EP3237469A1 - Process for the preparation of polymers based on vinyl halides with enhanced properties and productivity - Google Patents
Process for the preparation of polymers based on vinyl halides with enhanced properties and productivityInfo
- Publication number
- EP3237469A1 EP3237469A1 EP15817350.0A EP15817350A EP3237469A1 EP 3237469 A1 EP3237469 A1 EP 3237469A1 EP 15817350 A EP15817350 A EP 15817350A EP 3237469 A1 EP3237469 A1 EP 3237469A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- monomer
- amount
- polymer
- monomers
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims abstract description 80
- 229920000642 polymer Polymers 0.000 title claims abstract description 74
- -1 vinyl halides Chemical class 0.000 title claims abstract description 71
- 230000008569 process Effects 0.000 title claims abstract description 69
- 229920002554 vinyl polymer Polymers 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000000178 monomer Substances 0.000 claims abstract description 222
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 83
- 238000006243 chemical reaction Methods 0.000 claims abstract description 51
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 45
- 239000003999 initiator Substances 0.000 claims abstract description 26
- 239000000126 substance Substances 0.000 claims abstract description 18
- 239000012736 aqueous medium Substances 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 238000010526 radical polymerization reaction Methods 0.000 claims abstract description 10
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims abstract description 7
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical group ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 44
- 239000000203 mixture Substances 0.000 claims description 42
- 238000002347 injection Methods 0.000 claims description 24
- 239000007924 injection Substances 0.000 claims description 24
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 14
- 239000000872 buffer Substances 0.000 claims description 13
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 6
- 239000007900 aqueous suspension Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- OAOABCKPVCUNKO-UHFFFAOYSA-N 8-methyl Nonanoic acid Chemical compound CC(C)CCCCCCC(O)=O OAOABCKPVCUNKO-UHFFFAOYSA-N 0.000 claims description 3
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 3
- CMDXMIHZUJPRHG-UHFFFAOYSA-N ethenyl decanoate Chemical compound CCCCCCCCCC(=O)OC=C CMDXMIHZUJPRHG-UHFFFAOYSA-N 0.000 claims description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 3
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 claims description 3
- 229920001567 vinyl ester resin Polymers 0.000 claims description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 3
- 239000000047 product Substances 0.000 description 103
- 230000000052 comparative effect Effects 0.000 description 68
- 239000008367 deionised water Substances 0.000 description 60
- 229910021641 deionized water Inorganic materials 0.000 description 59
- 229920005989 resin Polymers 0.000 description 28
- 239000011347 resin Substances 0.000 description 28
- 239000000839 emulsion Substances 0.000 description 24
- 239000000243 solution Substances 0.000 description 23
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 21
- 239000001301 oxygen Substances 0.000 description 21
- 229910052760 oxygen Inorganic materials 0.000 description 21
- 239000000725 suspension Substances 0.000 description 21
- 239000000375 suspending agent Substances 0.000 description 20
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 19
- 238000001914 filtration Methods 0.000 description 19
- 238000003756 stirring Methods 0.000 description 19
- 239000011541 reaction mixture Substances 0.000 description 18
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 17
- 239000012429 reaction media Substances 0.000 description 17
- 239000003995 emulsifying agent Substances 0.000 description 15
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 13
- 125000003118 aryl group Chemical group 0.000 description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 10
- RPBWMJBZQXCSFW-UHFFFAOYSA-N 2-methylpropanoyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(=O)C(C)C RPBWMJBZQXCSFW-UHFFFAOYSA-N 0.000 description 10
- 229920000915 polyvinyl chloride Polymers 0.000 description 10
- 239000004800 polyvinyl chloride Substances 0.000 description 10
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 8
- 150000002148 esters Chemical class 0.000 description 8
- 230000004927 fusion Effects 0.000 description 8
- 229920002451 polyvinyl alcohol Polymers 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- CRJIYMRJTJWVLU-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-yl 3-(5,5-dimethylhexyl)dioxirane-3-carboxylate Chemical compound CC(C)(C)CCCCC1(C(=O)OC(C)(C)CC(C)(C)C)OO1 CRJIYMRJTJWVLU-UHFFFAOYSA-N 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- 239000012467 final product Substances 0.000 description 7
- 230000007062 hydrolysis Effects 0.000 description 7
- 238000006460 hydrolysis reaction Methods 0.000 description 7
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 description 6
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 229920000058 polyacrylate Polymers 0.000 description 5
- 238000002411 thermogravimetry Methods 0.000 description 5
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000004609 Impact Modifier Substances 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 125000003342 alkenyl group Chemical group 0.000 description 4
- 125000000304 alkynyl group Chemical group 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 4
- 229920001291 polyvinyl halide Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 4
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 4
- 230000004580 weight loss Effects 0.000 description 4
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- ZACVGCNKGYYQHA-UHFFFAOYSA-N 2-ethylhexoxycarbonyloxy 2-ethylhexyl carbonate Chemical compound CCCCC(CC)COC(=O)OOC(=O)OCC(CC)CCCC ZACVGCNKGYYQHA-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 125000005250 alkyl acrylate group Chemical group 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 125000005842 heteroatom Chemical group 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 239000012966 redox initiator Substances 0.000 description 3
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 239000003643 water by type Substances 0.000 description 3
- WROUWQQRXUBECT-UHFFFAOYSA-N 2-ethylacrylic acid Chemical compound CCC(=C)C(O)=O WROUWQQRXUBECT-UHFFFAOYSA-N 0.000 description 2
- HVCNQTCZNBPWBV-UHFFFAOYSA-N 2-hydroxy-2-sulfinoacetic acid Chemical compound OC(=O)C(O)S(O)=O HVCNQTCZNBPWBV-UHFFFAOYSA-N 0.000 description 2
- CEFDWZDNAJAKGO-UHFFFAOYSA-N 2-hydroxy-2-sulfoacetic acid Chemical compound OC(=O)C(O)S(O)(=O)=O CEFDWZDNAJAKGO-UHFFFAOYSA-N 0.000 description 2
- XLLIQLLCWZCATF-UHFFFAOYSA-N 2-methoxyethyl acetate Chemical compound COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004610 Internal Lubricant Substances 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- 125000005907 alkyl ester group Chemical group 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 2
- 229910000397 disodium phosphate Inorganic materials 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 2
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 2
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 2
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- OKJPEAGHQZHRQV-UHFFFAOYSA-N iodoform Chemical compound IC(I)I OKJPEAGHQZHRQV-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 125000005395 methacrylic acid group Chemical group 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 235000010265 sodium sulphite Nutrition 0.000 description 2
