EP3113221A1 - Passive cooling module - Google Patents
Passive cooling module Download PDFInfo
- Publication number
- EP3113221A1 EP3113221A1 EP15174978.5A EP15174978A EP3113221A1 EP 3113221 A1 EP3113221 A1 EP 3113221A1 EP 15174978 A EP15174978 A EP 15174978A EP 3113221 A1 EP3113221 A1 EP 3113221A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- passive cooling
- heat
- cooling module
- base plate
- passive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W40/00—Arrangements for thermal protection or thermal control
- H10W40/20—Arrangements for cooling
- H10W40/22—Arrangements for cooling characterised by their shape, e.g. having conical or cylindrical projections
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20909—Forced ventilation, e.g. on heat dissipaters coupled to components
- H05K7/20918—Forced ventilation, e.g. on heat dissipaters coupled to components the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W40/00—Arrangements for thermal protection or thermal control
- H10W40/40—Arrangements for thermal protection or thermal control involving heat exchange by flowing fluids
- H10W40/43—Arrangements for thermal protection or thermal control involving heat exchange by flowing fluids by flowing gases, e.g. forced air cooling
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W40/00—Arrangements for thermal protection or thermal control
- H10W40/70—Fillings or auxiliary members in containers or in encapsulations for thermal protection or control
- H10W40/73—Fillings or auxiliary members in containers or in encapsulations for thermal protection or control for cooling by change of state
Definitions
- the invention relates to a passive cooling module which can be assembled with other passive cooling modules to form a cooling structure.
- Heat generating elements can generate during operation heat.
- Heat generating elements can comprise electronic components and/or electronic circuits comprising a plurality of electronic components which during operation consume electric power which is converted into heat.
- the heat generated during operation of the electronic components can be harmful to the electronic components, because an increased temperature can shorten the operation lifetime of an electronic component or an electronic system.
- Heat sinks can be used to cool heat generating elements.
- a heat sink cools a heat generating element by absorbing and dissipating the generated heat.
- a heat sink can be made of a thermal conductive material and normally has a specific shape which improves the transfer of generated heat. In a conventional heat sink, the shape of the heat sink is formed such that it provides a great surface area.
- a heat sink can be designed to maximize its surface area surrounded by a cooling medium to increase the performance of the respective heat sink.
- Conventional heat sinks are attached to the heat generating element and transfer thermal energy from the high temperature heat generating element to a lower temperature fluid medium.
- the shape and design of a conventional heat sink is adapted to the shape of the heat generating element to be cooled and the required heat transfer performance.
- a conventional heat sink is attached to the heat generating element to be cooled by said heat sink, wherein the heat generating element is carried by a mechanical structure or printed circuit board.
- Conventional heat sinks do not allow to form a mechanical carrying structure which carries heat generating elements and is configured to cool the heat generating elements at the same time.
- the invention provides according to a first aspect a passive cooling module having a shape adapted to be assembled with one or more passive cooling modules having a matching shape to form a cooling structure, said passive cooling module comprising a base plate to receive heat from at least one heat generating element attached to said base plate, wherein heat sink elements are connected to said base plate to transfer heat from said base plate to a surrounding fluid.
- At least one heat spreading element is attached to said base plate.
- the heat spreading element attached to said base plate of said passive cooling module is adapted to spread heat received from a heat generating element attached to said heat spreading element across said base plate of said passive cooling module.
- the heat spreading element comprises a vacuum-sealed chamber filled with a liquid.
- the liquid within said vacuum-sealed chamber is formed by water absorbed by a copper-mesh wick, wherein said water passes as vapour through a micro-perforated copper sheet where it cools and returns as liquid to the copper-mesh wick within said vacuum-sealed chamber.
- said heat sink elements comprise heat sink fins.
- the fluid surrounding said heat sink elements is formed by air or water.
- the heat sink elements extend perpendicular from said base plate and are enclosed by a metal plate.
- a thermally conductive pad is provided between the heat generating element and said heat spreading element.
- the base plate, the heat sink elements and the metal plate are made of aluminium.
- the passive cooling module has a polygonal shape, in particular a triangular shape, a rectangular shape or a hexagonal shape.
- the passive cooling module has a L-shape or a T-shape.
- the invention further provides according to a further aspect a cooling structure comprising a plurality of passive cooling modules according to the first aspect of the present invention, wherein each cooling module carries at least one heat generating element.
- the heat generating element comprises at least one electronic component.
- the heat generating elements carried by the passive cooling modules of said cooling structure are electrically connected to each other via electric cables.
- At least one fan is mounted to said cooling structure, wherein said fan supplies air as a cooling fluid to the heat sink elements of passive cooling modules assembled within said cooling structure.
- a heat spreading element 7 is attached to the base plate 2.
- the heat spreading element 7 is adapted to spread heat received from the heat generating element 3 across the base plate 2 of the passive cooling module 1. In this way, the received heat is spread out by the heat spreading element 7 to all heat sink elements 4-i connected to the base plate 2.
- a thermally conductive pad 8 is provided between the heat generating element 3 and the heat spreading element 7.
