EP3227625A1 - Hybrid heat transfer system - Google Patents

Hybrid heat transfer system

Info

Publication number
EP3227625A1
EP3227625A1 EP15817013.4A EP15817013A EP3227625A1 EP 3227625 A1 EP3227625 A1 EP 3227625A1 EP 15817013 A EP15817013 A EP 15817013A EP 3227625 A1 EP3227625 A1 EP 3227625A1
Authority
EP
European Patent Office
Prior art keywords
heat
load
transfer system
heat transfer
thermal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP15817013.4A
Other languages
German (de)
English (en)
French (fr)
Inventor
Abhishek Yadav
Jesse W. EDWARDS
James Christopher Caylor
Ted DONNELLY
Michael J. Bruno
Allen L. Gray
Devon Newman
Alex R. Guichard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phononic Devices Inc
Original Assignee
Phononic Devices Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phononic Devices Inc filed Critical Phononic Devices Inc
Publication of EP3227625A1 publication Critical patent/EP3227625A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B13/00Compression machines, plants or systems, with reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B21/00Machines, plants or systems, using electric or magnetic effects
    • F25B21/02Machines, plants or systems, using electric or magnetic effects using Peltier effect; using Nernst-Ettinghausen effect
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D16/00Devices using a combination of a cooling mode associated with refrigerating machinery with a cooling mode not associated with refrigerating machinery
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/16Constructional details or arrangements
    • G06F1/20Cooling means
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/16Constructional details or arrangements
    • G06F1/20Cooling means
    • G06F1/206Cooling means comprising thermal management
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/42Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
    • H01L23/427Cooling by change of state, e.g. use of heat pipes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/46Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids
    • H01L23/467Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids by flowing gases, e.g. air
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • H05K7/20154Heat dissipaters coupled to components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D19/00Arrangement or mounting of refrigeration units with respect to devices or objects to be refrigerated, e.g. infrared detectors
    • F25D19/006Thermal coupling structure or interface
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D20/00Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
    • F28D20/02Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using latent heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F2013/005Thermal joints
    • F28F2013/008Variable conductance materials; Thermal switches
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02DCLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
    • Y02D10/00Energy efficient computing, e.g. low power processors, power management or thermal management
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/14Thermal energy storage

Definitions

  • the field of the disclosure relates generally to heat removal systems, and particularly to a hybrid heat transfer system.
  • mechanical components consume energy to actively transport heat.
  • These components may include a compressor, a condenser, a thermal expansion valve, an evaporator, plumbing that circulates a working fluid (e.g., refrigerant), and a thermostat.
  • the components circulate the refrigerant, which undergoes forced phase changes to transport heat from a cooling chamber to an external environment.
  • a working fluid e.g., refrigerant
  • thermoelectric heat pump consumes energy to actively transport heat from a passive subsystem that accepts heat from a cooling chamber to another passive subsystem that rejects heat to an external environment.
  • a hybrid heat transfer system includes a first thermally conductive path configured to passively transfer heat between a load having a load temperature T L and an ambient environment having an ambient temperature T A , and a second thermally conductive path configured to actively transfer heat between the load and the ambient environment, the second path comprising a heat pump.
  • the heat pump is either in an activated state or a deactivated state, and when the heat pump is in the activated state, heat is actively transferred through the second thermally conductive path, and when the heat pump is in the deactivated state, heat is not actively transferred through the second thermally conductive path.
  • each of the first and second paths comprises its own separate heat exchange component for transferring heat to or from the load.
  • the first and second paths share a common heat exchange component for transferring heat to or from the load.
  • each of the first and second paths includes its own separate heat exchange component for transferring heat to or from the ambient environment.
  • the first and second paths share a common heat exchange component for transferring heat to or from the ambient environment.
  • the first thermally conductive path comprises a thermal diode in series between the load and the ambient environment.
  • the thermal diode allows heat transfer from the load to the ambient environment and blocks heat transfer from the ambient environment to the load.
  • the thermal diode comprises a
  • thermosiphon
  • the second thermally conductive path includes a thermal diode in series between the load and the ambient
  • the thermal diode is in series between the load and the heat pump.
  • the second thermally conductive path includes a thermal capacitor in series between the load and the ambient environment.
  • the second thermally conductive path includes a thermal capacitor in series between the load and the heat pump.
  • the thermal capacitor comprises a phase change material and/or a thermal mass.
  • the second thermally conductive path includes a thermal diode, a thermal capacitor, and a heat pump in series between the load and the ambient environment.
  • the second thermally conductive path includes a thermal diode and a thermal capacitor in series between the load and the heat pump.
  • the first thermally conductive path also includes a heat pump.
  • a hybrid heat transfer system includes a thermally conductive path for transferring heat from a load having a load temperature T L to an ambient environment having an ambient temperature T A , where the thermally conductive path includes a thermal capacitor having a storage temperature T s , a heat pump having an activated state, during which heat is actively transferred by the heat pump, and a deactivated state during which heat is not actively transferred by the heat pump, and a thermal diode, connected in series between the load and the ambient environment.
  • the thermal capacitor comprises a phase change material and/or a thermal mass.
  • a first side of the thermal capacitor is in contact with the load
  • a first side of the heat pump is in contact with a second side of the thermal capacitor
  • a first side of the thermal diode is in contact with a second side of the heat pump
  • a second side of the thermal diode transfers heat to the ambient environment.
  • a hybrid heat transfer system includes a first component for active heating and/or cooling of a load, the operation of the first component being controlled by at least one control input, and a control system configured for controlling the operation of the first component via the at least one control input according an algorithm.
  • control system includes at least one temperature sensor and a controller having hardware and configured to receive temperature information from the at least one temperature sensor, to process that information according to the algorithm to determine a desired operation of the first component, and to control the operation of the first component.
  • the controller controls the operation of the first component via activating and switching circuitry between the controller and the first component.
