EP3277513A1 - Procédé de fabrication d'un emballage imprimé hydrosoluble - Google Patents

Procédé de fabrication d'un emballage imprimé hydrosoluble

Info

Publication number
EP3277513A1
EP3277513A1 EP16711572.4A EP16711572A EP3277513A1 EP 3277513 A1 EP3277513 A1 EP 3277513A1 EP 16711572 A EP16711572 A EP 16711572A EP 3277513 A1 EP3277513 A1 EP 3277513A1
Authority
EP
European Patent Office
Prior art keywords
film
printing
product
cavity
print
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16711572.4A
Other languages
German (de)
English (en)
Other versions
EP3277513B1 (fr
Inventor
Stefan Strathmann
Matthias Sunder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henkel AG and Co KGaA
Original Assignee
Henkel AG and Co KGaA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henkel AG and Co KGaA filed Critical Henkel AG and Co KGaA
Publication of EP3277513A1 publication Critical patent/EP3277513A1/fr
Application granted granted Critical
Publication of EP3277513B1 publication Critical patent/EP3277513B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/008—Sequential or multiple printing, e.g. on previously printed background; Mirror printing; Recto-verso printing; using a combination of different printing techniques; Printing of patterns visible in reflection and by transparency; by superposing printed artifacts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
    • B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
    • B65B9/042—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material for fluent material
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
    • C11D17/041—Compositions releasably affixed on a substrate or incorporated into a dispensing means
    • C11D17/042—Water soluble or water disintegrable containers or substrates containing cleaning compositions or additives for cleaning compositions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/14—Multicolour printing
    • B41M1/20—Multicolour printing by applying differently-coloured inks simultaneously to different parts of the printing surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/26—Printing on other surfaces than ordinary paper
    • B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/40—Printing on bodies of particular shapes, e.g. golf balls, candles, wine corks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0064—Digital printing on surfaces other than ordinary paper on plastics, horn, rubber, or other organic polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/162—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
    • B65B7/164—Securing by heat-sealing

