EP3181771A1 - Cross-element for reinforcing a perforation endangered area of a concrete element, steel pile and steel pile device, reinforcement device, mounting kit for an antiperforation reinforcement and method for mounting an antiperforation reinforcement - Google Patents
Cross-element for reinforcing a perforation endangered area of a concrete element, steel pile and steel pile device, reinforcement device, mounting kit for an antiperforation reinforcement and method for mounting an antiperforation reinforcement Download PDFInfo
- Publication number
- EP3181771A1 EP3181771A1 EP16002676.1A EP16002676A EP3181771A1 EP 3181771 A1 EP3181771 A1 EP 3181771A1 EP 16002676 A EP16002676 A EP 16002676A EP 3181771 A1 EP3181771 A1 EP 3181771A1
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- European Patent Office
- Prior art keywords
- steel
- frame
- arms
- cross
- cross member
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/43—Floor structures of extraordinary design; Features relating to the elastic stability; Floor structures specially designed for resting on columns only, e.g. mushroom floors
Definitions
- the invention relates to a cross-member for a steel mushroom for at least partially arranging within a piercing-prone area of a concrete component according to the features in the preamble of claim 1.
- the invention further relates to a steel mushroom according to features according to the preamble of claim 7 and a steel mushroom assembly according to the features of the preamble
- the invention relates to a reinforcing arrangement for at least partial arrangement within a pierce-prone area of a concrete component with at least one steel toe according to claim 14.
- the invention also relates to a mounting kit for mounting a punching reinforcement for a concrete component according to claim 15 and a method for reinforcing a puncture-prone area in a concrete component according to claim 16.
- a support element embodied as an individual support can, for example, be configured in such a way that it has an enlarged cross-section overall or at least for the concrete component region which is to be pierced. Due to the resulting from such cross-sectional enlargements optical and spatial constraints, however, solutions are preferred, which are quasi "invisible" limited to the piercing-prone area of the overlying or loaded concrete component. In addition to an increase in the sometimes required shear reinforcement also special solutions are used, which include specially designed for punching punishment elements.
- FIG. 1 An extremely practicable possibility here is that known in the art and in Fig . 1 in a perspective view shown classic steel mushroom 1 '.
- This includes a self-contained square frame 2' and a cross member 3 ', which is disposed within the frame 2'.
- the cross element 3 ' comprises a total of four arms 3a' - 3d ', which are connected together in a common center z1', from where they extend to the frame 2 '.
- Two of the arms 3a ', 3c' are presently formed by a common component in the form of a flat steel, which extends between the open inner cross section of the frame 2 '.
- the two other arms 3b ', 3d' are designed as individual parts, with the cross element 3 'as a whole being designed as a welded construction.
- the steel mushroom 1 ' is poured into a region of a concrete component which is subject to piercing, which in the present case is a concrete pavement 4' or reinforced concrete pavement.
- the steel mushroom 1 ' is completely arranged within the extending in a longitudinal and transverse direction x, y plane of the concrete surface 4' above a perpendicular thereto in a vertical direction z extending support 5 ', so that the concrete surface 4' on the steel fungus 'is superimposed on the support 5'.
- Fig. 2 illustrates an alternative embodiment of a steel mushroom 1 'known in the prior art in a plan view, whose arranged above the support 5' cross member 3 'a total of six arms 3a' - 3f.
- the steel mushroom 1 ' also designed as a welded construction, a total of four of its arms 3b', 3d 'extend parallel to the longitudinal direction x, while the remaining arms 3a', 3c 'extend in the transverse direction y. Recognizable here are the two arms 3a ', 3c' formed of a contiguous flat steel, while the other arms 3b ', 3d' via two transversely spaced y spaced centers z1 'are welded to this.
- a steel mushroom which is also composed essentially of a frame and at least one arranged within the frame cross member.
- the frame is formed from welded together U-profiles, the inner region is crossed out by the arms of the cross member.
- the arms of the cross member are elaborately welded to each other as well as to the frame, whereby production and transport are also complex. All the more so, as the variety of necessary welds in addition to their preparation also requires appropriate tests. This is where the invention begins:
- Reinforcement components proposes the invention, in particular frameless, cross member for a steel mushroom with the features according to claim 1 before.
- a simplification and improvement of puncture reinforcement measures is further provided by a steel toenail according to claim 7, a reinforcing structure according to claim 11, a reinforcing structure according to claim 14, a mounting set according to claim 15 and a method for reinforcing a punctured area of a concrete element according to claim 16 Further details, features and advantages of the objects of the invention will become apparent from the dependent claims.
- At least one aspect of the invention is based on the fact that the cross element, in particular in the region or in the immediate vicinity of the center of the element, as a weld-free component and in this respect is formed of the same material respectively in one piece.
- the cross element is also frameless, but can be used in a suitable frame.
- the cross element itself does not include a weld (joint).
- the resulting advantage is seen in the now already finished training of the cross member, wherein the arms are already connected to each other due to the uniform material respectively one-piece design. This eliminates complex welding of the individual arms in the region of the center of the cross member and the arms with each other, as a result of which the need for further testing of the welds due to prefabrication can be eliminated.
- the cross member By eliminating the need for welding in the manufacturing process for producing the (one-piece or unitary) cross element, it is possible to achieve reliable reproducibility of the cross element, which may also facilitate its approval.
- the cross member may be formed of a metal or of a metal alloy. Conveniently, the cross element is forged, cast or pressed. It can be provided that the cross member is cured and / or coated. According to an advantageous variant, the cross element is made of a (construction) steel.
- the cross member is at least partially formed of forged steel.
- the cross member may be formed at least partially made of cast steel.
- at least partially producing the cross member made of cast steel allows its very simple production by means of known casting.
- the use of forged steel, its density and thus its strength may be at least partially increased, whereby forces in the reinforced concrete component can be introduced.
- the cross member for a steel mushroom for reinforcing a concrete component may preferably be formed symmetrically. This means that his arms have a uniform length and shape. Due to the symmetrical design of the cross member a constant load distribution is achieved. According to an alternative embodiment for this purpose, the cross member may also be formed asymmetrically. Hereafter, for example, his arms may have a different length and / or shape. Such an asymmetrical configuration of the cross member may be advantageous, for example, if the overall shape of the steel mushroom has to adapt to local conditions. This is the case for example in any corner areas and / or breakthroughs within the piercing-prone area. For example, in connection with an oval concrete component, such as an oval column, a cross member may be appropriate that in a (total) width, which is less than the (total) length.
- the steel mushroom comprises a frameless cross member described herein which is to be arranged in a frame, respectively arranged.
- the cross member is connected via at least one of its arms directly to the frame.
- this compound can preferably be done by positive engagement or about by welding.
- a simple transport and installation allows, as cross element and frame are clearly determined to one another and / or fixed in position. If a welded connection is provided between the cross element and the frame, the welded joint would be designed in such a way that it enables a secured force transmission between the cross element and the frame.
- the steel mushroom assembly may include a frame. Within the frame are arranged several of the cross elements described herein.
- a cross element can be arranged with inclusion of at least one intermediate strut within the frame.
- the at least one intermediate strut extends between one of the arms of the cross member and the frame.
- the intermediate strut can form an extension of the associated arm, wherein the intermediate strut and arm extend in a common direction.
- the intermediate strut thus allows the use of the cross member in the form of a modular system, so that a shape-identical cross member can be combined with differently designed frame. In this way, there are also large distances between the free end of an arm of the cross member and the frame bridged by a correspondingly long designed intermediate strut.
- the cross member of the steel mushroom or the steel mushroom assembly can also be arranged with the inclusion of several intermediate struts within the frame.
- the number of intermediate struts preferably corresponds to the number of arms of the cross element.
- the respective ends of the arms of the cross member may be spaced from the surrounding frame as a whole, so that the individual intermediate struts each extend between one of the arms and the frame.
- this can thus advantageously be used for variously dimensioned frames, without necessarily requiring adaptation of the cross element itself to the respective frame geometry.
- the at least one intermediate strut is welded to the frame and the associated arm of the cross member.
- This also applies to the use of multiple intermediate struts, which are then also welded in a particularly preferred manner both with the associated arm of the cross member and with the frame.
- the necessary welding work is reduced only to the connection of the cross member with the frame directly or with the aforementioned intermediate strut / s and the frame. After that eliminates the need for welding the arms of the cross element itself entirely, whereby the manufacturing cost is reduced overall and the safety of the sometimes highly loaded cross member is increased.
- the at least one intermediate strut is formed from flat steel.
- the advantage in the use of flat steel is in particular in its standardized availability with respect to the design of the steel fungus, closer its cross element.
- an immediate welding of an intermediate strut made of flat steel with the frame and the cross member is feasible.
- the steel mushroom arrangement may comprise two or more cross elements, which are arranged together within a common frame.
