EP3166536A1 - Full ceramic knee joint prosthesis having porous rear face facing the bone - Google Patents

Full ceramic knee joint prosthesis having porous rear face facing the bone

Info

Publication number
EP3166536A1
EP3166536A1 EP15732279.3A EP15732279A EP3166536A1 EP 3166536 A1 EP3166536 A1 EP 3166536A1 EP 15732279 A EP15732279 A EP 15732279A EP 3166536 A1 EP3166536 A1 EP 3166536A1
Authority
EP
European Patent Office
Prior art keywords
porous
knee joint
joint replacement
replacement according
bone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP15732279.3A
Other languages
German (de)
French (fr)
Inventor
Roman Preuss
Marita Raschke
Peter STRÖTGEN
Tobias Weiss
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ceramtec GmbH
Original Assignee
Ceramtec GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ceramtec GmbH filed Critical Ceramtec GmbH
Publication of EP3166536A1 publication Critical patent/EP3166536A1/en
Ceased legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2/38—Joints for elbows or knees
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2/30767—Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
    • A61F2/30771—Special external or bone-contacting surface, e.g. coating for improving bone ingrowth applied in original prostheses, e.g. holes or grooves
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2/30767—Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2/3094—Designing or manufacturing processes
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2/38—Joints for elbows or knees
    • A61F2/3859—Femoral components
    • A—HUMAN NECESSITIES
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    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2/38—Joints for elbows or knees
    • A61F2/389—Tibial components
    • A—HUMAN NECESSITIES
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    • A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/02—Inorganic materials
    • A61L27/10—Ceramics or glasses
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    • A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
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    • A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28—Materials for coating prostheses
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    • A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28—Materials for coating prostheses
    • A61L27/30—Inorganic materials
    • A61L27/32—Phosphorus-containing materials, e.g. apatite
    • A—HUMAN NECESSITIES
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    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28—Materials for coating prostheses
    • A61L27/34—Macromolecular materials
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L27/52—Hydrogels or hydrocolloids
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L27/56—Porous materials, e.g. foams or sponges
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C08L23/06—Polyethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L89/00—Compositions of proteins; Compositions of derivatives thereof
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2002/30001—Additional features of subject-matter classified in A61F2/28, A61F2/30 and subgroups thereof
    • A61F2002/30003—Material related properties of the prosthesis or of a coating on the prosthesis
    • A61F2002/30004—Material related properties of the prosthesis or of a coating on the prosthesis the prosthesis being made from materials having different values of a given property at different locations within the same prosthesis
    • A61F2002/30011—Material related properties of the prosthesis or of a coating on the prosthesis the prosthesis being made from materials having different values of a given property at different locations within the same prosthesis differing in porosity
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2/30767—Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
    • A61F2002/30769—Special external or bone-contacting surface, e.g. coating for improving bone ingrowth madreporic
    • A—HUMAN NECESSITIES
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    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
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    • A61F2002/3092—Special external or bone-contacting surface, e.g. coating for improving bone ingrowth having an open-celled or open-pored structure
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    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
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    • A61L2430/00—Materials or treatment for tissue regeneration
    • A61L2430/24—Materials or treatment for tissue regeneration for joint reconstruction