  • a method for controlling a hybrid heat transfer system having a first thermally conductive path for passively transferring heat between a load having a load temperature T L and an ambient environment having an ambient temperature T A and having a second thermally conductive path for actively transferring heat between the load and the ambient environment where the second path includes a heat pump includes: monitoring the values of T L and T A .
  • T L H Upon a determination that T L is greater than a first threshold T L H, if T A is greater than or equal to T L , the heat pump is activated such that heat is actively transferred from the load to the ambient environment via the second path; if T A is less than T L , however, the heat pump is deactivated such that heat is not actively transferred from the load to the ambient environment via the second path (e.g., heat is passively transferred from the load to the ambient environment via the first path).
  • T L is less than a second threshold T L L
  • T A is less than or equal to T L
  • the heat pump is activated such that heat is actively transferred from the ambient environment to the load via the second path; if T A is greater than T L , however, the heat pump is deactivated such that heat is not actively transferred from the ambient environment to the load via the second path (e.g., heat is passively transferred from the ambient environment to the load via the first path).
  • the methods and systems described herein provide improved higher efficiency at lower costs while improving versatility of performance such as operating at broad temperature ranges and speed of cooling while maintaining accurate control of temperature.
  • Figure 1 A illustrates an exemplary structure of a hybrid heat transfer system according to an embodiment of the present disclosure, where the system includes first and second thermally conductive paths for transferring heat between a load and an ambient environment, the second path including a heat pump;
  • Figure 1 B illustrates a orthogonal view of an exemplary hybrid heat transfer system according to an embodiment of the present disclosure, in which the first path is upwind from the second path, so that the heat from the active second path does not affect the performance of the passive first path;
  • Figure 1 C illustrates a functional description of the system in Figure 1 A according to an embodiment of the present disclosure;
  • Figure 1 D illustrates a flow chart for an exemplary method for a hybrid heat transfer system according to an embodiment of the present disclosure
  • Figures 2A and 2B illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the first and second thermally conductive paths share a common heat exchanger for transferring heat to or from the load;
  • FIGS 2C and 2D illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the first and second thermally conductive paths share a common heat exchanger for transferring heat to or from the ambient environment;
  • Figures 3A and 3B illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the first thermally conductive path is thermally connected to the load through a thermal diode;
  • FIGS. 4A and 4B illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the first thermally conductive path is thermally connected to the load through a thermal diode and where the first and second paths share a common heat exchanger for transferring heat to or from the ambient environment;
  • FIGS. 5A and 5B illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the second thermally conductive path is thermally connected to the load through a thermal diode;
  • FIGS. 6A and 6B illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the second thermally conductive path is thermally connected to the load through a thermal capacitor;
  • FIGS 7 A and 7B illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the second thermally conductive path is thermally connected to the load through a thermal diode and a thermal capacitor;
  • FIGS 8A and 8B illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the second thermally conductive path is thermally connected to the load through a thermal diode and a thermal capacitor and in which the first thermally conductive path also includes a heat pump;
  • FIGS 9A and 9B illustrate an exemplary structure and a functional description, respectively, of a hybrid heat transfer system according to yet another embodiment of the present disclosure, in which a thermally conductive path between a load and an ambient environment includes a thermal capacitor, a heat pump, and a thermal diode connected in series; and
  • Figure 10 illustrates a block diagram of an exemplary hybrid heat transfer system according to another embodiment of the present disclosure.
  • a heat transfer path includes one or more components that may be thermally coupled in series to provide heat flow along the path. For example, heat may be removed from an enclosure (e.g., refrigerator cabinet) and moved along a heat transfer path for subsequent release to an external environment (i.e., ambient environment).
  • a heat transfer path may be part of and/or thermally coupled to an "accept side" and/or a "reject side” of the heat removal system.
  • the accept side accepts heat from a thermal load (e.g., removes heat from the load).
  • the reject side rejects heat to an external/ambient environment.
  • a heat transfer path may be "active” and/or “passive” depending on whether the heat transfer path provides active and/or passive heat flow.
  • component(s) of a heat transfer path may cause the heat transfer path to provide "active” heat transfer when consuming energy.
  • the same heat transfer path may provide "passive" heat transfer when the same component(s) are not consuming energy.
  • the distinction between an active heat transfer path and a passive heat transfer path depends on whether an appreciable amount of heat can be transferred actively and/or passively by the path.
  • a heat transfer path may include at least one active heat exchange component and one or more passive components. Yet whether or not the heat transfer path is said to be an "active heat transfer path” or a "passive heat transfer path” depends on whether the heat transfer path is configured to transfer an appreciable amount of heat actively and/or passively.
  • An active heat transfer path includes at least one component that causes heat transfer by consuming energy. As such, an active heat transfer path transfers an appreciable amount of heat when the at least one component is consuming energy.
  • Such components are referred to herein generally as "active heat exchange components.” Examples of active heat exchange components include heat pumps such as vapor-compressors, Stirling coolers, thermoelectrics, and any structure, apparatus, and/or material that transfers or modulates heat by consuming energy.
  • an active heat transfer path transfers an appreciable amount of heat when at least one of its active heat exchange components is consuming energy.
  • a passive heat transfer path includes one or more passive components that enhance the effectiveness of the natural cooling process without consuming energy.
  • passive components include heat sinks, thermosiphons, heat pipes, heat exchangers, phase-change materials, or any structure, apparatus, and/or material that rely on natural process of heat dissipation or modulation without consuming energy.
  • a passive heat transfer path transfers an appreciable amount of heat without consuming energy.
  • a heat transfer path that includes an active heat exchange component is an active heat transfer path while it is consuming energy to actively transfer heat and may be a passive heat transfer path if the active heat transfer path transfers an appreciable amount of heat passively while the active heat exchange component is not consuming energy.
  • a passive heat transfer path may include an active heat exchange component that is not consuming energy while the passive heat transfer path is passively transferring an appreciable amount of heat.