- the heat generating element 3 can comprise one or several electronic components mounted for instance on a printed circuit board which during operation consume electrical power and generate thermal energy.
- the base plate 2, the heat sink elements 4-i and the surrounding metal plate 5 can be made of aluminium or aluminium alloys.
- other thermally conductive materials can be used such as copper or diamonds.
- Fig. 2 shows a perspective view on the passive cooling module 1 as illustrated in Fig. 1 .
- the base plate 2 is formed to receive two heat spreading elements 7A, 7B, where two different heat generating elements can be attached to the base plate 2, for instance by screws.
- Fig. 2 shows receiving holes 9A-1 to 9A-4 for mounting a first heat generating element 3A to the base plate 2 by means of screws and receiving holes 9B-1 to 9B-4 for mounting a second heat generating element 3B to the second heat spreader 7B on the base plate 2.
- the number of heat spreading elements 7 inserted in or attached to the base plate 2 can vary.
- Fig. 3 shows an exemplary embodiment of a cooling structure 10 according to the second aspect of the present invention comprising four passive cooling modules 1-1, 1-2, 1-3, 1-4 as shown in Fig. 2 .
- the four passive cooling modules 1-1, 1-2, 1-3, 1-4 are connected to each other in a preferred embodiment by means of screws to form the passive cooling structure 10 as shown in Fig. 3 .
- the passive cooling modules 1-i as shown in Figs. 1 , 2 have a equilateral triangle shape, a square or quadratic passive cooling structure 10 consisting of four passive cooling modules 1-i is formed as shown in Fig. 3 .
- the outer periphery of this passive cooling structure 10 is formed by the base plates 2-1, 2-2, 2-3, 2-4 of the passive cooling modules 1-1, 1-2, 1-3, 1-4, respectively.
- the heat generating elements 3-i such as electronic circuits or electronic components can be attached to the outer periphery of the passive cooling structure 10 which carries the heat generating elements 3-i and cools the heat generating elements 3-i at the same time.
- a fan can be mounted to the cooling structure 10 as shown in Fig. 3 .
- the fan can supply a cooling fluid, in particular air, to the heat sink elements or heat sink fins of the passive cooling modules 1-i assembled within the cooling structure 10.
- the cooling structure 10 as shown in Fig. 3 can be mounted such that the cooling fluid, i.e. air, passes along the heat sink elements 4-i vertically to improve convection.
- the passive cooling structure 10 as shown in Fig. 3 different heat generating elements 3-i attached to the base plates 2-i via the heat spreading elements 7-i can be electrically connected to each other via electric or electronic cables. In this way, the cooling structure 10 can carry a plurality of complex or less complex electronic heat generating components 3-i which form a complex electronic circuit.
- Fig. 4 shows a further exemplary embodiment of a passive cooling structure 10 made of four passive cooling modules 1-i as shown in Figs. 1 , 2 .
- the passive cooling structures 10 shown in Figs. 3 , 4 use the same basic passive cooling modules 1-i but have a completely different structural form.
- Fig. 5 shows a further exemplary cooling structure 10 made of passive cooling modules 1-i as shown in Figs. 1 , 2 .
- the cooling structure 10 illustrated in Fig. 5 comprises eight passive cooling modules 1-i and can be made of two cooling structures 10 as shown in Fig. 4 .
- the form of the passive cooling structures 10 can be adapted to a specific surrounding or available place in a transporting container or casing of a machine.
- the passive cooling module 1 comprises a heat spreading element 7 which has at least one vacuum-sealed chamber filled with a liquid.
- the liquid is formed by water.
- the liquid within the vacuum-sealed chamber of the heat spreading element 7 can be absorbed by a copper-mesh wick.
- the heat spreader 7 comprises a copper encased two-phase vapour chamber into which pure water is vacuum-sealed. The water can be absorbed by a copper-mesh wick and passes as vapour through a micro-perforated copper sheet where it cools and returns as a liquid to the copper-mesh wick.
- the water turns to steam or vapour passing through the micro-perforated copper sheet.
- the water moves through micro channels changing from water to vapour and back to water removing excess heat.
- the heat spreader 7 spreads the received heat across the base plate 2 of the passive cooling module 1 so that the heat reaches the heat sink elements 4-i attached to the base plate 2.
- the heat sink elements 4-i transfer the received heat to the cooling fluid such as air.
- Fig. 6 shows a diagram illustrating the operation of a heat spreading element 7 comprising a vacuum-sealed chamber filled with water.
- the thermal conductivity of the heat spreading element 7 depends on the temperature T as illustrated in the diagram of Fig. 6 . If the temperature T falls beneath 0°C, the water freezes and the thermal conductivity of the heat spreading element 7 becomes very low, i.e. almost zero. If the temperature T rises beyond 0°C, the frozen liquid, i.e. water, becomes fluid and the thermal conductivity of the heat spreading element 7 increases rapidly in a step function as shown in Fig. 6 .
- the heat spreading element 7 has a very low thermal conductivity and isolates the heat generating element 3 from the base plate 2 of the passive cooling module 1.
