EP3263677A1 - Biodegradable lubricating oil composition - Google Patents
Biodegradable lubricating oil composition Download PDFInfo
- Publication number
- EP3263677A1 EP3263677A1 EP16755611.7A EP16755611A EP3263677A1 EP 3263677 A1 EP3263677 A1 EP 3263677A1 EP 16755611 A EP16755611 A EP 16755611A EP 3263677 A1 EP3263677 A1 EP 3263677A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lubricating oil
- acid
- base oil
- mass
- oil composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 125
- 239000010687 lubricating oil Substances 0.000 title claims abstract description 95
- 150000002148 esters Chemical class 0.000 claims abstract description 115
- 239000002199 base oil Substances 0.000 claims abstract description 109
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 50
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 43
- 238000002834 transmittance Methods 0.000 claims abstract description 40
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 37
- QCJQWJKKTGJDCM-UHFFFAOYSA-N [P].[S] Chemical compound [P].[S] QCJQWJKKTGJDCM-UHFFFAOYSA-N 0.000 claims abstract description 22
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 21
- 150000001412 amines Chemical class 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 9
- -1 polyol ester Chemical class 0.000 claims description 89
- 125000004432 carbon atom Chemical group C* 0.000 claims description 41
- 229920005862 polyol Polymers 0.000 claims description 41
- 238000012360 testing method Methods 0.000 claims description 19
- 239000002253 acid Substances 0.000 claims description 15
- 150000003077 polyols Chemical class 0.000 claims description 15
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 13
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 12
- 229920001577 copolymer Polymers 0.000 claims description 11
- 229920006395 saturated elastomer Polymers 0.000 claims description 9
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 8
- 239000004711 α-olefin Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 238000006065 biodegradation reaction Methods 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 3
- 230000015556 catabolic process Effects 0.000 claims description 2
- 238000006731 degradation reaction Methods 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 description 23
- 230000003647 oxidation Effects 0.000 description 21
- 238000007254 oxidation reaction Methods 0.000 description 21
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 14
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 9
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 9
- 239000003921 oil Substances 0.000 description 9
- 235000019198 oils Nutrition 0.000 description 9
- SXJBHJCKWQIWHA-UHFFFAOYSA-N 2-ethyl-2,3,3-trimethylbutanoic acid Chemical compound CCC(C)(C(O)=O)C(C)(C)C SXJBHJCKWQIWHA-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 8
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 8
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 8
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 8
- SZHOJFHSIKHZHA-UHFFFAOYSA-N tridecanoic acid Chemical compound CCCCCCCCCCCCC(O)=O SZHOJFHSIKHZHA-UHFFFAOYSA-N 0.000 description 8
- ZDPHROOEEOARMN-UHFFFAOYSA-N undecanoic acid Chemical compound CCCCCCCCCCC(O)=O ZDPHROOEEOARMN-UHFFFAOYSA-N 0.000 description 8
- 239000000654 additive Substances 0.000 description 7
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 7
- 239000003112 inhibitor Substances 0.000 description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 7
- 229920000193 polymethacrylate Polymers 0.000 description 7
- 239000002518 antifoaming agent Substances 0.000 description 6
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 6
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 6
- MNWFXJYAOYHMED-UHFFFAOYSA-N heptanoic acid Chemical compound CCCCCCC(O)=O MNWFXJYAOYHMED-UHFFFAOYSA-N 0.000 description 6
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 6
- YYVJAABUJYRQJO-UHFFFAOYSA-N isomyristic acid Chemical compound CC(C)CCCCCCCCCCC(O)=O YYVJAABUJYRQJO-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- ISYWECDDZWTKFF-UHFFFAOYSA-N nonadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCCC(O)=O ISYWECDDZWTKFF-UHFFFAOYSA-N 0.000 description 6
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 5
- 239000002480 mineral oil Substances 0.000 description 5
- 235000010446 mineral oil Nutrition 0.000 description 5
- ZONJATNKKGGVSU-UHFFFAOYSA-N 14-methylpentadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCC(O)=O ZONJATNKKGGVSU-UHFFFAOYSA-N 0.000 description 4
- NPMHELYJLOUPIZ-UHFFFAOYSA-N 2,2,3,4-tetramethylpentanoic acid Chemical compound CC(C)C(C)C(C)(C)C(O)=O NPMHELYJLOUPIZ-UHFFFAOYSA-N 0.000 description 4
- IKNDGHRNXGEHTO-UHFFFAOYSA-N 2,2-dimethyloctanoic acid Chemical compound CCCCCCC(C)(C)C(O)=O IKNDGHRNXGEHTO-UHFFFAOYSA-N 0.000 description 4
- OWEMTCOXFULTNW-UHFFFAOYSA-N 2,3-dimethyl-2-propan-2-ylbutanoic acid Chemical compound CC(C)C(C)(C(C)C)C(O)=O OWEMTCOXFULTNW-UHFFFAOYSA-N 0.000 description 4
- QFWGJUQOWNHFKT-UHFFFAOYSA-N 2-tert-butyl-2,5,5-trimethylhexanoic acid Chemical compound CC(C)(C)CCC(C)(C(O)=O)C(C)(C)C QFWGJUQOWNHFKT-UHFFFAOYSA-N 0.000 description 4
- OILUAKBAMVLXGF-UHFFFAOYSA-N 3,5,5-trimethyl-hexanoic acid Chemical compound OC(=O)CC(C)CC(C)(C)C OILUAKBAMVLXGF-UHFFFAOYSA-N 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 4
- 235000021314 Palmitic acid Nutrition 0.000 description 4
- 239000005643 Pelargonic acid Substances 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 235000021355 Stearic acid Nutrition 0.000 description 4
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 4
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 4
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 4
- 230000002708 enhancing effect Effects 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- YAQXGBBDJYBXKL-UHFFFAOYSA-N iron(2+);1,10-phenanthroline;dicyanide Chemical compound [Fe+2].N#[C-].N#[C-].C1=CN=C2C3=NC=CC=C3C=CC2=C1.C1=CN=C2C3=NC=CC=C3C=CC2=C1 YAQXGBBDJYBXKL-UHFFFAOYSA-N 0.000 description 4
- 239000002075 main ingredient Substances 0.000 description 4
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 4
- 229960002446 octanoic acid Drugs 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000008117 stearic acid Substances 0.000 description 4
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 4
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 4
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 4
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 3
- VUAXHMVRKOTJKP-UHFFFAOYSA-N 2,2-dimethylbutyric acid Chemical compound CCC(C)(C)C(O)=O VUAXHMVRKOTJKP-UHFFFAOYSA-N 0.000 description 3
- 235000021357 Behenic acid Nutrition 0.000 description 3
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 3
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 3
- 101100208720 Homo sapiens USP5 gene Proteins 0.000 description 3
- 239000005639 Lauric acid Substances 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 102100021017 Ubiquitin carboxyl-terminal hydrolase 5 Human genes 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- ZRYCZAWRXHAAPZ-UHFFFAOYSA-N alpha,alpha-dimethyl valeric acid Chemical compound CCCC(C)(C)C(O)=O ZRYCZAWRXHAAPZ-UHFFFAOYSA-N 0.000 description 3
- 229940116226 behenic acid Drugs 0.000 description 3
- 239000012964 benzotriazole Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 150000005690 diesters Chemical class 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- KJIOQYGWTQBHNH-UHFFFAOYSA-N undecanol Chemical compound CCCCCCCCCCCO KJIOQYGWTQBHNH-UHFFFAOYSA-N 0.000 description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 description 3
- 239000008158 vegetable oil Substances 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- SZAQZZKNQILGPU-UHFFFAOYSA-N 2-[1-(2-hydroxy-3,5-dimethylphenyl)-2-methylpropyl]-4,6-dimethylphenol Chemical compound C=1C(C)=CC(C)=C(O)C=1C(C(C)C)C1=CC(C)=CC(C)=C1O SZAQZZKNQILGPU-UHFFFAOYSA-N 0.000 description 2
- XVEYHYHXRYVWJW-UHFFFAOYSA-N 2-ethyl-n-(2-ethyl-4-nonylphenyl)-4-nonylaniline Chemical compound CCC1=CC(CCCCCCCCC)=CC=C1NC1=CC=C(CCCCCCCCC)C=C1CC XVEYHYHXRYVWJW-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- DWLMIYNUGWGKQW-UHFFFAOYSA-N C(CCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCC)CCCC)CCCC Chemical compound C(CCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCC)CCCC)CCCC DWLMIYNUGWGKQW-UHFFFAOYSA-N 0.000 description 2
- WFHKDFKMMXNXBE-UHFFFAOYSA-N C(CCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCC)CCCCCC)CCCCCC Chemical compound C(CCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCC)CCCCCC)CCCCCC WFHKDFKMMXNXBE-UHFFFAOYSA-N 0.000 description 2
- QZHGURFFNXQTML-UHFFFAOYSA-N C(CCCCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCCCC)CCCCCCCC)CCCCCCCC Chemical compound C(CCCCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCCCC)CCCCCCCC)CCCCCCCC QZHGURFFNXQTML-UHFFFAOYSA-N 0.000 description 2
- YNLGQWRNZWQQMD-UHFFFAOYSA-N C(CCCCCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCCCCC)CCCCCCCCC)CCCCCCCCC Chemical compound C(CCCCCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCCCCC)CCCCCCCCC)CCCCCCCCC YNLGQWRNZWQQMD-UHFFFAOYSA-N 0.000 description 2
- 239000005069 Extreme pressure additive Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical class C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- CFXCGWWYIDZIMU-UHFFFAOYSA-N Octyl-3,5-di-tert-butyl-4-hydroxy-hydrocinnamate Chemical compound CCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 CFXCGWWYIDZIMU-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000010775 animal oil Substances 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 150000002763 monocarboxylic acids Chemical class 0.000 description 2
- LCHMEXFHRGKPAB-UHFFFAOYSA-N n-(2,4-diethylphenyl)-2,4-diethylaniline Chemical compound CCC1=CC(CC)=CC=C1NC1=CC=C(CC)C=C1CC LCHMEXFHRGKPAB-UHFFFAOYSA-N 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- IUGYQRQAERSCNH-UHFFFAOYSA-N pivalic acid Chemical compound CC(C)(C)C(O)=O IUGYQRQAERSCNH-UHFFFAOYSA-N 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Inorganic materials [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 229960002317 succinimide Drugs 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 2
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- 238000005809 transesterification reaction Methods 0.000 description 1
- ZRXZRUIXXDQGSN-UHFFFAOYSA-N triazole-2,4-diamine Chemical compound NC=1C=NN(N)N=1 ZRXZRUIXXDQGSN-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
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- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/38—Esters of polyhydroxy compounds
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- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/04—Hydroxy compounds
- C10M129/10—Hydroxy compounds having hydroxy groups bound to a carbon atom of a six-membered aromatic ring
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- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/68—Esters
- C10M129/76—Esters containing free hydroxy or carboxyl groups
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- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M133/12—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to a carbon atom of a six-membered aromatic ring
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- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
- C10M137/04—Phosphate esters
- C10M137/10—Thio derivatives
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/2805—Esters used as base material
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/282—Esters of (cyclo)aliphatic oolycarboxylic acids
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
- C10M2207/2835—Esters of polyhydroxy compounds used as base material
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/287—Partial esters
- C10M2207/288—Partial esters containing free carboxyl groups
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/287—Partial esters
- C10M2207/289—Partial esters containing free hydroxy groups
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/064—Di- and triaryl amines
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/041—Triaryl phosphates
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/047—Thioderivatives not containing metallic elements
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- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/02—Unspecified siloxanes; Silicones
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
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- C10N2020/01—Physico-chemical properties
- C10N2020/065—Saturated Compounds
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- C10N2030/02—Pour-point; Viscosity index
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/64—Environmental friendly compositions
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/08—Hydraulic fluids, e.g. brake-fluids
Definitions
- the present invention relates to a biodegradable lubricating oil composition containing a synthetic ester base oil.
