EP3263767A1 - Mould and method for manufacturing the same - Google Patents
Mould and method for manufacturing the same Download PDFInfo
- Publication number
- EP3263767A1 EP3263767A1 EP17178292.3A EP17178292A EP3263767A1 EP 3263767 A1 EP3263767 A1 EP 3263767A1 EP 17178292 A EP17178292 A EP 17178292A EP 3263767 A1 EP3263767 A1 EP 3263767A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tool
- thermoplastic material
- shaped
- shaped body
- rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title claims description 11
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 71
- 239000012815 thermoplastic material Substances 0.000 claims abstract description 52
- 230000002787 reinforcement Effects 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 21
- 239000002245 particle Substances 0.000 claims description 20
- -1 polyethylene Polymers 0.000 claims description 18
- 239000004698 Polyethylene Substances 0.000 claims description 13
- 229920000573 polyethylene Polymers 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 10
- 239000011152 fibreglass Substances 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 229920003023 plastic Polymers 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 7
- 241001669679 Eleotris Species 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 229920002647 polyamide Polymers 0.000 claims description 5
- 239000004417 polycarbonate Substances 0.000 claims description 5
- 229920000515 polycarbonate Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 235000012222 talc Nutrition 0.000 claims 1
- 238000000465 moulding Methods 0.000 description 15
- 239000011159 matrix material Substances 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 102100040287 GTP cyclohydrolase 1 feedback regulatory protein Human genes 0.000 description 1
- 101710185324 GTP cyclohydrolase 1 feedback regulatory protein Proteins 0.000 description 1
- 241001295925 Gegenes Species 0.000 description 1
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- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
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- 229920001187 thermosetting polymer Polymers 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B3/00—Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails
- E01B3/44—Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails made from other materials only if the material is essential
Definitions
- the invention relates to a molded article comprising a basic body consisting of thermoplastic material or containing it with reinforcement extending in the longitudinal direction thereof with a structure which is enclosed in a form-fitting manner by the thermoplastic material.
- the invention relates to a method for producing a shaped body which consists of thermoplastic material or contains this and in the longitudinal direction of which at least one reinforcement extends.
- a corresponding shaped body in the form of a railway sleeper is the DE 699 29 819 T2 refer to.
- the railway sleeper has a hard inner core as a reinforcement in the form of an elongated reinforcing element, which in turn is surrounded by an outer housing made of a deformable composite material.
- the outer casing is double-shelled and consists of polyethylene and ground rubber particles.
- the two-layered construction results in constructive and production-related disadvantages, in particular a geometrical adaptation of reinforcement element and housing shells is required to provide a circumferentially closed threshold.
- a synthetic threshold which consists of a composite material.
- the composite has a core layer and a surface layer containing a thermosetting resin reinforced by long fibers.
- thermoplastic material containing recycled Polyolefm and glass fibers known. From the material, a molded body in the form of a railway sleeper can be produced.
- the use of glass fibers on the one hand has the disadvantage that when compounding a strong wear of the waves can occur. As Recyclematerial the molded body is not suitable due to the contained glass fibers.
- a shaped body of the type mentioned in the form of a composite threshold is the US 5 609 295 A1 refer to.
- a double T-beam which can be made of polyethylene and is structured by openings or stepped longitudinal edges.
- the invention provides, inter alia, a shaped body which is characterized essentially by the fact that the reinforcing element is rod-shaped and consists of plastic solid or hollow rod or existing tubular element and has on the outside a tooth structure such as wave structure.
- the reinforcement is at least one superstructure having a structure rod-shaped reinforcing element, which is the form-fitting enclosing the structure of the thermoplastic material.
- the reinforcing element consists in particular of plastic, in particular glass fiber reinforced plastic (GRP).
- the molded body distributed glass fibers to give the molded body a desired strength. Also it is not necessary that a multi-part body is made in which a reinforcement is introduced. Rather, within the base body, the reinforcement, preferably over its entire length, wherein the reinforcement may extend set back in the end regions of the molding, so the front end of the molding does not interspersed.
- the reinforcement may be made of suitable materials to ensure the desired flexural strength and rigidity.
- the reinforcing element is at least one externally profiled as a wave structure exhibiting rod element, in particular an existing GRP rod or tube element, preferably a solid or hollow rod or tube made of GRP.
- the structure is formed by an external thread.
- thermoplastic material It can virtually be used as a threaded rod such as spindle, which is positively enclosed by the thermoplastic material.
- thermoplastic material consists of shredded particles.
- the particles are subjected to a heat treatment in such a way that preferably not all of the particles completely melt, but at least some of the particles are melted only superficially. This is preferably done by means of thermokinetic mixing.
- a thermokinetic mixing device can be used, as this US 5,895,790 A it can be seen, the disclosure of which is expressly incorporated by reference. Destroying long-chain polymer molecules is thereby avoided or reduced.
- the reinforcing element consists of a material whose linear coefficient of thermal expansion deviates at least approximately by 0.5 ⁇ 10 -1 K -1 from that of the thermoplastic material. Regardless of this, longitudinal movement of the reinforcing element within the basic body is ruled out since the thermoplastic material positively surrounds the reinforcing element in the longitudinal direction.
- thermoplastic material in particular one or more materials from the group polyethylene, in particular LDPE and / or HDPE polyethylene, polypropylene, polyvinyl chloride, polyethylene ether, polycarbonate, polyamide, acrylonitrile-butadine-styrene , Polymethylmicroacrylate, polysterene.
- At least two, at least preferably four, rod-shaped reinforcing elements extend in the longitudinal direction of the shaped body, wherein two are each arranged symmetrically to a plane of symmetry, within which the longitudinal axis of the shaped body can run.
- the plane of symmetry runs parallel to the longitudinal sides and / or the top and bottom sides.
- an odd number of reinforcing elements or z. B. six reinforcing elements may be provided within the molding.
- the shaped body is a railway sleeper.
- the cross-sectional area of the reinforcing elements which extend in the longitudinal axis direction of the shaped body should account for 2% to 15% of the cross-sectional area of the shaped body.
- the cross-sectional area of the reinforcing elements should be between 2.5% and 10% of the cross-sectional area of the shaped body.
- thermoplastic material which may be presorted
- the mixing device in particular in the form of a compounder.
- the particles are exposed to a temperature which is preferably in the range between 130.degree. C. and 160.degree. C., preferably approximately 150.degree.
- the temperature during the entire compounding should be kept substantially constant. Irrespective of this, the particles have a temperature which causes an at least superficial melting, that is to say that they do not necessarily undergo melt-through, even if particles can also be completely melted.
- the only partial melting results in the advantage that long-chain polymer molecules are spared with the result that the material itself already in the solidified state has a higher strength compared to materials which are produced by extrusion.
- the desired flexural rigidity or strength of the molded body results, in particular, in that at least one rod-shaped reinforcing element runs in the longitudinal direction of the molded body, which is designed in particular in the form of a hollow rod or tube made of GFRP.
- thermoplastic material such that is superficially structured so that the thermoplastic material can form-fitting surround the reinforcing element
- a reinforcing element such that is superficially structured so that the thermoplastic material can form-fitting surround the reinforcing element
- the structuring can be achieved by a type of wave structure, in particular by an external thread.
- Other ways to ensure the desired structure and thus the required positive engagement by penetration of the thermoplastic material in the surface structure, are of course also covered by the invention.
- a knobbed structure can be selected.
- a pencil-shaped holder running on the inside of the tool extends, onto which the rod is inserted.
- it must be hollow in the corresponding end region, that is to say have a hollow cylinder geometry at the end of a round rod.
- hollow rods or tubes are used here as rod-shaped elements.
- the rod-shaped element can also be fixed by a pin-shaped element in the input region of the tool.
- the reinforcing element must be designed to be hollow.
- the reinforcement is positioned in the tool such that the reinforcement is fixed in position by solidification of the thermoplastic material in the tool.
