EP3172400B1 - Roller cutter arrangement and cutting wheel equipped with said roller cutter arrangement - Google Patents

Roller cutter arrangement and cutting wheel equipped with said roller cutter arrangement Download PDF

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Publication number
EP3172400B1
EP3172400B1 EP15730451.0A EP15730451A EP3172400B1 EP 3172400 B1 EP3172400 B1 EP 3172400B1 EP 15730451 A EP15730451 A EP 15730451A EP 3172400 B1 EP3172400 B1 EP 3172400B1
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EP
European Patent Office
Prior art keywords
disc cutter
axis
displacement
cutting wheel
bearing block
Prior art date
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Active
Application number
EP15730451.0A
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German (de)
French (fr)
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EP3172400A1 (en
Inventor
Ruben Duhme
Thomas Edelmann
Zheng Gang WANG
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Herrenknecht AG
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Herrenknecht AG
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Publication of EP3172400A1 publication Critical patent/EP3172400A1/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1006Making by using boring or cutting machines with rotary cutting tools
    • E21D9/104Cutting tool fixtures
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1093Devices for supporting, advancing or orientating the machine or the tool-carrier
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/11Making by using boring or cutting machines with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/11Making by using boring or cutting machines with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines
    • E21D9/112Making by using boring or cutting machines with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines by means of one single rotary head or of concentric rotary heads