  • the embodiments disclosed herein for a heat removal system utilize combinations of active and/or passive components that form one or more active and/or passive heat transfer paths. These combinations achieve one or more of higher efficiency, broad temperature ranges, speed of cooling, accurate control of temperature, and lower costs.
  • a “component” refers to a part or element of a larger whole.
  • a component may include any apparatus, material, and/or system.
  • a component of a heat transfer path is a part or element of the heat transfer path.
  • a "path" is formed from a plurality of components connected in series configured to provide a direction for transferring heat.
  • active heat exchange refers to the operation of any component to actively move heat by consuming energy. The heat is moved from one location of the path (i.e., the "source") at a lower temperature to another location of the path (i.e., the "sink") at a higher temperature.
  • An example of an active heat exchange component is a heat pump. A heat pump only moves an appreciable amount of heat when consuming energy. While not being limited thereto, in some embodiments, a heat pump is a solid-state heat pump including one or more thermoelectric modules, where each thermoelectric module includes multiple thermoelectric devices (see, for example, U.S. Patent No.
  • thermoelectric module 8,216,871 , entitled METHOD FOR THIN FILM THERMOELECTRIC MODULE FABRICATION, which is hereby incorporated herein by reference for its teachings of a thermoelectric module).
  • a heat pump include a vapor compression heat pump and a Stirling Cycle heat pump. Because an active heat exchange component actively moves heat, it can be modeled by analogy to a current source of an electrical circuit that actively moves current.
  • passive component refers to a component that passively moves or modulates heat without consuming energy. The heat may be naturally accepted, transferred, and rejected by a passive component as a result of a temperature differential across the passive component.
  • passive components include heat sinks/heat exchangers, thermosiphons, heat pipes, Phase-Change Materials (PCMs), and the like.
  • Figure 1 A illustrates an exemplary structure of a hybrid heat transfer system according to an embodiment of the present disclosure, where the system includes first and second thermally conductive paths for transferring heat between a load and an ambient environment, the second path including a heat pump.
  • a hybrid heat transfer system 10 also referred to herein as “the system 10”
  • the system 10 includes a first thermally conductive path 12, also referred to herein as “the first path 12,” and a second thermally conductive path 14, also referred to herein as “the second path 14,” both of which operate to transfer heat between a load 16 having a load
  • the first path 12 is configured to passively transfer heat.
  • the second thermally conductive path 14 is configured to actively transfer heat and includes a heat pump 20 for that purpose.
  • the first path 12 includes a heat exchanger 22 for transferring heat to or from the load 16 and a heat exchanger 24 for transferring heat to or from the ambient environment 18.
  • the second path 14 likewise includes a heat exchanger 26 for transferring heat to or from the load 16 and a heat exchanger 28 for transferring heat to or from the ambient environment 18.
  • the heat exchangers 22, 24, 26, and 28 are finned metal heat exchangers/heat sinks, but are not limited thereto. Other types of heat exchangers/sinks may be used. Examples of heat exchangers include, but are not limited to, air-cooled heat exchangers, water cooled heat exchangers, etc.
  • the heat pump 20 may be in either an activated state, in which heat is actively transferred between the load 16 and the ambient environment 18, or a deactivated state, in which heat is not actively transferred between the load 16 and the ambient environment 18.
  • a controller or control system may control the heat pump 20 such that the heat pump 20 is selectively controlled to be in the activated state or the
  • the heat pump 20 may still transfer heat passively even when it is in the deactivated state. In other embodiments, the heat pump 20 may prevent such heat transfer when it is in the deactivated state, e.g., acting as a thermal insulator between the load 16 and the ambient environment 18.
  • the first path 12 is separated from the second path 14 by a gap.
  • the gap decouples the paths to prevent heat from leaking, or at least mitigate heat leakage, from the second path 14 to the first path 12 and back to the enclosed environment through the heat exchanger 22.
  • the gap may include an insulator to further prevent leak-back. In some embodiments, as described below, the gap may be omitted altogether.
  • the load 16 may be located within its own environment separate from the ambient environment 18. In the embodiment illustrated in Figure 1 A, for example, the load 16 may be located within a structure 30 that provides a local environment for the load 16. In one
  • the structure 30 may be a climate- or temperature-controlled space, such as a refrigerator, a freezer, an environmentally controlled enclosure, such as one with an Ingress Protection (IP) rating, and the like.
  • IP Ingress Protection
  • the heat exchangers 24 and 28 may also be located within a structure or in a location which provides additional conditions.
  • the heat exchangers 24 and 28 may be located in a case, chassis, frame, or other environment that provides a continual flow of air (or water) over the heat exchangers. These environments may provide additional benefits, as will be described below in reference to Figure 1 B.
  • FIG. 1 B illustrates an orthogonal view of the hybrid heat transfer system 10 according to an embodiment of the present disclosure.
  • each of the first path 12 and the second path 14, both represented by dotted arrows includes finned heat exchangers 24 and 28, respectively, which, in some embodiments, benefit from airflow 32 provided by one or more fans 34, which may, in some embodiments, be mounted within an enclosing structure 36.
  • the heat exchangers 22 and 26 are, e.g., thermally conductive plates (e.g., metal plates) that provide a thermal interface between the load 16 and the first and second paths 12 and 14, respectively, but in alternative embodiments these structures may be absent.
  • the load 16 may be mated to the heat exchanger 24 and the heat pump 20 directly, e.g., through direct contact and held in position via clamps, bolts, or other fasteners.
  • a thermal paste may be present at the mating surfaces to more efficiently effect the transfer for heat between these and other mated structures.
  • the load 16 may be coupled to a heat exchanger indirectly (e.g., via an intervening structure) or even remotely (e.g., by radiation of heat across an air gap). Other interfacing methods are also contemplated.
  • the heat Q c from the load 16 is drawn into the first path 12 via the heat exchanger 22 and dissipated into the ambient environment 18 via the heat exchanger 24.
  • the heat from the load 16 is also drawn into the second path 14 via the heat exchanger 26 to the heat pump 20, which, if active, will transfer heat into the heat exchanger 28.