Definitions

  • the invention relates to a process for producing a water-soluble packaging which comprises a product, preferably a detergent product or a dishwashing detergent product, and a water-soluble casing.
  • WO 2014/016144 A1 discloses a process for producing a water-soluble packaging with a water-soluble coating and a detergent or detergent composition disposed therein
  • Dishwashing product (product) known. This will be a first film web for
  • a cavity is formed, which is filled with the product from above. Thereafter, the filled cavity is closed or sealed with the cover sheet.
  • the wrapper can be printed in several printing steps.
  • Printing of the water-soluble films allows the application of product information, in particular warnings on a packaging with a pre-dosed Wax or dishwashing product. Such warnings are partly required by law.
  • a print image of high quality and covering power can be realized in the flexographic printing process.
  • a roller printing unit is necessary, which is provided prior to the formation of the cavity.
  • a print job image of moderate quality or an inaccurate positioning of the printed image should be avoided because a user or customer could draw negative conclusions about the quality and properties of the actual product.
  • the invention is based on the object to provide an easy to carry out method for producing a water-soluble packaging comprising a product and a printed wrapper, which should be produced by the process packaging that meet the requirements set in terms of print image quality and print image positioning ,
  • the object of the invention is based with the feature combination according to
  • a first printing is effected by a roller printing unit and in a second printing step a second printing is effected by a roller printing unit
  • Digital printers are generated.
  • the first printing is applied in the flexographic printing process.
  • the initial print will be lower in terms of accurate positioning relative to the product
  • the digital printer used here which is preferably designed in the form of an inkjet printer, basically allows a very good positioning of the secondary printing.
  • the invention has recognized that only certain parts, areas or segments of the printed image on the envelope with respect to the product or with respect to certain reference points, such as a middle position above the cavity, require precise positioning. The exact positioning of the selected
  • Print image elements then contribute to a positive appearance that the packaging leaves behind for the customer or user. A more inaccurate positioning of the other printed image elements relative to the product is of minor importance or has no or only a very small influence on the subjective impression of the customer or user.
  • the printed image elements, the positioning of which is important, are applied by the secondary printing, while all other printed image elements can be applied over the first print.
  • the secondary pressure is applied relative to the first pressure.
  • the first pressure is supplemented by a precisely positioned second pressure.
  • the print result a combination of first print and second print, has a high quality.
  • Applying the second pressure based on the initial pressure can any one of the following steps:
  • the product may comprise a powder, a granule or a tablet.
  • the product may alternatively or additionally comprise a liquid or a gel.
  • the cavity may have one or more chambers for receiving different partial products.
  • Part of the first printing can be applied offline. This means that this part of the first print has already been applied to the corresponding film before the first film web has been fed and / or before the second film web has been fed. These are thus pre-printed film webs, which can be provided for example as rolls or reels for the method described here.
  • the printing in the offline process is temporally decoupled from the other process steps according to the invention. Also, the
  • At least one (other) part of the first print can be applied inline. If, for example, the first film web is provided with this part of the first print in the in-line process, then the pass through the web printing unit is combined with other processing steps of the first print run
  • Procedure coupled temporally and spatially For example, after applying the first film web, the application of the first pressure.
  • the first film web thus runs through the
  • roller printing unit and is then fed to the further processing steps.
  • the second film web can also run through a roller printing unit, which is temporally and spatially coupled to the other processing stations of the method.
  • first film web and the base film are used synonymously in terms of printing. This applies mutatis mutandis to the second
  • the first printing can be done on a film side of the base film or the cover sheet, which is turned to the product in the finished packaging.
  • the first pressure is provided on a side of the film, which faces away from the product, that is, points outward. Reference should also be made to the possibility that part of the initial pressure on the side of the film facing the product and another part of the first pressure on the side of the film facing away from the product are arranged.
  • the secondary printing takes place on a film side of the base film or the cover film, which faces away from the product in the finished packaging.
  • the first print on the film side of the cover film facing the product and the second print on the film side of the cover film facing away from the product can be applied.
  • the first print can be applied to the film side of the base film facing the product, while the second print is applied to the film Covering film is applied, whether on the film side facing the product or the film side of the base film used by the product.
  • the second printing is preferably a monochrome printing. If the print image is to be multicolored, different colors are preferably applied in the first printing step. The color used in the second printing preferably differs from the colors used in the first print.
  • the printed image on the envelope is composed of the first print and the second print. Initial pressure and secondary pressure may (partially) overlap or supplement each other. They can also be designed independently of each other.
  • the cover sheet can be provided with the secondary printing immediately before placing it on the cavity.
  • the time between applying the second print and hanging up is less than 20 seconds.
  • the time interval between application of the secondary printing and placing the cover sheet on the cavity is 1 to 5 or 2 to 4 seconds.
  • the time between application of the secondary pressure and the placing in a spatial distance between the place of application of the secondary pressure and the place of laying can be converted. Due to the short time then the distance is comparatively small. For example, a running speed of 10 m / min results in a spatial distance of 50 cm at a time interval of 3 seconds. Disturbances or tolerances that can affect the printed cover sheet within these 50 cm are comparatively small and can be handled well.
  • the secondary print may be applied to the coversheet after the overlay on the cavity and before the cavity is sealed. Again, preferably passes between applying the second pressure and the next processing step (here the sealing) a time of 1 to 5 seconds. This time should be sufficient that the secondary pressure has dried so far that the further processing steps lead to no loss of quality of the secondary pressure.
  • the phase is used in the process, in which the deformed base film for forming the cavity by appropriate means, preferably by a mold vacuum, is still kept in a position under tension. Only after this phase, due to the omission of the forming vacuum and the concomitant relaxation of the base film, can a deformation of the cover film (in particular a bulging of the cover film) and / or base film occur.
  • Drying be downstream, which speeds up the drying. It can both a Air blower with air temperatures from room temperature to 130 ° C, more preferably 50 - 120 ° C, an infrared radiator or a combination thereof are used.
  • a positioning of the film web provided with the first print relative to the product or corresponding reference points preferably takes place only in the longitudinal direction of the film web. On a correction of positioning across this can generally be due to the lower
  • the second printing preferably comprises characters, so that individual letters, words, phrases or sentences can be printed on the envelope.
  • the minimum font size of these characters is 4 point (according to DIN 16507-1). Preferably, the minimum font size is 6 points.
  • fonts can be used in the second printing step
  • roller printing unit if the packaging for country A is to be converted to the packaging for country B during the production of the packaging. Ideally, the manufacturing process without interruption and without missing parts can be continued.
  • a ratio of ink applied in the first printing step and ink applied in the second printing step may be greater than 2: 1, preferably greater than 3: 1 or even greater than 10: 1. Simplified here also the respective printed surfaces into Ratio so that the ratio of printed area of the first print to printed area of the second print can be greater than 2: 1, 3: 1 or 10: 1.
  • the feeding of the first film web and the feeding of the second film web preferably take place in a continuous process without intermediate breaks.
  • the running speed of the first film web and / or second film web can be up to 30 m / min. In one embodiment, the running speed is between 5 to 25 m / min.
  • a printhead of the digital printer in the direction of the film web or the film which is printed by him, stand firm.
  • the printer then brings only per unit of time a pressure line across the direction of travel, with other parallel printing lines taking into account the speed of the film to a flat
  • the resolution of the digital printer can be over 200 dpi (dots per inch).
  • the digital printer has a resolution of 300 dpi, 400 dpi or more.
  • the longitudinal direction of the film web and the resolution across it can be the same (400 x 400 dpi) or different sizes.
  • the printing speed of the digital printer should at least correspond to the running speed of the film web to be printed. At a running speed of 10 m / min and a resolution of 400 dpi in the longitudinal direction of the film web results in a minimum printing frequency of about 2.6 kHz.
  • the preferred pressure frequency is greater than or equal to 3 kHz.
  • FIGURE 1 shows schematically various processing stations
  • a first film web 10 is unwound from a roll or reel 1 1 and runs in the direction of an arrow 12 in a roller printing unit 13.
  • the first film web 10 is provided in the flexographic printing process with a first print.
  • the first film web 10 is deflected by a deflection roller 14, so that it is now in the horizontal direction, in the illustration of Figure 1, from left to right according to the arrow 15 is moved continuously.
  • the representation of drive means and means for equalizing the tension in the first film web 10 is dispensed with.
  • the roller printing unit 13 could be dispensed with.
  • the treadmill 16 Parallel to the film web 10 after deflection by the deflection roller 14, a treadmill 16 whose direction is shown by the arrow 17 moves.
  • the treadmill 16 has a plurality of successively arranged depressions or thermoforming molds 18, which are approximately trapezoidal in section.
  • the first film web serves to provide a base film 19, the first
  • Processing station or forming station 20 is supplied.
  • the base film 19 is deep-drawn, so that individual cavities 21 arise.
  • a product 23 is filled into the respective cavity 21. It may be, for example, a liquid product or a solid. The solid may also be present in compressed form as a tablet.
  • a product feed direction 33 extends vertically down from above.
  • the filled cavities 21 then pass through a deflection roller 24, by means of which a second film web 25 supplied from above is deflected in a direction parallel to the running direction 17 of the conveyor belt 16.
  • the second film strip 25 is unwound from a winding 26. Again, the presentation of drive means etc. for the second film web 25 is omitted.
  • the second film web 25 serves to provide a cover film 27, which is placed on the filled cavity 21 by the deflection roller 24.
  • a digital printer 28 in the form of an inkjet printer applies a secondary print to the cover film 27.
  • the first print may be applied to the cover film 27, comparable to the structure 13, wherein the digital printer 28 may be in the position shown in FIG. 1 or in the position according to the arrow labeled 34.
  • a sealing station 29 through which the cavities 21 filled with the product 23 are sealed.
  • the cover film 27 is welded to the base film 19.
  • a cutting device 30 separates the composite of cover film and base film 19 with the product 23 arranged therebetween to form individual packages 1. These are then released from the thermoforming molds 18 and can now be packed in cartons or cartons.
  • the film web 10 and the second film web 25 are continuously unwound from the respective rollers 1 1, 26.
  • the treadmill 16 runs continuously at the same speed as the film webs 10, 25.
  • the double arrows 32 are intended to indicate that the respective
  • Processing stations or devices 20, 42, 29, 30 or parts thereof temporarily over a certain period of time at the same speed can be carried parallel, then to to be reset again.
  • the cutting device 30 is carried along according to the running speed of the belt 16 until the required separation of the packages is completed. Thereafter, the cutting device or a cutting blade of the cutting device is returned to the subsequent
  • the digital printer 28 or its print head is fixed in the running direction 17 of the moving belt 16.
  • the digital printer 28 and the running speed of the treadmill 16 and the cover film 27 are coordinated so that a two-dimensional second printing is produced, wherein the printer only transversely to the direction 17 of the treadmill 16 prints a printing line.
  • the second printing is applied by the digital printer 28 to the cavity 21 after the covering film has been applied.
  • the cover sheet 27 is printed before its edition. This alternative printing should be indicated by the arrow 34 in FIG. In this case, the secondary pressure in the direction of travel 35 of the second film web 25 would still be applied before the deflection roller 24.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