- the heat generating element 3 comprises electronic components, this has the significant advantage that the electronic components are not cooled by the passive cooling module 1 and no energy has to be wasted to warm up the heat generating electronic components 3 and to keep them in their regular operation temperature range.
- the thermal conductivity of the heat spreading element 7 is high as shown in Fig. 6 so that heat generated by the heat generating elements 3 is transported efficiently by the heat spreading element 7 and spread out across the base plate 2 of the passive cooling module 1 so that the heat generated by the heat generating components 3 is transferred efficiently to the heat sink elements 4-i.
- the threshold temperature T TH of the diagram illustrated in Fig. 6 depends on the liquid filled within the vacuum-sealed chamber of the heat spreading element 7. In a possible embodiment, the threshold temperature T TH is adapted to the operation temperature range of the heat generating element 3 attached to the passive cooling module 1.
- the size and width of the heat spreading element 7 can vary depending on the size of the base plate 2.
- Fig. 7 shows a top view of a passive cooling structure 10 as shown in Fig. 3 consisting of four passive cooling modules 1-i as shown in the embodiment of Fig. 1 , 2 .
- the cooling structure 10 carries four heat generating elements 3-1, 3-2, 3-3, 3-4 which can comprise one or several electronic components generating heat during operation.
- the electronic components 3-i are connected to each other via electronic cables 11-i as illustrated in Fig. 7 .
- the different electronic components 3-i can form a complex electronic circuit cooled by the cooling structure 10 as shown in Fig. 7 .
- channels between heat sink elements can be used for cabling.
- Fig. 8 shows a further exemplary passive cooling structure 10 made of six equilateral triangular passive cooling modules 1-i.
- the cooling structure 10 carries six different heat generating elements 3-i.
- Fig. 9 shows a further more complex passive cooling structure 10 consisting of a plurality of triangular shaped passive cooling modules 1-i.
- the passive cooling structure 10 is a frame carrying ten heat generating elements 3-1 to 3-10 facing outwards and six heat generating elements 3-11 to 3-16 facing inwards.
- the different electronic heat generating components 3-i can perform different functions in a complex electronic circuitry.
- the inward facing electronic components 3-i can be for instance very sensitive components which have to be protected against mechanical shock or vibrations and/or electromagnetic fields. Since the heat generating electronic elements 3-11 to 3-16 are surrounded by the passive cooling structure 10, they are automatically protected to some extent against mechanical damage or mechanical shocks.
- the outer heat generating components 3-1 to 3-10 can be formed by less sensitive electronic components, in particular electromechanical components.
- the outer heat generating electronic elements 3-1 to 3-10 can be formed by elements having an interface function in the complex electronic circuit, whereas the inner heat generating electronic components 3-11 to 3-16 form core components of the complex circuit such as data processing elements.
- the different electronic components or heat generating elements 3-i as shown in Fig. 9 can be connected to each other via electric cables not illustrated in Fig. 9 .
- Fig. 10 shows a further exemplary embodiment of a passive cooling structure 10 consisting of four L-shaped passive cooling modules 1-1, 1-2, 1-3, 1-4 each carrying a heat generating element 3-1, 3-2, 3-3, 3-4.
- the cooling structure 10 shown in Fig. 10 also forms a frame similar to the cooling structure shown in Fig. 9 .
- Fig. 11 shows a further exemplary embodiment of a passive cooling structure 10 consisting of two complementary L-shaped passive cooling modules 1-1, 1-2 each carrying a heat generating element 3-1, 3-2.
- Fig. 12 shows a further exemplary embodiment of a cooling structure consisting of four square passive cooling modules 1-1, 1-2, 1-3, 1-4 carrying four heat generating elements 3-1, 3-2, 3-3, 3-4.
- Fig. 13 shows a further exemplary embodiment of a square passive cooling structure 10 consisting of nine identical square passive cooling modules 1-1 to 1-9, where each passive cooling module carries at least one heat generating element 3-i.
- Fig. 14 shows a further exemplary embodiment of a passive cooling structure 10 formed by four hexagonal passive cooling modules 1-i each carrying at least one heat generating element 3-i.
- Fig. 15 shows a further exemplary embodiment of a passive cooling structure 10 consisting of several passive cooling modules 1-i of different matching shape.
- the passive cooling structure 10 forms an arc and comprises seven passive cooling modules 1-1, 1-2, 1-3, 1-4, 1-5, 1-6, 1-7.
- Each passive cooling module 1-i carries at least one heat generating element 3-i.
- the passive cooling module 10 consists of passive cooling modules of different types.
- the first, third and fifth and seventh passive cooling modules 1-1, 1-3, 1-5, 1-7 within the arc-shaped passive cooling structure 10 are formed by square-shaped passive cooling modules, whereas the second, fourth and sixth passive cooling modules 1-2, 1-4, 1-6 are formed by triangular passive cooling modules.
- the side length of the square-shaped passive cooling modules 1-1, 1-3, 1-5, 1-7 matches the side length of the triangular passive cooling modules 1-2, 1-4, 1-6 to form a compact structure.
