EP3145652B1 - Extruder having a block-feeding device - Google Patents

Extruder having a block-feeding device Download PDF

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Publication number
EP3145652B1
EP3145652B1 EP15727574.4A EP15727574A EP3145652B1 EP 3145652 B1 EP3145652 B1 EP 3145652B1 EP 15727574 A EP15727574 A EP 15727574A EP 3145652 B1 EP3145652 B1 EP 3145652B1
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EP
European Patent Office
Prior art keywords
carriage
linear guide
loading
billet
block
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EP15727574.4A
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German (de)
French (fr)
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EP3145652A1 (en
Inventor
Vincenzo DEL QUARTO
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SMS Group GmbH
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SMS Group GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C33/00Feeding extrusion presses with metal to be extruded ; Loading the dummy block

Definitions

  • the invention relates to an extruder according to the preamble of claim 1.
  • Such extrusions in particular operated as a hydraulic extrusion press, with a pressing device for pressing a block into a semi-finished product and with a block feed device for loading the to be pressed, for.
  • blocks coming from an oven into the extrusion press, where the block is then introduced by a block loader into a block pickup upstream of a forming die are well known from the prior art, for example as linear loaders.
  • Such linear loaders are very complex in construction and, accordingly, they are often very costly in terms of their manufacture and / or maintenance.
  • block feed devices or linear loaders of the generic type comprise a belt drive for driving a loading carriage along a linear guide rail.
  • the height of the conventional linear loader in particular obscures a good view of an extrusion press or its press window, which adversely affects operational safety.
  • the construction of the linear loader which is very close to the extrusion press, there is also an increased risk of collision between the loading carriage and components of the extrusion press.
  • components of a linear guide extend as far as a die device or the like of the extrusion press, as a result of which access to a transfer area between the linear loader and extrusion press is obstructed or at least made more difficult.
  • the invention is based on the object of further developing block feed devices or linear loaders of the generic type in order to at least partially overcome the aforementioned disadvantages.
  • a block feeding device comprising the features of claim 1.
  • a frame comprising a linear guide device and a loading carriage are provided, which is arranged on the linear guide device so as to be linearly displaceable in the longitudinal direction of a linear guide track, the loading carriage comprising a driver part for holding the block to be loaded, and wherein the block feeding device by a multi-part loading carriage with at least one lower slide part that is linearly displaceable with respect to the linear guide device and additionally with an upper slide part that can be linearly displaced both with respect to the linear guide device and with respect to the lower slide part.
  • a single functional component can be used additional path with respect to a delivery path for loading the block to be loaded can be generated in that the upper slide part can be extended from the lower slide part, or vice versa.
  • the present block feeding device thus has a loading carriage which can be extended in the longitudinal direction of the linear guide track and which has carriage parts which can be telescoped relative to one another, namely the lower carriage part and at least the upper carriage part.
  • the present loading carriage within the meaning of the invention has a variable basic length, which can be increased if necessary in the longitudinal direction of the linear guide track in order to support the delivery of a block to be loaded.
  • the overall length of the present block feeding device and in particular the overall length of a linear guide device on which the loading carriage is movably mounted can be significantly shortened, which in turn enables good accessibility to a press window of an extrusion press or the like.
  • the block feed device can also be produced more cost-effectively than before as a block push-on device.
  • the present block feed device is preferably designed as a block pusher.
  • the loading carriage is advantageously arranged above the linear guide device. This is possible because the block feeding device is particularly flat with a very low overall height. If necessary, the lower slide part can be placed below the linear guide device and the upper slide part above the linear guide device, so that the present block feed device can be built even lower.
  • the block feeding device can comprise different linear guide devices, for example with one or more linear guide rail elements, on which, in particular, the lower part of the carriage of the loading carriage is guided in a translatory manner.
  • the linear guide device can comprise a plurality of linear guide rails or component elements that have the same effect.
  • a dovetail connection or the like is used here between the linear guide device or linear guide rail and the lower slide part.
  • the linear guide device or linear guide rail preferably comprises a cross member which extends in the direction of the linear guide track.
  • the driver part can, for example, be designed directly by the upper slide part, or it is attached to it as an external component.
  • the driver part can be arranged above the loading carriage, so that it is much more accessible.
  • a charging process can hereby be further simplified.
  • an enlarged delivery path can be achieved with a conventional length of the block feed device, or a sufficiently long delivery path can be achieved with a shortened length of the block feed device.
  • a corresponding mounting between the upper slide part and the lower slide part can be achieved structurally, for example by means of a dovetail guide or the like.
  • the upper carriage part is arranged on the lower carriage part in such a way that, when the block is loaded, the upper carriage part covers a further distance in relation to the linear guide device, preferably twice the distance in the direction of the linear guide path than the lower carriage part in relation to the linear guide device.
  • the lower slide part is designed to be longer than the upper slide part, a sufficiently stable and very secure guidance of the upper slide part can be guaranteed.
  • the block feeding device can be constructed in a structurally simple manner if a transmission gear is arranged between the upper carriage part and a drive unit of the loading carriage.
  • the upper carriage part can be moved relative to the lower carriage part and, for example, a linear guide rail by means of the drive unit of the loading carriage, while the lower carriage part is displaced relative to this linear guide rail.
  • Such a transmission gear can be constructed in a variety of ways.
  • the upper slide part can be displaced by the same distance with respect to the lower slide part as the lower slide part especially with respect to the linear guide rail.
  • other transmission ratios can also be selected if this is advantageous for an application.
  • a very simple and robust design variant provides that the upper slide part comprises a rack element which, by means of a gear rotatably arranged on the lower slide part, interacts with a further rack element arranged on the linear guide device connected is. This alone allows a transmission gear of particularly simple construction to be formulated.
  • both the lower slide part and the upper slide part can be driven together.
  • the upper slide part and the lower slide part expediently have a common drive unit.
  • the lower slide part and the upper slide part can be driven, for example, by a single electric motor of the drive unit.
  • an electric motor of the drive unit can be operatively connected to the loading carriage of the block feeding device in order to drive at least the carriage lower part.
  • the loading carriage is preferably arranged above the drive unit, so that in particular the driver part is more freely accessible from above.
  • the block feed device comprises a drive unit for driving the loading carriage, which has a telescopic device for linearly displacing the loading carriage along the linear guide track.
  • a relevant enclosure can be dispensed with, because a telescopic device is less sensitive to external influences. In this way, easier access to components of the block feed device can be established. If necessary, a faster component change can also be achieved in this way.
  • a sufficient stroke can be generated by means of the present telescopic device in order to be able to guarantee a corresponding delivery path with respect to the loading carriage.
  • the rotating gear wheel that is running along with it or that is arranged on the lower part of the carriage and the rack elements in engagement therewith an advantageous lengthening of the path with respect to the driver part can be achieved, so that the stroke on the telescopic device can be halved with an appropriate configuration.
  • the present block feed device can be produced even more cheaply.
  • the telescopic device comprises a hydraulic cylinder in order to be able to generate a corresponding stroke with regard to the loading carriage or the carriage lower part.
  • a block feeding device of the generic type can advantageously be further developed simply by means of such a telescopic device, so that the features in this regard are advantageous even without the other features of the invention.
  • the drive unit for driving the loading carriage can also comprise a hydraulic cylinder.
  • the block feeding device comprises a drive unit for driving the loading carriage, which has a threaded spindle for linearly displacing the loading carriage along the linear guide track.
  • a rotational movement of an output shaft of the electric motor can be converted into a translational movement of the loading carriage or the carriage lower part on the linear guide device in a structurally simple manner.
  • a drive motor or electric motor of significantly smaller dimensions can be used than is the case, for example, with regard to a drive unit comprising a belt drive. In this way, a further cost saving can be achieved in the manufacture of the present block feeding device.
  • An advantageous telescopic device can also be provided on the block feeding device by means of the threaded spindle.
  • the threaded spindle is preferably a ball screw spindle, by means of which a lifting drive is implemented.
  • the driver part is arranged on the loading carriage in such a way that, when the block is being loaded, the driver part can cover a further distance, preferably twice the distance, in the longitudinal direction of the linear guide track as a telescopic arm of a telescopic device for linearly displacing the loading carriage along the linear guide track the block feed device can be built particularly short in the direction of the linear guide track.
  • the linear guide rail can be made significantly shorter than previously usual, which has a positive effect on the production costs of the present block feed device.
  • the present linear billet feed device as a billet pushing device can be constructed in a structurally simpler manner and can be integrated into an extrusion press in a space-saving manner.
  • the present block feeding device can be integrated more flexibly in processing plants.
  • the present block feeding device has a flatter structure, as a result of which assembly and maintenance close to the ground can be carried out more easily. This applies in particular to moving elements of the present block feeding device.
  • the linear block feed device according to the invention can advantageously be used universally on processing systems of the most varied of construction due to its simpler construction. This means that existing processing systems or extrusion presses can also be retrofitted without any problems.
  • the proposed billet feed device can be designed, in particular, as a separate structural unit, which can easily be positioned in parallel next to an extrusion press. This eliminates the need to integrate the billet feed device within auxiliary equipment of the extrusion press, which has hitherto required increased assembly effort with regard to commissioning. This does not apply in the present case.
  • the linear billet feed device 1 shown as an example for linear loading of a billet 3 to be pressed in a hydraulic extruder 2 is arranged on the head side axially in front of a billet stop 4 of the hydraulic extruder 2.
  • the block feed device 1 has a frame 5 with standing elements 6 (only numbered as an example), by means of which the block feed device 1 is fastened to a base 7.
  • the block feed device 1 has a linear guide device 8 in the form of a linear guide rail 8A, which is carried by the frame 5.
  • a loading carriage 9 is arranged on the linear guide rail 8A so as to be translationally movable in the axial direction.
  • the loading carriage 9 can thus be moved linearly along a linear guide track 11 embodied by the linear guide rail 8A in the axial direction or in the longitudinal direction 10 of the linear guide track 11 towards the block stop 4 of the hydraulic extrusion press 2, or correspondingly removed or moved away from it, whereby the loading carriage 9 as shown in FIG Figure 1 in a starting position 12 and as shown in FIG Figure 2 is in a transfer position 13.
  • the block feed device 1 is equipped with a new block 3 or a block 3 that is new in this regard is held on a driver part 14, the driver part 14 being carried by the loading carriage 9.
  • the block 3 held on the driver part 14 is transferred to the hydraulic extrusion press 2.
  • the driver part 14 is shifted backwards again into the starting position 12 with the aid of the loading carriage 9.
  • the block 3 to be loaded is arranged on the loading carriage 9 until a transfer has taken place.
  • the loading carriage 9 is designed in several parts; namely according to the invention with a linearly displaceable relative to the linear guide rail 8A Lower carriage part 15 and additionally with an upper carriage part 16 that can be linearly displaced both with respect to the linear guide rail 8A and with respect to the lower carriage part 15.
  • the upper carriage part 16 is arranged on the lower carriage part 15 in such a way that when the block 3 is being loaded, i.e. when the loading carriage 9 is displaced from the starting position 12 in the direction of the transfer position 13, the upper carriage part 16 is displaced twice as far as that relative to the linear guide rail 8A Slide lower part 15 opposite the linear guide rail 8A.
  • the entire block feeding device 1 can be made shorter; that is, between the block stop 4 of the hydraulic extrusion press 2 and the block stop 4 facing end 17 of the billet feed device 1 or the linear guide rail 8A is a freely available working space 18 which, on the one hand, allows a particularly good view of the extrusion press 2 and which on the other hand, assembly and maintenance work is also facilitated.
  • a drive unit 20 is provided on the underside of the frame of the block feeding device 1, which, at least in this exemplary embodiment, consists of a telescopic device 22 driven by an electric motor 21 for linearly displacing the loading carriage 9 along the linear guide track 11 exists. This alone makes the block feed device 1 extremely flat.
  • the telescopic device 22 is equipped with a threaded spindle 23, which comprises a telescopic device housing 24 as a threaded spindle nut and a telescopic device threaded rod 25 as a threaded spindle screw.
  • the threaded spindle screw represents a telescopic arm that can be moved out of the telescopic device housing 24.
  • a cylinder device can also be provided as a telescopic device 22 in the sense of the invention.
  • the threaded spindle screw is fastened on the head side by means of a ball joint 26 to a fastening tab 27 of the lower slide part 15, so that a rotation of an output shaft, not shown here, of the electric motor 21 can be converted directly into a translational movement of the lower slide part 15.
  • the block feed device 1 also comprises a transmission gear 28, which in this exemplary embodiment is essentially provided by an arranged on the upper slide part 16 and thus opposite
  • the rack element 29 displaceable in relation to the frame 5 is embodied by a further rack element 30 arranged in a stationary manner opposite the frame 5 and by a toothed wheel 31 which is rotatably fastened to the lower part of the carriage.
  • the further rack element 30 is here arranged on the linear guide rail 8A and thus in a stationary manner on the block feed device 1.
  • the gear 31 meshes on the one hand with the further rack element 30, which is fixed opposite the linear guide rail 8A, as a result of which the gear 31 is rotated about the axis of rotation 32.
  • the gear wheel 31 is in engagement with the rack element 29 located on the upper carriage part 16, so that the upper carriage part 16 is thereby additionally displaced in the direction of the block stop 4 relative to the lower carriage part 15, whereby the movement of the lower carriage part 15 and the upper carriage part 16 add up .
  • the driver part 14 is moved twice as far in the direction of the block stop 4 as the threaded spindle screw is moved out of the telescopic device housing 24, so that the block feed device 1 can be made correspondingly shorter, but can still provide at least the same feed path as conventional line loaders.
  • the driver part 14 is arranged on the loading carriage 9 in such a way that during a loading process of the block 3 with respect to the linear guide rail 8A it covers twice the distance 19 in the direction of the linear guide track 11 than the threaded spindle screw used here for linearly displacing the loading carriage 9.
  • the frame 5 comprises a U-shaped cross member 135, by means of which two likewise U-shaped linear guide rails 108A and 108B are held vertically in such a way that their long side openings 136 (only numbered as an example) one on top of the other are arranged assigningly.
  • the further rack element 130 of the transmission gear 128 is placed centrally on the inner surface 137 of the web region 138 of the U-shaped cross member 135, a holding part 139 being provided between the further rack element 130 and the web region 138.
  • the linear guide device 108 is designed by means of the two U-shaped linear guide rails 108A and 108B, by means of which the linear guide track 111 is formulated, along which the multi-part loading carriage 109 can be displaced in translation.
  • the lower carriage part 115 of the multi-part loading carriage 109 comprises a hollow profile part 141 on which, in this exemplary embodiment, lateral roller bearing elements 142 and 143 (only numbered as an example) are mounted, which are each guided on the corresponding linear guide rail 108A and 108B.
  • the lower slide part 115 is mounted on the two U-shaped linear guide rails 108A and 108B by means of a roller bearing connection 144 and 145, respectively.
  • a gear shaft 148 which is supported in two bearing points 146 and 147, is also supported on the hollow profile part 141 of the lower slide part 115.
  • the gear 131 of the transmission gear 128 is mounted on the lower slide part 115 so as to be rotatable about the axis of rotation 132.
  • the gear 131 meshes with the further rack element 130 on the one hand and with the rack element 129 attached to the underside 149 of the upper carriage part 116 on the other hand
  • Direction of the linear guide track 111 extend.
  • the toothed rack element 129 is fastened to the slide upper part 116 with the aid of another holding part 153.
  • the upper slide part 116 consists essentially of an elongated plate element 154, to which the driver part 14 is screwed on the upper side and two groove strip components 155 and 156 designed complementary to the elongated sliding block elements 151 and 152, each with a trapezoidal groove 157 (numbered only as an example), are screwed to it
  • Direction of the linear guide track 111 slidable dovetail connections 158 or 159 between the lower slide part 115 and the upper slide part 116. If the lower slide part 116, as already described above, is moved by the drive unit 20 in the direction of the linear guide track 111, the gear 131, which is operatively connected to the further rack element 130, also rotates. This in turn meshes with the rack element 129 attached to the upper slide part 116, whereby the upper slide part 116 is advantageously additionally displaced in the direction of the linear guide track 111 with respect to the lower slide part 115.
  • the other embodiment shown is almost completely identical to that in FIG Figure 3 shown embodiment, so that the reference numerals are retained with regard to the same components and only different components are provided with new reference numerals.
  • the one in the Figure 4 The embodiment shown are instead of the roller bearing connections 144 and 145 (see Figure 3 ) form-fitting slide bearing connections 260 and 261 for guiding the carriage lower part 115 of the multi-part loading carriage 109.
  • the linear guide rails 208A and 208B arranged on the U-shaped cross member 135 are designed as slot stone rails 262 (numbered only by way of example), along which complementary slot rails 263 (numbered only by way of example) can slide. These groove rails 263 are attached laterally to the hollow profile part 141 of the slide lower part 115.
  • the form-fitting sliding bearing connections 260 and 261 are designed here in a structurally simple manner as dovetail guide connections.
  • each of these slot rails 263 has a slot 264 (only numbered as an example) provided with undercuts (not numbered), the respective slot stone rail 262 being designed in such a way that it can engage behind these undercuts.
  • this other exemplary embodiment is distinguished by a differently constructed linear guide device 208.
  • dovetail connections or dovetail guide connections also applies to the other design variants, even if this is not explicitly explained there.
  • the one in the Figure 5 Another embodiment shown is provided with respect to the multi-part loading carriage 309 yet another linear guide device 308 embodying a linear guide track 311, in which the U-shaped cross member 135 (see FIG Figures 3 and 4th ) is exchanged for a flat, planar cross member 370, which is screwed to the frame 5.
  • two elongated linear guide rails 308A and 308B, on which displaceably mounted, complementarily designed groove rails 371 and 372 are mounted, are arranged on the flat, planar cross member 370.
  • the groove rails 371 and 372 are attached to the carriage lower part 315.
  • the lower slide part 315 again consists essentially of a hollow profile part 341 in which the gear wheel shaft 348 rotating about the axis of rotation 332 with the gear wheel 331 is mounted.
  • the further rack element 330 is again fixed on the flat planar cross member 370.
  • Two further elongated linear guide rails 373 and 374 are arranged on the upper side of the lower slide part 315, which are slidably mounted in complementary groove rails 375 and 376, the two further groove rails 375 and 376 being arranged on the upper slide part 316.
  • a linear guide unit 377 of simple construction is thus also provided between the upper slide part 316 and the lower slide part 315.
  • the rack element 329 is arranged between the two further groove rails 375 and 376.
  • the upper slide part 316 again consists essentially of an elongate plate element 354, to which the driver part 14 is screwed on the upper side and the groove rails 375 and 376 and the rack element 329 are screwed on the lower side.
  • the gear wheel 331 meshes with both the rack element 329 and with the further rack element 330, so that by means of the provided in this regard Transmission gear 328, the effects already explained several times above can also be achieved in this further exemplary embodiment.
  • the one in the Figure 6 The additional embodiment shown is with regard to the multi-part loading carriage 409 between the flat planar cross member 470 and the carriage lower part 415 only a single elongated linear guide rail 408A and a corresponding groove rail 471 (linear guide device 408) and between this carriage lower part 415 and the carriage upper part 416 only a single elongated linear guide rail 473 and a corresponding groove rail 475 (linear guide unit 477) is present.
  • the linear guide path 411 is also defined here by means of the linear guide device 408 and the linear guide unit 477.
  • the upper slide part 416 again has an elongated plate element 454.
  • two rack elements 430A and 430B or 429A and 429B are provided both on the flat planar cross member 470 and on the upper carriage part 416.
  • two gears 431A and 431B are present on the gear shaft 448 mounted in the hollow profile part 441 of the carriage lower part 415, the first gear 431A meshing with the two rack elements 430A and 429A and the second gear 431B with the two rack elements 430B and 429B.
  • the transmission gear 428 is embodied in this way.
  • the gear wheel shaft 448 is mounted at a first bearing point 446 and a second bearing point 447 on the hollow profile part 441 and thus also on the carriage lower part 415.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)
  • Bearings For Parts Moving Linearly (AREA)
  • Forging (AREA)