- thermoplastic material which consist of pre-sorted recycled plastic material, in particular the thermoplastic material of polymers, in particular of at least one material selected from the group polyethylene, polypropylene, polyvinyl chloride, polyethylene ether, polycarbonate, polyamide, Arcylnitrile-butadine-styrene, polymethylmicroacrylate, polysterene. is used.
- the invention is characterized in that after filling of the tool, this end closed and then forcibly cooled. After solidification of the molding this is pushed out of the tool.
- the invention also relates to a tool with the described features or some of these.
- a tool for producing a molding consisting of thermoplastic material comprising a hollow cuboid housing with a sliding in its longitudinal direction sliding element, which is penetrated by running inside the tool rod-shaped reinforcing elements, wherein from the rear end face of the tool a holder with pin-shaped elements emanates are added in sections by the reinforcing elements.
- the tool is characterized in that the pin-shaped elements pass through sleeve-like elements and protrude beyond them, wherein the length of the sleeve-like elements corresponds to the extent of the sliding element in the longitudinal direction of the housing.
- pin-shaped elements emanate from the opening-side end face region of the tool, which extend at least in sections within the hollow-rod-shaped reinforcing elements.
- the invention is explained, are made by means of the molded body, which consist of a thermoplastic material having extending in the longitudinal direction of the molding reinforcing bars, which are structured on the outside and are positively surrounded by the thermoplastic material.
- a corresponding shaped body 10 is the Fig. 1 refer to.
- the molded body 10 may have a cuboid shape and consists in the true sense of a base body 12 made of thermoplastic material, in the longitudinal direction according to the embodiment of the Fig. 1 four reinforcing rods 14, 16, 18, 20 extend, which preferably pass through the end faces of the molding 10 or end in this, without this being absolutely necessary.
- the reinforcing rods 14, 16, 18, 20 extend in pairs symmetrically to planes which run parallel to the longitudinal side surfaces or upper side and underside of the cuboid shaped body 10.
- the reinforcing rods 14, 16, 18, 20 extend in such a way in the edge region of the shaped body 10 that a fixation by the solidifying in the manufacture thermoplastic material composition is possible; because in the edge region, the heat is dissipated quickly by the tool in which the shaped body 10 is produced.
- the molded body 10 consists of a matrix material of a thermoplastic material, in particular of a plurality of materials from the group polyethylene, polypropylene, polyvinyl chloride, polyethylene ether, polycarbonate, polyamide, acrylonitrile-butadine-styrene, polymethylmicroacrylate, polysterene.
- thermokinetic mixing device in the DE 601 16 496 T2 is described, the disclosure of which is expressly incorporated by reference. Complementary is also emphatically on the revelation of US 5,895,790 A which also belongs to the disclosure of the present application.
- the particles are compounded in such a way that not all of the particles melt completely, but only in their surfaces, so that they stick together, ie, agglomerate. That not all particles are melted, results from the Fig. 7 , which is to be taken from a front side of a shaped body, as this in principle in the Fig. 1 is shown.
- Fig. 7 which is to be taken from a front side of a shaped body, as this in principle in the Fig. 1 is shown.
- the thermoplastic material has incompletely molten particles, some of which are indicated by the reference numerals 22, 24, 26 purely by way of example.
- the particles are preferably heated to a maximum of 150 ° C.
- the temperature range is 130 ° C to 160 ° C.
- the desired flexural rigidity or strength of the molded body 10 itself is then given by the reinforcing bars 14, 16, 18, 20.
- a portion of a corresponding reinforcing bar 28 is the Fig. 3a . b refer to.
- Other structures that allow a positive encompassing of the matrix material such that a displacement of the reinforcing bars 14, 16, 18, 20 is prevented in the longitudinal direction of the molding, are also possible.
- a tool 30 For the production of corresponding shaped bodies, a tool 30 is used whose internal geometry corresponds to the external geometry of the shaped body to be produced, which in particular has a cuboid shape.
- the tool 30 has a box shape with in particular hollow cuboid geometry.
- the Fig. 4a . b is an insert a corresponding tool with hollow rod-shaped or tubular reinforcing rods to take, as these also in the Fig. 1 represented and denoted by the reference numerals 14, 16, 18, 20.
- the insert has as an essential element on a sliding element 40 which is penetrated by the hollow rods 14, 16, 18, 20.
- the sliding element on the left side is partially cut.
- the reinforcing bars 14, 16, 18, 20 pass through openings of the sliding element 40.
- a bracket 140 which in the embodiment comprises two spaced-apart and connected via a pin member 142 plates 142, 144 includes.
- sleeves two of which are denoted by the reference numerals 148, 149.
- the sleeves are penetrated by rod or pin elements, some of which are identified by reference numerals 150, 151.
- the rod members 150, 151 extend from the back plate 144 and extend beyond the sleeve 148 beyond a length of eg 20 cm to 40 cm.
- the reinforcing elements 14, 16, 18, 20 are then pushed, so that a clear spatial orientation of the reinforcing bars 14, 16, 18, 20 is ensured in the tool 30.
- the hollow rods 14, 16, 18, 20 can likewise be held by corresponding pin elements which extend from a holder extending in the edge region of the opening of the tool 30.
- the sliding element 40 can have a length in the direction of the tool longitudinal axis which can correspond approximately to the length of the respective sleeve 148, 149, with the exception of its front conical end section 155.
- the pin-shaped holders (rod elements 150, 151) and the sliding element 40 serve to fix the reinforcing rods 14, 16, 18, 20 within the tool 30 in their position.
- the reinforcing rods 14, 16, 18, 20 are formed as tube or hollow rods. But it is also possible to use solid rods or solid tubes, which are hollow in the areas in which the pin or rod elements 150, 151 are to penetrate for fixing.
- the sliding element 40 is in the region of the inlet opening of the tool 30.
- the plate-shaped element 40 is displaced in the direction of the rear side of the tool 30.
- a lateral bending of the reinforcing elements 14, 16, 18, 20 is avoided, in particular, in that pin-shaped elements extend within their ends, as has been explained in connection with the pin elements 150, 151 running in the rear region of the tool 30.
- the tool 30 is filled with the thermoplastic material, then the tool is closed on the front side so that a pressure can build up or the pressure is maintained.
- the reinforcing bars 14, 16, 18, 20 are positively locked by the solidified thermoplastic material, so that regardless of the different coefficients of expansion, the difference is at least 10 -1 ⁇ K -1 - A longitudinal displacement is omitted, which in turn ensures the desired bending stiffness and strength of the molding.
- the cross-sectional areas of the reinforcing elements 14, 16, 18, 20 should be between 2% and 15% of the total cross-sectional area of the shaped body 10. Preferably, the value should be between 2.5% and 10%.
- Inventive moldings may be formed, for example, as railway sleepers.
- a threshold 100 is in Fig. 2 shown.
- a total of four reinforcement bars 114, 116, 118, 120 are provided within the molded body 100, which run in such a way that screwing in of screws is not hindered in order to fix rail fastening or ribbed plates 130, 132 on the upper side of the threshold 100 can.
- the reinforcing bars 114, 116, 118, 120 may be arranged in pairs symmetrically to a plane of symmetry which is parallel to the top or bottom of the threshold 100 or to the longitudinal sides.
- rod-shaped reinforcing elements compared to the double-T beam as a reinforcing element after the US 5 609 295 A1 among other things, cost advantage can be achieved; because the reinforcing elements are expensive compared to the matrix material.
- the cost-effective matrix material absorbs shear forces. These are incorporated in the prior art using a double T-beam through the web.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Formkörper (10, 100) sowie ein Verfahren zur Herstellung eines solchen, wobei der Formkörper (10, 100) einen aus thermoplastischem Material bestehenden oder dieses enthaltenden Grundkörper (12) mit in dessen Längsrichtung verlaufender Bewehrung (14, 16, 18, 20, 114, 116, 118, 120) umfasst. Es ist vorgesehen, dass die Bewehrung (14, 16, 18, 20, 114, 116, 118, 120) zumindest ein oberflächlich eine Struktur aufweisendes stabförmiges Bewehrungselement ist, wobei die Struktur ausfüllend von dem thermoplastischen Material formschlüssig umschlossen ist.Shaped body (10, 100) and a method for producing the same, wherein the shaped body (10, 100) comprises a basic body (12) consisting of or containing thermoplastic material with reinforcement extending in its longitudinal direction (14, 16, 18, 20, 114 , 116, 118, 120). It is envisaged that the reinforcement (14, 16, 18, 20, 114, 116, 118, 120) is at least one rod-shaped reinforcing element having a structure on the surface, the structure being enclosed in a form-fitting manner by the thermoplastic material.