Definitions

  • the invention relates to a cutting roller assembly according to the preamble of claim 1.
  • the invention further relates to a cutting wheel equipped with cutting wheel assemblies.
  • Such a cutting roller assembly and a cutting wheel equipped with cutting wheel are out DE 94 15 897 U1 known.
  • This known cutting roller arrangement for a cutting wheel of a tunnel boring machine has a replaceable pot and a bearing block which is mounted displaceably in the replaceable head along a displacement axis.
  • a cutting roller unit is present, which has at least one rotatably mounted in the bearing block and acting along a tilted axis against the axis of action axis cutting roller.
  • Another cutting roller assembly and a cutting wheel equipped cutting wheel are out DE 44 08 992 C1 known.
  • This known cutting roller arrangement for a cutting wheel of a tunnel boring machine has a replaceable pot and a bearing block which is mounted displaceably in the replaceable head along a displacement axis. Furthermore, a cutting roller unit is present, which has at least one rotatably mounted in the bearing block and acting along an axis of action cutting roller. In the known cutting roller arrangement, the displacement axis and the axis of action are aligned.
  • the known cutting wheel of a tunnel boring machine are Cutting roller assemblies arranged in a radial direction relatively far apart.
  • the invention is based on the object to provide a cutting roller assembly of the type mentioned above, which permits a closely adjacent arrangement in particular in the center region of a cutting wheel of a tunnel boring machine when relieving the cutting roller moving displacement unit.
  • the invention is further based on the object to provide a cutting wheel for a tunnel boring machine, are arranged close to the cutting roller assemblies in the center region.
  • the first object is achieved according to the invention in a cutting roller assembly of the type mentioned above with the characterizing features of claim 1.
  • the second object is achieved with a cutting wheel for a tunnel boring machine according to the invention with the features of claim 7.
  • the displacement axis and the axis of action are angled to each other, and absorb the parallel walls forces can be under relief of the cutting roller moving displacement multiple cutting roller assemblies according to the invention, in particular in the center region of a cutting wheel with the cutting roller units closely adjacent to each other, the Replacement pans are arranged obliquely pointing away from each other and thereby room for more, especially for changing cutting rollers required equipment is created.
  • Fig. 1 shows an embodiment of a cutting wheel 1 according to the invention a tunnel boring machine in an end view with a view of the front side in the direction of dismantling.
  • the cutting wheel 1 has a flat cutting wheel plate 2, which is equipped with a number of per se known Peripheriesschneidrollenan füren 3.
  • the peripheral cutting roller assemblies 3 are arranged radially outside of a central center region 4 of the Schneidradplatte 2 and are relatively widely spaced in each case in a radial direction.
  • a simply populated center cutting roller assembly 5 a double populated center cutting roller assembly 6 and at least one transition cutting roller assembly 7 are in this embodiment as embodiments of cutting roller assemblies according to the invention.
  • Fig. 2 shows in a perspective view of the arrangement according to Fig. 1
  • the center cutting roller assemblies 5, 6 and the transition cutting roller assemblies 7 have as cutting rollers on double cutting rollers 8, each having two cutting discs 9.
  • the center cutting roller assemblies 5, 6 and the transition cutting roller assemblies 7 are each surrounded by a contoured wear protection plate 10, which are mounted for protection on the front in the direction of degradation of the Schneidradplatte 2.
  • Fig. 3 shows in a perspective view of the arrangement according to Fig. 2 in the center area 4 with a view to the rear side in the direction of dismantling of the cutting wheel plate 2 of the cutting wheel 1.
  • the illustration according to Fig. 3 It can be seen that the center cutting roller assemblies 5, 6 and embodiments of transition cutting roller assemblies 7 as a change pot each have a Winkel grillnopf 11 which is obliquely aligned with respect to the plane of the Schneidradplatte 2 and the best possible use of the available space preferably to rounded corner areas has a rectangular or square cross-section.
  • a number of rigid Zylinderholz theorystangen 13 are mounted on radially outwardly projecting fastening tongues, which are connected with their the Schneidradplatte 2 opposite ends with a respective Winkel pleatnopf 11 associated cylinder suspension 14.
  • transition cutting roller assemblies 7 each have a parallel change pot 16, which is aligned at right angles with respect to the plane of the Schneidradplatte 2.
  • Winkel In the not provided with Zylinderiller theorystangen 13 Winkel conference 11 and expediently differently long designed parallel change pots 16 also dive retraction cylinder 15 as a displacement units, which are attached with their the Schneidradplatte 2 opposite ends of Zylinderiller speciesflanschen 17, which in turn are in communication with the cutting wheel 1.
  • Both the center cutting roll arrangements 5, 6 and the transition cutting roll arrangements 7 are provided with gate valves 18 equipped with slide units.
  • Each gate valve 18 is slidably mounted in a slide housing 19 of the displacement unit, which is integrated in the respective angle change pot 11 or parallel change pot 16.
  • Fig. 4 shows in a sectional view an embodiment of a cutting roller assembly according to the invention in the form of a transition cutting roller assembly 7.
  • the illustrated angle change pot 11, as well as the other Winkel conference 11, are constructed in two parts, each with an intermediate slide valve housing 19.
  • Each angle change pot 11 has a number of parallel to one in Fig. 4
  • At the side facing intended installation of the Schneidradplatte 2 side of each Winkel conferencenopf 11 is formed with an angle wall 22 which is integrally formed on a parallel wall 21 and angled to the displacement axis 20, however, as in the following figures, dashed illustrated displacement axis 20 aligned parallel walls 21 perpendicular to the Schneidradplatte 2, is aligned.
  • the illustrated transition cutting roller assembly 7 as an embodiment of a cutting roller assembly according to the invention, as well as the in Fig. 4 Not shown center cutting roller assemblies 5, 6 as further embodiments of cutting roller assemblies according to the invention, has a cutting roller unit 23, in addition to the already in connection with Fig. 1 explained double cutting roller 8 has a solid bearing block 24.
  • the bearing block 24 is formed according to the Winkel celnopf 11 with a number of parallel walls 25 which are aligned parallel to the displacement axis 20 and arranged so that they at the radially inwardly facing inner sides of the parallel walls 21 of the Winkel conferencenopfes 11 substantially free of play and are slidably mounted along the displacement axis 20.
  • the retraction cylinder 15 engages on the bearing block 24 via a connection unit 26 on the side facing away from the double cutting roller 8.
  • an angle wall 27 is formed on the side facing away from the connecting unit 26, which is aligned as the angle wall 22 of the angle change pot 11 with respect to the displacement axis 20 angled.
  • the bearing block 24 carries on its side remote from the connecting unit 26 a bearing axis 28 of the cutting roller unit 23 to which the double cutting roller 8 is mounted.
  • the bearing shaft 28 is held at one end to the angle wall 27 and at the other end to the angle wall 27 opposite parallel wall 25 of the bearing block 24, so that a in Fig. 4 , as well as in the following figures, shown in phantom Wirkachse 29, which is aligned at right angles to the Schneidradplatte 2, opposite the displacement axis 20 is angled.
  • the cutting roller unit 23 is arranged in an advanced working position, in which, after extension of the retraction cylinder 15, the cutting discs 9 project beyond the cutting wheel plate 2.
  • the working position of the bearing block 24 is in particular in the region of its angular wall 27 and adjoining the angled wall 27 of the bearing block 24 parallel wall 25 positively against the corresponding areas of the Winkel docknopfes 11, so that on the cutting roller unit 23 in the direction of the active axis 29 forces acting due the offset relative to the axis of action 29 angled displacement axis 20 are partially introduced into the angle change pot 11.
  • the force to be absorbed by the retraction cylinder 15 is reduced relative to a parallel, aligned alignment of the axis of action 29 and the displacement axis 20.
  • Fig. 5 shows a sectional view of the embodiment of a cutting roller assembly according to the invention in the form of a transition cutting roller assembly 7 according to Fig. 4 with the cutting roller unit 23 in an intermediate position, starting from the working position according to Fig. 4 has been taken by shortening the working length of the retraction cylinder 15. From the illustration according to Fig. 5 It can be seen that one of the angled wall 27 of the bearing block 24 opposite cutting roller outer edge 30 is aligned with the angle wall 27 of the bearing block 24 opposite parallel wall 25 of the bearing block 24 is configured so that the cutting roller unit 23 along the displacement axis 20 in the angle change pot 11 without obstruction slidably displaced is.
  • Fig. 6 shows a sectional view of the embodiment of a cutting roller assembly according to the invention in the form of a transition cutting roller assembly 7 according to Fig. 4 with the cutting roller unit 23 in a retracted service position, which has been taken by maximum shortening of the working length of the retraction cylinder 15.
  • the cutting roller unit 23 is retracted so far into the angle change pot 11 that the gate valve 18 the angle change pot 11 pressure-tight against the front in the direction of dismantling side of the Schneidradplatte 2 is finally inserted into the Winkel conferencenopf 11.
  • Fig. 7 shows in a sectional view as a further embodiment of a cutting roller assembly according to the invention, the double-populated center cutting roller assembly 6, which has two cutting roller units 20.
  • the Winkelcicnexcellent 11 of the center cutting roller assembly 6 are arranged so that the displacement axes 20 in the direction of the Schneidradplatte 2 to run towards each other and intersect in the degradation direction at a distance from the Schneidradplatte 2.
  • the cutting roller units 20 are shown in FIG Fig. 7 arranged in an advanced working position and due to the approaching in the direction of the Schneidradplatte 2 alignment of the two Winkel grillnexcellent 11 closely adjacent, at the same time at a distance from the Schneidradplatte 2 against the degradation direction due to the tilted Winkel touchscreennexcellent 11 Zentrumsschneidrollenanssenen 5, 6 and adjacent embodiments of Transition cutting roller arrangements according to the invention 7 relatively much space for structurally relatively simple arrangement of the retraction cylinder 15 and in particular the cylinder suspension rods 13 in the center region 4 is present.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Crushing And Grinding (AREA)
  • Earth Drilling (AREA)

Description

Die Erfindung betrifft eine Schneidrollenanordnung gemäß dem Oberbegriff des Patentanspruches 1.The invention relates to a cutting roller assembly according to the preamble of claim 1.

