EP3157690A1 - Cleaning-in-place method and device - Google Patents

Cleaning-in-place method and device

Info

Publication number
EP3157690A1
EP3157690A1 EP14738357.4A EP14738357A EP3157690A1 EP 3157690 A1 EP3157690 A1 EP 3157690A1 EP 14738357 A EP14738357 A EP 14738357A EP 3157690 A1 EP3157690 A1 EP 3157690A1
Authority
EP
European Patent Office
Prior art keywords
cleaning
pipe
outlet
inlet
service pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14738357.4A
Other languages
German (de)
French (fr)
Inventor
Thomas Eggler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tetra Laval Holdings and Finance SA
Original Assignee
Tetra Laval Holdings and Finance SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tetra Laval Holdings and Finance SA filed Critical Tetra Laval Holdings and Finance SA
Publication of EP3157690A1 publication Critical patent/EP3157690A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
    • B08B9/0325Control mechanisms therefor

Definitions

  • the invention relates to a method for clean- ing-in-place of a liquid food processing plant and a liquid food processing plant cleanable by said method.
  • CIP cleaning-in-place
  • CIP-block is an installation for providing different kind of cleaning fluids.
  • the CIP-block is connected to the processing plant via a plurality of pipes for each type of cleaning fluid.
  • a subset of these pipes is formed by inlet pipes which are connected to tanks of the pro ⁇ cessing plant used for storing and/or delivering a liquid food, e.g. a beverage.
  • the cleaning fluid is delivered into the tanks during a cleaning process.
  • a second subset is formed by outlet pipes which extract the cleaning fluid from the tank after the cleaning process and feed it back into the CIP-block.
  • Each inlet pipe is attributed to a certain outlet pipe, such that a certain cleaning fluid always flows through a particular inlet pipe and is always fed back into the CIP-block via a particular outlet pipe.
  • a certain cleaning fluid there is a predefined circuit consisting of the CIP-block, an inlet pipe, the storage tank to be cleaned and the attributed outlet pipe.
  • the liquid food processing plant comprises at least one storage tank for storing liquid food, at least a product inlet pipe for feeding the liquid food into the storage tank and at least a product outlet pipe for delivering the liquid food to a consumer from the storage tank. Furthermore, an inlet service pipe and an outlet service pipe are provided in the liquid food processing plant, which connect the storage tank with a cleaning-in-place installation adapted to deliver a plurality of cleaning fluids.
  • the method comprises the steps of : a) connecting the inlet service pipe to a plurality of outlet pipes of the cleaning-in-place installation and the outlet service pipe to a plurality of inlet pipes of the cleaning-in-place installation, and b) cleaning the inlet service pipe, the storage tank and the outlet service pipe by circulating at least one cleaning fluid from the cleaning-in-place installation through the inlet service pipe, the storage tank, the outlet service pipe and back into the cleaning- in-place installation.
  • a liquid food processing plant comprising at least one storage tank for storing liquid food, at least a product inlet pipe for feeding the liquid food into the storage tank and at least a product outlet pipe for delivering the liquid food to a consumer out of the storage tank, further comprising one inlet service pipe which is in fluid communication with the storage tank and with CIP outlet pipes of a cleaning-in-place installation adapted to deliver a plurality of cleaning fluids.
  • the liquid food processing plant is cleanable by the method according to the invention.
  • the liquid food processing plant is prefera ⁇ bly used as a beverage mixing plant or as a pasteurization plant.
  • the liquid food processing plant is manifested by the feature that one outlet service pipe is provided, which is in fluid communication with the storage tank and with the cleaning-in-place installation.
  • a bypass service pipe is provided in order to direct the at least one cleaning fluid to the consumer.
  • the inlet service pipe is connected to each CIP outlet pipe of the cleaning-in- place installation by means of a valve for each connection and the outlet service pipe is connected to CIP return pipes of the cleaning-in-place installation by means of a valve for each connection.
  • liquid food processing plant further comprises an inlet adapter mod ⁇ ule for connecting the inlet service pipe to the outlet pipes of the cleaning-in-place installation and/or an outlet adapter module for connecting the outlet service pipe to the CIP return pipes of the cleaning-in-place installation .
  • Fig. 1 shows a simplified schematic of a liquid food processing plant according to the prior art
  • Fig. 2 shows a simplified schematic of a liquid food processing plant with pipe cleaning according to the invention.
  • inlet and out ⁇ let in connection with a device are understood as refer ⁇ ring to the flow direction of a fluid with respect to that device; e.g. an inlet pipe of the device has a flow ⁇ ing direction into that device.
  • fluid is un ⁇ derstood to comprise liquid or gaseous materials.
