EP3162239A1 - Tige de chaussure - Google Patents

Tige de chaussure Download PDF

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Publication number
EP3162239A1
EP3162239A1 EP15816046.5A EP15816046A EP3162239A1 EP 3162239 A1 EP3162239 A1 EP 3162239A1 EP 15816046 A EP15816046 A EP 15816046A EP 3162239 A1 EP3162239 A1 EP 3162239A1
Authority
EP
European Patent Office
Prior art keywords
tubular portions
shoe upper
shoelace
filler
knitted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP15816046.5A
Other languages
German (de)
English (en)
Other versions
EP3162239A4 (fr
Inventor
Isao Yumiba
Yoshinori Shimasaki
Manabu Yui
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shima Seiki Mfg Ltd
Original Assignee
Shima Seiki Mfg Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shima Seiki Mfg Ltd filed Critical Shima Seiki Mfg Ltd
Publication of EP3162239A1 publication Critical patent/EP3162239A1/fr
Publication of EP3162239A4 publication Critical patent/EP3162239A4/fr
Withdrawn legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43C—FASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL
    • A43C1/00—Shoe lacing fastenings
    • A43C1/003—Zone lacing, i.e. whereby different zones of the footwear have different lacing tightening degrees, using one or a plurality of laces
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/102—Patterned fabrics or articles with stitch pattern
    • D04B1/106—Patterned fabrics or articles with stitch pattern at a selvedge, e.g. hems or turned welts
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0245—Uppers; Boot legs characterised by the constructive form
    • A43B23/028—Resilient uppers, e.g. shock absorbing
    • A43B23/0285—Resilient uppers, e.g. shock absorbing filled with a non-compressible fluid, e.g. gel or water
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • A43B23/0225—Composite materials, e.g. material with a matrix
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0245—Uppers; Boot legs characterised by the constructive form
    • A43B23/026—Laminated layers
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0245—Uppers; Boot legs characterised by the constructive form
    • A43B23/028—Resilient uppers, e.g. shock absorbing
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/04—Uppers made of one piece; Uppers with inserted gussets
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/04—Uppers made of one piece; Uppers with inserted gussets
    • A43B23/045—Uppers with inserted gussets
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43C—FASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL
    • A43C1/00—Shoe lacing fastenings
    • A43C1/06—Shoe lacing fastenings tightened by draw-strings
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43C—FASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL
    • A43C5/00—Eyelets
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43C—FASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL
    • A43C7/00—Holding-devices for laces
    • A43C7/005—Holding-devices for laces the devices having means to hold the traditional knots or part of it tightened
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D21/00—Lasting machines
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/04—Outerwear; Protective garments
    • D10B2501/043—Footwear
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/06—Details of garments
    • D10B2501/062—Buttonholes

