EP3109485B1 - Hydraulic system for pressure supply of a hydro-cylinder with three separate pressurisable surfaces and method for operating the hydraulic system - Google Patents
Hydraulic system for pressure supply of a hydro-cylinder with three separate pressurisable surfaces and method for operating the hydraulic system Download PDFInfo
- Publication number
- EP3109485B1 EP3109485B1 EP16169921.0A EP16169921A EP3109485B1 EP 3109485 B1 EP3109485 B1 EP 3109485B1 EP 16169921 A EP16169921 A EP 16169921A EP 3109485 B1 EP3109485 B1 EP 3109485B1
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- EP
- European Patent Office
- Prior art keywords
- hydraulic system
- reservoir
- piston
- hydraulic
- working chamber
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- 238000005192 partition Methods 0.000 claims description 25
- 229920002635 polyurethane Polymers 0.000 claims description 3
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- 238000004519 manufacturing process Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000006399 behavior Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012806 monitoring device Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/022—Installations or systems with accumulators used as an emergency power source, e.g. in case of pump failure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/027—Installations or systems with accumulators having accumulator charging devices
- F15B1/033—Installations or systems with accumulators having accumulator charging devices with electrical control means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/028—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the actuating force
- F15B11/036—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the actuating force by means of servomotors having a plurality of working chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1466—Hollow piston sliding over a stationary rod inside the cylinder
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2201/00—Accumulators
- F15B2201/40—Constructional details of accumulators not otherwise provided for
- F15B2201/415—Gas ports
- F15B2201/4155—Gas ports having valve means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/21—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge
- F15B2211/212—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge the pressure sources being accumulators
Definitions
- the invention relates to a hydraulic system according to claim 1.
- the invention relates to a method for operating the hydraulic system according to the invention according to method claim 12.
- the document D 10 2012 012 142 A1 describes a hydraulic adjusting device having a control function for a working and a special operation.
- a dedicated double-acting actuator cylinder can be acted upon by a working pressure medium and to fulfill the control function in special operation with a pressure medium storage connected, which has a separate from the working pressure medium compressed gas.
- the document EP 2 420 681 A2 describes a hydraulic linear drive with a running with three pressure chambers hydraulic cylinder, the active surfaces are coordinated so that in a rapid traverse and in a power stroke, a drive of the hydraulic cylinder with pressure medium supplying hydraulic machine operates in about the same speed / torque range.
- the invention is based on the object to provide a hydraulic system for supplying pressure medium of a hydraulic cylinder with three separate druckstoffbeetzschlagbaren effective areas, which is less expensive to manufacture and / or to operate.
- a hydraulic system includes a hydraulic cylinder having at least three separate pressure-sensitive surfaces. There are one first active surface and a second active surface for a movement of a piston / rod member of the hydraulic cylinder in its extension direction druckffenbeetzschlagbar.
- a memory switching valve is provided, by means of which the second active surface can be acted upon by a pressure medium of a charged memory in the extension direction, in particular during an emergency operation for fast and / or maximum extension of the piston / rod element.
- An advantage of the hydraulic system according to the present invention is that the solution according to the invention that the second active surface for extending the piston / rod element can be acted upon by pressure medium from the charged reservoir, allows a simpler special design of the hydraulic cylinder and thus saves on manufacturing costs.
- the hydraulic system according to the invention is advantageously used, for example, in wind power plants for hydraulic pitch adjustment, in particular of a rotor or of rotor blades.
- the second active surface in addition to the first effective area for the movement of the piston / rod element in the direction of the preferred position druckstoffbeetzbar, whereby a quick adjustment is possible.
- a charging valve is provided, by means of which, in particular during a charging operation in which the accumulator is charged with pressure medium, a first working area delimited by the first working space of the hydraulic cylinder is fluidically connectable to a second working area bounded by the second working area of the hydraulic cylinder.
- the memory in particular after execution of the emergency operation, can be charged with pressure medium.
- the piston / rod element is advantageously moved completely counter to the extension direction in order to convey pressure medium from the second working space back into the hydraulic circuit when the storage switching valve and charging valve are open.