- a biodegradable lubricating oil is required to have a high biodegradation rate, and, therefore, use of a large quantity of a mineral oil that is popularly used as a base oil in an ordinary lubricating oil is difficult. Consequently, the base oil must be selected from a limited range of a natural vegetable oil, a synthetic polyalkylene glycol base oil, a synthetic ester base oil and the like. Heretofore, among these, a synthetic ester base oil that is relatively excellent in heat stability and oxidation stability is much used.
- PTL 1 discloses a biodegradable lubricating oil prepared by blending a phenol-based antioxidant, a low base number calcium sulfonate and a triazole compound in a base oil containing a hindered ester in an amount of 50% by mass or more for enhancing lubrication performance, oxidation stability and anticorrosion performance.
- Performance of lubricating oil compositions is being desired to improve more year by year, and biodegradable lubricating oil compositions also have become required to have further prolonged lifetime and improved wear resistance.
- a hindered ester is used as a base oil and different kinds of additives are blended therein, it is still difficult to sufficient improve oxidation stability for lifetime prolongation, and in addition, wear resistance could not be improved sufficiently and the performance requirements could not be satisfied.
- the present invention has been made in consideration of the above-mentioned problems and an object thereof is to provide a biodegradable lubricating oil composition having better wear resistance and enhanced oxidation stability.
- the present inventors have found that, when a specific synthetic ester base oil is used as a base oil and when the transmittance at 3,005 ⁇ 1 cm -1 of the lubricating oil composition is made high, the resultant lubricating oil composition added with small quantities of additives added thereto can have sufficiently improved oxidation stability and wear resistance while maintaining good biodegradability, and have completed the present invention as described below.
- the present invention provides the following:
- a biodegradable lubricating oil composition having good wear resistance and having enhanced oxidation stability.
- the biodegradable lubricating oil composition of one aspect of the present invention contains at least 50% by mass or more of a synthetic ester base oil (A), as antioxidants (B), 0.1 to 3% by mass of an amine-based antioxidant (B1) and 0.1 to 3% by mass of a phenol-based antioxidant (B2), and 0.01 to 2% by mass of a sulfur-phosphorus-based extreme-pressure agent (C).
- A synthetic ester base oil
- B1 an amine-based antioxidant
- B2 0.1 to 3% by mass of a phenol-based antioxidant
- C sulfur-phosphorus-based extreme-pressure agent
- the transmittance at 3,005 ⁇ 1 cm -1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry is 50% or more.
- the transmittance at 3,005 ⁇ 1 cm -1 in IR absorptiometry is an index of the amount of the unsaturated bonds in the biodegradable lubricating oil composition, and when the transmittance is 50% or more, the amount of the unsaturated bonds in the composition is small.
- the transmittance of the composition can be 50% or more.
- a synthetic ester base oil (A) having a small amount of unsaturated bonds therein is used to thereby reduce the amount of the unsaturated bonds in the lubricating oil composition, and consequently, by adding small quantities of the specific antioxidants (B) and the extreme-pressure agent (C), the oxidation stability and the wear resistance of the resultant biodegradable lubricating oil composition can be sufficiently improved.
- the transmittance of the lubricating oil composition is, from the viewpoint of more reducing the amount of the unsaturated bonds in the lubricating oil composition, preferably 55% or more, and for making the composition contain few unsaturated bonds, the transmittance is more preferably 60% or more.
- the upper limit of the transmittance is 100%, but in view of the characteristics thereof, the transmittance is generally about 80% or less.
- biodegradable lubricating oil composition The components contained on the biodegradable lubricating oil composition are described in detail hereinunder.
- the synthetic ester base oil (A) may be adequately selected from ester bond-having synthetic base oils, and specifically may be selected from (A1) a polyol ester base oil being an ester of a polyol and an aliphatic monocarboxylic acid, (A2) a diester base oil being an ester of an aliphatic dicarboxylic acid and a monoalcohol, (A3) an ester base oil being a copolymer of an unsaturated dibasic acid ester and an ⁇ -olefin, etc.
- the synthetic ester base oil (A) may be one kind of an ester alone or may also be a mixture of two or more kinds of esters.
- the synthetic ester base oil (A) for use in the lubricating oil composition is, for reducing the amount of the unsaturated bonds therein to thereby increase the transmittance of the lubricating oil composition as above, preferably so selected that the transmittance at 3,005 ⁇ 1 cm -1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, could be 50% or more, more preferably 55% or more, and even more preferably 60% or more so that the composition may contain few unsaturated bonds.
- the upper limit of the transmittance of the synthetic ester base oil (A) is 100%, but in view of the characteristics of the synthetic ester base oil (A), the transmittance thereof is generally about 80% or less.
- the lubricating oil composition preferably contains a larger amount of the one having a transmittance of 50% or more than the another having a transmittance of less than 50%.
- the synthetic ester base oil (A) is contained in an amount of 50% by mass or more based on the total amount of the lubricating oil composition as above, but is preferably contained in an amount of 70% by mass or more, more preferably in an amount of 80% by mass or more, even more preferably in an amount of 90% by mass or more.
- the content of the synthetic ester base oil (A) relative to the total amount of the lubricating oil composition is less than 99.8% by mass, but in order that the additives thereto to be mentioned below could be each in an adequate amount, the base oil content is preferably 99% by mass or less, more preferably 98% by mass or less.
- the polyol ester base oil (A1) to be used as the synthetic ester base oil (A) includes a hindered ester, that is, an ester of a hindered polyol having one or more of quaternary carbons in the molecule where 1 to 4 methylol groups bond to at least one of the quaternary carbons, and an aliphatic monocarboxylic acid. More detailed examples of the hindered polyol include those having the following general formula (I): wherein R 1 and R 2 each independently represent a hydrocarbon group having 1 to 6 carbon atoms, or a methylol group, and n represents an integer of 0 to 4.
- the hydrocarbon group having 1 to 6 carbon atoms of R 1 and R 2 is preferably a linear chain or branched chain alkyl group, more preferably an alkyl group having 1 or 2 carbon atoms.
- n is preferably an integer of 0 to 2.
- Examples of the hindered polyol represented by the general formula (I) include a hindered polyol such as a dialkylpropanediol (where the alkyl group has 1 to 6 carbon atoms), a trimethylolalkane (where the alkane has 2 to 7 carbon atoms), a pentaerythritol, etc., and a dehydrated condensate thereof, and specifically include neopentyl glycol, 2-ethyl-2-methyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, trimethylolethane, trimethylolpropane, trimethylolbutane, trimethylolpentane, trimethylolhexane, trimethylolheptane, pentaerythritol, 2,2,6,6-tetramethyl-4-oxa-1,7-heptanediol, 2,2,6,6,10,10-hex
- hindered polyols trimethylolpropane, neopentyl glycol, pentaerythritol, and bimolecular or trimolecular dehydrated condensates thereof are preferred; and above all, neopentyl glycol, trimethylolpropane and pentaerythritol are more preferred.
- the aliphatic monocarboxylic acid to be used for the polyol ester base oil (A1) includes a saturated aliphatic monocarboxylic acid having 5 to 22 carbon atoms.
- the acyl group on the saturated aliphatic monocarboxylic acid may be linear or branched.
- saturated aliphatic monocarboxylic acid of the type examples include a linear saturated monocarboxylic acid such as valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, nonadecanoic acid, arachic acid, behenic acid, etc.; a branched saturated monocarboxylic acid such as isomyristic acid, isopalmitic acid, isostearic acid, 2,2-dimethylpropanoic acid, 2,2-dimethylbutanoic acid, 2,2-dimethylpentanoic acid, 2,2-dimethyloctanoic acid, 2-ethyl-2,3,3-trimethylbutanoic acid, 2,2,3,4-tetramethylpentanoic acid, 2,5,
- the polyol ester is generally a complete ester where all the hydroxyl groups in a polyol are esterified, but within a range not having any negative influence on the advantageous effects of the present invention, the polyol ester for use herein may contain a small amount of an ester where a part of hydroxyl groups are not esterified and remain as such.
- diester base oil (A2) for example, an ester of a saturated dicarboxylic acid having 6 to 12 carbon atoms and an alkyl monoalcohol having 6 to 12 carbon atoms may be used.
- saturated dicarboxylic acid include adipic acid, pimellic acid, suberic acid, azelaic acid, sebacic acid, undecane-diacid, dodecane-diacid, etc.
- alkyl monoalcohol examples include a branched alkyl monoalcohol such as isooctanol, isononanol, isodecanol, 2-ethylhexanole, etc.; a linear alkyl monoalcohol such as n-octanol, n-nonanol, n-decanol, n-undecanol, n-dodecanol, etc.
- branched alkyl monoalcohol such as isooctanol, isononanol, isodecanol, 2-ethylhexanole, etc.
- linear alkyl monoalcohol such as n-octanol, n-nonanol, n-decanol, n-undecanol, n-dodecanol, etc.
- Preferred examples of the compounds include dioctyl adipate, diisononyl adipate, diisodecyl adipate, di-2-ethylhexyl azelate, diisooctyl azelate, diisononyl azelate, di-2-ethylhexyl sebacate, diisooctyl sebacate, diisononyl sebacate, di-2-ethylhexyl dodecanedioate, etc.
- the ester to be used as the diester base oil (A2) may be an ester of one kind of alkylmonoalcohol and a saturated dicarboxylic acid, or may also be an ester of two kinds of alkylmonoalcohol and a saturated dicarboxylic acid.
- the ester base oil (A3) is a copolymer prepared by copolymerizing an ester of an unsaturated dibasic acid and a monoalcohol, and an ⁇ -olefin.
- the unsaturated dibasic acid to be used here includes maleic acid, fumaric acid, citraconic acid, mesaconic acid, itaconic acid, etc.
- the monoalcohol includes an alkyl monoalcohol having 1 to 20 carbon atoms. Among these, an alkyl monoalcohol having 3 to 8 carbon atoms is more preferably used.
- the alkyl group of the alkyl monoalcohol may be linear or branched.
- the alkyl monoalcohol includes methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol, decanol, undecanol, etc.
- the ⁇ -olefin is preferably one having 3 to 20 carbon atoms, more preferably 6 to 18 carbon atoms.
- Examples of the ⁇ -olefin of the type include propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, etc.
- the ester base oil (A3) has a kinematic viscosity at 100°C of 20 to 55 mm 2 /s, more preferably 25 to 45 mm 2 /s.
- the above-mentioned various esters for use in the component (A) are generally produced by reacting a carboxylic acid and an alcohol, and, as a result, may have an ester structure formed of the above-mentioned carboxylic acid residue and the alcohol residue. Accordingly, it is not necessary to produce the component (A) by dehydration reaction of raw materials of the above-mentioned carboxylic acid and the alcohol, and the component may be produced according to any other method using other raw materials. For example, it may be produced according to an transesterification method.
- the synthetic ester base oil (A) contains the polyol ester base oil (A1) as the main ingredient among the above-mentioned synthetic ester base oils.
- the synthetic ester base oil (A) preferably contains the polyol ester base oil (A1) in an amount of more than 50% by mass relative to the total amount of the synthetic ester base oil (A), more preferably in an amount of 70 to 100% by mass, even more preferably 85 to 100% by mass.
