EP3199753B1 - Scroll compressor - Google Patents
Scroll compressor Download PDFInfo
- Publication number
- EP3199753B1 EP3199753B1 EP17153568.5A EP17153568A EP3199753B1 EP 3199753 B1 EP3199753 B1 EP 3199753B1 EP 17153568 A EP17153568 A EP 17153568A EP 3199753 B1 EP3199753 B1 EP 3199753B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- liner
- key
- key groove
- wall
- scroll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 230000003746 surface roughness Effects 0.000 claims description 49
- 239000003921 oil Substances 0.000 claims description 31
- 239000010687 lubricating oil Substances 0.000 claims description 26
- 238000000576 coating method Methods 0.000 description 16
- 239000011248 coating agent Substances 0.000 description 14
- 239000007787 solid Substances 0.000 description 13
- 239000000314 lubricant Substances 0.000 description 11
- 230000002093 peripheral effect Effects 0.000 description 10
- 230000008878 coupling Effects 0.000 description 9
- 238000010168 coupling process Methods 0.000 description 9
- 238000005859 coupling reaction Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 239000003507 refrigerant Substances 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- 230000000994 depressogenic effect Effects 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
- 238000005498 polishing Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000006061 abrasive grain Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C17/00—Arrangements for drive of co-operating members, e.g. for rotary piston and casing
- F01C17/06—Arrangements for drive of co-operating members, e.g. for rotary piston and casing using cranks, universal joints or similar elements
- F01C17/066—Arrangements for drive of co-operating members, e.g. for rotary piston and casing using cranks, universal joints or similar elements with an intermediate piece sliding along perpendicular axes, e.g. Oldham coupling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/80—Other components
- F04C2240/802—Liners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/16—Wear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2251/00—Material properties
Definitions
- the present invention relates to a scroll compressor. More particularly, the invention relates to a technology for reducing wear of a wall of a key groove along which a key of an Oldham link provided in a scroll compressor slides.
- a scroll compressor is provided with an Oldham link that restricts rotation of an orbiting scroll.
- the Oldham link has a pair of first keys inserted into a pair of key grooves of the orbiting scroll and a pair of second keys inserted into a pair of key grooves of a shaft bearing, and a direction in which the first keys can slide in the radial direction along the key grooves and a direction in which the second keys can slide in the radial direction along the key grooves are orthogonal to each other.
- highly wear-resistant hard member is disposed on the wall of the key groove (Japanese Patent Laid-Open No. 8-189480 ), or a coating of a solid lubricant is formed on the wall.
- Lubricating oil pumped up from an oil storage part inside a housing through an oil supply path inside a rotating shaft is supplied to sliding parts of the scroll compressor, such as the rotating shaft, orbiting scroll, thrust plate, shaft bearing, and Oldham link.
- sliding parts of the scroll compressor such as the rotating shaft, orbiting scroll, thrust plate, shaft bearing, and Oldham link.
- JP 2015-101985 discloses a scroll compressor according to the preamble of claim 1 and JP 2000-274361 discloses a scroll compressor according to the preamble of claim 7.
- JP 2005-054744 , US 5,516,267 , US 2008/050260 and JP H03-267501 disclose other scroll compressors.
- the present invention aims to provide a scroll compressor that can reduce wear of a key of an Oldham link and a key groove in which the key slides.
- the surface roughness of the wall of the key groove and the key changes until the sliding surfaces of the key and the wall of the key groove are adapted to each other.
- a scroll compressor of the present invention includes: a fixed scroll fixed to a housing; an orbiting scroll eccentrically connected to a rotating shaft and revolved relative to the fixed scroll; a shaft bearing fixed to the housing and supporting the orbiting scroll; and an Oldham link interposed between the orbiting scroll and the shaft bearing and restricting rotation of the orbiting scroll.
- the Oldham link has a first key that slides in a radial direction of the rotating shaft along a wall of a key groove provided in the orbiting scroll, and a second key that slides in the radial direction of the rotating shaft along a wall of another key groove provided in the shaft bearing.
- the wall on the assumption of a flat reference surface in the wall of the key groove, the wall has an offset portion that is gradually offset from the reference surface while extending toward at least one of an outer peripheral-side end and an inner peripheral-side end of the key groove.
- a surface roughness Ra of a sliding surface of the wall including a surface of the offset portion be 0.2 ⁇ m or less before the start of use of the Oldham link.
- the surface roughness Ra is based on JIS B 0601-2001.
- a part of an inner periphery of the key groove including at least the offset portion, or the entire inner periphery of the key groove is formed by a liner discrete from a main body that is the orbiting scroll or the shaft bearing.
- the liner be positioned in a sliding direction that is a direction in which the first key or the second key slides.
- “Engagement fitting” refers to fitting through engagement between a recess and a protrusion.
- the liner be formed substantially in a U-shape.
- a liner groove receiving an edge of the liner be formed in a bottom of the key groove.
- the liner have a liner bottom that forms a bottom surface of the key groove and is pressed into the main body, and a liner wall that stands on the liner bottom and includes the offset portion.
- Another scroll compressor of the present invention is defined in claim 7 and includes: a fixed scroll fixed to a housing; an orbiting scroll eccentrically connected to a rotating shaft and revolved relative to the fixed scroll; a shaft bearing fixed to the housing and supporting the orbiting scroll; and an Oldham link interposed between the orbiting scroll and the shaft bearing and restricting rotation of the orbiting scroll, wherein the Oldham link has a first key that slides in a radial direction of the rotating shaft along a wall of a key groove provided in the orbiting scroll, and a second key that slides in the radial direction of the rotating shaft along a wall of another key groove provided in the shaft bearing, and wherein a surface roughness Ra of the wall of the key groove before the start of use of the Oldham link is set to 0.2 ⁇ m or less.
- At least a part of an inner periphery of the key groove for which the surface roughness Ra is set, or the entire inner periphery of the key groove, is formed by a liner discrete from a main body that is the orbiting scroll or the shaft bearing.
- the main body have a liner housing part that houses the liner and allows the liner to shift in a sliding direction that is a direction in which the first key or the second key slides.
- the liner be swingably supported on the main body located on the rear surface side of the liner.
- At least the liner have an oil path which communicates with an oil sump present around a connection part of the rotating shaft and the orbiting scroll and through which lubricating oil is supplied from the oil sump to the wall of the key groove.
- a coating having a lubricating property is applied to the wall of the key groove.
- the offset portion is provided in the wall of the key groove along which the key of the Oldham link slides, and the surface roughness Ra of the wall of the key groove is set to 0.2 ⁇ m or less.
- a scroll compressor 1 shown in FIG. 1 and FIG. 2 includes a fixed scroll 2, an orbiting scroll 3, an Oldham link 10 restricting rotation of the orbiting scroll 3, a motor 4, a rotating shaft 5, shaft bearings 6, 7, and a housing 8.
- the scroll compressor 1 constitutes a refrigerator or an air conditioner.
- a suction pipe 91 and a discharge pipe 92 provided in the housing 8 are connected to a refrigerant circuit of a refrigerator or an air conditioner.
- a rotor 4B of the motor 4 rotates and a rotary drive force is output to the rotating shaft 5.
- the rotating shaft 5 is rotatably supported by the shaft bearings 6, 7 fixed to the housing 8.
- Lubricating oil is stored in the bottom of the housing 8.
- the lubricating oil is pumped up by a pump 101, provided at the lower end of the rotating shaft 5, through an oil supply path 5C ( FIG. 2 ) inside the rotating shaft 5, and is supplied to sliding parts such as the shaft bearings 6, 7, rotating shaft 5, eccentric pin 5A, orbiting scroll 3, Oldham link 10, and thrust plate (not shown) disposed between the shaft bearing 6 and the orbiting scroll 3.
- the Oldham link 10 (also called an Oldham coupling) will be described with reference to FIG. 2 to FIG. 4 .
- the Oldham link 10 includes a pair of first keys 11, 11, a pair of second keys 12, 12, and an annular coupling part 13 coupling together the keys 11, 11, 12, 12.
- the first keys 11, 11, the second keys 12, 12, and the coupling part 13 are integrally made of a metal material such as aluminum alloy.
- the shaft bearing 6 and the orbiting scroll 3 that slide with the Oldham link 10 are made of a metal material such as aluminum alloy.
- the first keys 11, 11 protrude from one surface 131 of the coupling part 13 in an out-of-plane direction, while the second keys 12, 12 protrude from the other surface 132 of the coupling part 13 in an out-of-plane direction.
- a direction D1 connecting the first keys 11, 11 to each other and a direction D2 connecting the second keys 12, 12 to each other both extend in the radial direction of the coupling part 13 and are orthogonal to each other.
- the first keys 11, 11 are formed in a rectangular parallelepiped shape that is long in the direction D1.
- the second keys 12, 12 are formed in a rectangular parallelepiped shape that is long in the direction D2.
- the first key 11 is fitted into a key groove 20 formed in the end plate 3A of the orbiting scroll 3.
- a pair of key grooves 20 corresponding to the pair of first keys 11 are formed.
- the first key 11 slides in the key groove 20 in the radial direction with a predetermined stroke.
- the radial direction refers to the direction of the diameter passing through the centers of the rotating shaft 5 and the shaft bearing 6.
- the second key 12 is fitted into a key groove 30 formed in a thrust surface 6A of the shaft bearing 6 facing the orbiting scroll 3.
- a pair of key grooves 30 corresponding to the pair of second keys 12 are formed.
- the second key 12 slides in the key groove 30 in the radial direction with a predetermined stroke.
- the direction in which the first key 11 can slide along the key groove 20 (the direction D1 in FIG. 3 ) and the direction in which the second key 12 can slide along the key groove 30 (the direction D2 in FIG. 3 ) are orthogonal to each other.
- FIGS. 5A and 5B show the key groove 20 formed in the end plate 3A of the orbiting scroll 3 as seen from the rear surface side (lower surface side) of the end plate 3A.
- the key groove 20 is depressed to a predetermined depth from the rear surface of the end plate 3A of the orbiting scroll 3.
- the key groove 20 extends a predetermined distance in the radial direction from an outer peripheral edge 3B of the orbiting scroll 3 toward the center of the scroll.
- An outer peripheral-side end 20A of the key groove 20 opens to the outside of the orbiting scroll 3.
- An inner peripheral-side end 20B of the key groove 20 has an arc shape in a plan view.
- An inner periphery 201 of the key groove 20 stands vertically on a flat bottom 202 of the key groove 20.
- the first key 11 (indicated by the two-dot dashed line in FIG. 5B ) reciprocates in the radial direction along the wall 21 of the key groove 20 by being guided by the key groove 20. As shown in FIG. 4A , the first key 11 shifts in a reciprocating manner within a range Rg1 of the key groove 20 from the outer peripheral-side end 20A to the vicinity of the inner peripheral-side end 20B.
- the first key 11 slides along one surface 21 of two opposite surfaces 21, 22 ( FIG. 5B ) of the key groove 20 that is determined by the direction of rotation of the orbiting scroll 3.
- the surface along which the first key 11 slides will be referred to as the wall 21 of the key groove 20.
- the wall 21 of the key groove 20 be formed by a liner 23 that is discrete (distinct) from the end plate 3A of the orbiting scroll 3.