  • Fig. 1 shows a simplified schematic of a liq ⁇ uid food processing plant 1, in the following called plant 1, according to the prior art with no pipe cleaning.
  • the plant 1 comprises a storage tank 4a connected on its inlet side with CIP outlet pipes 8a, 8b, 8c, 8d for cleaning the storage tank 4a.
  • Each CIP outlet pipe 8a-8d is connected to the storage tank 4a by means of a corresponding inlet service pipe 2a, 2b.
  • inlet service pipes 2a, 2b For reasons of clarity only two inlet service pipes 2a, 2b are shown here, but it is understood that all CIP outlet pipes 8a-8d are connected to the storage tank 4a via an attributed inlet service pipe.
  • product inlet pipes are not shown for clarity reasons.
  • the CIP outlet pipes 8a-8d comprise a C02-supply pipe 8a, a water supply pipe 8b, a cleaning fluid pipe 8c and a sterile air supply pipe 8d.
  • additional or alternative CIP outlet pipes carrying other fluid materials are conceiva ⁇ ble.
  • the storage tank 4a On its outlet side the storage tank 4a comprises an outlet service pipe 3a which connects the storage tank 4a to outlet return pipes, of which only the outlet return pipe 7 carrying cleaning fluid is shown here.
  • Double-seat valves 10 are commonly known by the skilled person and will not be described here.
  • the signs marked with 17 in the figures refer to a drain of the respective pipe.
  • the outlet service pipe 3a is furthermore al ⁇ so connected directly to the CIP outlet pipes via first bypass pipes 9a-9c.
  • the outlet service pipe 3a is connected to a consumer 4b on the inlet side of the latter, via a product outlet pipe 3b.
  • the consumer 4b may e.g. be a filler or other known devices or tanks used for further processing the liquid food delivered to them from the storage tank 4a.
  • the consumer 4b is connected on its outlet side to the CIP return pipes, here the CIP return pipe 7, via a consumer outlet service pipe 6b.
  • the latter is also connected directly to the CIP outlet pipes 8a-8d via second bypass pipes 5a, 5b. Again, only two second bypass pipes are shown for reasons of clarity.
  • the CIP outlet pipes are part of a cleaning-in-place installation (CIP, not shown) which provides cleaning fluids to the CIP outlet pipes.
  • the return pipe(s) 7 guides the flu ⁇ id (s) back into the cleaning-in-place installation, in the following called CIP.
  • CIP cleaning-in-place installation
  • cleaning fluid is supplied from the CIP via the cleaning fluid supply pipe 8c into the inlet service pipe 2a, further into the storage tank 4a, which is cleaned by the cleaning fluid, out of the storage tank 4a and into the return pipe 7 via the outlet service pipe 3a and an in ⁇ termediary pipe 6a.
  • the outlet service pipe 3a may also be used to transport a liquid food product into the consumer via the product outlet pipe 3b. This may also be the case for a plant la according to the invention and described below in connection with Fig. 2.
  • the product outlet pipe 3b may also be cleaned by supplying cleaning fluid through the first bypass pipe 9c. Prior to this step residual product located in the product outlet pipe 3b may be pushed back into the storage tank by pressing air or CO2 through the respective second bypass pipe (here pipe 5b as an exam ⁇ ple) . After cleaning the product outlet pipe 3b and the consumer 4b the cleaning fluid is returned to the CIP via the consumer outlet service pipe 6b and the return pipe 7.
  • the inlet service pipes 2a, 2b are only used relatively seldom, e.g. the inlet service pipe 2a is only used when cleaning fluid is transported therethrough and the inlet service pipe 2b only when sterile air has to be inserted into the storage tank 4a. Because of the resulting long idle time of the inlet service pipes 2a, 2b the pipes may be subject to an accumulation of contaminants. For example, residual water may still be present in such a pipe and remain there for a long period of time. When water is supplied through that pipe the next time, it mixes with the "old" water and inserted into the storage tank 4a. This is obviously unde- sired because the contaminants are flushed into the storage tank 4a.
  • each service inlet pipe 2a, 2b with an own recirculation (feedback) pipe circuit which is able to feed the respective fluid back into the CIP or any other source during the idle time of the respective pipe.
  • feedback recirculation
  • a modified plant la according to the invention is shown in Fig. 2. Elements of the modified plant la which are equivalent to elements of the plant 1 are denoted by the same reference numerals .
  • Fig. 2 shows a schematized CIP 12 connected to a single inlet service pipe 2 via CIP outlet pipes 8a- 8d.
  • the connection is, as mentioned, carried out by double-seat valves lOa-lOc, each of which can switch the contents of the respective CIP outlet pipe into the inlet service pipe 2 or into a bypass service pipe, of which only one pipe 13 is shown here for clarity reasons. Its purpose will be described later.
  • the inlet service pipe 2 is connected to the storage tank 4a which is connected to the return pipes 7a-7c via the outlet service pipe 3a and the intermediary pipe 6a.
  • the storage tank 4a is also connected to the consumer 4b via the outlet service pipe 3a and the product outlet pipe 3b.