- the synthetic ester base oil (A) contains a polyol ester base oil (A1-1) having a total carbon number of 23 to 50 in one molecule as the main ingredient among the above-mentioned polyol ester base oil (A1) for the reason of kinematic viscosity, etc.
- the synthetic ester base oil (A) preferably contains a polyol ester base oil (A1-1) having a total carbon number of 23 to 50 in an amount of more than 50% by mass relative to the total amount of the synthetic ester base oil (A), more preferably in an amount of 70 to 100% by mass, even more preferably 75 to 100% by mass.
- the base oil (A) may further contain an ester base oil (A1-2) having a larger total carbon number in one molecule than that of the component (A1-1) among the above-mentioned polyol ester base oil (A1), and an ester base oil (A3) of the above-mentioned copolymer as the side ingredients.
- the ester base oil (A1-2) having a larger total carbon number in one molecule than that of the component (A1-1) includes a polyol ester base oil (A1-2) having a total carbon number of 51 to 80 in one molecule.
- the synthetic ester base oil (A) preferably contains at least one kind of ester selected from the polyol ester base oil (A1-2) having a total carbon number of 51 to 80 in one molecule, and the ester base oil (A3) of the above-mentioned copolymer, in a ratio of less than 50% by mass relative to the total amount of the ester base oil (A), more preferably in a ratio of 1 to 30% by mass, even more preferably 3 to 25% by mass.
- the biodegradable lubricating oil composition may be readily controlled to have an adequate viscosity without losing oxidation stability and wear resistance.
- ester base oil (A1-1) having a total carbon number of 23 to 50 one or more is adequately selected from the above-exemplified ester base oil (A1), and preferred examples thereof include an ester of neopentyl glycol (having 6 carbon atoms) with a saturated aliphatic monocarboxylic acid having 9 to 22 carbon atoms, such as pelargonic acid, capric acid, undecanoic acid, lauryl acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, nonadecanoic acid, arachic acid, behenic acid, isomyristic acid, isopalmitic acid, isostearic acid, 2,2-dimethyloctanoic acid, 2-ethyl-2,3,3-trimethylbutanoic acid, 2,2,3,4-tetramethylpentanoic acid, 2,5,5-trimethyl
- an ester of pentaerythritol is preferred from the viewpoint of enhancing oxidation stability.
- the component (A1-1) is preferably an ester of neopentyl glycol.
- the carboxylic acid in the ester of neopentyl glycol is preferably a branched carboxylic acid, and more preferably a saturated aliphatic monocarboxylic acid having 16 to 20 carbon atoms.
- polyol ester base oil (A1-1) a polyol ester base oil having a total carbon number of 37 to 45 in one molecule is preferred.
- polyol ester base oil (A1-2) having a total carbon number of 51 to 80 one or more may be selected from the polyol ester base oil (A1) that is an ester of a polyol and an aliphatic monocarboxylic acid as described above, and preferred examples thereof include an ester of pentaerythritol with a saturated higher aliphatic monocarboxylic acid having 12 to 18 carbon atoms, such as lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, isomyristic acid, isopalmitic acid, isostearic acid, 2,5,5-trimethyl-2-t-butylhexanoic acid, etc.; an ester of trimethylolpropane with a saturated higher aliphatic monocarboxylic acid having 15 to 22 carbon atoms, such as pentadecanoic acid, palmitic acid,
- component (A1-2) use of an ester of trimethylolpropane among these is preferred. Further, using an ester of pentaerythritol as the component (A1-1) is preferred along with using an ester of trimethylolpropane as the component (A1-2). Using such a mixed ester can adequately control the viscosity characteristics of the lubricating oil composition without detracting from various characteristics of the composition.
- the total carbon number in one molecule of the polyol ester base oil (A1-2) is preferably 51 to 70.
- the ester may be controlled to contain few unsaturated bonds therein, and for example, as the component (A1), use of an ester of a specific polyol and a saturated aliphatic monocarboxylic acid as mentioned above can attain the intended purpose.
- the ester many commercial products are available for a saturated aliphatic monocarboxylic acid and an ester of the carboxylic acid, and such carboxylic acids or esters thereof may be adequately selected and used here.
- some commercial products of saturated aliphatic monocarboxylic acids or esters thereof may contain unsaturated bonds, and the esters could not have a transmittance of 50% or more. This is because saturated aliphatic monocarboxylic acids are generally produced from animal oil and vegetable oil containing a large quantity of unsaturated bonds.
- the unsaturated bonds contained in animal oil and vegetable oil are generally hydrogenated and saturated during the production process, or are generally removed by purification. Consequently, in the component (A1) in this aspect, the saturated aliphatic monocarboxylic acid to be used as the raw material is preferably one having a high hydrogenation degree or one having a high purification degree to have a small quantity of unsaturated bonds.
- the raw materials of alkyl monoalcohols and others are preferably ones having a high hydrogenation degree or having a high purification degree.
- the base oil of the biodegradable lubricating oil composition may be the above-mentioned synthetic ester base oil (A) alone, but may contain any other base oil component than the above-mentioned synthetic ester base oil (A) within a range not detracting from the advantageous effects of the present invention.
- the base oil may contain at least one selected from a polyether base oil such as a polyalkylene glycol, a polyvinyl ether, etc.; a mineral oil as exemplified by a paraffinic mineral oil, a napthenic mineral oil, an intermediate base mineral oil, etc.; a synthetic hydrocarbon oil such as a polybutene, a polypropylene, an olefin copolymer, etc.
- the content of the other base oil component than the synthetic ester base oil (A) is preferably less than 20% by mass based on the total amount of the lubricating oil composition in order that the composition may secure high biodegradability as described below, more preferably less than 10% by mass.
- the biodegradable lubricating oil composition of this aspect contains, as antioxidants (B), both of an amine-based antioxidant (B1) and a phenol-based antioxidant (B2).
- antioxidants (B) both of an amine-based antioxidant (B1) and a phenol-based antioxidant (B2).
- these two antioxidants are blended in the above-mentioned specific synthetic ester base oil (A), and therefore though the amount of each component to be blended is small, the resultant composition can exhibit high oxidation stability.
- the amine-based antioxidant (B1) includes a monoalkyldiphenylamine in which the alkyl group has 4 to 12 carbon atoms, such as mono-t-butyldiphenylamine, monooctyldiphenylamine, monononyldiphenylamine, etc.; a dialkyldiphenylamine in which the alkyl group each has 4 to 12 carbon atoms, such as 4,4'-dibutyldiphenylamine, 4,4'-dipentyldiphenylamine, 4,4'-dihexyldiphenylamine, 4,4'-diheptyldiphenylamine, 4,4'-dioctyldiphenylamine, 4,4'-dinonyldiphenylamine, 4-butyl-4'-octyldiphenylamine, etc.; a polyalkyldiphenylamine in which the alkyl group each has 1 to 10 carbon atoms, such as tetra
- amine-based antioxidant (B1) using a dialkyldiphenylamine or an alkylphenyl- ⁇ -naphthylamine among the above is preferred, and using a dialkyldiphenylamine is more preferred.
- the phenol-based antioxidant (B2) includes a monophenol-based antioxidant and a bisphenol-based antioxidant.
- the monophenol-based antioxidant includes an alkyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate (in which the alkyl group includes one having 4 to 20 carbon atoms, preferably 8 to 18 carbon atoms) such as n-octyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, 6-methylheptyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, n-octadecyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, etc.; a 2,6-di-t-butyl-4-alkylphenol (in which the alkyl group has 1 to 4 carbon atoms) such as 2,6-di-t-butyl-4-methylphenol, 2,6-di-t-butyl-4-ethylphenol, etc.; 2,4-dimethyl-6-t-butyl
- the bisphenol antioxidant includes 4,4'-methylenebis(2,6-di-t-butylphenol), 4,4'-bis(2,6-di-t-butylphenol), 4,4'-bis(2-methyl-6-t-butylphenol), 2,2'-methylenebis(4-ethyl-6-t-butylphenol), 2,2'-methylenebis(4-methyl-6-t-butylphenol), 4,4'-butylidenebis(3-methyl-6-t-butylphenol), 4,4'-isopropylidenebis(2,6-di-t-butylphenol), 2,2'-methylenebis(4-methyl-6-nonylphenol), 2,2'-isobutylidenebis(4,6-dimethylphenol), 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 4,4'-thiobis(2-methyl-6-t-butylphenol), 4,4'-thiobis(3-methyl-6-t-butylphenol),
- the phenol-based antioxidant is preferably a monophenol-based antioxidant among the above, and above all, an alkyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate is more preferred.
- the biodegradable lubricating oil composition contains the amine-based antioxidant (B1) in an amount of 0.1 to 3% by mass and the phenol-based antioxidant (B2) in an amount of 0.1 to 3% by mass based on the total amount of the composition, as mentioned above.
- the content of these antioxidants (B1) and (B2) is controlled to be each 0.1% by mass or more so that the biodegradable lubricating oil composition can be given high oxidation stability.
- the content thereof is controlled to be each 3% by mass or less so that the biodegradable lubricating oil composition can exhibit the advantageous effects commensurate with the content and reduction in the biodegradability of the composition owing to the antioxidants (B) therein can be prevented.
- the amine-based antioxidant (B1) is often a factor of reducing the biodegradability of the lubricating oil composition, but in this aspect, the antioxidant is used along with the above-mentioned specific synthetic ester base oil (A), and therefore even a small amount of the amine-based antioxidant (B1) can sufficiently enhance the oxidation stability of the composition. Consequently, in this aspect, the reduction in the biodegradability can be minimized.
- the content of the amine-based antioxidant (B1) is preferably 0.2 to 2.5% by mass, more preferably 0.3 to 1.8% by mass.
- the content of the phenol-based antioxidant (B2) is preferably 0.2 to 2.5% by mass, more preferably 0.3 to 1.5% by mass.
- the biodegradable lubricating oil composition of this aspect further contains a sulfur-phosphorus-based extreme-pressure agent (C).
- a sulfur-phosphorus-based extreme-pressure agent (C) is added thereto, and therefore the lubricating oil composition can sufficiently exhibit extreme-pressure performance and can better wear resistance thereof.
- the sulfur-phosphorus-based extreme-pressure agent (C) to be used includes monothiophosphates, dithiophosphates, trithiophosphates, monothiophosphate amine salts, dithiophosphate amine salts, monothiophosphites, dithiophosphites, trithiophosphites, etc. Among these, dithiophosphates are preferred.
- dithiophosphates having a terminal carboxyl group are preferred among dithiophosphates.
- the sulfur-phosphorus-based extreme-pressure agent (C) can have an increased polarity, and therefore in this aspect using the above-mentioned specific synthetic ester base oil (A) as the base oil, the sulfur-phosphorus-based extreme-pressure agent (C) can readily exhibit the function of an extreme-pressure agent.
- dithiophosphate having a terminal carboxyl group examples include compounds represented by the following general formula (II): wherein R 3 represents a linear or branched alkylene group having 1 to 8 carbon atoms, and R 4 and R 5 each independently represent a hydrocarbon group having 3 to 20 carbon atoms.
- R 3 is, from the viewpoint of bettering solubility in base oil, preferably a linear or branched alkylene group having 1 to 8 carbon atoms, more preferably a linear or branched alkylene group having 2 to 4 carbon atoms, and even more preferably a branched alkylene group.