- a further advantage of the hydraulic system according to the invention is that a low-pressure accumulator, from which pressure medium can be sucked by the hydraulic machine, can be dimensioned considerably smaller than the known hydraulic systems of this type.
- the memory from which the second active surface can be acted upon with pressure medium is advantageously designed as a high-pressure accumulator.
- the inventive hydraulic system is thus, in addition to the above-mentioned wind turbines, also in hydraulic presses and plastic injection machines, and generally used in hydraulic systems with a high-pressure accumulator and a low-pressure accumulator.
- a negative pressure in particular a vacuum
- the piston / rod element is movable in the closed second working space in or against the extension direction.
- a hydraulic machine by means of which in each case the first active surface or a third active surface of the hydraulic cylinder in a closed hydraulic circuit can be acted upon with pressure medium, wherein the third active surface for moving the piston / rod element against the extension direction can be acted upon with pressure medium.
- the first working space and the third working space are each directly controllable.
- the first active surface for moving the piston / rod element in the extension direction is acted upon by a pressure medium and the third active surface is acted upon to move the piston / rod element against the extension direction with a pressure medium.
- the hydraulic machine can in particular be designed to be variable in speed and / or in particular drivable to rotate and / or swivel through in the direction of rotation.
- no pressure medium can flow into the second working space during normal operation of the hydraulic cylinder.
- the first effective area is the same size as the third effective area.
- the second effective area may deviate from the size of the two other active areas, in particular be larger than the first effective area or the third effective area. In emergency mode thus a differential behavior of the hydraulic cylinder is given.
- the, in particular hollow cylindrical design, hydraulic cylinder in its housing a, in particular cylindrical, guide pin, on which the piston / rod member is mounted axially displaceable.
- the first working space of the guide pin and the piston / rod element is limited
- the second Working space is limited by the guide pin and the piston / rod element and the housing.
- the third working space is limited by the piston / rod member and the housing.
- the piston / rod member has a substantially annular radial collar at an open end portion, or at a position between a closed end portion of the piston / rod member and the open end portion.
- the respective working spaces delimited by the piston / rod element, in particular the second working space and the third working space are limited by means of the radial collar or by means of its annular surfaces.
- the piston / rod element protrudes with its closed end from an end section of the housing which points essentially in the direction of extension and from which a cylinder head is formed.
- the guide pin can be arranged on a substantially pointing away from the extension direction end portion of the housing, of which a cylinder bottom is formed.
- the guide pin is fixedly connected to the housing or formed integrally with the housing.
- the first active surface may be arranged at the closed end portion of the, in particular hollow cylinder-shaped, piston / rod element on an inner contour, wherein the first active surface points substantially towards the cylinder base and away from the extension direction.
- the second active surface may be arranged on an outer contour, in particular formed as an annular radial collar, of the piston / rod element, wherein the second active surface points substantially toward the cylinder base and away from the extension direction.
- the third active surface may be arranged on the, in particular designed as an annular radial collar, the outer contour of the piston / rod element, wherein the third active surface is substantially toward the cylinder head and towards the extension direction.
- the storage switching valve is connected in a storage flow path between the storage and the second working space, and the charging valve is connected in an intermediate branch of the storage flow path between the storage switching valve and the second working space.
- the intermediate branch between the first working space and a pressure medium source is fluidly connected to a first flow path.
- the second working space is divided into a first chamber and a second chamber by means of a fluid-tight partition wall or plate or steel plate.
- a complete retraction of the piston / rod element in the charging operation is not necessary, since the resulting during normal operation in the first chamber negative pressure or the resulting vacuum is effectively separated by the partition from a pressure medium present in the second chamber.
- the charging operation can be terminated at an almost arbitrary position, without negatively affecting the subsequent normal operation.
- Another advantage of the partition is that, because pressure medium is kept away from the negative pressure / vacuum in the first chamber, so that outgassing dissolved in the pressure medium moisture and / or air or gas and thus cavitation is avoidable.
- the partition wall is annular and arranged axially displaceable on the guide pin.
- the partition in particular during emergency operation, by means of a pressure medium from the memory in the extension direction displaced, in particular together with the piston / rod element.
- the partition wall is held in its respective position by means of a retaining device and / or a frictional force between the partition wall and the housing.