- the orbiting scroll 3 that is the base material of the key groove 20 and the liner 23 are discrete
- a material different from the base material of the key groove 20 preferably a wear-resistant hard material
- the liner 23 be harder than the base material of the key groove 20, at least at a predetermined thickness from the surface (sliding surface).
- An appropriate surface processing or surface treatment can increase the surface hardness of the liner 23.
- the sliding surface (wall 21) is formed by the liner 23 that is discrete from the base material of the key groove 20, crowning processing or polishing processing, to be described later, can be more easily performed on the liner 23 than on the base material of the key groove.
- FIG. 6 shows the key groove 30 formed in the shaft bearing 6.
- the surface along which the second key 12 ( FIG. 2 and FIG. 3 ) slides will be referred to as a wall 31 of the key groove 30.
- the key groove 30 is depressed from the thrust surface 6A of the shaft bearing 6.
- An outer peripheral-side end 30A and an inner peripheral-side end 30B of the key groove 30 have arc shapes in a plan view.
- the second key 12 ( FIG. 2 and FIG. 3 ) reciprocates in the radial direction along the wall 31 of the key groove 30 by being guided by the key groove 30.
- the second key 12 shifts in a reciprocating manner within a range Rg2 ( FIG. 4B ) of the key groove 30 between the inner peripheral-side end 30B and the outer peripheral-side end 30A.
- the ranges Rg1, Rg2 ( FIG. 4 ) within which the first key 11 and the second key 12 slide in the key grooves 20, 30 are merely examples, and the ranges of sliding are determined as appropriate along the walls 21, 31 of the key grooves 20, 30.
- the ranges Rg1, Rg2 of sliding in the key grooves 20, 30 and whether the outer peripheral-side end of the key groove is opened are determined in connection with the strokes of the first key 11 and the second key 12.
- the first embodiment mainly features the shape (an offset portion 21A to be described later) of the wall 21 of the key groove 20 and a surface roughness Ra of the key groove 30. Both features are intended to reduce wear of the keys 11, 12 and the key grooves 20, 30.
- the lubricating oil is supplied from the storage part inside the housing 8 to the upper end of the rotating shaft 5, but it is difficult to sufficiently supply the lubricating oil from the upper end of the rotating shaft 5 to the Oldham link 10 through the gaps among the end plate 3A of the orbiting scroll 3, the thrust plate (not shown), the thrust surface 6A of the shaft bearing 6, etc.
- the lubricating oil is difficult to retain at the outer peripheral-side end 20A that is open.
- FIG. 7C schematically shows the resulting surface shape of a wall 41 of the key groove 40 that has worn from its initial state (before the durability test).
- the horizontal axis of FIG. 7C corresponds to the sliding direction indicated by the arrow in FIG. 7B .
- the depth of wear (amount of wear) of the wall 41 increases from an inner peripheral-side end 40B of the key groove 40 toward an outer peripheral-side end 40A thereof that is open.
- the broken line shown in FIG. 7C corresponds to the flat surface of the wall 41 in its initial state.
- the increase in amount of wear of the wall 41 toward the open end (outer peripheral-side end 40A) of the key groove 40 is mainly attributable to the fact that, at the side of the open end (outer peripheral-side end 40A) of the key groove 40, the first key 11 shifts in a reciprocating manner while being inclined relative to the wall 41 as shown in FIG. 7A .
- the amount of wear is largest at the open end (edge) of the key groove 40 at which the inclination angle of the first key 11 is largest.
- a part of the wall 21 is gradually offset from a reference surface 210 on the basis of the profiling data on the surface shape of the wall 41 shown in FIG. 7C .
- the reference surface 210 is an assumed flat surface in the surface of the wall 21, and corresponds to the flat surface of the wall 41 in its initial state indicated by the broken line in FIG. 7C .
- the wall 21 has the offset portion 21A that is further offset from the reference surface 210 while extending toward the outer peripheral-side end 20A.
- An amount of offset Of of the offset portion 21A from the reference surface 210 is, for example, up to approximately 15 to 20 ⁇ m.
- the offset portion 21A shown in FIG. 5B has an exaggerated amount of offset.
- the offset portion 21A is not shown in FIG. 5A .
- the shaded part in FIG. 5B does not exist.
- the surface of the offset portion 21A is denoted by reference sign 21S.
- the shape of the surface 21S of the offset portion 21A simulates the surface shape ( FIG. 7C ) of the wall 21 that has worn through use.
- the offset portion 21A recedes gradually from the reference surface 210 at a smooth and gentle gradient.
- the wall 21 including the offset portion 21A is formed by the liner 23 provided in the end plate 3A.
- the liner 23 has a rectangular plate-like shape, and is disposed in a recess 3C that is formed in the end plate 3A so as to be depressed from the inner periphery 201 of the key groove 20.
- the surface of the liner 23 and the surface of the inner periphery 201 are flush and continuous with each other.
- the plate thickness of the liner 23 can be set as appropriate.
- Machining such as crowning processing is performed on the liner 23 as a single part to form the offset portion 21A therein, and the liner 23 is disposed in the recess 3C of the end plate 3A.
- the liner 23 is integrated with the end plate 3A by an appropriate method.
- the liner 23 can be integrated with the end plate 3A, for example, by casting the end plate 3A with the liner 23 disposed inside a casting mold of the end plate 3A. Alternatively, the liner 23 can be fastened to the end plate 3A.
- the surface roughness Ra of the wall 31 of the key groove 30 ( FIG. 6 ) also simulates the surface state of the wall 41 ( FIG. 7 ) that has worn through use, and the surface roughness Ra of the wall 31 of the key groove 30 is 0.2 ⁇ m or less.
- the surface roughness Ra of the existing wall 41 exceeds 0.2 ⁇ m, when the unused scroll compressor 1 starts to be used, the surface roughness Ra of the wall 41 decreases gradually from its initial state due to sliding friction between the second key 12 and the wall 41. Thereafter, the surface roughness Ra of the wall 41 stabilizes when the wall 41 of the key groove 30 and the side surface of the second key 12 have been adapted to each other.
- the surface roughness Ra of the wall 41 at this point is 0.2 ⁇ m or less.
- the surface roughness Ra of the wall 31 ( FIG. 6 ) of the key groove 30 in this embodiment is set to 0.2 ⁇ m or less.
- the surface roughness Ra of the side surface of the key 12 sliding along the wall 31 of the key groove 30 is set to 0.2 ⁇ m or less.
- the wall 31 be formed by the liner 28 that is discrete from the base material of the key groove 30. Performing polishing processing on the liner 28 as a single part can set the surface roughness (Ra) of the surface (sliding surface) of the liner 28 forming the wall 31 to a predetermined surface roughness.
- the wall 31 of the key groove 30 and the side surface of the second key 12 are quickly adapted to each other, so that solid-to-solid contact can be reduced even when the oil film is thin due to the low surface roughness.
- significant wear typically occurring at an initial stage is avoided, and the side surface of the second key 12 slides along the wall 31 of the key groove 30 stably with low friction.
- wear occurring at an initial stage of use can be suppressed by forming the offset portion 21A for the first key 11 of the Oldham link 10 and the key groove 20, and by setting the surface roughness Ra for the second key 12 and the key groove 30. Accordingly, wear of the keys 11, 12 of the Oldham link 10 and the walls 21, 31 of the key grooves 20, 30 can be reduced, and power loss due to friction can also be suppressed.
- a coating be formed using a solid lubricant on the sliding parts of the Oldham link 10 to which sufficient lubricating oil is difficult to supply and which is thus likely to be subject to sever lubricating conditions.
- a solid lubricant obtained by dispersing powder of polytetrafluoroethylene (PTFE) in an epoxy resin or a polyimide resin or the like can be used to form a coating on the side surfaces of the keys 11, 12 and the surfaces (liner surfaces) of the walls 21, 31 of the key grooves 20, 30.
- the coating is not shown in the drawings.
- the wall 21 be machined to a larger amount of offset than a desired amount of offset with the thickness of the coating taken into account. In that case, the final amount of offset is determined by the surface of the coating of the solid lubricant.
- the surface roughness Ra of the solid lubricant coating adhering to the surface of the base material is machined to 0.2 ⁇ m or less.
- the solid lubricant coating can be polished, for example, by mechanical polishing with a grinder or by spraying abrasive grains, or by chemical polishing of dissolving the coating using a chemical.
- the presence of the offset portion 21A or the setting of the surface roughness Ra prevents significant wear at an initial stage of use, so that the coatings of a solid lubricant applied on the wall 21 and the wall 31 remain without wearing. These coatings can be maintained to secure wear resistance.
- the coating of a solid lubricant can be formed on all the keys 11, 12 and the key grooves 20, 30 or on some of these keys and key grooves selected according to the lubricating conditions etc.
- a coating of a solid lubricant may be applied on the entire sliding surface of the Oldham link 10 to improve the lubricity of the entire Oldham link 10.
- the surface roughness Ra of the wall 21 of the key groove 20 be set to 0.2 ⁇ m or less in addition to the offset portion 21A ( FIG. 5B ) being formed in the wall 21.
- FIG. 8 a relation between the depth of wear (amount of wear) at the end of the key 11 on the outer peripheral side and the surface roughness Ra of the wall 21 after a durability test is plotted with black rhombuses.
- the depth of wear shown is an average value of a plurality of measured values.
- the amount of wear and the surface roughness Ra of the wall 21 of the key groove 20 correspond to the amount of wear and the surface roughness Ra of the key 11.
- the surface roughness Ra of the wall 21 needs to be 0.2 ⁇ m or less to keep the depth of wear under the allowable value.
- FIG. 9A shows another modified example of the first embodiment.
- the wall 21 of the key groove 20 is provided with an offset portion 21B located in the vicinity of the inner peripheral-side end 20B, in addition to the offset portion 21A located at the outer peripheral-side end 20A.
- the offset portion 21B be gradually offset from the reference surface 210 while extending toward the inner peripheral-side end 20B.
- the offset portion 21B shown in FIG. 9A has an exaggerated amount of offset.
- the shaded part in FIG. 9A does not exist.
- the surface of the offset portion 21A is denoted by reference sign 21S and the surface of the offset portion 21B is denoted by reference sign 21S'.
- the shapes of the surfaces 21S, 21S' of the offset portions 21A, 21B simulate the surface shape of the wall 21 that has worn through use.
- an oil film 100 is formed between the first key 11 and the wall 21 by the wedge effect occurring as the lubricating oil flows into the gap between the first key 11 and the wall 21.
- the offset portions 21A, 21B are formed in advance at the outer peripheral-side end 20A and in the vicinity of the inner peripheral-side end 20B of the wall 21.
- the amount of offset Of of the offset portion 21A from the reference surface 210 corresponds to the amount of wear on the outer peripheral side (radially outer side) of the wall 21, while an amount of offset Of of the offset portion 21B from the reference surface 210 corresponds to the amount of wear on the inner peripheral side (radially inner side) of the wall 21.
- the amount of offset Of of the offset portion 21A is set to be larger than the amount of offset Of of the offset portion 21B.
- the offset portions 21A, 21B are formed with wear through use taken into account, which makes it possible to reduce wear by preventing significant wear typically occurring at an initial stage.
- Forming the offset portion simulating wear before use is also applicable to the wall 31 ( FIG. 6 ) of the key groove 30 along which the second key 12 slides.
- the position and the amount of offset of the offset portion formed in the wall 31 can be determined as appropriate on the basis of the stroke and the sliding conditions of the second key 12.
