face 31 C, which extends, along the axis X31, X32, from the upstream end 31A, 32A to the downstream end 31B, 32B and which delimits a channel C31, C32 for the flow of the material passing through the die 30, directly connecting the above-mentioned upstream and downstream ends to each other.
  • Each flow channel C31, C32 is cylindrical and centered on the axis X31, X32.
  • each insert 31, 32 has an outer face 31D, 32D, which extends, along the axis X31, X32, between the upstream ends 31A, 32A and downstream 31B, 32B of this tubular wall, opposite its inner face 31 C, 32C. At least a portion of the outer face 31D, 32D of each insert 31, 32, in this case the upstream portion of this outer face, cooperates with a body 33 of the extrusion die 30 for the purposes of fixing the inserts 31 and 32 vis-à-vis this body 33.
  • the body 33 comprises a housing 34 which, at the same time, cooperates by complementarity of shapes with the upstream portion of the outer faces 31 D and 32D of the inserts 31 and 32 and which is fixedly attached, for example by a fastening collar 19, to the downstream end of the plate 17. More generally, it is understood that the body 33 of the die 30 fixedly supports the inserts 31 and 32, the latter being preferably related to the body 33, where appropriate interchangeably, but may, alternatively, be permanently integrated, where appropriate in a monobloc manner, the body of the die.
  • the downstream end of the central bore of the plate 17 is connected to the upstream end
  • 31 A, 32A inserts 31 and 32 from the inside of the housing 34, specifically via a chamber C33 delimited between them a conical diffuser 35 and a central diffuser 36 of the body 33.
  • the diffusers 35 and 36 are arranged in a concentric manner and are shaped so that the chamber C33 distributes the material, which enters the die 30 centrally on the axis XX, towards the periphery of the body 33, thus distributing this material in the respective upstream ends 31A and 32A inserts 31 and 32.
  • the specificities of the diffusers 35 and 36 are not limiting of the invention.
  • the distribution chamber C33 is connected to the flow channels C31 and C32 of the inserts 31 and 32 via the upstream ends 31A and 32A of these inserts, at which respective diaphragms 37 and 38 are provided.
  • Each diaphragm 37, 38 is designed to locally constrict the passage section between the chamber C33 and the corresponding flow channel C31, C32.
  • each diaphragm 37, 38 defines a through opening 037, 038, which is substantially centered on the axis X 31, X 32 of the corresponding insert 31, 32 and whose cross section, that is to say the section in a plane perpendicular to this axis X31, X32, is smaller than the section cross section of the corresponding flow channel C31, C32 and that of the corresponding downstream outlet of chamber C33.
  • the cross section of each opening 037, 038 is preferably circular in profile, centered on the corresponding axis X31, X32.
  • each diaphragm 37, 38 delimits an upstream surface 37A, 38A, which is convergent downstream, for example being conical, and which connects the corresponding downstream outlet. from the chamber 033 to the corresponding through opening 037, 038.
  • Each diaphragm 37, 38 also delimits a downstream surface 38B, 38B, which connects the corresponding through opening 037, 038 to the corresponding flow channel 031, C32, either flaring progressively downstream, or being inscribed in a geometric plane substantially perpendicular to the axis X31, X32 as in the embodiment considered in the figures.
  • the diaphragms 37 and 38 are not structurally identical:
  • the diaphragm 37 is formed as a separate part of the insert 31, which is arranged completely inside the upstream end 31A of the insert 31, by embedding, for example conical;
  • the diaphragm 38 is made in the form of a piece distinct from the insert 32, which is arranged in full overflow from the upstream end 32A of the insert 32, by axial support of the respective end edges of the diaphragm 38 and of the tubular wall of the insert 32.
  • the diaphragm may be arranged partially inside and partial overhang of the upstream end of the insert.
  • a variant not shown is to achieve integrally the insert and the diaphragm, by means of an ad hoc machining of the corresponding single part.
  • each channel 031, C32 Downstream of each diaphragm 37, 38, the corresponding flow channel 031, C32 has a cross section, that is to say a section in a geometrical plane perpendicular to the corresponding axis X31, X32, which is constant until at the downstream end 31B, 32B of the corresponding insert 31, 32.
  • the cylindrical shape that each channel 031, C32 has has its cross section which is constant between the corresponding diaphragm 37, 38, not included, and the downstream end 31 B, 32B of the corresponding insert, included.
  • the channels 031 and C32 are cylindrical with a circular base, so that their Cross-section geometrically constitutes a disk, which is constant along the axis X31, X32, from the downstream surface 37B, 38B of the diaphragm, not included, to the downstream end 31B, 32B, included.
  • the diameter of this circular base section, denoted D in FIG. 5 is equal to or greater than 12. mm.
  • the extrusion die 30 also comprises means 310, 320 for heating in a controlled manner each insert 31, 32, these regulated heating means 310 and 320 being shown only in FIG. 5, schematically.
  • These means 310, 320 comprise a heating element 31 1, 321, such as an electrical resistance or a heat transfer fluid circuit, designed to transmit heat to the tubular wall of the corresponding insert 31, 32.
  • this heating member 31 1, 312 is attached directly to the outer face 31 D, 32D of the insert, in the downstream portion of this outer face emerging outside the body 33 of the die 30 , As shown in Figure 5.
  • the heating member of the regulated heating means 310, 320 is partially or totally integrated with the tubular wall of the insert. In all cases, each heater 31 1, 312 is supplied with a suitable power source, not shown in the figures.
  • the body 33 of the die 30 defines a circulation chamber of a heat transfer fluid, across which the inserts 31 and 32 extend in such a way that to be at least partly bathed in the fluid of this room.
  • This chamber is provided with an inlet orifice and a heat transfer fluid outlet orifice, so that, for example under the action of a pump, this fluid circulates in a loop in the chamber, sweeping the face external inserts for the part of these arranged in the room.
  • the coolant such as water, pressurized water or oil
  • the inserts 31 and 32 are jointly thermally controlled.
  • the corresponding thermal regulation is controlled by an apparatus external to the die 30, acting on the coolant circuit connected to the aforementioned chamber.
  • the controlled heating means 310 and 320 make it possible to maintain homogeneously, in the cross section of the channels C31 and C32, the temperature of the material flowing in each of these channels. Indeed, the heat provided by these means 310 and 320 to the insert 31, 32 is transmitted to the material flowing in each channel C31, C32, more precisely to the peripheral portion of this material in contact with the inner face 31 C, 32C of the tubular wall of the insert 31, 32. This heat thus transmitted at the periphery of the flow of material in the channel C31, C32 counteracts the tendency that this peripheral part of the material to cool compared to its central region, in other words compared to the core of the flow of material, in the absence of the heating means 310, 320.
  • a regulation simple to implement, consists in measuring the temperature of the material leaving the sheath 10, in particular using a probe which is conventionally equipped with the sleeve, and regulating the effect heating means produced by the means 310 and 320 to bring the inserts 31 and 32 to the measured temperature value.
  • the ingredient or ingredients of the material to be extruded are introduced inside the sheath 10, via at least one of its elements 1 1 to 15, and then are driven downstream by the screws 20, while being transformed under the mechanical action of the screws.
  • the material leaving the element 15 is thrust through the plate 17 and the die 30 successively. Inside this die, the material first spreads in the distribution chamber C33 and then flows into the channels C31 and C32, after passing through the diaphragms 37 and 38 via their reduced opening 037 and 038.
  • the pre-expanded material leaving the openings 037 and 038 is distributed homogeneously over the entire inner periphery of the channels C31 and 032, and all the more in the presence of a circular profile for these openings 037 and 038.
  • This effect of homogeneous distribution on the inner periphery of the channels 31 and 32 is retained from the outlet of the diaphragms 37 and 38 to the downstream end 31 B and 32B inserts 31 and 32 due to the constant cross section of the flow channels 031 and 032.
  • the controlled heating means 310 and 320 allow the pre-expanded material to keep a homogeneous temperature all along the flow channels 031 and 032.
  • each of these strands of extruded material has, on the one hand, a viscosity and thus a homogeneous linear speed between its core and its periphery series and, secondly, a regular outer surface, that is to say free from cracks or similar "skin" phenomena, detrimental to the surface appearance of the extruded product.
  • extruded extrudates can, directly at the outlet of the extrusion die 30, be cut in a perfectly calibrated manner, in order to produce pellets.
  • each extruded strand may be referred to as a large extruded product, such as those discussed in the introductory part of this document.
  • the length, denoted L in Figure 5 the channel C31, C32, measured axially between the diaphragm 37, 38 not included and the downstream end 31 B, 32B included, is preferably between one and five times the diameter D.
  • the die 30 is not limited to the extrusion of large products having a circular base section, as hitherto described with reference to FIGS. 1 to 5.
  • the cross section of the channels of FIG. flow C31 and C32 may, as a variant not shown, have a profile different from a circle, including sophisticated profiles in the form of animal, symbol, playful pattern, etc.
  • the qualification of large products is assessed by the minimum transverse dimension of the cross section of the channels C31 and C32, this minimum transverse dimension being equal to or greater than 12 mm.
  • another preferred dimensional characterization of the invention is that the cross section of the flow channels C31 and C32 is equal to or greater than 1 15 mm 2 .
  • the elements 1 1 to 15 of the sleeve 10 may be provided thermoregulated.