- the steel mushroom assembly thus configured is not reduced to a single center of a single cross member for load transfer.
- the steel mushroom assembly thus configured is not reduced to a single center of a single cross member for load transfer.
- the steel mushroom assembly thus configured is not reduced to a single center of a single cross member for load transfer.
- the cross elements can be preferably connected to each other via at least one of its arms.
- the cross elements can be welded together via their arms, in particular at the ends of the arms.
- the cross elements can be aligned with each other so that at least two arms are aligned.
- individual cross elements can also be connected to one another, in particular welded, with the interposition of an intermediate strut. Regardless of the particular type of connection of the individual cross elements with each other, these can either directly (over the ends) of the respective arms connected to the frame or with appropriate interposition of intermediate struts with these, in particular welded.
- the frame of the steel mushroom or of the steel mushroom arrangement can have different shapes, as a result of which it can be adapted to the respective loads and / or in particular also to local conditions.
- Conceivable here are, for example, round or angular configurations, of which the latter may have, for example, a quadrangular or a rectangular shape.
- the frame of a single steel profile or preferably a plurality of interconnected Steel profiles can be formed. When using several steel profiles, these are welded together in an advantageous manner. For example, U, L or I profiles are suitable as possible steel profiles.
- cross member of the steel mushroom according to the invention, a preferred development provides that it can taper towards the free ends of its arms. In other words, its arms can be narrowed in their extension, whereby an advantageous cross-sectional adaptation to the respective loads is possible. This is relevant, for example, because of the sometimes required dimensions of a steel puff and the associated weight.
- a bevel is understood to mean a surface located at the end section of the respective arm, which is inclined with respect to the associated side face of the arm (corner is "broken"). In particular, it can be provided that the end section of the arm slims down towards its free end.
- the included between the side surface of the arm and the chamfer angle can be determined depending on the weld to be made.
- the chamfer is intended to form the respective weld between the arms of two cross members or an arm of a cross member and the frame of the steel mushroom or the steel mushroom assembly as an advantageous V-seam. In this way, the components to be joined can be welded together on impact, whereby any negative influences from cross-sectional jumps or changes in shape, for example, by an overlap at least partially overlapping, are avoided.
- the steel mushroom or the steel mushroom arrangement according to the invention can be such that at least one of the arms of the cross element has chamfers arranged on both sides at its free end. This means that the end portion of the corresponding arm is chamfered towards its free end on both opposite side surfaces such that a substantially wedge-shaped cross-section results from this.
- the two bevels enclose an angle of 180 ° or less than 180 ° ( ⁇ 180 degrees) between them.
- the advantage resulting from such a free end or end section of an arm consists in the possibility of arranging two opposing V-seams, so as to butt the components to be joined together.
- the two chamfers have an identical or different in their respective size inclined surface. This may for example be due to the fact that the two bevels are inclined differently with respect to the longitudinal direction of the arm, so that, for example, a chamfer runs flat, while the opposite chamfer is configured steeply towards the end of the arm.
- the arms of the respective cross element may have a rounded transition region between them.
- a transition region which is also referred to as a "throat”
- the steel mushroom has a coupling point arranged in the center of the cross element.
- a coupling point is intended to transport the steel mushroom directly or, for example, incorporating a suitable bonding agent. Since such steel fungi are sometimes large in size and may have a correspondingly high weight, they are moved in practice by means of a crane at their location sometimes far above the ground location.
- the connection can be made, for example, with such a crane on the aforementioned coupling point. In this way, for example, a security risk and / or any damage to the steel mushroom due to its unfavorable connection with a crane can be safely avoided.
- the coupling point can be arranged so that the steel mushroom is freely suspended horizontally aligned. As a result, its installation is facilitated overall.
- the coupling point may be formed as an internal thread having an opening.
- a connecting means having a corresponding external thread.
- This can be, for example, a screw-in hook element, which in turn can be connected to a crane, for example.
- the steel mushroom according to the invention now presented allows its extremely economical production method.
- the material unitary integral formation of the central cross member of the at least one cross member in the form of a weld-free component facilitates its easy reproducibility and use for different geometries of the cream.
- the usability of the thus formed cross element in the sense of a simply adaptable steel mushroom modular system or mounting kit. In this case, find one or more such cross elements use, which are then connected in a suitable manner either directly or via corresponding intermediate struts with the frame.
- the invention is directed to an amplification arrangement, which is suitable for at least partial arrangement within a punch-endangered area of a concrete component.
- the reinforcing arrangement comprises at least one steel mushroom, which may be a steel mushroom according to the invention as indicated above in a particularly advantageous manner.
- the reinforcement arrangement according to the invention knows at least one additional punch-through security element which can be arranged around the steel mushroom.
- the at least one puncture-proofing element is intended to be arranged, at least in regions, additionally within the region of the concrete component to be punctured.
- the resistance of the concrete component thus equipped can be increased beyond a shear failure due to punching through the use of at least one steel mushroom.
- Fig. 3 shows the top view of a steel mushroom 1 according to the invention, which comprises a frame 2 and a arranged inside the frame 2 cross member 3.
- the cross element itself has no frame.
- the frame 2 has the shape of a quadrangle (rectangle, square), which is composed of individual, interconnected steel sections 2a-2d.
- the steel profiles 2a-2d may preferably be U-profiles, the respective open side of which faces away from the cross element 3.
- the steel profiles 2a-2d are oriented to each other so that each one of its end faces with a lateral end portion of an adjacent steel profile 2a-2d are in contact.
- the steel profiles 2a-2d are welded together in their respective contact areas in a manner not shown in detail.
- the cross element is inserted into corresponding receptacles of the frame parts (not shown in FIG Fig. 3 ).
- the cross member 3 is integrally formed as a weld-free component material.
- the center z1 of the cross member 3 is located centrally within the frame 2 and extends in a vertical direction z of the steel mushroom 1.
- the cross member 3 Due to the symmetrical design of the cross member 3 in each case close two of immediately adjacent arms 3a-3d at an angle of 90 ° between them. As can be seen, the cross element 3 is matched to the frame 2 such that its arms 3a-3d are each in contact with the inner side surfaces of the frame 2 at the ends or nearly in contact.
- Fig. 4 shows an alternative embodiment of the steel fungus 1 from Fig. 3
- the steel mushroom 1 shown here has a significantly larger frame 2 or a significantly smaller with respect to the frame 2 cross member 3, the arms 3a-3d do not reach even to the inner side surface of the frame 2.
- the cross element 3 is arranged with the inclusion of a plurality of intermediate struts 4a-4d within the frame 2. As can be seen, the number of intermediate struts 4a-4d is based on the number of arms 3a-3d of the cross element 3.
- One of the four intermediate struts 4a-4d extends between in each case one of the arms 3a-3d and an associated inner side surface of the frame 2
- the intermediate struts 4a-4d may be welded in the form of an extension of the associated arms 3a-3d of the cross member 3 both to the frame 2 and to the respectively associated arm 3a-3d in a manner not shown in detail.
- the intermediate struts 4a-4d are formed from flat steel.
- Fig. 5 shows a second variant of the steel fungus 1 from FIG. 3 and FIG. 4 , which in the present case has a total of two cross elements 3.
- the two cross members 3 are arranged within the frame 2 so that they touch with one of their arms 3b, 3d frontally along the vertical direction z of the steel mold 1. Furthermore, the thus interconnected arms 3b, 3d are aligned with each other, while the remaining arms 3a, 3c are each extended over an intermediate strut 4a, 4c, 4e to the inner side surfaces of the frame 2 out.
- Fig . 6 shows a further alternative embodiment in the form of a third variant of the steel mushroom 1.
- this now comprises a total of four cross members 3, which are in contact with each other via two each of their mutually facing arms 3a-3d.
- the existing to the inner side surfaces of the frame 2 distance of individual arms 3a-3d of the cross members 3 is also bridged by intermediate struts 4e, which now all shorter than, for example, the intermediate struts 4a-4d Fig. 4 are formed.
- Fig. 7 is to take a single cross element 3 in isolation.
- the integrally formed as a weld-free component material integrally cross member 3 is formed in the form shown here in such a way that its facing away from each other, identically formed arms 3a-3d taper towards their respective ends 5a-5d total.
- the individual arms 3a-3d have chamfers 6a, 6b arranged on both sides at their respective free ends 5a-5d.
- the free ends 5a-5d of the arms 3a-3d have wedge-shaped end sections in addition to their already inclined cheeks.
- the two bevels 6a, 6b are inclined at an angle b parallel to the longitudinal direction x or transverse direction y.
- the angle b 40 °, so that the two opposite chamfers 6a, 6b of the respective arm 3a-3d enclose an angle of 100 ° between them.
- the arms 3a-3d Due to the presently symmetrical configuration of the cross member 3, the arms 3a-3d have a uniform shape and length L.
