EP3145646B1 - Treatment device and method for workpieces, comprising an electric treatment unit - Google Patents
Treatment device and method for workpieces, comprising an electric treatment unit Download PDFInfo
- Publication number
- EP3145646B1 EP3145646B1 EP15724184.5A EP15724184A EP3145646B1 EP 3145646 B1 EP3145646 B1 EP 3145646B1 EP 15724184 A EP15724184 A EP 15724184A EP 3145646 B1 EP3145646 B1 EP 3145646B1
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- EP
- European Patent Office
- Prior art keywords
- coupling element
- shaft
- treatment
- coupling
- treatment device
- Prior art date
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- 238000000034 method Methods 0.000 title claims description 17
- 230000008878 coupling Effects 0.000 claims description 155
- 238000010168 coupling process Methods 0.000 claims description 155
- 238000005859 coupling reaction Methods 0.000 claims description 155
- 238000005485 electric heating Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 description 24
- 238000004140 cleaning Methods 0.000 description 15
- 238000002604 ultrasonography Methods 0.000 description 14
- 230000001419 dependent effect Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000013590 bulk material Substances 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0463—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length
- B05B13/0468—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with reciprocating or oscillating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0463—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length
- B05B13/0484—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with spray heads having a circular motion, e.g. being attached to a rotating supporting element
- B05B13/0489—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with spray heads having a circular motion, e.g. being attached to a rotating supporting element around the moving work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/108—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by lowering and raising the level of the cleaning liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0064—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
- B08B7/0071—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
- B08B7/026—Using sound waves
- B08B7/028—Using ultrasounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0447—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
Definitions
- Embodiments of the present invention relate to a treatment device for workpieces.
- treatment devices having a treatment chamber, a part-receiving device arranged in the treatment chamber, and a nozzle device arranged in the treatment chamber, which serves to deliver a treatment medium.
- This treatment medium is a liquid medium for cleansing treatment or a gaseous medium for cleansing and / or drying treatment.
- Such treatment devices are for example in the EP 0 507 294 B1 , the WO 98/45059 A1 or the EP 2 156 905 A1 described.
- EP 2 156 905 A1 describes a treatment device for workpieces.
- EP 0 507 294 B1 a system for cleaning and degreasing of workpieces is shown.
- DE 197 14 603 C1 shows a method and apparatus for cleaning workpieces.
- EP 1 346 779 A2 describes a device for receiving a workpiece carrier and for supplying a first and second medium.
- DE 196 35 867 A1 shows an arrangement for actuating a switching device of a gear change transmission and for engaging and disengaging a main clutch.
- Object of the present invention is therefore to provide a treatment device for workpieces having an electrical treatment unit in a treatment chamber, and in which an electrical supply to the treatment unit is ensured in a simple and relatively inexpensive manner to realize, and a method of operation Such a treatment device to provide.
- the treatment apparatus comprises a treatment chamber, a shaft extending through a wall of the treatment chamber into the treatment chamber and rotatably supported, an electric treatment unit fixed to the shaft, and a power supply having a first supply line, an electrical coupling, a second supply line and a power supply operating unit.
- the electrical coupling comprises a first coupling element fastened to the shaft outside the treatment chamber and a second coupling element.
- the first supply line connects the electrical treatment unit to the first coupling part, and the second supply line is connected to the second coupling part.
- the operating unit is configured to actuate the clutch to bring the second coupling part in contact with the first coupling part or to release the second coupling part from the first coupling part.
- a second embodiment relates to a method for operating such a treatment device.
- the method comprises operating the treatment device in a first operating state, in which the second coupling part is in contact with the first coupling part, or in a second operating state, in which the second coupling part is detached from the first coupling part.
- FIGs 1A-1B show an embodiment of a treatment device for workpieces, which has a treatment chamber 1 and a rotatable in the treatment chamber 1 arranged electrical treatment unit 3.
- Figure 1A shows a perspective view of the treatment chamber 1 (which is shown in phantom) and further, hereinafter explained elements of the treatment device.
- FIG. 1B shows a perspective view of a part of the treatment chamber 1 from a different angle.
- the treatment device comprises a shaft 2, which extends through a wall of the treatment chamber 1 into the treatment chamber and which is rotatably mounted relative to the treatment chamber 1.
- the treatment chamber 1 is in the illustrated embodiment is substantially cylindrical, and the shaft 2 is inserted into the treatment chamber 1 at an end face of the cylindrical processing chamber 1. This is just one example.
- the treatment chamber 1 could also have a different chamber geometry and could, for example, be spherical.
- the treatment chamber 1 For feeding the treatment chamber 1 with workpieces to be treated, the treatment chamber 1 has a feed opening 11.
- This feed opening 11 is located in the illustrated embodiment on a side wall of the treatment chamber 1, which is substantially perpendicular to the end wall, via which the shaft 2 is guided into the treatment chamber 1.
- a closure (cover), with which the feed opening 11 can be closed, is not shown in the figures.
- the closure is designed to seal the feed opening 11 in a watertight and pressure-tight manner, thereby hermetically sealing the treatment chamber 1 for the treatment operation.
- Pressure-tight in this context means that the closure in the closed state, an overpressure (compared to the ambient pressure outside the treatment chamber 1), for example, several bar (2 bar, 5 bar or more) or a negative pressure, for example, to approximately 0 bar, resists.
- the treatment chamber 1 comprises seals (not shown) in the region in which the shaft 2 is guided through the chamber wall. These seals are designed according to the closure to close the treatment chamber 1 water and pressure-tight.
- a part receiving 12 which serves to hold parts to be treated during the treatment process.
- the part holder 12 is adapted to receive baskets in which workpieces to be treated are loose (as bulk material).
- the part receiver 12 is adapted to receive individual large workpieces, such as engine blocks.
- the part holder 12 may comprise rollers 13, which facilitate a "retraction” and “extension” of the workpiece baskets or the workpieces via the feed opening 11 into the treatment chamber 1.
- the part holder 12 is rotatably mounted relative to the treatment chamber 1.
- the treatment device 1 comprises a further shaft 13 (cf. FIG. 1B ).
- This further shaft 13 may be guided on a chamber wall in the treatment chamber 1, which is opposite to the chamber wall, on which the shaft 2 is guided into the treatment chamber 1.
- This shaft 13 can be driven by a motor.
- Such a rotatably arranged part receptacle 12 is basically known, so that the explanation of further details of this part receptacle, such as the associated drive device, can be dispensed with here.
- the shaft 2 is driven by an electric drive device 4.
- This drive device 4 includes, for example, an electric motor 41 and a transmission, of which in Figure 1A a gear 42 is shown.
- the drive device engages, for example, on a toothed wheel 21 attached to the shaft 2 and frictionally connected to the shaft 2.
- the drive assembly 4 may also include a mounting plate 43 to which the motor 41 is attached.
- the shaft 2 is guided through an opening (not shown) of the mounting plate 43.
- the mounting plate 43 may be attached in a manner not shown on a housing (not shown) of the treatment device. This enclosure surrounds all of the Figure 1A shown components of the treatment device and carries them.
- the electrical treatment unit 3 comprises, for example, an ultrasound transmitter which is designed, when switched on, to ultrasound waves in a surrounding area Medium, such as a treatment liquid to produce.