Abstract

The invention relates to an extrusion die (30) which includes at least one insert (31, 32) for shaping a material to be extruded pushed through the die, said insert being tubular, being centred on an axis (X31, X32), and having both an upstream end (31A, 32A), via which the material enters the insert, and a downstream end (31B, 32B), via which the material exits to the outside of the extrusion die. In order for said extrusion die to make it possible, even with a modest flow of extruded material, to obtain large extruded products having a regular surface, it is provided for the material to flow in a cylindrical channel (C31, C32) of the insert, connecting the upstream and downstream ends thereof, which has a substantially constant cross section between a pre-expansion diaphragm located at the upstream end, not included, and the downstream end, included. The diaphragm defines a through-opening (O37, O38), substantially centred on the axis (X31, X32) and having a smaller cross section than that of the channel, so that, before flowing in the channel, the material entering the insert passes through the diaphragm, undergoing a loss of load which, at the outlet of the diaphragm, pre-expands the material by distributing same homogeneously over the entire inner periphery of the channel. Moreover, the extrusion die includes means (310, 320) for controlled heating of the insert, suitable for keeping the temperature of the material pre-expanded by the diaphragm substantially homogeneous along the channel of the insert.

Description

Filière d'extrusion pour l'extrusion de matières agroalimentaires, ainsi que machine d'extrusion comportant une telle filière  Extrusion die for extruding agri-food materials, as well as an extrusion machine comprising such a die
La présente invention concerne une filière d'extrusion pour l'extrusion de matières agroalimentaires, ainsi qu'une machine d'extrusion comportant une telle filière. The present invention relates to an extrusion die for extruding agri-food materials, and an extrusion machine comprising such a die.
L'invention s'intéresse aux machines d'extrusion comportant un fourreau, généralement thermorégulé, à l'intérieur duquel une ou plusieurs vis, notamment deux vis, sont entraînées en rotation sur elles-mêmes de sorte qu'elles entraînent une matière à extruder depuis une partie amont du fourreau jusqu'à l'extrémité aval du fourreau où la matière est alors forcée de s'écouler à travers une filière d'extrusion, prévue pour mettre en forme la matière extrudée. Dans une telle machine d'extrusion, la matière subit à la fois une transformation mécanique, par mise en pression et par cisaillement par les vis, et une transformation thermique, par régulation de la température le long du fourreau.  The invention is concerned with extrusion machines comprising a sheath, generally thermoregulated, inside which one or more screws, in particular two screws, are rotated on themselves so as to cause a material to be extruded. from an upstream portion of the sleeve to the downstream end of the sleeve where the material is then forced to flow through an extrusion die, provided to shape the extruded material. In such an extrusion machine, the material undergoes both a mechanical transformation, by pressurization and shearing by the screws, and a thermal transformation, by regulating the temperature along the sheath.
A l'intérieur de la filière, la matière s'écoule dans un ou plusieurs canaux de mise en forme, qui débouchent sur l'extérieur de la machine d'extrusion. Dans ces canaux d'écoulement, la matière n'est plus travaillée par les vis si bien que la température de cette matière n'est plus homogénéisée entre le cœur du flux de matière et sa périphérie, cette dernière ayant tendance à être moins chaude que le cœur. Tant que le produit extrudé sortant de la filière est de petite taille, c'est-à-dire tant que sa section transversale est bien inférieure à 1 15 mm2 environ, la différence de température pouvant apparaître entre le cœur et la périphérie de la matière s'écoulant dans la filière reste limitée et n'a pas d'impact significatif sur le produit : en sortie de filière, le produit forme un boudin ayant une forme cylindrique ou quasi-cylindrique, qui peut être coupé de manière calibrée par des systèmes de coupe ad hoc, placés juste en aval de la filière, afin de produire des pellets. En revanche, pour les produits ayant une taille plus grande, la matière s'écoulant dans les canaux de la filière présente, transversalement à la direction d'écoulement, un gradient de température tel que le cœur du flux de matière présente une viscosité significativement inférieure à celle de sa périphérie, ce qui donne à la matière extrudée une vitesse linéaire plus grande à cœur qu'en périphérie : il en résulte que le produit sortant de la filière n'est plus cylindrique, mais présente une forme d'ogive, incompatible avec une coupe calibrée. Inside the die, the material flows into one or more shaping channels, which open on the outside of the extrusion machine. In these flow channels, the material is no longer worked by the screws so that the temperature of this material is no longer homogenized between the core of the flow of material and its periphery, the latter tending to be less hot than the heart. As long as the extruded product leaving the die is small, that is to say as long as its cross section is much less than about 1 mm 2 , the temperature difference can appear between the core and the periphery of the die. material flowing in the die remains limited and has no significant impact on the product: at the outlet of the die, the product forms a bead having a cylindrical or quasi-cylindrical shape, which can be cut in a calibrated manner by means of ad hoc cutting systems, placed just downstream of the die, to produce pellets. On the other hand, for products having a larger size, the material flowing in the channels of the die has, transversely to the direction of flow, a temperature gradient such that the core of the material flow has a significantly lower viscosity. to that of its periphery, which gives to the extruded material a linear speed greater at heart than periphery: it follows that the product leaving the die is no longer cylindrical, but has an ogival shape, incompatible with a calibrated cut.
Or, il existe une demande du marché agroalimentaire pour les produits extrudés de grande taille, en particulier les pellets de grand diamètre. Ces produits servent d'aliments pour des poissons de taille importante, tels que des thons, des flétans, des sérioles, etc. De même, ces produits sont demandés pour les grands chiens qui peuvent les ingérer soit pour se nourrir, soit à titre de friandises que les chiens prennent plaisir à croquer et/ou à mastiquer. However, there is demand from the agri-food market for large extruded products, particularly large diameter pellets. These products serve as food for large fish such as tuna, halibut, amberjacks, etc. Similarly, these products are required for large dogs that can to eat them either for food or as treats that dogs take pleasure in chewing and / or chewing.
Actuellement, pour contourner la problématique du manque d'homogénéité de la température dans le flux de matière traversant la filière, les produits extrudés de grande taille sont obtenus moyennant le fonctionnement de la machine d'extrusion avec des débits de matière extrudée très élevés, par exemple de l'ordre de plusieurs tonnes par heure. De cette façon, les canaux de la filière sont « saturés » de matière s'écoulant à grande vitesse. Toutefois, pour des raisons économiques évidentes, la mise en œuvre de cette disposition est exclue si le besoin en produit de grande taille est limité. De plus, cette disposition ne règle pas, voire accentue, une autre problématique liée aux produits extrudés de grande taille, à savoir qu'à l'interface entre la matière s'écoulant dans les canaux de la filière et la surface interne de ces canaux, des phénomènes de friction se produisent de manière hétérogène : la matière adhère davantage en certaines régions de cette interface qu'en d'autres. En effet, en raison de la section transversale importante des canaux, le flux de matière extrudée ne s'écoule pas rigoureusement dans l'axe des canaux, mais tend à s'écouler de manière légèrement désaxée. Il en résulte que, en sortie des canaux de la filière, le boudin de matière extrudée présente un aspect de surface irrégulier, en particulier craquelé, ce qui peut induire des coupes mal calibrées, créer des fines et aboutir à des pellets potentiellement fragiles lors de manipulations ultérieures.  Currently, to circumvent the problem of the lack of homogeneity of the temperature in the flow of material passing through the die, the large extruded products are obtained by means of the operation of the extrusion machine with very high extruded material flows, by example of the order of several tons per hour. In this way, the channels of the die are "saturated" with material flowing at high speed. However, for obvious economic reasons, the implementation of this provision is excluded if the need for a large product is limited. In addition, this provision does not solve or even accentuate another problem related to large extruded products, ie at the interface between the material flowing in the channels of the die and the inner surface of these channels. friction phenomena occur in a heterogeneous way: the material adheres more in some regions of this interface than in others. Indeed, due to the large cross section of the channels, the flow of extruded material does not flow strictly in the axis of the channels, but tends to flow slightly off-axis. As a result, at the outlet of the channels of the die, the extruded material bead has an irregular surface appearance, in particular cracked, which can induce poorly calibrated cuts, create fines and lead to potentially fragile pellets during subsequent manipulations.
De son côté, EP-A-0 898 890 divulgue une filière d'extrusion comprenant au moins une paire de canaux d'écoulement tubulaires concentriques. Les deux canaux d'une même paire sont alimentés par une même chambre de distribution et présentent des orifices de sortie concentriques, l'un de ces deux orifices étant central tandis que l'autre est annulaire. Le produit extrudé, destiné à l'alimentation humaine ou animale, présente la spécificité d'avoir une forme de noyau entouré d'un anneau. Pour obtenir cette forme spécifique en sortie de filière, chaque canal d'une même paire est, d'une part, muni, à son extrémité amont, d'un diaphragme de préexpansion et, d'autre part, prévu conique convergent vers l'aval. Cette convergence étrangle la section d'écoulement de la matière, de sorte que l'enseignement technique de EP-A-0 898 890 est incompatible avec la production de produits agroalimentaires expansés de grande taille tels que ceux évoqués plus haut.  For its part, EP-A-0 898 890 discloses an extrusion die comprising at least one pair of concentric tubular flow channels. The two channels of the same pair are fed by the same distribution chamber and have concentric outlet orifices, one of these two orifices being central while the other is annular. The extruded product, intended for human or animal food, has the specificity of having a ring shape surrounded by a ring. To obtain this specific shape at the outlet of the die, each channel of the same pair is, on the one hand, provided, at its upstream end, with a pre-expansion diaphragm and, on the other hand, provided with a taper converging towards the downstream. This convergence strangles the flow section of the material, so that the technical teaching of EP-A-0 898 890 is incompatible with the production of large expanded agri-food products such as those mentioned above.