- the respective adjacent arms 3a-3d are further configured such that they have a rounded transition region 7a-7d in the form of a groove between them.
- the cross element 3 can basically have a coupling point 8 arranged in the region of its center z1, which can serve, for example, for transporting the steel mushroom 1.
- Fig. 8 again shows the cross element 3 of Fig. 7 in a side view. As can be seen, this extends in the vertical direction z, the height H of which exceeds a width d of the individual arms 3a-3d (cf. Fig. 7 ).
- Fig. 9 to Fig. 13 show alternative embodiments of the cross member 3 Fig. 7 , Starting with Fig . 9
- the cross member 3 shown here has symmetrically arranged arms 3a-3d, whose respective width d is constant over their length L.
- the free ends 5a-5d of the arms 3a-3d are made blunt, so that the end faces (free ends 5a-5d) of the arms 3a-3d extend at right angles to their cheeks.
- Fig. 10 illustrates again the wedge-shaped configuration of the free ends 5a-5d of the arms 3a-3d of the cross member 3, as already out Fig. 7 known.
- Fig. 11 to Fig. 13 show asymmetrical embodiments of the cross member 3, which differ in particular in the length L of some of their arms 3a-3d.
- the arms 3a, 3c extending in the longitudinal direction x are designed to be significantly shorter than the arms 3b, 3d extending in the transverse direction y.
- the individual arms 3a-3d have mutually arranged chamfers 6a, 6b at their respective free ends 5a-5d, as already stated Fig. 7 and Fig. 10 seen.
- Fig. 12 is opposite to in Fig. 11 shown cross member 3 such that now this shows arms 3a-3d with a total of three different lengths L.
- this shows arms 3a-3d with a total of three different lengths L.
- one of the arms 3a, 3c extending in the longitudinal direction x is designed so that its length L lies between the lengths L of the shortest arm 3a and the two longest arms 3b, 3d.
- Fig. 13 shows an embodiment of the cross member 3, which essentially a combination of two cross members 3 Fig. 11 equivalent. Said combination is to be understood only in relation to its shape, as well as the cross member 3 shown here as a weld-free component of the same material is formed integrally. As can be seen, this comprises a total of four arms 3a, 3c which extend parallel to the longitudinal direction x and which are designed shorter than the two arms 3b, 3d extending in the transverse direction y (cf. Fig. 11 ).
- FIGS. 14 to 17 show alternative embodiments for the free ends 5a-5d of the arms 3a-3d of a cross member 3.
- arm shows Fig. 14 an embodiment of its free end 5d, and they already out Fig. 7 and Fig. 10 to Fig. 13 evident.
- its free end 5d has chamfers 6a, 6b arranged on both sides, resulting in a wedge-shaped configuration. Due to the symmetrical arrangement of the two bevels 6a, 6b, their respective inclined surfaces have the same size.
- Fig. 15 is to take a chamfer 6a arranged only on one side, whereby the tip of the free end 5d moves virtually to the edge of the arm 3d.
- Fig. 16 is a changed arrangement of the chamfers 6a, 6b to the Fig. 14 known.
- the two chamfers 6a, 6a have different inclinations, so that their respective oblique surfaces have mutually different sizes.
- the tip of the free end 5d and of the arm 3d remains on its system axis (see transverse direction y).
- Fig. 17 a further alternative embodiment, which also comprises two mutually arranged chamfers 6a, 6b.
- the tip of the free end 5d lies outside the system axis of the arm 3d (see transverse direction y).
Abstract
Die Erfindung betrifft einen Stahlpilz mit einem Kreuzelement. Der Stahlpilz ist zum Anordnen innerhalb eines durchstanzgefährdeten Bereiches eines Betonbauteils (4') vorgesehen. Das Kreuzelement umfasst mindestens drei in einem gemeinsamen Zentrum (z1) miteinander verbundene Arme (3a 3d), welche sich in voneinander unterschiedliche Richtungen von dem Zentrum (z1) zu dem Rahmen (2) hin erstrecken. Das Kreuzelement (3) ist als ein im Bereich des Zentrums (z1) schweißnahtloses Bauteil (materialeinheitlich) ausgebildet, wobei Arme (3a-3d) und Zentrum (z1) einstückig gebildet sind.The invention relates to a steel mushroom with a cross member. The steel mushroom is intended to be arranged within a pierce-prone area of a concrete component (4 '). The cross member comprises at least three arms (3a 3d) interconnected in a common center (z1), which extend in mutually different directions from the center (z1) towards the frame (2). The cross element (3) is designed as a component that is weld-free in the region of the center (z1) (of the same material), wherein arms (3a-3d) and center (z1) are formed in one piece.
Description
Die Erfindung betrifft ein Kreuzelement für einen Stahlpilz zum zumindest teilweisen Anordnen innerhalb eines durchstanzgefährdeten Bereiches eines Betonbauteiles nach den Merkmalen im Obergriff des Anspruchs 1. Die Erfindung betrifft ferner einen Stahlpilz nach Merkmalen gemäß dem Oberbegriff des Anspruchs 7 und eine Stahlpilzanordnung nach den Merkmalen gemäß dem Oberbegriff des Auspruchs 10. Weiterhin betrifft die Erfindung eine Verstärkungsanordnung zur zumindest teilweisen Anordnung innerhalb eines durchstanzgefährdeten Bereiches eines Betonbauteils mit wenigstens einem Stahlpilz gemäß Anspruch 14. Die Erfindung betrifft außerdem einen Montagesatz zum Montieren einer Durchstanzbewehrung für ein Betonbauteil gemäß Anspruch 15 sowie ein Verfahren zum Bewehren eines durchstanzgefährdeten Bereichs in einem Betonbauteil gemäß Anspruch 16.The invention relates to a cross-member for a steel mushroom for at least partially arranging within a piercing-prone area of a concrete component according to the features in the preamble of
Im Betonbau gelten insbesondere solche Bereiche eines Bauteils als durchstanzgefährdet, welche einer im Wesentlichen senkrecht zu ihrer Erstreckung wirkenden konzentrierten Lasteinleitung unterliegen. Dies ist in der Praxis beispielsweise bei schlanken Decken- oder Boden- bzw. Fundamentplatten relevant. Konzentrierte Lasteinleitungen ergeben sich dabei beispielsweise im Skelettbau durch tragende Stützelemente, auf welchen das jeweilige Bauteil aufliegt oder von diesen belastet wird. In diesem Zusammenhang durchzuführende statische Bemessungen dienen dem Nachweis, dass die beispielsweise punktuell einwirkende Querkraft die im Lasteinleitungsbereich des Bauteils aufnehmbare Querkraft nicht übersteigt.In concrete construction, in particular those regions of a component are considered to be puncture-endangered, which act essentially perpendicular to their extension subject to concentrated load introduction. This is relevant in practice, for example, in slender ceiling or floor or foundation plates. Concentrated load discharges arise, for example, in skeleton construction by supporting supporting elements on which rests the respective component or is loaded by them. Static dimensions to be performed in this context serve to demonstrate that the transverse force acting, for example, at points does not exceed the transverse force that can be absorbed in the load introduction area of the component.
Um den Widerstand in einem durchstanzgefährdeten Bereich eines Betonbauteils zu erhöhen, sind bereits diverse Möglichkeiten bekannt. Da der Widerstand insbesondere von der Lasteinleitungsfläche abhängig ist, kann beispielsweise ein als Einzelstütze ausgebildetes Stützelement so ausgestaltet sein, dass dieses insgesamt oder zumindest zum durchstanzgefährdeten Betonbauteilbereich hin einen vergrößerten Querschnitt aufweist. Aufgrund der sich aus solchen Querschnittsvergrößerungen ergebenden optischen wie auch räumlichen Einschränkungen werden allerdings Lösungen bevorzugt, welche sich quasi "unsichtbar" auf den durchstanzgefährdeten Bereich des aufliegenden oder belasteten Betonbauteils beschränken. Neben einer Erhöhung der mitunter erforderlichen Schubbewehrung kommen dabei auch spezielle Lösungen zum Einsatz, welche eigens hierfür konzipierte Durchstanzbewährungselemente beinhalten.In order to increase the resistance in a piercing-prone area of a concrete component, various possibilities are already known. Since the resistance is dependent, in particular, on the load introduction surface, a support element embodied as an individual support can, for example, be configured in such a way that it has an enlarged cross-section overall or at least for the concrete component region which is to be pierced. Due to the resulting from such cross-sectional enlargements optical and spatial constraints, however, solutions are preferred, which are quasi "invisible" limited to the piercing-prone area of the overlying or loaded concrete component. In addition to an increase in the sometimes required shear reinforcement also special solutions are used, which include specially designed for punching punishment elements.