  • the consumer 4b is connected to the return pipes 7a- 7c via a bidirectional consumer outlet service pipe 6c.
  • a single first bypass pipe 9 is used for the direct connection of the CIP outlet pipes 8a-8d to the outlet service pipe 3a.
  • a chosen cleaning fluid is switched into the inlet service pipe by switch ⁇ ing a valve of the corresponding outlet pipe of the cleaning-in-place installation to an opened state with respect to a passage of the cleaning fluid into the inlet service pipe and switching valves of the other outlet pipes of the cleaning-in-place installation to a closed state with respect to a passage of the cleaning fluid into the inlet service pipe.
  • the inlet service pipe 2 is cleaned much more often in a plant according to the solution of the invention, thus reducing the undesired idle time of the pipe 2.
  • fewer components are required and no complicated feedback circuits have to be considered for recirculating each cleaning fluid.
  • multiple cleaning operations are carried out by sequentially switching the at least one cleaning fluid into the inlet service pipe 2. For example a first cleaning process with a first cleaning fluid is carried out. Subsequently a second cleaning process with a second cleaning fluid is carried out. Finally a flushing procedure of residual cleaning fluid present in the storage tank is carried out with sterile water. All cleaning fluids and the sterile water travel through the inlet service pipe.
  • the plant la may comprise multiple storage tanks 4a, e.g. either for storing the same product to be delivered to different consumers 4b or each containing different products which are mixed in a further processing step.
  • the cleaning fluid may be directed into the storage tank with the shortest connection to the cleaning-in-place installation via its inlet service pipe and it is directed into subsequent tanks optionally via their respective inlet service pipes or via the first bypass pipe 9 and their respective outlet service pipes.
  • the product outlet pipe 3b is cleaned by first pushing a residual product located in the product outlet pipe 3b back into the storage tank 4a by means of gas, particularly air, particularly sterile air, originating from one of the CIP outlet pipes 8a-8d, in this case e.g.
  • gas particularly air, particularly sterile air
  • the liquid food processing plant la further comprises an inlet adapter module 15a for connecting the inlet service pipe 2 to the CIP outlet pipes 8a-8d of the cleaning-in-place installation 12 and an outlet adapter module 15b for connecting the outlet service pipe 3a to the CIP return pipes 7a-7c of the cleaning-in-place installation 12.
  • the inlet adapter module 15a comprises an inlet adapter pipe and a first valve array arranged along the inlet adapter pipe. Each valve of the first valve array connects a corresponding CIP outlet pipe 8a-8d of the cleaning-in-place installation 12 to the inlet service pipe 2.
  • the outlet adapter module 15b comprises an outlet adapter pipe and a second valve array arranged along the outlet adapter pipe. Each valve of the second valve array connects a corresponding CIP return pipe 7a-7c of the cleaning-in-place device 12 to the outlet service pipe 3a.
  • the valves of the first and second valve array are preferably double-seat valves.
  • the inlet adapter module 15a and/or the outlet adapter module 15b is/are replaceable by an inlet adapter module and/or an outlet adapter module with a different number of valves of the corresponding valve array.
  • an outlet adapter module 15a, 15b By providing a replaceable inlet and/or an outlet adapter module 15a, 15b it is possible to integrate the plant la with different types of CIP installations. Fur ⁇ thermore it is possible to adapt the plant la to a CIP installation with a different number of CIP outlet pipes for providing more or less types of cleaning fluids.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to a method for cleaning-in-place of a liquid food processing plant (la) comprising at least one storage tank (4a) for storing liquid food, at least a product inlet pipe for feeding the liquid food into the storage tank (4a) and at least a product outlet pipe for delivering the liquid food to a consumer (4b) from the storage tank (4a), further comprising an inlet service pipe (2) and an outlet service pipe (3a) which connect the storage tank (2) with a cleaning-in- place installation (12) adapted to deliver a plurality of cleaning fluids. The method comprises the steps of connecting the inlet service pipe (2) to a plurality of CIP outlet pipes (8a-8d) of the cleaning-in-place installation (12) and the outlet service pipe (3a) to a plurality of CIP inlet pipes (7a-7c) of the cleaning-in-place installation (12), and cleaning the inlet service pipe (2), the storage tank (4a) and the outlet service pipe (3a) by circulating at least one cleaning fluid from the cleaning-in-place installation (12) through the inlet service pipe (2), the storage tank (4a), the outlet service pipe (3a) and back into the cleaning-in-place installation (12). Only the inlet service pipe (2) is used for guiding one or more cleaning fluids into the storage tank (4a).