- 238000013112 stability test Methods 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- VFWCMGCRMGJXDK-UHFFFAOYSA-N 1-chlorobutane Chemical compound CCCCCl VFWCMGCRMGJXDK-UHFFFAOYSA-N 0.000 description 1
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 1
- AVTLBBWTUPQRAY-UHFFFAOYSA-N 2-(2-cyanobutan-2-yldiazenyl)-2-methylbutanenitrile Chemical compound CCC(C)(C#N)N=NC(C)(CC)C#N AVTLBBWTUPQRAY-UHFFFAOYSA-N 0.000 description 1
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- PNLQPWWBHXMFCA-UHFFFAOYSA-N 2-chloroprop-1-ene Chemical compound CC(Cl)=C PNLQPWWBHXMFCA-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- WQPMYSHJKXVTME-UHFFFAOYSA-N 3-hydroxypropane-1-sulfonic acid Chemical compound OCCCS(O)(=O)=O WQPMYSHJKXVTME-UHFFFAOYSA-N 0.000 description 1
- JSGVZVOGOQILFM-UHFFFAOYSA-N 3-methoxy-1-butanol Chemical compound COC(C)CCO JSGVZVOGOQILFM-UHFFFAOYSA-N 0.000 description 1
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 1
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 description 1
- DXPPIEDUBFUSEZ-UHFFFAOYSA-N 6-methylheptyl prop-2-enoate Chemical compound CC(C)CCCCCOC(=O)C=C DXPPIEDUBFUSEZ-UHFFFAOYSA-N 0.000 description 1
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Natural products OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- 238000001157 Fourier transform infrared spectrum Methods 0.000 description 1
- 239000001828 Gelatine Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- 150000001253 acrylic acids Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- 125000005336 allyloxy group Chemical group 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 239000012935 ammoniumperoxodisulfate Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- ZPOLOEWJWXZUSP-AATRIKPKSA-N bis(prop-2-enyl) (e)-but-2-enedioate Chemical compound C=CCOC(=O)\C=C\C(=O)OCC=C ZPOLOEWJWXZUSP-AATRIKPKSA-N 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000012986 chain transfer agent Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- AIXMJTYHQHQJLU-UHFFFAOYSA-N chembl210858 Chemical compound O1C(CC(=O)OC)CC(C=2C=CC(O)=CC=2)=N1 AIXMJTYHQHQJLU-UHFFFAOYSA-N 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- YQHLDYVWEZKEOX-UHFFFAOYSA-N cumene hydroperoxide Chemical compound OOC(C)(C)C1=CC=CC=C1 YQHLDYVWEZKEOX-UHFFFAOYSA-N 0.000 description 1
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 239000012933 diacyl peroxide Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 1
- 235000019800 disodium phosphate Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 238000010101 extrusion blow moulding Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 238000000892 gravimetry Methods 0.000 description 1
- 159000000011 group IA salts Chemical class 0.000 description 1
- 229940093915 gynecological organic acid Drugs 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001072 heteroaryl group Chemical group 0.000 description 1
- 125000000592 heterocycloalkyl group Chemical group 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 229960004592 isopropanol Drugs 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- TYQCGQRIZGCHNB-JLAZNSOCSA-N l-ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(O)=C(O)C1=O TYQCGQRIZGCHNB-JLAZNSOCSA-N 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 125000002463 lignoceryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000001404 mediated effect Effects 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- AZIQALWHRUQPHV-UHFFFAOYSA-N prop-2-eneperoxoic acid Chemical compound OOC(=O)C=C AZIQALWHRUQPHV-UHFFFAOYSA-N 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- VYGBQXDNOUHIBZ-UHFFFAOYSA-L sodium formaldehyde sulphoxylate Chemical compound [Na+].[Na+].O=C.[O-]S[O-] VYGBQXDNOUHIBZ-UHFFFAOYSA-L 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 238000002076 thermal analysis method Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000001757 thermogravimetry curve Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000012032 thrombin generation assay Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 208000014903 transposition of the great arteries Diseases 0.000 description 1
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F214/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F214/02—Monomers containing chlorine
- C08F214/04—Monomers containing two carbon atoms
- C08F214/06—Vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1808—C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
Definitions
- the present invention relates to the field of polymer chemistry.
- the invention relates to a process for the preparation of polymers from at least a vinyl halide monomer, such as vinyl chloride, and at least another polymerizable monomer that contains only one ethylenic double bond by free radical polymerization in aqueous medium, and to the polymer obtained therefrom.
- Polyvinyl halides in particular polyvinyl chloride (PVC), are among the largest volume thermoplastics in the world due to its great versatility and its excellent price/performance ratio that make the PVC compounds to be used in rigid and in flexible applications.
- US20090143547 discloses a process comprising the copolymerization or graft-polymerization of a) 90.0 wt% to 99.9 wt% based on the total composition of vinyl halide monomer or a monomer mixture including vinyl halides, and b) 10.0 wt% to 0.1 wt% based on the total composition of alkyl esters of alkyl acrylic acid monomers or the acrylate polymer latex/powder, wherein the former can be added stepwisely or all in one time and the later can be charged continuously into the reactor during polymerization or charged into a reactor before polymerization.
- the alkyl esters of alkyl acrylic acid include methacrylates. More particularly, Example 2 discloses the reaction of a mixture of methyl methacrylate and butyl acrylate with vinyl chloride monomer in the presence of a free radical initiator in aqueous suspension.
- US41 18440 involves the polymerization in aqueous suspension of ninety parts of vinyl chloride and ten parts of allyl methacrylate in the presence of a free radical initiator to obtain a crosslinked product. The goal of this cross- linked polymer is to provide fire retardancy to the product.
- WO 2013014158 discloses a process to synthesize random copolymers of vinyl halides and acrylate monomers by a reversible-deactivation radical polymerization.
- a long process is required and it involves the use of expensive reactants.
- the copolymers obtained have low thermal stability that limits their applicability and a high tendency to agglomerate that difficult their handling.
- CN 101386661 discloses a process in which a highly branched polymers using a mixture of chain extender (e.g. diallyl fumarate) and chain transfer agent (e.g. dodecyl mercaptant) to achieve high degrees of polymerization (2400-2600).
- chain extender e.g. diallyl fumarate
- chain transfer agent e.g. dodecyl mercaptant
- Inventors have developed a new process for the preparation of range of polymers from vinyl halide monomers (monomer A) and at least one monomer B either by redox or thermal free radical polymerization in aqueous medium.
- the process of the invention allows obtaining a range of polymers based on vinyl halide monomers, having enhanced apparent density and impact strength, while maintaining the thermal properties required for rigid applications.
- the unexpectedly high apparent density leads to a higher productivity during processing the dry-blend to obtain pellets or final products, as it is done habitually in PVC, because the higher apparent density allows processing a higher mass of product per unit time.
- the polymers disclosed in the prior art do not provide such high apparent densities.
- the apparent density of the obtained polymer comprising methyl methacrylate was 0,1 10 g/cm 3 , significantly lower than the one of the polymers of the invention.