Eine überaus praktikable Möglichkeit stellt hierbei der im Stand der Technik bekannte und in
Aus der
Um Durchstanzbewehrungsmaßnahmen zu vereinfachen und (kosten-)effizienter zu machen, insbesondere im Hinblick auf Herstellungs- und Vertriebskosten der Bewehrungskomponenten, schlägt die Erfindung ein, insbesondere rahmenloses, Kreuzelement für einen Stahlpilz mit den Merkmalen gemäß Anspruch 1 vor. Eine Vereinfachung und Verbesserung von Durchstanzbewehrungsmaßnahmen ergibt sich ferner durch einen Stahlpilz gemäß Anspruch 7, durch eine Stahlpilzanordnung gemäß Anspruch 11, durch eine Verstärkungsanordnung nach Anspruch 14, durch einen Montagesatz nach Anspruch 15 und durch ein Verfahren zum Bewehren eines durchstanzgefährdeten Bereichs eines Betonbauteils nach Anspruch 16. Weitere Einzelheiten, Merkmale und Vorteile der Gegenstände der Erfindung ergeben sich jeweils aus den Unteransprüchen.To simplify punching reinforcement measures and make them more cost effective, especially with regard to manufacturing and distribution costs Reinforcement components, proposes the invention, in particular frameless, cross member for a steel mushroom with the features according to
Zumindest ein Aspekt der Erfindung basiert darauf, dass das Kreuzelement, insbesondere im Bereich respektive in der nahen Umgebung des Zentrums des Elements, als ein schweißnahtloses Bauteil und insofern materialeinheitlich respektive einstückig ausgebildet ist. Das Kreuzelement ist zudem rahmenlos, kann aber in einen geeigneten Rahmen einsetzbar sein. Das Kreuzelement selbst umfasst keine Schweißnaht(-verbindung). Der sich hieraus ergebende Vorteil ist in der nunmehr bereits fertigen Ausbildung des Kreuzelements zu sehen, wobei dessen Arme aufgrund der materialeinheitlichen respektive einstückigen Ausbildung bereits miteinander verbunden sind. Hiernach entfällt aufwändiges Verschweißen der einzelnen Arme im Bereich des Zentrums des Kreuzelements und der Arme untereinander, wodurch im Ergebnis die Notwendigkeit einer weiteren Prüfung der Schweißnähte aufgrund der Vorfertigung entfallen kann. Indem das Herstellungsverfahren zum Herstellen des (einstückigen respektive materialeinheitlichen) Kreuzelements keines Schweißens bedarf, ist eine gesicherte Reproduzierbarkeit des Kreuzelements erreichbar, wodurch auch dessen Zulassung erleichtert sein kann. Dabei kann eine Ausgestaltung des Kreuzelements etwa stegartige Arme vorsehen. Aufgrund der Belastungsrichtung sind diese in vorteilhafter Weise so innerhalb des Rahmens orientiert, dass deren sich senkrecht des aufliegenden oder belasteten Betonbauteils erstreckende Höhe deren Dicke übersteigt. Das Kreuzelement kann aus einem Metall gebildet sein oder aus einer Metalllegierung. Zweckmäßigerweise wird das Kreuzelement geschmiedet, gegossen oder gepresst. Es kann vorgesehen sein, dass das Kreuzelement gehärtet und/oder beschichtet wird. Gemäß einer vorteilhaften Variante ist das Kreuzelement aus einem (Bau-)Stahl gefertigt.At least one aspect of the invention is based on the fact that the cross element, in particular in the region or in the immediate vicinity of the center of the element, as a weld-free component and in this respect is formed of the same material respectively in one piece. The cross element is also frameless, but can be used in a suitable frame. The cross element itself does not include a weld (joint). The resulting advantage is seen in the now already finished training of the cross member, wherein the arms are already connected to each other due to the uniform material respectively one-piece design. This eliminates complex welding of the individual arms in the region of the center of the cross member and the arms with each other, as a result of which the need for further testing of the welds due to prefabrication can be eliminated. By eliminating the need for welding in the manufacturing process for producing the (one-piece or unitary) cross element, it is possible to achieve reliable reproducibility of the cross element, which may also facilitate its approval. In this case, provide an embodiment of the cross member about web-like arms. Due to the loading direction, these are advantageously oriented within the frame such that their height, which extends perpendicularly to the resting or loaded concrete component, exceeds their thickness. The cross member may be formed of a metal or of a metal alloy. Conveniently, the cross element is forged, cast or pressed. It can be provided that the cross member is cured and / or coated. According to an advantageous variant, the cross element is made of a (construction) steel.
Es kann vorgesehen sein, dass das Kreuzelement wenigstens bereichsweise aus geschmiedetem Stahl gebildet ist. Alternativ oder in Ergänzung hierzu kann das Kreuzelement zumindest bereichsweise aus gegossenem Stahl gebildet sein. Insbesondere die zumindest bereichsweise Herstellung des Kreuzelements aus gegossenem Stahl ermöglicht dessen überaus einfache Fertigung mittels bekannter Gießverfahren. Durch den Einsatz geschmiedeten Stahls kann dessen Dichte und somit auch dessen Festigkeit zumindest bereichsweise erhöht sein, wodurch Kräfte in das bewehrte Betonbauteil einleitbar sind.It can be provided that the cross member is at least partially formed of forged steel. Alternatively or in addition to this, the cross member may be formed at least partially made of cast steel. In particular, at least partially producing the cross member made of cast steel allows its very simple production by means of known casting. The use of forged steel, its density and thus its strength may be at least partially increased, whereby forces in the reinforced concrete component can be introduced.
Das Kreuzelement für einen Stahlpilz zum Bewehren eines Betonbauteils kann bevorzugt symmetrisch ausgebildet sein. Dies meint, dass dessen Arme eine einheitliche Länge und Form besitzen. Durch die symmetrische Ausbildung des Kreuzelements wird eine gleichbleibende Lastverteilung erreicht. Gemäß einer Alternativenausgestaltung hierzu kann das Kreuzelement auch asymmetrisch ausgebildet sein. Hiernach können dessen Arme beispielsweise eine voneinander unterschiedliche Länge und/oder Form besitzen. Eine derart asymmetrische Ausgestaltung des Kreuzelements kann beispielsweise dann von Vorteil sein, wenn sich der Stahlpilz insgesamt in seiner Form an örtliche Gegebenheiten anpassen muss. Dies ist beispielsweise in etwaigen Eckbereichen und/oder bei Durchbrüchen innerhalb des durchstanzgefährdeten Bereiches der Fall. Etwa in Zusammenhang mit einem ovalen Betonbauteil, etwa bei einer ovalen Säule, kann ein Kreuzelement zweckmäßig sein, dass in eine (Gesamt-)Breite hat, die geringer ist als die (Gesamt-)Länge.The cross member for a steel mushroom for reinforcing a concrete component may preferably be formed symmetrically. This means that his arms have a uniform length and shape. Due to the symmetrical design of the cross member a constant load distribution is achieved. According to an alternative embodiment for this purpose, the cross member may also be formed asymmetrically. Hereafter, for example, his arms may have a different length and / or shape. Such an asymmetrical configuration of the cross member may be advantageous, for example, if the overall shape of the steel mushroom has to adapt to local conditions. This is the case for example in any corner areas and / or breakthroughs within the piercing-prone area. For example, in connection with an oval concrete component, such as an oval column, a cross member may be appropriate that in a (total) width, which is less than the (total) length.
Eine Vereinfachung von Durchstanzbewehrungsmaßnahmen ergibt sich durch den Stahlpilz gemäß Anspruch 7. Der Stahlpilz umfasst ein hierin beschriebenes (rahmenloses) Kreuzelement, welches in einem Rahmen anzuordnen respektive angeordnet ist. In besonders bevorzugter Weise ist das Kreuzelement über wenigstens einen seiner Arme unmittelbar mit dem Rahmen fest verbunden. Nach der Erfindung kann diese Verbindung bevorzugt durch Formschluss erfolgen oder etwa durch Verschweißen. Hierdurch ist beispielsweise ein einfacher Transport sowie Einbau ermöglicht, da Kreuzelement und Rahmen eindeutig zueinander lagebestimmt und/oder lagefixiert sind. Sofern eine Schweißverbindung zwischen Kreuzelement und Rahmen vorgesehen ist, wäre die Schweißverbindung so ausgestaltet, dass durch diese eine gesicherte Kraftweiterleitung zwischen dem Kreuzelement und dem Rahmen ermöglicht ist. Selbstverständlich sind auch hiervon abweichende oder diese ergänzende Ausgestaltungen denkbar, welche eine ausreichende Verbindung und somit Lasteinleitung über das Kreuzelement in den Rahmen hinein unter Verzicht auf eine stoffschlüssige Verbindung ermöglichen. Zu nennen wäre hierbei beispielsweise die zumindest bereichsweise Ausbildung geeigneter Hinterschneidungen, welche mit Teilen des Rahmens und/oder der Arme korrespondieren.A simplification of puncture reinforcement measures results from the steel fungus according to claim 7. The steel mushroom comprises a frameless cross member described herein which is to be arranged in a frame, respectively arranged. In a particularly preferred manner, the cross member is connected via at least one of its arms directly to the frame. According to the invention, this compound can preferably be done by positive engagement or about by welding. As a result, for example, a simple transport and installation allows, as cross element and frame are clearly determined to one another and / or fixed in position. If a welded connection is provided between the cross element and the frame, the welded joint would be designed in such a way that it enables a secured force transmission between the cross element and the frame. Of course, deviating from or complementary embodiments are also conceivable, which allow a sufficient connection and thus load transfer via the cross member into the frame, waiving a cohesive connection. To name here, for example, the at least partially forming suitable undercuts, which correspond to parts of the frame and / or the arms.
