EP3234318A2 - Robinet de réglage - Google Patents

Robinet de réglage

Info

Publication number
EP3234318A2
EP3234318A2 EP15901172.5A EP15901172A EP3234318A2 EP 3234318 A2 EP3234318 A2 EP 3234318A2 EP 15901172 A EP15901172 A EP 15901172A EP 3234318 A2 EP3234318 A2 EP 3234318A2
Authority
EP
European Patent Office
Prior art keywords
disc
cylindrical body
piston
control valve
flow control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP15901172.5A
Other languages
German (de)
English (en)
Other versions
EP3234318A4 (fr
Inventor
Subhash V SUPNEKAR
Trishul S SUPNEKAR
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority claimed from PCT/IN2015/000395 external-priority patent/WO2016067304A2/fr
Publication of EP3234318A2 publication Critical patent/EP3234318A2/fr
Publication of EP3234318A4 publication Critical patent/EP3234318A4/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/02—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
    • F16K3/04—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor with pivoted closure members
    • F16K3/06—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor with pivoted closure members in the form of closure plates arranged between supply and discharge passages
    • F16K3/08—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor with pivoted closure members in the form of closure plates arranged between supply and discharge passages with circular plates rotatable around their centres
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00—Construction of housing; Use of materials therefor
    • F16K27/04—Construction of housing; Use of materials therefor of sliding valves
    • F16K27/044—Construction of housing; Use of materials therefor of sliding valves slide valves with flat obturating members
    • F16K27/045—Construction of housing; Use of materials therefor of sliding valves slide valves with flat obturating members with pivotal obturating members
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/02—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
    • F16K3/04—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor with pivoted closure members
    • F16K3/06—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor with pivoted closure members in the form of closure plates arranged between supply and discharge passages
    • F16K3/08—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor with pivoted closure members in the form of closure plates arranged between supply and discharge passages with circular plates rotatable around their centres
    • F16K3/085—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor with pivoted closure members in the form of closure plates arranged between supply and discharge passages with circular plates rotatable around their centres the axis of supply passage and the axis of discharge passage being coaxial and parallel to the axis of rotation of the plates