Description

Die Erfindung betrifft eine Strangpresse gemäß dem Oberbegriff des Anspruchs 1.The invention relates to an extruder according to the preamble of claim 1.

Solche Strangpressen, insbesondere betrieben als hydraulische Strangpresse, mit einer Presseinrichtung zum Pressen eines Blocks zu einem Halbzeug und mit einer Blockzuführvorrichtung zum Laden des zu verpressenden, z. B. aus einem Ofen kommenden Blocks, in die Strangpresse, wo der Block dann von einem Blocklader in einen einer formgebenden Matrize vorgelagerten Blockaufnehmer eingebracht wird, sind aus dem Stand der Technik, beispielsweise als Linearlader, gut bekannt. Derartige Linearlader bauen jedoch sehr komplex und sie sind dementsprechend hinsichtlich ihrer Herstellung und/oder Wartung oftmals sehr kostenintensiv. In der Regel umfassen gattungsgemäße Blockzuführvorrichtungen bzw. Linearlader einen Riementrieb zum Treiben eines Ladeschlittens entlang einer Linearführungsschiene. Diese Riementriebe sind jedoch relativ verschleißanfällig, wodurch häufiger als gewünscht Wartungsarbeiten erforderlich werden. Die Wartungsarbeiten gestalten sich allein schon aufgrund der Dimensionen, insbesondere in Bezug auf Höhe und Gewicht, derartiger Linearlader als extrem aufwändig. Zudem weisen die Riemen eines solchen Riementriebs eine elastische Dimension auf, welche kaum zuverlässig kalkulierbar ist, so dass beispielsweise zur Längenmessung eines zu ladenden Blocks eine zusätzliche Messeinheit, etwa ein Messstab, erforderlich ist. Zum Schutz vor äußeren Beeinträchtigungen ist der Riementrieb meistens noch eingehaust, wodurch die Zugänglichkeit des Riementriebs zusätzlich erschwert ist. Darüber hinaus ist bei der Konstruktion bekannter Linearlader eine Vielzahl an Sonderteilen erforderlich, welche im Einkauf teuer sind, wodurch sich die Herstellungskosten weiter erhöhen. Ferner ist speziell durch die Höhe der herkömmlichen Linearlader eine gute Sicht auf eine Strangpresse bzw. auf deren Pressenfenster verdeckt, wodurch die Bediensicherheit negativ beeinträchtigt ist. Hierdurch und zusätzlich durch die an die Strangpresse sehr nahe heranreichende Bauweise des Linearladers bedingt, besteht auch eine erhöht Kollisionsgefahr zwischen dem Ladeschlitten und Bauteilen der Strangpresse. Als besonders nachteilig erweist es sich, dass Bauteile einer Linearführung bis an eine Matrizeneinrichtung oder dergleichen der Strangpresse heranreichen, wodurch die Zugänglichkeit zu einem Übergabebereich zwischen Linearlader und Strangpresse verbaut oder zumindest erschwert ist.Such extrusions, in particular operated as a hydraulic extrusion press, with a pressing device for pressing a block into a semi-finished product and with a block feed device for loading the to be pressed, for. B. blocks coming from an oven into the extrusion press, where the block is then introduced by a block loader into a block pickup upstream of a forming die, are well known from the prior art, for example as linear loaders. Such linear loaders, however, are very complex in construction and, accordingly, they are often very costly in terms of their manufacture and / or maintenance. As a rule, block feed devices or linear loaders of the generic type comprise a belt drive for driving a loading carriage along a linear guide rail. However, these belt drives are relatively susceptible to wear, which means that maintenance work is required more frequently than desired. The maintenance work turns out to be extremely complex simply because of the dimensions, in particular with regard to height and weight, of such linear loaders. In addition, the belts of such a belt drive have an elastic dimension which can hardly be reliably calculated, so that, for example, an additional measuring unit, such as a measuring stick, is required to measure the length of a block to be loaded. The belt drive is used to protect against external impairments mostly still enclosed, which makes the accessibility of the belt drive even more difficult. In addition, a large number of special parts are required in the construction of known linear loaders, which are expensive to purchase, which further increases the production costs. In addition, the height of the conventional linear loader in particular obscures a good view of an extrusion press or its press window, which adversely affects operational safety. As a result of this, and in addition due to the construction of the linear loader, which is very close to the extrusion press, there is also an increased risk of collision between the loading carriage and components of the extrusion press. It has proven to be particularly disadvantageous that components of a linear guide extend as far as a die device or the like of the extrusion press, as a result of which access to a transfer area between the linear loader and extrusion press is obstructed or at least made more difficult.