- FIGS. 10A to 10C Next, a second embodiment of the present invention will be described with reference to FIGS. 10A to 10C .
- the second embodiment to a fifth embodiment feature structures for positioning the liner in the key groove.
- the second embodiment to the fifth embodiment can be combined as appropriate.
- a liner disposed in the key groove 20 in which the first key 11 slides will be taken as an example, but the configurations described below are also applicable to a liner disposed in the key groove 30 in which the second key 12 slides.
- At least one of crowning processing of forming the offset portion 21A or the offset portion 21B and machining of setting the surface roughness to 0.2 ⁇ m or less is performed on the surface of a liner 24 that is disposed so as to be flush with the inner periphery 201 of the key groove 20 as shown in FIG. 10A .
- the offset portion is not shown in FIG. 10 .
- a protrusion 241 provided on the liner 24 is fitted in a recess 211 formed in the inner periphery 201 of the key groove 20.
- the recess 211 is depressed farther than a surface 3E on which a plate-like main body 240 of the liner 24 is disposed.
- the protrusion 241 of the liner 24 is fitted between walls 211A, 211B of the recess 211 that are separated from each other in the sliding direction.
- the direction in which the first key 11 slides along the radial direction of the rotating shaft 5 will be referred to as “the sliding direction”.
- the direction in which the second key 12 slides along the radial direction of the rotating shaft 5 will be also referred to as “the sliding direction”.
- the liner 24 and the inner periphery 201 of the key groove 20 are fitted with each other through engagement between the recess 211 and the protrusion 241, and thereby the liner 24 is positioned in the orbiting scroll 3 in the sliding direction.
- the liner 24 can be prevented from slipping or detaching in the sliding direction from the inner periphery 201 of the key groove 20.
- FIG. 10A the configurations shown in FIG. 10B and FIG. 10C can also be used to position the liner 24 in the key groove 20 by engagement fitting.
- FIG. 10B the protrusion 241 of the liner 24 is located further on the radially outer side than in FIG. 10A .
- the configuration of FIG. 10B is otherwise the same as that of FIG. 10A .
- the recess 212 is formed at the outer peripheral-side end 20A as well as in the vicinity of the inner peripheral-side end 20B of the inner periphery 201 of the key groove 20, and two protrusions 251, 251 protruding from a plate-like main body 250 of a liner 25 toward the rear surface side are fitted inside the recesses 212, 212.
- the main bodies 240, 250 of the liners 24, 25 extend to the open end (outer peripheral-side end 20A) of the key groove 20, so that the sliding friction between the first key 11 and the key groove 20 at the edge of the key groove 20 can be reduced.
- a liner 26 of the third embodiment is formed in a U-shape and disposed along the entire inner periphery 201 of the key groove 20.
- the liner 26 has a plate-like part 261 along which the first key 11 slides, a plate-like part 262 facing the plate-like part 261, and a coupling part 263 coupling together the plate-like parts 261, 262 at the inner peripheral-side end 20B of the key groove 20.
- the liner 26 is positioned in the key groove 20 without a protrusion or a recess formed in the liner 26 or the key groove 20.
- the width of the liner 26 in the direction connecting the plate-like parts 261, 262 to each other is set to be larger than the width of the key groove 20, so that the liner 26 deflects so as to be compressed inside the key groove 20, and is fixed to the key groove 20 by an elastic force.
- the liner 26 can be prevented from slipping from the inner periphery 201 of the key groove 20 in the sliding direction or the width direction of the liner 26, or the liner 26 can be prevented from detaching from the key groove 20.
- the second embodiment and the third embodiment can be combined as appropriate.
- a protrusion 264 formed on the U-shaped liner 26 is fitted inside the recess 212 formed in the inner periphery 201 of the key groove 20.
- FIG. 12B which is similar to that of FIG. 12A , a protrusion 265 of the liner 26 is fitted inside a recess 213 formed in a region of the inner periphery 201 of the key groove 20 where the first key 11 slides.
- a protrusion 214 formed on the inner periphery 201 of the key groove 20 is fitted into a recess 266 formed in the U-shaped liner 26.
- FIGS. 14A and 14B Next, the fourth embodiment of the present invention will be described with reference to FIGS. 14A and 14B .
- a liner groove 29 that receives a peripheral edge 271 of a liner 27 is formed in the bottom 202 of the key groove 20.
- the entire peripheral edge 271 of the U-shaped liner 27 is fitted inside the U-shaped liner groove 29 that is formed at the root of the inner periphery 201 of the key groove 20.
- the liner 27 is positioned in both the sliding direction and the width direction in the key groove 20 of the orbiting scroll 3 by fitting through engagement between the liner groove 29 (recess) and the peripheral edge 271 (protrusion) of the liner 27.
- a J-shaped liner 27' can also be adopted.
- the liner 27' has a plate-like part 291 disposed in the region of the inner periphery 201 where the first key 11 slides, and a curved part 292 that continues to the inner peripheral edge of the plate-like part 291 and curves along the arc-shaped inner peripheral-side end 20B.
- the liner 27' is positioned in the key groove 20 in the plate thickness direction, and as the curved part 292 is fitted in the curved part of the liner groove 29, the liner 27' is positioned in the key groove 20 in the sliding direction.
- the configuration of the fourth embodiment can also be used to position the liner 28 ( FIG. 6 ) along which the second key 12 slides.
- the peripheral edge of the liner 28 is fitted into a liner groove formed in the bottom of the key groove 30. Then, the liner 28 is positioned in both the plate thickness direction and the sliding direction by fitting through engagement between the peripheral edge of the liner 28 and the liner groove.
- a liner 50 shown in FIG. 15 has a bottom 51A disposed on the bottom 202 of the key groove 20, and a U-shaped wall 51B standing on the bottom 51A and disposed on the inner periphery 201 of the key groove 20.
- the bottom 51A of the liner 50 has a width larger than the width of the bottom 202 of the key groove 20, and is pressed onto the bottom 202 of the key groove 20 to form the bottom surface of the key groove 20.
- At least one of crowning processing for forming an offset portion (not shown) and machining for setting the surface roughness to 0.2 ⁇ m or less is performed on the inner surface (sliding surface) of the wall 51B.
- the wall 51B may be formed in a J-shape like the liner 27' of FIG. 14B , or may be formed in a plate-like shape like the liner 23 shown in FIG. 5 .
- the liner 50 can be prevented from slipping from the inner periphery 201 of the key groove 20 in the sliding direction or the width direction, or the liner 50 can be prevented from detaching from the key groove 20.
- the configuration of the fifth embodiment can also be used to position the liner 28 ( FIG. 6 ) along which the second key 12 slides.
- a liner that is allowed to shift in the sliding direction of the key is interposed between the key and the wall of the key groove.
- FIG. 16 shows the key groove 30 in which the second key 12 is disposed.
- a plate-like liner 52 forming the wall 31 along which the second key 12 slides is disposed.
- the liner 52 is housed in a liner housing part 53 formed in the shaft bearing 6.
- the second key 12 shifts in a reciprocating manner along with the liner 52, so that the distance the second key 12 and the liner 52 slide and shift relative to each other can be reduced, and thus wear of the second key 12 and the liner 52 can be reduced.
- the friction force is divided into a friction force between the second key 12 and the liner 52 and a friction force between the liner 52 and the inner periphery 301.
- wear of each of the second key 12, the liner 52, and the inner periphery 301 (shaft bearing 6) is suppressed.
- Ln is the dimension of the liner housing part 53 that is the movable range of the liner 52
- Sp is the length of the space inside the liner housing part 53.
- an offset portion in the liner 52 it is not absolutely necessary to form an offset portion in the liner 52 or set the surface roughness of the liner 52 to 0.2 ⁇ m or less.
- at least one of crowning processing for forming the offset portion and machining for setting the surface roughness to 0.2 ⁇ m or less performed on the liner 52 can contribute to further wear reduction.
- the seventh embodiment is configured so that a liner swings to follow the posture of the key.
- FIG. 17A shows the key groove 20 in which the first key 11 is disposed.
- a plate-like liner 54 forming the wall 21 along which the first key 11 slides is disposed.
- the liner 54 is housed in a recess 55 formed in the orbiting scroll 3.
- a support portion 551 protruding in an arc shape in a plan view is formed on the wall of the recess 55 located on the rear surface side of the liner 54.
- the support portion 551 is located in the vicinity of the inner peripheral-side end 20B in the wall of the recess 55.
- the liner 54 supported by the support portion 551 is swingable within the range of a clearance CL between the liner 54 and the wall of the recess 55.
- FIG. 17B shows an example in which a support portion 541 is formed not in the recess 55 but on the rear surface side of the liner 54.
- the liner 54 supported by the support portion 541 inside the recess 55 is swingable within the range of the clearance CL between the liner 54 and the wall of the recess 55.
- the liner 54 swings (inclines) to an angle following the posture of the first key 11.
- the liner 54 swings, around the support portion 541 (or 551) as a supporting point, between an angle at which the liner 54 is parallel to the axis of the key groove 20 and an angle at which the outer peripheral-side end of the liner 54 comes in contact with the wall of the recess 55.
- the side surface 11S of the first key 11 comes in surface contact with the liner 54, so that the first key 11 slides over the surface of the liner 54 stably with low friction.
- the liner 54 swings to follow the posture of the first key 11, so that the sliding friction between the first key 11 and the liner 54 can be suppressed, and thus wear of the first key 11 and the liner 54 can be reduced.
- the seventh embodiment it is not absolutely necessary to form an offset portion in the liner 54 or set the surface roughness of the liner 54 to 0.2 ⁇ m or less.
- at least one of crowning processing for forming an offset portion and machining for setting the surface roughness to 0.2 ⁇ m or less performed on the liner 54 can contribute to further wear reduction.
- the lubricating oil that is supplied to the periphery of the eccentric pin 5A through the oil supply path 5C ( FIG. 2 ) inside the rotating shaft 5 is supplied to the sliding surfaces through the inside of the liner.
- the eccentric pin 5A is connected to the inside of a boss 3F of the orbiting scroll 3 through the bearing 5B.
- the eccentric pin 5A, the bearing 5B, and the boss 3F are disposed inside a recess 6C formed around the rotating shaft 5 in the shaft bearing 6.
- the inside of the recess 6C serves as an oil sump where the lubricating oil is accumulated.
- a pressure difference is provided between the atmosphere inside the recess 6C and the atmosphere outside the recess 6C, so that the lubricating oil inside the recess 6C is supplied to the outside of the recess 6C according to the pressure difference.
- a liner disposed in the key groove 20 in which the first key 11 slides will be taken as an example, but the configurations described below are also applicable to the liner disposed in the key groove 30 in which the second key 12 slides.
- a liner 56 of this embodiment is a member that is attached to the orbiting scroll 3 and constitutes a part of the key groove 20.
- Processing for forming an offset portion or processing for setting the surface roughness to 0.2 ⁇ m or less is performed on the surface of the liner 56 that forms the wall 21 along which the first key 11 slides.
- an oil path 57 through which the lubricating oil flows is formed by the key groove 20 and the liner 56.
- the oil path 57 has a first path 571 extending in the sliding direction on the rear side of the liner 56, and a plurality of second paths 572 extending from the first path 571 in the plate thickness direction of the liner 56 and reaching the sliding surface (wall 21) of the liner 56.