Definitions

  • the present invention relates to a valve and more particularly, to a cylindrical circular slice valve for controlling flow of liquid or gas within a pipeline even under high pressure and temperature.
  • Valves have been used for centuries in many different ways to control the flow of fluids/gases. With the progress of fluid technology especially since the industrial revolution, a great variety of uses have been found for valves. Some of these uses may include pneumatic and motor-driven actuation with controllers that are regulated by a computer. By and large, however, the basic flow design of valves has stayed relatively constant along some of these basic lines as mentioned below.
  • a gate valve also known as lift valves is a valve that opens by lifting a round or rectangular gate/wedge out of the path of the fluid.
  • the gate valve typically contains a circular disc or a slice known as the gate. The circular disc or slice is mounted perpendicular to the pipe containing the fluid/gas. The reciprocal actuation guides the gate up and down into the seat of the valve to either open the flow path for full flow or to close it down.
  • globe valve Another valve that is in use is a globe valve.
  • the globe valves are very good at throttling, but with reduced flow capabilities.
  • the path of the fluid through the globe valve is tortuous, and as a result, these valves do not allow as much fluid flow for a given size as the other basic valve designs.
  • valve actuator is connected by a valve stem to a ball inside the valve.
  • the ball has a large hole bored inside of it from one side to the other. Rotating the ball allows for this hole to be aligned with the incoming and outgoing flow path. In the closed position, the ball opening is rotated perpendicular to the flow path and completely shuts off the flow of fluid.
  • a check valve A typical example of a check valve is a diaphragm check valve which uses a flexing rubber diaphragm positioned to create a normally-closed valve.
  • Pressure on the upstream side must be greater than the pressure on the downstream side by a certain amount, known as the pressure differential, for the check valve to open allowing flow. Once positive pressure stops, the diaphragm automatically flexes back to its original closed position. Pressure on the upstream side must be greater than the pressure on the downstream side by a certain amount, known as the pressure differential, for the check valve to open for allowing flow. Once positive pressure stops, the diaphragm automatically flexes back to its original closed position.
  • the present invention provides a flow control valve.
  • the flow control valve comprises a cylindrical body, a piston, at least one fluid seal, a handle and a nut.
  • the cylindrical body is connected between an inlet and an outlet of a pipe for controlling the flow of liquids/gases there through.
  • the cylindrical body includes a connector such as a flange fitted on both ends thereof for fitting into the inlet and the outlet of the pipe.
  • the cylindrical body includes a slit configured centrally thereon and a first disc configured internally therein.
  • the first disc includes at least one cavity configured therein.
  • the first disc is an integral part of the cylindrical body formed by a method such as .a casting/ machining method.
  • the first disc is fixed on an internal diameter of the cylindrical body by any one of an interference fit method, a welding method and a resin binding method.
  • the first disc is selected from any one of a stationary disc and a flying disc.
  • the flying disc includes at least two guide holes configured thereon.
  • the flying disc is adapted to undergo reciprocating movement in response to an in-line fluid pressure.
  • the cylindrical body having the flying disc is designed to include a bridge plate.
  • the bridge plate includes at least two guide pins fixed thereon for allowing the flying disc to undergo reciprocating movement by sliding therein through the at least two holes.
  • the piston is fitted inside the cylindrical body for moving therein.
  • the piston includes a hole configured centrally thereon and a second disc configured internally therein.
  • the hole is adapted for coinciding with the slit on the cylindrical body.
  • the second disc is configured to rest on the first disc leaving a gap there between.
  • the second disc is an integral part of the piston formed by the method such as the casting/ machining method.
  • the second disc is fixed on the internal diameter of the piston by any one of the interference fit method, the welding method and the resin binding method.
  • the first disc and the second disc are flat circular metal discs.
  • the second disc ⁇ includes at least one cavity configured therein.
  • the second disc is capable of undergoing a circular movement in response to the movement of the piston resulting in any one of partial alignment, complete alignment and complete misalignment of the at least one cavities with each other for controlling the flow of fluid/gas flowing there through from the inlet to the outlet of the pipe.
  • the at least one fluid seal is positioned between the internal diameter of the cylindrical body and the second disc of the piston.
  • the handle is adapted for interconnecting the piston with the cylindrical body by passing through the slit on the cylindrical body into the hole of the piston.
  • the handle is capable of being moved by any one of a manual means and an actuator device for moving the piston therewith thereby resulting in the circular movement of the second disc.
  • the nut is adapted for locking the piston inside the cylindrical body.
  • the nut is fixed on top of bearings inside the cylindrical body.
  • the bearings are threadbly positioned on top of the piston inside the cylindrical body.
  • Figure la shows a flow control valve, in accordance with the present invention
  • Figure lb shows a cross-sectional view the flow control valve of figure la
  • Figures 2a, 2b and 2c respectively show a front view, a top view and a bottom view of a piston with an integrated second disc of the flow control valve of figure la;
  • Figure 3 shows a fluid seal of the flow control valve of figure 1 a