Description
Die Erfindung bezieht sich auf einen Formkörper umfassend einen aus thermoplastischem Material bestehenden oder dieses enthaltenden Grundkörper mit in dessen Längsrichtung verlaufener Bewehrung mit einer Struktur, die von dem thermoplastischen Material formschlüssig umschlossen ist.The invention relates to a molded article comprising a basic body consisting of thermoplastic material or containing it with reinforcement extending in the longitudinal direction thereof with a structure which is enclosed in a form-fitting manner by the thermoplastic material.
Ferner bezieht sich die Erfindung auf ein Verfahren zur Herstellung eines Formkörpers, der aus thermoplastischem Material besteht oder dieses enthält und in dessen Längsrichtung zumindest eine Bewehrung verläuft.Furthermore, the invention relates to a method for producing a shaped body which consists of thermoplastic material or contains this and in the longitudinal direction of which at least one reinforcement extends.
Ein entsprechender Formkörper in Form einer Eisenbahnschwelle ist der
Durch die Zweischaligkeit ergeben sich konstruktive und herstellungsbedingte Nachteile, wobei insbesondere eine geometrische Anpassung von Verstärkungselement und Gehäuseschalen erforderlich ist, um eine umfangsseitig geschlossene Schwelle zur Verfügung zu stellen.The two-layered construction results in constructive and production-related disadvantages, in particular a geometrical adaptation of reinforcement element and housing shells is required to provide a circumferentially closed threshold.
Der
Aus der
Ein Formkörper der eingangs genannten Art in Form einer Verbundschwelle ist der
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, einen Formkörper sowie ein Verfahren zur Herstellung eines solchen zur Verfügung zu stellen, der eine hinreichende Biegesteifigkeit bzw. Festigkeit aufweist, so dass ein umfassender Einsatz, insbesondere auch im Gleisoberbau möglich ist.It is an object of the present invention to provide a shaped body and a method for the production of the same, which have sufficient flexural rigidity or strength, so that a comprehensive use, in particular also in track superstructure, is possible.
Zur Lösung der Aufgabe sieht die Erfindung unter anderem einen Formkörper vor, der sich im Wesentlichen dadurch auszeichnet, dass das Bewehrungselement stabförmig und ein aus Kunststoff bestehender Voll- oder Hohlstab oder bestehendes Rohrelement ist und außenseitig eine Verzahnungsstruktur wie Wellenstruktur aufweist.To achieve the object, the invention provides, inter alia, a shaped body which is characterized essentially by the fact that the reinforcing element is rod-shaped and consists of plastic solid or hollow rod or existing tubular element and has on the outside a tooth structure such as wave structure.
Erfindungsgemäß ist die Bewehrung zumindest ein oberflächlich eine Struktur aufweisendes stabförmiges Bewehrungselement , das die Struktur ausfüllend von dem thermoplastischen Material formschlüssig umschlossen ist. Dabei besteht das Bewehrungselement insbesondere aus Kunststoff, insbesondere glasfaserverstärktem Kunststoff (GFK).According to the invention, the reinforcement is at least one superstructure having a structure rod-shaped reinforcing element, which is the form-fitting enclosing the structure of the thermoplastic material. In this case, the reinforcing element consists in particular of plastic, in particular glass fiber reinforced plastic (GRP).
Abweichend vom vorbekannten Stand der Technik bedarf es keiner in dem Formkörper verteilter Glasfasern, um dem Formköper eine gewünschte Festigkeit zu verleihen. Auch ist es nicht erforderlich, dass ein mehrteiliger Grundkörper hergestellt wird, in dem eine Bewehrung eingebracht wird. Vielmehr verläuft innerhalb des Grundkörpers die Bewehrung, vorzugsweise über dessen Gesamtlänge, wobei die Bewehrung in den Stirnbereichen des Formkörpers zurückversetzt verlaufen kann, also stirnseitig den Formkörper nicht durchsetzt.Notwithstanding the prior art, there is no need in the molded body distributed glass fibers to give the molded body a desired strength. Also it is not necessary that a multi-part body is made in which a reinforcement is introduced. Rather, within the base body, the reinforcement, preferably over its entire length, wherein the reinforcement may extend set back in the end regions of the molding, so the front end of the molding does not interspersed.
Dabei kann die Bewehrung aus geeigneten Materialien bestehen, um die gewünschte Biegefestigkeit und Steifigkeit sicherzustellen. Insbesondere ist vorgesehen, dass das Bewehrungselement zumindest ein außenseitig profiliertes wie eine Wellenstruktur aufweisendes Stabelement, insbesondere ein aus GFK bestehendes Stab- oder Rohrelement, bevorzugterweise ein Voll- oder Hohlstab oder Rohr aus GFK ist.In this case, the reinforcement may be made of suitable materials to ensure the desired flexural strength and rigidity. In particular, it is provided that the reinforcing element is at least one externally profiled as a wave structure exhibiting rod element, in particular an existing GRP rod or tube element, preferably a solid or hollow rod or tube made of GRP.
Dabei ist insbesondere vorgesehen, dass die Struktur durch ein Außengewinde gebildet wird.It is provided in particular that the structure is formed by an external thread.
Es kann quasi ein Gewindestab wie Spindel als Bewehrung benutzt werden, der von dem thermoplastischen Material formschlüssig umschlossen ist.It can virtually be used as a threaded rod such as spindle, which is positively enclosed by the thermoplastic material.
Andere Strukturen sind gleichfalls möglich. Es ist jedoch eine Struktur derart zu wählen, dass das Matrixmaterial, also das thermoplastische Material formschlüssig die Bewehrung umgibt. Bevorzugterweise ist daher eine Wellenstruktur oder wellenartige Struktur zu wählen. Andere den Formschluss ermöglichende Strukturen, wie Vertiefungen und Erhöhungen, wie eine Art noppenartige Struktur, sind gleichfalls möglich.Other structures are also possible. However, it is a structure to be chosen such that the matrix material, so the thermoplastic material surrounds the reinforcement form fit. It is therefore preferable to choose a wave structure or wave-like structure. Other structures enabling the form-fitting, such as recesses and elevations, such as a kind of knob-like structure, are likewise possible.
In hervorzuhebender Ausgestaltung ist vorgesehen, dass das thermoplastische Material aus geschredderten Partikeln besteht. Dabei werden die Partikel einer Wärmebehandlung derart unterzogen, dass bevorzugterweise nicht sämtliche Partikel vollständig schmelzen, sondern zumindest ein Teil der Partikel nur oberflächlich geschmolzen werden. Dies erfolgt vorzugsweise mittels thermokinetischen Mischens. Dabei kann eine thermokinetische Mischvorrichtung benutzt werden, wie diese der
Insbesondere ist vorgesehen, dass das Bewehrungselement aus einem Material besteht, dessen linearer Wärmeausdehnungskoeffizient zumindest in etwa um 0,5 x 10-1 K-1 von dem des thermoplastischen Materials abweicht. Eine Längsbewegung des Bewehrungselementes innerhalb des Grundkörpers wird ungeachtet dessen ausgeschlossen, da das thermoplastische Material formschlüssig das Bewehrungselement in Längsrichtung umgibt.In particular, it is provided that the reinforcing element consists of a material whose linear coefficient of thermal expansion deviates at least approximately by 0.5 × 10 -1 K -1 from that of the thermoplastic material. Regardless of this, longitudinal movement of the reinforcing element within the basic body is ruled out since the thermoplastic material positively surrounds the reinforcing element in the longitudinal direction.