Definitions

  • the invention relates to a knee joint replacement with a femoral component and a tibial component, each having a front side forming the joint and a rear side facing the bone and having a polyethylene (PE) liner.
  • PE polyethylene
  • the current state of the art for replacement of the knee joint provides for over 90% cemented endoprostheses.
  • the bone cement adheres very well to the strongly roughened surfaces of the metallic endoprostheses (CoCrMo or Ti alloys), but dissolves over time due to the action of the aqueous environment in the human body on the component (so-called "debonding")
  • Micro-movements of the knee endoprostheses on the bone cement quiver and the progressive subcritical crack growth of the bone cement due to the dynamic loading of the joint shatters the bone cement over time, resulting in abrasion particles which enter the surrounding tissue and also in the sliding surface of the bone
  • the resulting bone cement as well as PE abrasion usually leads to a biological reaction of the surrounding tissue resulting in local inflammation and osteolysis (regression of the bone) to aseptic loosening of the Implants can lead.
  • This mechanism is indispensable for cemented knee endoprostheses and also explains why the average life of a cemented knee joint endopros
  • Cementless knee endoprostheses represent an alternative with great potential for longer prosthesis service life.
  • Metal knee joint endoprostheses that are frequently provided with a likewise metallic osseointegrative coating, which is the direct ingrowth of the knee joint endoprostheses, are currently established on the market Bone in the implant surface allows.
  • Such metal-free knee joint components combine the advantages of a biocompatible, allergy-friendly material and low wear of the sliding pair with excellent osseointegration.
  • An inventive knee joint replacement with a femoral component and a tibial component, each with a front side forming the joint and a back side facing the bone and with a polyethylene (PE) liner is characterized in that the femoral component and the tibial component consist of a full ceramic and with porous osseointegrative bone-facing Rear of both components.
  • the femoral component and the tibial component are each made of a ceramic sintered shaped body, wherein the sintered shaped bodies have a porous layer on their rear side facing the bone.
  • the porous bone-facing rear side is formed by applying a ceramic slip and spacers (pore-forming agent) on the base body (component) in the green state. About the sintering process, a compound of the layer is achieved with the body. Burning out the placeholders during sintering creates an open - pored structure with a fissured surface, which advantageously supports bone ingrowth and ingrowth. See also EP 1 268 364 A1.
  • the ceramic slip consists of the same material as the ceramic base body.
  • the complete implant, including the coating is completely free of metals and advantageous in terms of allergic reactions.
  • the porous bone-facing rear side is formed by foaming a ceramic slip and spacers (pore formers) on the base body (component) in the green state.
  • the porous bone-facing rear side can also be formed by joining a dense molding with a porous ceramic molding in the sintered state.
  • the porous molding can be made by foaming ceramic Slurry and sintering or infiltration of a porous carrier material with slip and sintering arise.
  • the joining is preferably carried out by soldering or gluing. This type of coating in combination with a ceramic base body is metal-free advantageous in terms of allergic reactions.
  • the integrated porous osseointegrative bone-facing back may also be formed by 2K injection molding (dense phase and porous or pore-forming phase) and sintering. This type of coating in combination with a ceramic base body is metal-free.
  • the porous bone-facing rear side can preferably be given additional functionality by further coating, such as a higher rate of integration or antibacterial effects. Integration speed is the time of ingrowth with the bone. This can preferably be achieved with Biogläsern, Hydroxilapatit, functionalized proteins or hydrogels.
  • the porous bone-facing rear side is formed by applying a porous metallic biocompatible layer on the already sintered ceramic base body (see EP 1 052 949 B1).
  • Figure 1 shows a total ceramic knee joint endoprosthesis consisting of femoral component 1, a tibial component 2 and ziwscheneaudem polyethylene (PE) liner 3 in the implanted state.
  • the porous bone-facing back is identified by the reference numeral 4.

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Abstract

The invention relates to a knee joint prosthesis comprising a femoral component (1) and a tibial component (2), each having a front face constituting the joint and a rear face (4) facing the bone, and a polyethylene (PE) liner (3). In order to allow the knee joint prosthesis to be implanted without metal and without cement, the femoral component (1) and the tibial component (2) consist of a full ceramic material and both components (1, 2) have integrated porous osseointegrative rear faces (4) facing the bone.