- the electrical treatment unit 3 comprises two rod-shaped and substantially mutually parallel ultrasonic generator 3A, 3B.
- FIG. 2 shows a further embodiment of a treatment device, wherein in FIG. 2 the treatment chamber 1 is not shown.
- the electrical treatment unit 3 comprises four such rod-shaped ultrasound transmitters 3A-3D.
- the provision of multiple ultrasound transmitters is just one example.
- the provision of rod-shaped ultrasound transmitters is just one example. Other types of ultrasound transmitters could be used.
- the rod-shaped ultrasound transmitters 3A-3B and 3A-3D run essentially parallel to the shaft 2 to which they are attached.
- connecting elements 31AB, 31CD in FIG. 2
- These connecting elements 31AB, 31CD are attached to the shaft 2 facing ends on the shaft 2, for example by screw.
- the ultrasound transmitters 3A-3D are fastened.
- An electrical treatment unit with ultrasonic generators such as those in the Figures 1A and 2 illustrated electrical treatment unit 3, is only one example of an electrical treatment unit.
- an electrical treatment unit with ultrasound transmitters or in addition to such an electrical treatment unit with ultrasound transmitters, other types of electrical treatment units could also be present in the interior of the treatment chamber 1 be attached to the shaft 2.
- An “electrical treatment unit” is understood to mean an electrical treatment unit for whose operation electrical energy (current) is required.
- Such an electrical treatment unit is for example also a treatment unit with an electric heating element or with an electrically adjustable nozzle.
- the power is used to generate heat that is released to the environment in the treatment chamber.
- an electrically adjustable nozzle the power is used to adjust or tilt the nozzle or the like.
- the nozzle is for example a nozzle for cleaning fluid or for a gaseous medium, such as air.
- a nozzle can have any type of drive powered by electrical power, such as a drive with a piezoelectric element, a transmission, a hydraulic system or the like.
- the treatment apparatus comprises a power supply arrangement.
- the Figures 3A-3C illustrate an embodiment of such a power supply arrangement 6. Parts of this power supply arrangement 6 are also in the Figures 1A and 2 shown.
- the power supply arrangement comprises an electrical coupling with a first coupling element 63 fastened to the shaft 2 outside the treatment chamber 1 and a second coupling element 64, at least one first supply line 61, at least one second supply line 62 and an actuating unit 7 for the electrical coupling 63, 64
- At least one first supply line 61 connects the electrical treatment unit 3 to the first coupling element 63.
- FIG. 2 shows two first supply lines, namely a respective first supply line for one of the ultrasound transmitters 3A, 3B.
- First supply lines for the ultrasonic encoders 3C, 3D are out of the picture according to FIG. 2 , Referring to FIG. 2 the at least one first supply line 61 is at least partially guided within the shaft 2.
- the shaft 2 has an axially extending cable channel 22, which in FIG. 2 is shown cut open.
- This cable channel 22, which in the example receives two first supply lines, extends from outside the treatment chamber (which is in FIG FIG. 2 not shown) within the shaft 2 into the treatment chamber.
- the first supply line 61 emerges within the treatment chamber 1 from the cable channel 22 of the shaft 2 and is guided from there to the attached to the shaft 2 treatment unit 3.
- the illustrated at least one first supply line 61 extends within the connecting part 31AB, which is fixed to the shaft 2, to the associated ultrasonic generator 3A, 3B.
- the least a first supply line 61 extends from the cable channel 22 to the first coupling part 63, which is fastened to the shaft 1 outside the treatment chamber 1.
- the course of the first supply line 61 from the cable channel of the shaft 2 to the first coupling element 63 is in the FIGS. 3A and 3B shown.
- FIG. 3C shows the power supply arrangement without the first and second supply lines 61, 62.
- the power supply arrangement 6 may have a housing 66 in which the first coupling element 63, the second coupling element 64, the portion of the first supply line 61 arranged between the first coupling element 63 and the cable channel and the second supply line 62 are arranged.
- This housing 66 protects the aforementioned components of the power supply assembly 6 from dirt and moisture during operation. From this housing 66 are in the Figures 3A-3C a back wall and side walls shown. A front cover is not shown in the figure. The rear wall has a recess through which the shaft 2 extends. The cover, not shown, of the housing 66 has a corresponding recess on.
- a seal is provided in the region of the recesses of the rear wall and the cover, which prevents the penetration of moisture and dirt into the housing 66 in the region of the shaft 2.
- the housing 66 may be attached to the previously described mounting plate 43 (see also FIG Figure 1A ) be attached.
- the second supply line 62 is inserted at a cable inlet 67 in the housing 66.
- the second supply line 62 is connected to a power source (not shown).
- the second supply line 62 may extend outside the housing 66 to the power source.
- the power source is a power source suitable for the electrical supply of the treatment unit 3.
- the type of power source is thus dependent on the type of electrical treatment unit 3.
- the power source is a high-frequency generator, which is adapted to generate a suitable for driving the ultrasonic generator 3A-3D high-frequency signal. This high-frequency signal supplies the electrical treatment unit 3 via the at least one second supply line 62, the coupling 63, 64 and the at least one first supply line 61 when the first and the second coupling element 63, 64 are coupled together.
- the coupling In the coupled state, that is, when the first coupling element 63 is coupled to the second coupling element 64 of the coupling, the coupling provides an electrically conductive connection between the first supply line 61 and the second supply line 62.
- the coupling with the two coupling elements 63, 64 may be a conventional electrical coupling, which is tuned to the particular application, ie is suitable to electrically conductively connect the two supply lines 61, 62 for supplying the treatment unit 3.
- FIG. 3A shows the coupling elements 63, 64 in coupled (electrically interconnected) state and FIG. 3B shows the two coupling elements 63, 64 in decoupled (electrically separated from each other) state.
- the treatment device For coupling or decoupling of the two coupling elements 63, 64, the treatment device has an actuating unit 7.
- This actuating unit 7 comprises an actuating element 71 which can be brought into frictional connection with the second coupling element 64 in order to connect the second coupling element 64 to the first coupling element 63 or to detach the second coupling element 64 from the first coupling element 63.
- the production of the non-positive connection between the actuating element 71 and the second coupling element 64 by using magnetic forces it is provided that the actuating element 71 or the second coupling element 64 have an electromagnet, and that the respective other of these two components has a magnetic counterpart, on which the electromagnet can act.
- the actuating element 71 comprises an electromagnet and the second coupling element 64 comprises on a side facing away from the first coupling element 63 a magnetic counterpart 69, on which the actuating element 71 can engage with the electromagnet.
- the magnetic counterpart 69 comprises a magnetic material, such as a magnetic metal.
- the solenoid Via this control line 72, the solenoid is either activated or deactivated. In activated State, the solenoid can be frictionally associated with the magnetic counterpart 69 on the second coupling element 64 in connection.
- the actuating unit 7 comprises a linear drive 73 on which the actuating element 71 is attached.
- the linear drive 73 is designed to move the actuating element 71 linearly in order to be able to bring the actuating element 71 into contact with the second coupling element 64 and thus actuate the second coupling element 64, that is to say withdraw it from the first coupling element 63 or with the second coupling element 63 to bring into contact.