- the created cooling structure 10 can be specifically adapted to the respective use case.
- the created cooling structure 10 has a low weight and provides high mechanical resistance.
- the cooling structure 10 is formed by assembling a plurality of passive cooling modules 1 to each other and can carry a plurality of even heavy heat generating elements 3-i or of the components wherein it cools the heat generating elements 3-i at the same time very efficiently.
- the cooling structure 10 is also able to carry additional elements or devices such as cooling fans.
- the cooling structure 10 allows to mount different types of heat generating elements or components 3-i to face outwards or to face inwards depending on the respective function and/or sensitivity of the mounted heat generating element 3-i. This increases flexibility in the design of a complex electronic circuit consisting of a plurality of heat generating components 3-i and allows to locate the heat generating elements or components according to their sensitivity and function at a proper place outside or inside a passive cooling structure frame 10.
- the cooling structure 10 can be adapted in its form to a surrounding carrying container or bag or to the available place within the casing of a complex machine.
- the passive cooling structure 10 can be scaled to the number of heat generating components 3 within the complex circuit.
- the passive cooling modules 1 used in the cooling structure 10 are mechanically robust and provide efficient cooling of the mounted heat generating components 3.
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- Microelectronics & Electronic Packaging (AREA)
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- Cooling Or The Like Of Electrical Apparatus (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
Description
- The invention relates to a passive cooling module which can be assembled with other passive cooling modules to form a cooling structure.
- Heat generating elements can generate during operation heat. Heat generating elements can comprise electronic components and/or electronic circuits comprising a plurality of electronic components which during operation consume electric power which is converted into heat. The heat generated during operation of the electronic components can be harmful to the electronic components, because an increased temperature can shorten the operation lifetime of an electronic component or an electronic system.
- Heat sinks can be used to cool heat generating elements. A heat sink cools a heat generating element by absorbing and dissipating the generated heat. A heat sink can be made of a thermal conductive material and normally has a specific shape which improves the transfer of generated heat. In a conventional heat sink, the shape of the heat sink is formed such that it provides a great surface area. A heat sink can be designed to maximize its surface area surrounded by a cooling medium to increase the performance of the respective heat sink.
- Conventional heat sinks are attached to the heat generating element and transfer thermal energy from the high temperature heat generating element to a lower temperature fluid medium. The shape and design of a conventional heat sink is adapted to the shape of the heat generating element to be cooled and the required heat transfer performance.
- A conventional heat sink is attached to the heat generating element to be cooled by said heat sink, wherein the heat generating element is carried by a mechanical structure or printed circuit board. Conventional heat sinks do not allow to form a mechanical carrying structure which carries heat generating elements and is configured to cool the heat generating elements at the same time.
- Accordingly, it is an object of the present invention to provide a heat sink element which can be used to build a mechanical structure which carries at least one heat generating element and which at the same time provides efficient cooling of the heat generating elements carried by the mechanical structure.
- This object is achieved by a passive cooling module comprising the features of
claim 1. - The invention provides according to a first aspect a passive cooling module having a shape adapted to be assembled with one or more passive cooling modules having a matching shape to form a cooling structure,
said passive cooling module comprising a base plate to receive heat from at least one heat generating element attached to said base plate,
wherein heat sink elements are connected to said base plate to transfer heat from said base plate to a surrounding fluid. - In a possible embodiment of the passive cooling module according to the first aspect of the present invention, at least one heat spreading element is attached to said base plate.
- In a further possible embodiment of the passive cooling module according to the first aspect of the present invention, the heat spreading element attached to said base plate of said passive cooling module is adapted to spread heat received from a heat generating element attached to said heat spreading element across said base plate of said passive cooling module.
- In a further possible embodiment of the passive cooling module according to the first aspect of the present invention, the heat spreading element comprises a vacuum-sealed chamber filled with a liquid.
- In a further possible embodiment of the passive cooling module according to the first aspect of the present invention, the liquid within said vacuum-sealed chamber is formed by water absorbed by a copper-mesh wick, wherein said water passes as vapour through a micro-perforated copper sheet where it cools and returns as liquid to the copper-mesh wick within said vacuum-sealed chamber.
- In a further possible embodiment of the passive cooling module according to the first aspect of the present invention, said heat sink elements comprise heat sink fins.
- In a still further possible embodiment of the passive cooling module according to the first aspect of the present invention, the fluid surrounding said heat sink elements is formed by air or water.
- In a still further possible embodiment of the passive cooling module according to the first aspect of the present invention, the heat sink elements extend perpendicular from said base plate and are enclosed by a metal plate.
- In a further possible embodiment of the passive cooling module according to the first aspect of the present invention, a thermally conductive pad is provided between the heat generating element and said heat spreading element.
- In a further possible embodiment of the passive cooling module according to the first aspect of the present invention, the base plate, the heat sink elements and the metal plate are made of aluminium.
- In a further possible embodiment of the passive cooling module according to the first aspect of the present invention, the passive cooling module has a polygonal shape, in particular a triangular shape, a rectangular shape or a hexagonal shape.