Description

Vollkeramischer Kniegelenksersatz mit poröser knochenzugewandter  All-ceramic knee joint replacement with porous bone-facing
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Die Erfindung betrifft einen Kniegelenksersatz mit einer Femurkomponente und einer Tibiakomponente, jeweils mit einer das Gelenk bildenden Vorderseite und einer knochenzugewandten Rückseite und mit einem Polyethylen(PE)-Liner. The invention relates to a knee joint replacement with a femoral component and a tibial component, each having a front side forming the joint and a rear side facing the bone and having a polyethylene (PE) liner.
Der aktuelle klinische Stand der Technik für den Ersatz des Kniegelenks sieht zu über 90% zementierte Endoprothesen vor. Der Knochenzement haftet initial sehr gut an den stark aufgerauten Oberflächen der metallischen Endoprothesen (CoCrMo- oder Ti-Legierungen), löst sich aber über die Zeit durch die Einwirkung der wässrigen Umgebung im menschlichen Körper von der Komponente ab (sogenanntes„Debonding"). Durch Mikrobewegungen der Knie-Endoprothesen auf dem Knochenzementköcher und dem voranschreitenden unterkritischen Risswachstum des Knochenzements durch die dynamische Belastung des Gelenks wird der Knochenzement im Lauf der Zeit zerrüttet. Es entstehen Abriebspartikel, die zum einen in das umliegende Gewebe gelangen, zum anderen auch in die Gleitfläche des Gelenks wandern können und dort den Polyethylen(PE)-Liner verstärkt verschleißen lassen. Der entstehende Knochenzement- als auch PE- Abrieb führt meistens zu einer biologischen Reaktion des umliegenden Gewebes. Die Folgen sind lokale Entzündungen und Osteolyse (Zurückbildung des Knochens), die wiederum zu einer aseptischen Lockerung des Implantates führen können. Dieser Mechanismus ist für zementierte Knie-Endoprothesen unumgänglich und erklärt auch, warum die durchschnittliche Lebensdauer einer zementierten Kniegelenksendoprothese bei nur 10 bis 20 Jahren liegt. The current state of the art for replacement of the knee joint provides for over 90% cemented endoprostheses. Initially, the bone cement adheres very well to the strongly roughened surfaces of the metallic endoprostheses (CoCrMo or Ti alloys), but dissolves over time due to the action of the aqueous environment in the human body on the component (so-called "debonding") Micro-movements of the knee endoprostheses on the bone cement quiver and the progressive subcritical crack growth of the bone cement due to the dynamic loading of the joint shatters the bone cement over time, resulting in abrasion particles which enter the surrounding tissue and also in the sliding surface of the bone The resulting bone cement as well as PE abrasion usually leads to a biological reaction of the surrounding tissue resulting in local inflammation and osteolysis (regression of the bone) to aseptic loosening of the Implants can lead. This mechanism is indispensable for cemented knee endoprostheses and also explains why the average life of a cemented knee joint endoprosthesis is only 10 to 20 years.
Eine Alternative mit großem Potential zu längeren Prothesenstandzeiten stellen zementfreie Knie-Endoprothesen dar. Am Markt derzeit etabliert sind metallische Kniegelenksendoprothesen, die häufig mit einer ebenfalls metallischen osseointegrativen Beschichtung versehen sind, welche das direkte Einwachsen des Knochens in die Implantatoberfläche ermöglicht. Durch das direkte An- und Einwachsen des Knochens an die Implantatoberfläche wird ein langzeitstabiler Verbund zwischen Implantat und Knochen gewährleistet und die Standzeiten der Prothesen können gegenüber zementierten Varianten stark erhöht werden (bis zu 30 Jahre. Zementfreie metallische Endoprothesen sind höherem Verschleiß ausgesetzt als dies mit einer keramischen Variante der Fall wäre. Ein weiterer großer Nachteil ist die Verwendung des Metalls an sich, da aktuell immer mehr Menschen Unverträglichkeiten gegen die verwendeten Metalle entwickeln und für Allergiker ein metallischer Gelenksersatz nicht geeignet ist. Cementless knee endoprostheses represent an alternative with great potential for longer prosthesis service life. Metal knee joint endoprostheses that are frequently provided with a likewise metallic osseointegrative coating, which is the direct ingrowth of the knee joint endoprostheses, are currently established on the market Bone in the implant surface allows. The direct attachment and ingrowth of the bone to the implant surface ensures a long-term stable bond between the implant and the bone, and the service life of the prostheses can be greatly increased compared to cemented variants (up to 30 years.) Cement-free metallic endoprostheses are exposed to greater wear than with one A further major disadvantage is the use of the metal itself, since currently more and more people develop intolerances to the metals used and for allergy sufferers a metallic joint replacement is not suitable.