- the linear drive 73 includes, for example, a pneumatic cylinder or a linear electric motor. The supply or control of the linear drive 73 via a further supply line 74th
- the at least one second supply line 62 within the housing 66 forms a cable loop which, when the first and second coupling elements 63, 64 are coupled together, allows rotation of the shaft 2 without tearing or otherwise damaging the second supply line 62.
- the second supply line 62 may be guided within the housing 66 in a cable train 65.
- the extent to which the shaft 2 can rotate with coupled clutch 63, 64, without the clutch 63, 64 solves itself or the second supply line 62 breaks off, is dependent on the length of the second supply line 62 within the housing 66, that is dependent on the line reserve of the second supply line 62.
- the second supply line 62 is dimensioned so that the shaft 2 with coupled coupling 63, 64 has a rotation range of 180 ° maximum, 270 ° maximum, 360 ° maximum, or even 720 ° maximum.
- the "rotation range” denotes a Angular range between a first endpoint and a second endpoint of the shaft.
- the "first end point” refers to an angular position to which the coupled shaft shaft 2 can be rotated in a first direction with no risk of damage to the power supply assembly
- the second end point refers to an angular position of the shaft 2, to which the shaft 2 can be rotated in a direction opposite to the first rotational direction of the second rotational direction without the risk of damage to the power supply arrangement.
- FIGS. 3A and 3B show the shaft 2 in an angular position at which the actuator unit 7, the two coupling elements 63, 64 couple or decouple from each other.
- the shaft 2 can be rotated in a first direction, which in the example corresponds to the clockwise direction, a piece, without the risk of tearing off the second supply line 62.
- the cable loop of the second supply line 62 below the shaft 2 then shortens and the second supply line wraps around the shaft 2.
- An optional clamping element 68 which is displaceable in the vertical direction in the example, holds the second supply line 62 in this case stretched or keeps the loop upright.
- the shaft 2 can be rotated clockwise by up to 360 °.
- the shaft 2 can also be rotated in the example by 360 °, without the risk of tearing down the supply line 62.
- the shaft can therefore be rotated in both directions by 360 °, ie by +/- 360 °.
- the rotation range is thus 720 °, since the two end points are 720 ° apart.
- the further supply line 62 is inserted in the illustrated example on a side wall in the housing 66.
- the actuating unit 7 is located on one of the first side wall opposite side wall of the housing 66. This is just one example.
- the introduction of the second supply line 62 into the housing 6 can take place at any point. Decisive for the permissible rotational range of the shaft 2 with coupled coupling is the existing within the housing 66 cable reserve of the second supply line 62, so the length of the second supply line 62 within the housing 66. The longer this supply line 62, the greater is the range of rotation.
- the coupling with the two coupling elements 63, 64 may be a conventional electrical coupling, which ensures an electrically conductive connection between the two supply lines 61, 62.
- one of the two coupling elements 63, 64 may, for example, comprise contact pins which, in the coupled state, plug into corresponding sockets of the other coupling element.
- both coupling elements 63, 64 have contacts which are designed as spring contacts.
- a mechanical connection between the two coupling elements 63, 64, which prevents an automatic release of the coupling can be ensured in different ways, such as by clamping elements, spring elements, or the like.
- one of the two coupling elements 63, 64 has a permanent magnet on a contact surface facing the respective other coupling element, which in the coupled state of the coupling elements 63, 64 is non-positively connected to a magnetic counterpart of the respective other coupling element to hold the two coupling elements 63, 64 together in the coupled state.
- FIGS. 4A and 4B show respective plan views of a contact surface of the first coupling element 63 (FIG. FIG. 4A ) and the second coupling element 64 (FIG. FIG. 4B ) according to an example.
- each of the coupling elements 63, 64 includes four contacts 631-634 and 641-644, respectively.
- Each contact element of a coupling element has a corresponding contact element on the respective other coupling element and is in electrical contact with this, when the two coupling elements 63, 64 are coupled.
- the individual contact elements 631-634 or 641-644 can be designed as conventional electrical contacts, such as spring contacts. It is also possible to realize one of the corresponding contacts as a contact pin and the other of the corresponding contacts as a contact socket.
- the number of contact elements is arbitrary and dependent on the respective purpose or the number of electrical consumers to be supplied, and thus not limited to four.
- At least one of the two coupling elements 63, 64 has at the contact surface a permanent magnet, which engages in the coupled state on a magnetic counterpart of the respective other coupling element 63, 64.
- the permanent magnet and the magnetic counterpart are in the FIGS. 4A and 4B denoted by the reference numerals 635, 645. These are arranged in the illustrated embodiment in an annular manner around the contacts 631-634 or 641-644. This is just one example. Any other geometry is also possible.
- a permanent magnet is present.
- This permanent magnet corresponds either in FIG. 4A the element designated by the reference numeral 635 or in FIG FIG. 4B the element designated by reference numeral 645.
- the counterpart then consists of a magnetic material, such as a magnetic metal.
- a permanent magnet to be provided on each of the two coupling elements 63, 64, wherein these magnets are arranged on the contact surfaces in such a way that the permanent magnets are in contact with each other at the contact surfaces, ie at the surfaces which are in contact with each other in coupled coupling, have opposite magnetic poles, so that the permanent magnets attract each other.
- the electromagnet of the actuating element 7 and the magnetic counterpart 69 on the second coupling element 64 are dimensioned such that the actuating element 7 is capable of the second coupling element 64 against the magnetic force caused by the at least one permanent magnet and the magnetic counterpart of the coupling elements 63, 64 to solve each other.
- the rotational range of the shaft 2 is coupled coupled clutch 63, 64 in the manner previously explained.
- the shaft 2 can not be completely rotated several times in succession in one direction.
- any pivoting that is, an alternating rotation of the shaft in one direction of rotation and the opposite direction of rotation is possible.
- the treatment unit 3 can be positioned at an arbitrary angular position within the treatment chamber 1 or freely swiveled back and forth within the rotation range.
- decoupled coupling 63, 64 there is no restriction on a rotational movement of the shaft 2. That is, the shaft can be completely rotated in this case several times consecutively in one direction.
- a first nozzle tube 51 (see FIG Figure 1A ) is attached.
- This nozzle tube 51 comprises a plurality of nozzles 52 arranged along the nozzle tube, via which cleaning liquid can be dispensed in the treatment chamber 1 in the direction of the component holder 12, and thus in the direction of the workpieces to be cleaned.
- the supply of cleaning liquid to the nozzle tube 51 takes place from outside the treatment chamber 1 via a liquid channel 23.
- This liquid channel 23 extends in the illustrated embodiment, centrally within the shaft 2.
- Within the treatment chamber 1 opens a radially extending in the shaft 2 bore in this liquid passage 23.
- the nozzle tube 51 is fixed in the region of this radial bore on the shaft 2 that cleaning fluid can pass through the liquid channel 23 and the radial bore in the nozzle tube 51.
- the supply of cleaning liquid in the liquid channel 23 of the shaft 2 for example via a feed pipe (not shown in the figures), which is arranged outside the treatment chamber and against which the shaft 2 is rotatably mounted.
- Conventional seals can be used to ensure that no liquid escapes in the region in which the feed tube is coupled to the shaft 2.
- the treatment device may comprise a further nozzle tube 53 fixed to the shaft 2.
- This further nozzle tube 53 is used for example for introducing a gaseous medium, such as air, into the treatment chamber 1.