- -CH 2 CH 2 -, -CH 2 CH(CH 3 )-, -CH 2 CH(CH 2 CH 3 )-, CH 2 CH(CH 3 )CH 2 - and -CH 2 CH(CH 2 CH 2 CH 3 )- are preferred; -CH 2 CH(CH 3 )- and -CH 2 CH(CH 3 )CH 2 - are more preferred; and -CH 2 CH(CH 3 )- is even more preferred.
- R 4 and R 5 each are, from the viewpoint of bettering extreme-pressure performance and bettering solubility in base oil, preferably a linear or branched alkyl group having 3 to 8 carbon atoms, more preferably a linear or branched alkyl group having 4 to 6 carbon atoms.
- the group is preferably selected from the group consisting propyl, isopropyl, butyl, isobutyl, t-butyl, pentyl, isopentyl, hexyl, 2-ethylbutyl, 1-methylpentyl, 1,3-dimethylbutyl and 2-ethylhexyl groups.
- isobutyl and t-butyl are more preferred.
- the biodegradable lubricating oil composition contains the sulfur-phosphorus-based extreme-pressure agent (C) in an amount of 0.01 to 2% by mass based on the total amount of the composition, as mentioned above.
- the content of the sulfur-phosphorus-based extreme-pressure agent (C) is 0.01% by mass or more, the lubricating oil composition can be given extreme-pressure property to better wear resistance thereof.
- the content is 2% by mass or less, the composition can exhibit the effect commensurate with the content to thereby prevent the biodegradability and the oxidation stability of the biodegradable lubricating oil composition from being lowered owing to the sulfur-phosphorus-based extreme-pressure agent (C).
- the content of the sulfur-phosphorus-based extreme-pressure additive (C) is preferably 0.02 to 1% by mass, more preferably 0.03 to 0.5% by mass.
- the biodegradable lubricating oil composition of this aspect may contain a viscosity index improver.
- the viscosity index improver includes a polymethacrylate, a dispersive polymethacrylate, an olefin copolymer (for example, an ethylene-propylene copolymer, etc.), a dispersive olefin copolymer, a styrene copolymer (for example, a styrene-diene copolymer, a styrene-isoprene copolymer, etc.), etc.
- a polymethacrylate is preferred.
- the polymethacrylate usable as a viscosity index improver generally has a weight-average molecular weight of 10,000 to 70,000, preferably 20,000 to 55,000.
- the weight-average molecular weight is a value measured through gel permeation chromatography and derived from a calibration curve drawn using polystyrene.
- the content of the viscosity index improver is preferably 0.1 to 10% by mass based on the total amount of the lubricating oil composition, more preferably 0.5 to 5% by mass.
- the biodegradable lubricating oil composition of this aspect may further contain a triazole compound.
- the triazole compound acts as a metal inactivator, and imparts an anticorrosive effect against non-ferrous metals to the biodegradable lubricating oil composition.
- Specific examples of the triazole compound include benzotriazole, carboxybenzotriazole, 3-aminotriazole, 4-aminotriazole, 2,5-diaminotriazole, 3-mercaptotriazole, and N-dialkyl (with 3 to 12 carbon atoms)aminomethyl-1,2,3-benzotriazole such as N-diethylaminomethyl-1,2,3-benzotriazole, etc. Those having a benzotriazole skeleton (benzotriazole compounds) are preferred.
- the content of the triazole compound is preferably 0.01 to 1% by mass based on the total amount of the lubricating oil composition, more preferably 0.02 to 0.5% by mass.
- the biodegradable lubricating oil composition may contain at least one selected from an alkaline earth metal sulfonate and a succinate, as a rust inhibitor. Containing a rust inhibitor, the biodegradable lubricating oil composition can have an increased corrosion-resistant effect against metals such as iron, etc.
- the alkaline earth metal sulfonate is one prepared by sulfonating an alkylaromatic compound followed by converting it into an alkaline earth metal salt thereof, and includes a calcium sulfonate, a magnesium sulfonate and a barium sulfonate. Among these, a calcium sulfonate is preferred.
- the alkaline earth metal sulfonate preferably has a low basicity, and specifically the total base number (TBN) thereof is preferably 0 to 100 mgKOH/g, more preferably 0 to 50 mgKOH/g. The total base number is measured according to a perchloric acid method of JIS K-2501. Using an alkaline earth metal sulfonate, the composition can additionally exhibit a detergent-dispersant effect.
- the alkenyl succinate includes a half ester of an alkenylsuccinic acid with an alcohol such as a polyalcohol, etc.
- One of the rust inhibitors may be used singly or two or more kinds thereof may be used in combination.
- the content of the rust inhibitor is preferably within a range of 0.01 to 1.0% by mass based on the total amount of the lubricating oil composition, more preferably 0.03 to 0.5% by mass.
- the biodegradable lubricating oil composition may contain any other extreme-pressure additive than the sulfur-phosphorus-based extreme-pressure agent (C).
- the other extreme-pressure agent includes a phosphorus-based extreme-pressure agent such as a phosphate, e.g., tricresyl phosphate (TCP), an acidic phosphate amine salt, a phosphite, etc.
- the content of the phosphorus-based extreme-pressure agent is preferably 0.1 to 2% by mass based on the total amount of the lubricating oil composition, more preferably 0.2 to 1.5% by mass.
- the biodegradable lubricating oil composition may contain any other additive than the above, such as an ashless dispersant, a pour point depressant, an anti-foam agent, a surfactant, a demulsifier, etc.
- Examples of the ashless dispersant include a succinimide, a boron-containing succinimide, a benzylamine, a boron-containing benzylamine, etc.
- the pour point depressant includes an ethylene-vinyl acetate copolymer, a condensate of a chloroparaffin and a naphthalene, a condensate of a chloroparaffin and a phenol, a polymethacrylate, a polyalkylstyrene, etc.
- the anti-foam agent may be a silicone anti-foam agent or a non-silicone anti-foam agent.
- the biodegradable lubricating oil composition of this aspect preferably has a biodegradation rate of 60% or more as measured in a degradation test for chemical substances with microbes according to the 301B test of the OECD Test Guideline, more preferably 70% or more.
- the specific synthetic ester base oil (A) is used as the main component, and the amount of various additives of the antioxidants (B1) and (B2) and the sulfur-phosphorus-based extreme-pressure agent (C) is controlled to be a predetermined amount or less, and the biodegradation rate of the composition can be thereby increased.
- the kinematic viscosity at 40°C of the biodegradable lubricating oil composition is preferably 10 to 150 mm 2 /s, more preferably 15 to 100 mm 2 /s.
- the viscosity index of the composition is preferably 130 or more, more preferably 135 or more. Having a kinematic viscosity and a viscosity index each falling within the range, the biodegradable lubricating oil composition can be adequately used as a lubricating oil in various uses to be mentioned hereinunder.
- the biodegradable lubricating oil composition of this aspect can be favorably used, for example, for a hydraulic fluid that is a power transmission fluid for use for power transmission, power control, buffer or the like in a hydraulic system; a lubricating oil or a universal oil for transmissions of agricultural tractors, or construction or civil engineering machines; an oil for chain saws; a 2-cycle engine oil; an industrial gear oil for wind-power generation, etc.
- the composition is more preferably used as a hydraulic fluid.
- a production method for the biodegradable lubricating oil composition in this aspect includes blending at least 0.1 to 3% by mass of an amine-based antioxidant (B1), 0.1 to 3% by mass of a phenol-based antioxidant (B2) and 0.01 to 2% by mass of a sulfur-phosphorus-based extreme-pressure agent (C) in 50% by mass or more of a synthetic ester base oil (A) to produce a biodegradable lubricating oil composition wherein the transmittance at 3,005 ⁇ 1 cm -1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, is 50% or more.
- any other components than these components (A), (B1), (B2) and (C) may be blended in the biodegradable lubricating oil composition.
- a lubricating oil composition was introduced between potassium bromide cells via a 0.1 mm-thick spacer to form a 0.1 mm-thick liquid film therebetween, and the transmittance thereof at 4,000 to 400 cm -1 was measured at a resolution of 4 cm -1 for a number of 16 scans, and then the transmittance at 3,005 ⁇ 1 cm -1 was read to be the transmittance of the lubricating oil composition.
- the load bearing performance of the lubricating oil composition was evaluated under the test conditions of a load of 294 N, a rotating speed of 1,200 rpm, a temperature of 50°C, and for a test period of 30 minutes. The result was expressed as the wear track (mm) by the test steel ball.
- the lubricating oil composition was tested at a test temperature of 150°C and under a pressure of 620 kPa, and the time taken until the pressure lowered by 175 kPa from the maximum pressure was measured.
- the tested composition when the RBOT value is 250 minutes or more, the tested composition is evaluated as good "A" since its oxidation stability is sufficient in use, for example, as a compression hydraulic oil, but when the value is less than 250 minutes, the tested composition is evaluated as not good "B” since the oxidation stability thereof is insufficient.
- a copper/iron catalyst was made to exist in a sample oil, and the sample oil was aged at a test temperature of 130°C for a test period of 168 hours.
- a value calculated by dividing the kinematic viscosity at 40°C of the aged oil by the kinematic viscosity at 40°C of the unaged oil was referred to as a viscosity ratio.
- the acid value of the aged oil was subtracted from the acid value of the unaged oil to give an acid value increase.
- Biodegradable lubricating oil compositions were prepared in the blending formulation shown in Table 1, and tested to determine and evaluate the properties thereof. The results are shown in Table 1.
- the synthetic ester base oil (A) having a high transmittance was used in order that the transmittance at 3,005 ⁇ 1 cm -1 of the lubricating oil composition could be 50% or more, and the amine-based antioxidant (B1), the phenol-based antioxidant (B2) and the sulfur-phosphorus-based extreme-pressure agent (C) were contained each in a predetermined amount, and therefore, the RBOT value of the composition was sufficiently large and, in addition, the viscosity increase and the acid value increase in the ISOT test could be prevented from increasing, that is, the oxidation stability of the composition was good in various environments. Further, the wear loss in the Shell wear test was small, and the wear resistance of the composition was good.
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Abstract
Description
- The present invention relates to a biodegradable lubricating oil composition containing a synthetic ester base oil.
- Recently, from the aspect of environmental pollution control measures, a biodegradable lubricating oil has been being put into practical use also in the field of lubricating oil. A biodegradable lubricating oil is required to have a high biodegradation rate, and, therefore, use of a large quantity of a mineral oil that is popularly used as a base oil in an ordinary lubricating oil is difficult. Consequently, the base oil must be selected from a limited range of a natural vegetable oil, a synthetic polyalkylene glycol base oil, a synthetic ester base oil and the like. Heretofore, among these, a synthetic ester base oil that is relatively excellent in heat stability and oxidation stability is much used.
- As the synthetic ester base oil for use in a biodegradable lubricating oil, there are known fatty acid diesters in which an aliphatic dicarboxylic acid is used as the carboxylic acid, hindered esters in which an aliphatic hindered polyol is used as the polyol, etc. In addition, for example, PTL 1 discloses a biodegradable lubricating oil prepared by blending a phenol-based antioxidant, a low base number calcium sulfonate and a triazole compound in a base oil containing a hindered ester in an amount of 50% by mass or more for enhancing lubrication performance, oxidation stability and anticorrosion performance.
- PTL 1:
JP 2005-213451 A - Performance of lubricating oil compositions is being desired to improve more year by year, and biodegradable lubricating oil compositions also have become required to have further prolonged lifetime and improved wear resistance. However, for example, as described in PTL 1, even though a hindered ester is used as a base oil and different kinds of additives are blended therein, it is still difficult to sufficient improve oxidation stability for lifetime prolongation, and in addition, wear resistance could not be improved sufficiently and the performance requirements could not be satisfied.