- the first path 571 is formed between a groove 571C formed in the rear surface of the liner 56 and the wall ( FIG. 19A ) of the recess 3C in which the liner 56 is disposed.
- a base end 571A of the first path 571 communicates with the inside of the recess 6C ( FIG. 2 ) where the lubricating oil is accumulated.
- the plurality of second paths 572 are disposed at intervals in the sliding direction between the base end 571A and a leading end 571B of the first path 571, and each open in the surface of the liner 56.
- the lubricating oil inside the recess 6C is forcibly supplied through the oil path 57 to the sliding surfaces of the first key 11 and the key groove 20 (liner 56) on the basis of the pressure difference between the inside and the outside of the recess 6C.
- the first key 11 Under the pressure of the lubricating oil jetting out of the second paths 572 opening in the surface of the liner 56 along which the first key 11 slides, the first key 11 floats from the surface of the liner 56, and an oil film is formed between the first key 11 and the liner 56.
- the amount of lubricating oil supplied to the key groove 20 is increased by the lubricating oil flowing through the oil path 57, and a thick oil film is formed between the first key 11, floating on the lubricating oil jetting out of the oil path 57, and the wall 21 of the key groove 20.
- solid-to-solid contact is reduced, which can contribute to the reduction of wear of the first key 11 and the wall 21 (liner 56) of the key groove 20.
- the eighth embodiment it is possible to sufficiently reduce wear by supplying oil to the sliding surfaces through the oil path 57, in addition to forming an offset portion in the liner 56 or setting the surface roughness of the liner 56 to 0.2 ⁇ m or less.
- the oil path 57 can be modified as appropriate, provided that the oil path 57 provides communication between the inside of the recess 6C and the wall 21 of the key groove 20.
- the groove constituting the first path 571 can also be formed in the wall of the recess 3C located on the rear surface of the liner 56, instead of in the liner 56.
- the first path 571 can also be formed inside the liner 56.
- the configuration of the oil path 57 in the eighth embodiment is workable without the precondition of processing for forming an offset portion in the liner 56 or processing for setting the surface roughness of the liner 56 to 0.2 ⁇ m or less. In other words, supplying oil to the sliding surfaces through the oil path 57 can contribute to wear reduction.
- the Oldham link according to the present invention can also be applied to devices, other than scroll compressors, that include a mechanism for converting a turning motion of a member, which is eccentrically connected to a rotating shaft and turned along with the rotating shaft, into a revolving motion while restricting rotation of that member.
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Description
- The present invention relates to a scroll compressor. More particularly, the invention relates to a technology for reducing wear of a wall of a key groove along which a key of an Oldham link provided in a scroll compressor slides.
- A scroll compressor is provided with an Oldham link that restricts rotation of an orbiting scroll. The Oldham link has a pair of first keys inserted into a pair of key grooves of the orbiting scroll and a pair of second keys inserted into a pair of key grooves of a shaft bearing, and a direction in which the first keys can slide in the radial direction along the key grooves and a direction in which the second keys can slide in the radial direction along the key grooves are orthogonal to each other.
- To reduce wear of the wall of the key groove along which the key of the Oldham link slides, highly wear-resistant hard member is disposed on the wall of the key groove (Japanese Patent Laid-Open No.
8-189480 - Lubricating oil pumped up from an oil storage part inside a housing through an oil supply path inside a rotating shaft is supplied to sliding parts of the scroll compressor, such as the rotating shaft, orbiting scroll, thrust plate, shaft bearing, and Oldham link. As the amount of lubricating oil supplied is smaller during low-speed operation, it is necessary to secure reliability by reducing wear of the sliding parts.
- In particular, it is necessary to reduce wear of the key of the Oldham link and the key groove in which the key slides that are located far away from a connection part of an eccentric pin of the rotating shaft and the orbiting scroll where the lubricating oil is present.
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JP 2015-101985 claim 1 andJP 2000-274361 claim 7.JP 2005-054744 US 5,516,267 ,US 2008/050260 andJP H03-267501 - The present invention aims to provide a scroll compressor that can reduce wear of a key of an Oldham link and a key groove in which the key slides.
- An examination made by the present inventors of a state of the wall of a key groove that had worn through the use of the scroll compressor has found that the amount of wear increases gradually, for example, toward the outer peripheral-side end of the key groove, within a range in which the key of the Oldham link shifts relative to the key groove. This means that the key groove wears easily at the side of the open end (outer peripheral-side end), where the key comes in contact with the wall of the key groove in an inclined state.
- Once the scroll compressor starts to be used, the surface roughness of the wall of the key groove and the key changes until the sliding surfaces of the key and the wall of the key groove are adapted to each other.
- Accordingly, we imparted the shape and the surface roughness simulating the state where the wall has worn through use and the state where the surface is adapted through use to the wall of the key groove before the start of use, and confirmed that wear was thereby reduced.
- Having been devised on the basis of this finding, a scroll compressor of the present invention is defined in
claim 1 and includes: a fixed scroll fixed to a housing; an orbiting scroll eccentrically connected to a rotating shaft and revolved relative to the fixed scroll; a shaft bearing fixed to the housing and supporting the orbiting scroll; and an Oldham link interposed between the orbiting scroll and the shaft bearing and restricting rotation of the orbiting scroll. - The Oldham link has a first key that slides in a radial direction of the rotating shaft along a wall of a key groove provided in the orbiting scroll, and a second key that slides in the radial direction of the rotating shaft along a wall of another key groove provided in the shaft bearing.
- In the present invention, on the assumption of a flat reference surface in the wall of the key groove, the wall has an offset portion that is gradually offset from the reference surface while extending toward at least one of an outer peripheral-side end and an inner peripheral-side end of the key groove.
- In the scroll compressor of the present invention, it is preferable that a surface roughness Ra of a sliding surface of the wall including a surface of the offset portion be 0.2 µm or less before the start of use of the Oldham link.
- "The surface roughness Ra" according to the present invention is based on JIS B 0601-2001.
- In the scroll compressor of the present invention, a part of an inner periphery of the key groove including at least the offset portion, or the entire inner periphery of the key groove, is formed by a liner discrete from a main body that is the orbiting scroll or the shaft bearing.
- In the scroll compressor of the present invention, it is preferable that, as the liner is fitted with the main body located on the rear surface side of the liner through engagement between a recess and a protrusion, the liner be positioned in a sliding direction that is a direction in which the first key or the second key slides.
- "Engagement fitting" refers to fitting through engagement between a recess and a protrusion.
- In the scroll compressor of the present invention, it is preferable that the liner be formed substantially in a U-shape.
- In the scroll compressor of the present invention, it is preferable that a liner groove receiving an edge of the liner be formed in a bottom of the key groove.
- In the scroll compressor of the present invention, it is preferable that the liner have a liner bottom that forms a bottom surface of the key groove and is pressed into the main body, and a liner wall that stands on the liner bottom and includes the offset portion.
- Another scroll compressor of the present invention is defined in
claim 7 and includes: a fixed scroll fixed to a housing; an orbiting scroll eccentrically connected to a rotating shaft and revolved relative to the fixed scroll; a shaft bearing fixed to the housing and supporting the orbiting scroll; and an Oldham link interposed between the orbiting scroll and the shaft bearing and restricting rotation of the orbiting scroll, wherein the Oldham link has a first key that slides in a radial direction of the rotating shaft along a wall of a key groove provided in the orbiting scroll, and a second key that slides in the radial direction of the rotating shaft along a wall of another key groove provided in the shaft bearing, and wherein a surface roughness Ra of the wall of the key groove before the start of use of the Oldham link is set to 0.2 µm or less. - In the above configuration, at least a part of an inner periphery of the key groove for which the surface roughness Ra is set, or the entire inner periphery of the key groove, is formed by a liner discrete from a main body that is the orbiting scroll or the shaft bearing.
- In the scroll compressor of the present invention, it is preferable that the main body have a liner housing part that houses the liner and allows the liner to shift in a sliding direction that is a direction in which the first key or the second key slides.
- In the scroll compressor of the present invention, it is preferable that the liner be swingably supported on the main body located on the rear surface side of the liner.
- In the scroll compressor of the present invention, it is preferable that, of the liner and the inner periphery of the key groove, at least the liner have an oil path which communicates with an oil sump present around a connection part of the rotating shaft and the orbiting scroll and through which lubricating oil is supplied from the oil sump to the wall of the key groove.
- In the scroll compressor of the present invention, it is preferable that a coating having a lubricating property is applied to the wall of the key groove.
- According to the present invention, the offset portion is provided in the wall of the key groove along which the key of the Oldham link slides, and the surface roughness Ra of the wall of the key groove is set to 0.2 µm or less. As will be described later in detail, these features achieve an effect of reducing wear of the key and the key groove by preventing significant wear typically occurring at an initial stage of use.
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FIG. 1 is a longitudinal sectional view showing a scroll compressor; -
FIG. 2 is a partially enlarged view ofFIG. 1 , showing keys of an Oldham link; -
FIG. 3 is an overall perspective view of the Oldham link; -
FIG. 4A is a view showing a key groove of an orbiting scroll and the key of the Oldham link; -
FIG. 4B is a view showing a key groove of a shaft bearing and the key of the Oldham link; -
FIGS. 5A and 5B are views showing a key groove according to a first embodiment, in whichFIG. 5A is a perspective view andFIG. 5B is a plan view; -
FIG. 6 is a perspective view showing another key groove according to the first embodiment; -
FIGS. 7A to 7C are views illustrating a state of wear of a key groove that was checked to determine the shape of a wall of the key groove along which a first key slides, in whichFIG. 7A is a schematic view showing the key inclined on the open end side of the key groove,FIG. 7B is a perspective view of the key groove, andFIG. 7C is a graph showing an image of a shape profile of the wall of the key groove in the direction of the arrow ofFIG. 7B ; -
FIG. 8 is a graph showing a relation between a surface roughness and a depth of wear of the wall of the key groove; -
FIG. 9A is a view showing an example in which an offset portion is formed on both an outer peripheral-end side and an inner peripheral-end side; -
FIG. 9B is a schematic view showing an oil film between the key and the wall of the key groove; -
FIGS. 10A to 10C are perspective views showing key grooves according to a second embodiment; -
FIG. 11 is a perspective view showing a key groove according to a third embodiment; -
FIGS. 12A and 12B are perspective views showing key grooves according to a combination of the second embodiment and the third embodiment; -
FIG. 13 is a perspective view showing a key groove according to a combination of the second embodiment and the third embodiment; -
FIGS. 14A and 14B are perspective views showing key grooves according to a fourth embodiment; -
FIG. 15 is a perspective view showing a key groove according to a fifth embodiment; -
FIG. 16 is a perspective view showing a key groove according to a sixth embodiment; -
FIGS. 17A and 17B are perspective views showing key grooves according to a seventh embodiment; -
FIG. 18 is a plan view showing the key groove according to the seventh embodiment; -
FIGS. 19A to 19C are views showing components of a key groove according to an eighth embodiment; and -
FIG. 19D is a view showing a modified example of the components. - Embodiments of the present invention will be described below with reference to the accompanying drawings.