Der Erfindung liegt die Aufgabe zugrunde, gattungsgemäße Blockzuführvorrichtungen bzw. Linearlader weiterzuentwickeln, um zumindest die vorgenannten Nachteile wenigstens teilweise zu überwinden.The invention is based on the object of further developing block feed devices or linear loaders of the generic type in order to at least partially overcome the aforementioned disadvantages.

Die Aufgabe der Erfindung wird von einer Blockzuführvorrichtung, umfassend die Merkmale des Anspruchs 1, gelöst. Zum linearen Laden eines in einer Strangpresse zu verpressenden Blocks ist ein eine Linearführungseinrichtung umfassendes Gestell und ein Ladeschlitten vorgsehen, welcher in Längsrichtung einer Linearführungsbahn linear verlagerbar an der Linearführungseinrichtung angeordnet ist, wobei der Ladeschlitten ein Mitnehmerteil zum Haltern des zu ladenden Blocks umfasst, und wobei sich die Blockzuführvorrichtung durch einen mehrteiligen Ladeschlitten mit zumindest einem gegenüber der Linearführungseinrichtung linear verschieblichen Schlittenunterteil und zusätzlich mit einem sowohl gegenüber der Linearführungseinrichtung als auch gegenüber dem Schlittenunterteil linear verlagerbaren Schlittenoberteil auszeichnet.The object of the invention is achieved by a block feeding device comprising the features of claim 1. For the linear loading of a block to be compressed in an extrusion press, a frame comprising a linear guide device and a loading carriage are provided, which is arranged on the linear guide device so as to be linearly displaceable in the longitudinal direction of a linear guide track, the loading carriage comprising a driver part for holding the block to be loaded, and wherein the block feeding device by a multi-part loading carriage with at least one lower slide part that is linearly displaceable with respect to the linear guide device and additionally with an upper slide part that can be linearly displaced both with respect to the linear guide device and with respect to the lower slide part.

Durch den mehrteiligen Ladeschlitten bestehend aus dem Schlittenunterteil und wenigstens dem Schlittenoberteil kann mit einem einzigen Funktionsbauteil eine zusätzliche Wegstrecke bezüglich eines Zustellwegs zum Laden des zu ladenden Blocks generiert werden, indem das Schlittenoberteil aus dem Schlittenunterteil ausfahrbar ist, oder vice versa.Due to the multi-part loading carriage consisting of the lower carriage part and at least the upper carriage part, a single functional component can be used additional path with respect to a delivery path for loading the block to be loaded can be generated in that the upper slide part can be extended from the lower slide part, or vice versa.

Somit weist die vorliegende Blockzuführvorrichtung einen sich in Längsrichtung der Linearführungsbahn verlängerbaren Ladeschlitten auf, der zueinander teleskopierbare Schlittenteile, nämlich das Schlittenunterteil und zumindest das Schlittenoberteil, aufweist. Somit hat der vorliegende Ladeschlitten im Sinne der Erfindung eine veränderbare Grundlänge, welche in Längsrichtung der Linearführungsbahn bedarfsweise vergrößerbar ist, um eine Zustellung eines zu ladenden Blocks zu unterstützen.The present block feeding device thus has a loading carriage which can be extended in the longitudinal direction of the linear guide track and which has carriage parts which can be telescoped relative to one another, namely the lower carriage part and at least the upper carriage part. Thus, the present loading carriage within the meaning of the invention has a variable basic length, which can be increased if necessary in the longitudinal direction of the linear guide track in order to support the delivery of a block to be loaded.

Hierdurch bedingt, kann die Gesamtbaulänge der vorliegenden Blockzuführvorrichtung und im Speziellen die Baulänge einer Linearführungseinrichtung, an welcher der Ladeschlitten verlagerbar gelagert ist, erheblich verkürzt werden, wodurch wiederum insbesondere eine gute Zugänglichkeit zu einem Pressenfenster einer Strangpresse oder dergleichen möglich ist.As a result, the overall length of the present block feeding device and in particular the overall length of a linear guide device on which the loading carriage is movably mounted can be significantly shortened, which in turn enables good accessibility to a press window of an extrusion press or the like.

Durch die kompaktere Bauweise kann die Blockzuführvorrichtung als Blockaufschiebevorrichtung auch kostengünstiger als bisher hergestellt werden. Insofern ist die vorliegende Blockzuführvorrichtung bevorzugt als ein Blockaufschieber ausgestaltet.Due to the more compact design, the block feed device can also be produced more cost-effectively than before as a block push-on device. In this respect, the present block feed device is preferably designed as a block pusher.

Vorteilhafterweise ist der Ladeschlitten oberhalb der Linearführungseinrichtung angeordnet. Dies ist möglich, da die Blockzuführvorrichtung mit einer sehr geringen Gesamtbauhöhe besonders flach baut. Gegebenenfalls können das Schlittenunterteil unterhalb der Linearführungseinrichtung und das Schlittenoberteil oberhalb der Linearführungseinrichtung platziert sein, so dass die vorliegende Blockzuführvorrichtung noch niedriger gebaut werden kann.The loading carriage is advantageously arranged above the linear guide device. This is possible because the block feeding device is particularly flat with a very low overall height. If necessary, the lower slide part can be placed below the linear guide device and the upper slide part above the linear guide device, so that the present block feed device can be built even lower.

Vorliegend kann die Blockzuführvorrichtung unterschiedliche Linearführungseinrichtungen etwa mit einer oder mehreren Linearführungsschienenelementen umfassen, an welchen insbesondere das Schlittenunterteil des Ladeschlittens translatorisch geführt ist. Insofern kann die Linearführungseinrichtung mehrere Linearführungsschienen oder gleichwirkende Bauteileelemente umfassen.In the present case, the block feeding device can comprise different linear guide devices, for example with one or more linear guide rail elements, on which, in particular, the lower part of the carriage of the loading carriage is guided in a translatory manner. In this respect, the linear guide device can comprise a plurality of linear guide rails or component elements that have the same effect.

Beispielsweise kommt hierbei zwischen der Linearführungseinrichtung bzw. Linearführungsschiene und dem Schlittenunterteil eine Schwalbenschwanzverbindung oder dergleichen zum Einsatz.For example, a dovetail connection or the like is used here between the linear guide device or linear guide rail and the lower slide part.

Die Linearführungseinrichtung bzw. Linearführungsschiene umfasst vorzugsweise ein Traversenelement, welches sich in Richtung der Linearführungsbahn erstreckt.The linear guide device or linear guide rail preferably comprises a cross member which extends in the direction of the linear guide track.

Das Mitnehmerteil kann beispielsweise unmittelbar durch das Schlittenoberteil ausgestaltet sein, oder es ist als externes Bauteil an diesem befestigt.The driver part can, for example, be designed directly by the upper slide part, or it is attached to it as an external component.

Das Mitnehmerteil kann vorliegend aufgrund der flacher bauenden Blockzuführvorrichtung oberhalb des Ladeschlittens angeordnet sein, so dass es wesentlich besser zugänglich ist. Hierdurch kann ein Ladevorgang weiter vereinfacht werden.In the present case, due to the flatter block feed device, the driver part can be arranged above the loading carriage, so that it is much more accessible. A charging process can hereby be further simplified.

Ist das Schlittenoberteil in Längsrichtung der Linearführungsbahn an dem Schlittenunterteil linear verschieblich gelagert, kann bei entsprechender Ausgestaltung des Ladeschlittens ein vergrößerter Zustellweg bei herkömmlicher Baulänge der Blockzuführvorrichtung, oder bei verkürzter Baulänge der Blockzuführvorrichtung immer noch ein ausreichend langer Zustellweg erzielt werden. Eine entsprechende Lagerung zwischen dem Schlittenoberteil und dem Schlittenunterteil kann konstruktiv beispielsweise mittels einer Schwalbenschwanzführung oder dergleichen gelöst sein.If the upper carriage part is mounted on the lower carriage part so as to be linearly displaceable in the longitudinal direction of the linear guide track, with a corresponding configuration of the loading carriage, an enlarged delivery path can be achieved with a conventional length of the block feed device, or a sufficiently long delivery path can be achieved with a shortened length of the block feed device. A corresponding mounting between the upper slide part and the lower slide part can be achieved structurally, for example by means of a dovetail guide or the like.

Besonders zweckmäßig ist es, wenn das Schlittenoberteil derart an dem Schlittenunterteil angeordnet ist, dass bei einem Ladevorgang des Blocks das Schlittenoberteil gegenüber der Linearführungseinrichtung eine weitere Wegstrecke, vorzugsweise die doppelte Wegstrecke, in Richtung der Linearführungsbahn als das Schlittenunterteil gegenüber der Linearführungseinrichtung zurücklegt. Hierdurch kann die Blockzuführvorrichtung besonders platzsparend an einer Strangpresse realisiert werden.It is particularly useful if the upper carriage part is arranged on the lower carriage part in such a way that, when the block is loaded, the upper carriage part covers a further distance in relation to the linear guide device, preferably twice the distance in the direction of the linear guide path than the lower carriage part in relation to the linear guide device. Through this the billet feed device can be implemented on an extrusion press in a particularly space-saving manner.

Ist das Schlittenunterteil länger als das Schlittenoberteil ausgestaltet, kann eine ausreichend stabile und sehr sichere Führung des Schlittenoberteils gewährleistet werden.If the lower slide part is designed to be longer than the upper slide part, a sufficiently stable and very secure guidance of the upper slide part can be guaranteed.

Die Blockzuführvorrichtung kann konstruktiv einfach gebaut werden, wenn zwischen dem Schlittenoberteil und einer Antriebseinheit des Ladeschlittens ein Übersetzungsgetriebe angeordnet ist. Beispielsweise kann mittels der Antriebseinheit des Ladeschlittens das Schlittenoberteil relativ zu dem Schlittenunterteil und etwa einer Linearführungsschiene bewegt werden, während das Schlittenunterteil relativ zu dieser Linearführungsschiene verlagert wird.The block feeding device can be constructed in a structurally simple manner if a transmission gear is arranged between the upper carriage part and a drive unit of the loading carriage. For example, the upper carriage part can be moved relative to the lower carriage part and, for example, a linear guide rail by means of the drive unit of the loading carriage, while the lower carriage part is displaced relative to this linear guide rail.

Ein derartiges Übersetzungsgetriebe kann konstruktiv vielfältig gebaut sein. Insbesondere kann hierbei das Schlittenoberteil gegenüber dem Schlittenunterteil um die gleiche Wegstrecke verlagert werden, wie das Schlittenunterteil gegenüber speziell der Linearführungsschiene. Es können jedoch auch andere Übersetzungsverhältnisse gewählt werden, wenn dies für einen Anwendungsfall vorteilhaft ist.Such a transmission gear can be constructed in a variety of ways. In particular, the upper slide part can be displaced by the same distance with respect to the lower slide part as the lower slide part especially with respect to the linear guide rail. However, other transmission ratios can also be selected if this is advantageous for an application.

Eine sehr einfach bauende und damit auch robuste Ausführungsvariante sieht vor, dass das Schlittenoberteil ein Zahnstangenelement umfasst, welches mittels eines an dem Schlittenunterteil drehbar angeordneten Zahnrads mit einem an der Linearführungseinrichtung angeordneten weiteren Zahnstangenelement wechselwirkend verbunden ist. Allein hierdurch kann bereits ein besonders einfach bauendes Übersetzungsgetriebe formuliert werden.A very simple and robust design variant provides that the upper slide part comprises a rack element which, by means of a gear rotatably arranged on the lower slide part, interacts with a further rack element arranged on the linear guide device connected is. This alone allows a transmission gear of particularly simple construction to be formulated.