- Comparative Example 2 disclosed herein the conditions used in Example 2 of US20090143547 lead to a very low conversion. Conversion can be increased by using higher amounts of initiator (see Comparative Example 3 below), but the apparent density remains low.
- this range of polymers has good mechanical properties, such as good tensile properties, presenting high tensile strength values, and maintaining the required elongation at break. These properties lead to an increase of the toughness and impact properties of the products. Besides, surprisingly, the obtained polymers have good handling and processing properties and a good drying behaviour, being possible to reach in the drying step the same temperatures than the ones used in conventional PVC resins. In addition, the performance of the products during storage is also maintained.
- an aspect of the invention is the provision of a process for the preparation of a polymer from at least one monomer A which is a vinyl halide monomer and at least one monomer B that contains only one ethylenic double bond either by redox or thermal free radical polymerization in aqueous medium, wherein the at least one monomer B is present in the polymer in an amount of up to 25 wt% of the total monomers in the polymer, being the sum of the at least one monomer B and the at least one vinyl halide monomer in the polymer of 100 wt%, the process comprising the following steps: a) mixing water, at least one amphiphilic substance, and optionally a buffer, a specific amount of the at least one monomer B, and a specific amount of the at least one monomer A at an appropriate temperature to carry out the polymerization, wherein the amount of the at least one monomer B is from 30 to 100 wt% of the total amount of monomer B and the amount of the at least one monomer A is
- the invention also concerns any article of manufacture made of the polymer of the invention.
- the article can be manufactured by a process comprising forming said article from a product obtainable by the process of the invention.
- the article can be obtained by methods known in the art, such as by extrusion.
- Fig. 1 depicts the fusion curves of the products obtained in Comparative Example 1 (continuous line) and in Example 1 1 (dashed line).
- Fig. 2 depicts the DMTA diagrams carried out on products obtained by Comparative Example 6 and by Example 8.
- Fig. 3 depicts the result of the TGAs carried out on products obtained by Comparative Example 6 and by Example 8.
- Fig. 4 depicts the results of static thermal stability of products of Example 8 and of Comparative Example 6.
- the samples were heated in in a Werner- Mathis oven at 180°C and withdrawn therefrom at regular intervals of 10 minutes during 70 minutes.
- Fig. 5 shows the GPC curves obtained of products of Example 8 and of Comparative Example 6.
- esters is represented by the formula -OC(O)R 1 , where R 1 can be an alkyl, alkenyl, alkynyl, aryl, aralkyi, cycloalkyi, or heterocycloalkyi group, as defined below.
- alkyl means a branched or unbranched saturated hydrocarbon group of 1 to 24 carbon atoms, such as methyl, ethyl, n-propyl, isopropyl, n- butyl, isobutyl, t-butyl, pentyl, hexyl, heptyl, octyl, ethylhexyl, decyl, dodecyl, tetradecyl, hexadecyl, eicosyl, and tetracosyl.
- a "lower alkyl” group is a saturated branched or unbranched hydrocarbon having from 1 to 12 carbon atoms. In one embodiment, the alkyl group has 1 to 8 carbon atoms.
- alkenyl means a hydrocarbon group of 2 to 24 carbon atoms and structural formula containing at least one carbon-carbon double bond. In one embodiment, the alkenyl group has 1 to 8 carbon atoms.
- alkynyl means a hydrocarbon group of 2 to 24 carbon atoms and a structural formula containing at least one carbon-carbon triple bond. In one embodiment, the alkynyl group has 1 to 8 carbon atoms.
- aryl means any carbon-based aromatic group including, but not limited to, benzene, naphthalene, etc.
- aromatic also includes “heteroaryl” which is defined as an aromatic group that has at least one heteroatom incorporated within the ring of the aromatic group.
- heteroatoms include, but are not limited to, nitrogen, oxygen, sulfur, and phosphorous.
- the aryl group can be substituted with one or more groups including, but not limited to, alkyl, alkynyl, alkenyl, aryl, halide, nitro, amino, ester, ketone, aldehyde, hydroxy, carboxylic acid, or alkoxy, or the aryl group can be unsubstituted.
- aralkyi means an aryl group having an alkyl group, as defined above, attached to the aryl group.
- An example of an aralkyi group is a benzyl group.
- cycloalkyi means a non-aromatic carbon-based ring composed of at least three carbon atoms. Examples of cycloalkyi groups include, but are not limited to, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, etc.
- heterocycloalkyl means a cycloalkyi group as defined above where at least one of the carbon atoms of the ring is substituted with a heteroatom such as, but not limited to, nitrogen, oxygen, sulfur, or phosphorous.
- acrylate refers to esters of acrylic acid. Polymerization of acrylate monomers yields acrylate polymers.
- alkyl acrylate refers to esters of alkyl acrylic acid. As shown in the Scheme I below, methacrylic acid and ethacrylic acid are examples of alkyl acrylic acids, and methyl methacrylate, butyl methacrylate and methyl ethacrylate are examples of esters of alkyl acrylic acid. Esters of methacrylic acid form methacrylate polymers upon polymerization.
- R 1 , R 2 H, acrylic acid
- R 1 H
- R 2 C n H 2n+ i , alkyl acrylic acid
- R 1 alkyl
- R 2 H acrylate
- R 1 alkyl
- R 2 C n H 2n+ i alkyl acrylate
- n is an integer from 1 to 10.
- aqueous medium designates water alone or a mixture of water and a water-soluble organic solvent.
- water-soluble organic solvent examples include those organic solvents which are miscible with water at normal temperature such as methanol, ethanol, n-propanol, iso-propanol, tert-butanol, Cellosolve, methyl Cellosolve, butyl Cellosolve, methoxy butanol, carbitol, methyl carbitol, acetone, dioxane, methyl Cellosolve acetate, carbitol acetate and diacetone alcohol, and those organic solvents which are miscible with water to a certain extent at normal temperature such as n-butanol, iso-butanol, sec-butanol, methyl ethyl ketone, methyl acetate, ethyl acetate, and Cellosolve acetate.
- degree of polymer degree of polymer
- M n the number average molecular weight determined by Gel Permetation Chromatography (as explained in the Examples section) and M 0 is the molecular weight of the monomer units. All percentages used herein are by weight of the total composition, unless otherwise designated.
- an aspect of the invention relates to a process for the preparation of a polymer from at least one vinyl halide monomer (monomer A) and at least a monomer B that contains only one ethylenic double bond either by redox or thermal initiated free radical polymerization in aqueous medium under the specific reaction conditions mentioned above.
- the obtained polymer has a degree of polymerization from 100 to 2200, particularly from 200 to 2000, more particularly from 400 to 1800.
- the obtained polymer has an apparent density higher than 600 g/cm 3 , particularly from 600 to 800 g/cm 3 .
- the process of the invention allows obtaining polymers with a low percentage of the at least one monomer B that present particularly high apparent density and improved impact strength that can be used advantageously for rigid applications.