Description

Cleaning-in-place method and device
Technical Field
The invention relates to a method for clean- ing-in-place of a liquid food processing plant and a liquid food processing plant cleanable by said method.
Background
The concept of cleaning-in-place (CIP) is known. It relates to cleaning the interior surfaces of pipes, tanks, process equipment, filters, etc. without disassembly of the processing plant. This procedure has emerged from the necessity of reducing production costs and is particularly important in case of processing plants in the food industry, which have by nature high requirements with respect to sterility.
Available solutions propose the usage of a CIP-block, which is an installation for providing different kind of cleaning fluids. The CIP-block is connected to the processing plant via a plurality of pipes for each type of cleaning fluid. A subset of these pipes is formed by inlet pipes which are connected to tanks of the pro¬ cessing plant used for storing and/or delivering a liquid food, e.g. a beverage. The cleaning fluid is delivered into the tanks during a cleaning process. A second subset is formed by outlet pipes which extract the cleaning fluid from the tank after the cleaning process and feed it back into the CIP-block. Each inlet pipe is attributed to a certain outlet pipe, such that a certain cleaning fluid always flows through a particular inlet pipe and is always fed back into the CIP-block via a particular outlet pipe. Thus, for each type of cleaning fluid there is a predefined circuit consisting of the CIP-block, an inlet pipe, the storage tank to be cleaned and the attributed outlet pipe.
A disadvantage of this solution is the fact that the inlet and outlet pipes are only used comparatively seldom and are not cleaned. However, this is de¬ sirable, particularly for the inlet pipes, because many contaminants can develop and accumulate inside the pipes during their idle time.
Another disadvantage is the relatively com¬ plicated pipe system resulting from the multitude of po¬ tentially required cleaning fluids. This leads to in¬ creased maintenance effort and higher costs for the processing plant.
Disclosure of the Invention
Hence, it is a general objective of the present invention to provide a method for cleaning-in-place a liquid food processing plant which improves the clean¬ ing quality by improving sterility and which reduces costs and maintenance effort. Another objective is to provide a liquid food processing plant which implements the method according to the invention.
According to a first aspect these objectives are reached by a method for cleaning-in-place of a liquid food processing plant. The liquid food processing plant comprises at least one storage tank for storing liquid food, at least a product inlet pipe for feeding the liquid food into the storage tank and at least a product outlet pipe for delivering the liquid food to a consumer from the storage tank. Furthermore, an inlet service pipe and an outlet service pipe are provided in the liquid food processing plant, which connect the storage tank with a cleaning-in-place installation adapted to deliver a plurality of cleaning fluids. The method comprises the steps of : a) connecting the inlet service pipe to a plurality of outlet pipes of the cleaning-in-place installation and the outlet service pipe to a plurality of inlet pipes of the cleaning-in-place installation, and b) cleaning the inlet service pipe, the storage tank and the outlet service pipe by circulating at least one cleaning fluid from the cleaning-in-place installation through the inlet service pipe, the storage tank, the outlet service pipe and back into the cleaning- in-place installation.
Only the inlet service pipe is used for guiding one or more cleaning fluids into the storage tank.
In a second aspect a liquid food processing plant is provided, comprising at least one storage tank for storing liquid food, at least a product inlet pipe for feeding the liquid food into the storage tank and at least a product outlet pipe for delivering the liquid food to a consumer out of the storage tank, further comprising one inlet service pipe which is in fluid communication with the storage tank and with CIP outlet pipes of a cleaning-in-place installation adapted to deliver a plurality of cleaning fluids.
Preferably the liquid food processing plant is cleanable by the method according to the invention.
The liquid food processing plant is prefera¬ bly used as a beverage mixing plant or as a pasteurization plant.
Now, in order to implement these and still further objects of the invention, which will become more readily apparent as the description proceeds, the liquid food processing plant is manifested by the feature that one outlet service pipe is provided, which is in fluid communication with the storage tank and with the cleaning-in-place installation.
In another embodiment a bypass service pipe is provided in order to direct the at least one cleaning fluid to the consumer. In another embodiment the inlet service pipe is connected to each CIP outlet pipe of the cleaning-in- place installation by means of a valve for each connection and the outlet service pipe is connected to CIP return pipes of the cleaning-in-place installation by means of a valve for each connection.