  • Figure 1 B illustrates a configuration where the heat exchanger 24 from the first path 12 is upwind from the heat exchanger 28 from the second path 14.
  • the heat exchanger 28 Since an active heat pump may transfer more heat than may be transferred passively, the heat exchanger 28 is likely to be hotter than the heat exchanger 24; by placing the heat exchanger 28 downwind of the heat exchanger 24, the first path 12 is less likely to be affected by the heat being produced by the second path 14, and thus more efficient than if the heat exchanger 24 were downwind from the heat exchanger 28. In other words, by placing the heat exchanger 28 downwind from the heat exchanger 24, heat leakage from the second path 14 into the first path 12 is mitigated.
  • thermal circuit schematic a graphic representation that is analogous to an electrical circuit schematic.
  • a structure that passively conducts thermal energy is analogous to a resistor and is therefore referred to herein as a thermal resistor.
  • thermal resistor refers to a component that passively accepts heat from a higher temperature environment and rejects heat to a lower temperature environment.
  • An example of a thermal resistor includes a heat exchanger.
  • a heat exchanger commonly transfers heat with a fluid medium. The fluid medium is frequently air, but may also be water or a refrigerant.
  • Thermal resistance is a property of a particular heat exchanger. As such, a heat exchanger can be modeled by analogy to a resistor of an electrical circuit.
  • thermo diode refers to a component that causes heat to passively flow preferentially in one direction of a path. Conversely, a thermal diode prevents heat from leaking back in the direction opposite of the preferred direction of the path. Examples of a thermal diode include a thermosiphon. A thermosiphon uses passive two-phase heat exchange for transporting heat based on natural convection.
  • thermosiphon transports heat between an evaporator and a condenser via a working fluid using buoyancy and gravitational and/or centripetal forces, without the need of a mechanical pump.
  • the heated working fluid e.g., gas
  • the cooled working fluid e.g., liquid
  • the cooled working fluid naturally sinks down through the thermosiphon to the evaporator via gravitational and/or centripetal forces due to the increased density of the cooled working fluid.
  • thermosiphon does not rely on capillary forces to move the working fluid.
  • thermosiphon can be modeled by analogy to a diode of an electrical circuit.
  • thermal capacitor refers to a component that passively stores heat.
  • An example of a thermal capacitor is a PCM.
  • a PCM is a material that changes from one phase to another at specific temperatures.
  • a PCM is capable of passively storing and releasing large amounts of heat. Heat is absorbed when the material changes to a higher energy state (e.g., solid to liquid) and releases heat when the material changes to a lower energy state (e.g., liquid to solid).
  • a PCM can be modeled by analogy to a capacitor of an electrical circuit.
  • thermal source A structure that actively conducts thermal energy is analogous to a current source and is therefore referred to herein as a thermal source. It is noted that a thermal source may operate to supply heat, may operate to remove heat, or may be configurable to do either.
  • thermal system can be represented by the equivalent symbols used in electrical circuit schematics, i.e., to create a thermal circuit schematic.
  • An example of a thermal circuit schematic for the embodiment illustrated in Figure 1 A is shown in Figure 1 C.
  • FIG. 1 C illustrates a functional description of the system 10 in Figure 1 A according to an embodiment of the present disclosure.
  • the system 10 is illustrated as a thermal circuit schematic showing the flow of heat Qc through the first path 12 and the second path 14 from the load 16 having a load temperature T L to the ambient environment 18 having an ambient temperature T A .
  • the heat exchanger 22 is represented as thermal resistor Rth
  • u the heat exchanger 24 is represented as thermal resistor R t h,Ai -
  • the heat exchanger 26 is represented as thermal resistor R t h,L2
  • the heat exchanger 28 is represented as thermal resistor R t h,A2
  • the heat pump 20 is represented as a thermal source.
  • the heat pump 20 may be a Thermoelectric (TEC) device which may be provided with power, shown as arrow P T EC in Figure 1 C.
  • TEC Thermoelectric
  • the structure represented by the thermal circuit schematic illustrated in Figure 1 C may not be the same temperature throughout, but may have different temperatures in different locations.
  • the nodes labeled T L represent thermal contacts with the load 16, which has a load temperature T L;
  • the nodes labeled T A represent thermal contacts with the ambient environment 18, which has an ambient temperature T A .
  • Other labeled nodes represent locations within the first or second paths 12 and 14 where the temperature at the respective locations may be different than T L or T A .
  • T LA is the temperature at a point in the first path 12 between the load 16 and the ambient environment
  • TI_HP is the temperature at a point in the second path 14 between the load 16 and the heat pump
  • T H p A is the temperature at a point in the second path 14 between the heat pump 20 and the ambient environment 18.
  • Figure 1 D illustrates a flow chart for an exemplary method for a hybrid heat transfer system (e.g., the hybrid heat transfer system 10 of Figure 1 A or 1 B) according to an embodiment of the present disclosure.
  • Figure 1 D illustrates the concept that the hybrid heat transfer system 10 may operate in various modes and that these modes may be selected or entered into based on trigger conditions. The method will be described with reference to Figure 1 C.
  • one or more temperatures are monitored (step 100).
  • the detection of certain trigger conditions can cause the system to enter an active cooling mode, a passive cooling (or heating) mode, or an active heating mode.
  • the load 16 has a desired operating range of temperatures from a load low temperature T L L to a load high temperature T L H-
  • T L L ⁇ T L H T L L ⁇ T L H
  • T L L ⁇ T L H- T L L ⁇ T L H
  • the process checks whether T L is higher than T L H (step 102), which would indicate that the load 16 needs to be cooled, in which case the process then checks whether T A is less than T L (step 104). If so, passive cooling alone may be sufficient to lower T L , and thus active cooling is turned off (or remains off) (step 106), and the process returns to step 100.
  • step 104 If, at step 104, T A is greater than T L , then active cooling is needed, since passive cooling requires T A to be less than T L for heat to be transferred from the load 16 to the ambient environment 18. In this case, active cooling is turned on (or remains on) (step 108), and the process returns to step 100.