- the gaseous medium can be used, for example, for drying the previously cleaned with cleaning fluid parts.
- the shaft 2 comprises a further feed channel extending within the shaft in its longitudinal direction from outside the treatment chamber into the treatment chamber.
- This further feed channel opens into the further nozzle tube 53 within the treatment chamber 1 and is accessible outside the treatment chamber via a bore 24 extending perpendicularly to the longitudinal direction.
- This bore 24 is for example in the FIGS. 3A and 3B shown.
- annular channel (not shown) may be provided, which surrounds the shaft 2 in the circumferential direction in the region of the bore 24. This annular channel opens in each angular position of the shaft 2 in the bore 24.
- annular channel for supplying a gaseous medium in a shaft of a treatment device is known, so that it can be dispensed with further embodiments in this regard.
- the treatment device can be operated like a conventional treatment device. That is, in a treatment step, cleaning liquid can be discharged via the first nozzle tube 52 to workpieces in the treatment chamber 1, wherein the first nozzle tube 52 can be arbitrarily rotated or pivoted in the shaft 2 in the treatment chamber 1.
- a gaseous medium can be delivered to the workpieces via the second nozzle tube 53 in the treatment chamber. This can be done to dry the parts.
- the liquid bath can take place by introducing cleaning liquid via the first nozzle tube 52.
- the treatment chamber 1 has an additional liquid inlet (not shown).
- the treatment chamber 1 also has a liquid outlet at a lower end in order to be able to discharge cleaning liquid previously introduced into the treatment chamber 1.
- An electrical treatment unit 3 with an ultrasound generator (as in the Figures 1A and 2
- the treatment unit 3 can be pivoted within the treatment chamber 1 in the manner previously explained by alternately rotating the shaft in one direction and the opposite other direction.
- FIG. 5 shows a block diagram for explaining the mode of operation of the treatment device or for explaining the interaction of the individual elements explained above.
- the treatment device has a controller 100.
- This controller may include, for example, a programmable controller such as a microprocessor.
- the controller 100 controls the motor 41, which rotates the shaft 2 in accordance with the controller 100.
- Information about the current angular position of the shaft 2 is given to the controller 100 by a rotary encoder 101, which is arranged in a manner not shown in the region of the shaft 2 and the controller 100 transmits the current angular position of the shaft 2.
- the controller 100 also controls the actuating unit 7 for the clutch 63, 64 and optionally the supply of the cleaning liquid or the gaseous medium via the shaft 3 to the two nozzle devices 52, 53.
- the controller 100 moves the shaft 2 via the motor 41 into a coupling position. This is the one in the FIGS. 3A and 3B shown position. In this position, the actuating element 71 of the actuating arrangement 7 can act on the second coupling element 64. If the coupling 63, 64 coupled and is to be decoupled, so the controller 100 provides energization of the electromagnet of the actuating element 71 and causes the linear drive 73 moves linearly in the direction of the second coupling element 64 to an end position at which a frictional connection between the actuating element 71 and the magnetic counterpart 69 is ensured. The controller 100 then effects a process of the linear drive 73 in the opposite direction to decouple the second coupling element 64 from the first coupling element 63.
- the second coupling element 64 In decoupled state, the second coupling element 64 is permanently held by the actuating element 71, so the electromagnet remains energized until the two coupling elements 63, 64 are coupled together again.
- the control also causes the shaft 2 to be moved to the clutch position by the motor 41.
- the controller 100 then causes the linear drive moves in the direction of the first coupling element 63, to an end position at which the first coupling element and the second coupling element are coupled together.
- the energization of the electromagnet of the actuating element 71 is then interrupted in order to be able to drive the actuating element 71 away from the second coupling element 64.
- the actuator 71 is in this case in a waiting position (in FIG. 3A shown), on which the actuating element 71 remains until the two coupling elements 63, 64 are to be decoupled again.
Landscapes
- Physical Or Chemical Processes And Apparatus (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Surgical Instruments (AREA)
Description
Ausführungsbeispiele der vorliegenden Erfindung betreffen eine Behandlungsvorrichtung für Werkteile bzw. Werkstücke.Embodiments of the present invention relate to a treatment device for workpieces.
Speziell Metallteile bedürfen nach einem Herstellungs- oder Bearbeitungsprozess häufig einer reinigenden Behandlung, bevor die Teile verbaut oder weiterverarbeitet werden können. Auch im Rahmen einer Wiederaufbereitung von Werkteilen, wie z. B. von Motorblöcken, kann eine Reinigung erforderlich sein. Für eine solche Behandlung gibt es Behandlungsvorrichtungen mit einer Behandlungskammer, einer in der Behandlungskammer angeordneten Teileaufnahmevorrichtung und mit einer in der Behandlungskammer angeordneten Düsenvorrichtung, die zur Abgabe eines Behandlungsmediums dient. Dieses Behandlungsmedium ist ein flüssiges Medium zur reinigenden Behandlung oder ein gasförmiges Medium zur reinigenden und/oder trocknenden Behandlung. Derartige Behandlungsvorrichtungen sind beispielsweise in der
Vor dem Hintergrund, komplexe und sehr wirksame Reinigungs- oder Trocknungsverfahren mit solchen Behandlungsvorrichtungen durchführen zu wollen, besteht der Bedarf, elektrische Behandlungseinheiten drehbar in der Behandlungskammer anzuordnen. Problematisch ist es hierbei, die Stromversorgung der drehbaren Behandlungseinheit durch die Kammerwand hindurch sicherzustellen.Against the background of wanting to carry out complex and very effective cleaning or drying processes with such treatment devices, there is a need to rotatably arrange electrical treatment units in the treatment chamber. The problem here is to ensure the power supply of the rotary treatment unit through the chamber wall.
Aufgabe der vorliegenden Erfindung ist es daher, eine Behandlungsvorrichtung für Werkteile zur Verfügung zu stellen, die eine elektrische Behandlungseinheit in einer Behandlungskammer aufweist, und bei der eine elektrische Versorgung der Behandlungseinheit auf einfach und relativ kostengünstig zu realisierende Weise gewährleistet ist, und ein Verfahren zum Betreiben einer solchen Behandlungsvorrichtung zur Verfügung zu stellen.Object of the present invention is therefore to provide a treatment device for workpieces having an electrical treatment unit in a treatment chamber, and in which an electrical supply to the treatment unit is ensured in a simple and relatively inexpensive manner to realize, and a method of operation Such a treatment device to provide.
Diese Aufgabe wird durch eine Behandlungsvorrichtung nach Anspruch 1 und ein Verfahren nach Anspruch 15 gelöst. Ausgestaltungen und Weiterbildungen sind Gegenstand der Unteransprüche.This object is achieved by a treatment device according to claim 1 and a method according to claim 15. Embodiments and developments are the subject of the dependent claims.
