EP3149296B1 - Liquid return system for internal combustion engine - Google Patents
Liquid return system for internal combustion engine Download PDFInfo
- Publication number
- EP3149296B1 EP3149296B1 EP14728886.4A EP14728886A EP3149296B1 EP 3149296 B1 EP3149296 B1 EP 3149296B1 EP 14728886 A EP14728886 A EP 14728886A EP 3149296 B1 EP3149296 B1 EP 3149296B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- return system
- liquid
- bottom piece
- liquid return
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000002485 combustion reaction Methods 0.000 title claims description 24
- 239000012530 fluid Substances 0.000 claims description 89
- 238000004891 communication Methods 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 239000010705 motor oil Substances 0.000 claims description 6
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- 239000000203 mixture Substances 0.000 claims description 5
- 238000005304 joining Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 33
- 239000003921 oil Substances 0.000 description 20
- 239000000463 material Substances 0.000 description 6
- 238000012546 transfer Methods 0.000 description 5
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
- F01M2013/0433—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil with a deflection device, e.g. screen
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
- F01M2013/0438—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil with a filter
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
- F01M2013/0461—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil with a labyrinth
Definitions
- the present disclosure relates to fluid return systems of an internal combustion engine and more particularly to a return system associated with a separation system for preventing oil ejection to an air intake of an engine.
- blow-by gases have a tendency to mix with other fluids present in the engine (e.g., motor oil) and to be passed through the engine ventilation system, and the blow-by gas reintroduced to the intake mechanism of the engine for re-combustion.
- other fluids present in the engine e.g., motor oil
- a siphon has been used in place of the one-way valve, the siphon having an oil column configured to compensate for pressure drop across the separator.
- the pressure drop across the separator increase (e.g. in cold temperatures, and/or as a result of sludge buildup in the separator, and/or blow by gas flow increasing over the life of the vehicle due to wear) the risk of oil being sucked through the siphon injected into the intake system increases dramatically.
- DE 102012211805 discloses an oil separator capable of suppressing re-mixing of oil separated from blow-by gas into the gas.
- a drain part for returning the oil into an engine is disposed in the bottom part of the housing between an upstream side separation part and a downstream side separation part.
- a recessed part is formed in the bottom part of the housing between an oil catching body and the drain part.
- An opening where the oil can circulate is formed in the lower end of a wall part.
- WO 2006/091146 shows a further example of oil separator provided with a drain.
- the drain has been configured directly to the oil pan, enabling compensation for pressure drop across the separator even where the pressure drop has increased over the lifetime of a vehicle.
- a liquid transfer channel is provided to allow liquid to move from a clean side (i.e., dripped from the separator) and a dirty side to reach a drain provided at a lowest portion of the separator system. This drain then enables the liquid to return to the engine crankcase once the engine has been stopped.
- the present disclosure is directed to providing a liquid return system for an internal combustion engine, the liquid return system having no moving parts, draining liquid safely and cleanly to a liquid storage container (e.g., an engine crankcase), limiting risk of transfer of liquid to an engine intake, and which can be integrated within an engine with limited or no design modifications.
- a liquid return system according to claim 1.
- a liquid return system for an internal combustion engine includes a housing, a fluid separating means in fluid communication with a first side and a second side of the housing, and a fluid passage bounded at least in part by a bottom piece of the housing, the fluid passage being in fluid communication with both the first and second sides of the housing.
- the bottom piece of the first side of the housing comprises a drainage means, and a sloped portion of the bottom piece at the second side of the housing is inclined along a length of the bottom piece at the second side relative to a first portion of the second-side bottom piece such that a vertex of the incline coincides with at least a portion of the fluid passage.
- a physical height difference is created between the drainage means (e.g., offset to a lower portion of the first side) and the fluid passage. Therefore, liquid transfer from the first side to the second side (e.g., through the fluid passage) is unlikely to occur. Further, because of the incline and vertex alignment with the fluid passage, any liquid that may settle on the second side may be directed back toward the first side via the fluid passage and ultimately to the drainage means. Therefore, the potential for liquid to be exhausted with the gas into the engine intake is significantly reduced or eliminated.
- the first portion of the second-side bottom piece may be substantially planar, i.e., flat relative to the sloped portion.
- the entire bottom piece at the second side can be angled such that the bottom piece at the second side slopes downward towards the fluid passage when viewed from inside the housing.
- the angle forming such a slope may be greater than 160 degrees and less than 180 degrees, relative to the bottom piece of the first side.
- a wall portion joining the sloped portion of the bottom piece at the second side with the bottom piece at the first side may also be provided.
- the angle formed between the sloped portion of the second side and the first portion of the second side may correspond with an engine installation angle, and may range between 10 and 60 degrees, for example, 15 degrees. According to some embodiments, the angle is at least equal to the engine incline angle.
- the housing can also be oriented vertically to obtain a similar effect.
- a wall portion separating the first side and the second side may be provided, and the fluid separating means can be mounted on this wall portion.
- the first side may be configured to receive a mixture of liquid and combustion blow-by gas, and the liquid may include a motor oil.
- the second side may include a second drainage means formed through the bottom piece, the second drainage means can be configured to drain liquid from the second side. This may be particularly useful where liquid from the separating means drips or is otherwise disposed on the second side.
- the drainage means is in fluid communication with a crankcase of an engine.
- An inlet in fluid communication with the first side may be provided, the inlet comprising a horizontal labyrinth.
- a groove may also be provided, the groove extending transversely to the fluid passage and being bounded on at least one side by the bottom piece. Such a groove may be configured to receive the fluid separating means.
- the fluid separating means may include a fiber mesh, which may be further configured to act as a filter.
- the fluid separating means may alternatively or in combination comprise, for example, a cycle type separator, an impactor, a swirl type separator, a metallic flap type separator, etc.