Insbesondere ist vorgesehen, dass als thermoplastisches Material Polymere, insbesondere Polyolefine benutzt werden, insbesondere ein oder mehrere Materialien aus der Gruppe Polyethylen, insbesondere LDPE- und/oder HDPE-Polyethylen, Polypropylen, Polyvinylchlorid, Polyethylenerphtalat, Polycarbonat, Polyamid, Arcylnitril-Butadin-Styrol, Polymethylmicroacrylat, Polysteren.In particular, it is provided that polymers, in particular polyolefins, are used as the thermoplastic material, in particular one or more materials from the group polyethylene, in particular LDPE and / or HDPE polyethylene, polypropylene, polyvinyl chloride, polyethylene ether, polycarbonate, polyamide, acrylonitrile-butadine-styrene , Polymethylmicroacrylate, polysterene.
Bevorzugterweise verlaufen in Längsrichtung des Formkörpers zumindest zwei, zumindest vorzugsweise vier stabförmige Bewehrungselemente, wobei zwei jeweils symmetrisch zu einer Symmetrieebene angeordnet sind, innerhalb der die Längsachse des Formkörpers verlaufen kann. Insbesondere verläuft die Symmetrieebene bei einem quaderförmigen Formkörper parallel zu den Längsseiten und/oder der Kopf- und Bodenseiten. Aber auch eine ungerade Anzahl von Bewehrungselementen oder z. B. sechs Bewehrungselemente können innerhalb des Formkörpers vorgesehen sein.Preferably, at least two, at least preferably four, rod-shaped reinforcing elements extend in the longitudinal direction of the shaped body, wherein two are each arranged symmetrically to a plane of symmetry, within which the longitudinal axis of the shaped body can run. In particular, in the case of a cuboid shaped body, the plane of symmetry runs parallel to the longitudinal sides and / or the top and bottom sides. But also an odd number of reinforcing elements or z. B. six reinforcing elements may be provided within the molding.
Bevorzugterweise handelt es sich bei dem Formkörper um eine Eisenbahnschwelle.Preferably, the shaped body is a railway sleeper.
Bevorzugterweise handelt es sich bei dem Bewehrungselement um einen Hohlstab oder Rohr aus GFK mit einem Außendurchmesser DA mit 20 mm ≤ DA ≤ 30 mm und/oder einem Innendurchmesser DI mit 10 mm ≤ DI ≤ 20 mm, bevorzugterweise DA = 2 DI.Preferably, the reinforcing element is a hollow rod or tube made of GRP with an outer diameter DA with 20 mm ≤ DA ≤ 30 mm and / or an inner diameter DI with 10 mm ≤ DI ≤ 20 mm, preferably DA = 2 DI.
Unabhängig hiervon sollte die Querschnittsfläche der Bewehrungselemente, die sich in Längsachsenrichtung des Formkörpers erstrecken, 2 % bis 15 % der Querschnittsfläche des Formkörpers ausmachen. Bevorzugterweise sollte die Querschnittsfläche der Bewehrungselemente zwischen 2,5 % und 10 % der Querschnittsfläche des Formkörpers sein.Independently of this, the cross-sectional area of the reinforcing elements which extend in the longitudinal axis direction of the shaped body should account for 2% to 15% of the cross-sectional area of the shaped body. Preferably, the cross-sectional area of the reinforcing elements should be between 2.5% and 10% of the cross-sectional area of the shaped body.
Ein Verfahren zur Herstellung eines Formkörpers, der aus thermoplastischem Material besteht oder dieses enthält und in dessen Längsrichtung zumindest eine Bewehrung verläuft, zeichnet sich durch zumindest folgende Verfahrensschritte aus:
- zumindest teilweises Aufschmelzen von aus thermoplastischem Material bestehenden Partikeln in einer Mischvorrichtung,
- Pressen des zumindest teilweise aufgeschmolzenen thermoplastischen Materials in ein die Außengeometrie des Formkörpers vorgebendes Werkzeug, in dessen Längsrichtung zumindest ein stabförmiges Bewehrungselement als die Bewehrung verläuft,
- at least partial melting of particles consisting of thermoplastic material in a mixing device,
- Pressing the at least partially melted thermoplastic material into a tool which predetermines the outer geometry of the shaped body, in the longitudinal direction of which at least one rod-shaped reinforcing element runs as the reinforcement,
Erfindungsgemäß wird insbesondere geschreddertes, recyceltes thermoplastisches Material, das vorsortiert sein kann, der Mischvorrichtung, insbesondere in Form eines Compounders, zugeführt. Dabei werden die Partikel während des Compoundierens einer Temperatur ausgesetzt, die vorzugsweise im Bereich zwischen 130 °C und 160 °C, vorzugsweise in etwa 150 °C liegt. Dabei sollte die Temperatur während des gesamten Compoundierens im Wesentlichen gleichbleibend gehalten werden. Unabhängig hiervon wirkt auf die Partikel eine Temperatur, durch die ein zumindest oberflächliches Anschmelzen erfolgt, also nicht zwingend ein Durchschmelzen erfolgt, gleichwenn Partikel auch vollständig geschmolzen werden können. Durch das nur teilweise Schmelzen ergibt sich der Vorteil, dass langkettige Polymermoleküle geschont werden mit der Folge, dass das Material an sich bereits in erstarrtem Zustand im Vergleich zu Materialien, die durch Extrudieren hergestellt werden, eine höhere Festigkeit aufweist.According to the invention, in particular shredded, recycled thermoplastic material, which may be presorted, is fed to the mixing device, in particular in the form of a compounder. During the compounding, the particles are exposed to a temperature which is preferably in the range between 130.degree. C. and 160.degree. C., preferably approximately 150.degree. The temperature during the entire compounding should be kept substantially constant. Irrespective of this, the particles have a temperature which causes an at least superficial melting, that is to say that they do not necessarily undergo melt-through, even if particles can also be completely melted. The only partial melting results in the advantage that long-chain polymer molecules are spared with the result that the material itself already in the solidified state has a higher strength compared to materials which are produced by extrusion.
Die gewünschte Biegesteifigkeit bzw. Festigkeit des Formkörpers ergibt sich insbesondere dadurch, dass in Längsrichtung des Formkörpers zumindest ein stabförmiges Bewehrungselement verläuft, das insbesondere in Form eines aus GFK bestehenden Hohlstabes oder Rohres ausgebildet ist.The desired flexural rigidity or strength of the molded body results, in particular, in that at least one rod-shaped reinforcing element runs in the longitudinal direction of the molded body, which is designed in particular in the form of a hollow rod or tube made of GFRP.
Um sicherzustellen, dass ungeachtet unterschiedlicher linearer Wärmeausdehnungskoeffizienten des thermoplastischen Materials und des Bewehrungsmaterials eine Verschiebung in Längsrichtung zueinander unterbleibt, ist vorgesehen, dass als Bewehrungselement ein solches verwendet wird, das oberflächlich strukturiert ist, so dass das thermoplastische Material formschlüssig das Bewehrungselement umgeben kann, das erwähntermaßen als Stab, insbesondere als Hohlstab, insbesondere als GFK-Rohrelement ausgebildet sein kann. Die Strukturierung kann durch eine Art Wellenstruktur, insbesondere durch ein Außengewinde erzielt werden. Andere Möglichkeiten, um die gewünschte Struktur und damit den erforderlichen Formschluss durch Eindringen des thermoplastischen Materials in die Oberflächenstruktur sicherzustellen, sind selbstverständlich gleichfalls von der Erfindung erfasst. So kann z.B. auch eine Noppenstruktur gewählt werden.To ensure that regardless of different linear thermal expansion coefficients of the thermoplastic material and the reinforcing material displacement in the longitudinal direction is omitted, it is provided that is used as a reinforcing element such that is superficially structured so that the thermoplastic material can form-fitting surround the reinforcing element, as mentioned can be designed as a rod, in particular as a hollow rod, in particular as a GRP pipe element. The structuring can be achieved by a type of wave structure, in particular by an external thread. Other ways to ensure the desired structure and thus the required positive engagement by penetration of the thermoplastic material in the surface structure, are of course also covered by the invention. Thus, e.g. also a knobbed structure can be selected.