Es versteht sich, dass jeweils mehrere Zahnstangenelemente und Zahnräder vorgesehen sein können, um einen stabilen und präzisen Ladevorgang zu gewährleisten. Insbesondere hierdurch können die einzelnen Bauteile kleiner ausgeführt sein, so dass die vorliegende Blockzuführvorrichtung noch kompakter bzw. flacher realisiert werden kann.It goes without saying that a plurality of rack elements and gears can be provided in each case in order to ensure a stable and precise charging process. In this way, in particular, the individual components can be made smaller, so that the present block feed device can be made even more compact or flatter.

Insbesondere mithilfe eines entsprechend ausgelegten Übersetzungsgetriebes sind sowohl das Schlittenunterteil als auch das Schlittenoberteil gemeinsam antreibbar.In particular, with the aid of a correspondingly designed transmission gear, both the lower slide part and the upper slide part can be driven together.

Zweckmäßigerweise weisen das Schlittenoberteil und das Schlittenunterteil eine gemeinsame Antriebseinheit auf. Hierdurch können das Schlittenunterteil und das Schlittenoberteil beispielsweise durch einen einzigen Elektromotor der Antriebseinheit angetrieben sein.The upper slide part and the lower slide part expediently have a common drive unit. As a result, the lower slide part and the upper slide part can be driven, for example, by a single electric motor of the drive unit.

Es versteht sich, dass ein Elektromotor der Antriebseinheit über einen mit dem Ladeschlitten der Blockzuführvorrichtung wirkverbunden sein kann, um zumindest das Schlittenunterteil anzutreiben.It goes without saying that an electric motor of the drive unit can be operatively connected to the loading carriage of the block feeding device in order to drive at least the carriage lower part.

Bevorzugt ist der Ladeschlitten oberhalb der Antriebseinheit angeordnet, so dass insbesondere das Mitnehmerteil von oben wesentlich uneingeschränkter zugänglich ist.The loading carriage is preferably arranged above the drive unit, so that in particular the driver part is more freely accessible from above.

Eine bevorzugte Ausführungsvariante sieht jedoch vor, dass die Blockzuführvorrichtung eine Antriebseinheit zum Treiben des Ladeschlittens umfasst, welche eine Teleskopeinrichtung zum linearen Verlagern des Ladeschlittens entlang der Linearführungsbahn aufweist. Mittels der Teleskopeinrichtung können zumindest die eingangs geschilderten Nachteile bezüglich eines Riementriebs vermieden werden. Insbesondere kann auf eine diesbezügliche Einhausung verzichtet werden, da eine Teleskopeinrichtung unempfindlicher gegenüber äußeren Einflüssen ist. Hierdurch kann eine einfachere Zugänglichkeit zu Komponenten der Blockzuführvorrichtung hergestellt werden. Im Bedarfsfall kann hierdurch auch ein schnellerer Komponentenwechsel erzielt werden.A preferred embodiment variant, however, provides that the block feed device comprises a drive unit for driving the loading carriage, which has a telescopic device for linearly displacing the loading carriage along the linear guide track. By means of the telescopic device, at least the disadvantages described at the beginning with regard to a belt drive can be avoided. In particular, a relevant enclosure can be dispensed with, because a telescopic device is less sensitive to external influences. In this way, easier access to components of the block feed device can be established. If necessary, a faster component change can also be achieved in this way.

Mittels vorliegender Teleskopeinrichtung kann ein ausreichender Hub generiert werden, um eine entsprechende Zustellstrecke bezüglich des Ladeschlittens gewährleisten zu können. Insbesondere im Zusammenspiel mittels des mitlaufenden bzw. an dem Schlittenunterteil angeordneten rotierenden Zahnrads und der damit im Eingriff befindlichen Zahnstangenelemente kann eine vorteilhafte Wegstreckenverlängerung bezüglich des Mitnehmerteils erzielt werden, so dass bei entsprechender Ausgestaltung eine Halbierung des Hubs an der Teleskopeinrichtung erreichbar ist. Hierdurch kann die vorliegende Blockzuführvorrichtung nochmals günstiger produziert werden.A sufficient stroke can be generated by means of the present telescopic device in order to be able to guarantee a corresponding delivery path with respect to the loading carriage. In particular, in the interaction by means of the rotating gear wheel that is running along with it or that is arranged on the lower part of the carriage and the rack elements in engagement therewith, an advantageous lengthening of the path with respect to the driver part can be achieved, so that the stroke on the telescopic device can be halved with an appropriate configuration. As a result, the present block feed device can be produced even more cheaply.

Beispielsweise umfasst die Teleskopeinrichtung einen Hydraulikzylinder, um einen entsprechenden Hub hinsichtlich des Ladeschlittens bzw. des Schlittenunterteils erzeugen zu können.For example, the telescopic device comprises a hydraulic cylinder in order to be able to generate a corresponding stroke with regard to the loading carriage or the carriage lower part.

Allein durch eine derartige Teleskopeinrichtung kann eine gattungsgemäße Blockzuführvorrichtung vorteilhaft weiter entwickelt werden, so dass die diesbezüglichen Merkmale bereits ohne die übrigen Merkmale der Erfindung vorteilhaft sind.A block feeding device of the generic type can advantageously be further developed simply by means of such a telescopic device, so that the features in this regard are advantageous even without the other features of the invention.

Insofern kann die Antriebseinheit zum Treiben des Ladeschlittens auch einen Hydraulikzylinder umfassen.In this respect, the drive unit for driving the loading carriage can also comprise a hydraulic cylinder.

Weiter ist es auch unabhängig von den übrigen Merkmalen der Erfindung vorteilhaft, wenn die Blockzuführvorrichtung eine Antriebseinheit zum Treiben des Ladeschlittens umfasst, welche eine Gewindespindel zum linearen Verlagern des Ladeschlittens entlang der Linearführungsbahn aufweist. Mittels der Gewindespindel gelingt baulich besonders einfach eine betriebssichere Anbindung insbesondere des Schlittenunterteils an einen Elektromotor der Antriebseinheit.Furthermore, independently of the other features of the invention, it is also advantageous if the block feeding device comprises a drive unit for driving the loading carriage, which has a threaded spindle for linearly displacing the loading carriage along the linear guide track. By means of the threaded spindle, an operationally reliable connection in particular of the slide lower part to an electric motor of the drive unit is achieved in a structurally particularly simple manner.

Insbesondere mittels der Gewindespindel kann konstruktiv einfach eine Rotationsbewegung einer Abtriebswelle des Elektromotors in eine translatorische Bewegung des Ladeschlittens bzw. des Schlittenunterteils an der Linearführungseinrichtung umgesetzt werden.In particular, by means of the threaded spindle, a rotational movement of an output shaft of the electric motor can be converted into a translational movement of the loading carriage or the carriage lower part on the linear guide device in a structurally simple manner.

Besonders vorteilhaft ist es, dass speziell im Zusammenhang mit einer Gewindespindel ein wesentlich kleiner dimensionierter Antriebsmotor bzw. Elektromotor eingesetzt werden kann, als dies beispielsweise hinsichtlich einer einen Riementrieb umfassenden Antriebseinheit der Fall ist. Hierdurch kann eine weitere Kostenersparnis bei der Herstellung der vorliegenden Blockzuführvorrichtung erzielt werden.It is particularly advantageous that, especially in connection with a threaded spindle, a drive motor or electric motor of significantly smaller dimensions can be used than is the case, for example, with regard to a drive unit comprising a belt drive. In this way, a further cost saving can be achieved in the manufacture of the present block feeding device.

Mittels der Gewindespindel kann zudem eine vorteilhafte Teleskopeinrichtung an der Blockzuführvorrichtung bereitgestellt werden.An advantageous telescopic device can also be provided on the block feeding device by means of the threaded spindle.

Als vorliegende Gewindespindel können unterschiedliche Spindelkonzepte eingesetzt werden. Bevorzugt handelt es sich bei der Gewindespindel um eine Kugelrollspindel, mittels welcher ein Hubantrieb verwirklicht ist.Different spindle concepts can be used as the present threaded spindle. The threaded spindle is preferably a ball screw spindle, by means of which a lifting drive is implemented.

Wenn das Mitnehmerteil derart an dem Ladeschlitten angeordnet ist, dass bei einem Ladevorgang des Blocks das Mitnehmerteil gegenüber der Linearführungseinrichtung eine weitere Wegstrecke, vorzugsweise die doppelte Wegstrecke, in Längsrichtung der Linearführungsbahn als ein Teleskoparm einer Teleskopeinrichtung zum linearen Verlagern des Ladeschlittens entlang der Linearführungsbahn zurücklegt, kann die Blockzuführvorrichtung in Richtung der Linearführungsbahn besonders kurz gebaut werden.If the driver part is arranged on the loading carriage in such a way that, when the block is being loaded, the driver part can cover a further distance, preferably twice the distance, in the longitudinal direction of the linear guide track as a telescopic arm of a telescopic device for linearly displacing the loading carriage along the linear guide track the block feed device can be built particularly short in the direction of the linear guide track.

Speziell die Linearführungsschiene kann wesentlich kürzer als bisher üblich ausgebildet werden, was sich positiv auf die Herstellungskosten der vorliegenden Blockzuführvorrichtung auswirkt.In particular, the linear guide rail can be made significantly shorter than previously usual, which has a positive effect on the production costs of the present block feed device.

Jedenfalls kann die vorliegende linear arbeitende Blockzuführvorrichtung als Blockaufschiebevorrichtung konstruktiv einfacher gebaut und platzsparender in eine Strangpresse integriert werden. Hierdurch kann die vorliegende Blockzuführvorrichtung flexibler in Verarbeitungsanlagen eingebunden werden.In any case, the present linear billet feed device as a billet pushing device can be constructed in a structurally simpler manner and can be integrated into an extrusion press in a space-saving manner. As a result, the present block feeding device can be integrated more flexibly in processing plants.

Insbesondere baut die vorliegende Blockzuführvorrichtung flacher, wodurch eine bodennahe Montage und Wartung einfacher durchgeführt werden können. Dies trifft insbesondere auf Bewegungselemente der vorliegenden Blockzuführvorrichtung zu.In particular, the present block feeding device has a flatter structure, as a result of which assembly and maintenance close to the ground can be carried out more easily. This applies in particular to moving elements of the present block feeding device.

Vorteilhafterweise kann mit der besonders flach bauenden Blockzuführvorrichtung eine gute Zugänglichkeit und Sicht auf die Strangpresse erzielt werden.Advantageously, with the particularly flat billet feed device, good accessibility and a view of the extrusion press can be achieved.

Insbesondere braucht bei einer gespiegelten Verarbeitungsanlage auch nur ein Bauteil an der vorliegenden Blockzuführvorrichtung demontiert und ausgetauscht zu werden, um diese einsatzbereit zu montieren.In particular, in the case of a mirrored processing system, only one component on the present block feed device needs to be dismantled and replaced in order to assemble it ready for use.

Die erfindungsgemäße lineare Blockzuführvorrichtung ist aufgrund ihres einfacheren konstruktiven Ausbaus vorteilhafterweise universell an unterschiedlichst bauende Verarbeitungsanlagen einsetzbar. Hierdurch können auch bestehende Verarbeitungsanlagen bzw. Strangpressen problemlos nachgerüstet werden.The linear block feed device according to the invention can advantageously be used universally on processing systems of the most varied of construction due to its simpler construction. This means that existing processing systems or extrusion presses can also be retrofitted without any problems.

Ferner kann die vorgeschlagene Blockzuführvorrichtung insbesondere als separate Baueinheit konzipiert werden, welche problemlos parallel neben einer Strangpresse positionierbar ist. Hierdurch entfällt das Erfordernis, die Blockzuführvorrichtung innerhalb von Hilfseinrichtungen der Strangpresse zu integrieren, wodurch bisher hinsichtlich einer Inbetriebnahme ein erhöhter Montageaufwand erforderlich ist. Dies entfällt vorliegend.Furthermore, the proposed billet feed device can be designed, in particular, as a separate structural unit, which can easily be positioned in parallel next to an extrusion press. This eliminates the need to integrate the billet feed device within auxiliary equipment of the extrusion press, which has hitherto required increased assembly effort with regard to commissioning. This does not apply in the present case.