- In a further possible embodiment of the passive cooling module according to the first aspect of the present invention, the passive cooling module has a L-shape or a T-shape.
- The invention further provides according to a further aspect a cooling structure comprising a plurality of passive cooling modules according to the first aspect of the present invention, wherein each cooling module carries at least one heat generating element.
- In a possible embodiment of the cooling structure according to the second aspect of the present invention, the heat generating element comprises at least one electronic component.
- In a further possible embodiment of the cooling structure according to the second aspect of the present invention, the heat generating elements carried by the passive cooling modules of said cooling structure are electrically connected to each other via electric cables.
- In a further possible embodiment of the cooling structure according to the second aspect of the present invention, at least one fan is mounted to said cooling structure,
wherein said fan supplies air as a cooling fluid to the heat sink elements of passive cooling modules assembled within said cooling structure. - In the following, possible embodiments of the different aspects of the present invention are explained in more detail with reference to the enclosed figures.
- Fig. 1
- shows a first possible embodiment of a passive cooling module according to the first aspect of the present invention;
- Fig. 2
- shows a perspective view of the passive cooling module according to the first embodiment as illustrated in
Fig. 1 ; - Fig. 3
- shows an exemplary embodiment of a passive cooling structure according to the second aspect of the present invention made of passive cooling modules as illustrated in
Figs. 1 and2 ; - Fig. 4
- shows a further exemplary passive cooling structure according to the second aspect of the present invention made of passive cooling modules as illustrated in
Figs. 1 and2 ; - Fig. 5
- shows a further exemplary cooling structure made of passive cooling modules as illustrated in
Figs. 1 and2 ; - Fig. 6
- shows a diagram for illustrating the operation of a passive cooling module according to a preferred embodiment;
- Fig. 7
- shows a top view of a cooling structure made of four assembled passive cooling modules as illustrated in
Figs. 1 and2 ; - Fig. 8
- shows a top view of a further exemplary embodiment of a cooling structure made of six identical triangular passive cooling modules according to the first aspect of the present invention;
- Fig. 9
- shows an exemplary complex cooling structure according to the second aspect of the present invention comprising a plurality of assembled passive cooling modules according to the first aspect of the present invention;
- Fig. 10
- shows a further exemplary embodiment of a passive cooling structure according to the second aspect of the present invention consisting of several L-shaped passive cooling modules according to the first aspect of the present invention;
- Fig. 11
- shows a further exemplary cooling structure according to the second aspect of the present invention consisting of two complementary L-shaped passive cooling modules according to the first aspect of the present invention;
- Fig. 12
- shows a further exemplary cooling structure according to the second aspect of the present invention comprising several rectangular passive cooling modules according to the first aspect of the present invention;
- Fig. 13
- illustrates a further exemplary embodiment of a passive cooling structure according to the second aspect formed by a plurality of rectangular passive cooling modules according to the first aspect of the present invention;
- Fig. 14
- shows a further exemplary embodiment of a cooling structure according to the second aspect of the present invention comprising several hexagonal passive cooling modules according to the first aspect of the present invention.
- Fig. 15
- shows a further exemplary embodiment of a cooling structure according to the second aspect of the present invention.
- In a possible embodiment, a heat spreading element 7 is attached to the
base plate 2. The heat spreading element 7 is adapted to spread heat received from theheat generating element 3 across thebase plate 2 of thepassive cooling module 1. In this way, the received heat is spread out by the heat spreading element 7 to all heat sink elements 4-i connected to thebase plate 2. In a further possible embodiment, a thermallyconductive pad 8 is provided between theheat generating element 3 and the heat spreading element 7. - The
heat generating element 3 can comprise one or several electronic components mounted for instance on a printed circuit board which during operation consume electrical power and generate thermal energy. In a possible embodiment, thebase plate 2, the heat sink elements 4-i and the surroundingmetal plate 5 can be made of aluminium or aluminium alloys. In an alternative embodiment, other thermally conductive materials can be used such as copper or diamonds. -
Fig. 2 shows a perspective view on thepassive cooling module 1 as illustrated inFig. 1 . In the shown embodiment, thebase plate 2 is formed to receive twoheat spreading elements 7A, 7B, where two different heat generating elements can be attached to thebase plate 2, for instance by screws.Fig. 2 shows receiving holes 9A-1 to 9A-4 for mounting a first heat generating element 3A to thebase plate 2 by means of screws and receivingholes 9B-1 to 9B-4 for mounting a second heat generating element 3B to thesecond heat spreader 7B on thebase plate 2. The number of heat spreading elements 7 inserted in or attached to thebase plate 2 can vary. -