Eine weitere Vereinfachung von Durchstanzbewehrungen ergibt sich durch die Stahlpilzanordnung nach Anspruch 11, wobei mehrere der hierin beschriebenen Kreuzelemente vorgesehen sind, die etwa untereinander verbindbar sind. Die Stahlpilzanordnung kann einen Rahmen umfassen. Innerhalb des Rahmens sind mehrere der hierin beschriebenen Kreuzelemente angeordnet.A further simplification of punching reinforcements results from the steel mushroom arrangement according to claim 11, wherein several of the cross elements described herein are provided, which are approximately connectable to each other. The steel mushroom assembly may include a frame. Within the frame are arranged several of the cross elements described herein.
Nach einer bevorzugten Weiterentwicklung des erfindungsgemäßen Stahlpilzes respektive der Stahlpilzanordnung kann ein Kreuzelement unter Eingliederung wenigstens einer Zwischenstrebe innerhalb des Rahmens angeordnet sein. Dies meint, dass sich die wenigstens eine Zwischenstrebe dabei zwischen einem der Arme des Kreuzelements und dem Rahmen erstreckt. Besonders bevorzugt kann die Zwischenstrebe dabei eine Verlängerung des zugehörigen Armes ausbilden, wobei sich Zwischenstrebe und Arm in einer gemeinsamen Richtung erstrecken. Über eine geeignete Formanpassung der Zwischenstrebe an den zugehörigen Arm kann so dessen starke Achse in vorteilhafter Weise über die Zwischenstrebe hinaus verlängert werden. Die Zwischenstrebe ermöglicht damit den Einsatz des Kreuzelements in Form eines Baukastensystems, so dass ein formgleiches Kreuzelement mit unterschiedlich ausgestalteten Rahmen kombinierbar ist. Auf diese Weise sind auch große Abstände zwischen dem freien Ende eines Armes des Kreuzelements und dem Rahmen durch eine entsprechend lang ausgestaltete Zwischenstrebe überbrückbar.According to a preferred development of the steel mushroom according to the invention or the steel mushroom arrangement, a cross element can be arranged with inclusion of at least one intermediate strut within the frame. This means that the at least one intermediate strut extends between one of the arms of the cross member and the frame. Particularly preferably, the intermediate strut can form an extension of the associated arm, wherein the intermediate strut and arm extend in a common direction. By means of a suitable shape adaptation of the intermediate strut to the associated arm, its strong axis can thus advantageously be extended beyond the intermediate strut. The intermediate strut thus allows the use of the cross member in the form of a modular system, so that a shape-identical cross member can be combined with differently designed frame. In this way, there are also large distances between the free end of an arm of the cross member and the frame bridged by a correspondingly long designed intermediate strut.
Basierend auf dem Aspekt des Baukastensystems kann das Kreuzelement des Stahlpilzes oder der Stahlpilzanordnung auch unter Eingliederung mehrerer Zwischenstreben innerhalb des Rahmens angeordnet sein. Dabei entspricht die Anzahl der Zwischenstreben in bevorzugter Weise der Anzahl der Arme des Kreuzelements. Mit anderen Worten können die jeweiligen Enden der Arme des Kreuzelements dabei insgesamt von dem sie umgebenden Rahmen beabstandet sein, sodass sich die einzelnen Zwischenstreben jeweils zwischen einem der Arme und dem Rahmen erstrecken. Insbesondere vor dem Hintergrund einer standardisierten Fertigung des Kreuzelements kann dieses so in vorteilhafter Weise für verschiedenartig dimensionierte Rahmen Verwendung finden, ohne dass es zwingend einer Anpassung des Kreuzelements selbst an die jeweilige Rahmengeometrie erfordert.Based on the aspect of the modular system, the cross member of the steel mushroom or the steel mushroom assembly can also be arranged with the inclusion of several intermediate struts within the frame. In this case, the number of intermediate struts preferably corresponds to the number of arms of the cross element. In other words, the respective ends of the arms of the cross member may be spaced from the surrounding frame as a whole, so that the individual intermediate struts each extend between one of the arms and the frame. In particular against the background of a standardized production of the cross element, this can thus advantageously be used for variously dimensioned frames, without necessarily requiring adaptation of the cross element itself to the respective frame geometry.
Im Zusammenhang mit dem Einsatz wenigstens einer Zwischenstrebe wird es als besonders vorteilhaft angesehen, wenn die wenigstens eine Zwischenstrebe mit dem Rahmen und dem zugehörigen Arm des Kreuzelements verschweißt ist. Dies gilt auch für den Einsatz mehrer Zwischenstreben, welche dann ebenfalls in besonders bevorzugter Weise sowohl mit dem zugehörigen Arm des Kreuzelements als auch mit dem Rahmen verschweißt sind. Im Ergebnis reduziert sich die notwendige Schweißarbeit lediglich auf die Verbindung des Kreuzelements mit dem Rahmen direkt oder mit den zuvor erwähnten Zwischenstrebe/n und dem Rahmen. Hiernach entfällt die Notwendigkeit einer Verschweißung der Arme des Kreuzelements selbst gänzlich, wodurch der Herstellungsaufwand insgesamt reduziert und auch die Sicherheit des mitunter hochbelasteten Kreuzelements erhöht ist.In connection with the use of at least one intermediate strut, it is considered to be particularly advantageous if the at least one intermediate strut is welded to the frame and the associated arm of the cross member. This also applies to the use of multiple intermediate struts, which are then also welded in a particularly preferred manner both with the associated arm of the cross member and with the frame. As a result, the necessary welding work is reduced only to the connection of the cross member with the frame directly or with the aforementioned intermediate strut / s and the frame. After that eliminates the need for welding the arms of the cross element itself entirely, whereby the manufacturing cost is reduced overall and the safety of the sometimes highly loaded cross member is increased.
Im Rahmen der Erfindung wird es als besonders vorteilhaft angesehen, wenn die wenigstens eine Zwischenstrebe aus Flachstahl gebildet ist. Bei Anordnung von zwei oder mehr Zwischenstreben sind diese bevorzugt ebenfalls aus Flachstahl gebildet. Der Vorteil in der Verwendung von Flachstahl liegt insbesondere in dessen genormten Verfügbarkeit in Bezug auf die Ausgestaltung des Stahlpilzes, näherhin dessen Kreuzelements. Weiterhin ist eine sofortige Verschweißung einer Zwischenstrebe aus Flachstahl mit dem Rahmen und dem Kreuzelement durchführbar.In the context of the invention, it is considered particularly advantageous if the at least one intermediate strut is formed from flat steel. In the arrangement of two or more intermediate struts, these are preferably also formed of flat steel. The advantage in the use of flat steel is in particular in its standardized availability with respect to the design of the steel fungus, closer its cross element. Furthermore, an immediate welding of an intermediate strut made of flat steel with the frame and the cross member is feasible.