Definitions

  • the present invention relates to a shoe upper made of a knitted fabric and particularly relates to reinforcing shoelace holes.
  • Patent Document 1 JP 2013-220357A proposes shoe uppers made of knitted fabrics with polymer material coatings on required portions thereof so as to restrict the stretchabilities of the knitted fabrics. Furthermore, it proposes multilayer polymer coatings on the shoelace hole portions to reinforce the portions.
  • Patent Document 2 JP 2008-266854A is a prior patent filed by the applicant and proposes to knit hollow knitted fabrics and to fill the hollow portions with cushion materials, heat insulating materials, heat retaining materials, or the like so as to impart to the knitted fabrics desired properties such as cushioning properties or heat retaining properties.
  • a shoe upper according to the present invention is made of at least a knitted fabric, in the knitted fabrics, tubular portions knitted seamlessly and tubularly, having a closed periphery, having an inside space, and extending in a direction joining a toe and an ankle are provided, the tubular portions have shoelace holders provided with shoelace holes, the tubular portions are filled with a filler and the knitted fabric around the shoelace holes is reinforced.
  • the tubular portions comprise a front knitted fabric and a rear knitted fabric and are knitted tubularly. Inside the tubes, at least a filler is filled, and the knitted fabrics are reinforced around the shoelace holes. Furthermore, it is not necessary to perform coatings plural times to reinforce the knitted fabrics.
  • a pair of the tubular portions are provided on both sides of the tongue, and the axial directions of the tubular portions are parallel to the direction of the tongue (direction joining the toe and the ankle).
  • the filler contains a thermofusing or thermosetting synthetic resin, and in either case, the synthetic resin is fused and adhering to the knitted fabrics of the tubular portions.
  • the synthetic resin in the filler is fused and adhering to the knitted fabrics to reinforce the knitted fabrics around the shoelace holes.
  • the fusion of the synthetic resin in the tubular portions generates at least a structure which supports a shoelace and reinforces the knitted fabrics around the shoelace holes.
  • degree of swelling and elasticity of the tubular portions are controlled from a state where the tubular portions are hardened in a shape of a plate or film and are slightly swollen to a state where the synthetic resin is made foam-like (cushion-like), and the tubular portions swell and have substantial elasticity. Furthermore, with adjusting the material of the synthetic resin and the heating temperature, the synthetic resin is prevented from leaking onto the surface of the tubular portions, and the original texture of the knitted fabrics is maintained.
  • the filler containing a thermofusing synthetic resin or a thermosetting synthetic resin is injected in a string form or a fibrous form, while may be injected in a bead form or a powder form.
  • a filler in a liquid form may be injected, the liquid may leak onto the surface of the knitted fabrics and damage the texture of the knitted fabrics. In any case, it is preferable to inject the filler with an air stream.
  • the tubular portions have a length of, for example, about a several centimeters, and it is not easy to uniformly fill the tubular portions with the filler. Whether injection is uniform or not affects whether the tubular portions uniformly swell and have a uniform thickness or not, or whether the tubular portions have a uniform hardness or not. Accordingly, by dividing each tubular portion into a plurality of sections and injecting each section with a filler, a uniform filling is easily performed, because the range of one filling is made smaller. In order to provide the sections, it is preferable to intersect knitting yarns of the front and rear knitted fabrics so as to close the tube, or to bind the front and rear knitted fabrics with tucks or the like. Note that a filling machine including a plurality of injection nozzles may also be used to perform uniform filling.
  • the tubular portions are respectively provided with at least an inlet through which the filler is injected.
  • the inlets are formed in a knitted structure of a mesh structure or the like having holes in the tubular portions, and the holes serve as the inlets.
  • the injection nozzles may be inserted into the tubular portions without damaging the knitted fabric. Note that, if the gauge of the knitted fabric is wide and the size of the stitches is sufficiently larger than the diameter of the nozzles, the nozzles may be inserted into the stitches without the inlets. Note that the diameter of the nozzles may be smaller if fibers are injected, but may be larger if beads or the like are injected.
  • the tubular portions are further provided with collars that enclose the ankle.
  • This shoe upper includes the collars and the shoelace holders that are filled with a filler or fillers and may be easily knitted on a flat knitting machine or the like.
  • the collars are filled with an elastic filler
  • the shoelace holders are filled with a filler including a thermally-fused synthetic resin or a thermally-set synthetic resin.
  • the collars are elastic, and the shoelace holders are strong to support the shoelace and are durable.
  • tubular stretch stoppers extending from the shoelace holders into both side surfaces of the shoe upper are further provided in the tubular portions, and the stretch stoppers are filled with a filler that includes a thermally-fused synthetic resin or a thermally-set synthetic resin.
  • the stretch stoppers prevent the deformation of the shoelace holders that are pulled by the shoelace.
  • FIG. 1 shows a shoe upper according to an embodiment, and addition of an un-shown outsole makes it a shoe.
  • the reference numeral 4 denotes an instep
  • the reference numeral 5 denotes an inner sole which may not be provided.
  • the reference numeral 6 denotes a tongue
  • the reference numerals 8 and 8 denote tubular portions on both sides of the tongue 6. They are made of tubular knitted fabrics comprising a front knitted fabric and a rear knitted fabric and have a plurality of holes 10 for passing a shoelace 12 through and supporting the shoelace.
  • the shoes may be of any type, such as sports shoes, sneakers, trekking boots, and knitted boots.
  • FIG. 2 shows the structure of the tubular portions 8.
  • the reference numeral 14 denotes the front knitted fabric appearing on the front surface of the shoe upper
  • the reference numeral 15 denotes the rear knitted fabric that does not appear on the front surface.
  • the front and rear knitted fabrics 14 and 15 are closed with each other so that the tubular portions 8 are made tubular.
  • the entire shoe upper 2 may be provided with the front and rear knitted fabrics, or only the tubular portions 8 may be provided with the front and rear knitted fabrics.
  • the structure 16 adheres to the front and rear knitted fabrics 14 and 15, reinforces the holes 10, and supports the shoelace 12 in contact with it.