- a travel path of the piston / rod element in the extension direction is marked by a cylinder-head-side extension stop on the housing and marked against the extension direction by a cylinder-bottom retraction stop on the housing or a position of the dividing wall.
- the retaining device may be formed as a spring element, polyurethane being used as the material in particular.
- the partition by means of a return device, in particular independently of the piston / rod element, against the extension direction displaced.
- the memory is independent of the piston / rod element, in particular after execution of the emergency operation, charged with pressure medium.
- the restoring device can be designed as a spring element, wherein a gas filling of the first chamber, in particular with nitrogen, acts as a spring element.
- the second active surface may be arranged on an annular outer contour of the dividing wall, wherein the second active surface points substantially toward the cylinder base and away from the extension direction.
- a drain valve is provided in the partition, which, in particular designed as a check valve, is permeable in the direction of the memory and can be flowed via the pressure medium from the first chamber into the second chamber.
- the restoring device is advantageously designed as a particular consisting of polyurethane spring element.
- a pressure monitoring device is provided, by means of which a pressure in the memory is monitored.
- the pressure monitoring device is provided in the high-pressure accumulator and / or in the low-pressure accumulator.
- an increased leakage safety of the hydraulic cylinder is ensured.
- the hydraulic system is able to automatically reset itself to an original state and thus delay service.
- a leakage amount can be returned to the hydraulic circuit.
- An advantage of the method according to the invention is that it allows the hydraulic system according to the invention to be operated in a simple and effective manner, thus saving costs.
- the charging operation is carried out after the emergency operation.
- the memory in particular the high pressure accumulator, after the emergency operation can be recharged with pressure medium. Normal operation can then be performed again.
- FIG. 1 illustrated first embodiment of the hydraulic system 1 according to the invention includes a hydraulic cylinder 2, which has a special construction according to the invention and can be referred to as differential cylinder in differential construction.
- a cylindrical guide pin 6 is arranged on an end portion of the housing 4 pointing away from a direction of extension 8, of which a cylinder base 10 is formed.
- the guide pin 6 is here formed integrally with the housing 4, alternatively it may be firmly connected to the housing 4.
- a hollow cylinder-shaped piston / rod member 12 is mounted axially displaceable.
- a first working space 14 is bounded by the guide pin 6 and the piston / rod element 12.
- a second working space 16 is bounded by the guide pin 6 and the piston / rod element 12 and the housing 2.
- a third working space 18 is bounded by the piston / rod element 12 and the housing 4.
- the piston / rod element 12 protrudes in the illustrated Position with a closed end portion 20 of a substantially in the extension direction 8 facing end portion of the housing 4, of which a cylinder head 22 is formed.
- a first flow path 24 extends to a pressure medium source 26.
- the pressure medium source 26 is formed as a pump unit, which is a drive 28, here a variable speed and reversible controllable electric motor, and a hydraulic machine 30, which is designed here as a hydraulic pump is. Fluidically parallel to the hydraulic machine 30, a low-pressure accumulator 32 is connected, from which the hydraulic machine 30 via each one designed as a check valve Nachsaugventil 34 pressure medium can vacuum.
- a storage flow path 36 up to a high-pressure accumulator designed memory 38.
- From the storage flow path 36 leads a branch 39 to a second flow path 40, which extends from the hydraulic machine 30 to a third working space 18.
- a check valve 41 is arranged, which blocks in the direction towards the second flow path 40.
- a storage switching valve 40 is disposed between the second working chamber 16 and the memory 38, here a 2/2-way valve, which is normally open. Between the second working space 16 and the storage switching valve 42, an intermediate branch 44 of the storage flow path 36 can be fluidically connected to the first flow path 24 via a charging valve 46.
- the charging valve 46 is designed here as a normally closed 2/2-way valve.
- a first active surface 48 is arranged on a closed end section 20 on an inner contour of the piston / rod element 12.
- the first active surface 48 points substantially toward the cylinder bottom 10 and away from the extension direction 8.
- the second active surface 50 is arranged on an outer contour of the piston / rod element 12 which is designed here as an annular radial collar, wherein the second active surface 50 points essentially toward the cylinder base 10 and away from the extension direction 8.