Ein Ausführungsbeispiel betrifft eine Behandlungsvorrichtung für Werkstücke. Die Behandlungsvorrichtung umfasst eine Behandlungskammer, eine Welle, die sich durch eine Wand der Behandlungskammer in die Behandlungskammer erstreckt und die drehbar gelagert ist, eine an der Welle befestigte elektrische Behandlungseinheit und eine Leistungsversorgung mit einer ersten Versorgungsleitung, einer elektrischen Kupplung, einer zweiten Versorgungsleitung und einer Betätigungseinheit. Die elektrische Kupplung umfasst ein außerhalb der Behandlungskammer an der Welle befestigtes erstes Kupplungselement und ein zweites Kupplungselement. Die erste Versorgungsleitung schließt die elektrische Behandlungseinheit an das erste Kupplungsteil an, und die zweite Versorgungsleitung ist an das zweite Kupplungsteil angeschlossen. Die Betätigungseinheit ist dazu ausgebildet, die Kupplung zu betätigen, um das zweite Kupplungsteil mit dem ersten Kupplungsteil in Kontakt zu bringen oder das zweite Kupplungsteil von dem ersten Kupplungsteil zu lösen.One embodiment relates to a treatment device for workpieces. The treatment apparatus comprises a treatment chamber, a shaft extending through a wall of the treatment chamber into the treatment chamber and rotatably supported, an electric treatment unit fixed to the shaft, and a power supply having a first supply line, an electrical coupling, a second supply line and a power supply operating unit. The electrical coupling comprises a first coupling element fastened to the shaft outside the treatment chamber and a second coupling element. The first supply line connects the electrical treatment unit to the first coupling part, and the second supply line is connected to the second coupling part. The operating unit is configured to actuate the clutch to bring the second coupling part in contact with the first coupling part or to release the second coupling part from the first coupling part.
Ein zweites Ausführungsbeispiel betrifft ein Verfahren zum Betreiben einer solchen Behandlungsvorrichtung. Das Verfahren umfasst das Betreiben der Behandlungsvorrichtung in einem ersten Betriebszustand, in dem das zweite Kupplungsteil mit dem ersten Kupplungsteil in Kontakt ist, oder in einem zweiten Betriebszustand, in dem das zweite Kupplungsteil von dem ersten Kupplungsteil gelöst ist.A second embodiment relates to a method for operating such a treatment device. The method comprises operating the treatment device in a first operating state, in which the second coupling part is in contact with the first coupling part, or in a second operating state, in which the second coupling part is detached from the first coupling part.
Ausführungsbeispiele werden nachfolgend anhand von Figuren erläutert. Die Figuren sind nicht notwendigerweise maßstabsgerecht. Die Figuren dienen zur Erläuterung des Grundprinzips, so dass nur solche Merkmale, die hierfür notwendig sind, in den Figuren dargestellt sind bzw. nachfolgend im Detail erläutert sind.
- Figuren 1A-1B
- veranschaulichen ein Ausführungsbeispiel einer Behandlungsvorrichtung anhand einer perspektivischen Ansicht (
Figur 1A ) und anhand eines Ausschnitts der Behandlungsvorrichtung in einer perspektivischen Ansicht (Figur 1B ); Figur 2- zeigt eine perspektivische Ansicht eines Beispiels einer Behandlungseinheit.
- Figuren 3A-3C
- veranschaulichen ein Beispiel einer Leistungsversorgungsanordnung für die Behandlungseinheit;
- Figuren 4A-4B
- zeigen schematisch ein erstes Kupplungsteil und ein zweites Kupplungsteil einer elektrischen Kupplung der Leistungsversorgungsanordnung; und
- Figur 5
- zeigt ein Blockdiagramm zur Veranschaulichung der Funktionsweise der Behandlungsvorrichtung.
- Figures 1A-1B
- illustrate an embodiment of a treatment device with reference to a perspective view (
Figure 1A ) and a section of the treatment device in a perspective view (FIG. 1B ); - FIG. 2
- shows a perspective view of an example of a treatment unit.
- Figures 3A-3C
- illustrate an example of a power supply arrangement for the treatment center;
- Figures 4A-4B
- schematically show a first coupling part and a second coupling part of an electrical coupling of the power supply assembly; and
- FIG. 5
- shows a block diagram illustrating the operation of the treatment device.
Die
Bezug nehmend auf
Zur Beschickung der Behandlungskammer 1 mit zu behandelnden Werkstücken weist die Behandlungskammer 1 eine Zuführöffnung 11 auf. Diese Zuführöffnung 11 befindet sich in dem dargestellten Ausführungsbeispiel an einer Seitenwand der Behandlungskammer 1, die im Wesentlichen senkrecht zu der Stirnwand verläuft, über welche die Welle 2 in die Behandlungskammer 1 geführt ist. Ein Verschluss (Deckel), mit dem die Zuführöffnung 11 verschlossen werden kann, ist in den Figuren nicht dargestellt. Gemäß einem Ausführungsbeispiel ist der Verschluss dazu ausgebildet, die Zuführöffnung 11 wasser- und druckdicht zu verschließen, um dadurch die Behandlungskammer 1 für den Behandlungsbetrieb hermetisch abzuschließen. "Druckdicht" bedeutet in diesem Zusammenhang, dass der Verschluss in geschlossenem Zustand einem Überdruck (gegenüber dem Umgebungsdruck außerhalb der Behandlungskammer 1), beispielsweise von mehreren bar (2 bar, 5 bar oder mehr) oder auch einem Unterdruck, beispielsweise bis annähernd 0 bar, widersteht. Die Behandlungskammer 1 umfasst Dichtungen (nicht dargestellt) in dem Bereich, in dem die Welle 2 durch die Kammerwand geführt ist. Diese Dichtungen sind entsprechend des Verschlusses dazu ausgebildet, die Behandlungskammer 1 wasser- und druckdicht zu verschließen.For feeding the treatment chamber 1 with workpieces to be treated, the treatment chamber 1 has a
Bezug nehmend auf
Gemäß einem Ausführungsbeispiel ist die Teileaufnahme 12 drehbar gegenüber der Behandlungskammer 1 gelagert. In diesem Fall umfasst die Behandlungsvorrichtung 1 eine weitere Welle 13 (vergleiche
Bezug nehmend auf
Bezug nehmend auf
Bei den in den
Eine elektrische Behandlungseinheit mit Ultraschallgebern, wie die in den
Um die im Inneren der Behandlungskammer 1 angeordnete elektrische Behandlungseinheit 3 mit elektrischer Energie (Strom) zu versorgen, umfasst die Behandlungsvorrichtung eine Leistungsversorgungsanordnung. Die
Die Leistungsversorgungsanordnung umfasst eine elektrische Kupplung mit einem außerhalb der Behandlungskammer 1 an der Welle 2 befestigten ersten Kupplungselement 63 und einem zweiten Kupplungselement 64, wenigstens eine erste Versorgungsleitung 61, wenigstens eine zweite Versorgungsleitung 62 und eine Betätigungseinheit 7 für die elektrische Kupplung 63, 64. Die wenigstens eine erste Versorgungsleitung 61 schließt die elektrische Behandlungseinheit 3 an das erste Kupplungselement 63 an. Dies ist beispielsweise in