  • Figure 4 shows a handle of the flow control valve of figure, 1 a;
  • Figure 5 shows a nut of the flow control valve of figure la
  • Figures 6a and 6b respectively show two cavity and four cavity variants of a first/second disc of the flow control valve of figure la;
  • Figure 7a shows a three dimensional view of a stationary disc of the flow control valve of figure la;
  • Figure 7b shows a front view of the flying disc of the flow control valve of figure la
  • Figure 8a shows a cross-sectional view of the flow control valve having the flying disc as the first disc, in accordance with an alternate embodiment of the present invention
  • Figure 8b shows a magnified view of a guide pin mounted on a bridge plate of the flow control valve of figure 8a;
  • Figure 8c shows a top view of a cylindrical body with the bridge plate and the guide pins of the flow control valve of figure 8a;
  • Figure 9a shows a fully open state of the flow control valve, in accordance with the present invention
  • Figure 9b shows a fully closed state of the flow control valve, in accordance with the present invention.
  • Figure 9c shows a partially open state of the flow control valve, in accordance with the present invention.
  • the present invention provides a flow control valve.
  • the flow control valve controls flow of liquid/gases passing there through even at high temperature and pressure.
  • the flow control valve provides good force to the liquid/gas passing there through and provides an equal distribution of the flow at the outlet.
  • valve (100) a flow control valve (100) (hereinafter the valve (100)) is shown in accordance with the present invention.
  • the valve (100) is connected between an inlet (not shown) and an outlet (not shown) of a pipe (not shown) for controlling the flow of liquids/gases there through.
  • the valve (100) is a cylindrical circular slice valve connected to the pipe selected from fuel pipelines, water pipelines, gas pipelines, semisolid fluid pipelines, irrigation pipelines and the like.
  • the valve (100) comprises a cylindrical body (20), a piston (40), at least one fluid seal (50), a handle (60) and a nut (80).
  • the cylindrical body (20) is adapted to be connected between the inlet and the outlet of the pipe for controlling the flow of liquids/gases there through.
  • the cylindrical body (20) is threadbly connected between the inlet and the outlet of the pipe by a connector (110) for example a flange.
  • the cylindrical body (20) includes threadings (not numbered) configured on an internal diameter (not numbered) on both ends (not numbered) thereof for threadbly fitting the connector ( 110) on both ends thereof.
  • the cylindrical body (20) includes a slit (12) configured centrally thereon and a first disc/slice (14) (herein after 'the first disc (14)') configured internally therein.
  • the slit (12) is configured centrally on the cylindrical body (20) along 'x' axis to occupy only a quarter sector of an arc. Specifically, when the cylindrical body (20) is placed vertically, the slit (12) looks horizontal as shown in figure 8a.
  • the cylindrical body (20) and the first disc (14) are made of stainless steel or any other suitable material having good strength known in the art.
  • the first disc (14) is selected from any one of a stationary disc (14 A) and a flying/ floating disc (14B) and includes at least one cavity (10) configured therein.
  • the stationary disc (14 A) is a non-movable disc while the flying disc (14B) is capable of undergoing a reciprocating movement while restricting axial/ rotary movement thereof.
  • the flying disc (14B) undergoes the reciprocating movement in response to an in-line fluid pressure.
  • the flying disc (14B) includes at least two guide holes (14B0) configured thereon.
  • the cylindrical body (20) is designed to include a bridge plate (16).
  • the bridge plate (16) includes at least two guide pins (16B0) fixed thereon for allowing the flying disc (14B) to undergo reciprocating movement by sliding therein through the at least two holes (14B0).
  • the bridge plate (16) is a flat integral part of the cylindrical body (20) (refer figure 8a-8c).
  • the first disc (14) is configured on the internal diameter of the cylindrical body (20). More specifically, the first disc (14) is capable of being configured as a homogeneous/integral part of the cylindrical body (20) by a method such as a casting/machining method or is fixed on the cylindrical body (20) by a method selected from any one of interference fit, welding, resin binding method and the like. More particularly, the stationary disc (14A) is formed as an integral part of the cylindrical body (20) by the method such as casting/machining method and the flying disc (14B) is fixed on the bridge plate (16), aligning the at least two guide holes (14B0) with the at least two guide pins (16B0), so as to allow sliding movement of the flying disc (14B).
  • the piston (40) is a hollow type cylinder fitted inside the cylindrical body (20) for moving therein.
  • the piston (40) is capable of undergoing an axial movement inside the cylindrical body (20).
  • the piston (40) includes a hole (32) configured centrally thereon and a second disc/slice (34) (herein after 'the second disc (34)') configured internally therein such that when the piston (40) is fitted inside the cylindrical body (20) the hole (32) coincides with the slit (12) and the second disc (34) rests on the first disc (14) leaving a gap (not shown) there between.
  • the second disc (34) is configured as a homogeneous/integral part of the piston (40) by the method such as casting/machining method or is fixed on the piston (40) by any one of the interference fit, the welding, the resin binding method and the like.
  • the second ,disc (34) includes at least one cavity (30) configured therein corresponding to the at least one cavity (10) on the first disc (14).
  • the first disc (14) and the second disc (34) are flat circular metal discs having same number of cavities for controlling the flow of fluids/gases flowing there through in a precise manner.
  • the valve (100) with the discs (14, 34) having only one cavity is employed where an equal distribution of flow at the outlet is not required and in such cases the cavity is not covering more than 50% of the disc radially.