- a liquid return system for an internal combustion engine may be provided.
- the liquid return system may include a housing having an inlet side and an outlet side, a wall separating the inlet side from the outlet side of the housing, the wall comprising a fluid separator in fluid communication with both the inlet and outlet sides, and a hole formed through the wall outside an area associated with the fluid separator and bounded at least in part by a bottom of the housing.
- the bottom of the housing on the inlet side comprises a drain in fluid communication with at least one reservoir, and a first portion of the bottom of the housing on the outlet side forms an angle relative to a second portion of the bottom of the housing on the outlet side so as to form vertex configured to channel liquid present on the bottom of the housing on the outlet side toward the hole.
- the first portion of the second-side bottom piece may be substantially planar, i.e., flat relative to the sloped portion.
- the angle formed between the first portion and the second portion may correspond with an engine installation angle.
- the bottom of the housing on the outlet side may form an acute angle with the wall, e.g., an angle greater than 70 and less than 90 degrees.
- the inlet side may be configured to receive a mixture of liquid and combustion blow-by gas, the liquid possibly including motor oil.
- the outlet side may comprise a second drain formed through the second portion of the bottom of the outlet side, the second drain being configured to drain liquid from the outlet side.
- the at least one reservoir can comprise an engine crankcase.
- the inlet side can comprise a horizontal labyrinth. This may be beneficial for performing an initial separation of liquid from a gas.
- the liquid return system may further include a receiving portion extending transversely to the hole and configured to receive the fluid separator.
- the fluid separator may include a fiber mesh, and may further be configured to act as a filter.
- fluid separator may comprise a cycle type separator, an impactor, a swirl type separator, a metallic flap type separator, etc.
- an internal combustion engine comprising a liquid return system according to any preceding information is provided.
- Embodiments of the current disclosure are generally intended to enable return of a liquid to an appropriate location (e.g., a reservoir) in an internal combustion engine, while providing a substantially liquid-free gas (e.g., blow-by gas) back to the intake of the internal combustion engine.
- Embodiments of the disclosure are intended to minimize and even eliminate the risk that liquid would be included or mixed in the gas provided back to the engine intake.
- FIG 1 is a perspective view of a liquid return system with a fluid separator removed, according to embodiments of the present disclosure.
- Liquid return system 1 may include a housing 2 (removed in Figure 1 , shown as a dashed line at Figure 4 ), a bottom piece 6, a fluid separator 35, a fluid passage 20, and a drain 10, among others.
- Liquid return system 1 may be configured to be installed on an angle corresponding to, for example, an engine installation angle. For example, when installed, liquid return system 1 may actually be installed at an angle of tilt relative to level ground in the range of, for example, 1 to 30 degrees.
- liquid return system 1 may have varying degrees of tilt depending on an engine installation angle associated with the internal combustion engine on which it is intended to be installed.
- Housing 2 may be fabricated from any suitable material (e.g., plastic, metal, composite, etc.) and may form an enclosure surrounding liquid return system 1.
- housing 2 and bottom piece 6 may be injection molded from a thermoplastic material.
- housing 2 may comprise or consist of metal with bottom piece 6 formed of plastic. Housing 2 may then be affixed (e.g., riveted) and the assembly sealed using, for example, gasket or liquid gasket sealing (silicone based for instance)
- Housing 2 may further be configured to receive and emit gas via one or more inlets 3 and one or more outlets 4, respectively.
- housing 2 may comprise an inlet 3 in fluid communication with at least an inlet side 25 (also referred herein as first side 25) of housing 2, and an outlet 4 in fluid communication with at least an outlet side 29 (also referred herein as second side 29) of housing 2.
- Housing 2 may be generally sealed so as to prohibit the escape of gas from housing 2, except at one or more inlets 3 and or more outlets 4 of housing 2.
- one or more seals e.g., rubber, neoprene, etc.
- suitable structures for sealing may be provided.
- housing 2 is not shown in the accompanying drawings so that internal features of liquid return system 1 may be appropriately shown and described.
- housing 2 is generally intended to surround and enclose the features of liquid return system 1 shown in the accompanying drawings, but that any suitable shape and configuration for a design application are intended to fall within the scope of the present claims.
- Bottom piece 6 may form a bottom portion of liquid return system 1, and may be configured to receive liquid that has been separated from a gas (e.g., blow-by gas) entering liquid return system 1.
- Bottom piece 6 may include a first side 25 corresponding to an inlet side 25 of housing 2, and a second side 29 corresponding to an outlet side 29 of housing 2.
- First side 25 may include at least one drain 10 in fluid communication with a liquid reservoir (not shown), for example, a crankcase of the internal combustion engine. Drain 10 may comprise an orifice located at a position on first side 25 where gravity and/or other forces may cause liquid to be entrained along first side 25 of bottom piece 6 toward drain 10.
- drain 10 may be positioned at a lowest point relative to the ground of any other portion of bottom piece 6. This may enable any liquid present on first side 25 of bottom piece 6 to flow into drain 10 for return to the liquid reservoir (not shown).
- drain 10 may be implemented on first side 25 as desired.
- Bottom piece 6 at first side 25 may also include other features configured to entrain liquid toward drain 10.
- wall 27 which will be described in greater detail below, may be formed as a result of a physical height difference between first side 25 of bottom piece 6 and a sloped portion 15 of second side 22 of bottom piece 6.
- FIGS 2A and 2B are schematic representations of a liquid return system 1 according to embodiments of the present invention.
- sloped portion 15 is provided at second side 29 of bottom piece 6 and includes a sloped surface that is inclined along a length L of bottom piece 6 relative to a first portion 16 at a vertex V of bottom piece 6.
- the first portion of the second-side bottom piece may be substantially planar, i.e., flat relative to the sloped portion.