Vorteilhaft ist auch, dass vorliegend eine höhere Anzahl an Standardbauteilen an der Blockzuführvorrichtung verbaut werden können. Derartige Standardbauteile sind wesentlich kostengünstiger zu beziehen als Sonderanfertigungen, welche bisher oftmals benötigt wurden. Somit kann auch eine Vorratshaltung von Austauschteilen wirtschaftlicher vorgenommen werden. Gegebenenfalls kann aufgrund leicht zu besorgender Standardbauteile eine Vorratshaltung signifikant reduziert werden. Insofern wird hierdurch eine weitere Kostenreduktion erzielt.It is also advantageous that in the present case a higher number of standard components can be installed on the block feed device. Such standard components are much cheaper to obtain than custom-made ones were often needed up to now. This means that replacement parts can also be stored more economically. If necessary, stocks can be significantly reduced due to standard components that are easy to obtain. In this way, a further reduction in costs is achieved.

Weitere Merkmale, Effekte und Vorteile vorliegender Erfindung werden anhand anliegender Zeichnung und nachfolgender Beschreibung erläutert, in welchen beispielhaft eine erfindungsgemäße Linearblockzuführvorrichtung mit einem mehrteiligen Ladeschlitten dargestellt und beschrieben ist.Further features, effects and advantages of the present invention are explained with reference to the attached drawing and the following description, in which a linear block feed device according to the invention with a multi-part loading carriage is shown and described by way of example.

In der Zeichnung zeigen:

Figur 1
schematisch eine Seitenansicht einer Blockzuführvorrichtung zum linearen Laden eines verpressenden Blocks mit einem mehrteiligen, zueinander verschieblich angeordnete Schlittenteile umfassenden Ladeschlitten, welcher in einer Startposition angeordnet ist;
Figur 2
schematisch eine Seitenansicht der in der Figur 1 gezeigten Blockzuführvorrichtung mit dem in einer Übergabeposition verlagerten mehrteiligen Ladeschlitten;
Figur 3
schematisch eine quergeschnittene Detailansicht einer alternativen Ausführungsvariante;
Figur 4
schematisch eine quergeschnittene Detailansicht einer anderen Ausführungsvariante;
Figur 5
schematisch quergeschnittene Detailansicht einer weiteren Ausführungsvariante; und
Figur 6
schematisch quergeschnittene Detailansicht einer zusätzlichen Ausführungsvariante.
In the drawing show:
Figure 1
schematically a side view of a block feeding device for the linear loading of a pressing block with a multi-part, mutually displaceably arranged carriage parts comprising loading carriage, which is arranged in a starting position;
Figure 2
schematically a side view of the in the Figure 1 Block feeding device shown with the multi-part loading carriage displaced in a transfer position;
Figure 3
schematically a cross-sectional detailed view of an alternative embodiment variant;
Figure 4
schematically a cross-sectioned detailed view of another embodiment variant;
Figure 5
a schematic cross-sectional detailed view of a further embodiment variant; and
Figure 6
schematic cross-sectional detailed view of an additional variant.

Die gemäß den Figuren 1 und 2 beispielhaft dargestellte lineare Blockzuführvorrichtung 1 zum linearen Laden eines in einer hydraulischen Strangpresse 2 zu verpressenden Blocks 3 ist kopfseitig axial vor einem Blockanschlag 4 der hydraulischen Strangpresse 2 angeordnet. Die Blockzuführvorrichtung 1 weist ein Gestell 5 mit Standelementen 6 (nur exemplarisch beziffert) auf, mittels welchen die Blockzuführvorrichtung 1 an einem Untergrund 7 befestigt ist.According to the Figures 1 and 2 The linear billet feed device 1 shown as an example for linear loading of a billet 3 to be pressed in a hydraulic extruder 2 is arranged on the head side axially in front of a billet stop 4 of the hydraulic extruder 2. The block feed device 1 has a frame 5 with standing elements 6 (only numbered as an example), by means of which the block feed device 1 is fastened to a base 7.

Darüber hinaus weist die Blockzuführvorrichtung 1 eine Linearführungseinrichtung 8 in Gestalt einer Linearführungsschiene 8A auf, welche von dem Gestell 5 getragen ist. An der Linearführungsschiene 8A ist ein Ladeschlitten 9 in axialer Richtung translatorisch beweglich angeordnet.In addition, the block feed device 1 has a linear guide device 8 in the form of a linear guide rail 8A, which is carried by the frame 5. A loading carriage 9 is arranged on the linear guide rail 8A so as to be translationally movable in the axial direction.

Der Ladeschlitten 9 kann somit entlang einer durch die Linearführungsschiene 8A verkörperten Linearführungsbahn 11 in axialer Richtung bzw. in Längsrichtung 10 der Linearführungsbahn 11 auf den Blockanschlag 4 der hydraulischen Strangpresse 2 linear zu bewegt oder von diesem wieder entsprechend entfernt bzw. fort bewegt werden, wobei sich der Ladeschlitten 9 gemäß der Darstellung nach der Figur 1 in einer Startposition 12 und gemäß der Darstellung nach der Figur 2 in einer Übergabeposition 13 befindet.The loading carriage 9 can thus be moved linearly along a linear guide track 11 embodied by the linear guide rail 8A in the axial direction or in the longitudinal direction 10 of the linear guide track 11 towards the block stop 4 of the hydraulic extrusion press 2, or correspondingly removed or moved away from it, whereby the loading carriage 9 as shown in FIG Figure 1 in a starting position 12 and as shown in FIG Figure 2 is in a transfer position 13.

In der Startposition 12 wird die Blockzuführvorrichtung 1 mit einem neuen Block 3 bestückt bzw. es wird ein diesbezüglich neuer Block 3 an ein Mitnehmerteil 14 gehaltert, wobei das Mitnehmerteil 14 von dem Ladeschlitten 9 getragen ist.In the starting position 12, the block feed device 1 is equipped with a new block 3 or a block 3 that is new in this regard is held on a driver part 14, the driver part 14 being carried by the loading carriage 9.

In der Übergabeposition 13 wird der an dem Mitnehmerteil 14 gehalterte Block 3 an die hydraulische Strangpresse 2 übergeben. Nach erfolgter Übergabe des Blocks 3 wird das Mitnehmerteil 14 unter Zuhilfenahme des Ladeschlittens 9 wieder nach hinten in die Startposition 12 verlagert. Insofern ist der zu ladende Block 3 solange an dem Ladeschlitten 9 angeordnet, bis eine Übergabe erfolgt ist.In the transfer position 13, the block 3 held on the driver part 14 is transferred to the hydraulic extrusion press 2. After the block 3 has been transferred, the driver part 14 is shifted backwards again into the starting position 12 with the aid of the loading carriage 9. In this respect, the block 3 to be loaded is arranged on the loading carriage 9 until a transfer has taken place.

Vorliegend ist der Ladeschlitten 9 mehrteilig ausgestaltet; und zwar erfindungsgemäß mit einem gegenüber der Linearführungsschiene 8A linear verschieblichen Schlittenunterteil 15 und zusätzlich noch mit einem sowohl gegenüber der Linearführungsschiene 8A als auch gegenüber dem Schlittenunterteil 15 linear verlagerbaren Schlittenoberteil 16.In the present case, the loading carriage 9 is designed in several parts; namely according to the invention with a linearly displaceable relative to the linear guide rail 8A Lower carriage part 15 and additionally with an upper carriage part 16 that can be linearly displaced both with respect to the linear guide rail 8A and with respect to the lower carriage part 15.

Durch diese zusätzliche Verschieblichkeit des Schlittenoberteils 16 sowohl relativ zu dem Schlittenunterteil 15 als auch zu der Linearführungsschiene 8A in axialer Richtung entlang der Linearführungsbahn 11 kann der Block noch wesentlich weiter in axialer Richtung verlagert werden, selbst wenn das Schlittenunterteil 16 bereits an das dem Blockanschlag 4 zugewandten Ende 17 angelangt ist.As a result of this additional displaceability of the upper slide part 16 both relative to the lower slide part 15 and to the linear guide rail 8A in the axial direction along the linear guide track 11, the block can be shifted considerably further in the axial direction, even if the lower slide part 16 is already facing the block stop 4 Has reached the end of 17.

Hierbei ist das Schlittenoberteil 16 derart an dem Schlittenunterteil 15 angeordnet, dass bei einem Ladevorgang des Blocks 3, also bei einer Verlagerung des Ladeschlittens 9 von der Startposition 12 in Richtung der Übergabeposition 13, das Schlittenoberteil 16 gegenüber der Linearführungsschiene 8A doppelt soweit verlagert wird wie das Schlittenunterteil 15 gegenüber der Linearführungsschiene 8A.Here, the upper carriage part 16 is arranged on the lower carriage part 15 in such a way that when the block 3 is being loaded, i.e. when the loading carriage 9 is displaced from the starting position 12 in the direction of the transfer position 13, the upper carriage part 16 is displaced twice as far as that relative to the linear guide rail 8A Slide lower part 15 opposite the linear guide rail 8A.

Hierdurch kann die gesamte Blockzuführvorrichtung 1 kürzer gebaut werden; das heißt, zwischen dem Blockanschlag 4 der hydraulischen Strangpresse 2 und dem Blockanschlag 4 zugewandten Ende 17 der Blockzuführvorrichtung 1 bzw. der Linearführungsschiene 8A befindet sich ein frei zur Verfügung stehender Arbeitsraum 18, welcher zum einen eine besonders gute Sicht auf die Strangpresse 2 zulässt und welcher zum anderen auch Montage- bzw. Wartungsarbeiten erleichtert.As a result, the entire block feeding device 1 can be made shorter; that is, between the block stop 4 of the hydraulic extrusion press 2 and the block stop 4 facing end 17 of the billet feed device 1 or the linear guide rail 8A is a freely available working space 18 which, on the one hand, allows a particularly good view of the extrusion press 2 and which on the other hand, assembly and maintenance work is also facilitated.

Somit kann trotz einer verkürzten Bauweise der Blockzuführvorrichtung 1 immer noch einen ausreichende oder vorteilhaft eine weitere Wegstrecke 19 zur Verfügung gestellt werden.Thus, despite a shortened construction of the block feed device 1, a sufficient or advantageously a further path 19 can still be made available.

Zum Treiben des Ladeschlittens 9 ist an der Gestellunterseite der Blockzuführvorrichtung 1 eine Antriebseinheit 20 vorgesehen, welche zumindest in diesem Ausführungsbeispiel aus einer durch einen Elektromotor 21 angetriebenen Teleskopeinrichtung 22 zum linearen Verlagern des Ladeschlittens 9 entlang der Linearführungsbahn 11 besteht. Allein hierdurch baut die Blockzuführvorrichtung 1 extrem flach.To drive the loading carriage 9, a drive unit 20 is provided on the underside of the frame of the block feeding device 1, which, at least in this exemplary embodiment, consists of a telescopic device 22 driven by an electric motor 21 for linearly displacing the loading carriage 9 along the linear guide track 11 exists. This alone makes the block feed device 1 extremely flat.

Die Teleskopeinrichtung 22 ist in diesem Ausführungsbeispiel mit einer Gewindespindel 23 ausgerüstet, welche als Gewindespindelmutter ein Teleskopeinrichtungsgehäuse 24 und als Gewindespindelschraube eine Teleskopeinrichtungsgewindestange 25 umfasst. Die Gewindespindelschraube stellt hierbei einen aus dem Teleskopeinrichtungsgehäuse 24 herausfahrbaren Teleskoparm dar.In this exemplary embodiment, the telescopic device 22 is equipped with a threaded spindle 23, which comprises a telescopic device housing 24 as a threaded spindle nut and a telescopic device threaded rod 25 as a threaded spindle screw. The threaded spindle screw represents a telescopic arm that can be moved out of the telescopic device housing 24.

Es versteht sich, dass anstelle der Gewindespindel 23 als Teleskopeinrichtung 22 im Sinne der Erfindung auch eine Zylindereinrichtung vorgesehen werden kann.It goes without saying that instead of the threaded spindle 23, a cylinder device can also be provided as a telescopic device 22 in the sense of the invention.