In yet another embodiment the liquid food processing plant further comprises an inlet adapter mod¬ ule for connecting the inlet service pipe to the outlet pipes of the cleaning-in-place installation and/or an outlet adapter module for connecting the outlet service pipe to the CIP return pipes of the cleaning-in-place installation .
Brief Description of the Drawings
The invention will be better understood and objects other than those set forth above will become ap¬ parent when consideration is given to the following de¬ tailed description thereof. Such description makes refer¬ ence to the annexed drawings, wherein:
Fig. 1 shows a simplified schematic of a liquid food processing plant according to the prior art, and
Fig. 2 shows a simplified schematic of a liquid food processing plant with pipe cleaning according to the invention.
Detailed description
In the following the terms "inlet" and "out¬ let" in connection with a device are understood as refer¬ ring to the flow direction of a fluid with respect to that device; e.g. an inlet pipe of the device has a flow¬ ing direction into that device. The term "fluid" is un¬ derstood to comprise liquid or gaseous materials.
Fig. 1 shows a simplified schematic of a liq¬ uid food processing plant 1, in the following called plant 1, according to the prior art with no pipe cleaning. The plant 1 comprises a storage tank 4a connected on its inlet side with CIP outlet pipes 8a, 8b, 8c, 8d for cleaning the storage tank 4a. Each CIP outlet pipe 8a-8d is connected to the storage tank 4a by means of a corresponding inlet service pipe 2a, 2b. For reasons of clarity only two inlet service pipes 2a, 2b are shown here, but it is understood that all CIP outlet pipes 8a-8d are connected to the storage tank 4a via an attributed inlet service pipe. Furthermore product inlet pipes are not shown for clarity reasons. In this example the CIP outlet pipes 8a-8d comprise a C02-supply pipe 8a, a water supply pipe 8b, a cleaning fluid pipe 8c and a sterile air supply pipe 8d. Of course, additional or alternative CIP outlet pipes carrying other fluid materials are conceiva¬ ble. On its outlet side the storage tank 4a comprises an outlet service pipe 3a which connects the storage tank 4a to outlet return pipes, of which only the outlet return pipe 7 carrying cleaning fluid is shown here.
Throughout the description it is assumed that connections between pipes are implemented via double-seat valves 10 (denoted in the figures by two concentric circles) , unless otherwise stated. Double-seat valves are commonly known by the skilled person and will not be described here. The signs marked with 17 in the figures refer to a drain of the respective pipe.
The outlet service pipe 3a is furthermore al¬ so connected directly to the CIP outlet pipes via first bypass pipes 9a-9c. Finally, the outlet service pipe 3a is connected to a consumer 4b on the inlet side of the latter, via a product outlet pipe 3b. The consumer 4b may e.g. be a filler or other known devices or tanks used for further processing the liquid food delivered to them from the storage tank 4a. The consumer 4b is connected on its outlet side to the CIP return pipes, here the CIP return pipe 7, via a consumer outlet service pipe 6b. The latter is also connected directly to the CIP outlet pipes 8a-8d via second bypass pipes 5a, 5b. Again, only two second bypass pipes are shown for reasons of clarity. The CIP outlet pipes are part of a cleaning-in-place installation (CIP, not shown) which provides cleaning fluids to the CIP outlet pipes. The return pipe(s) 7 guides the flu¬ id (s) back into the cleaning-in-place installation, in the following called CIP. Such a CIP is known and will not be described here in more detail.
In the following the function of a cleaning process is explained for a plant 1 according to the prior art for the example of cleaning fluid and sterile air (CIP outlet pipes 8c, 8d) . In a normal cleaning step cleaning fluid is supplied from the CIP via the cleaning fluid supply pipe 8c into the inlet service pipe 2a, further into the storage tank 4a, which is cleaned by the cleaning fluid, out of the storage tank 4a and into the return pipe 7 via the outlet service pipe 3a and an in¬ termediary pipe 6a.
The outlet service pipe 3a may also be used to transport a liquid food product into the consumer via the product outlet pipe 3b. This may also be the case for a plant la according to the invention and described below in connection with Fig. 2. The product outlet pipe 3b may also be cleaned by supplying cleaning fluid through the first bypass pipe 9c. Prior to this step residual product located in the product outlet pipe 3b may be pushed back into the storage tank by pressing air or CO2 through the respective second bypass pipe (here pipe 5b as an exam¬ ple) . After cleaning the product outlet pipe 3b and the consumer 4b the cleaning fluid is returned to the CIP via the consumer outlet service pipe 6b and the return pipe 7.