  • step 102 if, at step 102, T L is not above the upper limit T L H, then the process checks whether T L is below the lower limit T L i_ (step 1 10), which would indicate that the load needs to be heated, in which case the process then checks whether T A is greater than T L (step 1 12). If so, passive heating alone may be sufficient to raise T L , and thus active heating is turned off (or remains off) (step 1 14), and the process returns to step 100. If, at step 1 12, T A is less than T L , then active heating is needed, since passive heating requires T A to be greater than T L . In this case, active heating is turned on (or remains on) (step 1 16), and the process returns to step 100.
  • step 1 10 if, at step 1 10, T L is not less than T L L, then the load 16 is within the desired temperature range and thus the process makes no change (step 1 18) before returning to step 100.
  • "no change” means maintaining whatever mode (e.g., active cooling, passive cooling, active heating, or passive heating) in which the system is currently operating. For example, if the system detects that active cooling is needed (i.e., the process moves from step 102 to step 104 and then to step 106), then at some combination of active cooling is needed (i.e., the process moves from step 102 to step 104 and then to step 106), then at some combination of active cooling is needed (i.e., the process moves from step 102 to step 104 and then to step 106), then at some combination of active cooling is needed (i.e., the process moves from step 102 to step 104 and then to step 106), then at some combination of active cooling is needed (i.e., the process moves from step 102 to step 104 and then to step
  • the active cooling should successfully lower T L to where it is between T L L and T L H (i.e., the process moves from step 102 to step 1 10 to step 1 18.) It may be necessary to continue operating in active cooling mode in order to maintain T L within the desired temperature range,
  • Figure 1 D illustrates an embodiment in which the second path 14 can actively heat as well as actively cool.
  • the operation of the heat pump 20 may be reversed, i.e., it may transfer heat in either direction by, e.g., reversing the direction of current flow through the heat pump 20.
  • the heat pump 20 may be used to warm up the load 16.
  • other devices such as resistive heaters, for example, may be employed to provide heat to the load 16 and/or to supplement the operation of the heat pump 20.
  • the heat pump 20 may operate in only one direction, e.g., to actively cool.
  • steps 1 10, 1 12, 1 14, and 1 16 may be omitted.
  • the process illustrated in Figure 1 D may include additional steps not shown.
  • Figure 1 D illustrates the principle that in some
  • a first path 12 and a second path 14 provide parallel heat flow paths to remove Q c at temperature T L .
  • the operation of the system 10 is a function of differences between T A and the temperatures of any nodes upstream of the heat exchangers 24 and 28.
  • a temperature differential between T L HP and T A may determine whether the heat pump 20 is activated to remove Q C via the second path 14. For example, when T L HP is equal to or less than T A , the heat pump 20 may be activated to remove Q c via the second path 14.
  • T L HP is greater than T A
  • the heat pump 20 may be deactivated such that Q c passively flows through the first path 12 due to natural dissipation caused by the temperature differential. Accordingly, the first path 12 may reduce costs and improve energy efficiency and/or the second path 14 may provide broader temperature ranges of operation.
  • the operation of the system 10 is not limited thereto.
  • the heat pump 20 may activate while T L HP is greater T A to provide rapid cooling. In other words, the heat pump 20 may activate even though T L HP is greater T A when rapid cooling is required.
  • the first path 12 may be used only as a backup path when the second path 14 fails. Accordingly, the system 10 can provide cost-effective operations to improve efficiency and performance compared to systems that only use active or passive cooling techniques.
  • a system may have a pair of temperature thresholds that are designed to provide a form of hysteresis, e.g., a different upper limit depending on whether TJs currently rising (T L HR) or falling (T L HF)-
  • T L HR is several degrees higher than T L HF SO if T L is rising, the heat pump 20 does not turn on to cool the load 16 until T L is above T L HR, but if T L is falling, heat pump 20 does not turn off until T L is below TLHF .
  • FIGS 2A and 2B illustrate an exemplary structure and functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the first and second thermally conductive paths share a common heat exchanger (which may also be referred to as a "shared" heat exchanger) for transferring heat to or from the load.
  • a common heat exchanger which may also be referred to as a "shared" heat exchanger
  • the first thermally conductive path 12 and the second thermally conductive path 14 are thermally connected to the load 16 via a common heat exchanger 38.
  • the system 10 is illustrated as a thermal circuit schematic showing the flow of heat Qc through the first path 12 and the second path 14 from the load 16 having a load temperature T L to the ambient environment 18 having an ambient temperature T A .
  • the common heat exchanger 38 is represented as thermal resistor R t h,i_.
  • the descriptions of elements 20, 24, 28, PTEC, T L A, T L HP, and T H PA are the same as for Figure 1 C and therefore will not be repeated here.
  • Figures 2C and 2D illustrate an exemplary structure and functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the first and second thermally conductive paths share a common heat exchanger for transferring heat to or from the ambient environment.
  • the first path 12 and the second path 14 not only share the common heat exchanger 38, but also share the common heat exchanger 40.
  • the descriptions of elements 16, 18, 20, and 30 are the same as for Figure 1 A and therefore will not be repeated here.
  • the system 10 is illustrated as a thermal circuit schematic showing the flow of heat Qc through the first path 12 and the second path 14 from the load 16 (not shown) having a load temperature T L to the ambient environment 18 (not shown) having an ambient temperature T A .
  • the common heat exchanger 38 is represented as thermal resistor R t h,i_
  • the common heat exchanger 40 is represented as thermal resistor R t h , A-
  • the descriptions of elements 20, P T EC, T L HP, and T H PA are the same as for Figure 1 C and therefore will not be repeated here.
  • FIGS 3A and 3B illustrate an exemplary structure and functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the first thermally conductive path is thermally connected to the load in series through a thermal diode.
  • a thermal diode 42 connects the common heat exchanger 38 to the heat exchanger 24 of the first path 12.