- other mechanical properties of interest such as elongation at break are maintained, and so there is no need to incorporate impact modifiers to the polymer.
- the polymers obtained by the process of the invention have an improved fusion behaviour and processability without incorporating processing aids or internal lubricants, and they provide an increased productivity while maintaining the thermal resistance.
- the process of the invention is advantageous because it can even be carried out in only one stage, which allows using a single reactor and reducing the time needed to obtain the final polymer.
- the invention relates to a process for the preparation of a polymer from at least one monomer A which is a vinyl halide monomer and at least one monomer B that contains only one ethylenic double bond either by redox or thermal free radical polymerization in aqueous medium, wherein the at least one monomer B is present in the polymer in an amount of up to 25 wt% of the total monomers in the polymer, being the sum of the at least one monomer B and the at least one vinyl halide monomer in the polymer of 100 wt%, the process consisting of the following steps: a) mixing water, at least one amphiphilic substance, and optionally a buffer, a specific amount of the at least one monomer B, and a specific amount of the the at least one monomer A at an appropriate temperature to carry out the polymerization; wherein the amount of the at least one monomer B is from 30 to 100 wt
- the at least one monomer B is present in the final product in an amount up to 25 wt% providing an unexpectedly high apparent density and impact strength.
- the amount of monomer B in the polymer of the invention is from 3 to 25 wt%.
- the ratio of the at least one vinyl halide monomer A to the at least another monomer B in wt% in the final product is from 97/3 to 90/10 the polymer has an unexpectedly high apparent density, which results in a particularly high increased productivity during processing because the higher density allows processing a higher mass of product per unit time.
- An additional advantage is that the fusion behaviour is improved and enhanced impact properties in the final goods are obtained with these resins.
- the amount of the at least one monomer B in the final product is from 3 to 10 wt%.
- the amount of polymer B in the final polymer is from 10 to 25 wt%, a substantial improvement of impact properties is obtained whereas the mechanical properties of the product are maintained, and so there is no need to incorporate impact modifiers to the polymer. Additionally, these polymers are also characterized by having a high apparent density. Accordingly, in a more particular embodiment, optionally in combination with one or more features of the particular embodiments defined above or below, the amount of the at least one monomer B in the final product is from 10 to 25 wt%. When more than one monomer A is used in the process of the invention, the monomers can be equal or different in all the steps of the process where monomer A is added.
- the monomers can be equal or different in all the steps of the process where monomer B is added.
- the monomers A is present in all the steps of the process where monomer A is added.
- at least one of the monomers B is present in all the steps of the process where monomer B is added.
- the process of the invention is carried out by loading in the reactor water, a solution of at least a suitable amphiphilic substance and adding totally or partially a mixture of at least one monomer A and at least one monomer B to the reactor.
- the amount of the at least one monomer B added at step a) is from 10 to 100 wt% of the total amount of monomer B, and the amount of the at least one monomer A added at step a) is from 10 to 100 wt%, particularly from 50 to 100 wt%, of the total amount of monomer A.
- monomer A in step b) is added in one or more injections.
- monomer B in step b) is added in one or more injections.
- step a) the polymerization reaction is carried out by mixing from 50 to 100 wt%, or from 60 to 100 wt%, of the total amount of the at least one monomer B, and from 30 to 100 wt%, or from 50 to 100 wt%, or from 60 to 100 wt%, of the total amount of the at least one monomer A.
- the polymerization reaction is carried out by mixing in step a) the 100 wt% of the at least one monomer B, and the 100 wt% of the at least one monomer A, and the mixture is allowed to react until the conversion of the monomers reaches a value higher than higher than 70 wt%, and particularly higher than 80 wt%.
- step a) the 100 wt% of the at least one monomer B, and the 100 wt% of the at least one monomer A, and the mixture is allowed to react until the conversion of the monomers reaches a value higher than higher than 70 wt%, and particularly higher than 80 wt%.
- at least one appropriate amphiphilic substance is added.
- the addition of the at least one amphiphilic substance can be made continuously or in one or more injections. At least one initiator is injected either as a shot or semicontinuously in order to start polymerization.
- an appropriate temperature it is meant the required temperature to carry out the polymerization of the monomer or monomers.
- an appropriate polymerization temperature is considered a working temperature such as from 20 to 80°C, more particularly from 25 to 80°C, or even more particularly from 30 to 75°C. The temperature is adjusted according to the reactivity and the amount of the initiator.
- the reactor can be maintained at the same temperature or use a temperature profile.
- the amount of the initiator or blend of different initiators added in step a) is from 0.001 to 2 mol%, particularly from 0.001 to 1 .5 mol%, and more particularly from 0.001 to 1 .0 mol% with respect to the total amount of monomer added in this step.
- the addition can be made continuously or in one or more injections, particularly in one or more injections.
- the reaction is maintained at the adjusted temperature until reaching a conversion from 10 to 99 wt%, particularly from 20 to 80 wt%.
- the remaining amount of either monomer A or monomer B can be added during step b).
- the addition can be made continuously or in one or more injections, preferably in one or more injections.
- the addition of the remaining amount of either monomer A or monomer B during step b) is made in one injection.
- an additional amount of the at least one appropriate amphiphilic substance can be added.
- the addition of the at least one amphiphilic substance can be made continuously or in one or more injections.
- an additional amount a suitable initiator or a blend of different initiators can be added.
- This amount is from 0.001 to 2 mol%, particularly from 0.001 to 1 .5 mol%, and more particularly from 0.001 to 1 .0 mol% with respect to the total amount of monomer added in this step.
- the addition can be made continuously or in one or more injections, particularly in one or more injections.
- an amount of buffer can be optionally added, particularly from 0.001 to 1 g/l of water, more particularly from 0.01 to 1 g/l of water, and even more particularly from 0.05 to 1 g/l of water.
- the reaction is conducted until the conversion of the monomers reaches a value higher than 20 wt%, preferably higher than 50 wt%, more preferably higher than 70 wt% and even more preferable higher than 80 wt%.
- steps a) and b) additional amounts of water can also be loaded into the reactor.
- the addition can be made continuously or in one or more injections.
- the process of the invention is carried out in oxygen free atmosphere.
- the oxygen of the reactor can be removed before starting the polymerization reaction of step a) by using a purge with an inert gas such as of nitrogen or argon, by vacuum or by a combination of inert gas and vacuum.
- the reaction can be carried out in conventional reactors.
- a stirred tank reactor with or without reflux condenser can be used for the reaction of vinyl halides and other monomers in aqueous medium.
- the initiator added in steps a) and b) is selected from the group consisting of thermal and redox initiators.
- the radical initiator can be used without any limitation regarding their water solubility.