- Sloped portion 15 may form an angle ⁇ with a first portion 16 of bottom piece 6 ranging between 10 and 60 degrees, for example, 15 degrees.
- angle ⁇ may correspond to an engine installation angle associated with the internal combustion engine on which liquid return system is intended to be installed.
- angle ⁇ may be equal to or greater than 15 degrees.
- angle ⁇ can be 30 or even 90 degree for a flat twin engine. Where angle ⁇ nears 90 degrees, housing 2 may be positioned, for example, with a 15 degree angle to the vertical direction, even when an engine installation angle is 90 degrees.
- a portion or the entirety of bottom piece 6 on second side 29 may further be sloped toward first side 25, so as to cause any liquid present on bottom piece 6 at second side 29 to flow towards first side 25.
- Such a slope may form an angle ⁇ with the longitudinal axis L of bottom piece 6 of, for example, between 0.5 and 5 degrees.
- Fluid separator 35 may be any suitable device configured to separate a liquid from a gas upon passing a liquid/gas mixture through fluid separator 35.
- fluid separator 35 may be a mesh of fibers (e.g., microfibers), or other suitable material configured to allow gas to pass through while trapping liquid droplets present in the gas on the fibers of the mesh. Such droplets may then be entrained, for example, by gravity, to fall from fluid separator 35 onto bottom piece 6.
- fluid separator 35 may comprise a cycle type separator, an impactor, a swirl type separator, a metallic flap type separator, etc.
- Fluid separator 35 may be positioned so as to separate first side 25 from second side 29, thus enabling fluid communication between the two sides of liquid return system 1.
- fluid separator 35 may extend from side to side and top to bottom of housing 2.
- fluid separator 35 may form the entirety of a barrier between first side 25 and second side 29, while maintaining fluid communication between these two sides.
- a dividing wall 34 may be present between first side 25 and second side 29, the dividing wall 34 being configured to receive fluid separator 35.
- dividing wall 34 may be substantially impermeable with the exception of a location intended for installation of fluid separator 35 thereon. Fluid separator 35 may then permit fluid communication between first side 25 and second side 29 via the location on dividing wall 34.
- Bottom piece 6 may further include a receiver 33 configured to receive fluid separator 35 and/or dividing wall 34.
- receiver 33 may be configured, for example, as a channel formed of one or more raised portions of material traversing a width of bottom piece 6.
- fluid separator 35 may be configured to be inserted into the channel and to be retained therein (e.g., an interference fit).
- dividing wall 34 may be inserted into such a channel to be retained therein, while fluid separator 35 may then be mounted to a portion of dividing wall 34 so as to allow fluid communication between first side 25 and second side 29.
- receiver 33 may be configured as a groove formed within bottom piece 6 and configured to receive fluid separator 35 and/or dividing wall 34 similarly to the above-described embodiment.
- dividing wall 34 may be molded integrally with bottom piece 6 and provided with a portion configured to receive fluid separator 35.
- fluid separator 35 One of skill in the art will recognize that various configurations may be implemented for providing a separation between first side 25 and second side 29 without departing from the scope of the present disclosure.
- Figures 5A and 5B are illustrations of one previously implemented system presented to aid in understanding of the present disclosure. As shown, such a device lacks any sloped portion 15 and therefore, no wall 27 is formed as a result.
- fluid passage 20' is positioned at a lowest point on wall 34' in order to permit the liquid present on second side 29' to return to drain hole 10'.
- ⁇ P across separator 35' and/or simply based on gravity there is a risk that liquid can pass through fluid passage 20' to second side 29' (i.e., the clean side), and from there to the intake of the engine.
- Figure 3 is another perspective view of the liquid return system according to embodiments of the present disclosure.
- a fluid passage 20 may be provided further fluidly linking first side 25 and second side 29.
- Fluid passage 20 may be configured to enable liquid present on second side 29 of bottom piece 6 to flow back to first side 25 and then to 10.
- Fluid passage 20 may therefore, comprise a channel or groove bounded by bottom piece 6 and traversing a portion of bottom piece 6 delineating first side 25 from second side 29.
- fluid passage 20 may be formed by an absence of material passing through receiver 33.
- a fluid passage 20 of a desirable depth by cutting a channel within bottom piece 6 and/or through raised portions associated with receiver 33. According to some embodiments a channel may be provided leading directly from fluid passage 20 to drain 10.
- Fluid passage 20 may be positioned to be coincident with vertex V formed at the junction of sloped portion 15 and first portion 16 on bottom piece 6 on second side 29. Such a configuration permits any liquid present on bottom piece 7 on second side 29 to flow back via fluid passage 20 to first side 25 without being entrained into the gas passing to outlet 4.
- wall 27 may join sloped portion 15 and bottom piece 6 at first side 25 based on a height difference between these portions. As a result of this physical height difference and wall 27, any liquid that may be sucked back up from drain 10 into first side 25 is unlikely to surmount wall 27 and is prevented from contaminating second side 29 and the clean blow-by gas therein.
- Figure 4 is a schematic representation of the liquid return system of Fig. 1 .
- the one or more inlets 3 may be configured to receive a fluid, for example, blow-by gas and to permit the fluid to enter inlet side 25 of housing 2.
- inlet 3 may include a horizontal inlet 60 and/or a labyrinth inlet 65.
- a horizontal inlet 60 and a labyrinth inlet 65 may be used in combination.
- Various detrimental effects e.g., oil splash
- Horizontal inlet 60 may be configured such that, in an installed position, any fluid entering inlet 3 may be redirected, for example, by a plate 67, so as to cause entry of the fluid substantially horizontally into horizontal inlet 60.
- Labyrinth inlet 65 may comprise one or more baffles and be configured to modify a flow direction of the entering fluid, e.g., blow-by gas, one or more times, for example, to induce turbulence and/or to cause at least a portion of liquid present in the fluid to be extracted therefrom.