Die Erfindung betrifft weiterhin ein mit Schneidrollenanordnungen ausgestattetes Schneidrad.The invention further relates to a cutting wheel equipped with cutting wheel assemblies.

Eine derartige Schneidrollenanordnung und ein mit Schneidrollenanordnungen ausgestattetes Schneidrad sind aus DE 94 15 897 U1 bekannt. Diese vorbekannte Schneidrollenanordnung für ein Schneidrad einer Tunnelvortriebsmaschine verfügt über einen Wechseltopf und über einen Lagerblock, der entlang einer Verschiebeachse verschiebbar in dem Wechseltopf gelagert ist. Weiterhin ist eine Schneidrolleneinheit vorhanden, die wenigstens eine drehbar in dem Lagerblock gelagerte und entlang einer gegen die Verschiebeachse gekippten Wirkachse wirkende Schneidrolle aufweist.Such a cutting roller assembly and a cutting wheel equipped with cutting wheel are out DE 94 15 897 U1 known. This known cutting roller arrangement for a cutting wheel of a tunnel boring machine has a replaceable pot and a bearing block which is mounted displaceably in the replaceable head along a displacement axis. Furthermore, a cutting roller unit is present, which has at least one rotatably mounted in the bearing block and acting along a tilted axis against the axis of action axis cutting roller.

Eine weitere Schneidrollenanordnung und ein mit Schneidrollenanordnungen ausgestattetes Schneidrad sind aus DE 44 08 992 C1 bekannt. Diese vorbekannte Schneidrollenanordnung für ein Schneidrad einer Tunnelvortriebsmaschine verfügt über einen Wechseltopf und über einen Lagerblock, der entlang einer Verschiebeachse verschiebbar in dem Wechseltopf gelagert ist. Weiterhin ist eine Schneidrolleneinheit vorhanden, die wenigstens eine drehbar in dem Lagerblock gelagerte und entlang einer Wirkachse wirkende Schneidrolle aufweist. Bei der vorbekannten Schneidrollenanordnung fluchten die Verschiebeachse und die Wirkachse. Bei dem vorbekannten Schneidrad einer Tunnelvortriebsmaschine sind Schneidrollenanordnungen in einer radialen Richtung relativ weit voneinander beabstandet angeordnet.Another cutting roller assembly and a cutting wheel equipped cutting wheel are out DE 44 08 992 C1 known. This known cutting roller arrangement for a cutting wheel of a tunnel boring machine has a replaceable pot and a bearing block which is mounted displaceably in the replaceable head along a displacement axis. Furthermore, a cutting roller unit is present, which has at least one rotatably mounted in the bearing block and acting along an axis of action cutting roller. In the known cutting roller arrangement, the displacement axis and the axis of action are aligned. In the known cutting wheel of a tunnel boring machine are Cutting roller assemblies arranged in a radial direction relatively far apart.

Der Erfindung liegt die Aufgabe zu Grunde, eine Schneidrollenanordnung der eingangs genannten Art anzugeben, die bei Entlastung einer die Schneidrolle bewegenden Verschiebeeinheit eine eng benachbarte Anordnung insbesondere im Zentrumsbereich eines Schneidrades einer Tunnelvortriebsmaschine zulässt.The invention is based on the object to provide a cutting roller assembly of the type mentioned above, which permits a closely adjacent arrangement in particular in the center region of a cutting wheel of a tunnel boring machine when relieving the cutting roller moving displacement unit.

Der Erfindung liegt weiterhin die Aufgabe zu Grunde, ein Schneidrad für eine Tunnelvortriebsmaschine zu schaffen, bei dem Schneidrollenanordnungen im Zentrumsbereich eng benachbart angeordnet sind.The invention is further based on the object to provide a cutting wheel for a tunnel boring machine, are arranged close to the cutting roller assemblies in the center region.

Die erstgenannte Aufgabe wird bei einer Schneidrollenanordnung der eingangs genannten Art erfindungsgemäß mit den kennzeichnenden Merkmalen des Patentanspruches 1 gelöst.The first object is achieved according to the invention in a cutting roller assembly of the type mentioned above with the characterizing features of claim 1.

Die zweitgenannte Aufgabe wird bei einem Schneidrad für eine Tunnelvortriebsmaschine erfindungsgemäß mit den Merkmalen des Patentanspruches 7 gelöst.The second object is achieved with a cutting wheel for a tunnel boring machine according to the invention with the features of claim 7.

Dadurch, dass bei der erfindungsgemäßen Schneidrollenanordnung die Verschiebeachse und die Wirkachse abgewinkelt zueinander ausgerichtet sind, und die Parallelwände Kräfte aufnehmen, lassen sich unter Entlastung einer die Schneidrolle bewegenden Verschiebeeinheit mehrere erfindungsgemäße Schneidrollenanordnungen insbesondere im Zentrumsbereich eines Schneidrades mit den Schneidrolleneinheiten eng benachbart nebeneinander anordnen, wobei die Wechseltöpfe schräg voneinander wegweisend angeordnet sind und dadurch Raum für weitere, insbesondere zum Wechseln von Schneidrollen erforderliche Gerätschaften geschaffen ist.The fact that in the cutting roller assembly according to the invention, the displacement axis and the axis of action are angled to each other, and absorb the parallel walls forces can be under relief of the cutting roller moving displacement multiple cutting roller assemblies according to the invention, in particular in the center region of a cutting wheel with the cutting roller units closely adjacent to each other, the Replacement pans are arranged obliquely pointing away from each other and thereby room for more, especially for changing cutting rollers required equipment is created.

Weitere zweckmäßige Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.Further expedient embodiments of the invention are the subject of the dependent claims.

Weitere zweckmäßige Ausgestaltungen und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung eines Ausführungsbeispieles mit Bezug auf die Figuren der Zeichnung.Further expedient refinements and advantages of the invention will become apparent from the following description of an embodiment with reference to the figures of the drawing.