- Suitable thermal initiators are well known in the art and include, but are not limited to, inorganic peroxides, such as ammonium peroxodisulfate, sodium peroxodisulfate, potassium peroxodisulfate, and hydrogen peroxide; organic peroxides, including percarbonates such as di(2-ethylhexyl) peroxydicarbonate, 1 ,1 ,3,3- tetramethyl butyl 1 .peroxyneodecanoate diacyl peroxides such as dibenzoyl peroxide, alkyl peroxides such as tert-butyl hydroperoxide, benzoil peroxide, lauroyl peroxide, cumyl hydroperoxide, dialkyl peroxides such as di-tert-
- redox initiators include, but are not limited to, inorganic peroxides paired with a suitable reducing agent such as sulfites, metabisulfites, sodium dithionite, sodium thiosulfate, sodium formaldehydesulphoxylate, a mixture of disodium salt of 2-hydroxy-2- sulphinoacid, of sodium sulphite and of disodium salt of 2-hydroxy-2- sulphoacid, or a mixture of disodium salt of hydroxysulphinoacetic acid and of disodium salt of hydroxysulphoacetic acid; and tert-butyl hydroperoxide and hydrogen peroxide paired with ascorbic acid, a mixture of disodium salt of 2- hydroxy-2-sulphinoacid, of sodium sulphite and of disodium salt of 2-hydroxy- 2-sulphoacid, or a mixture of disodium salt of hydroxysulphinoacetic acid and of disodium salt of hydroxysulphoacetic acid
- aqueous medium of this invention can be carried out in suspension, emulsion or microsuspension. Accordingly, the aqueous phase contains at least an amphiphilic substance which helps to stabilize the dispersion.
- the selection of the amphiphilic substance will depend on the kind of polymerization process. Both suspension agents and surfactants (emulsifiers) can be used.
- Suitable suspending agents include, but are not limited to, partially hydrolysed vinyl alcohol polymers, cellulose ethers or hydroxides, gelatine, starch, vinyl acetate-maleic anhydride copolymers, ethylene-vinyl acetate copolymers, alginates, esters of fatty acids with glycerol, ethylene glycol or pentaerythritol, and sorbitan monolaurate, or mixtures thereof.
- Preferred suspending agents are polyvinyl alcohol) with a degree of hydrolysis of 70- 90 mol% and a viscosity of 5-60 mPa-s in a 4% (w/w) aqueous solution, hydroxypropyl methylcellulose with a 23-30 wt% of groups methoxy, a 6-10 wt% hydroxypropyl groups and a viscosity of 12-120 mPa-s in a 2% (w/w) aqueous solution, or mixtures thereof.
- the optimum amount of suspending agent depends on its nature, the desired particle size, the design of the reactor and the stirrer, the water/monomer proportion and the stirring speed, and can be chosen by one skilled in the art.
- the amount of suspending agent that can be added in each step with respect to the total amount of monomers in each step is from 100 to 20000 ppm, particularly from 200 to 15000 ppm, more particularly from 300 to 10000 ppm.
- Suitable emulsifiers include, but are not limited to, those selected from the group consisting of anionic emulsifiers, cationic emulsifiers, non-ionic emulsifiers, and mixtures thereof. Anionic and non-ionic emulsifiers are preferred. Emulsifiers used in the present invention may contain one or more olefinically unsaturated group (reactive emulsifiers). Polymeric or oligomeric emulsifiers can also be used.
- anionic emulsifiers include, but are not limited to, alkyl sulfates such as sodium lauryl sulfate, alkyl-aryl sulfonates such as sodium dodecylbenzene sulfonate, polyoxyethylene alkyl ether sulfates, polyoxyethylene alkylphenyl ether sulfates, and diphenyl sulfonate derivatives.
- Suitable non-ionic emulsifiers include, but are not limited to, polyoxyethylene alkyl ethers and polyoxyethylene alkylphenyl ethers.
- Suitable reactive emulsifiers include, but are not limited to, polyoxyethylene alkylphenyl ethers; polyoxyethylene alkylphenyl ether ammonium sulfates; sodium allyloxy hydroxypropyl sulphonate and allylsulphosuccinate derivatives.
- Suitable polymeric emulsifiers include, but are not limited to, copolymers of acrylic and methacrylic monomers.
- emulsifiers may be used alone or in combination of two or more thereof.
- the amount of the emulsifier that can be added in each step is, for example, from 0.2 to 10 parts by weight, particularly from 0.5 to 5 parts by weight, per 100 parts by weight with respect to the total amount of monomers in each step.
- a buffer may be used in the polymerization process in order to maintain the pH of the reaction. Typical buffers can include alkaline salts of inorganic and organic acids, able to keep the pH of water solutions in the range 8-10.
- buffers include, but are not limited to, sodium bicarbonate (NaHCO 3 ), sodium dihydrogen phosphate (NaH 2 PO 4 ) disodium phosphate (Na 2 HPO 4 ), sodium acetate (CH 3 COONa), or the potassium or ammonium salts thereof.
- the reaction mixture will optionally contain from 0.001 to 1 g/l of water, particularly from 0.01 to 1 g/l of water, and more particularly from 0.05 to 1 g/l of water of a buffer.
- Suitable monomers B intervening in the polymerization reaction include, but are not limited to, acrylates and other monomers such as vinyl benzoate, isobutylene, dialkyl maleate, di-alkyl fumarate, vinyl decanoate and its isomers, vinyl esters of versatic acid including VeoVa (TMMomentive) monomers and vinyl acetate.
- the monomer B is an acrylate, namely, an ester of acrylic acid.
- acrylates include, but are not limited to, methyl, ethyl, 2-methoxyethyl, 2-ethoxyethyl, isopropyl, n-butyl, iso- butyl, sec-butyl, tert-butyl, hexyl, 2-ethylhexyl, octyl, iso-octyl, lauryl, isodecyl, octadecyl, dodecyl, 4-butyl cyclohexyl, hexadecyl, benzyl, tetrahydrofurfuryl, diethylene glycol diethyl ether, and methoxy (polyethylene glycol) acrylate, and acrylates with a hydrophilic character such as 2-hydroxyethyl, hydroxypropyl, and 4-hydroxybutyl acrylate, and hydroxyacrylate.
- a hydrophilic character such as 2-hydroxyethyl,
- monomer B is an acrylate selected from the group consisting of butyl acrylate, isooctylacrylate, methylacrylate, ethyl acrylate and 2-ethylhexyl acrylate.
- the content of monomer B in the product can be from 0.3 to 45 wt% based on the weight of the vinyl halides. Particularly, the content of monomer B is from 3 to 45 wt%, more particularly from 3 to 33.3 wt%, based on the weight of the vinyl halides in the product.
- the properties of the obtained polymer can be tuned to meet the requirements for different applications by adjusting the ratio between monomers B and A in the overall formulation.