Die erfindungsgemäße Anwendung direkt implantierbarer vollkeramischer Kniegelenks-Komponenten (Femur- und Tibia-Komponente, im Gesamtkniesystem kombiniert mit einem PE-Liner) mit integrierter poröser osseointegrativen knochenzugewandten Rückseite stellen eine vorteilhafte Neuerung dar. The use according to the invention of directly implantable all-ceramic knee joint components (femoral and tibial components, in the total knee system combined with a PE liner) with integrated porous osseointegrative bone-facing back represent an advantageous innovation.
Derartige metallfreie Kniegelenkskomponenten vereinen die Vorteile eines biokompatiblen, allergiker-geeigneten Materials und geringen Verschleißes der Gleitpaarung mit einer hervorragenden Osseointegration. Such metal-free knee joint components combine the advantages of a biocompatible, allergy-friendly material and low wear of the sliding pair with excellent osseointegration.
Als Stand der Technik werden EP 0 542 815 B1 sowie EP 1 268 364 A1 genannt. The prior art EP 0 542 815 B1 and EP 1 268 364 A1 are called.
Ein erfindungsgemäßer Kniegelenksersatz mit einer Femurkomponente und einer Tibiakomponente, jeweils mit einer das Gelenk bildenden Vorderseite und einer knochenzugewandten Rückseite und mit einem Polyethylen(PE)-Liner, ist dadurch gekennzeichnet, dass die Femurkomponente und die Tibiakomponente aus einer Vollkeramik bestehen und mit poröser osseointegrativen knochenzugewandten Rückseite beider Komponenten. ln einer erfindungsgemäßen Ausgestaltung sind die Femurkomponente und die Tibiakomponente jeweils aus einem keramischen Sinterformkörper hergestellt, wobei die Sinterformkörper auf ihrer knochenzugewandten Rückseite eine poröse Schicht aufweisen. An inventive knee joint replacement with a femoral component and a tibial component, each with a front side forming the joint and a back side facing the bone and with a polyethylene (PE) liner, is characterized in that the femoral component and the tibial component consist of a full ceramic and with porous osseointegrative bone-facing Rear of both components. In one embodiment according to the invention, the femoral component and the tibial component are each made of a ceramic sintered shaped body, wherein the sintered shaped bodies have a porous layer on their rear side facing the bone.
In einer anderen erfindungsgemäßen Ausgestaltung entsteht die poröse knochenzugewandte Rückseite durch Aufbringen eines keramischen Schlickers und Platzhaltern (Porenbildner) auf dem Grundkörper (Komponente) im Grünzustand. Über den Sintervorgang wird eine Verbindung der Schicht mit dem Grundkörper erreicht. Durch Ausbrennen der Platzhalter beim Sintern entsteht eine offenporige Struktur mit zerklüfteter Oberfläche, die das An - und Einwachsen des Knochen vorteilhaft unterstützt. Siehe hierzu auch EP 1 268 364 A1 . In another embodiment according to the invention, the porous bone-facing rear side is formed by applying a ceramic slip and spacers (pore-forming agent) on the base body (component) in the green state. About the sintering process, a compound of the layer is achieved with the body. Burning out the placeholders during sintering creates an open - pored structure with a fissured surface, which advantageously supports bone ingrowth and ingrowth. See also EP 1 268 364 A1.
Der keramische Schlicker besteht aus dem selben Material wie der keramische Grundkörper. Das komplette Implantat ist dadurch inclusive Beschichtung komplett frei von Metallen und vorteilhaft im Bezug auf allergische Reaktionen. The ceramic slip consists of the same material as the ceramic base body. As a result, the complete implant, including the coating, is completely free of metals and advantageous in terms of allergic reactions.