Gemäß einer bevorzugten Weiterentwicklung des Erfindungsgedankens kann die Stahlpilzanordnung zwei oder mehr Kreuzelemente umfassen, welche zusammen innerhalb eines gemeinsamen Rahmens angeordnet sind. Auf diese Weise ist die so ausgestaltete Stahlpilzanordnung nicht auf ein einzelnes Zentrum eines einzelnen Kreuzelements zur Lasteinleitung bzw. Lastweiterleitung reduziert. Durch die Erhöhung der Anzahl der Kreuzelemente des Stahlpilzes erhöht sich natürlicherweise auch die Anzahl der Arme, wodurch eine gleichbleibende Lastverteilung und Belastungsreduzierung ermöglicht ist. Im Zusammenhang mit der Anordnung von zwei oder mehr Kreuzelementen ist vorgesehen, dass diese bevorzugt über wenigstens einen ihrer Arme untereinander verbunden sein können. In besonders bevorzugter Weise können die Kreuzelemente dabei über ihre Arme, insbesondere an den Enden der Arme, miteinander verschweißt sein. Vorteilhafterweise können die Kreuzelemente dabei so zueinander ausgerichtet sein, dass zumindest zwei Arme miteinander fluchten. Alternativ oder in Ergänzung hierzu können einzelne Kreuzelemente auch nur unmittelbar unter Zwischenschaltung einer Zwischenstrebe miteinander verbunden, insbesondere verschweißt, sein. Unabhängig von der jeweiligen Verbindungsart der einzelnen Kreuzelemente untereinander können diese entweder unmittelbar über (die Enden) der jeweiligen Arme mit dem Rahmen oder unter entsprechender Zwischenschaltung von Zwischenstreben mit diesen verbunden, insbesondere verschweißt, sein.According to a preferred further development of the inventive idea, the steel mushroom arrangement may comprise two or more cross elements, which are arranged together within a common frame. In this way, the steel mushroom assembly thus configured is not reduced to a single center of a single cross member for load transfer. By increasing the number of cross elements of the steel mushroom naturally also increases the number of arms, whereby a constant load distribution and load reduction is possible. In connection with the arrangement of two or more cross elements is provided that they can be preferably connected to each other via at least one of its arms. In a particularly preferred manner, the cross elements can be welded together via their arms, in particular at the ends of the arms. Advantageously, the cross elements can be aligned with each other so that at least two arms are aligned. Alternatively or in addition to this, individual cross elements can also be connected to one another, in particular welded, with the interposition of an intermediate strut. Regardless of the particular type of connection of the individual cross elements with each other, these can either directly (over the ends) of the respective arms connected to the frame or with appropriate interposition of intermediate struts with these, in particular welded.
Grundsätzlich kann der Rahmen des Stahlpilzes respektive der Stahlpilzanordnung unterschiedliche Formgebungen besitzen, wodurch dieser an die jeweiligen Belastungen und/oder insbesondere auch an örtliche Gegebenheiten angepasst sein kann. Denkbar hierbei sind beispielsweise runde oder eckige Ausgestaltungen, von denen letztere beispielsweise eine viereckige oder eine rechteckige Form aufweisen können. Unabhängig davon sieht die Erfindung vor, dass der Rahmen aus einem einzelnen Stahlprofil oder bevorzugt aus mehreren miteinander verbundenen Stahlprofilen gebildet sein kann. Bei der Verwendung mehrerer Stahlprofile sind diese in vorteilhafter Weise miteinander verschweißt. Als mögliche Stahlprofile eignen sich beispielsweise U-, L- oder I-Profile.In principle, the frame of the steel mushroom or of the steel mushroom arrangement can have different shapes, as a result of which it can be adapted to the respective loads and / or in particular also to local conditions. Conceivable here are, for example, round or angular configurations, of which the latter may have, for example, a quadrangular or a rectangular shape. Regardless of the invention provides that the frame of a single steel profile or preferably a plurality of interconnected Steel profiles can be formed. When using several steel profiles, these are welded together in an advantageous manner. For example, U, L or I profiles are suitable as possible steel profiles.
In Bezug auf das Kreuzelement des erfindungsgemäßen Stahlpilzes sieht eine bevorzugte Weiterentwicklung vor, dass dieses sich zu den freien Enden seiner Arme hin verjüngen kann. Mit anderen Worten können dessen Arme sich in ihrer Erstreckung verschlanken, wodurch eine vorteilhafte Querschnittsanpassung an die jeweiligen Belastungen ermöglicht ist. Dies ist beispielsweise aufgrund der mitunter erforderlichen Dimensionen eines Stahlpizes und des damit einhergehende Gewichts relevant.With regard to the cross member of the steel mushroom according to the invention, a preferred development provides that it can taper towards the free ends of its arms. In other words, its arms can be narrowed in their extension, whereby an advantageous cross-sectional adaptation to the respective loads is possible. This is relevant, for example, because of the sometimes required dimensions of a steel puff and the associated weight.
Mit Blick auf ein möglichst einfaches Verbinden (Verschweißen) des Kreuzelements mit einem weiteren dazu (benachbarten) Kreuzelement und/oder dem Rahmen wird es als besonders vorteilhaft angesehen, wenn wenigstens einer der Arme der Kreuzelementes an seinem freien Ende eine, etwa an einer Längsseite eines Arms, d. h. einseitig, angeordnete, Fase besitzt. Vorliegend wird unter einer Fase eine am Endabschnitt des jeweiligen Arms gelegene Fläche verstanden, welche gegenüber der zugehörigen Seitenfläche des Arms geneigt ist (Ecke ist "gebrochen"). Es kann, insbesondere demnach, vorgesehen sein, dass sich der Endabschnitt des Armes zu dessen freiem Ende hin verschlankt.With a view to the simplest possible joining (welding) of the cross member with a further thereto (adjacent) cross member and / or the frame, it is considered particularly advantageous if at least one of the arms of the cross member at its free end, approximately on one longitudinal side of a Arms, d. H. one-sided, arranged, bevel possesses. In the present case, a bevel is understood to mean a surface located at the end section of the respective arm, which is inclined with respect to the associated side face of the arm (corner is "broken"). In particular, it can be provided that the end section of the arm slims down towards its free end.
Der zwischen der Seitenfläche des Armes und der Fase eingeschlossene Winkel kann dabei in Abhängigkeit der vorzunehmenden Schweißnaht bestimmt werden. Die Fase ist dazu vorgesehen, um die jeweilige Schweißnaht zwischen den Armen zweier Kreuzelemente oder einem Arm eines Kreuzelements und dem Rahmen des Stahlpilzes oder der Stahlpilzanordnung als vorteilhafte V-Naht auszubilden. Auf diese Weise können die zu verbindenden Bauteile auf Stoß miteinander verschweißt werden, wodurch etwaige negative Einflüsse aus Querschnittssprüngen oder Formänderungen, beispielsweise durch eine zumindest bereichsweise Überlappung, vermieden werden.The included between the side surface of the arm and the chamfer angle can be determined depending on the weld to be made. The chamfer is intended to form the respective weld between the arms of two cross members or an arm of a cross member and the frame of the steel mushroom or the steel mushroom assembly as an advantageous V-seam. In this way, the components to be joined can be welded together on impact, whereby any negative influences from cross-sectional jumps or changes in shape, for example, by an overlap at least partially overlapping, are avoided.
Der erfindungsgemäße Stahlpilz respektive die Stahlpilzanordnung können dergestalt sein, dass wenigstens einer der Arme des Kreuzelements an seinem freien Ende beidseitig angeordnete Fasen besitzt. Dies meint, dass der Endabschnitt des entsprechenden Armes zu seinem freien Ende hin an beiden gegenüberliegenden Seitenflächen derart abgeschrägt ist, dass sich hieraus ein im Wesentlichen keilförmiger Querschnitt ergibt. Die beiden Fasen schließen dabei einen Winkel von 180° oder weniger als 180° (≤ 180 Grad) zwischen sich ein. Der sich aus einem so ausgestalten freien Ende bzw. Endabschnitt eines Armes ergebende Vorteil besteht in der Möglichkeit zur Anordnung zweier gegenüberliegender V-Nähte, um so die miteinander zu verbindenden Bauteile stumpf zu stoßen.The steel mushroom or the steel mushroom arrangement according to the invention can be such that at least one of the arms of the cross element has chamfers arranged on both sides at its free end. This means that the end portion of the corresponding arm is chamfered towards its free end on both opposite side surfaces such that a substantially wedge-shaped cross-section results from this. The two bevels enclose an angle of 180 ° or less than 180 ° (≤ 180 degrees) between them. The advantage resulting from such a free end or end section of an arm consists in the possibility of arranging two opposing V-seams, so as to butt the components to be joined together.
In diesem Zusammenhang ist weiter angedacht, dass die beiden Fasen eine in ihrer jeweiligen Größe gleiche oder aber voneinander abweichende Schrägfläche besitzen. Dies kann beispielsweise dadurch bedingt sein, dass die beiden Fasen gegenüber der Längsrichtung des Armes unterschiedlich geneigt sind, so dass beispielsweise eine Fase flach verläuft, während die gegenüberliegende Fase steil zum Ende des Armes hin ausgestaltet ist.In this context, it is further contemplated that the two chamfers have an identical or different in their respective size inclined surface. This may for example be due to the fact that the two bevels are inclined differently with respect to the longitudinal direction of the arm, so that, for example, a chamfer runs flat, while the opposite chamfer is configured steeply towards the end of the arm.
Nach einer vorteilhaften Weiterentwicklung können die Arme des jeweiligen Kreuzelements einen ausgerundeten Übergangsbereich zwischen sich aufweisen. Ein solcher auch als "Kehle" bezeichneter Übergangsbereich weist den Vorteil einer verbesserten Kraftweiterleitung auf, da so eine unvorteilhafte Spannungskonzentration an etwaigen rechtwinklig zueinander stehenden Flächen oder gar Querschnittssprüngen wirksam vermieden wird.According to an advantageous development, the arms of the respective cross element may have a rounded transition region between them. Such a transition region, which is also referred to as a "throat", has the advantage of improved force transmission, since such an unfavorable stress concentration on any surfaces perpendicular to one another or even cross-sectional jumps is effectively avoided.