- The present invention has been made in consideration of the above-mentioned problems and an object thereof is to provide a biodegradable lubricating oil composition having better wear resistance and enhanced oxidation stability.
- As a result of assiduous studies, the present inventors have found that, when a specific synthetic ester base oil is used as a base oil and when the transmittance at 3,005 ± 1 cm-1 of the lubricating oil composition is made high, the resultant lubricating oil composition added with small quantities of additives added thereto can have sufficiently improved oxidation stability and wear resistance while maintaining good biodegradability, and have completed the present invention as described below. Specifically, the present invention provides the following:
- (1) A biodegradable lubricating oil composition containing 50% by mass or more of a synthetic ester base oil (A), 0.1 to 3% by mass of an amine-based antioxidant (B1), 0.1 to 3% by mass of a phenol-based antioxidant (B2), and 0.01 to 2% by mass of a sulfur-phosphorus-based extreme-pressure agent (C), wherein:
- the transmittance at 3,005 ± 1 cm-1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, is 50% or more.
- (2) A method for producing a biodegradable lubricating oil composition, including blending at least 0.1 to 3% by mass of an amine-based antioxidant (B1), 0.1 to 3% by mass of a phenol-based antioxidant (B2) and 0.01 to 2% by mass of a sulfur-phosphorus-based extreme-pressure agent (C) in 50% by mass or more of a synthetic ester base oil (A) to produce a biodegradable lubricating oil composition wherein the transmittance at 3,005 ± 1 cm-1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, is 50% or more.
- According to the present invention, there can be provided a biodegradable lubricating oil composition having good wear resistance and having enhanced oxidation stability.
- Hereinafter the present invention is described with reference to embodiments thereof.
- The biodegradable lubricating oil composition of one aspect of the present invention contains at least 50% by mass or more of a synthetic ester base oil (A), as antioxidants (B), 0.1 to 3% by mass of an amine-based antioxidant (B1) and 0.1 to 3% by mass of a phenol-based antioxidant (B2), and 0.01 to 2% by mass of a sulfur-phosphorus-based extreme-pressure agent (C).
- Further, in the biodegradable lubricating oil composition of one aspect of the present invention, the transmittance at 3,005 ± 1 cm-1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, is 50% or more. The transmittance at 3,005 ± 1 cm-1 in IR absorptiometry is an index of the amount of the unsaturated bonds in the biodegradable lubricating oil composition, and when the transmittance is 50% or more, the amount of the unsaturated bonds in the composition is small.
- In the lubricating oil composition containing a synthetic ester base oil (A) as the main ingredient (in an amount of 50% by mass or more), as in this aspect, most of the unsaturated bonds are derived from the synthetic ester base oil (A), and in this, by reducing the amount of the unsaturated bonds in the synthetic ester base oil (A), the transmittance of the composition can be 50% or more. In this aspect, a synthetic ester base oil (A) having a small amount of unsaturated bonds therein is used to thereby reduce the amount of the unsaturated bonds in the lubricating oil composition, and consequently, by adding small quantities of the specific antioxidants (B) and the extreme-pressure agent (C), the oxidation stability and the wear resistance of the resultant biodegradable lubricating oil composition can be sufficiently improved.
- The transmittance of the lubricating oil composition is, from the viewpoint of more reducing the amount of the unsaturated bonds in the lubricating oil composition, preferably 55% or more, and for making the composition contain few unsaturated bonds, the transmittance is more preferably 60% or more. The upper limit of the transmittance is 100%, but in view of the characteristics thereof, the transmittance is generally about 80% or less.
- The components contained on the biodegradable lubricating oil composition are described in detail hereinunder.
- The synthetic ester base oil (A) may be adequately selected from ester bond-having synthetic base oils, and specifically may be selected from (A1) a polyol ester base oil being an ester of a polyol and an aliphatic monocarboxylic acid, (A2) a diester base oil being an ester of an aliphatic dicarboxylic acid and a monoalcohol, (A3) an ester base oil being a copolymer of an unsaturated dibasic acid ester and an α-olefin, etc. The synthetic ester base oil (A) may be one kind of an ester alone or may also be a mixture of two or more kinds of esters.
- The synthetic ester base oil (A) for use in the lubricating oil composition is, for reducing the amount of the unsaturated bonds therein to thereby increase the transmittance of the lubricating oil composition as above, preferably so selected that the transmittance at 3,005 ± 1 cm-1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, could be 50% or more, more preferably 55% or more, and even more preferably 60% or more so that the composition may contain few unsaturated bonds. The upper limit of the transmittance of the synthetic ester base oil (A) is 100%, but in view of the characteristics of the synthetic ester base oil (A), the transmittance thereof is generally about 80% or less.
- For example, in the case where two or more kinds of synthetic ester base oils (A) are used in combination, preferably, two or more kinds of thereof having a transmittance of 50% or more are mixed. One having a transmittance of 50% or more and another having a transmittance of less than 50% may be mixed and used, but in the case, the lubricating oil composition preferably contains a larger amount of the one having a transmittance of 50% or more than the another having a transmittance of less than 50%.
- The synthetic ester base oil (A) is contained in an amount of 50% by mass or more based on the total amount of the lubricating oil composition as above, but is preferably contained in an amount of 70% by mass or more, more preferably in an amount of 80% by mass or more, even more preferably in an amount of 90% by mass or more. The content of the synthetic ester base oil (A) relative to the total amount of the lubricating oil composition is less than 99.8% by mass, but in order that the additives thereto to be mentioned below could be each in an adequate amount, the base oil content is preferably 99% by mass or less, more preferably 98% by mass or less.
- The polyol ester base oil (A1) to be used as the synthetic ester base oil (A) includes a hindered ester, that is, an ester of a hindered polyol having one or more of quaternary carbons in the molecule where 1 to 4 methylol groups bond to at least one of the quaternary carbons, and an aliphatic monocarboxylic acid. More detailed examples of the hindered polyol include those having the following general formula (I):
- In the above general formula (I), the hydrocarbon group having 1 to 6 carbon atoms of R1 and R2 is preferably a linear chain or branched chain alkyl group, more preferably an alkyl group having 1 or 2 carbon atoms. n is preferably an integer of 0 to 2.
- Examples of the hindered polyol represented by the general formula (I) include a hindered polyol such as a dialkylpropanediol (where the alkyl group has 1 to 6 carbon atoms), a trimethylolalkane (where the alkane has 2 to 7 carbon atoms), a pentaerythritol, etc., and a dehydrated condensate thereof, and specifically include neopentyl glycol, 2-ethyl-2-methyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, trimethylolethane, trimethylolpropane, trimethylolbutane, trimethylolpentane, trimethylolhexane, trimethylolheptane, pentaerythritol, 2,2,6,6-tetramethyl-4-oxa-1,7-heptanediol, 2,2,6,6,10,10-hexamethyl-4,8-dioxa-1,11-undecadiol, 2,2,6,6,10,10,14,14-octamethyl-4,8,12-trioxa-1,15-pentadecadiol, 2,6-di(hydroxyethyl)-2,6-dimethyl-4-oxa-1,7-heptanediol, 2,6,10-tri(hydroxymethyl)-2,6,10-trimethyl-4,8-dioxa-1,11-undecadiol, 2,6,10,14-tetra(hydroxymethyl)-2,6,10,14-tetramethyl-4,8,12-trioxa-1,15-pentadec adiol, di(pentaerythritol), tri(pentaerythritol), tetra(pentaerythritol), penta(pentaerythritol), etc.
- Among these hindered polyols, trimethylolpropane, neopentyl glycol, pentaerythritol, and bimolecular or trimolecular dehydrated condensates thereof are preferred; and above all, neopentyl glycol, trimethylolpropane and pentaerythritol are more preferred.
- The aliphatic monocarboxylic acid to be used for the polyol ester base oil (A1) includes a saturated aliphatic monocarboxylic acid having 5 to 22 carbon atoms. The acyl group on the saturated aliphatic monocarboxylic acid may be linear or branched. Examples of the saturated aliphatic monocarboxylic acid of the type include a linear saturated monocarboxylic acid such as valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, nonadecanoic acid, arachic acid, behenic acid, etc.; a branched saturated monocarboxylic acid such as isomyristic acid, isopalmitic acid, isostearic acid, 2,2-dimethylpropanoic acid, 2,2-dimethylbutanoic acid, 2,2-dimethylpentanoic acid, 2,2-dimethyloctanoic acid, 2-ethyl-2,3,3-trimethylbutanoic acid, 2,2,3,4-tetramethylpentanoic acid, 2,5,5-trimethyl-2-t-butylhexanoic acid, 2,3,3-trimethyl-2-ethylbutanoic acid, 2,3-dimethyl-2-isopropylbutanoic acid, 2-ethylhexanoic acid, 3,5,5-trimethylhexanoic acid, etc.
- In esterification, one of these aliphatic monocarboxylic acids may be used singly or two or more kinds thereof may be used in combination. The polyol ester is generally a complete ester where all the hydroxyl groups in a polyol are esterified, but within a range not having any negative influence on the advantageous effects of the present invention, the polyol ester for use herein may contain a small amount of an ester where a part of hydroxyl groups are not esterified and remain as such.
- As the diester base oil (A2), for example, an ester of a saturated dicarboxylic acid having 6 to 12 carbon atoms and an alkyl monoalcohol having 6 to 12 carbon atoms may be used. Examples of the saturated dicarboxylic acid include adipic acid, pimellic acid, suberic acid, azelaic acid, sebacic acid, undecane-diacid, dodecane-diacid, etc. Examples of the alkyl monoalcohol include a branched alkyl monoalcohol such as isooctanol, isononanol, isodecanol, 2-ethylhexanole, etc.; a linear alkyl monoalcohol such as n-octanol, n-nonanol, n-decanol, n-undecanol, n-dodecanol, etc. Preferred examples of the compounds include dioctyl adipate, diisononyl adipate, diisodecyl adipate, di-2-ethylhexyl azelate, diisooctyl azelate, diisononyl azelate, di-2-ethylhexyl sebacate, diisooctyl sebacate, diisononyl sebacate, di-2-ethylhexyl dodecanedioate, etc.
- The ester to be used as the diester base oil (A2) may be an ester of one kind of alkylmonoalcohol and a saturated dicarboxylic acid, or may also be an ester of two kinds of alkylmonoalcohol and a saturated dicarboxylic acid.
- Specifically, the ester base oil (A3) is a copolymer prepared by copolymerizing an ester of an unsaturated dibasic acid and a monoalcohol, and an α-olefin. The unsaturated dibasic acid to be used here includes maleic acid, fumaric acid, citraconic acid, mesaconic acid, itaconic acid, etc. The monoalcohol includes an alkyl monoalcohol having 1 to 20 carbon atoms. Among these, an alkyl monoalcohol having 3 to 8 carbon atoms is more preferably used. The alkyl group of the alkyl monoalcohol may be linear or branched. Specifically, the alkyl monoalcohol includes methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol, decanol, undecanol, etc.
- The α-olefin is preferably one having 3 to 20 carbon atoms, more preferably 6 to 18 carbon atoms. Examples of the α-olefin of the type include propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, etc.
- Preferably, the ester base oil (A3) has a kinematic viscosity at 100°C of 20 to 55 mm2/s, more preferably 25 to 45 mm2/s.