- Suitable vinyl halide monomers include, but are not limited to, vinyl chloride and its structurally related derivatives, including vinylidene chloride and 2- chloropropene.
- one vinyl halide monomer can be vinyl chloride.
- the vinyl halide monomer (monomer A) used in the process as defined above is from 75% to 100% vinyl chloride.
- the unreacted vinyl halide can be recovered by depressurizing the reactor and vacuum distillation, the slurry with the powder of the resin dispersed in water can be stripped, and the product can be isolated by filtration or centrifugation of the resulting product, followed by washing with water and drying.
- the polymerization process in aqueous medium of this invention can be carried out in suspension, emulsion or microsuspension.
- the selection of the type of polymerization can be made according to the intended applications of the products obtained.
- the polymerization process of the invention can be carried out in aqueous suspension.
- the polymerization process When the polymerization process is in suspension, it can be carried out in deionised water, being the weight to weight ratio of water with respect to total amount total monomers from 0.8 to 4 wt / wt, particularly from 1 to 3 wt /wt.
- an inherent result of the process of the invention is that it provides a new range of products from at least one vinyl halide monomer and at least one another monomer B with improved mechanical properties, particularly an with an increased apparent density and impact strength. These properties make the product of the invention particularly suitable to use as a raw material in the production of different articles of manufacture for multiple applications.
- the products of the invention can be formulated in a similar way to commercial polyvinyl halide) resins, adding suitable additives for specific applications and using the same processing equipment, thus obtaining a variety of polyvinyl halide) compounds with different properties suitable for different applications.
- the applications of the products obtained by the process of the invention are not at all limited, and include all types of rigid and semirigid articles manufactured by injection, extrusion, calendaring, extrusion blow moulding, thermoforming, vacuum moulding, and so on, with a large number of applications.
- the molecular weight distribution expressed as Mn (number average molecular weight) and Mw (weight averaged molecular weight) were measured by Gel Permeation Chromatography (GPC).
- GPC Gel Permeation Chromatography
- the chromatograph used from Waters, Model 717 Autosampler, has two detectors, one of refractive index, Waters 2410, and other UV absorption, Waters 2487.
- the analysis was conducted at 35° C using tetrahydrofuran (THF) as eluent and the results are based on polystyrene (PS) standards.
- THF tetrahydrofuran
- PS polystyrene
- the apparent density of the resin was determined according to the method described in UNE-EN ISO 60.
- the percentage of monomers in the polymer was calculated using the carbonyl peak appearing at 1 ,723 cm "1 from the FTIR spectra obtained in a Nicolet iS5 with an ATR equipment iD5 from Thermo.
- the density was evaluated according to the UNE-EN ISO 1 183-1 .
- the density of the product is the true density of the solid polymer and does not include any pore.
- the apparent density of the resin in powder form is lower than the density of the product because these particles contain plenty of pores.
- the Shore A and D hardness was determined using the indentation method by means of a durometer as is described in the UNE-EN ISO 868 standard.
- Tensile properties were determined in an INSTRON 4301 according to the UNE-EN ISO 527 standard.
- the Izod Impact strength properties were evaluated according UNE-EN ISO 180 using notched samples.
- the thermal behaviour of products were evaluated using a Dynamic Mechanical Thermal Analysis (DMTA) in a Triton DMA equipment under conditions of "single cantilever bending" at a frequency of 1 Hz and a heating rate 4 ° C/min in a temperature range from -50 °C to 120 °C. From this test, temperature transitions (glass temperature, T g ) were obtained.
- DMTA Dynamic Mechanical Thermal Analysis
- the fusion behaviour of the products was evaluated in Brabender Plasticorder equipment at 180°C and 50 rpm using 3 phr of an organic stabiliser and 0.5 phr of external wax to avoid the stickiness to metal parts.
- the reaction was finished when the reactor pressure dropped 3.0 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,935 g of product.
- the apparent density of the resin was 0.527 g/cm 3 . It had only one T g at 85 °C determined by DMTA and molecular weights were Mn 79,000 and Mw 145,000.
- the product had a density of 1 .38 g/cm 3 , a Shore hardness A/D of 97/82, a tensile strength of 56.7 MPa, an elongation at break of 213% and 3 KJ/m 2 of Izod impact strength.
- the reaction was maintained in these conditions during 5 hours and then the un-reacted vinyl chloride was removed by depressurizing the reactor.
- the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 121 g of product.
- the apparent density of the resin was 0.1 10 g/cm 3 and the polybutylacrylate content determined by FTIR was 3% wt.
- the Mn and Mw were 45,600 and 88,100, respectively, and the product had one Tg at 84 °C.
- the apparent density of the obtained polymer was very low, because the reaction was carried out with a low amount of initiator and in consequence with a low conversion of the monomers of about 4,7% wt.
- the product had a density of 1 .33 g/cm 3 , a Shore hardness AID of 94 / 76. It was not possible to determine mechanical properties because the product did not fuse in two roll mill even using higher temperature and longer time.
- the apparent density of the resin was 0.565 g/cm 3 and the polyacrylates content determined by FTIR was 2% wt. It had only one T g at 85 °C determined by DMTA and the molecular weights were Mn 55,000 and Mw 1 17,100.
- the product had a density of 1 .37 g/cm 3 , a Shore hardness A D of 97/80, a tensile strength of 47.5 MPa, an elongation at break of 154% and an Izod impact strength of 4 KJ/m 2 .
- COMPARATIVE EXAMPLE 4 In the same reactor described in Comparative Example 1 , 3,396 ml of deionized water, 82 g of a 5.7 wt% solution in deionized water of a polyvinyl alcohol with a hydrolysis degree of 78% in deionized water, 57.5 g of butyl acrylate and 57.5 g of methyl methacrylate were loaded. Once the reactor was closed and the stirrer was connected at 150 rpm, vacuum was applied till removing most of the oxygen present in the reaction medium. Then, the stirring was increased to 300 rpm, 2,200 g of VCM were loaded and the reaction mixture was heated to 51 °C. When this temperature was reached, 3.24 g of a 50 wt% emulsion of 1 ,1 ,3,3 tetra-methyl butyl peroxyneodecanoate was injected into the reactor
- the reaction was maintained in these conditions during 8 hours and then the un-reacted vinyl chloride was removed by depressurizing the reactor.
- the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 250 g of product.
- the apparent density of the resin was 0.385 g/cm 3 , and the polyacrylate content determined by FTIR was 9% wt.
- the Mn and Mw were 52,300 and 102,300 respectively and the product had one Tg at 68 °C.
- the product had a density of 1 .13 g/cm 3 , a Shore hardness AID of 86 / 38, a tensile strength of 48.4 MPa, an elongation at break of 154%, and an Izod impact strength of 3 KJ/m 2 .
- the apparent density of the resin was 0.180 g/cm 3 and a polymethylmetacrylate content determined by FTIR was 24% wt.