  • the thermofusing resin is, for example, a string-like resin comprising a core made of a highly heat-resistant fibers and a sheath which enclose the core made of resin fibers made of a thermoplastic or thermosetting resin having a softening temperature or polymerization temperature lower than that of the core.
  • the thermosetting resin is, for example, a polyurethane resin.
  • a structure 16 which is elastic and foam-like is gotten from a soft polyurethane resin, a harder structure 16 is gotten from a hard polyurethane resin, and a film-like or plate-like structure 16 without a swell is gotten from an elastomer of polyurethane resin.
  • the tubular portions 8 may become soft when heated.
  • the filler may be in a string form or a fibrous form, also may be in a bead form or a powder form, and may include another fiber material or the like, in addition to the thermofusing resin or the thermosetting resin.
  • FIGS. 3 and 4 show a shoe upper 30 according to the best embodiment, and, on a flat knitting machine having, for example, at least a pair of front and rear needle beds, areas 32 and 33 are knitted with two carriers from knitting start lines L1 and L2, namely, from the heel portion of the shoe upper. From a line L3, for example, with one carrier the remaining area 34 is knitted toward the toe.
  • a tongue may be knitted simultaneously or may be knitted separately for connecting later by sewing or the like.
  • Collars 35, shoelace holders 36, and stretch stoppers 37 are tubular, and the collars 35 and the shoelace holders 36 are located at one ends of the areas 32 and 33.
  • the collars 35 are knitted as shown in FIG. 4 , for example, and the shoelace holders 36 are knitted similarly.
  • the area 32 is knitted by double-sided knitting, and the tubular collars 35 are knitted by plain knitting.
  • the stretch stoppers 37 are knitted such that, for example, one face of the tube is knitted with needles of the front needle bed and the other face of the tube is knitted with the needles of the rear needle bed.
  • FIG. 5 illustrates a procedure for manufacturing the tubular portions 8 and the structures 16.
  • step S1 the tubular portions 8 are knitted, and, at this time, the shoelace holes 10 are formed as shown in FIG. 6 , for example.
  • step S2 a filler containing a thermofusing resin is injected via inlets 22 shown in FIG. 7 , by a filling machine 80 of FIG. 8 or the like.
  • step S3 a thermal treatment makes the thermofusing resin fuse and adhere to the knitted fabric of the tubular portions and makes the structures 16 reinforce the shoelace holes 10.
  • the shoelace 12 has been passed through the holes 10 between steps S1 and S2.
  • FIG. 6 shows knitting the shoelace hole 10, and in 1), the front knitted fabric 14 (dashed line) and the rear knitted fabric 15 (solid line) of the tubular portion 8 are knitted with a knitting yarn 64 on a flat knitting machine having a pair of front and rear needle beds, for example.
  • the reference letters A to H and a to h designate the needles used in the knitting.
  • FIG. 7 shows the structure of the tubular portion 8; the longitudinal direction of the tubular portion 8 (axial direction of the tube) is parallel to the longitudinal direction of the tongue 6, and the tubular portion 8 is divided along the longitudinal direction into a plurality of sections 21 at dividing portions 20, for example.
  • Each of the sections 21 is provided with an inlet 22 of a mesh structure or the like.
  • the front knitted fabric and the rear knitted fabric are closed, or bound and may be closed by, for example, intersecting the knitting yarn of the front knitted fabric and the knitting yarn of the rear knitted fabric.
  • the front knitted fabric and the rear knitted fabric may be bound by connecting the front knitted fabric and the rear knitted fabric by tuck stitches or the like.
  • the dividing portions 20 are provided in order to restrict the filler injection range within the sections 21, and it is enough for the dividing portions, if they can divide the tubular portion 8 to the extent that the filler injection range can be restricted. Furthermore, the dividing portions 20 and the sections 21 have the effect of restricting the tubular portion 8 from excessively swelling. Moreover, arrangement of prolongations connecting the front and rear of the tubular portion 8 such as a spacer fabric may also restrict the tubular portion 8 from excessively swelling. Note that a filling machine including a plurality of nozzles may be used to fill up the tubular portions 8 with a filler uniformly and in a short time. In this case, the dividing portions 20 and the sections 21 may not be provided.
  • the inlets 22 comprising mesh holes in a mesh structure are provided at inconspicuous positions such as the rear surface of the tubular portions 8.
  • the inlets 22 are holes for allowing the nozzles of the filling machine being inserted, and are preferably provided at inconspicuous positions such as those on the rear knitted fabric. However, if there are large gaps between stitches of the tubular portions 8, the inlets 22 do not need to be provided.
  • FIG. 8 shows an example of the filling machine 80, and the reference numeral 82 denotes a nozzle.
  • An air pipe 84 supplies compressed air, and a filler supplying part 86 supplies a filler in a string form, fibrous form, bead form, powder form, or the like.
  • the filler is then mixed with air, and the mixture is injected from the nozzle 82.
  • the filler is preferably a thermofusing resin or a thermosetting resin, but may be a simple thermoplastic resin, a mixture of a thermofusing resin or a thermosetting resin and fibers having the same or higher heat resistance as that of the knitting yarn of the knit shoe upper, or the like.
  • a string of thermofusing resin comprises a core made of fibers having a high heat resistance and a sheath enclosing the core made of thermoplastic fibers having a low softening temperature.
  • a mixture of fibers having a high heat resistance and fibers having a polymerization temperature or heatproof temperature lower than the heatproof temperature of the knitting yarn of the knit upper may be filled.
  • FIG. 9 schematically shows a main portion of the shoe upper 90 according to the embodiment.
  • the reference numeral 92 denotes an instep
  • the reference numeral 94 denotes a shoelace holder that is tubular and swollen.
  • the inside of the tube of the shoelace holder 94 is filled with a thermofusing resin or a thermosetting resin that is injected through the inlets 22, and the thermofusing resin or the thermosetting resin is fused or thermally set so as to reinforce the shoelace holder 44.
  • the shoelace holder 94 is sectioned into the sections 21, and each of the sections 21 is provided with an inlet 22. However, the sections 21 and the inlets 22 may not be provided.
  • the embodiments have the following features.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Composite Materials (AREA)
  • Dispersion Chemistry (AREA)
  • Textile Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Knitting Of Fabric (AREA)
EP15816046.5A 2014-06-30 2015-06-23 Tige de chaussure Withdrawn EP3162239A4 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2014133516 2014-06-30
PCT/JP2015/067998 WO2016002581A1 (fr) 2014-06-30 2015-06-23 Tige de chaussure