- Labyrinth inlet 65 may therefore comprise a series of baffles 68 configured to cause the entering fluid to take the desired path through labyrinth entry 65.
- baffles 68 configured to cause the entering fluid to take the desired path through labyrinth entry 65.
- Inlet side 25 may comprise numerous features configured to facilitate the separation of a liquid from the entering fluid (e.g., motor oil from blow-by gas and flow to drain 10.
- a liquid from the entering fluid e.g., motor oil from blow-by gas and flow to drain 10.
- Drain 10' may then be connected to a secondary liquid reservoir (not shown) and its contents drained to the engine crankcase once the engine has stopped operating to avoid contamination of second side 29 with liquid motor oil.
- additional features may be provided at second side 29 to cause various effects, such as, for example, turbulent flow, greater liquid extraction from blow-by gas, etc., prior to such blow-by gas being reintroduced to the intake of the internal combustion engine.
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- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
Description
- The present disclosure relates to fluid return systems of an internal combustion engine and more particularly to a return system associated with a separation system for preventing oil ejection to an air intake of an engine.
- Environmental concerns regarding vehicle emissions, including hydrocarbons, have become increasingly important in recent years. As recognition of the potential effects on the atmosphere and water ways has increased, so has the desire to minimize these effects by limiting the amount of undesirable material ejected outside the internal combustion system.
- Internal combustion engines by their nature have a crankcase generally pressurized by a small amount of blow-by gases generated during combustion in a cylinder. These blow-by gases have a tendency to mix with other fluids present in the engine (e.g., motor oil) and to be passed through the engine ventilation system, and the blow-by gas reintroduced to the intake mechanism of the engine for re-combustion.
- It is important to control oil and other fluids present in the gas that exits the engine ventilation system to be reintroduced to the intake mechanism. Particularly, where oil mist is present in such gas, this can lead to undesirable emissions (particulate, hydrocarbon, etc.), oil consumption, and reduced reliability (e.g., from carbon deposit buildup).
- Various separation systems have been proposed and implemented in the art, some of which are more desirable than others. One of the tasks following such separation is returning the separated liquid to the crankcase of the engine. This has been performed in various manners, and each of the available previous systems has resulted in a risk of ejection of at least some of the liquid to be fed back to the air intake system.
- For example, because of a pressure drop induced by an oil gas separation system a one-way valve leading to a drainage tube has been implemented to avoid reverse oil flow being sucked through the drain pipe. However, where the one-way valve is stuck in the open position (e.g., due to oil sludge, process tolerance, and/or improper assembly), oil mist and liquid oil may bypass a separator arriving directly at the clean side of the separation system. It will then be ejected with the blow-by gas into the intake system, which can have adverse consequences.
- In another example a siphon has been used in place of the one-way valve, the siphon having an oil column configured to compensate for pressure drop across the separator. However should the pressure drop across the separator increase (e.g. in cold temperatures, and/or as a result of sludge buildup in the separator, and/or blow by gas flow increasing over the life of the vehicle due to wear) the risk of oil being sucked through the siphon injected into the intake system increases dramatically.
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DE 102012211805 discloses an oil separator capable of suppressing re-mixing of oil separated from blow-by gas into the gas. A drain part for returning the oil into an engine is disposed in the bottom part of the housing between an upstream side separation part and a downstream side separation part. A recessed part is formed in the bottom part of the housing between an oil catching body and the drain part. An opening where the oil can circulate is formed in the lower end of a wall part.WO 2006/091146 shows a further example of oil separator provided with a drain. - However, once again should ΔP increase over the lifetime of vehicle oil may be sucked through the drain hole injected into the intake mechanism. In addition space restraints often limit the availability of such a system.
- In yet another example, the drain has been configured directly to the oil pan, enabling compensation for pressure drop across the separator even where the pressure drop has increased over the lifetime of a vehicle.
- However the system requires design modifications to the engine block and the cylinder head and thus is disruptive to current mass production engines.
- Additional systems have been implemented whereby the liquid is stored until the engine has been shut off, thereby limiting the impact changes in ΔP across the separator. A liquid transfer channel is provided to allow liquid to move from a clean side (i.e., dripped from the separator) and a dirty side to reach a drain provided at a lowest portion of the separator system. This drain then enables the liquid to return to the engine crankcase once the engine has been stopped.
- However, such a system continues to risk contamination of clean side of the separator with the liquid based on the possibility of liquid flowing between the dirty side and the clean side by way of the liquid transfer channel. Such a problem may become particularly aggravated where an engine is installed on an angle.
- It is accordingly an object of the disclosure to provide systems and methods for overcoming one or more problems existing in the prior art.
- The present disclosure is directed to providing a liquid return system for an internal combustion engine, the liquid return system having no moving parts, draining liquid safely and cleanly to a liquid storage container (e.g., an engine crankcase), limiting risk of transfer of liquid to an engine intake, and which can be integrated within an engine with limited or no design modifications. The technical problem is solved by means of a liquid return system according to
claim 1. - According to embodiments of the present invention, a liquid return system for an internal combustion engine is provided. The liquid return system includes a housing, a fluid separating means in fluid communication with a first side and a second side of the housing, and a fluid passage bounded at least in part by a bottom piece of the housing, the fluid passage being in fluid communication with both the first and second sides of the housing. The bottom piece of the first side of the housing comprises a drainage means, and a sloped portion of the bottom piece at the second side of the housing is inclined along a length of the bottom piece at the second side relative to a first portion of the second-side bottom piece such that a vertex of the incline coincides with at least a portion of the fluid passage.