L'invention concerne un procédé de fabrication d'un emballage hydrosoluble (1) qui comporte un produit (23), de préférence un produit détergent ou un produit de lavage de vaisselle, et une enveloppe hydrosoluble qui est formée d'un film de base hydrosoluble (19) et un film de revêtement hydrosoluble (27). Le procédé comprend les étapes suivantes consistant à : a) amener une première bande de film (10) pour produire le film de base (19) ; b) former une cavité (21) dans le film de base (19) ; c) remplir la cavité (21) avec le produit (23) ; d) amener une seconde bande de film (25) pour produire le film de revêtement (27) ; e) fermer hermétiquement la cavité (21), contenant le produit (23), avec le film de revêtement (27) ; et f) imprimer le film de revêtement (27) et/ou le film de base (19). L'impression est effectuée dans une première étape d'impression et dans au moins une deuxième étape d'impression. Le procédé est caractérisé en ce que, dans la première étape d'impression, une première impression est réalisée par une unité d'impression à rouleau (13) et, dans la deuxième étape d'impression, une deuxième impression est réalisée par une imprimante numérique (28).
EP16711572.4A 2015-04-02 2016-03-16 Procédé pour produire un emballage imprimé soluble dans l'eau Active EP3277513B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015206040.3A DE102015206040A1 (de) 2015-04-02 2015-04-02 Verfahren zur Herstellung einer wasserlöslichen bedruckten Verpackung
PCT/EP2016/055731 WO2016156048A1 (fr) 2015-04-02 2016-03-16 Procédé de fabrication d'un emballage imprimé hydrosoluble