- The above-mentioned various esters for use in the component (A) are generally produced by reacting a carboxylic acid and an alcohol, and, as a result, may have an ester structure formed of the above-mentioned carboxylic acid residue and the alcohol residue. Accordingly, it is not necessary to produce the component (A) by dehydration reaction of raw materials of the above-mentioned carboxylic acid and the alcohol, and the component may be produced according to any other method using other raw materials. For example, it may be produced according to an transesterification method.
- Preferably, the synthetic ester base oil (A) contains the polyol ester base oil (A1) as the main ingredient among the above-mentioned synthetic ester base oils. Namely, the synthetic ester base oil (A) preferably contains the polyol ester base oil (A1) in an amount of more than 50% by mass relative to the total amount of the synthetic ester base oil (A), more preferably in an amount of 70 to 100% by mass, even more preferably 85 to 100% by mass.
- Also preferably, the synthetic ester base oil (A) contains a polyol ester base oil (A1-1) having a total carbon number of 23 to 50 in one molecule as the main ingredient among the above-mentioned polyol ester base oil (A1) for the reason of kinematic viscosity, etc. Namely, the synthetic ester base oil (A) preferably contains a polyol ester base oil (A1-1) having a total carbon number of 23 to 50 in an amount of more than 50% by mass relative to the total amount of the synthetic ester base oil (A), more preferably in an amount of 70 to 100% by mass, even more preferably 75 to 100% by mass.
- In the case where the synthetic ester base oil (A) contains a polyol ester base oil (A1-1) having a total carbon number of 23 to 50 as the main ingredient as mentioned above, the base oil (A) may further contain an ester base oil (A1-2) having a larger total carbon number in one molecule than that of the component (A1-1) among the above-mentioned polyol ester base oil (A1), and an ester base oil (A3) of the above-mentioned copolymer as the side ingredients. Here, specifically, the ester base oil (A1-2) having a larger total carbon number in one molecule than that of the component (A1-1) includes a polyol ester base oil (A1-2) having a total carbon number of 51 to 80 in one molecule.
- The synthetic ester base oil (A) preferably contains at least one kind of ester selected from the polyol ester base oil (A1-2) having a total carbon number of 51 to 80 in one molecule, and the ester base oil (A3) of the above-mentioned copolymer, in a ratio of less than 50% by mass relative to the total amount of the ester base oil (A), more preferably in a ratio of 1 to 30% by mass, even more preferably 3 to 25% by mass.
- Containing these (A1-2) and (A3) components as the side ingredients, the biodegradable lubricating oil composition may be readily controlled to have an adequate viscosity without losing oxidation stability and wear resistance.
- For the polyol ester base oil (A1-1) having a total carbon number of 23 to 50, one or more is adequately selected from the above-exemplified ester base oil (A1), and preferred examples thereof include an ester of neopentyl glycol (having 6 carbon atoms) with a saturated aliphatic monocarboxylic acid having 9 to 22 carbon atoms, such as pelargonic acid, capric acid, undecanoic acid, lauryl acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, nonadecanoic acid, arachic acid, behenic acid, isomyristic acid, isopalmitic acid, isostearic acid, 2,2-dimethyloctanoic acid, 2-ethyl-2,3,3-trimethylbutanoic acid, 2,2,3,4-tetramethylpentanoic acid, 2,5,5-trimethyl-2-t-butylhexanoic acid, 2,3,3-trimethyl-2-ethylbutanoic acid, 2,3-dimethyl-2-isopropylbutanoic acid, 3,5,5-trimethylhexanoic acid, etc.; an ester of pentaerythritol (having 5 carbon atoms) with a saturated aliphatic monocarboxylic acid having 5 to 11 carbon atoms, such as valeric acid, caproic acid, enanthic acid, caprylic acid (octanoic acid), pelargonic acid, capric acid (decanoic acid), undecanoic acid, 2,2-dimethylpropanoic acid, 2,2-dimethylbutanoic acid, 2,2-dimethylpentanoic acid, 2,2-dimethyloctanoic acid, 2-ethyl-2,3,3-trimethylbutanoic acid, 2,2,3,4-tetramethylpentanoic acid, 2,3,3-trimethyl-2-ethylbutanoic acid, 2,3-dimethyl-2-isopropylbutanoic acid, 2-ethylhexanoic acid, 3,5,5-trimethylhexanoic acid, etc.; and an ester of trimethylolpropane (having 6 carbon atoms) with a saturated aliphatic monocarboxylic acid having 6 to 14 carbon atoms, such as caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, 2,2-dimethylbutanoic acid, 2,2-dimethylpentanoic acid, 2,2-dimethyloctanoic acid, 2-ethyl-2,3,3-trimethylbutanoic acid, 2,2,3,4-tetramethylpentanoic acid, 2,5,5-trimethyl-2-t-butylhexanoic acid, 2,3,3-trimethyl-2-ethylbutanoic acid, 2,3-dimethyl-2-isopropylbutanoic acid, 2-ethylhexanoic acid, 3,5,5-trimethylhexanoic acid, etc.
- As the component (A1-1) among these, an ester of pentaerythritol is preferred from the viewpoint of enhancing oxidation stability.
- On the other hand, from the viewpoint of easiness in adequately controlling the viscosity without using the above-mentioned component (A1-2) and the component (A3), the component (A1-1) is preferably an ester of neopentyl glycol. The carboxylic acid in the ester of neopentyl glycol is preferably a branched carboxylic acid, and more preferably a saturated aliphatic monocarboxylic acid having 16 to 20 carbon atoms.
- Further, among the above-mentioned polyol ester base oil (A1-1), a polyol ester base oil having a total carbon number of 37 to 45 in one molecule is preferred.
- As the polyol ester base oil (A1-2) having a total carbon number of 51 to 80, one or more may be selected from the polyol ester base oil (A1) that is an ester of a polyol and an aliphatic monocarboxylic acid as described above, and preferred examples thereof include an ester of pentaerythritol with a saturated higher aliphatic monocarboxylic acid having 12 to 18 carbon atoms, such as lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, isomyristic acid, isopalmitic acid, isostearic acid, 2,5,5-trimethyl-2-t-butylhexanoic acid, etc.; an ester of trimethylolpropane with a saturated higher aliphatic monocarboxylic acid having 15 to 22 carbon atoms, such as pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, nonadecanoic acid, arachic acid, behenic acid, isopalmitic acid, isostearic acid, etc.
- As the component (A1-2), use of an ester of trimethylolpropane among these is preferred. Further, using an ester of pentaerythritol as the component (A1-1) is preferred along with using an ester of trimethylolpropane as the component (A1-2). Using such a mixed ester can adequately control the viscosity characteristics of the lubricating oil composition without detracting from various characteristics of the composition.
- The total carbon number in one molecule of the polyol ester base oil (A1-2) is preferably 51 to 70.
- In order to make the synthetic polyester base oil (A) have a transmittance of 50% or more, the ester may be controlled to contain few unsaturated bonds therein, and for example, as the component (A1), use of an ester of a specific polyol and a saturated aliphatic monocarboxylic acid as mentioned above can attain the intended purpose. Here, many commercial products are available for a saturated aliphatic monocarboxylic acid and an ester of the carboxylic acid, and such carboxylic acids or esters thereof may be adequately selected and used here. However, some commercial products of saturated aliphatic monocarboxylic acids or esters thereof may contain unsaturated bonds, and the esters could not have a transmittance of 50% or more. This is because saturated aliphatic monocarboxylic acids are generally produced from animal oil and vegetable oil containing a large quantity of unsaturated bonds.
- On the other hand, the unsaturated bonds contained in animal oil and vegetable oil are generally hydrogenated and saturated during the production process, or are generally removed by purification. Consequently, in the component (A1) in this aspect, the saturated aliphatic monocarboxylic acid to be used as the raw material is preferably one having a high hydrogenation degree or one having a high purification degree to have a small quantity of unsaturated bonds.
- Similarly, also in the components (A2) and (A3), the raw materials of alkyl monoalcohols and others are preferably ones having a high hydrogenation degree or having a high purification degree.
- The base oil of the biodegradable lubricating oil composition may be the above-mentioned synthetic ester base oil (A) alone, but may contain any other base oil component than the above-mentioned synthetic ester base oil (A) within a range not detracting from the advantageous effects of the present invention. Specifically, the base oil may contain at least one selected from a polyether base oil such as a polyalkylene glycol, a polyvinyl ether, etc.; a mineral oil as exemplified by a paraffinic mineral oil, a napthenic mineral oil, an intermediate base mineral oil, etc.; a synthetic hydrocarbon oil such as a polybutene, a polypropylene, an olefin copolymer, etc. However, the content of the other base oil component than the synthetic ester base oil (A) is preferably less than 20% by mass based on the total amount of the lubricating oil composition in order that the composition may secure high biodegradability as described below, more preferably less than 10% by mass.
- The biodegradable lubricating oil composition of this aspect contains, as antioxidants (B), both of an amine-based antioxidant (B1) and a phenol-based antioxidant (B2). In this aspect, these two antioxidants are blended in the above-mentioned specific synthetic ester base oil (A), and therefore though the amount of each component to be blended is small, the resultant composition can exhibit high oxidation stability.
- The amine-based antioxidant (B1) includes a monoalkyldiphenylamine in which the alkyl group has 4 to 12 carbon atoms, such as mono-t-butyldiphenylamine, monooctyldiphenylamine, monononyldiphenylamine, etc.; a dialkyldiphenylamine in which the alkyl group each has 4 to 12 carbon atoms, such as 4,4'-dibutyldiphenylamine, 4,4'-dipentyldiphenylamine, 4,4'-dihexyldiphenylamine, 4,4'-diheptyldiphenylamine, 4,4'-dioctyldiphenylamine, 4,4'-dinonyldiphenylamine, 4-butyl-4'-octyldiphenylamine, etc.; a polyalkyldiphenylamine in which the alkyl group each has 1 to 10 carbon atoms, such as tetrabutyldiphenylamine, tetrahexyldiphenylamine, tetraoctyldiphenylamine, tetranonyldiphenylamine, di(2,4-diethylphenyl)amine, di(2-ethyl-4-nonylphenyl)amine, etc.; a polyalkyldiphenylamine which has 3 alkyl groups and in which the alkyl group each has 1 to 10 carbon atoms, such as tetrabutyldiphenylamine, tetrahexyldiphenylamine, tetraoctyldiphenylamine, tetranonyldiphenylamine, di(2,4-diethylphenyl)amine, di(2-ethyl-4-nonylphenyl)amine, etc.; phenyl-α-naphthylamines as exemplified by an alkylphenyl-α-naphthylamine having at least one alkyl group having 1 to 12 carbon atoms, such as methylphenyl-α-naphthylamine, ethylphenyl-α-naphthylamine, butylphenyl-α-naphthylamine, hexylphenyl-α-naphthylamine, heptylphenyl-α-naphthylamine, Octylphenyl-α-naphthylamine, nonylphenyl-α-naphthylamine, t-dodecylphenyl-α-naphthylamine, etc., or phenyl-α-naphthylamine, etc.
- As the amine-based antioxidant (B1), using a dialkyldiphenylamine or an alkylphenyl-α-naphthylamine among the above is preferred, and using a dialkyldiphenylamine is more preferred.
- The phenol-based antioxidant (B2) includes a monophenol-based antioxidant and a bisphenol-based antioxidant.
- The monophenol-based antioxidant includes an alkyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate (in which the alkyl group includes one having 4 to 20 carbon atoms, preferably 8 to 18 carbon atoms) such as n-octyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, 6-methylheptyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, n-octadecyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, etc.; a 2,6-di-t-butyl-4-alkylphenol (in which the alkyl group has 1 to 4 carbon atoms) such as 2,6-di-t-butyl-4-methylphenol, 2,6-di-t-butyl-4-ethylphenol, etc.; 2,4-dimethyl-6-t-butylphenol, 2,6-di-t-amyl-p-cresol, etc.