- By providing such a liquid return system, a physical height difference is created between the drainage means (e.g., offset to a lower portion of the first side) and the fluid passage. Therefore, liquid transfer from the first side to the second side (e.g., through the fluid passage) is unlikely to occur. Further, because of the incline and vertex alignment with the fluid passage, any liquid that may settle on the second side may be directed back toward the first side via the fluid passage and ultimately to the drainage means. Therefore, the potential for liquid to be exhausted with the gas into the engine intake is significantly reduced or eliminated.
- The first portion of the second-side bottom piece may be substantially planar, i.e., flat relative to the sloped portion.
- The entire bottom piece at the second side can be angled such that the bottom piece at the second side slopes downward towards the fluid passage when viewed from inside the housing. The angle forming such a slope may be greater than 160 degrees and less than 180 degrees, relative to the bottom piece of the first side.
- A wall portion joining the sloped portion of the bottom piece at the second side with the bottom piece at the first side may also be provided. By introducing such a feature, the liquid on the first side is further prevented from reaching the second side.
- The angle formed between the sloped portion of the second side and the first portion of the second side may correspond with an engine installation angle, and may range between 10 and 60 degrees, for example, 15 degrees. According to some embodiments, the angle is at least equal to the engine incline angle. The housing can also be oriented vertically to obtain a similar effect.
- A wall portion separating the first side and the second side may be provided, and the fluid separating means can be mounted on this wall portion.
- The first side may be configured to receive a mixture of liquid and combustion blow-by gas, and the liquid may include a motor oil.
- The second side may include a second drainage means formed through the bottom piece, the second drainage means can be configured to drain liquid from the second side. This may be particularly useful where liquid from the separating means drips or is otherwise disposed on the second side.
- According to some embodiments, the drainage means is in fluid communication with a crankcase of an engine.
- An inlet in fluid communication with the first side may be provided, the inlet comprising a horizontal labyrinth.
- A groove may also be provided, the groove extending transversely to the fluid passage and being bounded on at least one side by the bottom piece. Such a groove may be configured to receive the fluid separating means.
- The fluid separating means may include a fiber mesh, which may be further configured to act as a filter. The fluid separating means may alternatively or in combination comprise, for example, a cycle type separator, an impactor, a swirl type separator, a metallic flap type separator, etc.
- According to further embodiments of the disclosure, a liquid return system for an internal combustion engine may be provided. The liquid return system may include a housing having an inlet side and an outlet side, a wall separating the inlet side from the outlet side of the housing, the wall comprising a fluid separator in fluid communication with both the inlet and outlet sides, and a hole formed through the wall outside an area associated with the fluid separator and bounded at least in part by a bottom of the housing. The bottom of the housing on the inlet side comprises a drain in fluid communication with at least one reservoir, and a first portion of the bottom of the housing on the outlet side forms an angle relative to a second portion of the bottom of the housing on the outlet side so as to form vertex configured to channel liquid present on the bottom of the housing on the outlet side toward the hole.
- By providing such a liquid return system, a physical height difference is created between the drain (e.g., offset to a lower portion of the inlet side) and the hole. Therefore, liquid transfer from the first side to the second side (e.g., through the hole) is unlikely to occur. Further, because of the channeling effect of the angle vertex, any liquid that may settle on the second side may be directed back toward the first side and ultimately to the drain. Therefore, the potential for liquid to be exhausted with the gas into the engine intake is significantly reduced or eliminated.
- The first portion of the second-side bottom piece may be substantially planar, i.e., flat relative to the sloped portion.
- The angle formed between the first portion and the second portion may correspond with an engine installation angle.
- The bottom of the housing on the outlet side may form an acute angle with the wall, e.g., an angle greater than 70 and less than 90 degrees.
- The inlet side may be configured to receive a mixture of liquid and combustion blow-by gas, the liquid possibly including motor oil.
- The outlet side may comprise a second drain formed through the second portion of the bottom of the outlet side, the second drain being configured to drain liquid from the outlet side.
- The at least one reservoir can comprise an engine crankcase.
- The inlet side can comprise a horizontal labyrinth. This may be beneficial for performing an initial separation of liquid from a gas.
- The liquid return system may further include a receiving portion extending transversely to the hole and configured to receive the fluid separator. The fluid separator may include a fiber mesh, and may further be configured to act as a filter. Alternatively, or in combination, fluid separator may comprise a cycle type separator, an impactor, a swirl type separator, a metallic flap type separator, etc.
- According to some embodiments an internal combustion engine comprising a liquid return system according to any preceding information is provided.
- It is intended that combinations of the above-described elements and those within the specification may be made, except where otherwise contradictory.
- It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure, as claimed.
- The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description, serve to explain the principles thereof.
-
-
Figure 1 is a perspective view of a liquid return system with a fluid separator removed, according to embodiments of the present invention; -
Figures 2A and 2B are schematic representations of a liquid return system according to embodiments of the present invention; -
Figure 3 is another perspective view of the liquid return system according to embodiments of the present invention; -
Figure 4 is a simplified schematic representation of the liquid return system ofFig. 1 ; -
Figures 5A and 5B are illustrations of one previously implemented system presented to aid in understanding of the present disclosure. - Embodiments of the current disclosure are generally intended to enable return of a liquid to an appropriate location (e.g., a reservoir) in an internal combustion engine, while providing a substantially liquid-free gas (e.g., blow-by gas) back to the intake of the internal combustion engine. Embodiments of the disclosure are intended to minimize and even eliminate the risk that liquid would be included or mixed in the gas provided back to the engine intake.