Fig. 3 shows an exemplary embodiment of acooling structure 10 according to the second aspect of the present invention comprising four passive cooling modules 1-1, 1-2, 1-3, 1-4 as shown inFig. 2 . The four passive cooling modules 1-1, 1-2, 1-3, 1-4 are connected to each other in a preferred embodiment by means of screws to form thepassive cooling structure 10 as shown inFig. 3 . Since the passive cooling modules 1-i as shown inFigs. 1 ,2 have a equilateral triangle shape, a square or quadraticpassive cooling structure 10 consisting of four passive cooling modules 1-i is formed as shown inFig. 3 . The outer periphery of thispassive cooling structure 10 is formed by the base plates 2-1, 2-2, 2-3, 2-4 of the passive cooling modules 1-1, 1-2, 1-3, 1-4, respectively. Accordingly, in the embodiment as illustrated inFig. 3 , the heat generating elements 3-i such as electronic circuits or electronic components can be attached to the outer periphery of thepassive cooling structure 10 which carries the heat generating elements 3-i and cools the heat generating elements 3-i at the same time. In a possible embodiment, a fan can be mounted to thecooling structure 10 as shown inFig. 3 . The fan can supply a cooling fluid, in particular air, to the heat sink elements or heat sink fins of the passive cooling modules 1-i assembled within the coolingstructure 10. In an alternative embodiment, if no fan is provided thecooling structure 10 as shown inFig. 3 can be mounted such that the cooling fluid, i.e. air, passes along the heat sink elements 4-i vertically to improve convection. In a possible embodiment of thepassive cooling structure 10 as shown inFig. 3 , different heat generating elements 3-i attached to the base plates 2-i via the heat spreading elements 7-i can be electrically connected to each other via electric or electronic cables. In this way, the coolingstructure 10 can carry a plurality of complex or less complex electronic heat generating components 3-i which form a complex electronic circuit. -
Fig. 4 shows a further exemplary embodiment of apassive cooling structure 10 made of four passive cooling modules 1-i as shown inFigs. 1 ,2 . As can be seen fromFigs. 3 ,4 , thepassive cooling structures 10 shown inFigs. 3 ,4 use the same basic passive cooling modules 1-i but have a completely different structural form. -
Fig. 5 shows a furtherexemplary cooling structure 10 made of passive cooling modules 1-i as shown inFigs. 1 ,2 . The coolingstructure 10 illustrated inFig. 5 comprises eight passive cooling modules 1-i and can be made of two coolingstructures 10 as shown inFig. 4 . As can be seen from the exemplary embodiments shown inFigs. 3 ,4, 5 , by using the same passive cooling modules 1-idifferent cooling structures 10 of completely different form can be created. The form of thepassive cooling structures 10 can be adapted to a specific surrounding or available place in a transporting container or casing of a machine. - In a possible embodiment of the
passive cooling module 1 according to the first aspect of the present invention, thepassive cooling module 1 comprises a heat spreading element 7 which has at least one vacuum-sealed chamber filled with a liquid. In a possible embodiment, the liquid is formed by water. In a possible embodiment, the liquid within the vacuum-sealed chamber of the heat spreading element 7 can be absorbed by a copper-mesh wick. In a possible embodiment, the heat spreader 7 comprises a copper encased two-phase vapour chamber into which pure water is vacuum-sealed. The water can be absorbed by a copper-mesh wick and passes as vapour through a micro-perforated copper sheet where it cools and returns as a liquid to the copper-mesh wick. As soon as external heat reaches the enclosed water, the water turns to steam or vapour passing through the micro-perforated copper sheet. The water moves through micro channels changing from water to vapour and back to water removing excess heat. The heat spreader 7 spreads the received heat across thebase plate 2 of thepassive cooling module 1 so that the heat reaches the heat sink elements 4-i attached to thebase plate 2. The heat sink elements 4-i transfer the received heat to the cooling fluid such as air. -
Fig. 6 shows a diagram illustrating the operation of a heat spreading element 7 comprising a vacuum-sealed chamber filled with water. The thermal conductivity of the heat spreading element 7 depends on the temperature T as illustrated in the diagram ofFig. 6 . If the temperature T falls beneath 0°C, the water freezes and the thermal conductivity of the heat spreading element 7 becomes very low, i.e. almost zero. If the temperature T rises beyond 0°C, the frozen liquid, i.e. water, becomes fluid and the thermal conductivity of the heat spreading element 7 increases rapidly in a step function as shown inFig. 6 . Accordingly, when thepassive cooling module 1 is used in a surrounding with very low temperatures under 0°C, the heat spreading element 7 has a very low thermal conductivity and isolates theheat generating element 3 from thebase plate 2 of thepassive cooling module 1. As theheat generating element 3 comprises electronic components, this has the significant advantage that the electronic components are not cooled by thepassive cooling module 1 and no energy has to be wasted to warm up the heat generatingelectronic components 3 and to keep them in their regular operation temperature range. - In contrast, if the heat generating
electronic components 3 operate in a surrounding temperature of more than 0°C, the thermal conductivity of the heat spreading element 7 is high as shown inFig. 6 so that heat generated by theheat generating elements 3 is transported efficiently by the heat spreading element 7 and spread out across thebase plate 2 of thepassive cooling module 1 so that the heat generated by theheat generating components 3 is transferred efficiently to the heat sink elements 4-i. The threshold temperature TTH of the diagram illustrated inFig. 6 depends on the liquid filled within the vacuum-sealed chamber of the heat spreading element 7. In a possible embodiment, the threshold temperature TTH is adapted to the operation temperature range of theheat generating element 3 attached to thepassive cooling module 1. The size and width of the heat spreading element 7 can vary depending on the size of thebase plate 2. -