- First, a configuration common to the following embodiments will be described with reference to
FIG. 1 to FIG. 4 . - A
scroll compressor 1 shown inFIG. 1 andFIG. 2 includes a fixedscroll 2, anorbiting scroll 3, anOldham link 10 restricting rotation of theorbiting scroll 3, amotor 4, arotating shaft 5,shaft bearings housing 8. - The
scroll compressor 1 constitutes a refrigerator or an air conditioner. - A
suction pipe 91 and adischarge pipe 92 provided in thehousing 8 are connected to a refrigerant circuit of a refrigerator or an air conditioner. - When drive current is supplied to a
stator 4A of themotor 4 by a drive circuit part (not shown), arotor 4B of themotor 4 rotates and a rotary drive force is output to therotating shaft 5. Therotating shaft 5 is rotatably supported by theshaft bearings housing 8. - When the
rotating shaft 5 is rotated, theorbiting scroll 3 connected through abearing 5B to aneccentric pin 5A provided at the upper end of therotating shaft 5 is revolved relative to the fixedscroll 2 fixed to thehousing 8. Meanwhile, rotation of theorbiting scroll 3 is restricted by the Oldham link 10 (FIG. 3 ) interposed between the orbitingscroll 3 and theshaft bearing 6. - As the
orbiting scroll 3 revolves, a refrigerant inside thehousing 8 is suctioned into the gap between the orbitingscroll 3 and the fixedscroll 2. Then, the refrigerant is compressed inside a compression chamber R between the orbitingscroll 3 and the fixedscroll 2, as theorbiting scroll 3 revolves and the volume of the compression chamber R decreases accordingly. A thrust load due to the pressure of the compressed refrigerant is borne by theshaft bearing 6 that supports anend plate 3A of theorbiting scroll 3. The compressed refrigerant is discharged through thedischarge pipe 92 to the refrigerant circuit via adischarge port 2P of the fixedscroll 2. - Lubricating oil is stored in the bottom of the
housing 8. The lubricating oil is pumped up by apump 101, provided at the lower end of therotating shaft 5, through anoil supply path 5C (FIG. 2 ) inside therotating shaft 5, and is supplied to sliding parts such as theshaft bearings rotating shaft 5,eccentric pin 5A, orbitingscroll 3,Oldham link 10, and thrust plate (not shown) disposed between theshaft bearing 6 and theorbiting scroll 3. - The Oldham link 10 (also called an Oldham coupling) will be described with reference to
FIG. 2 to FIG. 4 . - As shown in
FIG. 3 , theOldham link 10 includes a pair offirst keys second keys annular coupling part 13 coupling together thekeys - The
first keys second keys coupling part 13 are integrally made of a metal material such as aluminum alloy. - The
shaft bearing 6 and theorbiting scroll 3 that slide with theOldham link 10 are made of a metal material such as aluminum alloy. - The
first keys surface 131 of thecoupling part 13 in an out-of-plane direction, while thesecond keys other surface 132 of thecoupling part 13 in an out-of-plane direction. - A direction D1 connecting the
first keys second keys coupling part 13 and are orthogonal to each other. - The
first keys - The
second keys - As shown in
FIG. 2 andFIG. 4A , the first key 11 is fitted into akey groove 20 formed in theend plate 3A of theorbiting scroll 3. In theend plate 3A, a pair ofkey grooves 20 corresponding to the pair of first keys 11 (FIG. 3 ) are formed. - The first key 11 slides in the
key groove 20 in the radial direction with a predetermined stroke. Hereinafter, unless otherwise mentioned, "the radial direction" refers to the direction of the diameter passing through the centers of therotating shaft 5 and theshaft bearing 6. - As shown in
FIG. 2 andFIG. 4B , the second key 12 is fitted into akey groove 30 formed in athrust surface 6A of theshaft bearing 6 facing theorbiting scroll 3. In theshaft bearing 6, a pair ofkey grooves 30 corresponding to the pair of second keys 12 (FIG. 3 ) are formed. - The second key 12 slides in the
key groove 30 in the radial direction with a predetermined stroke. - The direction in which the first key 11 can slide along the key groove 20 (the direction D1 in
FIG. 3 ) and the direction in which the second key 12 can slide along the key groove 30 (the direction D2 inFIG. 3 ) are orthogonal to each other. - When a rotary force of the rotating shaft 5 (
FIG. 2 ) is transmitted to theorbiting scroll 3 through theeccentric pin 5A, the first key 11 slides along thekey groove 20 in the direction D1, while the second key 12 slides along thekey groove 30 in the direction D2, causing theOldham link 10 as a whole sliding in the direction D2. Thus, theorbiting scroll 3 revolves relative to the fixedscroll 2 while tracing a predetermined trajectory without rotating. -
FIGS. 5A and 5B show thekey groove 20 formed in theend plate 3A of theorbiting scroll 3 as seen from the rear surface side (lower surface side) of theend plate 3A. - The
key groove 20 is depressed to a predetermined depth from the rear surface of theend plate 3A of theorbiting scroll 3. - The
key groove 20 extends a predetermined distance in the radial direction from an outerperipheral edge 3B of theorbiting scroll 3 toward the center of the scroll. An outer peripheral-side end 20A of thekey groove 20 opens to the outside of theorbiting scroll 3. An inner peripheral-side end 20B of thekey groove 20 has an arc shape in a plan view. - An
inner periphery 201 of thekey groove 20 stands vertically on aflat bottom 202 of thekey groove 20. - While the
orbiting scroll 3 makes one revolution, the first key 11 (indicated by the two-dot dashed line inFIG. 5B ) reciprocates in the radial direction along thewall 21 of thekey groove 20 by being guided by thekey groove 20. As shown inFIG. 4A , the first key 11 shifts in a reciprocating manner within a range Rg1 of thekey groove 20 from the outer peripheral-side end 20A to the vicinity of the inner peripheral-side end 20B. - The first key 11 slides along one
surface 21 of twoopposite surfaces 21, 22 (FIG. 5B ) of thekey groove 20 that is determined by the direction of rotation of theorbiting scroll 3. The surface along which the first key 11 slides will be referred to as thewall 21 of thekey groove 20. - As shown in
FIG. 5A , it is preferable that thewall 21 of thekey groove 20 be formed by aliner 23 that is discrete (distinct) from theend plate 3A of theorbiting scroll 3. - Since the
orbiting scroll 3 that is the base material of thekey groove 20 and theliner 23 are discrete, a material different from the base material of thekey groove 20, preferably a wear-resistant hard material, can be used for theliner 23. It is preferable that theliner 23 be harder than the base material of thekey groove 20, at least at a predetermined thickness from the surface (sliding surface). An appropriate surface processing or surface treatment can increase the surface hardness of theliner 23. - Moreover, since the sliding surface (wall 21) is formed by the
liner 23 that is discrete from the base material of thekey groove 20, crowning processing or polishing processing, to be described later, can be more easily performed on theliner 23 than on the base material of the key groove. - The above description also applies to a liner 28 (
FIG. 6 ) disposed in thekey groove 30. -
FIG. 6 shows thekey groove 30 formed in theshaft bearing 6. The surface along which the second key 12 (FIG. 2 andFIG. 3 ) slides will be referred to as awall 31 of thekey groove 30. - The
key groove 30 is depressed from thethrust surface 6A of theshaft bearing 6. An outer peripheral-side end 30A and an inner peripheral-side end 30B of thekey groove 30 have arc shapes in a plan view. - While the
orbiting scroll 3 makes one revolution, the second key 12 (FIG. 2 andFIG. 3 ) reciprocates in the radial direction along thewall 31 of thekey groove 30 by being guided by thekey groove 30. The second key 12 shifts in a reciprocating manner within a range Rg2 (FIG. 4B ) of thekey groove 30 between the inner peripheral-side end 30B and the outer peripheral-side end 30A. - The ranges Rg1, Rg2 (
FIG. 4 ) within which the first key 11 and the second key 12 slide in thekey grooves walls key grooves - The ranges Rg1, Rg2 of sliding in the
key grooves second key 12. - Specific configurations of the first and
second keys key grooves - The first embodiment mainly features the shape (an offset
portion 21A to be described later) of thewall 21 of thekey groove 20 and a surface roughness Ra of thekey groove 30. Both features are intended to reduce wear of thekeys key grooves - As described above, the lubricating oil is supplied from the storage part inside the
housing 8 to the upper end of therotating shaft 5, but it is difficult to sufficiently supply the lubricating oil from the upper end of therotating shaft 5 to theOldham link 10 through the gaps among theend plate 3A of theorbiting scroll 3, the thrust plate (not shown), thethrust surface 6A of theshaft bearing 6, etc. - In particular, it is difficult to sufficiently form an oil film during low-speed operation, as the velocity of the lubricating oil flowing along the sliding surface is low and thus the pressure of the lubricating oil according to a wedge effect of the lubricating oil is low.
- Moreover, as for the
key groove 20, the lubricating oil is difficult to retain at the outer peripheral-side end 20A that is open. - Thus, it is important to reduce wear even when the
keys Oldham link 10 come in contact respectively with thewalls key grooves - First, a state of wear of a key groove 40 (
FIG. 7 ) that was checked to determine the shape of thewall 21 of thekey groove 20 will be described. - A durability test equivalent to a predetermined time of use (operation) was conducted on a scroll compressor that was not used except in trial operation etc. for operation check.