Die Gewindespindelschraube ist hierbei mittels eines Kugelgelenks 26 kopfseitig an einer Befestigungslasche 27 des Schlittenunterteils 15 befestigt, so dass sich eine Rotation einer hier nicht gezeigten Abtriebswelle des Elektromotors 21 direkt in eine translatorische Bewegung des Schlittenunterteils 15 umsetzen lässt.The threaded spindle screw is fastened on the head side by means of a ball joint 26 to a fastening tab 27 of the lower slide part 15, so that a rotation of an output shaft, not shown here, of the electric motor 21 can be converted directly into a translational movement of the lower slide part 15.

Um nun konstruktiv einfach nicht nur das Schlittenunterteil 15 sondern darüber hinaus auch noch das Schlittenoberteil 16 mittels der Antriebseinheit 20 antreiben zu können, umfasst die Blockzuführvorrichtung 1 noch ein Übersetzungsgetriebe 28, welches in diesem Ausführungsbeispiel im Wesentlichen durch ein an dem Schlittenoberteil 16 angeordnetes und damit gegenüber dem Gestell 5 verlagerbares Zahnstangenelement 29, durch ein gegenüber dem Gestell 5 ortsfest angeordnetes weiteres Zahnstangenelement 30 und durch ein an dem Schlittenunterteil drehbar befestigtes Zahnrad 31 verkörpert ist.In order to be able to drive not only the lower slide part 15 but also the upper slide part 16 in a structurally simple manner by means of the drive unit 20, the block feed device 1 also comprises a transmission gear 28, which in this exemplary embodiment is essentially provided by an arranged on the upper slide part 16 and thus opposite The rack element 29 displaceable in relation to the frame 5 is embodied by a further rack element 30 arranged in a stationary manner opposite the frame 5 and by a toothed wheel 31 which is rotatably fastened to the lower part of the carriage.

Das weitere Zahnstangenelement 30 ist hierbei an der Linearführungsschiene 8A und damit ortsfest an der Blockzuführvorrichtung 1 angeordnet.The further rack element 30 is here arranged on the linear guide rail 8A and thus in a stationary manner on the block feed device 1.

Wird nun die Gewindespindelschraube mittels der durch den Elektromotor 21 drehangetriebenen Gewindespindelmutter aus dem Teleskopeinrichtungsgehäuse 24 heraus gefahren, verlagert sich das Schlittenunterteil 15 mitsamt des Zahnrads 31 in Richtung des Blockanschlags 4.If the threaded spindle screw is now removed from the telescopic device housing by means of the threaded spindle nut driven in rotation by the electric motor 21 24 moved out, the slide lower part 15 shifts together with the gear 31 in the direction of the block stop 4.

Hierbei kämmt das Zahnrad 31 einerseits mit dem gegenüber der Linearführungsschiene 8A festliegenden weiteren Zahnstangenelement 30, wodurch das Zahnrad 31 um die Drehachse 32 gedreht wird. Andererseits befindet sich das Zahnrad 31 mit dem an dem Schlittenoberteil 16 befindlichen Zahnstangenelement 29 im Eingriff, so dass hierdurch das Schlittenoberteil 16 relativ zu dem Schlittenunterteil 15 zusätzlich in Richtung des Blockanschlags 4 verlagert wird, wodurch sich die Bewegung des Schlittenunterteils 15 und des Schlittenoberteils 16 addieren.Here, the gear 31 meshes on the one hand with the further rack element 30, which is fixed opposite the linear guide rail 8A, as a result of which the gear 31 is rotated about the axis of rotation 32. On the other hand, the gear wheel 31 is in engagement with the rack element 29 located on the upper carriage part 16, so that the upper carriage part 16 is thereby additionally displaced in the direction of the block stop 4 relative to the lower carriage part 15, whereby the movement of the lower carriage part 15 and the upper carriage part 16 add up .

Hierbei wird das Mitnehmerteil 14 doppelt so weit in Richtung des Blockanschlags 4 bewegt, wie die Gewindespindelschraube aus dem Teleskopeinrichtungsgehäuse 24 heraus gefahren wird, so dass die Blockzuführvorrichtung 1 entsprechend kürzer gebaut werden kann, aber dennoch zumindest die gleiche Zustellstrecke wie herkömmliche Linierlader bereitstellen kann.Here, the driver part 14 is moved twice as far in the direction of the block stop 4 as the threaded spindle screw is moved out of the telescopic device housing 24, so that the block feed device 1 can be made correspondingly shorter, but can still provide at least the same feed path as conventional line loaders.

Jedenfalls ist in dem vorliegend beispielhaft gezeigten Ausführungsbeispiel das Mitnehmerteil 14 derart an dem Ladeschlitten 9 angeordnet, dass es bei einem Ladevorgang des Blocks 3 gegenüber der Linearführungsschiene 8A die doppelte Wegstrecke 19 in Richtung der Linearführungsbahn 11 zurücklegt als die hier verwendete Gewindespindelschraube zum linearen Verlagern des Ladeschlittens 9.In any case, in the exemplary embodiment shown here, the driver part 14 is arranged on the loading carriage 9 in such a way that during a loading process of the block 3 with respect to the linear guide rail 8A it covers twice the distance 19 in the direction of the linear guide track 11 than the threaded spindle screw used here for linearly displacing the loading carriage 9.

In den nachfolgenden Figuren 3 bis 6 sind noch andere Ausführungsbeispiele von mehrteiligen Ladeschlitten 109, 309 und 409 erläutert, welche an dem Gestell 5 der vorliegenden Blockzuführvorrichtung 1 oberhalb der Antriebseinheit 20 wahlweise vorgesehen sein können.In the following Figures 3 to 6 Still other exemplary embodiments of multi-part loading carriages 109, 309 and 409 are explained, which can be optionally provided on the frame 5 of the present block feed device 1 above the drive unit 20.

Bei dem in der Figur 3 gezeigten alternativen Ausführungsbeispiel umfasst das Gestell 5 ein u-förmiges Traversenelement 135, mittels welchem zwei ebenfalls u-förmig ausgebildete Linearführungsschienen 108A und 108B derart vertikal gehaltert sind, dass deren Langseitenöffnungen 136 (nur exemplarisch beziffert) aufeinander zuweisend angeordnet sind. Mittig an der Innenfläche 137 des Stegbereichs 138 des u-förmigen Traversenelements 135 ist das weitere Zahnstangenelement 130 des Übersetzungsgetriebes 128 platziert, wobei zwischen dem weiteren Zahnstangenelement 130 und dem Stegbereich 138 ein Halteteil 139 vorgesehen ist. Mittels der zwei u-förmigen Linearführungsschienen 108A und 108B ist die Linearführungseinrichtung 108 ausgestaltet, mittels welcher die Linearführungsbahn 111 formuliert ist, entlang welcher der mehrteilige Ladeschlitten 109 translatorisch verlagert werden kann. Das Schlittenunterteil 115 des mehrteiligen Ladeschlittens 109 umfasst ein Hohlprofilteil 141, an welchem in diesem Ausführungsbeispiel seitliche Rollenlagerelemente 142 und 143 (nur exemplarisch beziffert) gelagert sind, welche jeweils an der entsprechenden Linearführungsschiene 108A und 108B geführt sind. Insofern ist das Schlittenunterteil 115 an den zwei u-förmigen Linearführungsschienen 108A und 108B jeweils mittels einer Wälzlagerverbindung 144 bzw. 145 gelagert. Darüber hinaus ist an dem Hohlprofilteil 141 des Schlittenunterteils 115 noch eine in zwei Lagerstellen 146 und 147 gelagerte Zahnradwelle 148 gelagert. Mittels der Zahnradwelle 148 ist das Zahnrad 131 des Übersetzungsgetriebes 128 um die Drehachse 132 drehbar an dem Schlittenunterteil 115 gelagert. Das Zahnrad 131 kämmt einerseits mit dem weiteren Zahnstangenelement 130 und andererseits mit dem an der Unterseite 149 des Schlittenoberteils 116 befestigten Zahnstangenelements 129. Des Weiteren sind an der dem Schlittenoberteil 116 zugewandten Seite 150 des Schlittenunterteils 115 noch längliche Nutsteinelemente 151 und 152 vorgesehen, welche sich in Richtung der Linearführungsbahn 111 erstrecken. Zwischen diesen länglichen Nutsteinelementen 151 und 152 ist mithilfe eines anderen Halteteils 153 das Zahnstangenelement 129 an dem Schlittenoberteil 116 befestigt. Das Schlittenoberteil 116 besteht im Wesentlichen aus einem länglichen Plattenelement 154, an welchem oberseitig das Mitnehmerteil 14 und unterseitig zwei zu den länglichen Nutsteinelementen 151 und 152 komplementär ausgebildete Nutleistenbauteile 155 und 156 mit jeweils einer trapezförmigen Nut 157 (nur exemplarisch beziffert) angeschraubt sind, um in Richtung der Linearführungsbahn 111 gleitfähige Schwalbenschwanzverbindungen 158 bzw. 159 zwischen dem Schlittenunterteil 115 und dem Schlittenoberteil 116 zu realisieren. Wird nun das Schlittenunterteil 116, wie bereits vorstehend beschrieben, von der Antriebseinheit 20 in Richtung der Linearführungsbahn 111 bewegt, dreht sich auch das mit dem weiteren Zahnstangenelement 130 in Wirkverbindung stehende Zahnrad 131. Dieses wiederum kämmt mit dem an dem Schlittenoberteil 116 befestigten Zahnstangenelement 129, wodurch das Schlittenoberteil 116 gegenüber dem Schlittenunterteil 115 vorteilhafterweise zusätzlich in Richtung der Linearführungsbahn 111 verschoben wird.The one in the Figure 3 The alternative embodiment shown, the frame 5 comprises a U-shaped cross member 135, by means of which two likewise U-shaped linear guide rails 108A and 108B are held vertically in such a way that their long side openings 136 (only numbered as an example) one on top of the other are arranged assigningly. The further rack element 130 of the transmission gear 128 is placed centrally on the inner surface 137 of the web region 138 of the U-shaped cross member 135, a holding part 139 being provided between the further rack element 130 and the web region 138. The linear guide device 108 is designed by means of the two U-shaped linear guide rails 108A and 108B, by means of which the linear guide track 111 is formulated, along which the multi-part loading carriage 109 can be displaced in translation. The lower carriage part 115 of the multi-part loading carriage 109 comprises a hollow profile part 141 on which, in this exemplary embodiment, lateral roller bearing elements 142 and 143 (only numbered as an example) are mounted, which are each guided on the corresponding linear guide rail 108A and 108B. In this respect, the lower slide part 115 is mounted on the two U-shaped linear guide rails 108A and 108B by means of a roller bearing connection 144 and 145, respectively. In addition, a gear shaft 148, which is supported in two bearing points 146 and 147, is also supported on the hollow profile part 141 of the lower slide part 115. By means of the gear shaft 148, the gear 131 of the transmission gear 128 is mounted on the lower slide part 115 so as to be rotatable about the axis of rotation 132. The gear 131 meshes with the further rack element 130 on the one hand and with the rack element 129 attached to the underside 149 of the upper carriage part 116 on the other hand Direction of the linear guide track 111 extend. Between these elongated slot nut elements 151 and 152, the toothed rack element 129 is fastened to the slide upper part 116 with the aid of another holding part 153. The upper slide part 116 consists essentially of an elongated plate element 154, to which the driver part 14 is screwed on the upper side and two groove strip components 155 and 156 designed complementary to the elongated sliding block elements 151 and 152, each with a trapezoidal groove 157 (numbered only as an example), are screwed to it Direction of the linear guide track 111 slidable dovetail connections 158 or 159 between the lower slide part 115 and the upper slide part 116. If the lower slide part 116, as already described above, is moved by the drive unit 20 in the direction of the linear guide track 111, the gear 131, which is operatively connected to the further rack element 130, also rotates. This in turn meshes with the rack element 129 attached to the upper slide part 116, whereby the upper slide part 116 is advantageously additionally displaced in the direction of the linear guide track 111 with respect to the lower slide part 115.