Im Rahmen der Erfindung wird es als besonders vorteilhaft angesehen, wenn der Stahlpilz eine im Zentrum des Kreuzelements angeordnete Koppelstelle besitzt. Eine solche Koppelstelle ist dazu vorgesehen, um den Stahlpilz direkt oder beispielsweise unter Eingliederung eines geeigneten Verbindungsmittels zu transportieren. Da derartige Stahlpilze mitunter groß dimensioniert sind und ein entsprechend hohes Gewicht aufweisen können, werden diese in der Praxis mittels eines Kranes an ihren mitunter weit über dem Baugrund gelegenen Einsatzort bewegt. Hierzu wird es als besonders vorteilhaft angesehen, wenn die Verbindung beispielsweise mit einem solchen Kran über die zuvor erwähnte Koppelstelle erfolgen kann. Auf diese Weise kann beispielsweise ein Sicherheitsrisiko und/oder eine etwaige Beschädigung des Stahlpilzes durch dessen unvorteilhafte Verbindung mit einem Kran sicher vermieden werden. Überdies kann die Koppelstelle dabei so angeordnet sein, dass der Stahlpilz frei hängend waagerecht ausgerichtet ist. Hierdurch wird dessen Einbau insgesamt erleichtert.In the context of the invention, it is considered particularly advantageous if the steel mushroom has a coupling point arranged in the center of the cross element. Such a coupling point is intended to transport the steel mushroom directly or, for example, incorporating a suitable bonding agent. Since such steel fungi are sometimes large in size and may have a correspondingly high weight, they are moved in practice by means of a crane at their location sometimes far above the ground location. For this purpose, it is considered to be particularly advantageous if the connection can be made, for example, with such a crane on the aforementioned coupling point. In this way, for example, a security risk and / or any damage to the steel mushroom due to its unfavorable connection with a crane can be safely avoided. Moreover, the coupling point can be arranged so that the steel mushroom is freely suspended horizontally aligned. As a result, its installation is facilitated overall.
Gemäß einer Fortbildung der Koppelstelle ist vorgesehen, dass diese als eine ein Innengewinde aufweisende Öffnung ausgebildet sein kann. Hierdurch kann der erfindungsgemäße Stahlpilz in vorteilhafter Weise beispielsweise mit einem ein korrespondierendes Außengewinde aufweisendes Verbindungsmittel gekoppelt werden. Bei diesem kann es sich beispielsweise um ein einschraubbares Hakenelement handeln, welches seinerseits beispielsweise mit einem Kran verbindbar ist.According to a development of the coupling point is provided that it may be formed as an internal thread having an opening. In this way, the steel mushroom according to the invention can be coupled in an advantageous manner, for example, with a connecting means having a corresponding external thread. This can be, for example, a screw-in hook element, which in turn can be connected to a crane, for example.
Der nunmehr vorgestellte erfindungsgemäße Stahlpilz ermöglicht aufgrund seiner Ausgestaltung seine überaus wirtschaftliche Herstellungsweise. Insbesondere die materialeinheitlich einstückige Ausbildung des zentralen Kreuzelements des wenigstens einen Kreuzelements in Form eines schweißnahtlosen Bauteils erleichtert dessen einfache Reproduzierbarkeit sowie Verwendung für unterschiedliche Geometrien des Rahmes. Besonders hervorzuheben ist dabei die Verwendbarkeit des so ausgebildeten Kreuzelements im Sinne eines einfach anpassbaren Stahlpilz-Baukastensystems respektive Montagesatzes. Dabei finden ein oder mehrere solcher Kreuzelemente Verwendung, welche dann in geeigneter Weise entweder direkt oder über entsprechende Zwischenstreben mit dem Rahmen verbindbar sind.Due to its design, the steel mushroom according to the invention now presented allows its extremely economical production method. In particular, the material unitary integral formation of the central cross member of the at least one cross member in the form of a weld-free component facilitates its easy reproducibility and use for different geometries of the cream. Particularly noteworthy here is the usability of the thus formed cross element in the sense of a simply adaptable steel mushroom modular system or mounting kit. In this case, find one or more such cross elements use, which are then connected in a suitable manner either directly or via corresponding intermediate struts with the frame.
Weiterhin ist die Erfindung auf eine Verstärkungsanordnung gerichtet, welche sich zur zumindest teilweisen Anordnung innerhalb eines durchstanzgefährdeten Bereiches eines Betonbauteils eignet. Hierzu umfasst die Verstärkungsanordnung wenigstens einen Stahlpilz, bei dem es sich in besonders vorteilhafter Weise um einen wie zuvor aufgezeigten erfindungsgemäßen Stahlpilz handeln kann. Neben der Verwendung wenigstens eines Stahlpilzes weißt die erfindungsgemäße Verstärkungsanordnung zumindest ein zusätzliches Durchstanzbewährungselement auf, welches um den Stahlpilz herum anordenbar ist. Naturgemäß ist das wenigstens eine Durchstanzbewährungselement dafür vorgesehen, zumindest bereichsweise zusätzlich innerhalb des durchstanzgefährdeten Bereiches des Betonbauteils angeordnet zu werden. Durch den Einsatz des wenigstens einen Durchstanzbewährungselements kann der Widerstand des so ausgestatteten Betonbauteils gegenüber einem Schubversagen aufgrund Durchstanzen über die Verwendung wenigstens eines Stahlpilzes hinaus erhöht werden. Die sich aus der Verwendung des Stahlpilzes ergebenen Vorteile wurden bereits zuvor im Zusammenhang mit der Vorstellung des erfindungsgemäßen Stahlpilzes näher erläutert, so dass zur Vermeidung von Widerholungen an dieser Stelle auf die entsprechenden Ausführungen hierzu verwiesen wird.Furthermore, the invention is directed to an amplification arrangement, which is suitable for at least partial arrangement within a punch-endangered area of a concrete component. For this purpose, the reinforcing arrangement comprises at least one steel mushroom, which may be a steel mushroom according to the invention as indicated above in a particularly advantageous manner. Besides the use of at least one steel mushroom, the reinforcement arrangement according to the invention knows at least one additional punch-through security element which can be arranged around the steel mushroom. Naturally, the at least one puncture-proofing element is intended to be arranged, at least in regions, additionally within the region of the concrete component to be punctured. Through the use of the at least one punch-through proof element, the resistance of the concrete component thus equipped can be increased beyond a shear failure due to punching through the use of at least one steel mushroom. The advantages resulting from the use of the steel mushroom have already been explained in detail in connection with the presentation of the steel mushroom according to the invention, so that reference is made to avoid repetition at this point to the corresponding statements.
Weitere Einzelheiten, Merkmale und Vorteile der Gegenstände der Erfindung ergeben sich aus den Ansprüchen und aus der nachfolgenden Beschreibung der zugehörigen Zeichnungen, in denen - beispielhaft - einige Ausführungsbeispiele eines erfindungsgemäßen Stahlpilzes dargestellt sind.Further details, features and advantages of the objects of the invention will become apparent from the claims and from the following description of the accompanying drawings, in which - by way of example - some embodiments of a steel mushroom according to the invention are shown.
In der Zeichnung zeigen
- Fig. 3 - Fig. 6
- vier Ausführungsformen eines Stahlpilzes zur zumindest teilweisen Anordnung innerhalb eines durchstanzgefährdeten Bereiches eines nicht näher dargestellten Betonbauteils in einer Draufsicht;
- Fig. 7
- ein Detail des in den
Fig. 3 - Fig. 6 gezeigten Stahlpilzes in Alleinstellung in einer Draufsicht; - Fig. 8
- das Detail aus
Figur 7 in einer Seitenansicht; - Fig. 9 - Fig. 13
- fünf Ausführungsformen des Details aus
Figur 7 in selber Darstellungsweise; und - Fig. 14 - Fig. 17
- vier beispielhafte Ausführungsformen eines Endabschnitts des in
Fig. 7 -Fig. 13 gezeigten Details.
- Fig. 3 - Fig. 6
- four embodiments of a steel mushroom for at least partial arrangement within a punch-endangered region of a concrete component, not shown in a plan view;
- Fig. 7
- a detail of the in the
Fig. 3 - Fig. 6 shown steel mushroom alone in a plan view; - Fig . 8th
- the detail
FIG. 7 in a side view; - Fig. 9 - 13.
- Five embodiments of the details
FIG. 7 in self-presentation; and - Fig 14 - Fig. 17.
- four exemplary embodiments of an end portion of in
Fig. 7 -Fig. 13 shown details.