  • the valve (100) when used in a factory for example a paper factory where a lot of fluid is to be handled in a peculiar manner without dropping rate of flow and pressure includes the discs (14, 34) having multiple cavities such as two and four cavities spaced equidistantly as shown 6a and 6b.
  • the multiple cavities may also vary in shape and size/s depending on the flow requirement and the end use.
  • the second disc (34) is capable of undergoing a circular movement in response to the movement of the piston (40).
  • the movement of the second disc (34) is restricted to the movement of the piston (40).
  • Due to the circular movement the second disc (34) slides over the first disc (14) resulting in any one of partial alignment, complete alignment and complete misalignment of the at least one cavities (10, 30) with each other for controlling the flow of fluid/gas flowing there through from the inlet to the outlet of the pipe.
  • the gap between the discs (14, 34) facilitates easy movement of the second disc (34).
  • valve (100) When the at least one cavities (10, 30) are completely aligned, the valve (100) is in a fully open state (refer figure 9a) to allow fluid/gas to flow at a controlled rate and when the at least one cavities (10, 30) are completely misaligned, the valve (100) is in a fully closed state (refer figure 9b) to prevent fluid/gas to flow thus controlling the fluid/gas flow.
  • the valve (100) When the at least one cavities (10, 30) are partially aligned, the valve (100) is in a partially open state as shown in figure 9c.
  • the cylindrical body (20) and the piston (40) include the at least one fluid seal (50) (herein after 'the fluid seal (50)') sandwiched there between to prevent leakage of fluids/gases therefrom.
  • the fluid seal (50) is positioned between the internal diameter of the cylindrical body (20) and the second disc (34) of the piston (40).
  • the fluid seal (50) is selected from any one of ⁇ ' Ring, flat ring, 'U' cup seal and the like and is made of a material selected from any one of graphite, synthetic, resin bonded and any other suitable material known in the art depending on application.
  • the handle (60) is adapted for interconnecting the piston (40) with the cylindrical body (20) by passing through the slit (12) on the cylindrical body (20) into the hole (32) of the piston (40). Specifically, the handle (60) is threadbly fitted into the hole (32) of the piston (40) by passing through the slit (12) on the cylindrical body (20). However, it is understood that the handle (60) can be fitted in any other suitable ways known in the art.
  • the handle (60) is capable of moved by any one of a manual means (not shown) and an actuator device (not shown) for moving the piston (40) therewith thereby resulting in the circular movement of the second disc (34).
  • the handle (60) is capable of being attached or replaced with a probe (not shown) or an actuator (not shown) for automation with an automated controller (not shown).
  • the valve (100) is capable of being controlled precisely with the probe on the handle (60).
  • the axial load of the piston (40) is taken care by bearings (70) for example thrust bearings.
  • the bearings (70) are threadbly positioned on top of the piston (40) inside the cylindrical body (20).
  • the nut (80), also known as pressure nut or lock nut is fixed on top of bearings (70) inside the cylindrical body (20).
  • the nut (80) is adapted for locking the piston (40) inside the cylindrical body (20) thereby maintaining the location of the piston (40) inside the cylindrical body (20).
  • the nut (80) includes a round ring threading (not numbered) on an outer diameter (not numbered) thereof for threadbly fixing inside the cylindrical body (20) at a correct pressure.
  • the facing of the nut (80) has fine finishing and includes a taper hole (not numbered) having a slit (not numbered) configured therein.
  • the slit is given through a center of the taper hole to separate the sector from the circle of the nut (80) and hence to expand to lock the nut (80) in its place with a taper pin (not shown).
  • the slit also gives elasticity to the nut (80) for withstanding high pressure and vibration.
  • the valve (100) is designed to operate under high pressure and extreme temperatures.
  • the valve (100) is capable of being used in bigger pipeline having bigger cross- section as well as in pipelines of fuel injection systems for rockets and space vehicles to discharge fluid with good force and equally distributing the flow and pressure from the at least one cavity at the outlet in all sides (360°).
  • the opening and closing of the valve (100) from 0 to 1 is achieved in just 1 ⁇ 4 turn of the handle (60).
  • the traverse of the handle (60) is even less in case of the discs (14, 34) with the multiple cavities.
  • the opening and closing of the valve (100) is also capable of being easily interfaced by a screw or through automation using an electronic, a magnetic or a pneumatic system and the like.
  • valve flange The opening of the valve flange would be the area of the cross section of the pipeline and hence flow is without fall in any pressure.
  • the valve (100) is capable of being operated at specific time interval.
  • the at least one cavity (10, 30) on the discs (14, 34) give improved flow which can further be increased by increasing the number of cavities for delivery as per requirement as opposed to presently used systems that suffer resistance in the flow because of change in direction of the flow for example, ball and gate valves in which the angle of flow gets shifted when the valve is not fully open.
  • the valve (100) is capable of creating combustion for air jackets, jets and the like.
  • a software program can be interfaced to show exactly how much pressure and delivery of fluid is going into an engine as well as to show the combustion in the engine continuously with the rate of acceleration and retardation like a tachometer.
  • the valve (100) is capable of being used in pneumatics and hydraulics, as a burner and distributor.
  • the burner is a kind of system where fuel comes out same from all desired directions in equal amount of delivery (as pressure is applied). The fuel is transferred from an original state to further reaction.