Außerhalb der Welle 2 verläuft die wenigsten eine erste Versorgungsleitung 61 aus dem Kabelkanal 22 zu dem ersten Kupplungsteil 63, das außerhalb der Behandlungskammer 1 an der Welle 1 befestigt ist. Der Verlauf der ersten Versorgungsleitung 61 von dem Kabelkanal der Welle 2 zu dem ersten Kupplungselement 63 ist in den
Die Leistungsversorgungsanordnung 6 kann ein Gehäuse 66 aufweisen, in dem das erste Kupplungselement 63, das zweite Kupplungselement 64, der zwischen dem ersten Kupplungselement 63 und Kabelkanal angeordnete Abschnitt der ersten Versorgungsleitung 61 und die zweite Versorgungsleitung 62 angeordnet sind. Dieses Gehäuse 66 schützt die zuvor genannten Komponenten der Leistungsversorgungsanordnung 6 während des Betriebs vor Verschmutzung und Feuchtigkeit. Von diesem Gehäuse 66 sind in den
Die zweite Versorgungsleitung 62 ist an einem Kabeleinlass 67 in das Gehäuse 66 eingeführt. Die zweite Versorgungsleitung 62 ist an eine Leistungsquelle (nicht dargestellt) angeschlossen. Hierzu kann sich die zweite Versorgungsleitung 62 außerhalb des Gehäuses 66 bis zu der Leistungsquelle erstrecken. Alternativ besteht die Möglichkeit, die zweite Versorgungsleitung 62 über eine weitere Versorgungsleitung (nicht dargestellt) an die Leistungsquelle anzuschließen. Die Leistungsquelle ist eine zur elektrischen Versorgung der Behandlungseinheit 3 geeignete Leistungsquelle. Die Art der Leistungsquelle ist also abhängig von der Art der elektrischen Behandlungseinheit 3. Bei einer elektrischen Behandlungseinheit 3 mit Ultraschallgebern (wie in den
In gekoppeltem Zustand, also wenn das erste Kupplungselement 63 mit dem zweiten Kupplungselement 64 der Kupplung gekoppelt ist, stellt die Kupplung eine elektrisch leitende Verbindung zwischen der ersten Versorgungsleitung 61 und der zweiten Versorgungsleitung 62 zur Verfügung. Die Kupplung mit den beiden Kupplungselementen 63, 64 kann eine herkömmliche elektrische Kupplung sein, die auf den jeweiligen Anwendungszweck abgestimmt ist, die also geeignet ist, die beiden Versorgungsleitungen 61, 62 zur Versorgung der Behandlungseinheit 3 elektrisch leitend miteinander zu verbinden.In the coupled state, that is, when the
Zum Koppeln bzw. Entkoppeln der beiden Kupplungselemente 63, 64 weist die Behandlungsvorrichtung eine Betätigungseinheit 7 auf. Diese Betätigungseinheit 7 umfasst ein Betätigungselement 71, das kraftschlüssig mit dem zweiten Kupplungselement 64 in Verbindung gebracht werden kann, um das zweite Kupplungselement 64 mit dem ersten Kupplungselement 63 zu verbinden oder um das zweite Kupplungselement 64 von dem ersten Kupplungselement 63 zu lösen.For coupling or decoupling of the two
Gemäß einem Ausführungsbeispiel erfolgt das Herstellen der kraftschlüssigen Verbindung zwischen dem Betätigungselement 71 und dem zweiten Kupplungselement 64 durch Einsatz magnetischer Kräfte. Hierzu ist vorgesehen, dass das Betätigungselement 71 oder das zweite Kupplungselement 64 einen Elektromagnet aufweisen, und dass die jeweils andere dieser beiden Komponenten ein magnetisches Gegenstück aufweist, an dem der Elektromagnet angreifen kann. Bei einem Ausführungsbeispiel umfasst das Betätigungselement 71 einen Elektromagnet und das zweite Kupplungselement 64 umfasst an einer dem ersten Kupplungselement 63 abgewandten Seite ein magnetisches Gegenstück 69, an dem das Betätigungselement 71 mit dem Elektromagnet angreifen kann. Das magnetische Gegenstück 69 umfasst ein magnetisches Material, wie beispielsweise ein magnetisches Metall. Die Ansteuerung des Elektromagnets in dem Betätigungselement 71 erfolgt über eine Steuerleitung 72, die in den
Um das zweite Kupplungselement 64 in Richtung des ersten Kupplungselements 63 bewegen zu können (um diese zu koppeln) oder um das zweite Kupplungselement 64 von dem ersten Kupplungselement 64 abziehen zu können (um diese zu trennen) umfasst die Betätigungseinheit 7 einen Linearantrieb 73, an dem das Betätigungselement 71 befestigt ist. Der Linearantrieb 73 ist dazu ausgebildet, das Betätigungselement 71 linear zu verfahren, um das Betätigungselement 71 mit dem zweiten Kupplungselement 64 in Kontakt bringen zu können und so das zweite Kupplungselement 64 zu betätigen, das heißt von dem ersten Kupplungselement 63 abzuziehen oder mit dem zweiten Kupplungselement 63 in Kontakt zu bringen. Der Linearantrieb 73 umfasst beispielsweise einen Pneumatikzylinder oder einen elektrischen Linearmotor. Die Versorgung bzw. Ansteuerung des Linearantriebs 73 erfolgt über eine weitere Zuführleitung 74.In order to be able to move the
Bezug nehmend auf
Die
Die weitere Versorgungsleitung 62 ist in dem dargestellten Beispiel an einer Seitenwand in das Gehäuse 66 eingeführt. Die Betätigungseinheit 7 befindet sich an einer der ersten Seitenwand gegenüberliegenden Seitenwand des Gehäuses 66. Dies ist allerdings nur ein Beispiel. Die Einführung der zweiten Versorgungsleitung 62 in das Gehäuse 6 kann an einer beliebigen Stelle erfolgen. Maßgeblich für den zulässigen Drehbereich der Welle 2 bei gekoppelter Kupplung ist die innerhalb des Gehäuses 66 vorhandene Kabelreserve der zweiten Versorgungsleitung 62, also die Länge der zweiten Versorgungsleitung 62 innerhalb des Gehäuses 66. Je länger diese Versorgungsleitung 62 ist, umso größer ist der Drehbereich.The
Die Kupplung mit den beiden Kupplungselementen 63, 64 kann eine herkömmliche elektrische Kupplung sein, die eine elektrisch leitende Verbindung zwischen den beiden Versorgungsleitungen 61, 62 gewährleistet. So kann eines der beiden Kupplungselemente 63, 64 beispielsweise Kontaktstifte aufweisen, die in gekoppeltem Zustand in korrespondierende Buchsen des anderen Kupplungselements stecken. Gemäß einem weiteren Beispiel weisen beide Kupplungselemente 63, 64 Kontakte auf, die als Federkontakte ausgebildet sind.The coupling with the two
Eine mechanische Verbindung zwischen den beiden Kupplungselementen 63, 64, die ein selbsttätiges Lösen der Kupplung verhindert, kann auf unterschiedliche Weise gewährleistet werden, wie beispielsweise durch Klemmelemente, Federelemente, oder ähnliches. Gemäß einem weiteren Ausführungsbeispiel ist vorgesehen, dass eines der beiden Kupplungselemente 63, 64 an einer dem jeweils anderen Kupplungselement zugewandten Kontaktfläche einen Permanentmagnet aufweist, der in gekoppeltem Zustand der Kupplungselemente 63, 64 kraftschlüssig mit einem magnetischen Gegenstück des jeweils anderen Kupplungselements in Verbindung steht, um die beiden Kupplungselemente 63, 64 in gekoppeltem Zustand zusammen zu halten.A mechanical connection between the two