Publications (2)

Publication Number Publication Date
EP3162239A1 true EP3162239A1 (fr) 2017-05-03
EP3162239A4 EP3162239A4 (fr) 2018-01-24

Family

ID=55019125

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15816046.5A Withdrawn EP3162239A4 (fr) 2014-06-30 2015-06-23 Tige de chaussure

Country Status (8)

Country Link
US (1) US20170156446A1 (fr)
EP (1) EP3162239A4 (fr)
JP (1) JP6184597B2 (fr)
KR (1) KR20170020466A (fr)
CN (1) CN106455755A (fr)
BR (1) BR112016024491A2 (fr)
TW (1) TW201607448A (fr)
WO (1) WO2016002581A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019227178A1 (fr) * 2018-05-31 2019-12-05 Concave Global Pty Ltd Chaussures adaptables pour jouer au football
US11553759B2 (en) 2018-06-08 2023-01-17 Decathlon Method for producing a shoe and shoe that can be obtained by said method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4026936A1 (fr) * 2016-04-01 2022-07-13 NIKE Innovate C.V. Empeigne de chaussure ayant un composant tricoté avec une sangle
CN106723657B (zh) * 2016-12-21 2019-06-28 东莞市长立纺织科技有限公司 一种鞋子及其制造方法
WO2019206423A1 (fr) * 2018-04-26 2019-10-31 Puma SE Chaussure, en particulier chaussure de sport
WO2021124541A1 (fr) * 2019-12-20 2021-06-24 株式会社アシックス Procédé de fabrication de tige de chaussure, tige de chaussure, et chaussure

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JPH1057109A (ja) * 1996-08-22 1998-03-03 Moon Star Co 鳩目裏補強布
US6910288B2 (en) * 2002-12-18 2005-06-28 Nike, Inc. Footwear incorporating a textile with fusible filaments and fibers
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JP2008266854A (ja) 2007-04-25 2008-11-06 Shima Seiki Mfg Ltd 二段階編出し筒状編地およびその編成方法
US8490299B2 (en) * 2008-12-18 2013-07-23 Nike, Inc. Article of footwear having an upper incorporating a knitted component
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DE102012206062B4 (de) 2012-04-13 2019-09-12 Adidas Ag Schuhoberteil
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019227178A1 (fr) * 2018-05-31 2019-12-05 Concave Global Pty Ltd Chaussures adaptables pour jouer au football
EP3801103A4 (fr) * 2018-05-31 2022-06-15 Concave Global Pty Ltd Chaussures adaptables pour jouer au football
US11839263B2 (en) 2018-05-31 2023-12-12 Concave Global Pty. Ltd. Adjustable footwear for playing football
US11553759B2 (en) 2018-06-08 2023-01-17 Decathlon Method for producing a shoe and shoe that can be obtained by said method

Also Published As

Publication number Publication date
JP6184597B2 (ja) 2017-08-23
TW201607448A (zh) 2016-03-01
BR112016024491A2 (pt) 2017-08-15
KR20170020466A (ko) 2017-02-22
US20170156446A1 (en) 2017-06-08
JPWO2016002581A1 (ja) 2017-04-27
WO2016002581A1 (fr) 2016-01-07
EP3162239A4 (fr) 2018-01-24
CN106455755A (zh) 2017-02-22

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