Le but de la présente invention est de proposer une filière d'extrusion qui permette, même avec un débit de matière extrudée modéré, d'obtenir des produits agroalimentaires extrudés de grande taille à surface régulière.  The object of the present invention is to provide an extrusion die that allows, even with a moderate extruded material flow, to obtain extruded food products of large size with regular surface.
A cet effet, l'invention a pour objet une filière d'extrusion pour l'extrusion de matières agroalimentaires, telle que définie à la revendication 1 . Dans la filière d'extrusion conforme à l'invention, la matière entrante traverse, avant de rejoindre le canal d'écoulement du ou de chaque insert de cette filière, d'abord son diaphragme amont, c'est-à-dire une restriction, localisée à l'extrémité amont du canal, de la section transversale de ce canal : la perte de charge provoquée par ce diaphragme induit une expansion de la matière dans le canal d'écoulement, immédiatement en aval du diaphragme. Cette expansion est qualifiée de préexpansion pour ne pas la confondre avec l'expansion ou, plus généralement, l'augmentation de volume que connaît la matière en sortant de la filière, c'est-à-dire en passant de l'intérieur à l'extérieur de l'extrémité aval du canal. La préexpansion de la matière résultant de son passage par le diaphragme permet à la matière du flux en aval du diaphragme d'épouser la surface interne du canal d'écoulement de manière régulière sur toute la périphérie de cette surface. Autrement dit, cette préexpansion conduit à ce que la matière sortant du diaphragme vienne se « plaquer » de manière homogène sur toute la périphérie interne de la paroi de l'insert, délimitant le canal. Cet effet de répartition homogène de la matière sur toute la périphérie interne du canal d'écoulement de cette matière est obtenu même si le débit d'écoulement de la matière est modeste, par exemple de l'ordre de 500 kg/heure, voire moins. Immédiatement en aval du diaphragme et jusqu'à son extrémité aval incluse, le canal de la filière conforme à l'invention est cylindrique et présente une section transversale constante, dont le contour reste ainsi épousé par le flux de matière préexpansée. Dans le même temps, la température de la matière préexpansée s'écoulant ainsi dans le canal est maintenue homogène entre le cœur du flux de matière et sa périphérie, sous l'effet du chauffage de l'insert par les moyens de chauffe régulée. Ces moyens permettent de réguler la température de la paroi de l'insert, délimitant le canal : par contact, cette paroi de l'insert transmet de la chaleur à la région périphérique du flux de matière du canal, de sorte que, moyennant le réglage de la température de régulation, la température de la matière peut être gardée homogène dans toute la section du canal, et ce en tout point le long du canal. Il en résulte que la viscosité de la matière préexpansée s'écoulant dans le canal est gardée homogène sur toute sa section transversale, si bien que la matière offre, à l'extrémité aval du canal, une vitesse de sortie homogène : le boudin de matière sortante présente une forme notamment cylindrique, par exemple à base circulaire. Associée au fait que, en raison de la préexpansion, la surface de cette forme cylindrique du boudin est exempte d'irrégularités, telles que des craquelures ou d'autres phénomènes de « peau » similaires, la forme cylindrique du boudin se coupe de manière facile et régulière, directement en sortie de filière. For this purpose, the subject of the invention is an extrusion die for extruding agri-food materials, as defined in claim 1. In the extrusion die according to the invention, the incoming material passes, before joining the flow channel of the or each insert of this die, first its upstream diaphragm, that is to say a restriction , located at the upstream end of the channel, the cross section of this channel: the loss of pressure caused by this diaphragm induces an expansion of the material in the flow channel, immediately downstream of the diaphragm. This expansion is described as preexpansion not to be confused with expansion or, more generally, the increase in volume experienced by the material leaving the sector, that is to say from the inside to the outside. outside the downstream end of the channel. The preexpansion of the material resulting from its passage through the diaphragm allows the flow material downstream of the diaphragm to conform to the internal surface of the flow channel evenly over the entire periphery of this surface. In other words, this preexpansion leads to the material coming out of the diaphragm coming to "flatten" homogeneously over the entire inner periphery of the wall of the insert, delimiting the channel. This homogeneous distribution effect of the material over the entire inner periphery of the flow channel of this material is obtained even if the flow rate of the material is modest, for example of the order of 500 kg / hour, or less . Immediately downstream of the diaphragm and up to its downstream end included, the channel of the die according to the invention is cylindrical and has a constant cross section, the contour remains so matched by the flow of pre-expanded material. At the same time, the temperature of the preexpanded material thus flowing in the channel is maintained homogeneous between the core of the material flow and its periphery, under the effect of heating the insert by the controlled heating means. These means make it possible to regulate the temperature of the wall of the insert, delimiting the channel: by contact, this wall of the insert transmits heat to the peripheral region of the material flow of the channel, so that, with the adjustment From the control temperature, the temperature of the material can be kept homogeneous throughout the canal section at any point along the canal. As a result, the viscosity of the preexpanded material flowing in the channel is kept homogeneous over its entire cross section, so that the material offers, at the downstream end of the channel, a homogeneous output speed: the material bead outgoing has a particularly cylindrical shape, for example circular base. Associated with the fact that, due to pre-expansion, the surface of this cylindrical form of the bead is free of irregularities, such as cracks or other similar "skin" phenomena, the cylindrical shape of the bead is easily cut and regular, directly out of the die.
On comprend que toutes les considérations techniques qui précèdent, relatives à l'invention, trouvent une application particulièrement avantageuse dans le cas où la section transversale du canal d'écoulement est importante, typiquement égale ou supérieure à 1 15 mm2, voire davantage : ainsi, la filière d'extrusion conforme à l'invention est utilisable pour la production, y compris à débit modéré, de produits agroalimentaires extrudés de grande taille, présentant une bonne qualité d'état de surface. En pratique, le contour du boudin extrudé en sortie de filière n'est pas limité à un cercle, ce contour pouvant en effet présenter des formes sophistiquées, telles qu'une forme d'os ou une forme de poisson, ou, plus généralement, d'animal. Ainsi, l'invention rend possible la fabrication de produits agroalimentaires extrudés de grande taille, avec une machine d'extrusion de capacité modeste : la filière conforme à l'invention accroît l'économie de cette fabrication et permet à une entreprise de production de proposer des produits, notamment des aliments pour animaux, sophistiqués et de qualité, sans avoir à dépenser des sommes importantes dans une machine ayant une capacité de plusieurs tonnes par heure. It is understood that all the foregoing technical considerations relating to the invention find a particularly advantageous application in the case where the cross section of the flow channel is important, typically equal to or greater than 1 15 mm 2 , or more: thus, the extrusion die according to the invention is used for the production, including moderate flow, of agri-food products Extruded large size, with good surface quality. In practice, the contour of the extruded extrudate at the outlet of the die is not limited to a circle, this contour may indeed have sophisticated shapes, such as a bone shape or a form of fish, or, more generally, animal. Thus, the invention makes it possible to manufacture large extruded agri-food products, with an extrusion machine of modest capacity: the die according to the invention increases the economy of this manufacture and allows a production company to propose products, including sophisticated, high-quality feeds, without having to spend large sums on a machine with a capacity of several tons per hour.
Des caractéristiques additionnelles avantageuses de la filière d'extrusion conforme à l'invention, sont spécifiées aux revendications dépendantes.  Additional advantageous features of the extrusion die according to the invention are specified in the dependent claims.
L'invention a également pour objet une machine d'extrusion, comportant :  The invention also relates to an extrusion machine, comprising:
- un fourreau à l'intérieur duquel est entraînée au moins une vis d'entraînement d'une matière à extruder, et  a sleeve inside which is driven at least one drive screw of a material to be extruded, and
- une filière d'extrusion, qui est telle que définie ci-dessus et à travers laquelle la matière sortant du fourreau est poussée par la ou les vis d'entraînement.  an extrusion die, which is as defined above and through which the material leaving the sheath is pushed by the drive screw or screws.
En pratique, l'invention s'applique, sans limitation, à diverses machines d'extrusion, notamment aussi bien aux machines mono-vis qu'aux machines bi-vis, que les deux vis de ces dernières soient contra-rotatives ou co-rotatives.  In practice, the invention applies, without limitation, to various extrusion machines, including both single-screw machines and twin-screw machines, the two screws of these are counter-rotating or co-rotating. presses.