Es zeigen:

Fig. 1
in einer Stirnansicht ein Ausführungsbeispiel eines erfindungsgemäßen Schneidrades einer Tunnelvortriebsmaschine, das in einem Zentrumsbereich mit einer Anzahl von Ausführungsbeispielen erfindungsgemäßer Schneidrollenanordnungen ausgestattet ist,
Fig. 2
in einer perspektivischen Ansicht die Anordnung gemäß Fig. 1 im Zentrumsbereich mit Blick auf die in Abbaurichtung vordere Seite einer Schneidradplatte des Schneidrades,
Fig. 3
in einer perspektivischen Ansicht die Anordnung gemäß Fig. 2 im Zentrumsbereich mit Blick auf die in Abbaurichtung hintere Seite der Schneidradplatte des Schneidrades,
Fig. 4
in einer Schnittansicht ein Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung mit einer Schneidrolleneinheit, die in einer vorgeschobenen Arbeitsstellung angeordnet ist,
Fig. 5
in einer Schnittansicht das Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung gemäß Fig. 4 mit der Schneidrolleneinheit in einer Zwischenstellung,
Fig. 6
in einer Schnittansicht das Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung gemäß Fig. 4 mit der Schneidrolleneinheit in einer rückgezogenen Wartungsstellung und
Fig. 7
in einer Schnittansicht ein weiteres Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung mit zwei Schneidrolleneinheiten, die in einer vorgeschobenen Arbeitsstellung angeordnet sind.
Show it:
Fig. 1
in an end view of an embodiment of a cutting wheel according to the invention a tunnel boring machine, which in a central region with a number of Embodiments of inventive cutting roller assemblies is equipped,
Fig. 2
in a perspective view of the arrangement according to Fig. 1 in the center area with a view to the front side in the direction of dismantling of a cutting wheel plate of the cutting wheel,
Fig. 3
in a perspective view of the arrangement according to Fig. 2 in the center area with a view of the rear side of the cutting wheel plate of the cutting wheel in the direction of dismantling,
Fig. 4
1 shows a sectional view of an embodiment of a cutting roller arrangement according to the invention with a cutting roller unit which is arranged in an advanced working position,
Fig. 5
in a sectional view of the embodiment of a cutting roller according to the invention according to Fig. 4 with the cutting roller unit in an intermediate position,
Fig. 6
in a sectional view of the embodiment of a cutting roller according to the invention according to Fig. 4 with the cutter unit in a retracted service position and
Fig. 7
in a sectional view of another embodiment of a cutting roller assembly according to the invention with two cutting roller units, which are arranged in an advanced working position.

Fig. 1 zeigt ein Ausführungsbeispiel eines erfindungsgemäßen Schneidrades 1 einer Tunnelvortriebsmaschine in einer Stirnansicht mit Blick auf die in Abbaurichtung vordere Seite. Das Schneidrad 1 verfügt über eine flache Schneidradplatte 2, die mit einer Anzahl von an sich bekannten Peripherieschneidrollenanordnungen 3 bestückt ist. Die Peripherieschneidrollenanordnungen 3 sind radial außenseitig eines mittig liegenden Zentrumsbereichs 4 der Schneidradplatte 2 angeordnet und liegen in jeweils einer radialen Richtung relativ weit voneinander beabstandet. Im Zentrumsbereich 4 sind bei dieser Ausgestaltung als Ausführungsbeispiele von erfindungsgemäßen Schneidrollenanordnungen eine einfach bestückte Zentrumsschneidrollenanordnung 5, eine doppelte bestückte Zentrumsschneidrollenanordnung 6 und wenigstens eine Übergangsschneidrollenanordnung 7 vorhanden. Fig. 1 shows an embodiment of a cutting wheel 1 according to the invention a tunnel boring machine in an end view with a view of the front side in the direction of dismantling. The cutting wheel 1 has a flat cutting wheel plate 2, which is equipped with a number of per se known Peripheriesschneidrollenanordnungen 3. The peripheral cutting roller assemblies 3 are arranged radially outside of a central center region 4 of the Schneidradplatte 2 and are relatively widely spaced in each case in a radial direction. In the center region 4, a simply populated center cutting roller assembly 5, a double populated center cutting roller assembly 6 and at least one transition cutting roller assembly 7 are in this embodiment as embodiments of cutting roller assemblies according to the invention.

Fig. 2 zeigt in einer perspektivischen Ansicht die Anordnung gemäß Fig. 1 im Zentrumsbereich 4 mit Blick auf die in Abbaurichtung vordere Seite der Schneidradplatte 2 des Schneidrades 1. Im Zentrumsbereich 4 sind weiterhin radial außenseitig der Zentrumsschneidrollenanordnungen 5, 6 angeordnete Übergangsschneidrollenanordnungen 7 vorhanden, die wenigstens teilweise als Ausführungsbeispiele von erfindungsgemäßen Schneidrollenanordnungen ausgeführt sind. Der Darstellung gemäß Fig. 2 lässt sich entnehmen, dass die Zentrumsschneidrollenanordnungen 5, 6 und die Übergangsschneidrollenanordnungen 7 als Schneidrollen über Doppelschneidrollen 8 verfügen, die jeweils zwei Schneiddisken 9 aufweisen. Die Zentrumsschneidrollenanordnungen 5, 6 und die Übergangsschneidrollenanordnungen 7 sind jeweils von einer konturangepassten Verschleißschutzplatte 10 umgeben, die zum Schutz auf der in Abbaurichtung vorderen Seite der Schneidradplatte 2 angebracht sind. Fig. 2 shows in a perspective view of the arrangement according to Fig. 1 In the center region 4 in the center region 4 are further radially outwardly the Zentrumsschneidrollenanordnungen 5, 6 arranged transition cutting roller assemblies 7 present, which are at least partially designed as embodiments of cutting roller assemblies according to the invention. The representation according to Fig. 2 It can be seen that the center cutting roller assemblies 5, 6 and the transition cutting roller assemblies 7 have as cutting rollers on double cutting rollers 8, each having two cutting discs 9. The center cutting roller assemblies 5, 6 and the transition cutting roller assemblies 7 are each surrounded by a contoured wear protection plate 10, which are mounted for protection on the front in the direction of degradation of the Schneidradplatte 2.