- the Radial collar is disposed at an open end portion 51 of the piston / rod member 12.
- a third active surface 52 is arranged on the outer contour of the piston / rod element 12, which is embodied here as an annular radial collar, the third active surface 52 pointing essentially toward the cylinder head 22 and towards the extension direction 8.
- the memory switching valve 42 is de-energized and thus open, whereby the second active surface 50 is acted upon by pressure medium from the memory 38 and the piston / rod member 12 is moved in its extension direction 8. If the storage switching valve 42 is switched off during normal operation, the second active surface 50 is acted upon in addition to the first active surface 48 with pressure medium - the first active surface 48, as described above, with pressure medium from the pressure medium source 26 and the hydraulic machine 30. In a power failure, which has a failure of the drive 28, for example, the electric motor, the result, the memory switching valve 42 is thereby quasi automatically de-energized and only the second active surface 50 with pressure medium from the memory 38 is applied. Thus, in emergency operation, the hydraulic cylinder 2 is also adjustable without the drive 28.
- a charging operation must be performed to recharge the reservoir 38 with pressure medium and to promote pressure medium from the second working chamber 16 back into the hydraulic circuit.
- the memory switching valve 42 is energized and is thus closed and the charging valve 46 energized and is thus open.
- pressure medium from the hydraulic machine 30 via the second flow path 40 in the third working space 18 is promoted.
- pressure medium from the first working chamber 14 and pressure medium from the second working chamber 16 is conveyed back into the hydraulic circuit, wherein pressure medium from the second working space 16 in the intermediate branch 44 from the storage flow path 36 via the open charging valve 46 in the first flow path 24 and towards the low pressure side the hydraulic machine 30 is promoted.
- Pressure fluid from the first working chamber 14 is conveyed via the first flow path 24 toward the low-pressure side of the hydraulic machine 30.
- pressure medium is conveyed via the branch 39 and the flow-through in the flow direction check valve 41 into the memory 38 and the memory 38 thus recharged. Normal operation can then be performed again.
- FIG. 2 shows a second embodiment of the hydraulic system according to the invention in normal operation.
- the hydraulic cylinder 2 of the second embodiment has a partition wall 54 in the second working space 16, whereby it is divided into a first chamber 56 arranged adjacently to the open end section 51 and a second chamber 58 arranged adjacently to the cylinder bottom 10.
- a travel of the piston / rod member 12 in the extension direction 8 is marked in normal operation by a cylinder head side extension stop on the housing 4 and marked against the extension direction 8 of a position of the partition 54.
- the partition 54 is in an intermediate position between the cylinder head side extension stop on the housing 4 and a cylinder bottom side retraction stop on the housing 4 and separated in the second chamber 58 pressure fluid effectively from the force acting in the first chamber 56 negative pressure / vacuum.
- partition wall 54 designed as a check valve drain valve 60 is provided, which is permeable in the direction of the memory 38 out and on the pressure medium from the first chamber 56 into the second chamber 58 can be flowed.
- FIG. 3 shows that too FIG. 2 described second embodiment of the hydraulic system according to the invention in emergency operation.
- FIG. 1 described emergency operation here the formed on an annular outer contour of the partition 54 second active surface 50 is acted upon with pressure medium from the memory 38 to move the piston / rod member 12 in the extension direction 8 with power amplification.
- the partition wall 54 shifts axially on the guide pin 6 until it rests against the piston / rod element 12 or at its annular radial collar, as in FIG. 3 shown.
- the partition wall 54 is then moved together with the piston / rod element 12 in the extension direction 8 until the piston / rod element 12 bears against the housing 4 on the cylinder head side extension stop.
- FIG. 4 shows that too FIG. 2 described second embodiment of the hydraulic system according to the invention in the charging mode.
- a hydraulic system with a special hydraulic cylinder in particular a differential cylinder in differential construction, which has three separate tikstoffbeetzwegbare active surfaces. Operable in normal operation with a Gleichgangs characterizing, developed the hydraulic cylinder in emergency operation, a differential characteristic. This is advantageous when using the hydraulic system according to the invention, for example in a wind power plant for the hydraulic pitch adjustment of a rotor or its rotor blades.