Das in der Figur 4 gezeigte andere Ausführungsbeispiel ist nahezu vollständig baugleich mit dem in der Figur 3 gezeigten Ausführungsbeispiel, so dass die Bezugszeichen hinsichtlich gleicher Bauteile beibehalten sind und nur abweichende Bauteile mit neuen Bezugszeichen versehen sind. Bei dem in der Figur 4 gezeigten Ausführungsbeispiel sind anstelle der Wälzlagerverbindungen 144 und 145 (siehe Figur 3) formschlüssigen Gleitlagerverbindungen 260 und 261 zum Führen des Schlittenunterteils 115 des mehrteiligen Ladeschlittens 109 vorhanden. Hierbei sind die an dem u-förmigen Traversenelement 135 angeordneten Linearführungsschienen 208A und 208B als Nutsteinschienen 262 (nur exemplarisch beziffert) ausgebildet, entlang welcher komplementär ausgestaltete Nutschienen 263 (nur exemplarisch beziffert) gleiten können. Diese Nutschienen 263 sind seitlich an dem Hohlprofilteil 141 des Schlittenunterteils 115 befestigt.That in the Figure 4 The other embodiment shown is almost completely identical to that in FIG Figure 3 shown embodiment, so that the reference numerals are retained with regard to the same components and only different components are provided with new reference numerals. The one in the Figure 4 The embodiment shown are instead of the roller bearing connections 144 and 145 (see Figure 3 ) form-fitting slide bearing connections 260 and 261 for guiding the carriage lower part 115 of the multi-part loading carriage 109. Here, the linear guide rails 208A and 208B arranged on the U-shaped cross member 135 are designed as slot stone rails 262 (numbered only by way of example), along which complementary slot rails 263 (numbered only by way of example) can slide. These groove rails 263 are attached laterally to the hollow profile part 141 of the slide lower part 115.

Die formschlüssigen Gleitlagerverbindungen 260 und 261 sind hierbei konstruktiv einfach als Schwalbenschwanzführungsverbindungen ausgeführt. Das heißt, dass jede dieser Nutschienen 263 jeweils eine mit Hinterschneidungen (nicht beziffert) versehene Nut 264 (nur exemplarisch beziffert) aufweist, wobei die jeweilige Nutsteinschiene 262 derart ausgestaltet ist, dass sie diese Hinterschneidungen hintergreifen kann. Insofern zeichnet sich dieses andere Ausführungsbeispiel durch eine anders aufgebaute Linearführungseinrichtung 208 aus.The form-fitting sliding bearing connections 260 and 261 are designed here in a structurally simple manner as dovetail guide connections. This means that each of these slot rails 263 has a slot 264 (only numbered as an example) provided with undercuts (not numbered), the respective slot stone rail 262 being designed in such a way that it can engage behind these undercuts. In this respect, this other exemplary embodiment is distinguished by a differently constructed linear guide device 208.

Im Übrigen trifft die Beschreibung hinsichtlich der Schwalbenschwanzverbindungen bzw. Schwalbenschwanzführungsverbindungen auch auf die übrigen Ausführungsvarianten zu, selbst wenn dies dort nicht explizit erläutert ist.In addition, the description with regard to the dovetail connections or dovetail guide connections also applies to the other design variants, even if this is not explicitly explained there.

Bei dem in der Figur 5 gezeigten weiteren Ausführungsbeispiel ist bezüglich des mehrteiligen Ladeschlittens 309 eine nochmals andere eine Linearführungsbahn 311 verkörpernde Linearführungseinrichtung 308 vorgesehen, bei welcher das u-förmige Traversenelement 135 (siehe Figuren 3 und 4) gegen ein flaches, planes Traversenelement 370, welches an dem Gestell 5 angeschraubt ist, ausgetauscht ist. An dem flachen, planen Traversenelement 370 sind in diesem Ausführungsbeispiel zwei längliche Linearführungsschienen 308A und 308B angeordnet, an welchen verschieblich gelagerte, komplementär ausgebildete Nutschienen 371 und 372 gehaltert sind. Die Nutschienen 371 und 372 sind an dem Schlittenunterteil 315 befestigt. Das Schlittenunterteil 315 besteht im Wesentlichen wieder aus einem Hohlprofilteil 341, in welchem die sich um die Drehachse 332 drehende Zahnradwelle 348 mit dem Zahnrad 331 gelagert ist. Zwischen den zwei länglichen Linearführungsschienen 308A und 308B ist an dem flachen planen Traversenelement 370 wieder das weitere Zahnstangenelement 330 festgelegt. Oberseitig des Schlittenunterteils 315 sind zwei weitere längliche Linearführungsschienen 373 und 374 angeordnet, welche verschieblich in komplementär ausgebildete Nutschienen 375 und 376 gehaltert sind, wobei die zwei weiteren Nutschienen 375 und 376 an dem Schlittenoberteil 316 angeordnet sind. Somit ist auch zwischen dem Schlittenoberteil 316 und dem Schlittenunterteil 315 eine einfach bauende Linearführungseinheit 377 vorgesehen. Zwischen den zwei weiteren Nutschienen 375 und 376 ist das Zahnstangenelement 329 angeordnet. Das Schlittenoberteil 316 besteht im Wesentlichen wieder aus einem länglichen Plattenelement 354, an welchem oberseitig das Mitnehmerteil 14 und unterseitig die Nutschienen 375 und 376 sowie das Zahnstangenelement 329 angeschraubt sind. Das Zahnrad 331 kämmt hierbei sowohl mit dem Zahnstangenelement 329 als auch mit dem weiteren Zahnstangenelement 330, so dass mittels des diesbezüglich bereitgestellten Übersetzungsgetriebes 328 auch bei diesem weiteren Ausführungsbeispiel die bereits vorstehend mehrfach erläuterten Effekte erzielt werden können.The one in the Figure 5 Another embodiment shown is provided with respect to the multi-part loading carriage 309 yet another linear guide device 308 embodying a linear guide track 311, in which the U-shaped cross member 135 (see FIG Figures 3 and 4th ) is exchanged for a flat, planar cross member 370, which is screwed to the frame 5. In this exemplary embodiment, two elongated linear guide rails 308A and 308B, on which displaceably mounted, complementarily designed groove rails 371 and 372 are mounted, are arranged on the flat, planar cross member 370. The groove rails 371 and 372 are attached to the carriage lower part 315. The lower slide part 315 again consists essentially of a hollow profile part 341 in which the gear wheel shaft 348 rotating about the axis of rotation 332 with the gear wheel 331 is mounted. Between the two elongated linear guide rails 308A and 308B, the further rack element 330 is again fixed on the flat planar cross member 370. Two further elongated linear guide rails 373 and 374 are arranged on the upper side of the lower slide part 315, which are slidably mounted in complementary groove rails 375 and 376, the two further groove rails 375 and 376 being arranged on the upper slide part 316. A linear guide unit 377 of simple construction is thus also provided between the upper slide part 316 and the lower slide part 315. The rack element 329 is arranged between the two further groove rails 375 and 376. The upper slide part 316 again consists essentially of an elongate plate element 354, to which the driver part 14 is screwed on the upper side and the groove rails 375 and 376 and the rack element 329 are screwed on the lower side. The gear wheel 331 meshes with both the rack element 329 and with the further rack element 330, so that by means of the provided in this regard Transmission gear 328, the effects already explained several times above can also be achieved in this further exemplary embodiment.

Bei dem in der Figur 6 gezeigten zusätzlichen Ausführungsbeispiel ist hinsichtlich des mehrteiligen Ladeschlittens 409 zwischen dem flachen planen Traversenelement 470 und dem Schlittenunterteil 415 nur eine einzige längliche Linearführungsschiene 408A und eine hierzu korrespondierende Nutschiene 471 (Linearführungseinrichtung 408) und zwischen diesem Schlittenunterteil 415 und dem Schlittenoberteil 416 nur eine einzige längliche Linearführungsschiene 473 und eine hierzu korrespondierende Nutschiene 475 (Linearführungseinheit 477) vorhanden. Mittels der Linearführungseinrichtung 408 und der Linearführungseinheit 477 ist auch hier die Linearführungsbahn 411 definiert. Das Schlittenoberteil 416 weist wieder ein längliches Plattenelement 454 auf. Bei der Linearführungseinrichtung 408 sind des Weiteren sowohl an dem flachen planen Traversenelement 470 als auch an dem Schlittenoberteil 416 jeweils zwei Zahnstangenelemente 430A und 430B bzw. 429A und 429B vorgesehen. Dementsprechend sind an der in dem Hohlprofilteil 441 des Schlittenunterteils 415 gelagerten Zahnradwelle 448 zwei Zahnräder 431A und 431B vorhanden, wobei das erste Zahnrad 431A mit den beiden Zahnstangenelementen 430A und 429A und das zweite Zahnrad 431B mit den beiden Zahnstangenelementen 430B und 429B kämmt. Insgesamt ist hierdurch das Übersetzungsgetriebe 428 verkörpert. Die Zahnradwelle 448 ist an einer ersten Lagerstelle 446 und einer zweiten Lagerstelle 447 an dem Hohlprofilteil 441 und damit auch an dem Schlittenunterteil 415 gelagert. Auch mit dieser Anordnung können die gewünschten Effekte im Sinne vorliegender Erfindung erzielt werden.The one in the Figure 6 The additional embodiment shown is with regard to the multi-part loading carriage 409 between the flat planar cross member 470 and the carriage lower part 415 only a single elongated linear guide rail 408A and a corresponding groove rail 471 (linear guide device 408) and between this carriage lower part 415 and the carriage upper part 416 only a single elongated linear guide rail 473 and a corresponding groove rail 475 (linear guide unit 477) is present. The linear guide path 411 is also defined here by means of the linear guide device 408 and the linear guide unit 477. The upper slide part 416 again has an elongated plate element 454. In the case of the linear guide device 408, two rack elements 430A and 430B or 429A and 429B are provided both on the flat planar cross member 470 and on the upper carriage part 416. Correspondingly, two gears 431A and 431B are present on the gear shaft 448 mounted in the hollow profile part 441 of the carriage lower part 415, the first gear 431A meshing with the two rack elements 430A and 429A and the second gear 431B with the two rack elements 430B and 429B. Overall, the transmission gear 428 is embodied in this way. The gear wheel shaft 448 is mounted at a first bearing point 446 and a second bearing point 447 on the hollow profile part 441 and thus also on the carriage lower part 415. The desired effects within the meaning of the present invention can also be achieved with this arrangement.

Es versteht sich, dass es sich bei den vorstehend erläuterten Ausführungsbeispielen lediglich um erste Ausgestaltungen der erfindungsgemäßen Blockzuführvorrichtung handelt. Insofern beschränkt sich die Ausgestaltung der Erfindung nicht auf diese Ausführungsbeispiele.It goes without saying that the exemplary embodiments explained above are only first configurations of the block feeding device according to the invention. In this respect, the configuration of the invention is not limited to these exemplary embodiments.

Sämtliche in den Anmeldungsunterlagen offenbarten Merkmale werden als erfindungswesentlich beansprucht, sofern sie einzeln oder in Kombination gegenüber dem Stand der Technik neu sind.All features disclosed in the application documents are claimed as essential to the invention, provided that they are new to the state of the art, individually or in combination.