Mit Blick auf das innerhalb des Rahmens 2 angeordnete Kreuzelement 3 wird deutlich, dass dieses vorliegend insgesamt 4 Arme 3a-3d besitzt. Dabei sind die Arme 3a-3d in einem gemeinsamen Zentrum z1 miteinander verbunden. Hierzu ist das Kreuzelement 3 als ein schweißnahtloses Bauteil materialeinheitlich einstückig ausgebildet. Jeweils zwei der sich in einer Linie gegenüberliegenden Arme 3a-3d sind fluchtend zueinander orientiert, von denen sich die Arme 3a, 3c in einer Längsrichtung x und die Arme 3b, 3d in einer Querrichtung y des Stahlpilzes 1 erstrecken. Vorliegend befindet sich das Zentrum z1 des Kreuzelements 3 mittig innerhalb des Rahmens 2 und erstreckt sich in eine Hochrichtung z des Stahlpilzes 1. Aufgrund der symmetrischen Ausbildung des Kreuzelements 3 schließen jeweils zwei der unmittelbar benachbarten Arme 3a-3d jeweils einen Winkel von 90° zwischen sich ein. Ersichtlich ist das Kreuzelement 3 so auf den Rahmen 2 abgestimmt, dass dessen Arme 3a-3d jeweils endseitig mit den inneren Seitenflächen des Rahmens 2 in Kontakt stehen oder nahezu in Kontakt stehen.With a view to the arranged inside the
Das Kreuzelement 3 kann grundsätzlich eine im Bereich seines Zentrums z1 angeordnete Koppelstelle 8 besitzen, welche beispielsweise dem Transport des Stahlpilzes 1 dienen kann.The
Die
Die
Aus
Gegenüber der Ausgestaltung in
- 1, 1'1, 1 '
- Stahlpilzsteel mushroom
- 2, 2'2, 2 '
- Rahmenframe
- 2a-2d2a-2d
- Stahlprofilsteel section
- 3, 3'3, 3 '
- Kreuzelementcross member
- 3a-3d, 3a'-3d'3a-3d, 3a'-3d '
- Arm (von 3, 3')Arm (from 3, 3 ')
- 4a-4e4a-4e
- Zwischenstrebeintermediate support
- 4'4 '
- Betonbauteil (hier Betondecke bzw. Stahlbetondecke)Concrete component (here concrete ceiling or reinforced concrete ceiling)
- 5a-5d5a-5d
- freies Endefree end
- 5'5 '
- Stützesupport
- 6a6a
- Fasechamfer
- 6b6b
- Fasechamfer
- 7a-7d7a-7d
- ÜbergangsbereichTransition area
- 88th
- Koppelstellecoupling point
- aa
- Winkelangle
- bb
- Winkelangle
- dd
- Breitewidth
- HH
- Höheheight
- LL
- Längelength
- xx
- Längsrichtunglongitudinal direction
- yy
- Querrichtungtransversely
- zz
- Hochrichtungvertical direction
- z1z1
- Zentrumcenter
Claims (16)
dass das Kreuzelement (3) asymmetrisch ausgebildet ist, wobei dessen Arme (3a-3d) eine voneinander unterschiedliche Länge (L) und/oder Form besitzen.Cross element according to claim 1 or 2, characterized in that the cross member (3) is formed symmetrically, wherein the arms (3a-3d) have a uniform length (L) and shape, or
in that the cross element (3) is asymmetrical, the arms (3a-3d) of which have a different length (L) and / or shape from each other.
die Zwischenstrebe/n (4a-4e) insbesondere aus Flachstahl gebildet ist/sind.Steel mushroom according to claim 6 or 7, characterized in that the cross element (3) is arranged with the inclusion of at least one intermediate strut (4a-4e) within the frame (2), the intermediate strut (4a-4e) extending between one of the arms (3a -3d) of the cross member (3) and the frame (2), or that the cross member (3) is arranged integrating a plurality of intermediate struts (4a-4e) within the frame (2) whose number of the number of arms (3a) 3d) of the cross member (3), the intermediate struts (4a-4e) each extending between one of the arms (3a-3d) and the frame (2), the intermediate strut (s) (4a-4e) being connected to the frame (4a). 2) and the associated arm (3a-3d) of the cross member (3) is in particular welded / are and / or wherein
the intermediate strut (s) (4a-4e) is / are formed in particular from flat steel.
dass dass zumindest ein Kreuzelement (3) unter Eingliederung wenigstens einer Zwischenstrebe (4a 4e) innerhalb des Rahmens (2) angeordnet ist, wobei die Zwischenstrebe (4a 4e) sich zwischen einem der Arme (3a 3d) des Kreuzelements (3) und dem Rahmen (2) erstreckt, oder
dass zumindest ein Kreuzelement (3) unter Eingliederung mehrerer Zwischenstreben (4a 4e) innerhalb des Rahmens (2) angeordnet ist, deren Anzahl der Anzahl der Arme (3a 3d) des Kreuzelements (3) entspricht, wobei die Zwischenstreben (4a 4e) sich jeweils zwischen einem der Arme (3a 3d) und dem Rahmen (2) erstrecken,
wobei die Zwischenstrebe/n (4a 4e) mit dem Rahmen (2) und dem zugehörigen Arm (3a 3d) des zumindest einen Kreuzelements (3) insbesondere verschweißt ist/sind und/oder wobei die Zwischenstrebe/n (4a 4e) insbesondere aus Flachstahl gebildet ist/sind.Steel mushroom arrangement according to claim 11, characterized in that
in that at least one cross element (3) is arranged with the inclusion of at least one intermediate strut (4a 4e) within the frame (2), wherein the intermediate strut (4a 4e) is located between one of the arms (3a 3d) of the cross element (3) and the frame (2) extends, or
that at least one cross member (3) by inclusion of several intermediate rods (4a 4e) within the frame (2) is arranged, the number of the number of arms (3a-3d) of the cross member (3), wherein the intermediate supports (4a 4e) in each case between one of the arms (3a 3d) and the frame (2),
wherein the intermediate strut (s) (4a 4e) is / are welded to the frame (2) and the associated arm (3a 3d) of the at least one cross element (3) and / or wherein the intermediate strut (s) (4a 4e) is in particular made of flat steel is formed / are.
sowie wenigstens ein um den Stahlpilz (1) oder um die Stahlpilzanordnung herum anordenbares Durchstanzbewehrungselement.Reinforcing arrangement for arranging within a puncture-endangered area of a concrete component (4 '), comprising at least one steel mushroom (1) according to one of claims 7 to 10 or comprising a steel mushroom arrangement according to one of claims 11 to 13,
and at least one punching reinforcement element that can be arranged around the steel mushroom (1) or around the steel mushroom arrangement.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202015008645.4U DE202015008645U1 (en) | 2015-12-18 | 2015-12-18 | Steel mushroom for a puncture-prone area of a concrete component and reinforcing arrangement with a steel mushroom |
DE202015008644 | 2015-12-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3181771A1 true EP3181771A1 (en) | 2017-06-21 |
Family
ID=57758379
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16002676.1A Withdrawn EP3181771A1 (en) | 2015-12-18 | 2016-12-19 | Cross-element for reinforcing a perforation endangered area of a concrete element, steel pile and steel pile device, reinforcement device, mounting kit for an antiperforation reinforcement and method for mounting an antiperforation reinforcement |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP3181771A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1205465A (en) * | 1913-06-30 | 1916-11-21 | Patrick J Maguire | Reinforced-concrete building construction. |
FR2233463A1 (en) * | 1973-06-12 | 1975-01-10 | Joubert Louis | Prefabricated building construction - beam ends rest on cruciform shape heads of columns |
WO2008095247A1 (en) * | 2007-02-07 | 2008-08-14 | Trista Technology Pty Ltd | Building method and apparatus for use therein |
DE202008012547U1 (en) | 2008-09-23 | 2010-02-11 | Ancotech Ag | Arrangement for reinforcing a concrete structure against punching in the area of the support of a ceiling element on a support and punching shear reinforcement element for this purpose |
-
2016
- 2016-12-19 EP EP16002676.1A patent/EP3181771A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1205465A (en) * | 1913-06-30 | 1916-11-21 | Patrick J Maguire | Reinforced-concrete building construction. |
FR2233463A1 (en) * | 1973-06-12 | 1975-01-10 | Joubert Louis | Prefabricated building construction - beam ends rest on cruciform shape heads of columns |
WO2008095247A1 (en) * | 2007-02-07 | 2008-08-14 | Trista Technology Pty Ltd | Building method and apparatus for use therein |
DE202008012547U1 (en) | 2008-09-23 | 2010-02-11 | Ancotech Ag | Arrangement for reinforcing a concrete structure against punching in the area of the support of a ceiling element on a support and punching shear reinforcement element for this purpose |
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