Obviously, the inlet service pipes 2a, 2b are only used relatively seldom, e.g. the inlet service pipe 2a is only used when cleaning fluid is transported therethrough and the inlet service pipe 2b only when sterile air has to be inserted into the storage tank 4a. Because of the resulting long idle time of the inlet service pipes 2a, 2b the pipes may be subject to an accumulation of contaminants. For example, residual water may still be present in such a pipe and remain there for a long period of time. When water is supplied through that pipe the next time, it mixes with the "old" water and inserted into the storage tank 4a. This is obviously unde- sired because the contaminants are flushed into the storage tank 4a. Therefore, as known in the liquid food industry, an as much as possible continuous circulation of the fluids in service pipes has to be provided in order to minimize the contaminant accumulation in these pipes. This is particularly important in the liquid food industry and in the food industry in general, in order to ensure an as much as possible aseptic state of components coming into contact with a food product. Thus, in order to achieve a reduction of contaminants in the pipes it is possible to provide each service inlet pipe 2a, 2b with an own recirculation (feedback) pipe circuit which is able to feed the respective fluid back into the CIP or any other source during the idle time of the respective pipe. However, this complicates the construction of a plant 1 and increases the costs and maintenance. The term "idle" or "idle time" in connection with this document refers to a period of time a pipe is not actively used for cleaning a circuit or a tank or for transporting a liquid product.
In order to improve a degree of sterility of a plant 1, a modified plant la according to the invention is shown in Fig. 2. Elements of the modified plant la which are equivalent to elements of the plant 1 are denoted by the same reference numerals .
Fig. 2 shows a schematized CIP 12 connected to a single inlet service pipe 2 via CIP outlet pipes 8a- 8d. The connection is, as mentioned, carried out by double-seat valves lOa-lOc, each of which can switch the contents of the respective CIP outlet pipe into the inlet service pipe 2 or into a bypass service pipe, of which only one pipe 13 is shown here for clarity reasons. Its purpose will be described later. The inlet service pipe 2 is connected to the storage tank 4a which is connected to the return pipes 7a-7c via the outlet service pipe 3a and the intermediary pipe 6a. Like in case of the plant 1 the storage tank 4a is also connected to the consumer 4b via the outlet service pipe 3a and the product outlet pipe 3b. The consumer 4b is connected to the return pipes 7a- 7c via a bidirectional consumer outlet service pipe 6c. A single first bypass pipe 9 is used for the direct connection of the CIP outlet pipes 8a-8d to the outlet service pipe 3a. In the following it will be described how a cleaning procedure may be carried out by using the exam¬ ple of Fig. 1 with a cleaning by cleaning fluid and sterile air. The cleaning fluid is pumped from the CIP into the CIP outlet pipe 8c and then into the storage tank 4a which is thereby cleaned. This is done by switching the corresponding valve 10b to direct the cleaning liquid into the inlet service pipe 2 and switching all other valves 10a, 10c to recirculate the respective contents (sterile air, etc.) via the feedback pipe 13 into the respective CIP return pipes 7a-7c and back into the CIP. Subsequently the cleaning liquid flows out into the return pipe 7c via the outlet service pipe 3a and the intermediary pipe 6a. In a next step, sterile air is di¬ rected into the same single inlet service pipe 2 by switching the valve 10c accordingly (as mentioned above for the cleaning fluid) . In other words a chosen cleaning fluid is switched into the inlet service pipe by switch¬ ing a valve of the corresponding outlet pipe of the cleaning-in-place installation to an opened state with respect to a passage of the cleaning fluid into the inlet service pipe and switching valves of the other outlet pipes of the cleaning-in-place installation to a closed state with respect to a passage of the cleaning fluid into the inlet service pipe. Thus, when comparing the above procedure with the procedure used in connection with Fig. 1, it is obvious that the single inlet service pipe 2 is used twice as often in the solution according to the invention, e.g. when considering a repeated cleaning procedure with the two components sterile air and cleaning fluid. The more fluids are circulated through the storage tank 4a the more dramatic is the usage difference between the two solutions. Thus, the inlet service pipe 2 is cleaned much more often in a plant according to the solution of the invention, thus reducing the undesired idle time of the pipe 2. Obviously, fewer components are required and no complicated feedback circuits have to be considered for recirculating each cleaning fluid.