- The bisphenol antioxidant includes 4,4'-methylenebis(2,6-di-t-butylphenol), 4,4'-bis(2,6-di-t-butylphenol), 4,4'-bis(2-methyl-6-t-butylphenol), 2,2'-methylenebis(4-ethyl-6-t-butylphenol), 2,2'-methylenebis(4-methyl-6-t-butylphenol), 4,4'-butylidenebis(3-methyl-6-t-butylphenol), 4,4'-isopropylidenebis(2,6-di-t-butylphenol), 2,2'-methylenebis(4-methyl-6-nonylphenol), 2,2'-isobutylidenebis(4,6-dimethylphenol), 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 4,4'-thiobis(2-methyl-6-t-butylphenol), 4,4'-thiobis(3-methyl-6-t-butylphenol), 2,2'-thiobis(4-methyl-6-t-butylphenol), bis(3-methyl-4-hydroxy-5-t-butylbenzyl) sulfide, bis(3,5-di-t-butyl-4-hydroxybenzyl) sulfide, thiodiethylenebis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], etc.
- The phenol-based antioxidant is preferably a monophenol-based antioxidant among the above, and above all, an alkyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate is more preferred.
- The biodegradable lubricating oil composition contains the amine-based antioxidant (B1) in an amount of 0.1 to 3% by mass and the phenol-based antioxidant (B2) in an amount of 0.1 to 3% by mass based on the total amount of the composition, as mentioned above. The content of these antioxidants (B1) and (B2) is controlled to be each 0.1% by mass or more so that the biodegradable lubricating oil composition can be given high oxidation stability. In addition, the content thereof is controlled to be each 3% by mass or less so that the biodegradable lubricating oil composition can exhibit the advantageous effects commensurate with the content and reduction in the biodegradability of the composition owing to the antioxidants (B) therein can be prevented. In particular, the amine-based antioxidant (B1) is often a factor of reducing the biodegradability of the lubricating oil composition, but in this aspect, the antioxidant is used along with the above-mentioned specific synthetic ester base oil (A), and therefore even a small amount of the amine-based antioxidant (B1) can sufficiently enhance the oxidation stability of the composition. Consequently, in this aspect, the reduction in the biodegradability can be minimized.
- In addition, for more enhancing oxidation stability while preventing reduction in biodegradability, the content of the amine-based antioxidant (B1) is preferably 0.2 to 2.5% by mass, more preferably 0.3 to 1.8% by mass. From the same viewpoint, the content of the phenol-based antioxidant (B2) is preferably 0.2 to 2.5% by mass, more preferably 0.3 to 1.5% by mass.
- The biodegradable lubricating oil composition of this aspect further contains a sulfur-phosphorus-based extreme-pressure agent (C). When the composition contains the synthetic ester base oil (A) as above, the composition could not exhibit extreme-pressure performance even though an extreme-pressure agent is added thereto. However, among extreme-pressure agents, a sulfur-phosphorus-based extreme-pressure agent (C) is added thereto, and therefore the lubricating oil composition can sufficiently exhibit extreme-pressure performance and can better wear resistance thereof.
- The sulfur-phosphorus-based extreme-pressure agent (C) to be used includes monothiophosphates, dithiophosphates, trithiophosphates, monothiophosphate amine salts, dithiophosphate amine salts, monothiophosphites, dithiophosphites, trithiophosphites, etc. Among these, dithiophosphates are preferred.
- From the viewpoint of bettering wear resistance, dithiophosphates having a terminal carboxyl group are preferred among dithiophosphates. When having a terminal carboxyl group, the sulfur-phosphorus-based extreme-pressure agent (C) can have an increased polarity, and therefore in this aspect using the above-mentioned specific synthetic ester base oil (A) as the base oil, the sulfur-phosphorus-based extreme-pressure agent (C) can readily exhibit the function of an extreme-pressure agent.
- Specific examples of the dithiophosphate having a terminal carboxyl group include compounds represented by the following general formula (II):
- In the formula (II), R3 is, from the viewpoint of bettering solubility in base oil, preferably a linear or branched alkylene group having 1 to 8 carbon atoms, more preferably a linear or branched alkylene group having 2 to 4 carbon atoms, and even more preferably a branched alkylene group. Specifically, -CH2CH2-, -CH2CH(CH3)-, -CH2CH(CH2CH3)-, CH2CH(CH3)CH2- and -CH2CH(CH2CH2CH3)-are preferred; -CH2CH(CH3)- and -CH2CH(CH3)CH2- are more preferred; and -CH2CH(CH3)- is even more preferred.
- R4 and R5 each are, from the viewpoint of bettering extreme-pressure performance and bettering solubility in base oil, preferably a linear or branched alkyl group having 3 to 8 carbon atoms, more preferably a linear or branched alkyl group having 4 to 6 carbon atoms. Specifically, the group is preferably selected from the group consisting propyl, isopropyl, butyl, isobutyl, t-butyl, pentyl, isopentyl, hexyl, 2-ethylbutyl, 1-methylpentyl, 1,3-dimethylbutyl and 2-ethylhexyl groups. Among these, isobutyl and t-butyl are more preferred.
- The biodegradable lubricating oil composition contains the sulfur-phosphorus-based extreme-pressure agent (C) in an amount of 0.01 to 2% by mass based on the total amount of the composition, as mentioned above. When the content of the sulfur-phosphorus-based extreme-pressure agent (C) is 0.01% by mass or more, the lubricating oil composition can be given extreme-pressure property to better wear resistance thereof. When the content is 2% by mass or less, the composition can exhibit the effect commensurate with the content to thereby prevent the biodegradability and the oxidation stability of the biodegradable lubricating oil composition from being lowered owing to the sulfur-phosphorus-based extreme-pressure agent (C).
- For more preventing biodegradability and oxidation stability from being lowered and for more enhancing wear resistance, the content of the sulfur-phosphorus-based extreme-pressure additive (C) is preferably 0.02 to 1% by mass, more preferably 0.03 to 0.5% by mass.
- The biodegradable lubricating oil composition of this aspect may contain a viscosity index improver.
- The viscosity index improver includes a polymethacrylate, a dispersive polymethacrylate, an olefin copolymer (for example, an ethylene-propylene copolymer, etc.), a dispersive olefin copolymer, a styrene copolymer (for example, a styrene-diene copolymer, a styrene-isoprene copolymer, etc.), etc. Among these, a polymethacrylate is preferred. The polymethacrylate usable as a viscosity index improver generally has a weight-average molecular weight of 10,000 to 70,000, preferably 20,000 to 55,000. The weight-average molecular weight is a value measured through gel permeation chromatography and derived from a calibration curve drawn using polystyrene.
- The content of the viscosity index improver is preferably 0.1 to 10% by mass based on the total amount of the lubricating oil composition, more preferably 0.5 to 5% by mass.
- The biodegradable lubricating oil composition of this aspect may further contain a triazole compound. The triazole compound acts as a metal inactivator, and imparts an anticorrosive effect against non-ferrous metals to the biodegradable lubricating oil composition. Specific examples of the triazole compound include benzotriazole, carboxybenzotriazole, 3-aminotriazole, 4-aminotriazole, 2,5-diaminotriazole, 3-mercaptotriazole, and N-dialkyl (with 3 to 12 carbon atoms)aminomethyl-1,2,3-benzotriazole such as N-diethylaminomethyl-1,2,3-benzotriazole, etc. Those having a benzotriazole skeleton (benzotriazole compounds) are preferred.
- The content of the triazole compound is preferably 0.01 to 1% by mass based on the total amount of the lubricating oil composition, more preferably 0.02 to 0.5% by mass.
- The biodegradable lubricating oil composition may contain at least one selected from an alkaline earth metal sulfonate and a succinate, as a rust inhibitor. Containing a rust inhibitor, the biodegradable lubricating oil composition can have an increased corrosion-resistant effect against metals such as iron, etc.
- The alkaline earth metal sulfonate is one prepared by sulfonating an alkylaromatic compound followed by converting it into an alkaline earth metal salt thereof, and includes a calcium sulfonate, a magnesium sulfonate and a barium sulfonate. Among these, a calcium sulfonate is preferred. The alkaline earth metal sulfonate preferably has a low basicity, and specifically the total base number (TBN) thereof is preferably 0 to 100 mgKOH/g, more preferably 0 to 50 mgKOH/g. The total base number is measured according to a perchloric acid method of JIS K-2501. Using an alkaline earth metal sulfonate, the composition can additionally exhibit a detergent-dispersant effect.
- The alkenyl succinate includes a half ester of an alkenylsuccinic acid with an alcohol such as a polyalcohol, etc.
- One of the rust inhibitors may be used singly or two or more kinds thereof may be used in combination. The content of the rust inhibitor is preferably within a range of 0.01 to 1.0% by mass based on the total amount of the lubricating oil composition, more preferably 0.03 to 0.5% by mass.
- The biodegradable lubricating oil composition may contain any other extreme-pressure additive than the sulfur-phosphorus-based extreme-pressure agent (C). Specifically, the other extreme-pressure agent includes a phosphorus-based extreme-pressure agent such as a phosphate, e.g., tricresyl phosphate (TCP), an acidic phosphate amine salt, a phosphite, etc. The content of the phosphorus-based extreme-pressure agent is preferably 0.1 to 2% by mass based on the total amount of the lubricating oil composition, more preferably 0.2 to 1.5% by mass.
- The biodegradable lubricating oil composition may contain any other additive than the above, such as an ashless dispersant, a pour point depressant, an anti-foam agent, a surfactant, a demulsifier, etc.
- Examples of the ashless dispersant include a succinimide, a boron-containing succinimide, a benzylamine, a boron-containing benzylamine, etc.
- The pour point depressant includes an ethylene-vinyl acetate copolymer, a condensate of a chloroparaffin and a naphthalene, a condensate of a chloroparaffin and a phenol, a polymethacrylate, a polyalkylstyrene, etc. The anti-foam agent may be a silicone anti-foam agent or a non-silicone anti-foam agent.
- The biodegradable lubricating oil composition of this aspect preferably has a biodegradation rate of 60% or more as measured in a degradation test for chemical substances with microbes according to the 301B test of the OECD Test Guideline, more preferably 70% or more. In this aspect, the specific synthetic ester base oil (A) is used as the main component, and the amount of various additives of the antioxidants (B1) and (B2) and the sulfur-phosphorus-based extreme-pressure agent (C) is controlled to be a predetermined amount or less, and the biodegradation rate of the composition can be thereby increased.
- The kinematic viscosity at 40°C of the biodegradable lubricating oil composition is preferably 10 to 150 mm2/s, more preferably 15 to 100 mm2/s. The viscosity index of the composition is preferably 130 or more, more preferably 135 or more. Having a kinematic viscosity and a viscosity index each falling within the range, the biodegradable lubricating oil composition can be adequately used as a lubricating oil in various uses to be mentioned hereinunder.
- The biodegradable lubricating oil composition of this aspect can be favorably used, for example, for a hydraulic fluid that is a power transmission fluid for use for power transmission, power control, buffer or the like in a hydraulic system; a lubricating oil or a universal oil for transmissions of agricultural tractors, or construction or civil engineering machines; an oil for chain saws; a 2-cycle engine oil; an industrial gear oil for wind-power generation, etc. Among these, the composition is more preferably used as a hydraulic fluid.