Fig. 3 zeigt in einer perspektivischen Ansicht die Anordnung gemäß Fig. 2 im Zentrumsbereich 4 mit Blick auf die in Abbaurichtung hintere Seite der Schneidradplatte 2 des Schneidrades 1. Der Darstellung gemäß Fig. 3 lässt sich entnehmen, dass die Zentrumsschneidrollenanordnungen 5, 6 und erfindungsgemäße Ausführungsbeispiele von Übergangsschneidrollenanordnungen 7 als Wechseltopf über jeweils einen Winkelwechseltopf 11 verfügen, der in Bezug auf die Ebene der Schneidradplatte 2 schiefwinklig ausgerichtet ist und zum möglichst optimalen Ausnutzen des verfügbaren Raumes vorzugsweise bis auf abgerundete Eckbereiche einen rechteckigen oder quadratischen Querschnitt aufweist. An einer Anzahl von Winkelwechseltöpfen 11 sind über nach radial außen abstehende Befestigungszungen 12 eine Anzahl von starren Zylinderaufhängestangen 13 angebracht, die mit ihren der Schneidradplatte 2 abgewandten Enden mit einer jeweils einem Winkelwechseltopf 11 zugeordneten Zylinderaufhängung 14 verbunden sind. Jede Zylinderaufhängung 14, die auf der dem zugeordneten Winkelwechseltopf 11 der Schneidradplatte 2 abgewandten Seite angeordnet ist, trägt wiederum als Verschiebeeinheit einen Rückzugzylinder 15, der sich von der betreffenden Zylinderaufhängung 14 in den jeweiligen Winkelwechseltopf 11 hinein erstreckt. Fig. 3 shows in a perspective view of the arrangement according to Fig. 2 in the center area 4 with a view to the rear side in the direction of dismantling of the cutting wheel plate 2 of the cutting wheel 1. The illustration according to Fig. 3 It can be seen that the center cutting roller assemblies 5, 6 and embodiments of transition cutting roller assemblies 7 as a change pot each have a Winkelwechselnopf 11 which is obliquely aligned with respect to the plane of the Schneidradplatte 2 and the best possible use of the available space preferably to rounded corner areas has a rectangular or square cross-section. At a number of Winkelwechselnöpfen 11 12 a number of rigid Zylinderaufhängestangen 13 are mounted on radially outwardly projecting fastening tongues, which are connected with their the Schneidradplatte 2 opposite ends with a respective Winkelwechselnopf 11 associated cylinder suspension 14. Each cylinder suspension 14, which is disposed on the side facing away from the associated angle change pot 11 of the Schneidradplatte 2, in turn, carries as a displacement unit a retraction cylinder 15 which extends from the respective cylinder suspension 14 in the respective angle change pot 11 inside.

Weitere Übergangsschneidrollenanordnungen 7 verfügen über jeweils über einen Parallelwechseltopf 16, der in Bezug auf die Ebene der Schneidradplatte 2 rechtwinklig ausgerichtet ist.Further transition cutting roller assemblies 7 each have a parallel change pot 16, which is aligned at right angles with respect to the plane of the Schneidradplatte 2.

In die nicht mit Zylinderaufhängestangen 13 versehenen Winkelwechseltöpfe 11 und in die zweckmäßigerweise verschieden lang ausgestalteten Parallelwechseltöpfe 16 tauchen ebenfalls Rückzugzylinder 15 als Verschiebeeinheiten ein, die mit ihren der Schneidradplatte 2 abgewandten Enden an Zylinderaufhängeflanschen 17 angebracht sind, die wiederum mit dem Schneidrad 1 in Verbindung stehen.In the not provided with Zylinderaufhängestangen 13 Winkelwechselnöpfe 11 and expediently differently long designed parallel change pots 16 also dive retraction cylinder 15 as a displacement units, which are attached with their the Schneidradplatte 2 opposite ends of Zylinderaufhängeflanschen 17, which in turn are in communication with the cutting wheel 1.

Sowohl die Zentrumsschneidrollenanordnungen 5, 6 als auch die Übergangsschneidrollenanordnungen 7 sind mit Absperrschiebern 18 von Schiebereinheiten ausgestattet. Jeder Absperrschieber 18 ist in einem Schiebergehäuse 19 der Verschiebeeinheit verschiebbar gelagert, das in den jeweiligen Winkelwechseltopf 11 beziehungsweise Parallelwechseltopf 16 integriert ist.Both the center cutting roll arrangements 5, 6 and the transition cutting roll arrangements 7 are provided with gate valves 18 equipped with slide units. Each gate valve 18 is slidably mounted in a slide housing 19 of the displacement unit, which is integrated in the respective angle change pot 11 or parallel change pot 16.