Advantageously multiple cleaning operations are carried out by sequentially switching the at least one cleaning fluid into the inlet service pipe 2. For example a first cleaning process with a first cleaning fluid is carried out. Subsequently a second cleaning process with a second cleaning fluid is carried out. Finally a flushing procedure of residual cleaning fluid present in the storage tank is carried out with sterile water. All cleaning fluids and the sterile water travel through the inlet service pipe.
In one embodiment the plant la may comprise multiple storage tanks 4a, e.g. either for storing the same product to be delivered to different consumers 4b or each containing different products which are mixed in a further processing step.
In this constellation it is possible to clean at least two storage tanks simultaneously with e.g. dif¬ ferent cleaning fluids by directing a respective cleaning fluid for each of the storage tanks 4a into their respec¬ tive inlet service pipe by switching the respective valve of the corresponding CIP outlet pipe to an opened state and switching valves of the other outlet pipes of the cleaning-in-place installation to a closed state. In case the at least two storage tanks are simultaneously cleaned with a same cleaning fluid, the cleaning fluid may be directed into the storage tank with the shortest connection to the cleaning-in-place installation via its inlet service pipe and it is directed into subsequent tanks optionally via their respective inlet service pipes or via the first bypass pipe 9 and their respective outlet service pipes. This makes it possible to design the cleaning process in such a way that pressure conditions of the specific plant la are taken into account, i.e. if the pressure in the CIP outlet pipe carrying the cleaning fluid to be used is too low downstream of the inlet service pipe of the first storage tank to be cleaned, it is possible to use the first bypass pipe 9 to input the cleaning fluid into the second storage tank via its outlet service pipe. Otherwise this can be done as described above via the respective inlet service pipe. As explained above in connection with the inlet service pipe 2, in this case it is also taken advantage of the usage of a single first bypass pipe 9 in terms of sterility and idle time.
The product outlet pipe 3b is cleaned by first pushing a residual product located in the product outlet pipe 3b back into the storage tank 4a by means of gas, particularly air, particularly sterile air, originating from one of the CIP outlet pipes 8a-8d, in this case e.g. pipe 8d, via a feedback pipe 13 and a bidirec¬ tional consumer outlet service pipe 6c and subsequently feeding the at least one cleaning fluid directly into the product outlet pipe 3b via the first bypass pipe 9 con¬ nected at one end to the CIP outlet pipes 8a-8d of the cleaning-in-place installation 12 and at the other end to the product outlet pipe 3b and subsequently returning the cleaning fluid to the cleaning-in-place installation 12 via one of the CIP return pipes 7a-7c of the cleaning-in- place installation 12. By using a bidirectional pipe 6c it is possible to do without the pipes 5a, 5b and thus the complexity of the plant la is further reduced.
In this embodiment of Fig. 2 the liquid food processing plant la further comprises an inlet adapter module 15a for connecting the inlet service pipe 2 to the CIP outlet pipes 8a-8d of the cleaning-in-place installation 12 and an outlet adapter module 15b for connecting the outlet service pipe 3a to the CIP return pipes 7a-7c of the cleaning-in-place installation 12.
The inlet adapter module 15a comprises an inlet adapter pipe and a first valve array arranged along the inlet adapter pipe. Each valve of the first valve array connects a corresponding CIP outlet pipe 8a-8d of the cleaning-in-place installation 12 to the inlet service pipe 2. The outlet adapter module 15b comprises an outlet adapter pipe and a second valve array arranged along the outlet adapter pipe. Each valve of the second valve array connects a corresponding CIP return pipe 7a-7c of the cleaning-in-place device 12 to the outlet service pipe 3a. The valves of the first and second valve array are preferably double-seat valves.
The inlet adapter module 15a and/or the outlet adapter module 15b is/are replaceable by an inlet adapter module and/or an outlet adapter module with a different number of valves of the corresponding valve array. By providing a replaceable inlet and/or an outlet adapter module 15a, 15b it is possible to integrate the plant la with different types of CIP installations. Fur¬ thermore it is possible to adapt the plant la to a CIP installation with a different number of CIP outlet pipes for providing more or less types of cleaning fluids.
While there are shown and described presently preferred embodiments of the invention, it is to be distinctly understood that the invention is not limited thereto but may otherwise variously be embodied and practised within the scope of the following claims. Therefore, terms like "preferred" or "in particular" or "par- ticularly" or "advantageously" or the like signify tional and exemplary embodiments only.