L'invention sera mieux comprise à la lecture de la description qui va suivre, donnée uniquement à titre d'exemple et faite en se référant aux dessins sur lesquels :  The invention will be better understood on reading the description which follows, given solely by way of example and with reference to the drawings in which:
- la figure 1 est une vue en perspective d'une machine d'extrusion conforme à l'invention ;  - Figure 1 is a perspective view of an extrusion machine according to the invention;
- la figure 2 est une coupe longitudinale schématique partielle de la machine d'extrusion de la figure 1 , dans le plan II de la figure 1 ;  - Figure 2 is a partial schematic longitudinal section of the extrusion machine of Figure 1, in the plane II of Figure 1;
- la figure 3 est une coupe partielle selon la ligne lll-lll de la figure 2 ;  - Figure 3 is a partial section along the line III-III of Figure 2;
- la figure 4 est une vue en perspective d'une filière, montrée seule, appartenant à la machine de la figure 1 ; et  - Figure 4 is a perspective view of a die, shown alone, belonging to the machine of Figure 1; and
- la figure 5 est une vue à plus grande échelle du détail encadré V sur la figure 2. Sur les figures 1 à 5 est représentée de manière schématique une machine d'extrusion 1 . Cette machine d'extrusion 1 comporte un fourreau 10 de forme allongée, qui s'étend le long d'un axe géométrique X-X et qui est centré sur cet axe. A l'intérieur du fourreau 10, deux vis 20 s'étendent de manière parallèle à l'axe X-X, en étant reçues dans un alésage longitudinal complémentaire du fourreau, centré sur l'axe X-X. En pratique, de manière connue en soi, chaque vis 20 inclut par exemple un arbre de vis central 21 sur lequel est monté un ensemble d'éléments de vis 22. Les vis 20 s'étendent de part et d'autre de l'axe X-X, tout en étant interpénétrantes, l'alésage du fourreau présentant ainsi un profil transversal bilobé. Ces vis 20 sont entraînées en rotation sur elles-mêmes, autour de leur axe central, par une unité motrice, non représentée sur les figures, en prise mécanique avec l'extrémité amont des vis, à savoir celle de droite sur les figures 1 et 2, émergeant à l'extérieur du fourreau 10. FIG. 5 is a view on a larger scale of the box detail V in FIG. 2. FIGS. 1 to 5 are diagrammatically represented an extrusion machine 1. This extrusion machine 1 comprises a sheath 10 of elongated shape, which extends along a geometric axis XX and which is centered on this axis. Inside the sleeve 10, two screws 20 extend parallel to the axis XX, being received in a complementary longitudinal bore of the sleeve, centered on the axis XX. In practice, in a manner known per se, each screw 20 includes for example a central screw shaft 21 on which is mounted a set of screw elements 22. The screws 20 extend on either side of the axis XX, while being interpenetrating, the bore of the sleeve thus having a bilobed transverse profile. These screws 20 are driven in rotation about themselves, around their central axis, by a drive unit, not shown in the figures, in mechanical engagement with the upstream end of the screws, namely that of the right in FIGS. 2, emerging outside the sheath 10.
Les vis 20 de la machine d'extrusion sont conçues, de par leur profil fileté, pour entraîner une matière à extruder selon l'axe X-X, depuis une partie amont du fourreau 10, dans laquelle le ou les ingrédients de cette matière sont introduits dans l'alésage précité du fourreau, jusqu'à l'extrémité aval du fourreau 10, les termes « amont » et « aval » étant orientés dans le sens de progression de la matière à l'intérieur du fourreau sous l'action des vis 20, ce sens de progression étant de la droite vers la gauche sur les figures 1 à 3 et 5. Par ailleurs, de manière connue en soi et comme évoqué dans la partie introductive du présent document, les vis 20 sont conçues pour, en plus d'entraîner la matière à extruder, cisailler et mettre en pression cette matière, de manière à la transformer mécaniquement. Cet aspect de la machine d'extrusion 1 étant bien connu dans le domaine, il ne sera pas décrit ici plus avant.  The screws 20 of the extrusion machine are designed, by their threaded profile, to cause a material to be extruded along the axis XX, from an upstream part of the sleeve 10, in which the ingredient or ingredients of this material are introduced into the aforementioned bore of the sleeve, to the downstream end of the sleeve 10, the terms "upstream" and "downstream" being oriented in the direction of progression of the material inside the sleeve under the action of the screws 20 , this direction of progression being from right to left in FIGS. 1 to 3 and 5. Furthermore, in a manner known per se and as mentioned in the introductory part of this document, the screws 20 are designed to, in addition to cause the material to extrude, shear and pressurize this material, so as to transform it mechanically. This aspect of the extrusion machine 1 being well known in the art, it will not be described here further.
Le fourreau 10 comporte plusieurs éléments modulaires se succédant le long de l'axe X-X, qui sont ici au nombre de cinq, en étant respectivement référencés 1 1 à 15 de l'amont vers l'aval. Chacun des éléments 1 1 à 15 délimite intérieurement une partie correspondante de l'alésage longitudinal central du fourreau 10, ces parties d'alésage étant dans le prolongement les unes des autres, selon l'axe X-X, à l'état assemblé des éléments 1 1 à 15, comme sur les figures. En pratique, les éléments 1 1 à 15 sont assemblés deux à deux par des colliers de fixation 16.  The sheath 10 comprises several modular elements succeeding each other along the axis X-X, which are here five in number, being respectively referenced 1 1 to 15 from upstream to downstream. Each of the elements 1 1 to 15 delimits internally a corresponding portion of the central longitudinal bore of the sleeve 10, these boring portions being in the extension of each other, along the axis XX, in the assembled state of the elements 1 1 to 15, as in the figures. In practice, the elements 1 1 to 15 are assembled in pairs by fastening collars 16.
Dans l'exemple de réalisation considéré sur les figures, l'élément 1 1 le plus en amont permet d'introduire, à l'intérieur de sa partie d'alésage central, un ou plusieurs ingrédients agroalimentaires de la matière à extruder. A cet effet, de manière connue en soi et non détaillée ici, cet élément 1 1 est pourvu d'un orifice traversant 1 1 A, qui, transversalement à l'axe X-X, ouvre sur l'extérieur la partie d'alésage central de l'élément 1 1 . Plus généralement, on comprend que, parmi les éléments 1 1 à 15 du fourreau 10, un ou plusieurs d'entre eux permettent d'introduire, à l'intérieur de l'alésage longitudinal central du fourreau 10, le ou les ingrédients, solides et/ou liquides, de la matière à extruder par la machine 1 . De même, à titre d'options, non limitatives et connues en soi, de la vapeur peut être directement injectée dans la matière en cours d'extrusion dans le fourreau par au moins l'un des éléments 1 1 à 15 et/ou un dégazage de la matière peut être prévu par au moins l'un de ces éléments, qui est alors associé ou non à un système de refoulement de la matière à l'aide d'une vis ad hoc. In the exemplary embodiment considered in the figures, the element 1 1 most upstream allows to introduce, within its central bore portion, one or more agri-food ingredients of the material to be extruded. For this purpose, in a manner known per se and not detailed here, this element 1 1 is provided with a through hole 1 1 A, which, transversely to the axis XX, opens on the outside the central bore portion of Element 1 1. More generally, it is understood that among the elements 1 1 to 15 of the sheath 10, one or more of them allow to introduce, within the longitudinal bore central sleeve 10, the or the solid and / or liquid ingredients, the material to be extruded by the machine 1. Similarly, as non-limiting and known options, steam can be directly injected into the material being extruded into the sheath by at least one of the elements 1 1 to 15 and / or degassing of the material can be provided by at least one of these elements, which is then associated or not with a backflow system of the material using an ad hoc screw.
A son extrémité aval, le fourreau 10 comprend une plaque terminale 17, couramment appelée plaque avant, qui est rapportée fixement, par exemple par un collier de fixation 18, à l'extrémité aval de l'élément 15, le plus en aval, du fourreau 10. De manière connue en soi, cette plaque 17 délimite intérieurement un alésage traversant, qui est centré sur l'axe X-X et qui s'étend dans le prolongement, selon cet axe, de la partie d'alésage central de l'élément 15. Comme bien visible sur la figure 3, l'extrémité aval libre des vis 20 est reçue à l'intérieur de l'alésage central de la plaque 17. Cet alésage de la plaque 17 canalise la matière poussée vers l'aval par les vis 20. Cet aspect de la machine d'extrusion 1 n'étant pas limitatif de l'invention et relevant des connaissances du domaine, il ne sera pas décrit ici plus avant.  At its downstream end, the sheath 10 comprises an end plate 17, commonly called a front plate, which is fixedly attached, for example by a clamping collar 18, to the downstream end of the element 15, the most downstream of the sheath 10. In a manner known per se, this plate 17 defines internally a through bore, which is centered on the axis XX and which extends in the extension, along this axis, of the central bore portion of the element 15. As clearly visible in FIG. 3, the free downstream end of the screws 20 is received inside the central bore of the plate 17. This bore of the plate 17 channels the material pushed downstream by the 20. This aspect of the extrusion machine 1 is not limiting of the invention and knowledge of the field, it will not be described here further.
La machine 1 comprend également une filière d'extrusion 30 agencée à l'extrémité aval du fourreau 10. La filière 30 est prévue pour mettre en forme la matière extrudée par la machine 1 , cette matière étant forcée, sous l'action des vis 20, de s'écouler à travers la filière 30. A cet effet, la filière 30 comprend des inserts tubulaires de mise en forme de la matière traversant la filière, ces inserts étant au nombre de deux dans l'exemple de réalisation considéré sur les figures et étant référencés 31 et 32.  The machine 1 also comprises an extrusion die 30 arranged at the downstream end of the sleeve 10. The die 30 is designed to shape the material extruded by the machine 1, this material being forced under the action of the screws 20 , to flow through the die 30. For this purpose, the die 30 comprises tubular inserts for shaping the material passing through the die, these inserts being two in number in the embodiment considered in FIGS. and being referenced 31 and 32.
Les inserts 31 et 32 sont centrés sur des axes respectifs X31 et X32, parallèles à l'axe X-X. Comme bien visibles sur les figures 1 et 2, les inserts 31 et 32 sont disposés de part et d'autre de l'axe X-X, autrement dit de manière diamétralement opposée suivant la périphérie de la filière 30. Bien entendu, à titre de variantes non représentées, un nombre différent d'inserts peut être prévu au sein de la filière d'extrusion 30 : en particulier, plus de deux inserts peuvent être envisagés, répartis de manière sensiblement régulière autour de l'axe X-X.  The inserts 31 and 32 are centered on respective axes X31 and X32, parallel to the X-X axis. As clearly visible in FIGS. 1 and 2, the inserts 31 and 32 are arranged on either side of the axis XX, in other words diametrically opposite along the periphery of the die 30. Of course, as variants not shown, a different number of inserts can be provided within the extrusion die 30: in particular, more than two inserts can be envisaged, distributed substantially uniformly about the axis XX.