Fig. 4 zeigt in einer Schnittansicht ein Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung in Gestalt einer Übergangsschneidrollenanordnung 7. Aus Fig. 4 ist ersichtlich, dass der dargestellte Winkelwechseltopf 11, wie auch die übrigen Winkelwechseltöpfe 11, zweiteilig mit jeweils einem zwischengelagerten Schiebergehäuse 19 aufgebaut sind. Jeder Winkelwechseltopf 11 verfügt über eine Anzahl von parallel zu einer in Fig. 4, wie auch in den nachfolgenden Figuren, gestrichelt dargestellten Verschiebeachse 20 ausgerichteten Parallelwänden 21. An der bei bestimmungsgemäßen Verbau der Schneidradplatte 2 zugewandten Seite ist jeder Winkelwechseltopf 11 mit einer Winkelwand 22 ausgebildet, die an einer Parallelwand 21 angeformt und abgewinkelt zu der Verschiebeachse 20, jedoch rechtwinklig zu der Schneidradplatte 2, ausgerichtet ist. Fig. 4 shows in a sectional view an embodiment of a cutting roller assembly according to the invention in the form of a transition cutting roller assembly 7. Off Fig. 4 It can be seen that the illustrated angle change pot 11, as well as the other Winkelwechselnöpfe 11, are constructed in two parts, each with an intermediate slide valve housing 19. Each angle change pot 11 has a number of parallel to one in Fig. 4 At the side facing intended installation of the Schneidradplatte 2 side of each Winkelwechselnopf 11 is formed with an angle wall 22 which is integrally formed on a parallel wall 21 and angled to the displacement axis 20, however, as in the following figures, dashed illustrated displacement axis 20 aligned parallel walls 21 perpendicular to the Schneidradplatte 2, is aligned.

Weiterhin ist aus der Darstellung gemäß Fig. 4 ersichtlich, dass die dargestellte Übergangsschneidrollenanordnung 7 als Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung, wie auch die in Fig. 4 nicht dargestellten Zentrumsschneidrollenanordnungen 5, 6 als weitere Ausführungsbeispiele von erfindungsgemäßen Schneidrollenanordnungen, über eine Schneidrolleneinheit 23 verfügt, die neben der bereits in Zusammenhang mit Fig. 1 erläuterten Doppelschneidrolle 8 über einen massiven Lagerblock 24 verfügt. Der Lagerblock 24 ist entsprechend dem Winkelwechseltopf 11 mit einer Anzahl von Parallelwänden 25 ausgebildet, die parallel zu der Verschiebeachse 20 ausgerichtet und so angeordnet sind, dass sie an den nach radial innen weisenden Innenseiten der Parallelwände 21 des Winkelwechseltopfes 11 im wesentlichen spielfrei und entlang der Verschiebeachse 20 verschiebbar gelagert sind. Zum Verschieben des Lagerblockes 24 greift der Rückzugzylinder 15 über eine Verbindungseinheit 26 an der der Doppelschneidrolle 8 abgewandten Seite an dem Lagerblock 24 an.Furthermore, from the illustration according to Fig. 4 it can be seen that the illustrated transition cutting roller assembly 7 as an embodiment of a cutting roller assembly according to the invention, as well as the in Fig. 4 Not shown center cutting roller assemblies 5, 6 as further embodiments of cutting roller assemblies according to the invention, has a cutting roller unit 23, in addition to the already in connection with Fig. 1 explained double cutting roller 8 has a solid bearing block 24. The bearing block 24 is formed according to the Winkelwechselnopf 11 with a number of parallel walls 25 which are aligned parallel to the displacement axis 20 and arranged so that they at the radially inwardly facing inner sides of the parallel walls 21 of the Winkelwechselnopfes 11 substantially free of play and are slidably mounted along the displacement axis 20. To move the bearing block 24, the retraction cylinder 15 engages on the bearing block 24 via a connection unit 26 on the side facing away from the double cutting roller 8.

An dem Lagerblock 24 ist auf der der Verbindungseinheit 26 abgewandten Seite eine Winkelwand 27 ausgebildet, die wie die Winkelwand 22 des Winkelwechseltopfes 11 gegenüber der Verschiebeachse 20 abgewinkelt ausgerichtet ist. Der Lagerblock 24 trägt auf seiner der Verbindungseinheit 26 abgewandten Seite eine Lagerachse 28 der Schneidrolleneinheit 23, an der die Doppelschneidrolle 8 angebracht ist. Die Lagerachse 28 ist mit einem Ende an der Winkelwand 27 und mit dem anderen Ende an der der Winkelwand 27 gegenüberliegenden Parallelwand 25 des Lagerblockes 24 gehalten, so dass eine in Fig. 4, wie auch in den nachfolgenden Figuren, strichpunktiert dargestellte Wirkachse 29, die rechtwinklig zu der Schneidradplatte 2 ausgerichtet ist, gegenüber der Verschiebeachse 20 abgewinkelt ist.On the bearing block 24, an angle wall 27 is formed on the side facing away from the connecting unit 26, which is aligned as the angle wall 22 of the angle change pot 11 with respect to the displacement axis 20 angled. The bearing block 24 carries on its side remote from the connecting unit 26 a bearing axis 28 of the cutting roller unit 23 to which the double cutting roller 8 is mounted. The bearing shaft 28 is held at one end to the angle wall 27 and at the other end to the angle wall 27 opposite parallel wall 25 of the bearing block 24, so that a in Fig. 4 , as well as in the following figures, shown in phantom Wirkachse 29, which is aligned at right angles to the Schneidradplatte 2, opposite the displacement axis 20 is angled.

In der Darstellung gemäß Fig. 4 ist die Schneidrolleneinheit 23 in einer vorgeschobenen Arbeitsstellung angeordnet, in der nach Ausfahren des Rückzugzylinders 15 die Schneiddisken 9 über die Schneidradplatte 2 überstehen. In der Arbeitsstellung liegt der Lagerblock 24 insbesondere im Bereich seiner Winkelwand 27 und der sich an die Winkelwand 27 des Lagerblockes 24 anschließenden Parallelwand 25 formschlüssig an den entsprechenden Bereichen des Winkelwechseltopfes 11 an, so dass auf die Schneidrolleneinheit 23 in Richtung der Wirkachse 29 einwirkende Kräfte aufgrund der gegenüber der Wirkachse 29 abgewinkelten Verschiebeachse 20 teilweise in den Winkelwechseltopf 11 eingeleitet werden. Dadurch verringert sich gegenüber einer parallelen, fluchtenden Ausrichtung der Wirkachse 29 und der Verschiebeachse 20 die von den Rückzugzylinder 15 aufzunehmende Kraft.In the illustration according to Fig. 4 the cutting roller unit 23 is arranged in an advanced working position, in which, after extension of the retraction cylinder 15, the cutting discs 9 project beyond the cutting wheel plate 2. In the working position of the bearing block 24 is in particular in the region of its angular wall 27 and adjoining the angled wall 27 of the bearing block 24 parallel wall 25 positively against the corresponding areas of the Winkelwechselnopfes 11, so that on the cutting roller unit 23 in the direction of the active axis 29 forces acting due the offset relative to the axis of action 29 angled displacement axis 20 are partially introduced into the angle change pot 11. As a result, the force to be absorbed by the retraction cylinder 15 is reduced relative to a parallel, aligned alignment of the axis of action 29 and the displacement axis 20.