-
Figure 1 is a perspective view of a liquid return system with a fluid separator removed, according to embodiments of the present disclosure.Liquid return system 1 may include a housing 2 (removed inFigure 1 , shown as a dashed line atFigure 4 ), abottom piece 6, afluid separator 35, afluid passage 20, and adrain 10, among others. -
Liquid return system 1 may be configured to be installed on an angle corresponding to, for example, an engine installation angle. For example, when installed,liquid return system 1 may actually be installed at an angle of tilt relative to level ground in the range of, for example, 1 to 30 degrees. One of skill in the art will recognize thatliquid return system 1 may have varying degrees of tilt depending on an engine installation angle associated with the internal combustion engine on which it is intended to be installed. -
Housing 2 may be fabricated from any suitable material (e.g., plastic, metal, composite, etc.) and may form an enclosure surroundingliquid return system 1. For example,housing 2 andbottom piece 6 may be injection molded from a thermoplastic material. According to additional examples,housing 2 may comprise or consist of metal withbottom piece 6 formed of plastic.Housing 2 may then be affixed (e.g., riveted) and the assembly sealed using, for example, gasket or liquid gasket sealing (silicone based for instance) -
Housing 2 may further be configured to receive and emit gas via one or more inlets 3 and one or more outlets 4, respectively. For example,housing 2 may comprise an inlet 3 in fluid communication with at least an inlet side 25 (also referred herein as first side 25) ofhousing 2, and an outlet 4 in fluid communication with at least an outlet side 29 (also referred herein as second side 29) ofhousing 2. -
Housing 2 may be generally sealed so as to prohibit the escape of gas fromhousing 2, except at one or more inlets 3 and or more outlets 4 ofhousing 2. For example, where portions ofhousing 2 meet other portions of liquid return system 1 (e.g., joint between abottom piece 6 andhousing 2 of liquid return system 1), one or more seals (e.g., rubber, neoprene, etc.) or other suitable structures for sealing may be provided. - Importantly, one of skill in the art will understand that portions of
housing 2 are not shown in the accompanying drawings so that internal features ofliquid return system 1 may be appropriately shown and described. One of skill will further understand thathousing 2 is generally intended to surround and enclose the features ofliquid return system 1 shown in the accompanying drawings, but that any suitable shape and configuration for a design application are intended to fall within the scope of the present claims. -
Bottom piece 6 may form a bottom portion ofliquid return system 1, and may be configured to receive liquid that has been separated from a gas (e.g., blow-by gas) enteringliquid return system 1.Bottom piece 6 may include afirst side 25 corresponding to aninlet side 25 ofhousing 2, and asecond side 29 corresponding to anoutlet side 29 ofhousing 2.First side 25 may include at least onedrain 10 in fluid communication with a liquid reservoir (not shown), for example, a crankcase of the internal combustion engine.Drain 10 may comprise an orifice located at a position onfirst side 25 where gravity and/or other forces may cause liquid to be entrained alongfirst side 25 ofbottom piece 6 towarddrain 10. For example, following installation ofliquid return system 1 on an internal combustion engine, drain 10 may be positioned at a lowest point relative to the ground of any other portion ofbottom piece 6. This may enable any liquid present onfirst side 25 ofbottom piece 6 to flow intodrain 10 for return to the liquid reservoir (not shown). One of skill in the art will understand that more than onedrain 10 may be implemented onfirst side 25 as desired. -
Bottom piece 6 atfirst side 25 may also include other features configured to entrain liquid towarddrain 10. For example,wall 27 which will be described in greater detail below, may be formed as a result of a physical height difference betweenfirst side 25 ofbottom piece 6 and a slopedportion 15 of second side 22 ofbottom piece 6. -
Figures 2A and 2B are schematic representations of aliquid return system 1 according to embodiments of the present invention. As shown infigures 2A and 2B , slopedportion 15 is provided atsecond side 29 ofbottom piece 6 and includes a sloped surface that is inclined along a length L ofbottom piece 6 relative to afirst portion 16 at a vertex V ofbottom piece 6. The first portion of the second-side bottom piece may be substantially planar, i.e., flat relative to the sloped portion.Sloped portion 15 may form an angle Θ with afirst portion 16 ofbottom piece 6 ranging between 10 and 60 degrees, for example, 15 degrees. According to some embodiments, angle Θ may correspond to an engine installation angle associated with the internal combustion engine on which liquid return system is intended to be installed. For example, where liquid return system is intended to be installed on an internal combustion engine which is installed in a vehicle at an angle of 15 degrees, angle Θ may be equal to or greater than 15 degrees. - For example, angle Θ can be 30 or even 90 degree for a flat twin engine. Where angle Θ nears 90 degrees,
housing 2 may be positioned, for example, with a 15 degree angle to the vertical direction, even when an engine installation angle is 90 degrees. - One of skill in the art will recognize that such a configuration may also be implemented where both
liquid return system 1 and an internal combustion engine are installed to produce an angle of installation, or whereliquid return system 1 alone is installed at an angle. - A portion or the entirety of
bottom piece 6 onsecond side 29 may further be sloped towardfirst side 25, so as to cause any liquid present onbottom piece 6 atsecond side 29 to flow towardsfirst side 25. Such a slope may form an angle α with the longitudinal axis L ofbottom piece 6 of, for example, between 0.5 and 5 degrees. One of skill in the art will recognize that variations on such an angle implementation may be used without departing from the scope of the present disclosure. -
Fluid separator 35 may be any suitable device configured to separate a liquid from a gas upon passing a liquid/gas mixture throughfluid separator 35. For example,fluid separator 35 may be a mesh of fibers (e.g., microfibers), or other suitable material configured to allow gas to pass through while trapping liquid droplets present in the gas on the fibers of the mesh. Such droplets may then be entrained, for example, by gravity, to fall fromfluid separator 35 ontobottom piece 6. One of skill in the art will recognize that any suitable type offluid separator 35, or combination thereof, may be used without departing from the scope of the present disclosure. For example,fluid separator 35 may comprise a cycle type separator, an impactor, a swirl type separator, a metallic flap type separator, etc. -