Fig. 7 shows a top view of apassive cooling structure 10 as shown inFig. 3 consisting of four passive cooling modules 1-i as shown in the embodiment ofFig. 1 ,2 . In the shown embodiment, the coolingstructure 10 carries four heat generating elements 3-1, 3-2, 3-3, 3-4 which can comprise one or several electronic components generating heat during operation. The electronic components 3-i are connected to each other via electronic cables 11-i as illustrated inFig. 7 . The different electronic components 3-i can form a complex electronic circuit cooled by the coolingstructure 10 as shown inFig. 7 . Also channels between heat sink elements can be used for cabling. -
Fig. 8 shows a further exemplarypassive cooling structure 10 made of six equilateral triangular passive cooling modules 1-i. In the shown embodiment, the coolingstructure 10 carries six different heat generating elements 3-i. -
Fig. 9 shows a further more complexpassive cooling structure 10 consisting of a plurality of triangular shaped passive cooling modules 1-i. Thepassive cooling structure 10 is a frame carrying ten heat generating elements 3-1 to 3-10 facing outwards and six heat generating elements 3-11 to 3-16 facing inwards. The different electronic heat generating components 3-i can perform different functions in a complex electronic circuitry. In the exemplary embodiment as shown inFig. 9 , the inward facing electronic components 3-i can be for instance very sensitive components which have to be protected against mechanical shock or vibrations and/or electromagnetic fields. Since the heat generating electronic elements 3-11 to 3-16 are surrounded by thepassive cooling structure 10, they are automatically protected to some extent against mechanical damage or mechanical shocks. In contrast, the outer heat generating components 3-1 to 3-10 can be formed by less sensitive electronic components, in particular electromechanical components. In a further possible embodiment, the outer heat generating electronic elements 3-1 to 3-10 can be formed by elements having an interface function in the complex electronic circuit, whereas the inner heat generating electronic components 3-11 to 3-16 form core components of the complex circuit such as data processing elements. The different electronic components or heat generating elements 3-i as shown inFig. 9 can be connected to each other via electric cables not illustrated inFig. 9 . -
Fig. 10 shows a further exemplary embodiment of apassive cooling structure 10 consisting of four L-shaped passive cooling modules 1-1, 1-2, 1-3, 1-4 each carrying a heat generating element 3-1, 3-2, 3-3, 3-4. The coolingstructure 10 shown inFig. 10 also forms a frame similar to the cooling structure shown inFig. 9 . -
Fig. 11 shows a further exemplary embodiment of apassive cooling structure 10 consisting of two complementary L-shaped passive cooling modules 1-1, 1-2 each carrying a heat generating element 3-1, 3-2. -
Fig. 12 shows a further exemplary embodiment of a cooling structure consisting of four square passive cooling modules 1-1, 1-2, 1-3, 1-4 carrying four heat generating elements 3-1, 3-2, 3-3, 3-4. -
Fig. 13 shows a further exemplary embodiment of a squarepassive cooling structure 10 consisting of nine identical square passive cooling modules 1-1 to 1-9, where each passive cooling module carries at least one heat generating element 3-i. -
Fig. 14 shows a further exemplary embodiment of apassive cooling structure 10 formed by four hexagonal passive cooling modules 1-i each carrying at least one heat generating element 3-i. -
Fig. 15 shows a further exemplary embodiment of apassive cooling structure 10 consisting of several passive cooling modules 1-i of different matching shape. Thepassive cooling structure 10 forms an arc and comprises seven passive cooling modules 1-1, 1-2, 1-3, 1-4, 1-5, 1-6, 1-7. Each passive cooling module 1-i carries at least one heat generating element 3-i. In the shown embodiment, thepassive cooling module 10 consists of passive cooling modules of different types. The first, third and fifth and seventh passive cooling modules 1-1, 1-3, 1-5, 1-7 within the arc-shapedpassive cooling structure 10 are formed by square-shaped passive cooling modules, whereas the second, fourth and sixth passive cooling modules 1-2, 1-4, 1-6 are formed by triangular passive cooling modules. In the illustrated embodiment, the side length of the square-shaped passive cooling modules 1-1, 1-3, 1-5, 1-7 matches the side length of the triangular passive cooling modules 1-2, 1-4, 1-6 to form a compact structure. By connecting twopassive cooling structures 10 as illustrated inFig. 15 , even a circular-shaped complex cooling structure can be created. - As can be seen from the wide variety of different cooling structures as illustrated in
Figs. 7 to 15 , with thepassive cooling modules 1 according to the present invention, it is possible to construct cooling structures with very different forms and shapes in a modular way. The createdcooling structure 10 can be specifically adapted to the respective use case. The createdcooling structure 10 has a low weight and provides high mechanical resistance. The coolingstructure 10 is formed by assembling a plurality ofpassive cooling modules 1 to each other and can carry a plurality of even heavy heat generating elements 3-i or of the components wherein it cools the heat generating elements 3-i at the same time very efficiently. The coolingstructure 10 is also able to carry additional elements or devices such as cooling fans. Further, the coolingstructure 10 allows to mount different types of heat generating elements or components 3-i to face outwards or to face inwards depending on the respective function and/or sensitivity of the mounted heat generating element 3-i. This increases flexibility in the design of a complex electronic circuit consisting of a plurality of heat generating components 3-i and allows to locate the heat generating elements or components according to their sensitivity and function at a proper place outside or inside a passivecooling structure frame 10. The coolingstructure 10 can be adapted in its form to a surrounding carrying container or bag or to the available place within the casing of a complex machine. Thepassive cooling structure 10 can be scaled to the number ofheat generating components 3 within the complex circuit. Thepassive cooling modules 1 used in thecooling structure 10 are mechanically robust and provide efficient cooling of the mountedheat generating components 3.