Die
Wenigstens eines der beiden Kupplungselemente 63, 64 besitzt an der Kontaktfläche einen Permanentmagnet, der in gekoppeltem Zustand an einem magnetischen Gegenstück des jeweiligen anderen Kupplungselements 63, 64 angreift. Der Permanentmagnet und das magnetischen Gegenstück sind in den
Bei dem Ausführungsbeispiel ist vorgesehen, dass ein Permanentmagnet vorhanden ist. Dieser Permanentmagnet entspricht entweder in
Der Elektromagnet des Betätigungselements 7 und das magnetische Gegenstück 69 an dem zweiten Kupplungselement 64 sind so dimensioniert, dass das Betätigungselement 7 in der Lage ist, das zweite Kupplungselement 64 gegen die von dem wenigstens einen Permanentmagnet und dem magnetischen Gegenstück der Kupplungselemente 63, 64 hervorgerufene Magnetkraft voneinander zu lösen.The electromagnet of the
Bei der erläuterten Behandlungsvorrichtung ist der Drehbereich der Welle 2 bei gekoppelter Kupplung 63, 64 in der zuvor erläuterten Weise eingeschränkt. Die Welle 2 kann insbesondere nicht mehrmals hintereinander in einer Richtung vollständig gedreht werden. Innerhalb des möglichen Drehbereichs ist allerdings ein beliebiges Schwenken, das heißt ein abwechselndes Drehen der Welle in einer Drehrichtung und der entgegengesetzten Drehrichtung beliebig möglich. Insbesondere bei einer Behandlungsvorrichtung mit einem Drehbereich von 360° kann die Behandlungseinheit 3 an einer beliebigen Winkelposition innerhalb der Behandlungskammer 1 positioniert werden bzw. innerhalb des Drehbereichs beliebig hin- und hergeschwenkt werden. Bei entkoppelter Kupplung 63, 64 besteht keine Einschränkung hinsichtlich einer Drehbewegung der Welle 2. Das heißt, die Welle kann in diesem Fall mehrmals aufeinander folgend in einer Richtung vollständig gedreht werden.In the illustrated treatment device, the rotational range of the
Bei einem Beispiel ist vorgesehen, dass an der Welle 2 zusätzlich zu der elektrischen Behandlungseinheit 3 ein erstes Düsenrohr 51 (vergleiche
Bezug nehmend auf die
Bei entkoppelter Kupplung 63, 64 kann die Behandlungsvorrichtung wie eine herkömmliche Behandlungsvorrichtung betrieben werden. Das heißt, in einem Behandlungsschritt kann Reinigungsflüssigkeit über das erste Düsenrohr 52 auf Werkteile in der Behandlungskammer 1 abgegeben werden, wobei das erste Düsenrohr 52 in der Welle 2 in der Behandlungskammer 1 beliebig gedreht oder geschwenkt werden kann. In einem anderen Behandlungsschritt kann ein gasförmiges Medium über das zweite Düsenrohr 53 in der Behandlungskammer an die Werkteile abgegeben werden. Dies kann zum Trocknen der Werkteile erfolgen. Es ist jedoch auch möglich, ein Flüssigkeitsbad in dem Behandlungsbehälter 1 zu erzeugen und das gasförmige Medium in dieses Flüssigkeitsbad abzugeben, wodurch das Flüssigkeitsbad verwirbelt wird, was zu einer hohen Reinigungsaktivität führen kann. Das Flüssigkeitsbad kann durch Einbringen von Reinigungsflüssigkeit über das erste Düsenrohr 52 erfolgen. Bei einem weiteren Ausführungsbeispiel ist vorgesehen, dass die Behandlungskammer 1 einen zusätzlichen Flüssigkeitseinlass (nicht dargestellt) besitzt. Selbstverständlich besitzt die Behandlungskammer 1 auch einen Flüssigkeitsauslass an einem unteren Ende, um zuvor in die Behandlungskammer 1 eingebrachte Reinigungsflüssigkeit wieder abführen zu können.With decoupled
Wenn die Kupplungselemente 63, 64 aneinander gekoppelt sind, ist der Drehbereich der Welle 2 in zuvor erläuterter Weise eingeschränkt. Eine elektrische Behandlungseinheit 3 mit einem Ultraschallgeber (wie in den
Das Drehen der Welle 3 erfolgt durch den zuvor erläuterten Motor 41 gesteuert durch eine Steuerung. Diese Steuerung ist in den Figuren nicht dargestellt. Figur 5 zeigt ein Blockschaltbild zur Erläuterung der Funktionsweise der Behandlungsvorrichtung bzw. zur Erläuterung des Zusammenwirkens der einzelnen zuvor erläuterten Elemente. Bezug nehmend auf
Zum Koppeln oder Entkoppeln der beiden Kupplungselemente 63, 64 bewegt die Steuerung 100 über den Motor 41 die Welle 2 in eine Kopplungsposition. Dies ist die in den
In entkoppeltem Zustand wird das zweite Kupplungselement 64 permanent von dem Betätigungselement 71 gehalten, der Elektromagnet bleibt also bestromt, bis die beiden Kupplungselemente 63, 64 wieder miteinander gekoppelt werden.In decoupled state, the
Zum Koppeln des zweiten Kupplungselements 64 und des ersten Kupplungselements 63 bewirkt die Steuerung ebenfalls, dass die Welle 2 durch den Motor 41 in die Kupplungsposition bewegt wird. Die Steuerung 100 bewirkt dann, dass der Linearantrieb in Richtung des ersten Kupplungselements 63 verfährt, und zwar bis zu einer Endposition, an der das erste Kupplungselement und das zweite Kupplungselement miteinander gekoppelt sind. Die Bestromung des Elektromagnets des Betätigungselements 71 wird dann unterbrochen, um das Betätigungselement 71 von dem zweiten Kupplungselement 64 wegfahren zu können. Dieser erfolgt ebenfalls gesteuert durch die Steuerung 100. Das Betätigungselement 71 wird hierbei in eine Warteposition (in
Claims (17)
- A treatment device for workpieces, comprising:a treatment chamber (1);a shaft (2) extending through a wall of the treatment chamber (1) into the treatment chamber (1) and which is mounted rotatably;an electric treatment unit (3) fastened to the shaft (2);a power supply arrangement (6) having a first supply line (61),characterized in that the power supply arrangement (6) is provided with an electric coupling (63, 64), a second supply line (62), and an actuation unit (7),whereinthe electric coupling (63, 64) comprises a first coupling element (63) fastened to the shaft (2) outside the treatment chamber (1), and a second coupling element (64),the first supply line (61) connects the electric treatment unit (3) to the first coupling element (63),the second supply line (62) is connected to the second coupling element (64), andthe actuating unit (7) is configured to actuate the electric coupling (63, 64) so as to bring the second coupling element (64) into contact with the first coupling element (63), or so as to release the second coupling element (64) from the first coupling element (63).
- The treatment device of claim 1, wherein the electric treatment unit (3) comprises at least one of:an ultrasonic transducer (3A-3D),an electric heating element,an electrically adjustable nozzle.
- The treatment device of claim 1 or 2, wherein the first supply line (61) runs at least in sections within the shaft (2).