Comme bien visible sur la figure 5, la paroi tubulaire de chaque insert 31 , 32 présente une extrémité amont 31 A, 32A, par laquelle la matière traversant la filière 30 est admise à l'intérieur de la paroi tubulaire de l'insert. De plus, la paroi tubulaire de chaque insert 31 , 32 présente une extrémité aval 31 B, 32B par laquelle la matière traversant la filière 30 sort à l'extérieur de la paroi tubulaire de l'insert et est ainsi évacuée à l'extérieur de la filière, les extrémités aval 31 B et 32B des inserts 31 et 32 étant les parties de la filière 30, les plus en aval. La paroi tubulaire de chaque insert 31 , 32 présente par ailleurs une face interne 31 C, qui s'étend, selon l'axe X31 , X32, de l'extrémité amont 31 A, 32A à l'extrémité aval 31 B, 32B et qui délimite un canal C31 , C32 d'écoulement de la matière traversant la filière 30, reliant directement l'une à l'autre les extrémités amont et aval précitées. Chaque canal d'écoulement C31 , C32 est cylindrique et centré sur l'axe X31 , X32. As clearly visible in FIG. 5, the tubular wall of each insert 31, 32 has an upstream end 31A, 32A, through which the material passing through the die 30 is admitted inside the tubular wall of the insert. In addition, the tubular wall of each insert 31, 32 has a downstream end 31B, 32B through which the material passing through the die 30 exits the outside of the tubular wall of the insert and is thus evacuated outside the the die, the downstream ends 31 B and 32B of the inserts 31 and 32 being the parts of the die 30, the most downstream. The tubular wall of each insert 31, 32 also has an inner face 31 C, which extends, along the axis X31, X32, from the upstream end 31A, 32A to the downstream end 31B, 32B and which delimits a channel C31, C32 for the flow of the material passing through the die 30, directly connecting the above-mentioned upstream and downstream ends to each other. Each flow channel C31, C32 is cylindrical and centered on the axis X31, X32.
De plus, la paroi tubulaire de chaque insert 31 , 32 présente une face externe 31 D, 32D, qui s'étend, selon l'axe X31 , X32, entre les extrémités amont 31 A, 32A et aval 31 B, 32B de cette paroi tubulaire, à l'opposé de sa face interne 31 C, 32C. Au moins une partie de la face externe 31 D, 32D de chaque insert 31 , 32, en l'occurrence la partie amont de cette face externe, coopère avec un corps 33 de la filière d'extrusion 30 aux fins de la fixation des inserts 31 et 32 vis-à-vis de ce corps 33. Dans l'exemple de réalisation considéré ici, comme bien visible sur la figure 5, le corps 33 comprend un carter 34 qui, à la fois, coopère par complémentarité de formes avec la partie amont des faces externes 31 D et 32D des inserts 31 et 32 et qui est rapporté fixement, par exemple par un collier de fixation 19, à l'extrémité aval de la plaque 17. Plus généralement, on comprend que le corps 33 de la filière 30 porte fixement les inserts 31 et 32, ces derniers étant préférentiellement rapportés au corps 33, le cas échéant de manière interchangeable, mais pouvant, en variante, être intégrés à demeure, le cas échéant de façon monobloc, au corps de la filière.  In addition, the tubular wall of each insert 31, 32 has an outer face 31D, 32D, which extends, along the axis X31, X32, between the upstream ends 31A, 32A and downstream 31B, 32B of this tubular wall, opposite its inner face 31 C, 32C. At least a portion of the outer face 31D, 32D of each insert 31, 32, in this case the upstream portion of this outer face, cooperates with a body 33 of the extrusion die 30 for the purposes of fixing the inserts 31 and 32 vis-à-vis this body 33. In the embodiment considered here, as clearly visible in Figure 5, the body 33 comprises a housing 34 which, at the same time, cooperates by complementarity of shapes with the upstream portion of the outer faces 31 D and 32D of the inserts 31 and 32 and which is fixedly attached, for example by a fastening collar 19, to the downstream end of the plate 17. More generally, it is understood that the body 33 of the die 30 fixedly supports the inserts 31 and 32, the latter being preferably related to the body 33, where appropriate interchangeably, but may, alternatively, be permanently integrated, where appropriate in a monobloc manner, the body of the die.
L'extrémité aval de l'alésage central de la plaque 17 est reliée à l'extrémité amont The downstream end of the central bore of the plate 17 is connected to the upstream end
31 A, 32A des inserts 31 et 32 par l'intérieur du carter 34, plus précisément via une chambre C33 que délimitent entre eux un diffuseur conique 35 et un diffuseur central 36 du corps 33. Les diffuseurs 35 et 36, tous les deux centrés sur l'axe X-X, sont agencés de manière concentrique et sont conformés de sorte que la chambre C33 répartit la matière, qui entre dans la filière 30 de manière centrée sur l'axe X-X, vers la périphérie du corps 33, en distribuant ainsi cette matière dans les extrémités amont respectives 31 A et 32A des inserts 31 et 32. Bien entendu, les spécificités des diffuseurs 35 et 36 ne sont pas limitatives de l'invention. 31 A, 32A inserts 31 and 32 from the inside of the housing 34, specifically via a chamber C33 delimited between them a conical diffuser 35 and a central diffuser 36 of the body 33. The diffusers 35 and 36, both centered on the axis XX, are arranged in a concentric manner and are shaped so that the chamber C33 distributes the material, which enters the die 30 centrally on the axis XX, towards the periphery of the body 33, thus distributing this material in the respective upstream ends 31A and 32A inserts 31 and 32. Of course, the specificities of the diffusers 35 and 36 are not limiting of the invention.
La chambre de distribution C33 se raccorde aux canaux d'écoulement C31 et C32 des inserts 31 et 32 via les extrémités amont 31 A et 32A de ces inserts, au niveau desquelles sont prévus des diaphragmes respectifs 37 et 38. Chaque diaphragme 37, 38 est conçu pour étrangler localement la section de passage entre la chambre C33 et le canal d'écoulement correspondant C31 , C32. A cet effet, chaque diaphragme 37, 38 délimite une ouverture traversante 037, 038, qui est sensiblement centrée sur l'axe X31 , X32 de l'insert correspondant 31 , 32 et dont la section transversale, c'est-à-dire la section dans un plan perpendiculaire à cet axe X31 , X32, est plus petite que la section transversale du canal d'écoulement correspondant C31 , C32 et que celle du débouché aval correspondant de la chambre C33. La section transversale de chaque ouverture 037, 038 est avantageusement à profil circulaire, centré sur l'axe correspondant X31 , X32. The distribution chamber C33 is connected to the flow channels C31 and C32 of the inserts 31 and 32 via the upstream ends 31A and 32A of these inserts, at which respective diaphragms 37 and 38 are provided. Each diaphragm 37, 38 is designed to locally constrict the passage section between the chamber C33 and the corresponding flow channel C31, C32. For this purpose, each diaphragm 37, 38 defines a through opening 037, 038, which is substantially centered on the axis X 31, X 32 of the corresponding insert 31, 32 and whose cross section, that is to say the section in a plane perpendicular to this axis X31, X32, is smaller than the section cross section of the corresponding flow channel C31, C32 and that of the corresponding downstream outlet of chamber C33. The cross section of each opening 037, 038 is preferably circular in profile, centered on the corresponding axis X31, X32.
Comme bien visible sur la figure 5 pour l'exemple de réalisation considéré ici, chaque diaphragme 37, 38 délimite une surface amont 37A, 38A, qui est convergente vers l'aval, en étant par exemple conique, et qui raccorde le débouché aval correspondant de la chambre 033 à l'ouverture traversante correspondante 037, 038. Chaque diaphragme 37, 38 délimite également une surface aval 38B, 38B, qui raccorde l'ouverture traversante correspondante 037, 038 au canal d'écoulement correspondant 031 , C32, soit en s'évasant progressivement vers l'aval, soit en étant inscrite dans un plan géométrique sensiblement perpendiculaire à l'axe X31 , X32 comme dans l'exemple de réalisation considéré sur les figures.  As clearly visible in FIG. 5 for the exemplary embodiment considered here, each diaphragm 37, 38 delimits an upstream surface 37A, 38A, which is convergent downstream, for example being conical, and which connects the corresponding downstream outlet. from the chamber 033 to the corresponding through opening 037, 038. Each diaphragm 37, 38 also delimits a downstream surface 38B, 38B, which connects the corresponding through opening 037, 038 to the corresponding flow channel 031, C32, either flaring progressively downstream, or being inscribed in a geometric plane substantially perpendicular to the axis X31, X32 as in the embodiment considered in the figures.