Claims (15)
- A passive cooling module (1) having a shape adapted to be assembled with one or more passive cooling modules having a matching shape to form a cooling structure,
said passive cooling module (1) comprising
a base plate (2) to receive heat from at least one heat generating element (3) attached to said base plate (2), wherein heat sink elements (4) are connected to said base plate (2) to transfer heat from said base plate (2) to a surrounding fluid. - The passive cooling module according to claim 1, wherein at least one heat spreading element (7) is attached to said base plate (2),
wherein said heat spreading element (7) is adapted to spread heat received from a heat generating element (3) attached to said heat spreading element (7) across said base plate (2) of said passive cooling module (1). - The passive cooling module according to claim 2, wherein said heat spreading element (7) comprises a vacuum-sealed chamber filled with a liquid.
- The passive cooling module according to claim 3, wherein said liquid within said vacuum sealed chamber is formed by water absorbed by a copper-mesh wick and passes as vapour through a micro-perforated copper sheet where it cools and returns as liquid to the copper-mesh wick within said vacuum sealed chamber.
- The passive cooling module according to one of the preceding claims 1 to 4, wherein said heat sink elements (4) comprise heat sink fins.
- The passive cooling module according to one of the preceding claims 1 to 5, wherein the fluid surrounding said heat sink elements (4) is formed by air or water.
- The passive cooling module according to one of the preceding claims 1 to 6, wherein the heat sink elements (4) extend perpendicular from said base plate (2) and are enclosed by a metal plate (5).
- The passive cooling module according to one of the preceding claims 2 to 7,
wherein a thermally conductive pad (8) is provided between the heat generating element (3) and said heat spreading element (7). - The passive cooling module according to one of the preceding claims 1 to 8, wherein said base plate (2), the heat sink elements (4) and the metal plate (5) of the passive cooling module are made of aluminium.
- The passive cooling module according to one of the preceding claims 1 to 9, wherein said passive cooling module (1) has a polygonal shape, in particular a triangular shape, a rectangular shape or a hexagonal shape.
- The passive cooling module according to one of the preceding claims 1 to 9, wherein said passive cooling module (1) has an L-shape or a T-shape.
- A cooling structure comprising a plurality of passive cooling modules according to one of the preceding claims 1 to 11, each carrying at least one heat generating element (3).
- The cooling structure according to claim 12, wherein said heat generating element (3) comprises at least one electronic component.
- The cooling structure according to claim 12 or 13, wherein the heat generating elements (3) carried by the passive cooling modules (1) of said cooling structure (10) are electrically connected to each other via electric cables.
- The cooling structure according to one of the preceding claims 12 to 14, wherein at least one fan is mounted to said cooling structure (10),
wherein said fan supplies air as a cooling fluid to the heat sink elements (4) of passive cooling modules (1) assembled within said cooling structure (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15174978.5A EP3113221B1 (en) | 2015-07-02 | 2015-07-02 | Passive cooling module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15174978.5A EP3113221B1 (en) | 2015-07-02 | 2015-07-02 | Passive cooling module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3113221A1 true EP3113221A1 (en) | 2017-01-04 |
| EP3113221B1 EP3113221B1 (en) | 2020-03-18 |
Family
ID=53719618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15174978.5A Active EP3113221B1 (en) | 2015-07-02 | 2015-07-02 | Passive cooling module |
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| Country | Link |
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| EP (1) | EP3113221B1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019057416A1 (en) * | 2017-09-20 | 2019-03-28 | Robert Bosch Gmbh | COOLING BODY SEGMENT, REFRIGERATOR BODY AND METHOD FOR COOLING COMPONENTS |
| DE102024122418A1 (en) | 2024-08-06 | 2026-02-12 | Connaught Electronics Ltd. | Control unit heat sink and control unit cooling arrangement as well as electronic control unit with a control unit cooling arrangement |
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| US3277346A (en) * | 1962-08-29 | 1966-10-04 | Int Electronic Res Corp | Cooler package for electronic components |
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| DE102024122418A1 (en) | 2024-08-06 | 2026-02-12 | Connaught Electronics Ltd. | Control unit heat sink and control unit cooling arrangement as well as electronic control unit with a control unit cooling arrangement |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3113221B1 (en) | 2020-03-18 |
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