  • thermosiphon A characteristic of a thermal diode is that it passively transfers heat efficiently in one direction only.
  • the thermal diode 42 is a thermosiphon.
  • a typical thermosiphon is a tube that contains coolant that changes from a liquid state that to a gas state in the presence of heat. In operation, when the coolant is heated, the resulting gas rises through the tube via buoyancy forces to a cooler region of the tube, where the gas condenses back to liquid and flows back to the hotter region of the tube via gravitational forces. The change of state from liquid to gas extracts heat and the
  • thermosiphon provides passive, two-phase heat transfer in one direction, namely, from an evaporator region of the thermosiphon (which in this example is connected to the common heat exchanger 38) to a condenser region of the thermosiphon (which in this example is connected to the heat exchanger 24).
  • thermal diode 42 provides the benefit that heat can flow efficiently through the first path 12 from the load 16 to the ambient environment 18 but not in the opposite direction, which protects the load 16 from receiving unwanted heat via the first path 12, e.g., in conditions where the ambient temperature T A is high relative to the load temperature T L .
  • Another advantage to this configuration is that the heat exchanger 24 of the first path 12 may be positioned or located at some distance away from the heat exchanger 28 of the second path 14, which, during active operation of the heat pump 20, may get quite hot.
  • Separating the heat exchanger 24 from the heat exchanger 28 by some distance may thermally isolate the heat exchanger 24 from the heat exchanger 28, with the result that any heat produced by the heat exchanger 28 is less likely to have an effect on the heat exchanger 24 itself (e.g., via conduction or radiation of heat) or on the environment proximate to the heat exchanger 24 (e.g., via convection).
  • thermosiphons may be connected in series between the common heat exchanger 38 and the heat exchanger 24.
  • An evaporator region of the thermosiphons may be thermally coupled to the common heat exchanger 38, and a condenser region of the thermosiphons may be coupled to the separate heat exchanger 24.
  • the thermosiphons operate as a thermal diode such that the thermal diode combined with any thermal insulation prevents heat from leaking back into the structure 30, which is an enclosed environment, from the external environment.
  • the system 10 is illustrated as a thermal circuit schematic showing the flow of heat Q c through the first path 12 and the second path 14 from the load 16 (not shown) having a load temperature T L to the ambient environment 18 (not shown) having an ambient temperature T A .
  • T D A is the temperature of a point in path 12 between the thermal diode 42 and the ambient environment 18.
  • the descriptions of elements 20, 24, 28, 38, P T EC, TLHP, and T H PA are the same as previously described and therefore will not be repeated here.
  • the first path 12 includes the thermal diode 42.
  • Figures 4A and 4B illustrate an exemplary structure and functional description, respectively, of a hybrid heat transfer system according to another embodiment of the present disclosure, in which the first thermally conductive path is thermally connected to the load through a thermal diode and where the first and second paths share a common heat exchanger for transferring heat to or from the ambient environment.
  • the embodiment of the system 10 illustrated in Figure 4A may be considered to be a variation on the system 10 illustrated in Figure 3A, with the difference that both the first path 12 and the second path 14 share the common heat exchanger 40.
  • the descriptions of elements 16, 18, 20, 30, 38, and 42 are the same as previously described and therefore will not be repeated here.
  • the system 1 0 is illustrated as a thermal circuit schematic showing the flow of heat Qc through the first path 1 2 and the second path 1 4 from a load having a load temperature T L to an ambient environment having an ambient temperature T A .
  • the first path 1 2 includes a thermal diode 42 and the second path 1 4 includes a heat pump 20.
  • the common, ambient-side heat exchange is represented as thermal resistor F A -
  • the descriptions of elements 38, 40, P TEC , T LHP , and T HPA are the same as previously described and therefore will not be repeated here.
  • thermo diode in the first thermally conductive path 1 2.
  • a thermal diode may be included in the second thermally conductive path 1 4, as illustrated in Figures 5A and 5B.
  • Figures 5A and 5B illustrate an exemplary structure and functional description, respectively, of hybrid heat transfer system 1 0 according to another embodiment of the present disclosure, in which the second thermally conductive path 1 4 is thermally connected to the load 1 6 through the thermal diode 42.
  • the embodiment illustrated in Figure 5A may be considered a variation on the system 1 0 illustrated in Figure 2A, with the difference that the second path 14 includes the thermal diode 42 in series between the common heat exchanger 38 and the heat pump 20.
  • the descriptions of elements 1 6, 1 8, 24, 28, and 30 are the same as previously described and therefore will not be repeated here.
  • the heat pump 20 can actively draw heat away from the top of thermal diode 42.
  • the heat pump 20 can cool the top of the thermal diode 42 to encourage condensation of the gas that collects there and thus increase the performance of the thermal diode 42.
  • the system 1 0 is illustrated as a thermal circuit schematic showing the flow of heat Q c through the first path 1 2 and the second path 1 4 from the load 1 6 (not shown) having a load temperature T L to the ambient environment 1 8 (not shown) having an ambient temperature T A .
  • the second path 1 4 includes both the thermal diode 42 and the heat pump 20 in series.
  • T L D is the temperature of a point in the second path 1 4 between the load 1 6 and the thermal diode 42.
  • T D HP is the temperature of a point in the second path 14 between the thermal diode 42 and the heat pump 20.
  • thermal capacitors include, but are not limited to, devices that include or contain a phase change material and/or a thermal mass.
  • a thermal capacitor may include a reservoir of water that can be actively cooled until the water becomes ice, which is then used to passively cool (or at least absorb heat from) the load 1 6.
  • a thermal capacitor may be actively heated and then used to passively heat (or at least provide heat to) the load 1 6.
  • a thermal capacitor may simply be a component having a large thermal mass that is used to absorb heat from or provide heat to the load.
  • FIGs 6A and 6B illustrate an exemplary structure and functional description, respectively, of the hybrid heat transfer system 1 0 according to another embodiment of the present disclosure, in which the second thermally conductive path 1 4 is thermally connected to the load through the thermal capacitor.