En pratique, diverses formes de réalisation sont envisageables pour les diaphragmes 37 et 38. D'ailleurs, dans l'exemple de réalisation considéré sur les figures, les diaphragmes 37 et 38, bien que fonctionnellement similaires, ne sont pas structurellement identiques :  In practice, various embodiments can be envisaged for the diaphragms 37 and 38. Furthermore, in the embodiment considered in the figures, the diaphragms 37 and 38, although functionally similar, are not structurally identical:
- le diaphragme 37 est réalisé sous forme d'une pièce distincte de l'insert 31 , qui est agencée totalement à l'intérieur de l'extrémité amont 31 A de l'insert 31 , par encastrement, par exemple conique ; et  - The diaphragm 37 is formed as a separate part of the insert 31, which is arranged completely inside the upstream end 31A of the insert 31, by embedding, for example conical; and
- le diaphragme 38 est réalisé sous forme d'une pièce distincte de l'insert 32, qui est agencée en débord total de l'extrémité amont 32A de l'insert 32, par appui axial des chants d'extrémité respectifs du diaphragme 38 et de la paroi tubulaire de l'insert 32.  the diaphragm 38 is made in the form of a piece distinct from the insert 32, which is arranged in full overflow from the upstream end 32A of the insert 32, by axial support of the respective end edges of the diaphragm 38 and of the tubular wall of the insert 32.
Bien entendu, à titre de variante non représentée, le diaphragme peut être agencé partiellement à l'intérieur et en débord partiel de l'extrémité amont de l'insert. De même, plutôt que de prévoir le diaphragme sous forme d'une pièce distincte de l'insert, une variante non représentée consiste à réaliser de façon monobloc l'insert et le diaphragme, moyennant un usinage ad hoc de la pièce unique correspondante.  Of course, as a variant not shown, the diaphragm may be arranged partially inside and partial overhang of the upstream end of the insert. Similarly, rather than providing the diaphragm in the form of a separate part of the insert, a variant not shown is to achieve integrally the insert and the diaphragm, by means of an ad hoc machining of the corresponding single part.
En aval de chaque diaphragme 37, 38, le canal d'écoulement correspondant 031 , C32 présente une section transversale, c'est-à-dire une section dans un plan géométrique perpendiculaire à l'axe correspondant X31 , X32, qui est constante jusqu'à l'extrémité aval 31 B, 32B de l'insert correspondant 31 , 32. Autrement dit, plus précisément, la forme cylindrique que présente chaque canal 031 , C32 a sa section transversale qui est constante entre le diaphragme correspondant 37, 38, non inclus, et l'extrémité aval 31 B, 32B de l'insert correspondant, incluse. Dans l'exemple de réalisation considéré sur les figures, les canaux 031 et C32 sont cylindriques à base circulaire, de sorte que leur section transversale constitue géométriquement un disque, qui est constant le long de l'axe X31 , X32, depuis la surface aval 37B, 38B du diaphragme, non incluse, jusqu'à l'extrémité aval 31 B, 32B, incluse. Suivant un dimensionnement préférentiel, associé à l'obtention de produits extrudés de grande taille tels que ceux évoqués dans la partie introductive du présent document, le diamètre de cette section à base circulaire, noté D sur la figure 5, est égal ou supérieur à 12 mm. Downstream of each diaphragm 37, 38, the corresponding flow channel 031, C32 has a cross section, that is to say a section in a geometrical plane perpendicular to the corresponding axis X31, X32, which is constant until at the downstream end 31B, 32B of the corresponding insert 31, 32. In other words, more precisely, the cylindrical shape that each channel 031, C32 has has its cross section which is constant between the corresponding diaphragm 37, 38, not included, and the downstream end 31 B, 32B of the corresponding insert, included. In the exemplary embodiment considered in the figures, the channels 031 and C32 are cylindrical with a circular base, so that their Cross-section geometrically constitutes a disk, which is constant along the axis X31, X32, from the downstream surface 37B, 38B of the diaphragm, not included, to the downstream end 31B, 32B, included. According to a preferred dimensioning, associated with obtaining large extruded products such as those mentioned in the introductory part of this document, the diameter of this circular base section, denoted D in FIG. 5, is equal to or greater than 12. mm.
La filière d'extrusion 30 comprend également des moyens 310, 320 pour chauffer de manière régulée chaque insert 31 , 32, ces moyens de chauffe régulée 310 et 320 n'étant représentés que sur la figure 5, de manière schématique. Ces moyens 310, 320 comprennent un organe de chauffage 31 1 , 321 , tel qu'une résistance électrique ou un circuit de fluide caloporteur, prévu pour transmettre de la chaleur à la paroi tubulaire de l'insert correspondant 31 , 32. Suivant une forme de réalisation pratique et efficace, cet organe de chauffage 31 1 , 312 est rapporté directement sur la face externe 31 D, 32D de l'insert, dans la partie aval de cette face externe émergeant à l'extérieur du corps 33 de la filière 30, comme montré sur la figure 5. A titre de variante non représentée, l'organe de chauffage des moyens de chauffe régulée 310, 320 est partiellement, voire totalement intégré à la paroi tubulaire de l'insert. Dans tous les cas, chaque organe de chauffage 31 1 , 312 est alimenté en une source d'énergie appropriée, non représentée sur les figures.  The extrusion die 30 also comprises means 310, 320 for heating in a controlled manner each insert 31, 32, these regulated heating means 310 and 320 being shown only in FIG. 5, schematically. These means 310, 320 comprise a heating element 31 1, 321, such as an electrical resistance or a heat transfer fluid circuit, designed to transmit heat to the tubular wall of the corresponding insert 31, 32. practical and effective embodiment, this heating member 31 1, 312 is attached directly to the outer face 31 D, 32D of the insert, in the downstream portion of this outer face emerging outside the body 33 of the die 30 , As shown in Figure 5. As a variant not shown, the heating member of the regulated heating means 310, 320 is partially or totally integrated with the tubular wall of the insert. In all cases, each heater 31 1, 312 is supplied with a suitable power source, not shown in the figures.
Suivant une variante, non représentée, de réalisation des moyens de chauffe régulée 310 et 320, le corps 33 de la filière 30 délimite une chambre de circulation d'un fluide caloporteur, en travers de laquelle s'étendent les inserts 31 et 32 de manière à être au moins en partie baignés dans le fluide de cette chambre. Cette chambre est pourvue d'un orifice d'entrée et d'un orifice de sortie du fluide caloporteur, de manière que, par exemple sous l'action d'une pompe, ce fluide circule en boucle dans la chambre, en balayant la face externe des inserts pour la partie de ces derniers agencée dans la chambre. En ajustant la température du fluide caloporteur, tel que de l'eau, de l'eau pressurisée ou de l'huile, les inserts 31 et 32 sont conjointement régulés thermiquement. En pratique, la régulation thermique correspondante est pilotée par un appareil externe à la filière 30, agissant sur le circuit de fluide caloporteur connecté à la chambre précitée.  According to a variant, not shown, of embodiment of the regulated heating means 310 and 320, the body 33 of the die 30 defines a circulation chamber of a heat transfer fluid, across which the inserts 31 and 32 extend in such a way that to be at least partly bathed in the fluid of this room. This chamber is provided with an inlet orifice and a heat transfer fluid outlet orifice, so that, for example under the action of a pump, this fluid circulates in a loop in the chamber, sweeping the face external inserts for the part of these arranged in the room. By adjusting the temperature of the coolant, such as water, pressurized water or oil, the inserts 31 and 32 are jointly thermally controlled. In practice, the corresponding thermal regulation is controlled by an apparatus external to the die 30, acting on the coolant circuit connected to the aforementioned chamber.
Quelle que soit leur forme de réalisation, les moyens de chauffe régulée 310 et 320 permettent de maintenir homogène, dans la section transversale des canaux C31 et C32, la température de la matière s'écoulant dans chacun de ces canaux. En effet, la chaleur apportée par ces moyens 310 et 320 à l'insert 31 , 32 est transmise à la matière s'écoulant dans chaque canal C31 , C32, plus précisément à la partie périphérique de cette matière en contact avec la face interne 31 C, 32C de la paroi tubulaire de l'insert 31 , 32. Cette chaleur ainsi transmise à la périphérie du flux de matière dans le canal C31 , C32 contrecarre la tendance qu'aurait cette partie périphérique de la matière à se refroidir comparativement à sa région centrale, autrement dit comparativement au cœur du flux de matière, en l'absence des moyens de chauffe 310, 320. Par équilibrage, la température de la matière s'écoulant dans le canal C31 , C32 est gardée homogène. A titre d'exemple, une régulation, simple à mettre en œuvre, consiste à mesurer la température de la matière sortant du fourreau 10, notamment à l'aide d'une sonde dont est classiquement équipé le fourreau, et à réguler l'effet de chauffe produit par les moyens 310 et 320 pour porter les inserts 31 et 32 à la valeur de température mesurée. Whatever their embodiment, the controlled heating means 310 and 320 make it possible to maintain homogeneously, in the cross section of the channels C31 and C32, the temperature of the material flowing in each of these channels. Indeed, the heat provided by these means 310 and 320 to the insert 31, 32 is transmitted to the material flowing in each channel C31, C32, more precisely to the peripheral portion of this material in contact with the inner face 31 C, 32C of the tubular wall of the insert 31, 32. This heat thus transmitted at the periphery of the flow of material in the channel C31, C32 counteracts the tendency that this peripheral part of the material to cool compared to its central region, in other words compared to the core of the flow of material, in the absence of the heating means 310, 320. By balancing, the temperature of the material flowing in the channel C31, C32 is kept homogeneous. For example, a regulation, simple to implement, consists in measuring the temperature of the material leaving the sheath 10, in particular using a probe which is conventionally equipped with the sleeve, and regulating the effect heating means produced by the means 310 and 320 to bring the inserts 31 and 32 to the measured temperature value.
On va maintenant décrire le fonctionnement de la machine d'extrusion 1 .  We will now describe the operation of the extrusion machine 1.