Description
Die Erfindung betrifft ein hydraulisches System gemäß Anspruch 1.The invention relates to a hydraulic system according to claim 1.
Weiter betrifft die Erfindung ein Verfahren zum Betreiben des erfindungsgemäßen hydraulischen Systems gemäß Verfahrensanspruch 12.Furthermore, the invention relates to a method for operating the hydraulic system according to the invention according to
Bei bekannten hydraulischen Systemen, insbesondere solchen zur Druckmittelversorgung eines Hydrozylinders mit getrennten druckmittelbeaufschlagbaren Wirkflächen, die beispielsweise als Verstelleinrichtung für Windkraftanlagen, hydraulischen Pressen oder Kunststoffspritzmaschinen verwendet werden, ist üblicherweise bei der Integration von Zusatzfunktionen, wie beispielsweise einem Notbetrieb sowie zum Ausgleich von Leckage und Differenzvolumen ein großer Niederdruckspeicher erforderlich, aus dem eine Hydromaschine Druckmittel nachsaugen kann bzw. überschüssiges Druckmittel aus dem Zylinder und/oder dem System aufgenommen werden kann, was neben einem erhöhten Platzbedarf erhöhte Fertigungskosten und/oder Betriebskosten bedingt. Weiter ist bei bekannten Lösungen ein aufwändiger Korrosionsschutz bei dem verwendeten Hydrozylinder zu betreiben, insbesondere bei Gleichgangzylindern mit innenliegender Bauweise, was weiter erhöhte Fertigungskosten bedingt.In known hydraulic systems, in particular those for the pressure medium supply of a hydraulic cylinder with separate druckmittelbeaufschlagbaren active surfaces, which are used for example as adjusting device for wind turbines, hydraulic presses or plastic injection machines, is usually in the integration of additional functions, such as an emergency operation and to compensate for leakage and differential volume large low-pressure accumulator required from which a hydraulic machine can suck in pressure medium or excess pressure medium from the cylinder and / or the system can be recorded, which in addition to increased space requirements increased production costs and / or operating costs. Next is a complex corrosion protection in the hydraulic cylinder used in known solutions operate, especially in Gleichzugzylindern with internal construction, which further increased production costs.
Das Dokument
Das Dokument
Dem gegenüber liegt der Erfindung die Aufgabe zu Grunde, ein hydraulisches System zur Druckmittelversorgung eines Hydrozylinders mit drei getrennten druckmittelbeaufschlagbaren Wirkflächen zu schaffen, das kostengünstiger herzustellen und/oder zu betreiben ist.In contrast, the invention is based on the object to provide a hydraulic system for supplying pressure medium of a hydraulic cylinder with three separate druckmittelbeaufschlagbaren effective areas, which is less expensive to manufacture and / or to operate.
Diese Aufgabe wird gelöst durch ein hydraulisches System mit den Merkmalen des Patentanspruchs 1.This object is achieved by a hydraulic system having the features of patent claim 1.
Weiter ist es eine Aufgabe der vorliegenden Erfindung, das erfindungsgemäße hydraulische System auf einfache Art und Weise zu betreiben.Furthermore, it is an object of the present invention to operate the hydraulic system according to the invention in a simple manner.
Diese Aufgabe wird gelöst durch ein Verfahren zum Betreiben des erfindungsgemäßen hydraulischen Systems mit den Merkmalen des nebengeordneten Verfahrensanspruchs.This object is achieved by a method for operating the hydraulic system according to the invention with the features of the independent method claim.
Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen beschrieben. Ein hydraulisches System gemäß der vorliegenden Erfindung enthält einen Hydrozylinder, der mindestens drei getrennte druckmittelbeaufschlagbare Wirkflächen aufweist. Dabei sind eine erste Wirkfläche und eine zweite Wirkfläche für eine Bewegung eines Kolben-/Stangenelements des Hydrozylinders in seiner Ausfahrrichtung druckmittelbeaufschlagbar. In dem hydraulischen System ist ein Speicherzuschaltventil vorgesehen, mittels dem die zweite Wirkfläche mit einem Druckmittel eines geladenen Speichers in der Ausfahrrichtung beaufschlagbar ist, insbesondere während eines Notbetriebs zum schnellen und/oder maximalen Ausfahren des Kolben-/Stangenelements.Advantageous developments of the invention are described in the subclaims. A hydraulic system according to the present invention includes a hydraulic cylinder having at least three separate pressure-sensitive surfaces. There are one first active surface and a second active surface for a movement of a piston / rod member of the hydraulic cylinder in its extension direction druckmittelbeaufschlagbar. In the hydraulic system, a memory switching valve is provided, by means of which the second active surface can be acted upon by a pressure medium of a charged memory in the extension direction, in particular during an emergency operation for fast and / or maximum extension of the piston / rod element.