Um das stabförmige Element in einem Werkzeug zu fixieren, ist insbesondere vorgesehen, dass von zur Eintrittsöffnung des Werkzeugs gegenüberliegender Stirnseite des Werkzeugs eine werkzeuginnenseitig verlaufende stiftförmige Halterung ausgeht, auf die der Stab gesteckt wird. Hierzu muss dieser in dem entsprechenden Endbereich hohl ausgebildet sein, also bei einem Rundstab endseitig eine Hohlzylindergeometrie aufweisen. Bevorzugterweise werden hier jedoch als stabförmige Elemente Hohlstäbe bzw. Rohre eingesetzt.In order to fix the rod-shaped element in a tool, it is provided, in particular, that from the end face of the tool lying opposite the inlet opening of the tool, a pencil-shaped holder running on the inside of the tool extends, onto which the rod is inserted. For this purpose, it must be hollow in the corresponding end region, that is to say have a hollow cylinder geometry at the end of a round rod. Preferably, however, hollow rods or tubes are used here as rod-shaped elements.
Durch die endseitige Hohlgeometrie des stabförmigen Bewehrungselementes erfolgt das Fixieren an einem Ende. Das Positionieren des gegenüberliegenden Endes wird zunächst durch das durch das Werkzeug mittels des hineingepressten thermoplastischen Materials verschiebbare Schiebeelement erreicht, das von dem Bewehrungselement durchsetzt wird. Dabei erfolgt das Einpressen des Werkzeugs insbesondere mittels einer Axialpresse.Due to the end-side hollow geometry of the rod-shaped reinforcing element fixing takes place at one end. The positioning of the opposite end is first achieved by the displaceable by the tool by means of the pressed thermoplastic material sliding element, which is penetrated by the reinforcing element. In this case, the pressing of the tool takes place in particular by means of an axial press.
Des Weiteren kann das stabförmige Element gleichfalls von einem stiftförmigen Element im Eingangsbereich des Werkzeuges fixiert werden. Hierzu muss das Bewehrungselement entsprechend hohl ausgebildet sein.Furthermore, the rod-shaped element can also be fixed by a pin-shaped element in the input region of the tool. For this purpose, the reinforcing element must be designed to be hollow.
Ferner wird in bevorzugter Ausgestaltung der Erfindung vorgesehen, dass die Bewehrung derart in dem Werkzeug positioniert wird, dass die Bewehrung durch Erstarren des thermoplastischen Materials in dem Werkzeug lagefixiert wird. Somit kann grundsätzlich ein Verbiegen der stabförmigen Bewehrungselemente innerhalb des Werkzeugs unabhängig von der Stellung des Schiebeelementes nicht erfolgen.Furthermore, it is provided in a preferred embodiment of the invention that the reinforcement is positioned in the tool such that the reinforcement is fixed in position by solidification of the thermoplastic material in the tool. Thus, in principle a bending of the rod-shaped reinforcing elements within the tool regardless of the position of the sliding element does not take place.
Insbesondere ist vorgesehen, dass als thermoplastisches Material eine Mischung aus Körnern verwendet wird, die aus vorsortiertem recyceltem Kunststoffmaterial bestehen, wobei insbesondere das thermoplastische Material aus Polymeren, insbesondere aus zumindest einem Material aus der Gruppe Polyethylen, Polypropylen, Polyvinylchlorid, Polyethylenerphtalat, Polycarbonat, Polyamid, Arcylnitril-Butadin-Styrol, Polymethylmicroacrylat, Polysteren. verwendet wird.In particular, it is provided that a mixture of grains is used as the thermoplastic material, which consist of pre-sorted recycled plastic material, in particular the thermoplastic material of polymers, in particular of at least one material selected from the group polyethylene, polypropylene, polyvinyl chloride, polyethylene ether, polycarbonate, polyamide, Arcylnitrile-butadine-styrene, polymethylmicroacrylate, polysterene. is used.
Des Weiteren zeichnet sich die Erfindung dadurch aus, dass nach Befüllen des Werkzeuges dieses endseitig verschlossen und sodann zwangsgekühlt wird. Nach Erstarren des Formkörpers wird dieser aus dem Werkzeug herausgestoßen.Furthermore, the invention is characterized in that after filling of the tool, this end closed and then forcibly cooled. After solidification of the molding this is pushed out of the tool.
Die Erfindung bezieht sich auch auf ein Werkzeug mit den beschriebenen Merkmalen oder einigen dieser.The invention also relates to a tool with the described features or some of these.
Insbesondere wird vorgeschlagen ein Werkzeug zur Herstellung eines aus thermoplastischem Material bestehenden Formkörpers umfassend ein hohlquaderförmiges Gehäuse mit einem in dessen Längsrichtung verschiebbaren Schiebeelement, das von innerhalb des Werkzeugs verlaufenden stabförmigen Bewehrungselementen durchsetzt ist, wobei von rückseitigem Stirnseitenbereich des Werkzeugs eine Halterung mit stiftförmigen Elementen ausgeht, die abschnittsweise von den Bewehrungselementen aufgenommen sind.In particular, it is proposed a tool for producing a molding consisting of thermoplastic material comprising a hollow cuboid housing with a sliding in its longitudinal direction sliding element, which is penetrated by running inside the tool rod-shaped reinforcing elements, wherein from the rear end face of the tool a holder with pin-shaped elements emanates are added in sections by the reinforcing elements.
Insbesondere zeichnet sich das Werkzeug dadurch aus, dass die stiftförmigen Elemente hülsenartige Elemente durchsetzen und über diese vorstehen, wobei Länge der hülsenartigen Elemente der Erstreckung des Schiebeelements in Längsrichtung des Gehäuses entspricht.In particular, the tool is characterized in that the pin-shaped elements pass through sleeve-like elements and protrude beyond them, wherein the length of the sleeve-like elements corresponds to the extent of the sliding element in the longitudinal direction of the housing.
Auch besteht die Möglichkeit, dass von öffnungsseitigem Stirnseitenbereich des Werkzeuges stiftförmige Elemente ausgehen, die zumindest abschnittsweise innerhalb der hohlstabförmigen Bewehrungselemente verlaufen.There is also the possibility that pin-shaped elements emanate from the opening-side end face region of the tool, which extend at least in sections within the hollow-rod-shaped reinforcing elements.
Weitere Einzelheiten, Vorteile und Merkmale der Erfindung ergeben sich nicht nur aus den Ansprüchen, den diesen zu entnehmenden Merkmalen - für sich und/oder in Kombination -, sondern auch aus der nachfolgenden Beschreibung von der Zeichnung zu entnehmenden bevorzugten Ausführungsbeispielen.For more details, advantages and features of the invention will become apparent not only from the claims, the features to be taken these features - alone and / or in combination - but also from the following description of the drawing to be taken preferred embodiments.
Es zeigen:
- Fig. 1
- einen Formkörper,
- Fig. 2
- einen Formkörper in Form einer Schwelle,
- Fig. 3a, b
- einen Abschnitt eines Bewehrungselementes, in Seitenansicht und im Schnitt,
- Fig. 4 a, b
- einen Einsatz eines Werkzeuges mit Bewehrungselementen, in perspektivischer Darstellung und in Seitenansicht,
- Fig. 5
- ein Werkzeug mit Blick ins Innere,
- Fig. 6
- ein Schiebeelement des Einsatzes gemäß
Fig. 4a ,b und - Fig. 7
- einen Schnitt durch einen Formkörper.
- Fig. 1
- a shaped body,
- Fig. 2
- a shaped body in the form of a threshold,
- Fig. 3a, b
- a section of a reinforcing element, in side view and in section,
- Fig. 4 a, b
- a use of a tool with reinforcing elements, in perspective and in side view,
- Fig. 5
- a tool with a view into the interior,
- Fig. 6
- a sliding element of the insert according to
Fig. 4a .b and - Fig. 7
- a section through a shaped body.