- the Mn and Mw were 25,400 and 51 ,900, respectively, and the product had one Tg at 93 °C.
- the product obtained has a very poor mechanical properties tensile strength 9.3 MPa and elongation at break 1 %. It had a density of 1 .06 g/cm 3 , a Shore hardness AID of 93/65.
- COMPARATIVE EXAMPLE 6 This comparative example illustrates the process disclosed in WO2013014158 and the obtained copolymer, particularly having a 24% wt of polybutyl acrylate.
- the apparent density of the resin was 0.330 g/cm 3 and and the Mn and Mw were 83,100 and 139,900, respectively.
- the product had one Tg at 55
- the polybutylacrylate content determined by FTIR was 24 wt%.
- the product had a density of 1 .3 g/cm 3 , a Shore hardness A/D of 94 / 76, a tensile strength of 50.9 MPa, an elongation at break of 209% and an Izod impact strength of 4 KJ/m.
- the reaction was finished when the reactor pressure dropped 3.0 bars.
- the un-reacted vinyl chloride was removed by depressurizing the reactor.
- the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,831 g of product.
- the apparent density of the resin was 0.721 g/cm 3 and the Mn and Mw were 105,400 and 235,400, respectively.
- the product had two Tgs one at 83 °C and the second one at 29°C.
- the poly-ethylhexylacrylate content determined by FTIR was 12 wt%.
- the product had a density of 1 .32 g/cm 3 , a Shore hardness A D of 96 / 78, a tensile strength of 43.5 MPa, an elongation at break of 209% and an Izod impact strength of 5 KJ/m 2 .
- the reaction was finished when the reactor pressure drop 3.7 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,947 g of product.
- the density of the resin was 0.643 g/cm 3 .
- the Mn and Mw were 72,800 and 171 ,000, respectively.
- the product had one Tg at 84°C.
- the poly-ethylhexylacrylate content determined by FTIR was 4 wt%.
- the product had a density of 1 .36 g/cm 3 , a Shore hardness A/D of 97/ 84, a tensile strength of 57.0 MPa, an elongation at break of 183%, and an Izod impact strength of 5 KJ/m 2 .
- the poly-ethylacrylate content determined by FTIR was 3 wt%.
- the product had a density of 1 .36 g/cm 3 , a Shore hardness A D of 95 / 80, a tensile strength of 46.2 MPa, an elongation at break of 202%, an Izod impact strength of 4 KJ/m 2 .
- the reaction was finished when the reactor pressure dropped 3.2 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 2,022 g of product.
- the apparent density of the resin was 0.790 g/cm 3 and the Mn and Mw were 95,800 and 243,900, respectively.
- the product had two Tgs one at 84 °C and the second one at 36°C.
- the content of poly-butylacrylate determined by FTIR was 21 wt%.
- the product had a density of 1 .32 g/cm 3 , a Shore hardness A/D of 98 / 75, a tensile strength of 44.0 MPa, an elongation at break of 217%, and an Izod impact strength of 10 KJ/m 2 .
- the reaction was finished when the reactor pressure dropped 3.6 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,998 g of product.
- the apparent density of the resin was 0.662 g/cm 3 and the Mn and Mw were 72,150 and 179,200, respectively.
- the product had one Tg at 77 °C.
- the content of poly-ethylhexylacrylate determined by FTIR was 1 1 wt%.
- the product had a density of 1 .31 g/cm 3 , a Shore hardness A/D of 96/ 78, a tensile strength of 45.8 MPa, an elongation at break of 220%, and an Izod impact strength of 8 KJ/m 2 .
- the reaction was finished when the reactor pressure dropped 3.0 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,926 g of product.
- the apparent density of the resin was 0.709 g/cm 3 and the Mn and Mw were 87,000 and 223,800, respectively.
- the product had two Tgs one at 83 °C and the second at 31 °C.
- the content of poly-ethylhexylacrylate determined by FTIR was 10 wt%.
- the product had a density of 1 .32 g/cm 3 , a Shore hardness A D of 96/ 77, a tensile strength of 44.4 MPa, an elongation at break of 189%, and an Izod impact strength of 13 KJ/m 2 .
- the reaction was finished when the reactor pressure dropped 3.3 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,786 g of product.
- the apparent density was 0.651 g/cm 3 .
- the Mn and Mw were 47,700 and 103,000, respectively.
- the product had one Tg at 83 °C.
- the content of poly-butylacrylate determined by FTIR was 5 wt%.
- the product had a density of 1 .36 g/cm 3 , a Shore hardness AID of 97/79 a tensile strength of 54.0 MPa, an elongation at break of 163%, and an Izod impact strength of 5 KJ/m 2 .
- the apparent density of the resin was 0.736 g/cm 3 and and the Mn and Mw were 105,600 and 302,000, respectively.
- the product had two Tgs one at 83 ant the second at 50°C.
- the content of poly(butyl acrylate) determined by FTIR was 25 wt%.
- the product had a density of 1 .3 g/cm 3 , a Shore hardness A/D of 96 / 70, a tensile strength of 33.0 MPa, an elongation at break of 229%, and an Izod impact strength of 100 KJ/m 2 .
- EXAMPLE 9 In the same reactor described in Comparative Examplel , 2,700 ml of deionized water, 81 .3 g of a 5.7 wt% solution in deionized water of the mixture of suspending agents defined in Comparative Example 1 , and 230 g of 2-ethyl hexyl acrylate were loaded. Once the reactor was closed and the stirrer was connected at 150 rpm, vacuum was applied till removing most of the oxygen present in the reaction medium. Then, the stirring was increased to 300 rpm, 2,078 g of VCM were loaded and the reaction mixture was heated to 51 °C.
- the reaction was finished when the reactor pressure dropped 3.0 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,969 g of product.
- the apparent density of the resin was 0.679 g/cm 3 .
- the Mn and Mw were 78,000 and 183,900, respectively.
- the product had two Tgs one at 83 and the second at 31 °C.
- the content of poly-ethylhexylacrylate determined by FTIR was 1 1 wt%.
- the product had a density of 1 .32 g/cm 3 , a Shore hardness A/D of 96 / 78, a tensile strength of 37.8 MPa, an elongation at break of 169%, and an Izod impact strength of 7 KJ/m 2 .
- the reaction was finished when the reactor pressure dropped 3.2 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,987 g of product.
- the apparent density of the resin was 0.747 g/cm.
- the Mn and Mw were 89,800 and 247,900 respectively.
- the product had two Tgs one at 84 and the second at 30°C.
- the content of poly-ethylhexylacrylate determined by FTIR was 14 wt%.
- the product had a density of 1 .29 g/cm 3 , a Shore hardness A/D of 95/70, a tensile strength of 33.1 MPa, an elongation at break of 165%, and an Izod impact strength of 109 KJ/m 2 .