Fig. 5 zeigt in einer Schnittansicht das Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung in Gestalt einer Übergangsschneidrollenanordnung 7 gemäß Fig. 4 mit der Schneidrolleneinheit 23 in einer Zwischenstellung, die ausgehend von der Arbeitsstellung gemäß Fig. 4 durch Verkürzen der Arbeitslänge des Rückzugzylinders 15 eingenommen worden ist. Aus der Darstellung gemäß Fig. 5 ist ersichtlich, dass eine der Winkelwand 27 des Lagerblockes 24 gegenüber liegende Schneidrollenaußenkante 30 fluchtend mit der der Winkelwand 27 des Lagerblockes 24 gegenüber liegenden Parallelwand 25 des Lagerblockes 24 ausgestaltet ist, so dass die Schneidrolleneinheit 23 entlang der Verschiebeachse 20 in den Winkelwechseltopf 11 behinderungsfrei eintauchend verschiebbar ist. Fig. 5 shows a sectional view of the embodiment of a cutting roller assembly according to the invention in the form of a transition cutting roller assembly 7 according to Fig. 4 with the cutting roller unit 23 in an intermediate position, starting from the working position according to Fig. 4 has been taken by shortening the working length of the retraction cylinder 15. From the illustration according to Fig. 5 It can be seen that one of the angled wall 27 of the bearing block 24 opposite cutting roller outer edge 30 is aligned with the angle wall 27 of the bearing block 24 opposite parallel wall 25 of the bearing block 24 is configured so that the cutting roller unit 23 along the displacement axis 20 in the angle change pot 11 without obstruction slidably displaced is.

Fig. 6 zeigt in einer Schnittansicht das Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung in Gestalt einer Übergangsschneidrollenanordnung 7 gemäß Fig. 4 mit der Schneidrolleneinheit 23 in einer rückgezogenen Wartungsstellung, die durch maximales Verkürzen der Arbeitslänge des Rückzugzylinders 15 eingenommen worden ist. In der Wartungsstellung ist die Schneidrolleneinheit 23 so weit in den Winkelwechseltopf 11 zurückgezogen, dass der Absperrschieber 18 den Winkelwechseltopf 11 druckdicht gegen die in Abbaurichtung vordere Seite der Schneidradplatte 2 abschließend in den Winkelwechseltopf 11 einschiebbar ist. Nunmehr lässt sich in der Arbeitsstellung gemäß Fig. 6 ein atmosphärischer Wechsel beispielsweise der einem verhältnismäßig hohen Verschleiß unterworfenen Schneiddisken 9 vornehmen. Fig. 6 shows a sectional view of the embodiment of a cutting roller assembly according to the invention in the form of a transition cutting roller assembly 7 according to Fig. 4 with the cutting roller unit 23 in a retracted service position, which has been taken by maximum shortening of the working length of the retraction cylinder 15. In the maintenance position, the cutting roller unit 23 is retracted so far into the angle change pot 11 that the gate valve 18 the angle change pot 11 pressure-tight against the front in the direction of dismantling side of the Schneidradplatte 2 is finally inserted into the Winkelwechselnopf 11. Now can be in the working position according to Fig. 6 an atmospheric change, for example, make the subject of a relatively high wear Schneiddisken 9.

Fig. 7 zeigt in einer Schnittansicht als ein weiteres Ausführungsbeispiel einer erfindungsgemäßen Schneidrollenanordnung die doppelt bestückte Zentrumsschneidrollenanordnung 6, die zwei Schneidrolleneinheiten 20 aufweist. Die Winkelwechseltöpfe 11 der Zentrumsschneidrollenanordnung 6 sind so angeordnet, dass die Verschiebeachsen 20 in Richtung der Schneidradplatte 2 aufeinander zu laufen und sich in Abbaurichtung in einem Abstand von der Schneidradplatte 2 schneiden. Fig. 7 shows in a sectional view as a further embodiment of a cutting roller assembly according to the invention, the double-populated center cutting roller assembly 6, which has two cutting roller units 20. The Winkelwechselnöpfe 11 of the center cutting roller assembly 6 are arranged so that the displacement axes 20 in the direction of the Schneidradplatte 2 to run towards each other and intersect in the degradation direction at a distance from the Schneidradplatte 2.