An Hand der Figuren wird die Erfindung erläutert, mittels der Formkörper hergestellt werden, die aus einem thermoplastischen Material bestehen, die in Längsrichtung des Formkörpers verlaufende Bewehrungsstäbe aufweisen, die außenseitig strukturiert sind und formschlüssig von dem thermoplastischen Material umgeben sind.With reference to the figures, the invention is explained, are made by means of the molded body, which consist of a thermoplastic material having extending in the longitudinal direction of the molding reinforcing bars, which are structured on the outside and are positively surrounded by the thermoplastic material.
Ein entsprechender Formkörper 10 ist der
Aus der zeichnerischen Darstellung erkennt man des Weiteren, dass die Bewehrungsstäbe 14, 16, 18, 20 paarweise symmetrisch zu Ebenen verlaufen, die parallel zu den Längsseitenflächen bzw. Ober- und Unterseite des quaderförmigen Formkörpers 10 verlaufen.Furthermore, it can be seen from the drawing that the reinforcing
Ferner können die Bewehrungsstäbe 14, 16, 18, 20 derart im Randbereich des Formkörpers 10 verlaufen, dass eine Fixierung durch die beim Herstellen erstarrende thermoplastische Materialmasse möglich ist; denn im Randbereich wird die Wärme durch das Werkzeug, in dem der Formkörper 10 hergestellt wird, schnell abgeführt.Furthermore, the reinforcing
Der Formkörper 10 besteht aus einem Matrixmaterial aus einem thermoplastischen Material, insbesondere aus mehreren Materialien aus der Gruppe Polyethylen, Polypropylen, Polyvinylchlorid, Polyethylenerphtalat, Polycarbonat, Polyamid, Arcylnitril-Butadin-Styrol, Polymethylmicroacrylat, Polysteren.The molded
Hierzu werden zunächst entsprechende gebrauchte Materialien vorsortiert, geschreddert und getrocknet, wobei die einzelnen geschredderten Körner eine mittlere Größe zwischen 1,0 mm und 15,0 mm, insbesondere zwischen 1,0 mm und 3,0 mm aufweisen sollten. Im gewünschten Mischungsverhältnis - ggf. unter Beimischung von Talkum und/oder einem Vernetzungsmittel und/oder einem Antioxidationsmittel - werden die Materialien sodann einer thermokinetischen Mischvorrichtung zugeführt, in der
In der thermokinetischen Mischvorrichtung erfolgt ein Compoundieren der Partikel derart, dass nicht sämtliche Partikel vollständig durchschmelzen, sondern nur in ihren Oberflächen, so dass ein Zusammenhaften, also Agglomerieren erfolgt. Dass nicht sämtliche Partikel durchgeschmolzen sind, ergibt sich aus der
In der Mischvorrichtung, die einem Compounder gleichkommt, werden die Partikel vorzugsweise auf maximal 150 °C erhitzt. Als Temperaturbereich ist 130 °C bis 160 °C anzugeben.In the mixing device which equals a compounder, the particles are preferably heated to a maximum of 150 ° C. The temperature range is 130 ° C to 160 ° C.
Dadurch, dass nicht sämtliche Partikel vollständig aufgeschmolzen sind, wird ein Zerstören langkettiger Polymermoleküle verhindert bzw. reduziert, so dass das Material selbst bereits eine im Vergleich zu ansonsten aus thermoplastischem Material hergestellten Formkörpern eine höhere Festigkeit aufweist.By not completely melting all the particles, destroying long-chain polymer molecules is prevented or reduced, so that the material itself already has a higher strength compared to moldings otherwise made of thermoplastic material.
Die gewünschte Biegesteifigkeit bzw. Festigkeit des Formkörpers 10 selbst ergibt sich sodann durch die Bewehrungsstäbe 14, 16, 18, 20. Ein Abschnitt eines entsprechenden Bewehrungsstabes 28 ist der
Als Materialien für die Bewehrungsstäbe 14, 16, 18, 20 kommt insbesondere glasfaserverstärkter Kunststoff in Frage. Ungeachtet dessen sind entsprechende Formkörper 10 problemlos recycelbar, da die Stäbe aus den Formkörpern vor dem Recyceln herausgeschnitten werden können.As materials for the reinforcing
Zur Herstellung entsprechender Formkörper wird ein Werkzeug 30 benutzt, dessen Innengeometrie der Außengeometrie des herzustellenden Formkörpers entspricht, der insbesondere eine Quaderform aufweist. Das Werkzeug 30 weist eine Kastenform mit insbesondere hohlquaderförmiger Geometrie auf.For the production of corresponding shaped bodies, a
Den
Zum eindeutigen Ausrichten der Bewehrungsstäbe 14, 16, 18, 20 in dem Werkzeug 30 geht von dem zu der Eintrittsöffnung des Werkzeugs 30 gegenüberliegenden rückseitigen Stirnbereich eine Halterung 140 aus, die im Ausführungsbeispiel zwei zueinander beabstandete und über ein Zapfenelement 142 verbundene Platten 142, 144 umfasst. Von der werkzeuginnenseitig verlaufenden Seite der Platte 142 gehen Hülsen aus, von denen zwei mit den Bezugszeichen 148, 149 gekennzeichnet sind. Die Hülsen werden von Stab- oder Stiftelementen durchsetzt, von denen einige mit den Bezugszeichen 150, 151 gekennzeichnet sind. Die Stabelemente 150, 151 gehen von der rückseitigen Platte 144 aus und erstrecken sich über die Hülse 148 hinaus über eine Länge von z.B. 20 cm bis 40 cm. Auf die freien Enden 152, 153 der Stabelemente 150, 151 werden sodann die Bewehrungselemente 14, 16, 18, 20 geschoben, so dass eine eindeutige räumliche Ausrichtung der Bewehrungsstäbe 14, 16, 18, 20 in dem Werkzeug 30 sichergestellt ist.For unambiguously aligning the reinforcing
Werkzeugöffnungsseitig können die Hohlstäbe 14, 16, 18, 20 von entsprechenden Stiftelementen gleichfalls gehalten werden, die von einer im Randbereich der Öffnung des Werkzeugs 30 verlaufenden Halterung ausgehen.On the tool opening side, the
Das Schiebeelement 40 kann in Richtung der Werkzeuglängsachse eine Länge aufweisen, die in etwa der Länge der jeweiligen Hülse 148, 149 mit Ausnahme deren vorderen konisch verlaufenden Endabschnitts 155 entsprechen kann.The sliding
Die stiftförmigen Halterungen (Stabelemente 150, 151) und das Schiebelement 40 dienen dazu, die Bewehrungsstäbe 14, 16, 18, 20 innerhalb des Werkzeugs 30 in ihrer Lage zu fixieren.The pin-shaped holders (
Bevorzugterweise sind die Bewehrungsstäbe 14, 16, 18, 20 als Rohr- bzw. Hohlstäbe ausgebildet. Es besteht aber auch die Möglichkeit, Vollstäbe oder Vollrohre zu verwenden, die in den Bereichen, in die die Stift- oder Stabelemente 150, 151 zum Fixieren eindringen sollen, hohl ausgebildet sind.Preferably, the reinforcing
Zu Beginn des Befüllens des Werkzeugs mit dem zumindest teilweise aufgeschmolzenen thermoplastischen Material befindet sich das Schiebelement 40 im Bereich der Eintrittsöffnung des Werkzeugs 30.At the beginning of filling of the tool with the at least partially melted thermoplastic material, the sliding
Wird das Werkzeug 30 nun mit zumindest teilweise aufgeschmolzenem thermoplastischen Material befüllt - dies erfolgt insbesondere durch eine Axialpresse -, so wird das plattenförmige Element 40 in Richtung der Rückseite des Werkzeugs 30 verschoben.If the