Fluid separator 35 may be positioned so as to separatefirst side 25 fromsecond side 29, thus enabling fluid communication between the two sides ofliquid return system 1. According to some embodiments,fluid separator 35 may extend from side to side and top to bottom ofhousing 2. In other words,fluid separator 35 may form the entirety of a barrier betweenfirst side 25 andsecond side 29, while maintaining fluid communication between these two sides. - Alternatively, a dividing
wall 34 may be present betweenfirst side 25 andsecond side 29, the dividingwall 34 being configured to receivefluid separator 35. In such a case, dividingwall 34 may be substantially impermeable with the exception of a location intended for installation offluid separator 35 thereon.Fluid separator 35 may then permit fluid communication betweenfirst side 25 andsecond side 29 via the location on dividingwall 34. -
Bottom piece 6 may further include areceiver 33 configured to receivefluid separator 35 and/or dividingwall 34. According to some embodiments,receiver 33 may be configured, for example, as a channel formed of one or more raised portions of material traversing a width ofbottom piece 6. In such anembodiment fluid separator 35 may be configured to be inserted into the channel and to be retained therein (e.g., an interference fit). Alternatively, dividingwall 34 may be inserted into such a channel to be retained therein, whilefluid separator 35 may then be mounted to a portion of dividingwall 34 so as to allow fluid communication betweenfirst side 25 andsecond side 29. - According to another example,
receiver 33 may be configured as a groove formed withinbottom piece 6 and configured to receivefluid separator 35 and/or dividingwall 34 similarly to the above-described embodiment. - In yet another configuration, dividing
wall 34 may be molded integrally withbottom piece 6 and provided with a portion configured to receivefluid separator 35. One of skill in the art will recognize that various configurations may be implemented for providing a separation betweenfirst side 25 andsecond side 29 without departing from the scope of the present disclosure. - In contrast to
Figures 2A and 2B ,Figures 5A and 5B are illustrations of one previously implemented system presented to aid in understanding of the present disclosure. As shown, such a device lacks any slopedportion 15 and therefore, nowall 27 is formed as a result. In addition, fluid passage 20' is positioned at a lowest point on wall 34' in order to permit the liquid present on second side 29' to return to drain hole 10'. Thus, as a result of ΔP across separator 35' and/or simply based on gravity, there is a risk that liquid can pass through fluid passage 20' to second side 29' (i.e., the clean side), and from there to the intake of the engine. -
Figure 3 is another perspective view of the liquid return system according to embodiments of the present disclosure. As shown atfigure 3 afluid passage 20 may be provided further fluidly linkingfirst side 25 andsecond side 29.Fluid passage 20 may be configured to enable liquid present onsecond side 29 ofbottom piece 6 to flow back tofirst side 25 and then to 10. -
Fluid passage 20 may therefore, comprise a channel or groove bounded bybottom piece 6 and traversing a portion ofbottom piece 6 delineatingfirst side 25 fromsecond side 29. For example, wherereceiver 33 is provided as raised portions of material,fluid passage 20 may be formed by an absence of material passing throughreceiver 33. - One of skill in the art will understand that it may also be possible to provide a
fluid passage 20 of a desirable depth by cutting a channel withinbottom piece 6 and/or through raised portions associated withreceiver 33. According to some embodiments a channel may be provided leading directly fromfluid passage 20 to drain 10. -
Fluid passage 20 may be positioned to be coincident with vertex V formed at the junction of slopedportion 15 andfirst portion 16 onbottom piece 6 onsecond side 29. Such a configuration permits any liquid present on bottom piece 7 onsecond side 29 to flow back viafluid passage 20 tofirst side 25 without being entrained into the gas passing to outlet 4. - As noted above,
wall 27 may join slopedportion 15 andbottom piece 6 atfirst side 25 based on a height difference between these portions. As a result of this physical height difference andwall 27, any liquid that may be sucked back up fromdrain 10 intofirst side 25 is unlikely to surmountwall 27 and is prevented from contaminatingsecond side 29 and the clean blow-by gas therein. -
Figure 4 is a schematic representation of the liquid return system ofFig. 1 . As shown atFigure 4 , the one or more inlets 3 may be configured to receive a fluid, for example, blow-by gas and to permit the fluid to enterinlet side 25 ofhousing 2. According to some embodiments, inlet 3 may include ahorizontal inlet 60 and/or alabyrinth inlet 65. As shown atFigure 2 , ahorizontal inlet 60 and alabyrinth inlet 65 may be used in combination. Various detrimental effects (e.g., oil splash) can be mitigated by using such a combination. -
Horizontal inlet 60 may be configured such that, in an installed position, any fluid entering inlet 3 may be redirected, for example, by aplate 67, so as to cause entry of the fluid substantially horizontally intohorizontal inlet 60. -
Labyrinth inlet 65 may comprise one or more baffles and be configured to modify a flow direction of the entering fluid, e.g., blow-by gas, one or more times, for example, to induce turbulence and/or to cause at least a portion of liquid present in the fluid to be extracted therefrom.Labyrinth inlet 65 may therefore comprise a series ofbaffles 68 configured to cause the entering fluid to take the desired path throughlabyrinth entry 65. One of skill in the art will recognize that more orfewer walls 68 may be provided withinlabyrinth entry 65 in order to cause the desired effect. - Following passage of a fluid through inlet 3, such fluid may entrained to
inlet side 25 ofhousing 2.Inlet side 25 may comprise numerous features configured to facilitate the separation of a liquid from the entering fluid (e.g., motor oil from blow-by gas and flow to drain 10. One of skill in the art will recognize that such features may be implemented as desired without departing from the scope of the present claims. - The above description is not limiting and one of skill will understand that various modifications may be made to the disclosed embodiments without departing from the scope of the appended claims. For example, it may be desirable to add a drain 10' to
second side 29. Drain 10' may then be connected to a secondary liquid reservoir (not shown) and its contents drained to the engine crankcase once the engine has stopped operating to avoid contamination ofsecond side 29 with liquid motor oil. - Further, additional features (e.g., separators 40) may be provided at
second side 29 to cause various effects, such as, for example, turbulent flow, greater liquid extraction from blow-by gas, etc., prior to such blow-by gas being reintroduced to the intake of the internal combustion engine.