Ein Vorteil des hydraulischen Systems gemäß der vorliegenden Erfindung ist, dass die erfindungsgemäße Lösung, dass die zweite Wirkfläche zum Ausfahren des Kolben-/Stangenelements mit Druckmittel aus dem geladenen Speicher beaufschlagbar ist,
einen einfacheren speziellen Aufbau des Hydrozylinders ermöglicht und so Fertigungskosten spart.
Das erfindungsgemäße hydraulische System ist vorteilhaft beispielsweise bei Windkraftanlagen zur hydraulischen Pitchverstellung insbesondere eines Rotors beziehungsweise von Rotorblättern einsetzbar. Insbesondere bei einem Notbetrieb, in dem der Rotor aus dem Wind gedreht werden soll, ist somit die zweite Wirkfläche zusätzlich zu der ersten Wirkfläche für die Bewegung des Kolben-/Stangenelements in Richtung der Vorzugsstellung druckmittelbeaufschlagbar, wodurch eine schnelle Verstellung ermöglicht ist.An advantage of the hydraulic system according to the present invention is that the solution according to the invention that the second active surface for extending the piston / rod element can be acted upon by pressure medium from the charged reservoir,
allows a simpler special design of the hydraulic cylinder and thus saves on manufacturing costs.
The hydraulic system according to the invention is advantageously used, for example, in wind power plants for hydraulic pitch adjustment, in particular of a rotor or of rotor blades. In particular, in an emergency operation, in which the rotor is to be rotated from the wind, thus the second active surface in addition to the first effective area for the movement of the piston / rod element in the direction of the preferred position druckmittelbeaufschlagbar, whereby a quick adjustment is possible.
Erfindungsgemäß ist ein Aufladeventil vorgesehen, mittels dem, insbesondere während eines Aufladebetriebs, bei dem der Speicher mit Druckmittel aufgeladen ist, ein von der ersten Wirkfläche begrenzter erster Arbeitsraum des Hydrozylinders mit einem von der zweiten Wirkfläche begrenzten zweiten Arbeitsraum des Hydrozylinders fluidisch verbindbar ist. Somit ist der Speicher, insbesondere nach Ausführung des Notbetriebs, mit Druckmittel aufladbar. Bei dem Aufladebetrieb ist das Kolben-/Stangenelement vorteilhafterweise vollständig entgegen der Ausfahrrichtung bewegt, um bei geschlossenen Speicherzuschaltventil und geöffnetem Aufladeventil Druckmittel aus dem zweiten Arbeitsraum zurück in den Hydraulikkreis zu fördern.
Ein weiterer Vorteil des erfindungsgemäßen hydraulischen Systems ist, dass ein Niederdruckspeicher, aus dem von der Hydromaschine Druckmittel nachsaugbar ist, im Vergleich zu den bekannten derartigen hydraulischen Systemen erheblich kleiner dimensioniert werden kann. Der Speicher, aus dem die zweite Wirkfläche mit Druckmittel beaufschlagbar ist, ist vorteilhafterweise als ein Hochdruckspeicher ausgebildet. Vorteilhafterweise ist das erfindungsgemäße hydraulische System somit, neben den oben erwähnten Windkraftanlagen, auch bei hydraulischen Pressen und Kunststoffspritzmaschinen, und allgemein bei Hydrauliksystemen mit einem Hochdruckspeicher und einem Niederdruckspeicher einsetzbar.