FIG. 7C schematically shows the resulting surface shape of awall 41 of thekey groove 40 that has worn from its initial state (before the durability test). - The horizontal axis of
FIG. 7C corresponds to the sliding direction indicated by the arrow inFIG. 7B . As shown inFIG. 7C , the depth of wear (amount of wear) of thewall 41 increases from an inner peripheral-side end 40B of thekey groove 40 toward an outer peripheral-side end 40A thereof that is open. The broken line shown inFIG. 7C corresponds to the flat surface of thewall 41 in its initial state. - The increase in amount of wear of the
wall 41 toward the open end (outer peripheral-side end 40A) of thekey groove 40 is mainly attributable to the fact that, at the side of the open end (outer peripheral-side end 40A) of thekey groove 40, the first key 11 shifts in a reciprocating manner while being inclined relative to thewall 41 as shown inFIG. 7A . - The amount of wear is largest at the open end (edge) of the
key groove 40 at which the inclination angle of the first key 11 is largest. - In this embodiment, as shown in
FIG. 5B , a part of thewall 21 is gradually offset from areference surface 210 on the basis of the profiling data on the surface shape of thewall 41 shown inFIG. 7C . Thereference surface 210 is an assumed flat surface in the surface of thewall 21, and corresponds to the flat surface of thewall 41 in its initial state indicated by the broken line inFIG. 7C . - The
wall 21 has the offsetportion 21A that is further offset from thereference surface 210 while extending toward the outer peripheral-side end 20A. An amount of offset Of of the offsetportion 21A from thereference surface 210 is, for example, up to approximately 15 to 20 µm. The offsetportion 21A shown inFIG. 5B has an exaggerated amount of offset. The offsetportion 21A is not shown inFIG. 5A . - The shaded part in
FIG. 5B does not exist. The surface of the offsetportion 21A is denoted byreference sign 21S. - The shape of the
surface 21S of the offsetportion 21A simulates the surface shape (FIG. 7C ) of thewall 21 that has worn through use. The offsetportion 21A recedes gradually from thereference surface 210 at a smooth and gentle gradient. - As shown in
FIG. 5B , thewall 21 including the offsetportion 21A is formed by theliner 23 provided in theend plate 3A. Theliner 23 has a rectangular plate-like shape, and is disposed in arecess 3C that is formed in theend plate 3A so as to be depressed from theinner periphery 201 of thekey groove 20. The surface of theliner 23 and the surface of theinner periphery 201 are flush and continuous with each other. The plate thickness of theliner 23 can be set as appropriate. - Machining such as crowning processing is performed on the
liner 23 as a single part to form the offsetportion 21A therein, and theliner 23 is disposed in therecess 3C of theend plate 3A. Theliner 23 is integrated with theend plate 3A by an appropriate method. Theliner 23 can be integrated with theend plate 3A, for example, by casting theend plate 3A with theliner 23 disposed inside a casting mold of theend plate 3A. Alternatively, theliner 23 can be fastened to theend plate 3A. - The effect achieved by forming the offset
portion 21A in thewall 21 before the start of use will be described. - As shown in
FIG. 5A , when the first key 11 is inclined relative to thewall 21, aside surface 11S of the first key 11 comes in contact with the gently curved offsetportion 21A (FIG. 5B ). Thus, the first key 11 and the wall 21 (liner 23) of thekey groove 20 can come in surface contact with each other, so that sliding friction is suppressed even at the edge of the outer peripheral-side end 20A of thekey groove 20. - As a result, significant wear typically occurring at an initial stage of use is prevented and the
wall 21 of thekey groove 20, and theside surface 11S of the first key 11 are quickly adapted to each other, allowing the first key 11 to slide stably with low friction. - In this embodiment, the surface roughness Ra of the
wall 31 of the key groove 30 (FIG. 6 ) also simulates the surface state of the wall 41 (FIG. 7 ) that has worn through use, and the surface roughness Ra of thewall 31 of thekey groove 30 is 0.2 µm or less. - Since the surface roughness Ra of the existing wall 41 (
FIG. 7 ) exceeds 0.2 µm, when theunused scroll compressor 1 starts to be used, the surface roughness Ra of thewall 41 decreases gradually from its initial state due to sliding friction between the second key 12 and thewall 41. Thereafter, the surface roughness Ra of thewall 41 stabilizes when thewall 41 of thekey groove 30 and the side surface of the second key 12 have been adapted to each other. The surface roughness Ra of thewall 41 at this point is 0.2 µm or less. - On the basis of this wear process of the
wall 41, the surface roughness Ra of the wall 31 (FIG. 6 ) of thekey groove 30 in this embodiment is set to 0.2 µm or less. - Although setting the surface roughness Ra of the side surface of the key 12 sliding along the
wall 31 of thekey groove 30 to 0.2 µm or less can also achieve the same effect as setting the surface roughness Ra of thewall 31 to 0.2 µm or less, in view of the processing cost and time, the surface roughness Ra of thewall 31 of thekey groove 30 is set to 0.2 µm or less. - It is preferable that the
wall 31 be formed by theliner 28 that is discrete from the base material of thekey groove 30. Performing polishing processing on theliner 28 as a single part can set the surface roughness (Ra) of the surface (sliding surface) of theliner 28 forming thewall 31 to a predetermined surface roughness. - If the surface roughness Ra of the
wall 31 is set to 0.2 µm or less before the start of use of thescroll compressor 1, thewall 31 of thekey groove 30 and the side surface of the second key 12 are quickly adapted to each other, so that solid-to-solid contact can be reduced even when the oil film is thin due to the low surface roughness. Thus, significant wear typically occurring at an initial stage is avoided, and the side surface of the second key 12 slides along thewall 31 of thekey groove 30 stably with low friction. - As has been described above, wear occurring at an initial stage of use can be suppressed by forming the offset
portion 21A for thefirst key 11 of theOldham link 10 and thekey groove 20, and by setting the surface roughness Ra for the second key 12 and thekey groove 30. Accordingly, wear of thekeys Oldham link 10 and thewalls key grooves - According to this embodiment, it is possible to suppress wear of the
keys key grooves portion 21A and setting the surface roughness Ra. It is therefore possible to remove operational restrictions, such as increasing the rotation speed to prevent a lack of lubricating oil after continuous low-speed operation. - It is preferable that a coating be formed using a solid lubricant on the sliding parts of the
Oldham link 10 to which sufficient lubricating oil is difficult to supply and which is thus likely to be subject to sever lubricating conditions. - For example, a solid lubricant obtained by dispersing powder of polytetrafluoroethylene (PTFE) in an epoxy resin or a polyimide resin or the like can be used to form a coating on the side surfaces of the
keys walls key grooves - In the case where a coating of a solid lubricant is formed on the offset
portion 21A, it is preferable that thewall 21 be machined to a larger amount of offset than a desired amount of offset with the thickness of the coating taken into account. In that case, the final amount of offset is determined by the surface of the coating of the solid lubricant. - In the case where a coating of a solid lubricant is formed in a portion of the
wall 21 for which the surface roughness Ra is set to 0.2 µm or less, the surface roughness Ra of the solid lubricant coating adhering to the surface of the base material is machined to 0.2 µm or less. The solid lubricant coating can be polished, for example, by mechanical polishing with a grinder or by spraying abrasive grains, or by chemical polishing of dissolving the coating using a chemical. - In this embodiment, the presence of the offset
portion 21A or the setting of the surface roughness Ra prevents significant wear at an initial stage of use, so that the coatings of a solid lubricant applied on thewall 21 and thewall 31 remain without wearing. These coatings can be maintained to secure wear resistance. - The coating of a solid lubricant can be formed on all the
keys key grooves - As the
Oldham link 10 slides over theend plate 3A and theshaft bearing 6 while restricting rotation of theorbiting scroll 3, a coating of a solid lubricant may be applied on the entire sliding surface of theOldham link 10 to improve the lubricity of theentire Oldham link 10. - It is preferable that the surface roughness Ra of the
wall 21 of thekey groove 20 be set to 0.2 µm or less in addition to the offsetportion 21A (FIG. 5B ) being formed in thewall 21. - It is preferable that a durability test with varied surface roughness Ra be conducted to appropriately determine the surface roughness Ra.
- In
FIG. 8 , a relation between the depth of wear (amount of wear) at the end of the key 11 on the outer peripheral side and the surface roughness Ra of thewall 21 after a durability test is plotted with black rhombuses. The depth of wear shown is an average value of a plurality of measured values. The amount of wear and the surface roughness Ra of thewall 21 of thekey groove 20 correspond to the amount of wear and the surface roughness Ra of the key 11. - As can be seen from
FIG. 8 , the lower the surface roughness Ra, the smaller the amount of wear after the durability test. - With variation in measured value of multiple times of the test (measured values of the depth of wear exceeding the average value are indicated by the straight line) taken into account, the surface roughness Ra of the
wall 21 needs to be 0.2 µm or less to keep the depth of wear under the allowable value. - It is possible to more sufficiently reduce wear by providing the offset
portion 21A in thewall 21 and setting the surface roughness Ra of thewall 21 to 0.2 µm or less before the start of use. -
FIG. 9A shows another modified example of the first embodiment. - The
wall 21 of thekey groove 20 is provided with an offsetportion 21B located in the vicinity of the inner peripheral-side end 20B, in addition to the offsetportion 21A located at the outer peripheral-side end 20A. - It is preferable that the offset
portion 21B be gradually offset from thereference surface 210 while extending toward the inner peripheral-side end 20B. - As with the offset
portion 21A, the offsetportion 21B shown inFIG. 9A has an exaggerated amount of offset. - The shaded part in
FIG. 9A does not exist. The surface of the offsetportion 21A is denoted byreference sign 21S and the surface of the offsetportion 21B is denoted byreference sign 21S'. - The shapes of the
surfaces portions wall 21 that has worn through use. - As shown in
FIG. 9B , in both an inward path and an outward path of the first key 11 that shifts in a reciprocating manner, anoil film 100 is formed between the first key 11 and thewall 21 by the wedge effect occurring as the lubricating oil flows into the gap between the first key 11 and thewall 21. - Here, at both ends of the
wall 21 in the sliding direction, where the shifting velocity of the first key 11 is low and a sufficient wedge effect is therefore difficult to obtain, asufficient oil film 100 is difficult to form. Then, compared with in a center part of thewall 21, the amount of wear becomes larger at both ends of thewall 21 due to the sliding friction between thewall 21 and the first key 11 inclined relative to thewall 21. Accordingly, the offsetportions side end 20A and in the vicinity of the inner peripheral-side end 20B of thewall 21. - The amount of offset Of of the offset
portion 21A from thereference surface 210 corresponds to the amount of wear on the outer peripheral side (radially outer side) of thewall 21, while an amount of offset Of of the offsetportion 21B from thereference surface 210 corresponds to the amount of wear on the inner peripheral side (radially inner side) of thewall 21. - In the configuration shown in
FIG. 9A , on the basis of the fact that thekey groove 20 wears easily especially at the side of the open end (outer peripheral-side end 20A), the amount of offset Of of the offsetportion 21A is set to be larger than the amount of offset Of of the offsetportion 21B. - According to the configuration shown in
FIGS. 9A and 9B , the offsetportions - Forming the offset portion simulating wear before use is also applicable to the wall 31 (
FIG. 6 ) of thekey groove 30 along which the second key 12 slides. - The position and the amount of offset of the offset portion formed in the
wall 31 can be determined as appropriate on the basis of the stroke and the sliding conditions of thesecond key 12. - For example, it is possible to form an offset portion in a region of the
wall 31 corresponding to the range Rg2 (FIG. 4 ) of sliding of the second key 12 so as to be symmetrical with respect to the center of the range Rg2. - Next, a second embodiment of the present invention will be described with reference to
FIGS. 10A to 10C . - The second embodiment to a fifth embodiment feature structures for positioning the liner in the key groove. The second embodiment to the fifth embodiment can be combined as appropriate.