  • the embodiment illustrated in Figure 6A may be considered a variation on the system 1 0 illustrated in Figure 2A, with the difference that the second path 1 4 includes a thermal capacitor 44 in series between the common heat exchanger 38 and the heat pump 20.
  • the thermal capacitor 44 is, in some embodiments, a PCM. In cooling applications, the thermal capacitor 44 is charged by the heat pump 20 such that the thermal capacitor 44 stores a thermal energy deficit (e.g., a PCM is frozen).
  • the thermal capacitor 44 is charged by the heat pump 20 (configured to heat rather than cool) such that the thermal capacitor 44 stores thermal energy (e.g., a PCM is unfrozen or in a liquid state).
  • thermal energy e.g., a PCM is unfrozen or in a liquid state.
  • the thermal capacitor 44 may passively remove heat from the load until the thermal capacitor 44 is completely discharged.
  • the thermal capacitor 44 can be recharged when the heat pump 20 is again consuming energy. Accordingly, the thermal capacitor 44 allows the second path 14 to remove heat actively or passively.
  • the thermal capacitor 44 operates as a clamp to regulate the temperature of the load 16.
  • the thermal capacitor 44 may comprise a PCM.
  • the PCM absorbs heat, it may change states (e.g., from a solid to a liquid, from a liquid to a gas, or from a solid to a gas) during which the temperature of the PCM - and the load 16 - is clamped at its melting point temperature.
  • the first path 12 provides a failsafe heat flow path from the common heat exchanger 38 to the ambient environment 18 in the event that the load 16 overwhelms the thermal capacitor 44.
  • system 10 is illustrated as a thermal circuit schematic showing the flow of heat Q c through first path 12 and second path 14 from a load having a load temperature T L to an ambient environment having an ambient temperature T A .
  • the second path 14 includes a thermal capacitor 44 in series with a heat pump 20.
  • T L c is the temperature at a point in the second path 14 between the load 16 and the thermal capacitor 44.
  • TCHP is the temperature at a point in the second path 14 between the thermal capacitor 44 and the heat pump 20.
  • the presence of the thermal capacitor 44 in the system 10 has several potential advantages.
  • One such advantage is that the thermal capacitor 44 may be “charged” (i.e., actively cooled or heated, e.g., to a target temperature) by operating the heat pump 20 in its active state while external power is available, so that the thermal capacitor 44 can cool or heat the load 16 in conditions where, e.g., external power is unavailable or the heat pump 20 is otherwise deactivated.
  • This capability is useful, for example, in a scenario in which a package containing food or other items must be shipped to a distant location: prior to shipping, the thermal capacitor 44 may be actively charged (cooled) by the heat pump 20 that is plugged into a wall outlet or otherwise connected to an external power source. Once the thermal capacitor 44 is fully charged, the heat pump 20 is disconnected from the external power source and the now-cooled package is shipped. The thermal capacitor 44 may then continue to keep the contents of the package acceptably cool while the package is in transit and cannot be connected to a power source.
  • thermal capacitor 44 Another advantage of including the thermal capacitor 44 is that in environments where external power is continually available, a power company commonly charges a surcharge for power that is consumed during peak demand periods.
  • the system 10 that includes the thermal capacitor 44 may be configured such that external power is used to charge the thermal capacitor 44 (and possibly actively cool the load 16) late at night or during other low-demand periods to avoid having to pay the higher rates charged during peak demand periods.
  • the thermal capacitor 44 may then be used to cool the load 16 during (at least a portion of) the peak hours.
  • power companies often charge businesses based on their peak instantaneous power usage.
  • thermal capacitor 44 allows a business to stagger the times during which the heat pump 20 (or possibly the times at which multiple heat pumps 20 of the system 10) is active so that the overall peak power usage is reduced. In this manner, a business entity may dramatically reduce power costs.
  • Figures 7A and 7B illustrate an exemplary structure and functional description, respectively, of the hybrid heat transfer system 10 according to another embodiment of the present disclosure, in which the second thermally conductive path 14 is thermally connected to the load 16 through the thermal diode 42 and the thermal capacitor 44.
  • the embodiment illustrated in Figure 7A may be considered a variation on the system illustrated in Figure 5A, with the difference that the second path 14 includes the thermal capacitor 44 in series between the thermal diode 42 and the heat exchanger 28.
  • the descriptions of elements 1 2, 1 6, 1 8, 24, 30, and 38 are the same as previously described and therefore will not be repeated here.
  • the system 1 0 is illustrated as a thermal circuit schematic showing the flow of heat Q c through the first path 1 2 and the second path 1 4 from the load 1 6 (not shown) having a load temperature T L to the ambient environment 1 8 (not shown) having an ambient temperature T A .
  • the second path 1 4 includes the thermal diode 42 and the thermal capacitor 44 in series with the heat pump 20.
  • T L D is the temperature at a point in the second path 1 4 between the load 1 6 and the thermal diode 42.
  • T D c is the temperature at a point in the second path 14 between the thermal diode 42 and the thermal capacitor 44.
  • the descriptions of elements 24, 28, 38, PTEC, T L A, TCHP, and T H PA are the same as previously described and therefore will not be repeated here.
  • the temperature T L D at the load side of the thermal diode 42 may be different from the temperature T D c at the ambient side of thermal diode 42.
  • the temperature T D c at the load side of the thermal capacitor 44 may be different from the temperature T C HP on the opposite side of the thermal capacitor 44.
  • thermal capacitor 44 may provide some or all of the benefits described above.
  • the heat pump 20 may actively charge the thermal capacitor 44 so that it can increase the efficiency of the thermal diode 42 to extract heat from the load 1 6 even during times when the heat pump 20 is not activated or is inoperable due to unavailability of external power.