Abstract

La présente invention concerne un robinet de réglage (100). Le robinet de réglage (100) comprend un corps cylindrique (20), un piston (40), au moins un joint d'étanchéité de fluide (60), une poignée (60) et un écrou (90). Le robinet de réglage (100) est raccordé entre une entrée et une sortie d'un tuyau pour régler l'écoulement de liquide/gaz passant à travers ce dernier, même à une température et une pression élevées. Le robinet de réglage (100) offre une bonne force sur le liquide/gaz passant à travers celui-ci et fournit une répartition égale de l'écoulement au niveau de la sortie sans entraîner de chute de pression.
EP15901172.5A 2014-10-29 2015-10-19 Robinet de réglage Withdrawn EP3234318A4 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IN3421MU2015 2014-10-29
PCT/IN2015/000395 WO2016067304A2 (fr) 2014-10-29 2015-10-19 Robinet de réglage

Publications (2)

Publication Number Publication Date
EP3234318A2 true EP3234318A2 (fr) 2017-10-25
EP3234318A4 EP3234318A4 (fr) 2018-06-20

Family

ID=59881924

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15901172.5A Withdrawn EP3234318A4 (fr) 2014-10-29 2015-10-19 Robinet de réglage

Country Status (1)

Country Link
EP (1) EP3234318A4 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108194664A (zh) * 2018-03-02 2018-06-22 哈工大机器人（合肥）国际创新研究院 一种可调流量阀

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3426797A (en) * 1965-10-20 1969-02-11 Willis Oil Tool Co Multiple orifice valve
US5088689A (en) * 1988-10-31 1992-02-18 Automatic Control Components, Inc. Removable discharge sleeve in a disk valve
EP1355094B1 (fr) * 2002-04-20 2005-10-26 Kwc Ag Cartouche de réglage pour régler l'écoulement d'eau de sortie d'une installation sanitaire
US7114515B2 (en) * 2005-02-28 2006-10-03 American Standard Europe B.V.B.A. In-line valve cartridge

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108194664A (zh) * 2018-03-02 2018-06-22 哈工大机器人（合肥）国际创新研究院 一种可调流量阀

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