Vorteilhafterweise ist in dem ersten Arbeitsraum während eines Normalbetriebs ein Unterdruck, insbesondere ein Vakuum, erzeugbar, insbesondere wegen einer Bewegung des Kolben-/Stangenelements in seiner Ausfahrrichtung und weil der zweite Arbeitsraum im Normalbetrieb wegen des bestromten und somit geschlossenen Zustands des Speicherzuschaltventils abgeschlossen ist. Im Normalbetrieb ist das Kolben-/Stangenelement bei abgeschlossenem zweiten Arbeitsraum in oder entgegen der Ausfahrrichtung bewegbar. Somit kann in dem zweiten Arbeitsraum im Normalbetrieb auch keine Feuchtigkeit vorhanden sein, womit sich eine dort sonst aufwändig und kostenintensiv durchzuführende Korrosionsschutzbehandlung erübrigt und somit die Kosten der erfindungsgemäßen hydraulischen Systems weiter reduzierbar sind.According to the invention, a charging valve is provided, by means of which, in particular during a charging operation in which the accumulator is charged with pressure medium, a first working area delimited by the first working space of the hydraulic cylinder is fluidically connectable to a second working area bounded by the second working area of the hydraulic cylinder. Thus, the memory, in particular after execution of the emergency operation, can be charged with pressure medium. During the charging operation, the piston / rod element is advantageously moved completely counter to the extension direction in order to convey pressure medium from the second working space back into the hydraulic circuit when the storage switching valve and charging valve are open.
A further advantage of the hydraulic system according to the invention is that a low-pressure accumulator, from which pressure medium can be sucked by the hydraulic machine, can be dimensioned considerably smaller than the known hydraulic systems of this type. The memory from which the second active surface can be acted upon with pressure medium is advantageously designed as a high-pressure accumulator. Advantageously, the inventive hydraulic system is thus, in addition to the above-mentioned wind turbines, also in hydraulic presses and plastic injection machines, and generally used in hydraulic systems with a high-pressure accumulator and a low-pressure accumulator.
Advantageously, in the first working space during a normal operation, a negative pressure, in particular a vacuum, can be generated, in particular due to a movement of the piston / rod element in its extension direction and because the second working space in Normal operation is completed because of the energized and thus closed state of the memory switching valve. In normal operation, the piston / rod element is movable in the closed second working space in or against the extension direction. Thus, no moisture can be present in the second working space during normal operation, which eliminates the need for expensive and costly anticorrosive treatment and thus further reduces the costs of the hydraulic system according to the invention.
Erfindungsgemäß ist eine Hydromaschine vorgesehen, mittels der jeweils die erste Wirkfläche oder eine dritte Wirkfläche des Hydrozylinders in einem geschlossenen Hydraulikkreis mit Druckmittel beaufschlagbar ist, wobei die dritte Wirkfläche zur Bewegung des Kolben-/Stangenelements entgegen der Ausfahrrichtung mit Druckmittel beaufschlagbar ist. Somit sind der erste Arbeitsraum und der dritte Arbeitsraum jeweils direkt ansteuerbar. Insbesondere ist während des Normalbetriebs ausschließlich die erste Wirkfläche zur Bewegung des Kolben-/Stangenelements in Ausfahrrichtung mit einem Druckmittel beaufschlagt und die dritte Wirkfläche ist zur Bewegung des Kolben-/Stangenelements entgegen der Ausfahrrichtung mit einem Druckmittel beaufschlagt.
Die Hydromaschine kann insbesondere drehzahlvariabel und/oder insbesondere drehrichtungsumkehrbar antreibbar und/oder durchschwenkbar ausgebildet sein.
Vorteilhafterweise ist, wie oben bereits erläutert, in den zweiten Arbeitsraum während eines Normalbetriebs des Hydrozylinders kein Druckmittel einströmbar. Somit ist während des Normalbetriebs ein Gleichgangverhalten des Hydrozylinders erreicht, da vorteilhafterweise die erste Wirkfläche gleich groß ist wie die dritte Wirkfläche. Die zweite Wirkfläche kann von der Größe der beiden anderen Wirkflächen abweichen, insbesondere größer als die erste Wirkfläche beziehungsweise die dritte Wirkfläche sein. Im Notbetrieb ist somit ein Differentialverhalten des Hydrozylinders gegeben.