- EXAMPLE 1 1 In the same reactor described in Comparative Example 1 , 2,675 ml of deionized water, 86.2 g of a 5.3 wt% solution in deionized water of the mixture of suspending agents defined in Comparative Example 1 and 69 g of 2-ethyl hexyl acrylate and 69 g of butyl acrylate were loaded. Once the reactor was closed and the stirrer was connected at 150 rpm, vacuum was applied till removing most of the oxygen present in the reaction medium. Then, the stirring was increased to 300 rpm, 2,150 g of VCM were loaded and the reaction mixture was heated to 55.7 °C.
- the reaction was finished when the reactor pressure dropped 3.0 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,817 g of product.
- the apparent density of the resin was 0.796 g/cm 3 .
- the Mn and Mw were 63,700 and 139,900 respectively.
- the product had a Tg at 83°C.
- the content of polyacrylates determined by FTIR was 10 wt%.
- the product had a density of 1 .35 g/cm 3 , a Shore hardness A/D of 97 / 80 a tensile strength of 49.4 MPa, an elongation at break of 190 %, an Izod impact strength of 6 KJ/m 2 .
- the reaction was finished when the reactor pressure dropped 3.0 bars and the un-reacted vinyl chloride was removed by depressurizing the reactor. Then, the obtained suspension was separated by filtration, washed three times with deionized water, and dried with air in a fluidized bed dryer obtaining 1 ,754 g of product.
- the apparent density of the resin was 0.643 g/cm 3 .
- the Mn and Mw were 75,700 and 247,900 respectively.
- the product had a Tg at 82°C.
- the content of poly-ethylhexylacrylate determined by FTIR was 5 wt%.
- the product had a density of 1 .35 g/cm 3 , a Shore hardness AID of 97 / 80, a tensile strength of 50.7 MPa, an elongation at break of 175%and an Izod impact strength of 3 KJ/m 2
- Table 1 presents a comparison of the properties of the polymers of the present invention with those of the polymers obtained in Comparative Examples 1 to 6.
- the fusion time is the time between the time from the peak of loading the chamber and the time where the maximum torque is reached.
- Fig. 1 and Table 2 are pointed out that the fusion time is significantly shorter in the product obtained using the procedure of the invention than in common PVC resin (30 with respect to 40 seconds).
- the polymer of Example 8 had two Tgs; the one appearing at higher temperatures (85°C) is related to the presence of PVC rich chains and the presence of these PVC rich chains reduces significantly the stickiness of the final product making it much easier to handle and to dry. At the same time this broadens the temperatures at which the products can be used.
- thermogravimetric analysis TGA
- T is the temperature of the start of the weight loss
- T (5) is the temperature at which the material has lost 5% of its initial weight
- T ( 0nse t) is temperature given by the intersection of the tangents to the TGA curve at the start of weight loss and the temperature of maximum rate of decomposition, given by the maximum in the derivative. Additionally the amount of weight loss at that temperature (T, ( 0nse t) ) was determined (AW). All these parameters are included in Table 3.
- the polymer produced in Comparative Example 6 had lower degradation temperatures (Ti, T(5) and Ti(onset)) and higher weight loss than that obtained in Example 8.
- the lower thermal stability either limits the applicability of the polymer or involves the need to use additional dosage of additives in order to avoid formation of bubbles.
- the polymerization procedure carried out in Comparative Example 6 was a single-electron-transfer/degenerative-transfer-mediated "living" polymerization that yielded a narrow molecular weight distribution (polydispersity index (Mw/Mn, where Mn is the number average molecular weight and Mw is the weight average molecular weight) determined from the molecular weight distribution (Fig. 5) was 1 .7).
- Example 8 used thermal or redox initiators that produced a conventional radical polymerization in which a broader molecular weight distribution was obtained (polydispersity index determined from the molecular weight distribution (Fig. 5) is 2.9).
- step a) the polymerization reaction is carried out by mixing from 30 to 100 wt%, from 50 to 100 wt%, or from 60 to 100 wt%, of the total amount of the at least one monomer B; and from 30 to 100 wt%, from 50 to 100 wt%, or from 60 to 100 wt%, of the total amount of the at least one monomer A.
- step a) the polymerization reaction is carried out by mixing the 100 wt% of the at least one monomer B, and the 100 wt% of the at least one monomer A, and the mixture is allowed to react until the conversion of the monomers reaches a value higher than higher than 70 wt%. 1 1 .
- step a) the polymerization reaction is carried out in aqueous suspension.
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Abstract
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PCT/EP2015/080963 WO2016102558A1 (en) | 2014-12-23 | 2015-12-22 | Process for the preparation of polymers based on vinyl halides with enhanced properties and productivity |
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FR1263236A (en) * | 1959-12-23 | 1961-06-09 | Cfmc | Aqueous dispersions of vinyl chloride-acrylic ester copolymers |
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US3882195A (en) * | 1973-05-16 | 1975-05-06 | Air Prod & Chem | Pre-emulsification-delayed initiation suspension pearl polymerization process |
US20090143547A1 (en) * | 2007-11-29 | 2009-06-04 | Cheng-Jung Lin | Method for producing a functional vinyl halide polymer |
KR101047667B1 (en) * | 2006-08-21 | 2011-07-08 | 주식회사 엘지화학 | Method for producing vinyl chloride-vinylacetate copolymer having high volume specific gravity |
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JPH10310611A (en) * | 1997-05-14 | 1998-11-24 | Toagosei Co Ltd | Production of high-bulk-specific-gravity vinyl chloride-based polymer |
CN101386661A (en) * | 2008-09-16 | 2009-03-18 | 浙江巨化股份有限公司电化厂 | Method for preparing polychloroethylene with high polymerization degree |
EP2551284A1 (en) * | 2011-07-25 | 2013-01-30 | Ercros, S.A. | Process for the preparation of random copolymers of vinyl halide and acrylate monomers |
CN104250334B (en) * | 2013-06-28 | 2017-04-26 | 中国石油化工股份有限公司 | Preparation method for vinyl chloride-acrylic ester copolymer |
US20160289360A1 (en) * | 2013-12-16 | 2016-10-06 | Ercros, S.A. | Process for the preparation of polymers based on vinyl halides |
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2015
- 2015-12-22 WO PCT/EP2015/080963 patent/WO2016102558A1/en active Application Filing
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GB821035A (en) * | 1955-04-18 | 1959-09-30 | Union Carbide & Carbon Corp | Vinyl chloride-alkyl acrylate interpolymers and process for their preparation |
FR1263236A (en) * | 1959-12-23 | 1961-06-09 | Cfmc | Aqueous dispersions of vinyl chloride-acrylic ester copolymers |
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KR101047667B1 (en) * | 2006-08-21 | 2011-07-08 | 주식회사 엘지화학 | Method for producing vinyl chloride-vinylacetate copolymer having high volume specific gravity |
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