Bezugszeichenliste:List of reference symbols:

11
Blockzuführvorrichtung / Linearlader / BlockaufschieberBlock feeder / linear loader / block pusher
22
hydraulische Strangpressehydraulic extrusion press
33
Blockblock
44th
BlockanschlagBlock stop
55
Gestellframe
66th
StandelementStand element
77th
UntergrundUnderground
88th
LinearführungseinrichtungLinear guide device
8A8A
LinearführungsschieneLinear guide rail
99
LadeschlittenLoading carriage
1010
LängsrichtungLongitudinal direction
1111
LinearführungsbahnLinear guideway
1212th
StartpositionStarting position
1313th
ÜbergabepositionTransfer position
1414th
MitnehmerteilDriver part
1515th
SchlittenunterteilCarriage base
1616
SchlittenoberteilSlide top
1717th
Endeend
1818th
Arbeitsraumworking space
1919th
weitere Wegstreckefurther distance
2020th
AntriebseinheitDrive unit
2121
ElektromotorElectric motor
2222nd
TeleskopeinrichtungTelescopic device
2323
GewindespindelThreaded spindle
2424
TeleskopeinrichtungsgehäuseTelescopic equipment housing
2525th
TeleskopeinrichtungsgewindestangeTelescopic device threaded rod
2626th
KugelgelenkBall joint
2727
BefestigungslascheFastening tab
2828
ÜbersetzungsgetriebeTransmission gear
2929
ZahnstangenelementRack element
3030th
weiteres Zahnstangenelementanother rack element
3131
Zahnradgear
3232
DrehachseAxis of rotation
108108
LinearführungseinrichtungLinear guide device
108A108A
erste Linearführungsschienefirst linear guide rail
108B108B
zweite Linearführungsschienesecond linear guide rail
109109
LadeschlittenLoading carriage
111111
LinearführungsbahnLinear guideway
115115
SchlittenunterteilCarriage base
116116
SchlittenoberteilSlide top
128128
ÜbersetzungsgetriebeTransmission gear
129129
ZahnstangenelementRack element
130130
weiteres Zahnstangenelementanother rack element
131131
Zahnradgear
132132
DrehachseAxis of rotation
135135
u-förmiges TraversenelementU-shaped truss element
136136
LangseitenöffnungenLong side openings
137137
InnenflächeInner surface
138138
StegbereichBridge area
139139
HalteteilHolding part
141141
HohlprofilteilHollow profile part
142142
erstes seitliches Rollenlagerelementfirst lateral roller bearing element
143143
zweites seitliches Rollenlagerelementsecond lateral roller bearing element
144144
erste Wälzlagerverbindungfirst roller bearing connection
145145
zweite Wälzlagerverbindungsecond roller bearing connection
146146
erste Lagerstellefirst depository
147147
zweite Lagerstellesecond depository
148148
ZahnradwelleGear shaft
149149
Unterseitebottom
150150
Seitepage
151151
erstes längliches Nutsteinelementfirst elongated slot nut element
152152
zweites längliches Nutsteinelementsecond elongated slot nut element
153153
anderes Halteteilother holding part
154154
längliches Plattenelementelongated plate element
155155
erstes Nutleistenbauteilfirst groove strip component
156156
zweites Nutleistenbauteilsecond groove strip component
157157
trapezförmigen Nuttrapezoidal groove
158158
erste gleitfähige Schwalbenschwanzverbindungfirst sliding dovetail connection
159159
zweite gleitfähige Schwalbenschwanzverbindungsecond sliding dovetail connection
208208
LinearführungseinrichtungLinear guide device
208A208A
erste Linearführungsschienefirst linear guide rail
208B208B
zweite Linearführungsschienesecond linear guide rail
260260
erste Gleitlagerverbindungfirst slide bearing connection
261261
zweite Gleitlagerverbindungsecond plain bearing connection
262262
NutsteinschienenSliding block rails
263263
NutschienenGroove rails
264264
NutGroove
308308
LinearführungseinrichtungLinear guide device
308A308A
erste Linearführungsschienefirst linear guide rail
308B308B
zweite Linearführungsschienesecond linear guide rail
309309
LadeschlittenLoading carriage
311311
LinearführungsbahnLinear guideway
315315
SchlittenunterteilCarriage base
316316
SchlittenoberteilSlide top
328328
ÜbersetzungsgetriebeTransmission gear
329329
ZahnstangenelementRack element
330330
weiteres Zahnstangenelementanother rack element
331331
Zahnradgear
332332
DrehachseAxis of rotation
341341
HohlprofilteilHollow profile part
348348
ZahnradwelleGear shaft
354354
längliches Plattenelementelongated plate element
370370
flaches, planes Traversenelementflat, planar truss element
371371
erste Nutschienefirst groove rail
372372
zweite Nutschienesecond groove rail
373373
erste weitere längliche Linearführungsschienefirst further elongated linear guide rail
374374
zweite weitere längliche Linearführungsschienesecond further elongated linear guide rail
375375
erste weitere Nutschienefirst further groove rail
376376
erste weitere Nutschienefirst further groove rail
377377
LinearführungseinheitLinear guide unit
408408
LinearführungseinrichtungLinear guide device
408A408A
längliche Linearführungsschieneelongated linear guide rail
409409
LadeschlittenLoading carriage
411411
LinearführungsbahnLinear guideway
415415
SchlittenunterteilCarriage base
416416
SchlittenoberteilSlide top
428428
ÜbersetzungsgetriebeTransmission gear
429A429A
ZahnstangenelementRack element
429B429B
ZahnstangenelementRack element
430A430A
ZahnstangenelementRack element
430B430B
ZahnstangenelementRack element
431A431A
erstes Zahnradfirst gear
431B431B
zweites Zahnradsecond gear
441441
HohlprofilteilHollow profile part
446446
erste Lagerstellefirst depository
447447
zweite Lagerstellesecond depository
448448
ZahnradwelleGear shaft
454454
längliches Plattenelementelongated plate element
470470
TraversenelementTruss element
471471
NutschieneGroove rail
473473
obere längliche Linearführungsschieneupper elongated linear guide rail
475475
weitere Nutschienefurther groove rail
477477
LinearführungseinheitLinear guide unit

Claims (10)

  1. Extruder comprising a billet feed device (1), which is arranged at a head side axially in front of a billet stop (4) of the extruder (2), for linear loading into the extruder (2) of a billet (3) which is to be pressed in the extruder (2), wherein the billet (3) can then be brought by a billet loader into a billet receiver upstream of a shape-imparting die, wherein the billet feed device (1) comprises a frame (5), which comprises a linear guide device (8; 108; 208; 308; 408), and a loading carriage (9; 109; 309; 409), which is arranged at the linear guide device (8; 108; 208; 308; 408) to be linearly displaceable in the longitudinal direction of a linear guide track (11; 111; 311; 411), wherein the loading carriage (9; 109; 309; 409) comprises an entrainer part (14) for holding the billet (3) to be loaded, characterised in that the billet feed device (1) is constructed with a multi-part loading carriage (9; 109; 309; 409) with at least one carriage lower part (14; 115; 215; 315; 415), which is linearly displaceable relative to the linear guide device (8; 108; 208; 308; 408), and additionally with a carriage upper part (16; 116; 216; 316; 416) linearly displaceable not only relative to the linear guide device (8; 108; 208; 308; 408), but also relative to the carriage lower part (15; 115; 215; 315; 415).
  2. Extruder according to claim 1, characterised in that the carriage upper part (16; 116; 216; 316; 416) is mounted on the carriage lower part (15; 115; 215; 315; 415) to be linearly displaceable in the longitudinal direction (10) of the linear guide track (11; 111; 311; 411).
  3. Extruder according to claim 1 or 2, characterised in that the carriage upper part (16; 116; 216; 316; 416) is so arranged at the carriage lower part (15; 115; 215; 315; 415) that in a loading process of the billet (3) the carriage upper part (16; 116; 216; 316; 416) covers a further travel path (19) relative to the linear guide device (8; 108; 208; 308; 408), preferably twice the travel path, in longitudinal direction of the linear guide track (11; 111; 311; 411) than does the carriage lower part (15; 115; 215; 315; 415) relative to the linear guide device (8; 108; 208; 308; 408).
  4. Extruder according to any one of claims 1 to 3, characterised in that the carriage lower part (15; 115; 215; 315; 415) is formed to be longer than the carriage upper part (16; 116; 216; 316; 416).
  5. Extruder according to any one of claims 1 to 4, characterised in that a translation transmission (28; 128; 328; 428) is arranged between the carriage upper part (16; 116; 216; 316; 416) and a drive unit (20) of the loading carriage (9; 109; 309; 409).
  6. Extruder according to any one of claims 1 to 5, characterised in that the carriage upper part (16; 116; 216; 316; 416) comprises a rack element (29; 129; 329; 429A, 429B) interactively connected by means of a gearwheel (31; 131; 331; 431A, 431B), which is rotatably arranged at the carriage lower part (15; 115; 215; 315; 415), with a further rack element (30; 130; 330; 430A, 430B), which is arranged at the linear guide device (8; 108; 208; 308; 408).
  7. Extruder according to any one of claims 1 to 6, characterised in that the carriage upper part (16; 116; 216; 316; 416) and the carriage lower part (15; 115; 215; 315; 415) have a common drive unit (20).
  8. Extruder according to any one of claims 1 to 7, characterised in that the billet feed device (1) comprises a drive unit (20) for driving the loading carriage (9; 109; 309; 409), which unit comprises a telescopic device (22) for linear displacement of the loading carriage (9; 109; 309; 409) along the linear guide track (11; 111; 311; 411).
  9. Extruder according to any one of claims 1 to 8, characterised in that the billet feed device (1) comprises a drive unit (20) for driving the loading carriage (9; 109; 309; 409), which unit comprises a threaded spindle (23) for linear displacement of the loading carriage (9; 109; 309; 409) along the linear guide track (11; 111; 311; 411).
  10. Extruder according to any one of claims 1 to 9, characterised in that the entrainer part (14) is so arranged at the loading carriage (9; 109; 309; 409) that in a loading process of the billet (3) the entrainer part (14) covers a further travel path (19) relative to the linear guide device (8; 108; 208; 308; 408), preferably twice the travel path, in longitudinal direction (10) of the linear guide track (11; 111; 311; 411) than a telescopic arm of a telescopic device (22) for linear displacement of the loading carriage (9; 109; 309; 409) along the linear guide track (11; 111; 311; 411).
EP15727574.4A 2014-05-20 2015-05-20 Extruder having a block-feeding device Active EP3145652B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014209558.1A DE102014209558B4 (en) 2014-05-20 2014-05-20 Extruder with loading device
PCT/EP2015/061035 WO2015177176A1 (en) 2014-05-20 2015-05-20 Extruder having a block-feeding device

Publications (2)

Publication Number Publication Date
EP3145652A1 EP3145652A1 (en) 2017-03-29
EP3145652B1 true EP3145652B1 (en) 2021-10-20

Family

ID=53365976

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15727574.4A Active EP3145652B1 (en) 2014-05-20 2015-05-20 Extruder having a block-feeding device

Country Status (5)

Country Link
EP (1) EP3145652B1 (en)
DE (1) DE102014209558B4 (en)
ES (1) ES2902828T3 (en)
TW (1) TWI618584B (en)
WO (1) WO2015177176A1 (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3136654A1 (en) 1981-09-16 1983-03-31 Zahnradfabrik Friedrichshafen Ag, 7990 Friedrichshafen LINEAR SLIDING WORK ARM, ESPECIALLY FOR HANDLING EQUIPMENT
FR2681055B1 (en) 1991-09-06 2005-05-13 Bernard Lichtenberger TELESCOPIC BI-DIRECTIONAL CHARGE TRANSFER MECHANISM.
DE29603352U1 (en) 1996-02-26 1997-06-26 SMS Schloemann GmbH, 51377 Leverkusen Device for loading a block and, if necessary, a press disk into a lying metal extrusion press
GB2328670B (en) * 1997-08-29 2001-02-21 Extrusion Press Services Uk Lt A billet transfer apparatus
TW427207U (en) * 2000-02-15 2001-03-21 Idah Machinery Co Ltd Bi-axial extruder
JP3908504B2 (en) * 2001-11-01 2007-04-25 ポリプラスチックス株式会社 Resin extruder die apparatus and extrusion molding method
TW568006U (en) * 2003-02-26 2003-12-21 Tz-Ming Gau Synchronous feeder for extruding machine of bits junk disposals
DE102005031315A1 (en) 2005-07-05 2007-02-22 KTI-engineering GbR (vertreterberechtigte Gesellschafter Keyhan Kouhestani, 78333 Stockach und Izzet Toksoez, 78333 Stockach) Loading device, especially for loading extruded profile press, having continuously cast ingot receiving unit with movable receiver(s) to adjust position of ingot over drive unit

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
TWI618584B (en) 2018-03-21
ES2902828T3 (en) 2022-03-30
TW201600191A (en) 2016-01-01
DE102014209558B4 (en) 2022-09-22
EP3145652A1 (en) 2017-03-29
WO2015177176A1 (en) 2015-11-26
DE102014209558A1 (en) 2015-11-26

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