Sofern sich die Bewehrungsstäbe 14, 16, 18, 20 im Bereich des Begrenzungswandung des Werkzeugs 30 befinden, erfolgt in diesem Bereich ein relativ schnelles Abkühlen des zumindest teilweise aufgeschmolzenen thermoplastischen Materials und somit ein Erstarren, wodurch eine Lagefixierung der Bewehrungsstäbe 14, 16, 18, 20 in dem Bereich erfolgt, der zwischen Einfüllöffnung des Werkzeuges und dem quaderförmigen Schiebeelement 40 verläuft, das noch einmal in
Ein seitliches Verbiegen der Bewehrungselemente 14, 16, 18, 20 wird insbesondere dadurch vermieden, dass innerhalb deren Enden jeweils stiftförmige Elemente verlaufen, wie dies in Zusammenhang mit den im rückseitigen Bereich des Werkzeugs 30 verlaufenden Stiftelementen 150, 151 erläutert worden ist.A lateral bending of the reinforcing
Ist das Werkzeug 30 mit dem thermoplastischen Material gefüllt, so wird das Werkzeug stirnseitig verschlossen, so dass sich ein Druck aufbauen kann bzw. der Druck gehalten wird.If the
Auf Grund der Außenstruktur der Bewehrungsstäbe 14, 16, 18, 20 erfolgt ein formschlüssiges Umschließen der Bewehrungsstäbe 14, 16, 18, 20 durch das erstarrte thermoplastische Material, so dass ungeachtet der unterschiedlichen Ausdehnungskoeffizienten - die Differenz beträgt zumindest 10-1 x K-1 - eine Längsverschiebung zueinander unterbleibt, wodurch wiederum die gewünschte Biegesteifigkeit und Festigkeit des Formkörpers gewährleistet ist.Due to the external structure of the reinforcing
Die Querschnittsflächen der Bewehrungselemente 14, 16, 18, 20 sollten zwischen 2 % und 15 % der Gesamtquerschnittsfläche des Formkörpers 10 betragen. Bevorzugterweise sollte der Wert zwischen 2,5 % und 10 % liegen.The cross-sectional areas of the reinforcing
Erfindungsgemäße Formkörper können z.B. als Eisenbahnschwellen ausgebildet sein. Eine solche Schwelle 100 ist in
Die Bewehrungsstäbe 114, 116, 118, 120, können paarweise symmetrisch zu einer Symmetrieebene angeordnet sein, die parallel zur Ober- bzw. Unterseite der Schwelle 100 oder zu den Längsseiten verläuft.The reinforcing
Vor dem Entformen der Formkörper 10, 100 werden diese zwangsgekühlt, um sodann aus dem Werkzeug 30 herausgestoßen zu werden. Dabei erfolgt ein problemloses Abziehen der stiftförmigen Abschnitte 152, 153.Before demoulding the
Vorteil der Verwendung der aus Kunststoff bestehenden Bewehrungselemente 14, 16, 18, 20, 114, 116, 118, 120 ist auch, dass ein problemloses Ablängen der Formkörper 10, 100 erfolgen kann, insbesondere auch am Ort der Nutzung.Advantage of the use of existing
Ein weiterer Vorteil der stabförmigen Bewehrungselemente im Vergleich zu dem Doppel-T-Träger als Bewehrungselement nach der
Aufgrund der geringen Querschnittsfläche der Bewehrungselemente und deren Abstand zueinander nimmt das kostengünstige Matrixmaterial Schubkräfte auf. Diese werden nach dem Stand der Technik unter Verwendung eines Doppel-T-Trägers durch den Steg aufgenommen.Due to the small cross-sectional area of the reinforcing elements and their distance from one another, the cost-effective matrix material absorbs shear forces. These are incorporated in the prior art using a double T-beam through the web.
Claims (15)
dadurch gekennzeichnet,
dass das Bewehrungselement (14, 16 ,18 ,20, 114, 116, 118, 120) stabförmig und ein aus Kunststoff bestehender Voll- oder Hohlstab oder bestehendes Rohrelement ist und außenseitig eine Verzahnungsstruktur wie Wellenstruktur aufweist.Shaped body (10, 100) comprising a basic body (12) consisting of thermoplastic material or comprising it with reinforcements (14, 16, 18, 20, 114, 116, 118, 120) running in its longitudinal direction, having a structure that is independent of the structure thermoplastic material is positively enclosed,
characterized,
in that the reinforcing element (14, 16, 18, 20, 114, 116, 118, 120) is rod-shaped and consists of a solid or hollow rod made of plastic or an existing tubular element and has on the outside a tooth structure such as a wave structure.
dadurch gekennzeichnet,
dass das Bewehrungselement (14, 16, 18, 20, 114, 116, 118, 120) aus einem Material besteht, dessen Längenausdehnungskoeffizient zumindest 10-1 x K-1 von dem des thermoplastischen Materials abweicht, und dass das stabförmige Bewehrungselement (14, 16, 18, 20, 114, 116, 118, 120) vorzugsweise aus glasfaserverstärktem Kunststoff (GFK) besteht.Shaped body according to claim 1,
characterized,
in that the reinforcing element (14, 16, 18, 20, 114, 116, 118, 120) consists of a material whose coefficient of linear expansion deviates at least 10 -1 × K -1 from that of the thermoplastic material, and in that the rod-shaped reinforcing element (14, 16, 18, 20, 114, 116, 118, 120) is preferably made of glass fiber reinforced plastic (GRP).
dadurch gekennzeichnet,
dass der Formkörper (10, 100) aus zumindest teilweise ausschließlich oberflächlich angeschmolzenen Partikeln (22, 24, 26) besteht, wobei vorzugsweise das thermoplastische Material aus einer Mischung aus Polymeren, insbesondere Polyolefinen, insbesondere einer oder mehreren Materialen aus der Gruppe Polyethylen, Polypropylen, Polyvinylchlorid, Polyethylenerphtalat, Polycarbonat, Polyamid, Acrylnitril-Butadin-Styrol, Polymethylmicroacrylat, Polysteren besteht.Shaped body according to claim 1 or 2,
characterized,
in that the shaped body (10, 100) consists of particles (22, 24, 26) fused at least partially superficially, wherein preferably the thermoplastic material consists of a mixture of polymers, in particular polyolefins, in particular one or more materials from the group polyethylene, polypropylene, Polyvinyl chloride, polyethylene etherphthalate, polycarbonate, polyamide, acrylonitrile-butadine-styrene, polymethylmicroacrylate, polysterene.
dadurch gekennzeichnet,
dass der Formkörper (10, 100) in dessen Längsrichtung zumindest vier stabförmige Bewehrungselemente (14, 16, 18, 20) aufweist, wobei die stabförmigen Bewehrungselemente paarweise symmetrisch zu einer Symmetrieebene verlaufen.Shaped body according to at least one of the preceding claims,
characterized,
that the shaped body (10, 100) has in its longitudinal direction at least four rod-like reinforcing elements (14, 16, 18, 20), wherein the rod-shaped reinforcing elements in pairs are symmetrical to a plane of symmetry.
dadurch gekennzeichnet,
dass Querschnittsfläche der Bewehrungselemente (14, 16, 18, 20) 2 % bis 15 %, vorzugsweise 2,5 % bis 10 %, der Querschnittsfläche des Formkörpers (10, 100) beträgt.Shaped body according to at least one of the preceding claims,
characterized,
the cross-sectional area of the reinforcing elements (14, 16, 18, 20) is 2% to 15%, preferably 2.5% to 10%, of the cross-sectional area of the shaped body (10, 100).