Le ou les ingrédients de la matière à extruder sont introduits à l'intérieur du fourreau 10, via au moins l'un de ses éléments 1 1 à 15, puis sont entraînés vers l'aval par les vis 20, tout en étant transformés sous l'action mécanique des vis. La matière sortant de l'élément 15 est poussée à travers successivement la plaque 17 et la filière 30. A l'intérieur de cette filière, la matière se répand d'abord dans la chambre de distribution C33, puis s'écoule dans les canaux C31 et C32, après avoir traversé les diaphragmes 37 et 38 via leur ouverture réduite 037 et 038. La perte de charge provoquée par ces diaphragmes 37 et 38 induit une préexpansion de la matière dans les canaux d'écoulement C31 et C32, de sorte que, en aval des diaphragmes 37 et 38, la masse de matière préexpansée épouse parfaitement les faces internes respectives 31 C et 32C de ces canaux : en effet, comme l'ouverture 037, 038 de chaque diaphragme 37, 38 est centrée sur l'axe X31 , X32 du canal d'écoulement C31 , C32, la préexpansion de la matière, qui intervient immédiatement en aval de cette ouverture et qui est réalisée de manière globalement radiale à l'axe précité, tend à être distribuée uniformément autour de cet axe. Ainsi, la matière préexpansée sortant des ouvertures 037 et 038 se répartit de manière homogène sur toute la périphérie interne des canaux C31 et 032, et ce d'autant plus en présence d'un profil circulaire pour ces ouvertures 037 et 038. Cet effet de répartition homogène sur la périphérie interne des canaux 31 et 32 est conservé de la sortie des diaphragmes 37 et 38 jusqu'à l'extrémité aval 31 B et 32B des inserts 31 et 32 du fait de la section transversale constante des canaux d'écoulement 031 et 032. Dans le même temps, les moyens de chauffe régulée 310 et 320 permettent à la matière préexpansée de garder une température homogène tout le long des canaux d'écoulement 031 et 032. En sortie de la filière 30, la matière est extrudée sous forme de deux boudins émergeant respectivement des inserts 31 et 32 : chacun de ces boudins de matière extrudée présente, d'une part, une viscosité et donc une vitesse linéaire homogène entre son cœur et sa périphérie et, d'autre part, une surface externe régulière, c'est-à-dire exempte de craquelures ou de phénomènes de « peau » similaires, préjudiciables à l'aspect de surface du produit extrudé. De tels boudins de matière extrudée peuvent, directement en sortie de la filière d'extrusion 30, être coupés de manière parfaitement calibrée, afin de produire des pellets. The ingredient or ingredients of the material to be extruded are introduced inside the sheath 10, via at least one of its elements 1 1 to 15, and then are driven downstream by the screws 20, while being transformed under the mechanical action of the screws. The material leaving the element 15 is thrust through the plate 17 and the die 30 successively. Inside this die, the material first spreads in the distribution chamber C33 and then flows into the channels C31 and C32, after passing through the diaphragms 37 and 38 via their reduced opening 037 and 038. The pressure drop caused by these diaphragms 37 and 38 induces a pre-expansion of the material in the flow channels C31 and C32, so that downstream of the diaphragms 37 and 38, the mass of pre-expanded material perfectly matches the respective internal faces 31 C and 32 C of these channels: indeed, as the opening 037, 038 of each diaphragm 37, 38 is centered on the axis X31, X32 of the flow channel C31, C32, preexpansion of the material, which occurs immediately downstream of this opening and which is made generally radially to the aforementioned axis, tends to be uniformly distributed around this axis. Thus, the pre-expanded material leaving the openings 037 and 038 is distributed homogeneously over the entire inner periphery of the channels C31 and 032, and all the more in the presence of a circular profile for these openings 037 and 038. This effect of homogeneous distribution on the inner periphery of the channels 31 and 32 is retained from the outlet of the diaphragms 37 and 38 to the downstream end 31 B and 32B inserts 31 and 32 due to the constant cross section of the flow channels 031 and 032. At the same time, the controlled heating means 310 and 320 allow the pre-expanded material to keep a homogeneous temperature all along the flow channels 031 and 032. At the outlet of the die 30, the material is extruded under form of two flanges respectively emerging inserts 31 and 32: each of these strands of extruded material has, on the one hand, a viscosity and thus a homogeneous linear speed between its core and its periphery series and, secondly, a regular outer surface, that is to say free from cracks or similar "skin" phenomena, detrimental to the surface appearance of the extruded product. Such extruded extrudates can, directly at the outlet of the extrusion die 30, be cut in a perfectly calibrated manner, in order to produce pellets.
En prévoyant que le diamètre interne des canaux d'écoulement C31 et C32 est égal ou supérieur à 12 mm, chaque boudin de matière extrudée peut être qualifié de produit extrudé de grande taille, tel que ceux évoqués dans la partie introductive du présent document. Dans ce cas, pour garantir la mise en forme efficace de ce boudin par les inserts 31 et 32, la longueur, notée L sur la figure 5, du canal C31 , C32, mesurée axialement entre le diaphragme 37, 38 non inclus et l'extrémité aval 31 B, 32B incluse, vaut préférentiellement entre une et cinq fois le diamètre D. On comprend qu'une telle valeur de la longueur L, comparativement au diamètre D dont la valeur est substantielle pour obtenir des produits extrudés de grande taille, peut être atteinte grâce aux aménagements de la filière 30, liés aux inserts 31 et 32, aux diaphragmes 37 et 38 et aux moyens de chauffe régulée 310 et 320.  By providing that the internal diameter of the flow channels C31 and C32 is equal to or greater than 12 mm, each extruded strand may be referred to as a large extruded product, such as those discussed in the introductory part of this document. In this case, to ensure the effective shaping of this flange by the inserts 31 and 32, the length, denoted L in Figure 5, the channel C31, C32, measured axially between the diaphragm 37, 38 not included and the downstream end 31 B, 32B included, is preferably between one and five times the diameter D. It is understood that such a value of the length L, compared to the diameter D whose value is substantial to obtain large extruded products, can to be achieved through the arrangements of the die 30, related to the inserts 31 and 32, the diaphragms 37 and 38 and the controlled heating means 310 and 320.
Par ailleurs, la filière 30 n'est pas limitée à l'extrusion de produits de grande taille ayant une section à base circulaire, comme décrit jusqu'ici en regard des figures 1 à 5. En effet, la section transversale des canaux d'écoulement C31 et C32 peut, à titre de variante non représentée, présenter un profil différent d'un cercle, notamment des profils sophistiqués en forme d'animal, de symbole, de motif ludique, etc. Dans ce cas, la qualification de produits de grande taille s'apprécie par la dimension transversale minimale de la section transversale des canaux C31 et C32, cette dimension transversale minimale étant égale ou supérieure à 12 mm. Plus généralement, une autre caractérisation dimensionnelle préférentielle de l'invention consiste à ce que la section transversale des canaux d'écoulement C31 et C32 soit égale ou supérieure à 1 15 mm2. Furthermore, the die 30 is not limited to the extrusion of large products having a circular base section, as hitherto described with reference to FIGS. 1 to 5. In fact, the cross section of the channels of FIG. flow C31 and C32 may, as a variant not shown, have a profile different from a circle, including sophisticated profiles in the form of animal, symbol, playful pattern, etc. In this case, the qualification of large products is assessed by the minimum transverse dimension of the cross section of the channels C31 and C32, this minimum transverse dimension being equal to or greater than 12 mm. More generally, another preferred dimensional characterization of the invention is that the cross section of the flow channels C31 and C32 is equal to or greater than 1 15 mm 2 .
Divers aménagements et options à la filière 30 et à la machine 1 décrites jusqu'ici sont par ailleurs envisageables. A titre d'exemple, les éléments 1 1 à 15 du fourreau 10 peuvent être prévus thermorégulés.  Various arrangements and options to the die 30 and the machine 1 described so far are also possible. For example, the elements 1 1 to 15 of the sleeve 10 may be provided thermoregulated.

Claims

REVENDICATIONS
1 . - Filière d'extrusion (30) pour l'extrusion de matières agroalimentaires, comprenant : 1. Extrusion die (30) for extruding agri-food materials, comprising:
- au moins un insert (31 , 32) de mise en forme d'une matière à extruder poussée à travers la filière d'extrusion, lequel insert : at least one insert (31, 32) for shaping a material to be extruded pushed through the extrusion die, which insert:
- est tubulaire, en étant centré sur un axe (X31 , X32),  - is tubular, being centered on an axis (X31, X32),
- présente une extrémité amont (31 A, 32A) par laquelle la matière entre dans l'insert,  has an upstream end (31A, 32A) through which the material enters the insert,
- présente une extrémité aval (31 B, 32B) par laquelle la matière sort à l'extérieur de la filière d'extrusion, et  has a downstream end (31B, 32B) through which the material leaves outside the extrusion die, and
- délimite un canal (C31 , C32) d'écoulement de la matière, centré sur l'axe et reliant l'une à l'autre les extrémités amont et aval de l'insert, et  defines a flow channel (C31, C32) of the material, centered on the axis and connecting the upstream and downstream ends of the insert to each other, and
- un diaphragme (37, 38) de préexpansion de la matière, qui est situé à l'extrémité amont de l'insert et qui délimite une ouverture traversante (037, 038), cette ouverture traversante étant sensiblement centrée sur l'axe (X31 , X32) et présentant une section transversale plus petite que celle du canal (031 , 032), de sorte que, avant de s'écouler dans le canal, la matière entrant dans l'insert traverse le diaphragme en y subissant une perte de charge qui, en sortie du diaphragme, préexpanse la matière en la répartissant de manière homogène sur toute la périphérie interne du canal,  a diaphragm (37, 38) for preexpansion of the material, which is situated at the upstream end of the insert and which delimits a through opening (037, 038), this through opening being substantially centered on the axis (X31 , X32) and having a cross section smaller than that of the channel (031, 032), so that, before flowing in the channel, the material entering the insert passes through the diaphragm undergoing a pressure drop therein which, at the outlet of the diaphragm, preexpans the material by distributing it homogeneously over the entire inner periphery of the channel,
caractérisée en ce que le canal (031 , 032) de l'insert est cylindrique et présente une section transversale qui est sensiblement constante entre le diaphragme (37, 38), non inclus, et l'extrémité aval (31 B, 32B) de l'insert, incluse, characterized in that the channel (031, 032) of the insert is cylindrical and has a cross-section which is substantially constant between the diaphragm (37, 38), not included, and the downstream end (31 B, 32B) of the insert, included,
et en ce que la filière d'extrusion (30) comprend en outre des moyens (310, 320) de chauffe régulée de l'insert (31 , 32), qui sont adaptés pour, le long du canal (031 , 032) de l'insert, maintenir sensiblement homogène la température de la matière préexpansée par le diaphragme (37, 38). and in that the extrusion die (30) further comprises means (310, 320) for controlled heating of the insert (31, 32), which are adapted for, along the channel (031, 032) of the insert, to maintain substantially homogeneous the temperature of the material pre-expanded by the diaphragm (37, 38).