In einer weiteren erfindungsgemäßen Ausgestaltung entsteht die poröse knochenzugewandte Rückseite durch Schäumen eines keramischen Schlickers und Platzhaltern (Porenbildner) auf dem Grundkörper (Komponente) im Grünzustand. Über den Sintervorgang wird eine Verbindung der Schicht mit dem Grundkörper erreicht und es entsteht eine offenporige Struktur mit zerklüfteter Oberfläche, die das An - und Einwachsen des Knochen vorteilhaft unterstützt. Diese Art der Beschichtung im Verbund mit einem keramischen Grundkörper ist ebenfalls metallfrei vorteilhaft im Bezug auf allergische Reaktionen. In a further embodiment according to the invention, the porous bone-facing rear side is formed by foaming a ceramic slip and spacers (pore formers) on the base body (component) in the green state. By means of the sintering process, a connection of the layer to the base body is achieved and an open-pore structure with a fissured surface is produced, which advantageously supports the growth and ingrowth of the bone. This type of coating in combination with a ceramic base body is also metal-free advantageous in terms of allergic reactions.
Die poröse knochenzugewandte Rückseite kann auch durch Fügen eines dichten Formkörpers mit einem porösen keramischen Formkörper im gesinterten Zustand entstehen. Der poröse Formkörper kann durch Schäumen von keramischem Schlicker und Sintern oder Infiltrieren eines porösen Trägermaterials mit Schlicker und Sintern entstehen. Das Fügen wird bevorzugt durch Löten oder Kleben durchgeführt. Diese Art der Beschichtung im Verbund mit einem keramischen Grundkörper ist metallfrei vorteilhaft im Bezug auf allergische Reaktionen.. The porous bone-facing rear side can also be formed by joining a dense molding with a porous ceramic molding in the sintered state. The porous molding can be made by foaming ceramic Slurry and sintering or infiltration of a porous carrier material with slip and sintering arise. The joining is preferably carried out by soldering or gluing. This type of coating in combination with a ceramic base body is metal-free advantageous in terms of allergic reactions.
Die integrierte poröse osseointegrative knochenzugewandte Rückseite kann erfindungsgemäß auch durch 2K-Spritzguß (dichte Phase und poröse oder porenbildende Phase) und Sintern entstehen. Diese Art der Beschichtung im Verbund mit einem keramischen Grundkörper ist metallfrei. The integrated porous osseointegrative bone-facing back may also be formed by 2K injection molding (dense phase and porous or pore-forming phase) and sintering. This type of coating in combination with a ceramic base body is metal-free.
Die poröse knochenzugewandten Rückseite kann bevorzugt durch weitere Beschichtung eine zusätzliche Funktionalität erhalten, wie höhere Integrationsgeschwindigkeit oder antibakterielle Wirkungen. Mit Integrationsgeschwindigkeit ist die Zeit des Einwachsens mit dem Knochen verstanden. Bevorzugt kann dies mit Biogläsern, Hydroxilapatit, funktionalisierten Eiweißen oder Hydrogelen erreicht werden. The porous bone-facing rear side can preferably be given additional functionality by further coating, such as a higher rate of integration or antibacterial effects. Integration speed is the time of ingrowth with the bone. This can preferably be achieved with Biogläsern, Hydroxilapatit, functionalized proteins or hydrogels.
In einer weiteren erfindungsgemäßen Ausgestaltung entsteht die poröse knochenzugewandte Rückseite durch Aufbringen einer porösen metallischen biokompatiblen Schicht auf dem bereits gesinterten Keramikgrundkörper (siehe EP 1 052 949 B1 ). In a further embodiment of the invention, the porous bone-facing rear side is formed by applying a porous metallic biocompatible layer on the already sintered ceramic base body (see EP 1 052 949 B1).
Figur 1 zeigt eine totale keramische Kniegelenksendoprothese bestehend aus Femurkomponente 1 , einer Tibiakomponente 2 und ziwschenliegendem Polyethylen(PE)-Liner 3 im implantierten Zustand. Die poröse knochenzugewandte Rückseite ist mit dem Bezugszeichen 4 gekennzeichnet. Figure 1 shows a total ceramic knee joint endoprosthesis consisting of femoral component 1, a tibial component 2 and ziwschenliegendem polyethylene (PE) liner 3 in the implanted state. The porous bone-facing back is identified by the reference numeral 4.