Claims (14)
- A liquid return system (1) for an internal combustion engine, comprising:a housing (2); and characterized by comprisinga fluid separating means (35) in fluid communication with a first side (25) and a second side (29) of the housing (2) and configured to cause separation of a liquid from a gas upon passing a liquid/gas mixture therethrough; anda fluid passage (20) comprising a channel or groove bounded by a bottom piece (6) of the housing (2) and traversing a portion of the bottom piece (6) delineating the first side (25) from the second side (29), the fluid passage (20) providing fluid communication between the first (25) and second sides (29) of the housing (2),wherein the bottom piece (6) of the first side (25) of the housing (2) comprises a drainage means (10), andwherein a sloped portion (15) of the bottom piece (6) at the second side (29) of the housing (2) is inclined along a length of the bottom piece (6) at the second side (29) relative to a first portion (16) of the second-side bottom piece such that a vertex of the incline coincides with at least a portion of the fluid passage (20).
- The liquid return system (1) according to the previous claim, wherein the bottom piece (6) at the second side (29) is angled such that the bottom piece (6) at the second side (29) slopes downward towards the fluid passage (20) when viewed from inside the housing (2).
- The liquid return system (1) according to the previous claim, further comprising a wall portion (27) joining the sloped portion (15) of the bottom piece (6) at the second side (29) with the bottom piece (6) at the first side (25).
- The liquid return system (1) according to any of the previous claims, wherein the angle (Θ) formed between the sloped portion (15) of the second side (29) and the first portion (16) of the second side (29) corresponds with an engine installation angle.
- The liquid return system (1) according to any of the previous claims, wherein the angle (Θ) formed between the sloped portion (15) of the second side (29) and the first portion (16) of the second side (29) ranges between 10 and 60 degrees, for example, 15 degrees.
- The liquid return system (1) according to any of the preceding claims further comprising a wall portion (34) separating the first side (25) and the second side (29), wherein the fluid separating means (35) is mounted on the wall portion (34).
- The liquid return system (1) according to any of the preceding claims, wherein the first side (25) is configured to receive a mixture of liquid and combustion blow-by gas.
- The liquid return system (1) according to any of the previous claims wherein the liquid comprises motor oil.
- The liquid return system (1) according to any of the preceding claims, wherein the second side (29) further comprises a second drainage means (10') formed through the bottom piece (6), and being configured to drain liquid from the second side (29).
- The liquid return system (1) of any of the preceding claims, wherein the drainage means (10) is in fluid communication with a crankcase of an engine.
- The liquid return system (1) of any of the preceding claims, further comprising an inlet (60) in fluid communication with the first side (25), the inlet (60) comprising a horizontal labyrinth (65).
- The liquid return system (1) of any of the preceding claims, further comprising a groove extending transversely to the fluid passage (20) and being bounded on at least one side by the bottom piece (6), wherein the groove is configured to receive the fluid separating means (35).
- The liquid return system (1) of any of the preceding claims, wherein the fluid separating means (35) comprises a fiber mesh.
- An internal combustion engine comprising a liquid return system (1) according to any of claims 1-13.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/EP2014/061070 WO2015180767A1 (en) | 2014-05-28 | 2014-05-28 | Liquid return system for internal combustion engine |
Publications (2)
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EP3149296A1 EP3149296A1 (en) | 2017-04-05 |
EP3149296B1 true EP3149296B1 (en) | 2018-10-17 |
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EP14728886.4A Active EP3149296B1 (en) | 2014-05-28 | 2014-05-28 | Liquid return system for internal combustion engine |
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WO (1) | WO2015180767A1 (en) |
Families Citing this family (2)
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JP2019196707A (en) * | 2018-05-07 | 2019-11-14 | 小島プレス工業株式会社 | Air-liquid separation device |
JP7299089B2 (en) * | 2019-07-17 | 2023-06-27 | トヨタ自動車株式会社 | oil separator |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4018580A (en) * | 1972-03-20 | 1977-04-19 | Bayer Aktiengesellschaft | Separator for separating liquid droplets from a stream of gas |
FR2332424A1 (en) * | 1975-11-21 | 1977-06-17 | Semt | Oil extractor for Diesel engine supercharger - has baffles and heat exchanger in housing formed by two conical members with inlet connected to sump |
ITRE20030035A1 (en) * | 2003-04-09 | 2004-10-10 | Ufi Filters Spa | "SEPARATOR OF DIFFERENT DENSITY FLUIDS" |
SE527859C2 (en) * | 2005-02-17 | 2006-06-27 | Heed Consulting Ab | Oil separator for internal combustion engine, has wall for contacting gases and depositing oil in separator, and turning chamber cooling and transforming oil with internal flow of cooling fluid |
FR2913054A1 (en) * | 2007-02-23 | 2008-08-29 | Renault Sas | Oil decanting device for internal combustion engine, has blow-by gas pipe with walls in which one of walls has impact surfaces that are covered with anti-bursting collection coating of liquid phase of blow-by gas |
US20090151570A1 (en) * | 2007-12-13 | 2009-06-18 | Frazier Jr Ronald G | Crankcase ventilation filter/pre-separator |
-
2014
- 2014-05-28 EP EP14728886.4A patent/EP3149296B1/en active Active
- 2014-05-28 WO PCT/EP2014/061070 patent/WO2015180767A1/en active Application Filing
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