2. - Filière d'extrusion suivant la revendication 1 , caractérisée en ce que ladite section transversale du canal (031 , 032) de l'insert (31 , 32) est égale ou supérieure à 1 15 mm2. 2. - extrusion die according to claim 1, characterized in that said cross section of the channel (031, 032) of the insert (31, 32) is equal to or greater than 1 15 mm 2 .
3. - Filière d'extrusion suivant l'une des revendications 1 ou 2, caractérisée en ce que la dimension transversale minimale de ladite section transversale du canal (031 , 032) de l'insert (31 , 32) est égale ou supérieure à 12 mm. 3. - extrusion die according to one of claims 1 or 2, characterized in that the minimum transverse dimension of said cross section of the channel (031, 032) of the insert (31, 32) is equal to or greater than 12 mm.
4.- Filière d'extrusion suivant l'une quelconque des revendications précédentes, caractérisée en ce que ladite section transversale du canal (C31 , C32) de l'insert (31 , 32) est à base circulaire. 4. Extrusion die according to any one of the preceding claims, characterized in that said cross section of the channel (C31, C32) of the insert (31, 32) is circular.
5.- Filière d'extrusion suivant la revendication 4, caractérisée en ce que le diamètre de ladite section est égal ou supérieur à 12 mm. 5. Extrusion die according to claim 4, characterized in that the diameter of said section is equal to or greater than 12 mm.
6. - Filière d'extrusion suivant l'une quelconque des revendications précédentes, caractérisée en ce que la section de l'ouverture traversante (037, 038) du diaphragme (37, 38) est à profil circulaire. 6. - extrusion die according to any one of the preceding claims, characterized in that the section of the through opening (037, 038) of the diaphragm (37, 38) is circular profile.
7. - Filière d'extrusion suivant l'une quelconque des revendications précédentes, caractérisée en ce que la longueur (L) du canal (031 , 032) de l'insert (31 , 32), mesurée entre le diaphragme (37, 38) non inclus et son extrémité aval (31 B, 32B) incluse, vaut entre une et cinq fois la dimension transversale minimale de ladite section transversale de ce canal. 7. - extrusion die according to any one of the preceding claims, characterized in that the length (L) of the channel (031, 032) of the insert (31, 32), measured between the diaphragm (37, 38); ) not included and its included downstream end (31 B, 32B) is between one and five times the minimum transverse dimension of said cross section of this channel.
8. - Filière d'extrusion suivant l'une quelconque des revendications précédentes, caractérisée en ce que le diaphragme (37, 38) est réalisé sous forme d'une pièce distincte de l'insert (31 , 32), qui est agencée partiellement ou totalement à l'intérieur de l'extrémité amont (31 A, 32A) de l'insert. 8. - extrusion die according to any one of the preceding claims, characterized in that the diaphragm (37, 38) is formed as a separate part of the insert (31, 32), which is arranged partially or totally inside the upstream end (31A, 32A) of the insert.
9. - Filière d'extrusion suivant l'une quelconque des revendications 1 à 7, caractérisée en ce que le diaphragme (37, 38) est réalisé sous forme d'une pièce distincte de l'insert (31 , 32), qui est agencée en débord, partiel ou total, de l'extrémité amont (31 A, 32A) de l'insert. 9. - extrusion die according to any one of claims 1 to 7, characterized in that the diaphragm (37, 38) is formed as a separate part of the insert (31, 32), which is arranged in overflow, partial or total, of the upstream end (31A, 32A) of the insert.
10. - Filière d'extrusion suivant l'une quelconque des revendications 1 à 7, caractérisée en ce que le diaphragme et l'insert sont monobloc. 10. - extrusion die according to any one of claims 1 to 7, characterized in that the diaphragm and the insert are monobloc.
1 1 . - Filière d'extrusion suivant l'une quelconque des revendications précédentes, caractérisée en ce que les moyens de chauffe régulée (310, 320) comprennent un organe de chauffage (31 1 , 312) rapporté sur la face externe (31 D, 32D) de l'insert (31 , 32). 1 1. - Extrusion die according to any one of the preceding claims, characterized in that the regulated heating means (310, 320) comprise a heating member (31 1, 312) attached to the outer face (31 D, 32D). of the insert (31, 32).
12.- Filière d'extrusion suivant la revendication 1 1 , caractérisée en ce que l'organe de chauffage (31 1 , 312) est électrique. 12. Extrusion die according to claim 1 1, characterized in that the heating member (31 1, 312) is electric.
13. - Filière d'extrusion suivant l'une quelconque des revendications 1 à 10, caractérisée en ce que les moyens de chauffe régulée comprennent une chambre de circulation d'un fluide caloporteur, en travers de laquelle l'insert s'étend pour y être baigné dans ce fluide caloporteur. 13. - extrusion die according to any one of claims 1 to 10, characterized in that the controlled heating means comprise a heat transfer fluid circulation chamber, through which the insert extends to be bathed in this heat transfer fluid.
14. - Filière d'extrusion suivant l'une quelconque des revendications précédentes, caractérisée par plusieurs inserts (31 , 32) qui sont respectivement associés à des diaphragmes (37, 38) et à des moyens de chauffe régulée (310, 320) correspondants, et en ce que la filière d'extrusion (30) comprend en outre un corps (33) qui porte fixement les inserts et qui délimite une chambre (C33) de distribution de la matière dans les extrémités amont respectives (31 A, 32A) des inserts. 14. - extrusion die according to any one of the preceding claims, characterized by a plurality of inserts (31, 32) which are respectively associated with diaphragms (37, 38) and corresponding regulated heating means (310, 320). and in that the extrusion die (30) further comprises a body (33) which bears the inserts and defines a material distribution chamber (C33) in the respective upstream ends (31A, 32A). inserts.
15. - Machine d'extrusion (1 ), comportant : 15. - Extrusion machine (1), comprising:
- un fourreau (10) à l'intérieur duquel est entraînée au moins une vis (20) d'entraînement d'une matière à extruder, et a sleeve (10) inside which is driven at least one screw (20) for driving a material to be extruded, and
- une filière d'extrusion (30), qui est conforme à l'une quelconque des revendications précédentes et à travers laquelle la matière sortant du fourreau est poussée par la ou les vis d'entraînement.  - An extrusion die (30), which is according to any one of the preceding claims and through which the material exiting the barrel is pushed by the one or more drive screws.
EP16719268.1A 2015-04-13 2016-04-12 Extrusion die for extruding agri-food materials and extrusion machine comprising such a die Withdrawn EP3283271A1 (en)

Applications Claiming Priority (2)

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FR1553173A FR3034702B1 (en) 2015-04-13 2015-04-13 EXTRUSION LINE, AND EXTRUSION MACHINE COMPRISING SUCH A LINE
PCT/EP2016/058014 WO2016166102A1 (en) 2015-04-13 2016-04-12 Extrusion die for extruding agri-food materials and extrusion machine comprising such a die

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CN108859062A (en) * 2018-07-18 2018-11-23 青岛科技大学 Rubber composite material forms high homogeneous extrusion method and device

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US4071591A (en) * 1973-06-07 1978-01-31 Nippon Petrochemicals Co. Ltd. Method of manufacturing foamed thermoplastic resin profiles
CH667236A5 (en) * 1986-04-08 1988-09-30 Nestle Sa EXTRUSION SECTOR TO MAKE FLAT PRODUCTS.
DE3801574C2 (en) * 1988-01-20 1998-05-07 Wilfried Ensinger Process and device for the extrusion, in particular extrusion, of hot plastic melts
ES2189921T3 (en) 1997-08-31 2003-07-16 Nestle Sa EXTRUSION ROW
US7585532B2 (en) * 2001-10-29 2009-09-08 Frito-Lay North America, Inc. Apparatus and method for improving the dimensional quality of extruded food products having complex shapes
EP2507029B1 (en) * 2009-12-04 2014-02-26 Shell Internationale Research Maatschappij B.V. Method for preparing coated binder units
EP2641720A1 (en) * 2012-03-20 2013-09-25 Sika Technology AG Process and extruding device for producing a hollow article filled with an insulating foamed material

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