- The treatment device of one of the previous claims,
wherein the first coupling element (63) and the second coupling element (64) each have a contact surface facing each other when the second coupling element (64) is brought into contact with the first coupling element (63),
wherein one of the first coupling element (63) and the second coupling element (64) has a magnet on its contact surface and the other one of the first coupling element (63) and the second coupling element (64) has a first magnetic counterpart to the magnet on its contact surface. - The treatment device of one of the previous claims, wherein the actuating unit (7) is configured to be brought into connection with the second coupling element (64) with a force fit.
- The treatment device of claim 5,
wherein one of the actuating unit (7) and the second coupling element (64) has a solenoid and the other one of the actuating unit (7) and the second coupling element (64) has a second magnetic counterpart. - The treatment device of claim 6, wherein the actuating unit (7) has a linearly movable actuating element (71) to which the solenoid or the second magnetic counterpart is fastened.
- The treatment device of one of the previous claims, further comprising:at least one first nozzle tube (51) fastened to the shaft (2) in the treatment chamber (1), andat least one first medium channel (23) which runs within the shaft (2) and which leads into the at least one first nozzle tube (51).
- The treatment device of claim 8, further comprising:at least one second nozzle tube (52) fastened to the shaft (2) in the treatment chamber (1); andat least one second medium channel which runs within the shaft (2) and leads into the at least one second nozzle tube (52).
- The treatment device of one of the previous claims, further comprising:a further shaft (13) extending through a wall of the treatment chamber (1) into the treatment chamber (1) and which is mounted rotatably;a parts receptacle (12) fastened to the further shaft (13) in the treatment chamber (1).
- A method for operating a treatment device for workpieces, comprising:a treatment chamber (1);a shaft (2) extending through a wall of the treatment chamber (1) into the treatment chamber and which is mounted rotatably;an electric treatment unit (3) fastened to the shaft (2);a power supply arrangement (6) having a first supply line (61),characterized in that the power supply arrangement (6) is provided with an electric coupling (63, 64), a second supply line (62), and an actuating unit (7),whereinthe electric coupling (63, 64) comprises a first coupling element (63) fastened to the shaft (2) outside the treatment chamber (1), and a second coupling element (64),the first supply line (61) connects the electric treatment unit (3) to the first coupling element (63),the second supply line (62) is connected to the second coupling element (64), andthe actuating unit (7) is configured to actuate the electric coupling (63, 64) so as to bring the second coupling element (64) into contact with the first coupling element (63) or so as to release the second coupling element (64) from the first coupling element (63),the method comprising:
operating the treatment device in a first operating state, in which the second coupling element (64) is in contact with the first coupling element (63), or in a second operating state, in which the second coupling element (64) is released from the first coupling element (63). - The method of claim 11, wherein operating the treatment device in the first operating state comprises:feeding electrical power via the first and second supply lines (61, 62) and the electric coupling (63, 64) to the electric treatment unit (3),alternating execution of a first rotational movement in a first direction and of a second rotational movement in a second direction opposed to the first direction in such a manner that an end point of the first rotational movement and an end point of the second rotational movement have an angular spacing of less than 720°.
- The method of claim 11, wherein operating the treatment device in the second operating state comprises:
repeated, consecutive, complete rotation of the shaft (2) in the same direction of rotation. - The method of one of the claim 11-13,
wherein the first coupling element (63) and the second coupling element (64) of the treatment device each have a contact surface facing each other when the second coupling element (64) is brought into contact with the first coupling element (63),
wherein one of the first coupling element (63) and the second coupling element (64) has a magnet on its contact surface and the other one of the first coupling element (63) and the second coupling element (64) has a first magnetic counterpart to the magnet on its contact surface. - The method of one of the claims 11-14, wherein the actuating unit (7) is configured to be brought into connection with the second coupling element (64) with a force fit.
- The method of claim 15,
wherein one of the actuating unit (7) and the second coupling element (64) has a solenoid and the other one of the actuating unit (7) and the second coupling element (64) has a second magnetic counterpart. - The method of claim 16,
wherein the actuating unit (7) has a linearly movable actuating element (71) to which the solenoid or the second magnetic counterpart is fastened.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014107063.1A DE102014107063B4 (en) | 2014-05-19 | 2014-05-19 | Treatment device for workpieces with an electrical treatment unit |
PCT/EP2015/059898 WO2015176954A1 (en) | 2014-05-19 | 2015-05-06 | Treatment device for workpieces, comprising an electric treatment unit |
Publications (2)
Publication Number | Publication Date |
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EP3145646A1 EP3145646A1 (en) | 2017-03-29 |
EP3145646B1 true EP3145646B1 (en) | 2019-03-06 |
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Application Number | Title | Priority Date | Filing Date |
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EP15724184.5A Active EP3145646B1 (en) | 2014-05-19 | 2015-05-06 | Treatment device and method for workpieces, comprising an electric treatment unit |
Country Status (4)
Country | Link |
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US (1) | US10583470B2 (en) |
EP (1) | EP3145646B1 (en) |
DE (1) | DE102014107063B4 (en) |
WO (1) | WO2015176954A1 (en) |
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CN111389808A (en) * | 2020-04-26 | 2020-07-10 | 上海思恩装备科技股份有限公司 | Full-automatic organic cleaning equipment |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US3477931A (en) * | 1965-03-30 | 1969-11-11 | Mitsubishi Heavy Ind Ltd | Method and apparatus for automatic electric corrosion-proofing |
DE4111099C1 (en) | 1991-04-05 | 1992-10-15 | Mafac Ernst Schwarz Gmbh & Co. Kg, 7297 Alpirsbach, De | |
DE19635867C2 (en) | 1996-09-04 | 1998-11-05 | Daimler Benz Ag | Arrangement for actuating a switching device of a gear change transmission and for engaging and disengaging a main clutch |
DE19714603C1 (en) | 1997-04-09 | 1998-10-29 | Schwarz Ernst Mafac Gmbh | Method and device for cleaning workpieces |
DE10212604B3 (en) * | 2002-03-21 | 2004-01-22 | Mafac Ernst Schwarz Gmbh & Co. Kg | Device for receiving a workpiece carrier and for feeding a first and second medium and cleaning container with such a device |
EP2156905B1 (en) * | 2008-08-22 | 2012-06-27 | MAFAC ERNST SCHWARZ GmbH & Co. KG MASCHINENFABRIK | Treatment device for workpieces |
US20150209833A1 (en) * | 2014-01-30 | 2015-07-30 | Daniel ISELY | Automated Conveyorized Wash System to Wash Oilfield Positive Displacement Motors and Drilling Tools |
-
2014
- 2014-05-19 DE DE102014107063.1A patent/DE102014107063B4/en active Active
-
2015
- 2015-05-06 US US15/312,512 patent/US10583470B2/en active Active
- 2015-05-06 WO PCT/EP2015/059898 patent/WO2015176954A1/en active Application Filing
- 2015-05-06 EP EP15724184.5A patent/EP3145646B1/en active Active
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Also Published As
Publication number | Publication date |
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DE102014107063B4 (en) | 2017-02-16 |
US20170095847A1 (en) | 2017-04-06 |
DE102014107063A1 (en) | 2015-11-19 |
EP3145646A1 (en) | 2017-03-29 |
US10583470B2 (en) | 2020-03-10 |
WO2015176954A1 (en) | 2015-11-26 |
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