  • Figures 8A and 8B illustrate an exemplary structure and functional description, respectively, of the hybrid heat transfer system 1 0 according to another embodiment of the present disclosure, in which the second thermally conductive path 1 4 is thermally connected to the load 1 6 through the thermal diode 42 and the thermal capacitor 44 and in which the first thermally conductive path 1 2 also includes the heat pump 20.
  • the embodiment illustrated in Figure 8A may be considered a variation on the system 1 0 illustrated in Figure 7A, with the difference that the formerly passive first path 1 2 now includes its own heat pump 46.
  • the descriptions of elements 1 2, 1 6, 1 8, 20, 24, 28, 30, 38, 42, and 44 are the same as previously described and therefore will not be repeated here.
  • the system 1 0 is illustrated as a thermal circuit schematic showing the flow of heat Qc through the first path 1 2 and the second path 1 4 from the load 1 6 (not shown) having a load temperature T L to the ambient environment 1 8 (not shown) having an ambient temperature T A .
  • the first path 1 2 also includes the heat pump 46.
  • T C HP2 is the temperature at a point in the second path 14 between the thermal capacitor 44 and the heat pump 20.
  • T H P2 is the temperature at a point in the second path 14 between the heat pump 20 and the ambient environment 1 8.
  • _HPI is the temperature at a point in the first path 1 2 between the load 1 6 and the heat pump 46.
  • THP-IA is the temperature at a point in the first path 1 2 between the heat pump 46 and the ambient environment 1 8.
  • the temperature T L HPI at the load side of the heat pump 46 may be different from the temperature T H PIA- In the
  • each of the two heat pumps 20 and 46 can be controlled independently of the other; the power provided to heat pump 46 is shown as arrow P T ECI and the power provided to heat pump 20 is shown as arrow PTEC2-
  • P T ECI the power provided to heat pump 46
  • PTEC2- the power provided to heat pump 20
  • FIGS 9A and 9B illustrate an exemplary structure and functional description, respectively, of a hybrid heat transfer system 48, also referred to herein as "the system 48," according to yet another embodiment of the present disclosure, in which a thermally conductive path 50, also referred to herein as "the path 50," between the load 1 6 and the ambient environment 1 8 includes the thermal capacitor 44, the heat pump 20, and the thermal diode 42 connected in series.
  • the system 48 includes a thermally conductive path 50 between the load 1 6 having a load temperature T L and the ambient environment 1 8 having an ambient temperature T A , the path 50 including the thermal capacitor 44, the heat pump 20, and the thermal diode 42.
  • the heat exchanger 26 provides a thermal interface between the load 16 and the path 50
  • the heat exchanger 28 provides a thermal interface between the path 50 and the ambient
  • the system 48 is illustrated as a thermal circuit schematic showing the flow of heat Qc through the thermally conductive path 50 from the load 16 (not shown) having a load temperature T L to the ambient environment 18 (not shown) having an ambient temperature T A .
  • the heat exchanger 26 is represented as a thermal resistor R t h,i_
  • the heat exchanger 28 is represented as thermal resistor R thiA .
  • the path 50 also includes the thermal capacitor 44, the heat pump 46, and the thermal diode 42.
  • T H PD is the temperature at a point on the path 50 between the heat pump 20 and the thermal diode 42.
  • T D A is the temperature at a point on path 50 between the thermal diode 42 and the ambient environment 18.
  • the descriptions of elements 20, 24, 28, 38, 42, 44, P T EC, T L C, and T C HP are the same as previously described and therefore will not be repeated here.
  • the temperature T C HP at the load side of the heat pump 46 may be different from the temperature T H PD-
  • FIG. 10 illustrates a block diagram of an exemplary hybrid heat transfer system 52, also referred to herein as "the system 52,” according to another embodiment of the present disclosure.
  • the system 52 includes active heating and/or cooling components 54, also referred to herein as “active components 54,” and a control system 56.
  • the system 52 may optionally include passive heating and/or cooling components 58, also referred to herein as "passive components 58.”
  • the control system 56 includes one or more temperature sensors 60, which provide temperature data and optionally other types of data as well, to a controller 62.
  • the controller 62 which may be implemented as one or more Central Processing Units (CPUs), Application-Specific Integrated Circuits (ASICs), Field Programmable Gate Arrays (FPGAs), or the like or any combination thereof, processes the data provided by sensors 60 according to an algorithm.
  • the controller 62 controls the operation of active components 54 via activating and switching circuitry 64.
  • the system 52 may optionally include a computer memory 66 for storing computer programs and/or data.
  • control system 56 may implement the process described above and illustrated in Figure 1 D to determine whether to cause the one or more active components 54 to change from an activated state to a deactivated state or vice versa.
  • the system 52 includes both the active components 54 and the passive components 58. In one such
  • the passive components 58 may passively transfer heat continually, and the system 52 activates the active components 54 only when the passive components 58 cannot transfer enough heat, such as when the ambient environment 18 is hotter than the target load temperature T L .
  • the passive components 58 act as a backup system to transfer heat if the active components 54 are inoperative, either due to lack of an external power source or due to component failure.
  • a computer program including instructions which, when executed by at least one processor, causes the at least one processor to carry out the functionality of the controller 62 according to any one of the embodiments described herein is provided.
  • a carrier containing the aforementioned computer program product is provided.
  • the carrier is one of an electronic signal, an optical signal, a radio signal, or a computer readable storage medium (e.g., a non-transitory computer readable medium such as a computer memory 66).
  • some embodiments of the present disclosure include a heat removal system that utilizes a plurality of components that form one or more heat transfer paths.
  • the plurality of components may include active components and passive components.
  • the hybrid heat removal system includes a plurality of components that form a plurality of heat transfer paths including at least one active heat transfer path and at least one passive heat transfer path.
  • the active heat transfer path includes an active heat exchange component and is configured to provide active heat removal from a load when the active heat exchange component is active.
  • the passive heat transfer path is configured to provide passive heat removal from the load.
  • the passive heat transfer path is in parallel with the active heat transfer path.

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CN107110569A (zh) 2017-08-29

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