- A production method for the biodegradable lubricating oil composition in this aspect includes blending at least 0.1 to 3% by mass of an amine-based antioxidant (B1), 0.1 to 3% by mass of a phenol-based antioxidant (B2) and 0.01 to 2% by mass of a sulfur-phosphorus-based extreme-pressure agent (C) in 50% by mass or more of a synthetic ester base oil (A) to produce a biodegradable lubricating oil composition wherein the transmittance at 3,005 ± 1 cm-1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, is 50% or more. As described above, any other components than these components (A), (B1), (B2) and (C) may be blended in the biodegradable lubricating oil composition.
- The details of the components (A), (B1), (B2) and (C), and the other components than these and details of the obtained biodegradable lubricating oil composition are as described above, and are therefore omitted herein.
- The present invention is described more specifically with reference to Examples, but the present invention is not whatsoever restricted by these Examples.
- Various properties of the lubricating oil composition were measured and evaluated according to the methods mentioned below.
- Measured according to JIS K 2283.
- Measured according to JIS K 2283.
- Measured in an indicator method according to JIS K 2501.
- Using an IR spectrometer (trade name, FT-IR6200, manufactured by JASCO Corporation), a lubricating oil composition was introduced between potassium bromide cells via a 0.1 mm-thick spacer to form a 0.1 mm-thick liquid film therebetween, and the transmittance thereof at 4,000 to 400 cm-1 was measured at a resolution of 4 cm-1 for a number of 16 scans, and then the transmittance at 3,005 ± 1 cm-1 was read to be the transmittance of the lubricating oil composition.
- In place of the lubricating oil composition, a synthetic ester base oil was introduced between the cells, and the transmittance of the synthetic ester base oil was measured according to the same method as above.
- Using a shell wear tester and according to ASTM D 2783, the load bearing performance of the lubricating oil composition was evaluated under the test conditions of a load of 294 N, a rotating speed of 1,200 rpm, a temperature of 50°C, and for a test period of 30 minutes. The result was expressed as the wear track (mm) by the test steel ball.
- In this test, when the wear track is 0.5 mm or less, the wear resistance is evaluated as good "A", but when the wear track is more than 0.5 mm, the wear resistance is evaluated as insufficient "B".
- According to the rotating cylinder-type oxidation stability test of JIS K 2514-3, the lubricating oil composition was tested at a test temperature of 150°C and under a pressure of 620 kPa, and the time taken until the pressure lowered by 175 kPa from the maximum pressure was measured.
- In this test, when the RBOT value is 250 minutes or more, the tested composition is evaluated as good "A" since its oxidation stability is sufficient in use, for example, as a compression hydraulic oil, but when the value is less than 250 minutes, the tested composition is evaluated as not good "B" since the oxidation stability thereof is insufficient.
- According to JIS K 2514-1, a copper/iron catalyst was made to exist in a sample oil, and the sample oil was aged at a test temperature of 130°C for a test period of 168 hours. A value calculated by dividing the kinematic viscosity at 40°C of the aged oil by the kinematic viscosity at 40°C of the unaged oil was referred to as a viscosity ratio. In addition, the acid value of the aged oil was subtracted from the acid value of the unaged oil to give an acid value increase.
-
- The components in Table 1 are as follows.
-
- PE saturated fatty acid ester: complete ester of pentaerythritol and a mixture of octanoic acid and decanoic acid (transmittance at 3,005 ± 1 cm-1: 65%)
- NPG saturated fatty acid ester: complete ester of neopentyl glycol and isostearic acid (transmittance at 3,005 ± 1 cm-1: 70%)
- TMP saturated higher fatty acid ester: complete ester of trimethylolpropane and isostearic acid (transmittance at 3,005 ± 1 cm-1: 65%)
- Copolymer of unsaturated dibasic ester and α-olefin: copolymer of maleic acid butanol ester and α-olefin having 6 to 18 carbon atoms (100°C kinematic viscosity: 35 mm2/s, transmittance at 3,005 ± 1 cm-1: 65%)
- TMP unsaturated fatty acid ester: complete ester of trimethylolpropane and oleic acid (transmittance at 3,005 ± 1 cm-1: 38%)
- TMP saturated/unsaturated fatty acid ester: complete ester of trimethylolpropane and a mixture of isostearic acid and oleic acid (transmittance at 3,005 ± 1 cm-1: 45%)
- TMP saturated lower fatty acid ester: complete ester of trimethylolpropane and a mixture of caprylic acid and capric acid (transmittance at 3,005 ± 1 cm-1: 65%)
-
- Amine-based antioxidant (B1): 4-butyl-4'-octyldiphenylamine
- Phenol-based antioxidant (B2): n-octyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate
- Sulfur-phosphorus-based extreme-pressure agent (C): compound represented by the following chemical formula:
- PMA (1): polymethacrylate (weight-average molecular weight: 180,000)
- PMA (2): polymethacrylate (weight-average molecular weight: 45,000) Benzotriazole compound: 1,2,3-benzotriazole
- Rust inhibitor (1): low-basic calcium sulfonate (total base number 28 mgKOH/g)
- Rust inhibitor (2): half ester of alkenylsuccinic acid and polyalcohol Phosphorus-based extreme-pressure agent (1): tricresyl phosphate (TCP) Phosphorus-based extreme-pressure agent (2): oleyl acid phosphate
- Anti-foam agent: silicone anti-foam agent
- As described above, in Examples 1 to 4, the synthetic ester base oil (A) having a high transmittance was used in order that the transmittance at 3,005 ± 1 cm-1 of the lubricating oil composition could be 50% or more, and the amine-based antioxidant (B1), the phenol-based antioxidant (B2) and the sulfur-phosphorus-based extreme-pressure agent (C) were contained each in a predetermined amount, and therefore, the RBOT value of the composition was sufficiently large and, in addition, the viscosity increase and the acid value increase in the ISOT test could be prevented from increasing, that is, the oxidation stability of the composition was good in various environments. Further, the wear loss in the Shell wear test was small, and the wear resistance of the composition was good.
- As opposed to these, in Comparative Examples 1 to 3, the transmittance of the lubricating oil composition was less than 50%, and therefore in the ISOT test, the viscosity increased and the acid value increased, that is, the oxidation stability of the composition could not be sufficiently bettered. This tendency was also seen in Comparative Examples 4 and 5 where both the amine-based antioxidant (B1) and the phenol-based antioxidant (B2) were contained. In Comparative Example 6, though the oxidation stability was good, the wear resistance could not be enhanced since the composition did not contain the sulfur-phosphorus extreme-pressure agent (C).
Claims (15)
- A biodegradable lubricating oil composition comprising 50% by mass or more of a synthetic ester base oil (A), 0.1 to 3% by mass of an amine-based antioxidant (B1), 0.1 to 3% by mass of a phenol-based antioxidant (B2), and 0.01 to 2% by mass of a sulfur-phosphorus-based extreme-pressure agent (C), wherein:the transmittance at 3,005 ± 1 cm-1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, is 50% or more.
- The biodegradable lubricating oil composition according to claim 1, wherein the synthetic ester base oil (A) comprises a polyol ester base oil (A1) being an ester of a polyol and an aliphatic monocarboxylic acid in an amount of more than 50% by mass relative to the total amount of the synthetic ester base oil (A).
- The biodegradable lubricating oil composition according to claim 2, wherein the polyol ester base oil (A1) is an ester of a hindered polyol having one or more of quaternary carbons in the molecule and having 1 to 4 methylol groups bonding to at least one of the quaternary carbon atoms, and an aliphatic monocarboxylic acid.
- The biodegradable lubricating oil composition according to any one of claims 1 to 3, wherein the synthetic ester base oil (A) comprises at least a polyol ester base oil (A1-1) being an ester of a polyol and an aliphatic monocarboxylic acid and having a total carbon number of 23 to 50 in one molecule in an amount of more than 50% by mass relative to the total amount of the synthetic ester base oil (A).
- The biodegradable lubricating oil composition according to claim 4, wherein the polyol ester base oil (A1-1) is at least one base oil selected from an ester of a neopentyl glycol and a saturated aliphatic monocarboxylic acid having 9 to 22 carbon atoms, and an ester of a pentaerythritol and a saturated aliphatic monocarboxylic acid having 5 to 11 carbon atoms.
- The biodegradable lubricating oil composition according to claim 4 or 5, wherein the synthetic ester base oil (A) further comprises at least one base oil selected from a polyol ester base oil (A1-2) being an ester of a polyol and an aliphatic monocarboxylic acid and having a total carbon number of 51 to 80 in one molecule and a copolymer (A3) of an unsaturated dibasic acid ester and an α-olefin in an amount of less than 50% by mass relative to the total amount of the synthetic ester base oil (A).
- The biodegradable lubricating oil composition according to claim 6, wherein the polyol ester base oil (A1-2) is an ester of a trimethylolpropane and a saturated higher aliphatic monocarboxylic acid having 15 to 22 carbon atoms.
- The biodegradable lubricating oil composition according to any one of claims 1 to 7, wherein the sulfur-phosphorus-based extreme-pressure agent is a dithiophosphate having a terminal carboxyl group.
- The biodegradable lubricating oil composition according to any one of claims 1 to 8, wherein the amine-based antioxidant (B1) is a dialkyldiphenylamine.
- The biodegradable lubricating oil composition according to any one of claims 1 to 9, wherein the phenol-based antioxidant (B2) is an alkyl 3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate.
- The biodegradable lubricating oil composition according to any one of claims 1 to 10, further comprising a viscosity index improver in an amount of 0.1 to 10% by mass.
- The biodegradable lubricating oil composition according to any one of claims 1 to 11, further comprising a triazole compound in an amount of 0.01 to 1 % by mass.
- The biodegradable lubricating oil composition according to any one of claims 1 to 12, which has a biodegradation rate of 60% or more as measured in a degradation test for chemical substances with microbes according to the 301B test of the OECD Test Guideline.
- The biodegradable lubricating oil composition according to any one of claims 1 to 13, which is for a hydraulic fluid.
- A method for producing a biodegradable lubricating oil composition, comprising blending at least 0.1 to 3% by mass of an amine-based antioxidant (B1), 0.1 to 3% by mass of a phenol-based antioxidant (B2) and 0.01 to 2% by mass of a sulfur-phosphorus-based extreme-pressure agent (C) in 50% by mass or more of a synthetic ester base oil (A) to produce a biodegradable lubricating oil composition wherein the transmittance at 3,005 ± 1 cm-1 of a 0.1 mm-thick liquid film of the composition, as measured through IR absorptiometry, is 50% or more.
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JP2015039470A JP6669343B2 (en) | 2015-02-27 | 2015-02-27 | Biodegradable lubricating oil composition |
PCT/JP2016/055590 WO2016136867A1 (en) | 2015-02-27 | 2016-02-25 | Biodegradable lubricating oil composition |
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CN108587748A (en) * | 2018-06-07 | 2018-09-28 | 芜湖市欧贝润滑剂有限责任公司 | A kind of wear-resistant antirust chain grease |
CN108753426A (en) * | 2018-07-10 | 2018-11-06 | 河南倍佳润滑科技股份有限公司 | A kind of ultrahigh-temperature food-grade synthesis chain oil composition |
WO2019040576A1 (en) * | 2017-08-25 | 2019-02-28 | Exxonmobil Research And Engineering Company | Ashless engine lubricants for high temperature applications |
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CN116884670A (en) | 2018-03-21 | 2023-10-13 | 嘉吉公司 | Synthetic esters and mineral oil dielectric fluids with increased stability |
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US20180044606A1 (en) | 2018-02-15 |
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