- In the following, a liner disposed in the
key groove 20 in which the first key 11 slides will be taken as an example, but the configurations described below are also applicable to a liner disposed in thekey groove 30 in which the second key 12 slides. - At least one of crowning processing of forming the offset
portion 21A or the offsetportion 21B and machining of setting the surface roughness to 0.2 µm or less is performed on the surface of aliner 24 that is disposed so as to be flush with theinner periphery 201 of thekey groove 20 as shown inFIG. 10A . The offset portion is not shown inFIG. 10 . - The above description is also applicable to the liners (to be described later) shown in
FIG. 11 to FIG. 16 . - In the configuration shown in
FIG. 10A , aprotrusion 241 provided on theliner 24 is fitted in arecess 211 formed in theinner periphery 201 of thekey groove 20. Therecess 211 is depressed farther than asurface 3E on which a plate-likemain body 240 of theliner 24 is disposed. Theprotrusion 241 of theliner 24 is fitted betweenwalls recess 211 that are separated from each other in the sliding direction. - In this specification, the direction in which the first key 11 slides along the radial direction of the
rotating shaft 5 will be referred to as "the sliding direction". The direction in which the second key 12 slides along the radial direction of therotating shaft 5 will be also referred to as "the sliding direction". - In the configuration shown in
FIG. 10A , theliner 24 and theinner periphery 201 of thekey groove 20 are fitted with each other through engagement between therecess 211 and theprotrusion 241, and thereby theliner 24 is positioned in theorbiting scroll 3 in the sliding direction. Thus, theliner 24 can be prevented from slipping or detaching in the sliding direction from theinner periphery 201 of thekey groove 20. - Other than the configuration shown in
FIG. 10A , for example, the configurations shown inFIG. 10B and FIG. 10C can also be used to position theliner 24 in thekey groove 20 by engagement fitting. - In
FIG. 10B , theprotrusion 241 of theliner 24 is located further on the radially outer side than inFIG. 10A . The configuration ofFIG. 10B is otherwise the same as that ofFIG. 10A . - In
FIG. 10C , therecess 212 is formed at the outer peripheral-side end 20A as well as in the vicinity of the inner peripheral-side end 20B of theinner periphery 201 of thekey groove 20, and twoprotrusions main body 250 of aliner 25 toward the rear surface side are fitted inside therecesses - In the configurations shown in
FIGS. 10A to 10C , themain bodies liners side end 20A) of thekey groove 20, so that the sliding friction between the first key 11 and thekey groove 20 at the edge of thekey groove 20 can be reduced. - Next, the third embodiment of the present invention will be described with reference to
FIG. 11 . - As shown in
FIG. 11 , aliner 26 of the third embodiment is formed in a U-shape and disposed along the entireinner periphery 201 of thekey groove 20. - The
liner 26 has a plate-like part 261 along which the first key 11 slides, a plate-like part 262 facing the plate-like part 261, and acoupling part 263 coupling together the plate-like parts side end 20B of thekey groove 20. - In the configuration shown in
FIG. 11 , theliner 26 is positioned in thekey groove 20 without a protrusion or a recess formed in theliner 26 or thekey groove 20. - The width of the
liner 26 in the direction connecting the plate-like parts key groove 20, so that theliner 26 deflects so as to be compressed inside thekey groove 20, and is fixed to thekey groove 20 by an elastic force. - Thus, the
liner 26 can be prevented from slipping from theinner periphery 201 of thekey groove 20 in the sliding direction or the width direction of theliner 26, or theliner 26 can be prevented from detaching from thekey groove 20. - The second embodiment and the third embodiment can be combined as appropriate.
- In
FIG. 12A , aprotrusion 264 formed on theU-shaped liner 26 is fitted inside therecess 212 formed in theinner periphery 201 of thekey groove 20. - In the configuration of
FIG. 12B , which is similar to that ofFIG. 12A , aprotrusion 265 of theliner 26 is fitted inside arecess 213 formed in a region of theinner periphery 201 of thekey groove 20 where the first key 11 slides. - In
FIG. 13 , aprotrusion 214 formed on theinner periphery 201 of thekey groove 20 is fitted into arecess 266 formed in theU-shaped liner 26. - In the configurations shown in
FIGS. 12A, 12B , and13 , it is not necessary to fix theliner 26 inside thekey groove 20 by an elastic force or interference fitting. According to the engagement fitting between theU-shaped liner 26 and theinner periphery 201 of thekey groove 20, theliner 26 can be prevented from slipping from theinner periphery 201 of thekey groove 20 in the sliding direction or the width direction, or theliner 26 can be prevented from detaching from thekey groove 20. - Next, the fourth embodiment of the present invention will be described with reference to
FIGS. 14A and 14B . - In the configuration shown in
FIG. 14A , aliner groove 29 that receives aperipheral edge 271 of aliner 27 is formed in thebottom 202 of thekey groove 20. - The entire
peripheral edge 271 of theU-shaped liner 27 is fitted inside theU-shaped liner groove 29 that is formed at the root of theinner periphery 201 of thekey groove 20. - According to this configuration, the
liner 27 is positioned in both the sliding direction and the width direction in thekey groove 20 of theorbiting scroll 3 by fitting through engagement between the liner groove 29 (recess) and the peripheral edge 271 (protrusion) of theliner 27. - As shown in
FIG. 14B , a J-shaped liner 27' can also be adopted. - The liner 27' has a plate-
like part 291 disposed in the region of theinner periphery 201 where the first key 11 slides, and acurved part 292 that continues to the inner peripheral edge of the plate-like part 291 and curves along the arc-shaped inner peripheral-side end 20B. - As the plate-
like part 291 is fitted into the straight part of theliner groove 29, the liner 27' is positioned in thekey groove 20 in the plate thickness direction, and as thecurved part 292 is fitted in the curved part of theliner groove 29, the liner 27' is positioned in thekey groove 20 in the sliding direction. - The configuration of the fourth embodiment can also be used to position the liner 28 (
FIG. 6 ) along which the second key 12 slides. In that case, for example, the peripheral edge of theliner 28 is fitted into a liner groove formed in the bottom of thekey groove 30. Then, theliner 28 is positioned in both the plate thickness direction and the sliding direction by fitting through engagement between the peripheral edge of theliner 28 and the liner groove. - Next, the fifth embodiment of the present invention will be described with reference to
FIG. 15 . - A
liner 50 shown inFIG. 15 has a bottom 51A disposed on thebottom 202 of thekey groove 20, and aU-shaped wall 51B standing on the bottom 51A and disposed on theinner periphery 201 of thekey groove 20. - The bottom 51A of the
liner 50 has a width larger than the width of the bottom 202 of thekey groove 20, and is pressed onto thebottom 202 of thekey groove 20 to form the bottom surface of thekey groove 20. - At least one of crowning processing for forming an offset portion (not shown) and machining for setting the surface roughness to 0.2 µm or less is performed on the inner surface (sliding surface) of the
wall 51B. - The
wall 51B may be formed in a J-shape like the liner 27' ofFIG. 14B , or may be formed in a plate-like shape like theliner 23 shown inFIG. 5 . - As the bottom 51A is pressed and fixed in the
key groove 20, theliner 50 can be prevented from slipping from theinner periphery 201 of thekey groove 20 in the sliding direction or the width direction, or theliner 50 can be prevented from detaching from thekey groove 20. - The configuration of the fifth embodiment can also be used to position the liner 28 (
FIG. 6 ) along which the second key 12 slides. - Next, a sixth embodiment of the present invention will be described with reference to
FIG. 16 . - In the sixth embodiment, a liner that is allowed to shift in the sliding direction of the key is interposed between the key and the wall of the key groove.
-
FIG. 16 shows thekey groove 30 in which the second key 12 is disposed. - In the
key groove 30, a plate-like liner 52 forming thewall 31 along which the second key 12 slides is disposed. - The
liner 52 is housed in aliner housing part 53 formed in theshaft bearing 6. - As the dimension of the
liner housing part 53 is larger than the dimension of theliner 52 in the sliding direction, there is a space Sp inside theliner housing part 53 that allows theliner 52 to shift in the sliding direction of thesecond key 12. - When the second key 12 comes in contact with the liner 52 (wall 31) and shifts in the sliding direction while retaining the
liner 52 by a friction force, theliner 52 also shifts inside the liner housing part 53 (see the arrows). - According to the sixth embodiment, the second key 12 shifts in a reciprocating manner along with the
liner 52, so that the distance the second key 12 and theliner 52 slide and shift relative to each other can be reduced, and thus wear of the second key 12 and theliner 52 can be reduced. - As the rear surface of the
liner 52 slides over an inner periphery 301 of thekey groove 30, the friction force is divided into a friction force between the second key 12 and theliner 52 and a friction force between theliner 52 and the inner periphery 301. Thus, wear of each of the second key 12, theliner 52, and the inner periphery 301 (shaft bearing 6) is suppressed. -
- where d is the stroke of the key 12, Ln is the dimension of the
liner housing part 53 that is the movable range of theliner 52, and Sp is the length of the space inside theliner housing part 53. - According to this relation, it is possible to shift the
liner 52 along with the key 12 while keeping the key 12 between the left end and the right end of theliner 52. - In the sixth embodiment, it is not absolutely necessary to form an offset portion in the
liner 52 or set the surface roughness of theliner 52 to 0.2 µm or less. As with theliner 23 etc. described above, at least one of crowning processing for forming the offset portion and machining for setting the surface roughness to 0.2 µm or less performed on theliner 52 can contribute to further wear reduction. - Next, a seventh embodiment of the present invention will be described with reference to
FIG. 17 andFIG. 18 . - The seventh embodiment is configured so that a liner swings to follow the posture of the key.
-
FIG. 17A shows thekey groove 20 in which the first key 11 is disposed. - In the
key groove 20, a plate-like liner 54 forming thewall 21 along which the first key 11 slides is disposed. - The
liner 54 is housed in arecess 55 formed in theorbiting scroll 3. - A
support portion 551 protruding in an arc shape in a plan view is formed on the wall of therecess 55 located on the rear surface side of theliner 54. Thesupport portion 551 is located in the vicinity of the inner peripheral-side end 20B in the wall of therecess 55. Theliner 54 supported by thesupport portion 551 is swingable within the range of a clearance CL between theliner 54 and the wall of therecess 55. -
FIG. 17B shows an example in which asupport portion 541 is formed not in therecess 55 but on the rear surface side of theliner 54. Theliner 54 supported by thesupport portion 541 inside therecess 55 is swingable within the range of the clearance CL between theliner 54 and the wall of therecess 55. - As shown in
FIG. 18 , when the first key 11 shifts in a reciprocating manner, theliner 54 swings (inclines) to an angle following the posture of thefirst key 11. In both the inward path and the outward path of the first key 11, theliner 54 swings, around the support portion 541 (or 551) as a supporting point, between an angle at which theliner 54 is parallel to the axis of thekey groove 20 and an angle at which the outer peripheral-side end of theliner 54 comes in contact with the wall of therecess 55. - As a result, the
side surface 11S of the first key 11 comes in surface contact with theliner 54, so that the first key 11 slides over the surface of theliner 54 stably with low friction. - According to the seventh embodiment, the
liner 54 swings to follow the posture of the first key 11, so that the sliding friction between the first key 11 and theliner 54 can be suppressed, and thus wear of the first key 11 and theliner 54 can be reduced. - In the seventh embodiment, it is not absolutely necessary to form an offset portion in the
liner 54 or set the surface roughness of theliner 54 to 0.2 µm or less. As with theliner 23 etc. described above, at least one of crowning processing for forming an offset portion and machining for setting the surface roughness to 0.2 µm or less performed on theliner 54 can contribute to further wear reduction. - Next, an eighth embodiment of the present invention will be described with reference to
FIG. 19 . - In the eighth embodiment, the lubricating oil that is supplied to the periphery of the
eccentric pin 5A through theoil supply path 5C (FIG. 2 ) inside therotating shaft 5 is supplied to the sliding surfaces through the inside of the liner. - As shown in
FIG. 2 , theeccentric pin 5A is connected to the inside of aboss 3F of theorbiting scroll 3 through thebearing 5B. Theeccentric pin 5A, thebearing 5B, and theboss 3F are disposed inside arecess 6C formed around therotating shaft 5 in theshaft bearing 6. - The inside of the
recess 6C serves as an oil sump where the lubricating oil is accumulated. A pressure difference is provided between the atmosphere inside therecess 6C and the atmosphere outside therecess 6C, so that the lubricating oil inside therecess 6C is supplied to the outside of therecess 6C according to the pressure difference. - In the following, a liner disposed in the
key groove 20 in which the first key 11 slides will be taken as an example, but the configurations described below are also applicable to the liner disposed in thekey groove 30 in which the second key 12 slides. - As shown in
FIGS. 19A and 19B , aliner 56 of this embodiment is a member that is attached to theorbiting scroll 3 and constitutes a part of thekey groove 20. - Processing for forming an offset portion or processing for setting the surface roughness to 0.2 µm or less is performed on the surface of the
liner 56 that forms thewall 21 along which the first key 11 slides. - As shown in
FIGS. 19B and 19C , anoil path 57 through which the lubricating oil flows is formed by thekey groove 20 and theliner 56. - The
oil path 57 has afirst path 571 extending in the sliding direction on the rear side of theliner 56, and a plurality ofsecond paths 572 extending from thefirst path 571 in the plate thickness direction of theliner 56 and reaching the sliding surface (wall 21) of theliner 56. - As shown in
FIG. 19B , thefirst path 571 is formed between agroove 571C formed in the rear surface of theliner 56 and the wall (FIG. 19A ) of therecess 3C in which theliner 56 is disposed. - A
base end 571A of thefirst path 571 communicates with the inside of therecess 6C (FIG. 2 ) where the lubricating oil is accumulated. - The plurality of
second paths 572 are disposed at intervals in the sliding direction between thebase end 571A and aleading end 571B of thefirst path 571, and each open in the surface of theliner 56. - During operation of the
scroll compressor 1, the lubricating oil inside therecess 6C is forcibly supplied through theoil path 57 to the sliding surfaces of the first key 11 and the key groove 20 (liner 56) on the basis of the pressure difference between the inside and the outside of therecess 6C. Under the pressure of the lubricating oil jetting out of thesecond paths 572 opening in the surface of theliner 56 along which the first key 11 slides, the first key 11 floats from the surface of theliner 56, and an oil film is formed between the first key 11 and theliner 56. - According to this embodiment, the amount of lubricating oil supplied to the
key groove 20 is increased by the lubricating oil flowing through theoil path 57, and a thick oil film is formed between the first key 11, floating on the lubricating oil jetting out of theoil path 57, and thewall 21 of thekey groove 20. Thus, solid-to-solid contact is reduced, which can contribute to the reduction of wear of the first key 11 and the wall 21 (liner 56) of thekey groove 20. - According to the eighth embodiment, it is possible to sufficiently reduce wear by supplying oil to the sliding surfaces through the
oil path 57, in addition to forming an offset portion in theliner 56 or setting the surface roughness of theliner 56 to 0.2 µm or less. - The
oil path 57 can be modified as appropriate, provided that theoil path 57 provides communication between the inside of therecess 6C and thewall 21 of thekey groove 20. - For example, the groove constituting the
first path 571 can also be formed in the wall of therecess 3C located on the rear surface of theliner 56, instead of in theliner 56. - As shown in
FIG. 19D , thefirst path 571 can also be formed inside theliner 56. - The configuration of the
oil path 57 in the eighth embodiment is workable without the precondition of processing for forming an offset portion in theliner 56 or processing for setting the surface roughness of theliner 56 to 0.2 µm or less. In other words, supplying oil to the sliding surfaces through theoil path 57 can contribute to wear reduction. - The present invention is not limited to the above embodiments; the configurations presented in the above embodiments can be selectively adopted or changed as appropriate into other configurations within the scope of the appended claims.