Claims

Claims
1. Method for cleaning-in-place of a liquid food processing plant (la) comprising at least one storage tank (4a) for storing liquid food, at least a product inlet pipe for feeding the liquid food into the storage tank (4a) and at least a product outlet pipe for delivering the liquid food to a consumer (4b) from the storage tank (4a), further comprising an inlet service pipe (2) and an outlet service pipe (3a) which connect the storage tank (2) with a cleaning-in-place installation (12) adapted to deliver a plurality of cleaning fluids, where¬ in the method comprises the steps of:
a) connecting the inlet service pipe (2) to a plurality of CIP outlet pipes (8a-8d) of the cleaning-in- place installation (12) and the outlet service pipe (3a) to a plurality of CIP return pipes (7a-7c) of the clean¬ ing-in-place installation (12), and
b) cleaning the inlet service pipe (2), the storage tank (4a) and the outlet service pipe (3a) by circulating at least one cleaning fluid from the cleaning-in-place installation (12) through the inlet service pipe (2), the storage tank (4a), the outlet service pipe
(3a) and back into the cleaning-in-place installation
(12) ,
wherein only the inlet service pipe (2) is used for guiding one or more cleaning fluids into the storage tank (4a) .
2. Method according to claim 1, wherein a chosen cleaning fluid is switched into the inlet service pipe (2) by switching a valve (10b) of the corresponding CIP outlet pipe (8c) of the cleaning-in-place installation (12) to an opened state with respect to a passage of the cleaning fluid into the inlet service pipe (2) and switching valves (10a, 10c) of the other CIP outlet pipes (8a, 8b, 8d) of the cleaning-in-place installation (12) to a closed state with respect to a passage of the cleaning fluid into the inlet service pipe (2) .
3. Method according to claim 1 or 2, wherein multiple cleaning operations are carried out by sequentially switching the at least one cleaning fluid into the inlet service pipe (2) .
4. Method according to one of the preceding claims, wherein at least two storage tanks are simultane¬ ously cleaned by directing a respective cleaning fluid for each of the storage tanks into their respective inlet service pipe by switching the respective valve of the corresponding CIP outlet pipe of the cleaning-in-place installation (12) to an opened state and switching valves of the other CIP outlet pipes of the cleaning-in-place installation (12) to a closed state.
5. Method according to one of the preceding claims, wherein, in case at least two storage tanks are simultaneously cleaned with a same cleaning fluid, the cleaning fluid is directed into the tank with the short¬ est connection to the cleaning-in-place installation (12) via its inlet service pipe and it is directed into subse¬ quent tanks optionally via their respective inlet service pipes or via a first bypass pipe (9) connected at one end to the CIP outlet pipes (8a-8d) of the cleaning-in-place installation (12) and at the other end to the product outlet pipe (3b) and their respective outlet service pipes .
6. Method according to one of the claims 1 to 4, wherein at least one product outlet pipe (3b) is cleaned by first pushing a residual product located in the product outlet pipe (3b) back into the storage tank (4a) by means of gas, particularly air, particularly sterile air, originating from one of the CIP outlet pipes (8a-8d), via a feedback pipe (13) and a bidirectional consumer outlet service pipe (6c) and subsequently feeding the at least one cleaning fluid directly into the product outlet pipe (3b) via a first bypass pipe (9) con¬ nected at one end to the CIP outlet pipes (8a-8d) of the cleaning-in-place installation (12) and at the other end to the product outlet pipe (3b) and returning the cleaning fluid to the cleaning-in-place installation (12) via one of the CIP inlet pipes (7a-7c) of the cleaning-in- place installation (12).
7. Liquid food processing plant (la), particularly cleanable by the method according to one of the claims 1 to 6, comprising at least one storage tank (4a) for storing liquid food, at least a product inlet pipe for feeding the liquid food into the storage tank (4a) and at least a product outlet pipe for delivering the liquid food to a consumer (4b) out of the storage tank (4a), further comprising one inlet service pipe (2) which is in fluid comitiunication with the storage tank (4a) and with CIP outlet pipes (8a-8d) of a cleaning-in-place in¬ stallation (12) adapted to deliver a plurality of cleaning fluids .
8. Liquid food processing plant according to claim 7, further comprising one outlet service pipe (3a) which is in fluid communication with the storage tank (4a) and with CIP return pipes (7a-7c) of the cleaning- in-place installation (12).
9. Liquid food processing plant according to one of the claims 7 or 8, wherein a bypass service pipe (13) is provided in order to direct the at least one cleaning fluid to the consumer (4b) .
10. Liquid food processing plant according to one of the claims 7 to 9, wherein the inlet service pipe (2) is connected to each CIP outlet pipe (8a-8d) of the cleaning-in-place installation (12) by means of a valve for each connection and the outlet service pipe (3a) is connected to each CIP return pipe (7a-7c) of the cleaning-in-place installation (12) by means of a valve for each connection, particularly wherein the valves are double-seat valves.
11. Liquid food processing plant according to one of the preceding claims, further comprising an inlet adapter module (15a) for connecting the inlet service pipe (2) to the CIP outlet pipes (8a-8d) of the cleaning- in-place installation (12) and/or further comprising an outlet adapter module (15b) for connecting the outlet service pipe (3a) to the CIP return pipes (7a-7c) of the cleaning-in-place installation (12).
12. Liquid food processing plant according to claim 11, wherein the inlet adapter module (15a) compris¬ es an inlet adapter pipe and a first valve array arranged along the inlet adapter pipe, wherein each valve of the first valve array connects a corresponding CIP outlet pipe (8a-8d) of the cleaning-in-place installation (12) to the inlet service pipe (2), particularly wherein the valves of the first valve array are double-seat valves.
13. Liquid food processing plant according to claim 11 or 12, wherein the outlet adapter module (15b) comprises an outlet adapter pipe and a second valve array arranged along the outlet adapter pipe, wherein each valve of the second valve array connects a corresponding CIP return pipe (7a-7c) of the cleaning-in-place device (12) to the outlet service pipe (3a), particularly wherein the valves of the second valve array are double-seat valves .
14. Liquid food processing plant according to one of the claims 11 to 13, wherein the inlet adapter module (15a) and/or the outlet adapter module (15b) is/are replaceable by an inlet adapter module and/or an outlet adapter module with a different number of valves of the corresponding valve array.
15. Use of the liquid food processing plant according to one of the claims 7 to 14 as a beverage mix¬ ing plant or as a pasteurization plant.
EP14738357.4A 2014-06-17 2014-06-17 Cleaning-in-place method and device Withdrawn EP3157690A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CH2014/000082 WO2015192254A1 (en) 2014-06-17 2014-06-17 Cleaning-in-place method and device

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EP3157690A1 true EP3157690A1 (en) 2017-04-26

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WO (1) WO2015192254A1 (en)

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CN110944760B (en) 2017-08-23 2023-02-17 西门子股份公司 System and method for creating and executing a facility cleaning process for a process engineering facility
CN110217742B (en) * 2019-06-26 2023-08-01 合肥中辰轻工机械有限公司 Forward and reverse CIP cleaning system and process for fruit juice filling machine

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DE102009034693A1 (en) * 2009-07-24 2011-03-17 Khs Gmbh Plant for processing and / or processing liquid products and process for cleaning plant components of such plants
EP2527050A1 (en) * 2011-05-26 2012-11-28 Skånemejerier AB Method and apparatus for food production plant cleaning

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CN106413927A (en) 2017-02-15

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