Publications (2)

Publication Number Publication Date
EP3277513A1 true EP3277513A1 (fr) 2018-02-07
EP3277513B1 EP3277513B1 (fr) 2020-12-02

Family

ID=55589821

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16711572.4A Active EP3277513B1 (fr) 2015-04-02 2016-03-16 Procédé pour produire un emballage imprimé soluble dans l'eau

Country Status (3)

Country Link
EP (1) EP3277513B1 (fr)
DE (1) DE102015206040A1 (fr)
WO (1) WO2016156048A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108609237B (zh) * 2018-04-17 2023-09-29 常州合拓环保科技有限公司 水溶膜定量包装设备

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IL110098A (en) * 1993-08-13 1998-02-08 Johnson & Johnson Vision Prod Method for double-sided printing of laminate and its Louis product
DE20312066U1 (de) * 2003-08-05 2003-12-04 Hueck Folien Gmbh & Co. Kg Bedruckte bahnförmige Materialien, insbesondere für Abdeckungen von Behältern
WO2009079572A1 (fr) * 2007-12-19 2009-06-25 Sun Chemical Corporation Presse d'impression hybride et procédé
AU2010249841B2 (en) * 2009-05-19 2014-05-15 The Procter & Gamble Company A method for printing water-soluble film
DE102011108178B4 (de) * 2011-07-20 2017-06-22 Multivac Marking & Inspection Gmbh & Co. Kg Foliendrucksystem, Verpackungsmaschine und Verfahren zum positionsgenauen Bedrucken einer Kunststofffolie
DE102012212849A1 (de) 2012-07-23 2014-05-22 Henkel Ag & Co. Kgaa Gefärbte, wasserlösliche Verpackung
HUE044701T2 (hu) * 2014-04-14 2019-11-28 Procter & Gamble Tasakok elõállítására szolgáló berendezés
EP2933101A1 (fr) * 2014-04-14 2015-10-21 The Procter and Gamble Company Appareil pour imprimer sur un film soluble dans l'eau

Also Published As

Publication number Publication date
EP3277513B1 (fr) 2020-12-02
WO2016156048A1 (fr) 2016-10-06
DE102015206040A1 (de) 2016-10-06

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