- The Oldham link according to the present invention can also be applied to devices, other than scroll compressors, that include a mechanism for converting a turning motion of a member, which is eccentrically connected to a rotating shaft and turned along with the rotating shaft, into a revolving motion while restricting rotation of that member.
Claims (10)
- A scroll compressor (1) comprising:a fixed scroll (2) fixed to a housing (8);an orbiting scroll (3) eccentrically connected to a rotating shaft (5) and revolved relative to the fixed scroll (2);a shaft bearing (6) fixed to the housing (8) and supporting the orbiting scroll (3); andan Oldham link (10) interposed between the orbiting scroll (3) and the shaft bearing (6) and restricting rotation of the orbiting scroll (3), whereinthe Oldham link (10) has a first key (11) that slides in a radial direction (D1) of the rotating shaft (5) along a wall (21) of a key groove (20) provided in the orbiting scroll (3), and a second key (12) that slides in the radial direction (D2) of the rotating shaft (5) along a wall (31) of another key groove (30) provided in the shaft bearing (6), andon the assumption of a flat reference surface (210) in the wall (21) of the key groove (20), the wall (21) has an offset portion (21A) that is gradually offset from the reference surface (210) while extending toward at least one of an outer peripheral-side end (20A) and an inner peripheral-side end (20B) of the key groove (20),characterized in that a part of an inner periphery of the key groove (20) including at least the offset portion (21A), or the entire inner periphery of the key groove (20), is formed by a liner (23, 24, 25, 26, 27, 27', 28, 50, 52, 54, 56) discrete from a main body that is the orbiting scroll (3) or the shaft bearing (6).
- The scroll compressor (1) according to claim 1, wherein a surface roughness Ra of a sliding surface of the wall (21) including a surface (21S) of the offset portion (21A) is 0.2 µm or less before the start of use of the Oldham link.
- The scroll compressor (1) according to claim 1 or 2, wherein, as the liner (24, 25, 26, 27, 27') is fitted with the main body (3, 6) located on the rear surface side of the liner through engagement between a recess (211, 212, 213, 266) and a protrusion (241, 251, 264, 265, 214), the liner is positioned in a sliding direction that is a direction in which the first key or the second key slides.
- The scroll compressor (1) according to any one of claims 1 to 3, wherein the liner (26, 27, 50) is formed substantially in a U-shape.
- The scroll compressor (1) according to any one of claims 1 to 4, wherein a liner groove (29) receiving an edge (271) of the liner (27) is formed in a bottom of the key groove (20).
- The scroll compressor (1) according to any one of claims 1 to 5, wherein the liner (50) has a liner bottom (51A) that forms a bottom surface of the key groove and is pressed into the main body, and a liner wall (51B) that stands on the liner bottom (51A) and includes the offset portion (21A).
- A scroll compressor (1) comprising:a fixed scroll (2) fixed to a housing (8);an orbiting scroll (3) eccentrically connected to a rotating shaft (5) and revolved relative to the fixed scroll (2);a shaft bearing (6) fixed to the housing (8) and supporting the orbiting scroll (3); andan Oldham link (10) interposed between the orbiting scroll (3) and the shaft bearing (6) and restricting rotation of the orbiting scroll (3), whereinthe Oldham link (10) has a first key (11) that slides in a radial direction (D1) of the rotating shaft (5) along a wall (21) of a key groove (20) provided in the orbiting scroll (3), and a second key (12) that slides in the radial direction (D2) of the rotating shaft (5) along a wall (31) of another key groove (30) provided in the shaft bearing (6), characterized in thata surface roughness Ra of the wall (31) of the key groove (30) before the start of use of the Oldham link (10) is set to 0.2 µm or less and in that at least a part of an inner periphery of the key groove (30) for which the surface roughness Ra is set, or the entire inner periphery of the key groove, is formed by a liner (28) discrete from a main body that is the orbiting scroll (3) or the shaft bearing (6).
- The scroll compressor (1) according to any one of claims 1 to 7, wherein the main body has a liner housing part (53) that houses the liner (52) and allows the liner (52) to shift in a sliding direction that is a direction in which the first key (11) or the second key (12) slides.
- The scroll compressor (1) according to any one of claims 1 to 8, wherein the liner (54) is swingably supported on the main body located on the rear surface side of the liner.
- The scroll compressor (1) according to any one of claims 1 to 9, wherein, of the liner (56) and the inner periphery of the key groove, at least the liner (56) has an oil path (57) which communicates with an oil sump (6C) present around a connection part of the rotating shaft (5) and the orbiting scroll (3), and configured so that lubricating oil can be supplied from the oil sump (6C) to the wall (21) of the key groove (20) through the oil path (57).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2016015829A JP6630580B2 (en) | 2016-01-29 | 2016-01-29 | Scroll compressor |
Publications (2)
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EP3199753A1 EP3199753A1 (en) | 2017-08-02 |
EP3199753B1 true EP3199753B1 (en) | 2021-01-20 |
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EP17153568.5A Active EP3199753B1 (en) | 2016-01-29 | 2017-01-27 | Scroll compressor |
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EP (1) | EP3199753B1 (en) |
JP (1) | JP6630580B2 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20190085407A (en) * | 2018-01-10 | 2019-07-18 | 엘지전자 주식회사 | Scroll compressor |
KR102056378B1 (en) * | 2018-06-29 | 2019-12-16 | 엘지전자 주식회사 | Scroll compressor |
KR102043155B1 (en) * | 2018-05-09 | 2019-11-11 | 엘지전자 주식회사 | Scroll compressor |
KR102081341B1 (en) * | 2018-08-31 | 2020-02-25 | 엘지전자 주식회사 | Scroll compressor |
JP7378932B2 (en) * | 2019-01-09 | 2023-11-14 | 三菱重工サーマルシステムズ株式会社 | scroll fluid machine |
JP7246830B2 (en) * | 2019-05-23 | 2023-03-28 | イーグル工業株式会社 | anti-rotation mechanism |
KR102364680B1 (en) * | 2020-02-10 | 2022-02-18 | 엘지전자 주식회사 | A compressor |
KR102422699B1 (en) * | 2020-12-29 | 2022-07-20 | 엘지전자 주식회사 | Scroll compressor |
KR102586750B1 (en) * | 2021-09-13 | 2023-10-11 | 엘지전자 주식회사 | Scroll compressor |
KR102510338B1 (en) | 2021-09-13 | 2023-03-15 | 엘지전자 주식회사 | Scroll compressor |
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JPS5587884A (en) * | 1978-12-25 | 1980-07-03 | Sanden Corp | Capacity tpye liquid compressor |
JPH03267501A (en) * | 1990-03-19 | 1991-11-28 | Daikin Ind Ltd | Movable scroll and manufacture thereof |
JPH0437887U (en) * | 1990-07-23 | 1992-03-31 | ||
JPH0440102U (en) * | 1990-07-30 | 1992-04-06 | ||
DE4211472A1 (en) * | 1992-04-06 | 1993-10-07 | Winkelmann & Pannhoff Gmbh | Drive wheel for motor vehicle - has ring-shaped driver element, connected to starter disc via projections engaging into recesses |
JPH0610853A (en) * | 1992-06-30 | 1994-01-21 | Mitsubishi Electric Corp | Scroll compressor |
JPH0791380A (en) * | 1993-09-22 | 1995-04-04 | Mitsubishi Electric Corp | Scroll compressor |
JPH08189480A (en) | 1995-01-09 | 1996-07-23 | Hitachi Ltd | Slide member for scroll compressor and molding method for slider |
JPH10159760A (en) * | 1996-12-03 | 1998-06-16 | Hitachi Ltd | Scroll compressor |
JP2000274361A (en) * | 1999-03-25 | 2000-10-03 | Hitachi Ltd | Wear resisting sliding material |
JP2005054744A (en) * | 2003-08-07 | 2005-03-03 | Matsushita Electric Ind Co Ltd | Scroll compressor |
US7878777B2 (en) * | 2006-08-25 | 2011-02-01 | Denso Corporation | Scroll compressor having grooved thrust bearing |
JP6000228B2 (en) * | 2013-11-22 | 2016-09-28 | 三菱電機株式会社 | Scroll compressor |
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2016
- 2016-01-29 JP JP2016015829A patent/JP6630580B2/en active Active
-
2017
- 2017-01-27 EP EP17153568.5A patent/EP3199753B1/en active Active
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EP3199753A1 (en) | 2017-08-02 |
JP6630580B2 (en) | 2020-01-15 |
JP2017133466A (en) | 2017-08-03 |
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