Claims

Ansprüche claims
1 . Kniegelenksersatz mit einer Femurkomponente (1 ) und einer Tibiakomponente (2), jeweils mit einer das Gelenk bildenden Vorderseite und einer knochenzugewandten Rückseite (4) und mit einem Polyethylen(PE)- Liner (3), dadurch gekennzeichnet, dass die Femurkomponente (1 ) und die Tibiakomponente (2) aus einer Vollkeramik bestehen und mit integrierter poröser osseointegrativen knochenzugewandten Rückseite (4) beider Komponenten (1 , 2). 1 . Knee joint replacement with a femoral component (1) and a tibial component (2), each with a front side forming the joint and a back side (4) facing the bone, and with a polyethylene (PE) liner (3), characterized in that the femoral component (1) and the tibial component (2) consist of a full ceramic and with integrated porous osseointegrative bone-facing back (4) of both components (1, 2).
2. Kniegelenksersatz nach Anspruch 1 , dadurch gekennzeichnet, dass die Femurkomponente (1 ) und die Tibiakomponente (2) jeweils aus einem keramischen Sinterformkörper hergestellt sind. 2. knee joint replacement according to claim 1, characterized in that the femoral component (1) and the tibial component (2) are each made of a ceramic sintered body.
3. Kniegelenksersatz nach Anspruch 2, dadurch gekennzeichnet, dass die Sinterformkörper auf ihrer Rückseite eine poröse Schicht (4) aufweisen. 3. knee joint replacement according to claim 2, characterized in that the sintered shaped bodies have on their back a porous layer (4).
4. Kniegelenksersatz nach Anspruch 1 , dadurch gekennzeichnet, dass die poröse Rückseite (4) durch Aufbringen eines keramischen Schlickers und Platzhaltern (Porenbildner) im Grünzustand und Ausbrennen der Platzhalter beim Sintern entsteht. 4. knee joint replacement according to claim 1, characterized in that the porous back (4) by applying a ceramic slurry and placeholders (pore) in the green state and burning out of the placeholder during sintering.
5. Kniegelenksersatz nach Anspruch 1 , dadurch gekennzeichnet, dass die poröse Schicht (4) durch Schäumen eines keramischen Schlickers im Grünzustand und anschließendes Sintern entsteht. 5. knee joint replacement according to claim 1, characterized in that the porous layer (4) is formed by foaming a ceramic slurry in the green state and subsequent sintering.
6. Kniegelenksersatz nach Anspruch 1 , dadurch gekennzeichnet, dass die poröse Rückseite (4) durch Fügen eines dichten Formkörpers mit einem porösen keramischen Formkörper im gesinterten Zustand entsteht. 6. knee joint replacement according to claim 1, characterized in that the porous rear side (4) is formed by joining a dense molded body with a porous ceramic molded body in the sintered state.
7. Kniegelenksersatz nach Anspruch 6, dadurch gekennzeichnet, dass der poröse Formkörper durch Schäumen von keramischem Schlicker und Sintern oder Infiltrieren eines porösen Trägermaterials mit Schlicker und Sintern entsteht. 7. knee joint replacement according to claim 6, characterized in that the porous shaped body is formed by foaming of ceramic slurry and sintering or infiltration of a porous carrier material with slip and sintering.
8. Kniegelenksersatz nach Anspruch 6 oder 7, dadurch gekennzeichnet, dass das Fügen durch Löten oder Kleben durchgeführt wird. 8. knee joint replacement according to claim 6 or 7, characterized in that the joining is carried out by soldering or gluing.
9. Kniegelenksersatz nach Anspruch 1 , dadurch gekennzeichnet, dass die integrierte poröse osseointegrative Rückseite (4) durch 2K-Spritzguß (dichte Phase und poröse oder porenbildende Phase) und Sintern entsteht. 9. knee joint replacement according to claim 1, characterized in that the integrated porous osseointegrative back (4) by 2K injection molding (dense phase and porous or pore-forming phase) and sintering is formed.
10. Kniegelenksersatz nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass die poröse Rückseite (4) durch weitere Beschichtung eine zusätzliche Funktionalität erhält, wie höhere Integrationsgeschwindigkeit oder antibakterielle Wirkungen. 10. knee joint replacement according to one of claims 1 to 9, characterized in that the porous back (4) by additional coating receives additional functionality, such as higher integration speed or antibacterial effects.
1 1 . Kniegelenksersatz nach Anspruch 10, dadurch gekennzeichnet, dass die poröse Rückseite (4) mit Biogläsern, Hydroxilapatit, funktionalisierten Eiweißen oder Hydrogelen beschichtet ist. 1 1. Knee replacement according to claim 10, characterized in that the porous back (4) is coated with Biogläsern, hydroxyapatite, functionalized proteins or hydrogels.
EP15732279.3A 2014-07-09 2015-07-01 Full ceramic knee joint prosthesis having porous rear face facing the bone Ceased EP3166536A1 (en)

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