dadurch gekennzeichnet,
dass geschreddertes recyceltes thermoplastisches Material und gegebenenfalls Talkum der Mischvorrichtung zugeführt wird, wobei vorzugsweise als thermoplastisches Material eine Mischung aus Polymeren, insbesondere Polyolefinen, insbesondere einer oder mehreren Materialien aus der Gruppe Polyethylen, Polypropylen, Polyvinylchlorid, Polyethylenerphtalat, Polycarbonat, Polyamid, Acrylnitril-Butadin-Styrol, Polymethylmicroacrylat, Polysteren verwendet wird, wobei insbesondere mittlere Größe der Partikel zwischen 1,0 cm und 3,0 cm liegt, insbesondere als thermoplastisches Material eine Mischung aus Partikeln verwendet wird, die aus vorsortierten recycelten und insbesondere geschredderten Kunststoffmaterialien bestehen.Method according to claim 6,
characterized,
that shredded recycled thermoplastic material and optionally talcum is supplied to the mixing device, wherein preferably as a thermoplastic material is a mixture of polymers, in particular Polyolefins, in particular one or more materials selected from the group polyethylene, polypropylene, polyvinyl chloride, polyethylene ether, polycarbonate, polyamide, acrylonitrile-butadine-styrene, polymethylmicroacrylate, polysterene is used, in particular average size of the particles between 1.0 cm and 3.0 cm In particular, as a thermoplastic material, a mixture of particles is used, which consist of presorted recycled and in particular shredded plastic materials.
dadurch gekennzeichnet,
dass das Werkzeug nach Befüllen mit dem thermoplastischen Material eintrittsseitig verschlossen und sodann vorzugsweise zwangsgekühlt wird.Method according to claim 6 or 7,
characterized,
that the tool is closed on the inlet side after filling with the thermoplastic material and then preferably forcibly cooled.
dadurch gekennzeichnet,
dass die Partikel in der Mischvorrichtung auf eine maximale Temperatur T mit 130 °C ≤ T ≤ 160 °C, insbesondere T ≈ 150 °C, erwärmt werden.Method according to at least one of claims 6 to 8,
characterized,
that the particles are heated in the mixer to a maximum temperature T with 130 ° C ≤ T ≤ 160 ° C, in particular T ≈ 150 ° C.
dadurch gekennzeichnet,
dass zur Lagefixierung des zumindest einen stabförmigen Bewehrungselements (14, 16, 18, 20, 114, 116, 118, 120) in dem Werkzeug (30) das Bewehrungselement einerseits von Eintrittsöffnung des Werkzeugs gegenüberliegender Stirnseite ausgehender Halterung (140) aufgenommen wird und andererseits das plattenfönnige Schiebeelement (40) durchsetzt.Method according to at least one of claims 6 to 9,
characterized,
in that the reinforcement element is received on the one hand by the inlet opening of the tool opposite end side outgoing holder (140) for fixing the position of the at least one rod-shaped reinforcing element (14, 16, 18, 20, 114, 116, 118, 120) in the tool (30) and on the other hand the plate-like sliding element (40) passes through.
dadurch gekennzeichnet,
dass das Bewehrungselement (14, 16, 18, 20, 114, 116, 118, 120) werkzeuginnenseitig mittels der Halterung (140), insbesondere von einem innerhalb des Bewehrungselements sich erstreckendem Stiftelement (150, 151) fixiert wird.Method according to at least one of claims 6 to 10,
characterized,
in that the reinforcing element (14, 16, 18, 20, 114, 116, 118, 120) is fixed inside the tool by means of the holder (140), in particular by a pin element (150, 151) extending inside the reinforcing element.
dadurch gekennzeichnet,
dass compoundiertes geschreddertes Kunststoffmaterial mittels einer Axialpresse in das Werkzeug (30) gepresst wird.Method according to at least one of claims 6 to 11,
characterized,
that compounded shredded plastic material is pressed into the tool (30) by means of an axial press.
dadurch gekennzeichnet,
dass der Formkörper als Eisenbahnschwelle (100) verwendet wird.Method according to at least one of claims 6 to 12,
characterized,
that the shaped body is used as a railway sleeper (100).
dadurch gekennzeichnet.
dass die stiftförmigen Elemente (150, 151) hülsenartige Elemente (148, 149) durchsetzen und über diese vorstehen, wobei Länge der hülsenartigen Elemente der Erstreckung des Schiebeelements (40) in Längsrichtung des Gehäuses entspricht, und/oder dass von öffnungsseitigem Stirnseitenbereich des Werkzeuges (30) stiftförmige Elemente ausgehen, die zumindest abschnittsweise innerhalb der hohlstabförmigen Bewehrungselemente (14, 16, 18, 20, 114, 116, 118, 120) verlaufen.Tool according to claim 14,
characterized.
in that the length of the sleeve-like elements corresponds to the extension of the sliding element (40) in the longitudinal direction of the housing, and / or that of the opening-side end face area of the tool (FIG. 14). 30) go out pin-shaped elements which extend at least partially within the hollow bar-shaped reinforcing elements (14, 16, 18, 20, 114, 116, 118, 120).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016111922.9A DE102016111922B4 (en) | 2016-06-29 | 2016-06-29 | Process for the production of a shaped body and a tool therefor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3263767A1 true EP3263767A1 (en) | 2018-01-03 |
EP3263767B1 EP3263767B1 (en) | 2018-12-05 |
Family
ID=59269800
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17178292.3A Active EP3263767B1 (en) | 2016-06-29 | 2017-06-28 | Railway sleeper and method for manufacturing the same |
Country Status (2)
Country | Link |
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EP (1) | EP3263767B1 (en) |
DE (1) | DE102016111922B4 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021207809A1 (en) | 2020-04-13 | 2021-10-21 | Sileto Pesquisa e Desenvolvimento Ltda | Polymer composite, use of said composite to prepare articles, method for preparing said composite and articles including said composite |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU206056U1 (en) * | 2021-05-18 | 2021-08-18 | Ханлар Шахлар оглы Бабаханов | SLEEPER |
Citations (4)
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US3289940A (en) * | 1965-09-10 | 1966-12-06 | Poor & Co | Synthetic railway tie |
US5609295A (en) * | 1995-01-05 | 1997-03-11 | Green Track Inc. | Composite railway tie and method of manufacture thereof |
WO2008094996A1 (en) * | 2007-01-31 | 2008-08-07 | Integrico Composites Llc | Composite load bearing structure |
DE69938308T2 (en) * | 1999-04-14 | 2009-03-19 | Sekisui Chemical Co., Ltd. | Composite and synthetic sill using this composite |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5895790A (en) | 1995-03-14 | 1999-04-20 | Good; Elmer | Thermosetting wide range polymer blends |
US6179215B1 (en) | 1996-07-29 | 2001-01-30 | Primix International, Llc | Composite railroad crosstie |
US6709146B1 (en) | 2000-07-28 | 2004-03-23 | David Little | Thermokinetic mixer and method of using |
DE102011117760A1 (en) | 2011-11-07 | 2013-05-08 | Hans-Joachim Brauer | Thermoplastic material containing recycled polyolefin and glass fibers |
-
2016
- 2016-06-29 DE DE102016111922.9A patent/DE102016111922B4/en active Active
-
2017
- 2017-06-28 EP EP17178292.3A patent/EP3263767B1/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3289940A (en) * | 1965-09-10 | 1966-12-06 | Poor & Co | Synthetic railway tie |
US5609295A (en) * | 1995-01-05 | 1997-03-11 | Green Track Inc. | Composite railway tie and method of manufacture thereof |
DE69938308T2 (en) * | 1999-04-14 | 2009-03-19 | Sekisui Chemical Co., Ltd. | Composite and synthetic sill using this composite |
WO2008094996A1 (en) * | 2007-01-31 | 2008-08-07 | Integrico Composites Llc | Composite load bearing structure |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021207809A1 (en) | 2020-04-13 | 2021-10-21 | Sileto Pesquisa e Desenvolvimento Ltda | Polymer composite, use of said composite to prepare articles, method for preparing said composite and articles including said composite |
US11739193B2 (en) | 2020-04-13 | 2023-08-29 | Sileto Pesquisa E Desenvolvimento S.A. | Polymer composite, use of said composite in preparing articles, process of preparing said composite and articles comprising said composite |
Also Published As
Publication number | Publication date |
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DE102016111922B4 (en) | 2022-05-05 |
EP3263767B1 (en) | 2018-12-05 |
DE102016111922A1 (en) | 2018-01-04 |
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