Die Schneidrolleneinheiten 20 sind in der Darstellung gemäß Fig. 7 in einer vorgeschobenen Arbeitsstellung angeordnet und aufgrund der sich in Richtung der Schneidradplatte 2 annähernden Ausrichtung der beiden Winkelwechseltöpfe 11 eng benachbart, wobei zugleich in einem Abstand von der Schneidradplatte 2 entgegen der Abbaurichtung aufgrund der schräg gestellten Winkelwechseltöpfe 11 der Zentrumsschneidrollenanordnungen 5, 6 und benachbarter Ausführungsbeispiele von erfindungsgemäßen Übergangsschneidrollenanordnungen 7 verhältnismäßig viel Raum zum konstruktiv relativ einfachen Anordnen der Rückzugzylinder 15 und insbesondere der Zylinderaufhängestangen 13 im Zentrumsbereich 4 vorhanden ist.The cutting roller units 20 are shown in FIG Fig. 7 arranged in an advanced working position and due to the approaching in the direction of the Schneidradplatte 2 alignment of the two Winkelwechselnöpfe 11 closely adjacent, at the same time at a distance from the Schneidradplatte 2 against the degradation direction due to the tilted Winkelwechselnöpfe 11 Zentrumsschneidrollenanordnungen 5, 6 and adjacent embodiments of Transition cutting roller arrangements according to the invention 7 relatively much space for structurally relatively simple arrangement of the retraction cylinder 15 and in particular the cylinder suspension rods 13 in the center region 4 is present.

Claims (10)

  1. Disc cutter arrangement for a cutting wheel (1) of a tunnel boring machine, having a replaceable holder (11, 16), having a bearing block (24) which is mounted in the replaceable holder (11, 16) to be displaceable along an axis of displacement (20), and having a disc cutter unit (23) which has at least one disc cutter (8) which is rotatably mounted in the bearing block (24) and which acts along an axis of action (29), the axis of action (29) being at an angle to the axis of displacement (20) and the replaceable holder (11) having parallel walls (21) which are aligned parallel to the axis of displacement (20), characterised in that the replaceable holder (11) has, at a front end, an angled wall (22) which is at an angle to the axis of displacement (20) and which is aligned parallel to the axis of action (29).
  2. Disc cutter arrangement according to claim 1, characterised in that a plurality of replaceable holders (11) are arranged to point obliquely away from one another.
  3. Disc cutter arrangement according to claim 1 or claim 2, characterised in that the replaceable holder (11) is substantially square or rectangular in cross-section.
  4. Disc cutter arrangement according to claim 2 or claim 3, characterised in that the disc cutter unit (23) has a bearing block (24) on which the or each disc cutter (8) is rotatably mounted and which has parallel walls (25) aligned parallel to the axis of displacement (20) and an angled wall (27) at an angle to the axis of displacement (20) and aligned parallel to the axis of action (29).
  5. Disc cutter arrangement according to claim 4, characterised in that a disc cutter outer edge (30) oppositely situated from the angled wall (27) of the bearing block (24) is aligned to be in line with that parallel wall (25) of the bearing block (24) which is oppositely situated from the angled wall (27) of the bearing block (24).
  6. Disc cutter arrangement according to one of claims 1 to 5, characterised in that a displacement unit (15) is present by which the disc cutter unit (23) can be displaced along the axis of displacement (20) between a forwardly extended working position and a retracted standby position.
  7. Disc cutter arrangement according to one of claims 1 to 6, characterised in that a displacement unit (18) is present by which the replaceable holder (11) can be sealed off with a pressure-tight seal when the disc cutter unit (23) is in a retracted position.
  8. Cutting wheel having a plurality of disc cutter arrangements (5, 6, 7) according to one of claims 1 to 7, wherein the disc cutter arrangements (5, 6, 7) are arranged in the central region (4) of the cutting wheel (1).
  9. Cutting wheel according to claim 8, characterised in that the axes of displacement (20) of at least two replaceable holders (11) are aligned to converge in the direction of a cutting wheel plate (2).
  10. Cutting wheel according to claim 9, characterised in that the disc cutters (8) of disc cutter units (23) which are arranged in the replaceable holders (11) having axes of displacement (20) which converge in the direction of the cutting wheel plate (2) are arranged closely adjacent to one another.
EP15730451.0A 2014-07-22 2015-06-15 Roller cutter arrangement and cutting wheel equipped with said roller cutter arrangement Active EP3172400B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014110310.6A DE102014110310A1 (en) 2014-07-22 2014-07-22 Cutting roller assembly and equipped with cutting roller assemblies cutting wheel
PCT/EP2015/063275 WO2016012156A1 (en) 2014-07-22 2015-06-15 Roller cutter arrangement and cutting wheel equipped with said roller cutter arrangement

Publications (2)

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EP3172400A1 EP3172400A1 (en) 2017-05-31
EP3172400B1 true EP3172400B1 (en) 2018-07-04

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Application Number Title Priority Date Filing Date
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US (1) US9732613B2 (en)
EP (1) EP3172400B1 (en)
JP (1) JP6514719B2 (en)
CN (1) CN106687660B (en)
AU (1) AU2015294307B2 (en)
CA (1) CA2946680A1 (en)
DE (1) DE102014110310A1 (en)
ES (1) ES2687395T3 (en)
HK (1) HK1232273A1 (en)
RU (1) RU2657264C1 (en)
WO (1) WO2016012156A1 (en)

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DE102019108002B4 (en) * 2019-03-28 2022-09-01 Herrenknecht Aktiengesellschaft Cutter bearing part, cutter holder with cutter bearing part, cutter wheel with cutter holder and tunnel boring machine with cutter wheel
SE544924C2 (en) * 2021-05-25 2023-01-10 Bergteamet Ab Procedure, device and machine for full gable drilling

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Also Published As

Publication number Publication date
EP3172400A1 (en) 2017-05-31
DE102014110310A1 (en) 2016-01-28
JP2017522470A (en) 2017-08-10
US20170101868A1 (en) 2017-04-13
CA2946680A1 (en) 2016-01-28
HK1232273A1 (en) 2018-01-05
US9732613B2 (en) 2017-08-15
AU2015294307A1 (en) 2016-11-10
RU2657264C1 (en) 2018-06-09
CN106687660B (en) 2019-07-02
ES2687395T3 (en) 2018-10-25
CN106687660A (en) 2017-05-17
JP6514719B2 (en) 2019-05-15
WO2016012156A1 (en) 2016-01-28
AU2015294307B2 (en) 2019-07-25

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