Vorteilhafterweise weist der, insbesondere hohlzylindrisch ausgebildete, Hydrozylinder in seinem Gehäuse einen, insbesondere zylinderförmigen, Führungszapfen auf, auf dem das Kolben-/Stangenelement axial verschiebbar gelagert ist. Dabei ist der erste Arbeitsraum von dem Führungszapfen und dem Kolben-/Stangenelement begrenzt, und der zweite Arbeitsraum ist von dem Führungszapfen und dem Kolben-/Stangenelement und dem Gehäuse begrenzt. Zusätzlich dazu ist der dritte Arbeitsraum von dem Kolben-/Stangenelement und dem Gehäuse begrenzt. Die erfindungsgemäße spezielle Ausgestaltung des Hydrozylinders erlaubt eine platzsparende Ausführung desselben und somit eine Verringerung des Platzbedarfs.According to the invention, a hydraulic machine is provided, by means of which in each case the first active surface or a third active surface of the hydraulic cylinder in a closed hydraulic circuit can be acted upon with pressure medium, wherein the third active surface for moving the piston / rod element against the extension direction can be acted upon with pressure medium. Thus, the first working space and the third working space are each directly controllable. In particular, during normal operation, only the first active surface for moving the piston / rod element in the extension direction is acted upon by a pressure medium and the third active surface is acted upon to move the piston / rod element against the extension direction with a pressure medium.
The hydraulic machine can in particular be designed to be variable in speed and / or in particular drivable to rotate and / or swivel through in the direction of rotation.
Advantageously, as already explained above, no pressure medium can flow into the second working space during normal operation of the hydraulic cylinder. Thus, a synchronous behavior of the hydraulic cylinder is achieved during normal operation, since advantageously the first effective area is the same size as the third effective area. The second effective area may deviate from the size of the two other active areas, in particular be larger than the first effective area or the third effective area. In emergency mode thus a differential behavior of the hydraulic cylinder is given.
Advantageously, the, in particular hollow cylindrical design, hydraulic cylinder in its housing a, in particular cylindrical, guide pin, on which the piston / rod member is mounted axially displaceable. In this case, the first working space of the guide pin and the piston / rod element is limited, and the second Working space is limited by the guide pin and the piston / rod element and the housing. In addition, the third working space is limited by the piston / rod member and the housing. The inventive special design of the hydraulic cylinder allows a space-saving execution of the same and thus a reduction in space requirements.
Insbesondere weist das Kolben-/Stangenelement an einem offenen Endabschnitt, oder an einer Position zwischen einem geschlossenen Endabschnitt des Kolben-/Stangenelements und dem offenen Endabschnitt einen im Wesentlichen ringförmigen Radialbund auf. Vorteilhafterweise sind die jeweiligen von dem Kolben-/Stangenelement begrenzten Arbeitsräume, insbesondere der zweite Arbeitsraum und der dritte Arbeitsraum, mittels dem Radialbund beziehungsweise mittels seinen ringförmigen Flächen begrenzt.In particular, the piston / rod member has a substantially annular radial collar at an open end portion, or at a position between a closed end portion of the piston / rod member and the open end portion. Advantageously, the respective working spaces delimited by the piston / rod element, in particular the second working space and the third working space, are limited by means of the radial collar or by means of its annular surfaces.
Insbesondere ragt das Kolben-/Stangenelement mit seinem geschlossenen Ende aus einem im Wesentlichen in Ausfahrrichtung weisenden Endabschnitt des Gehäuses, von dem ein Zylinderkopf gebildet ist.In particular, the piston / rod element protrudes with its closed end from an end section of the housing which points essentially in the direction of extension and from which a cylinder head is formed.
Der Führungszapfen kann an einem im Wesentlichen von der Ausfahrrichtung weg weisenden Endabschnitt des Gehäuses angeordnet sein, von dem ein Zylinderboden gebildet ist. Insbesondere ist der Führungszapfen fest mit dem Gehäuse verbunden oder einstückig mit dem Gehäuse ausgebildet.The guide pin can be arranged on a substantially pointing away from the extension direction end portion of the housing, of which a cylinder bottom is formed. In particular, the guide pin is fixedly connected to the housing or formed integrally with the housing.
Die erste Wirkfläche kann an dem geschlossenen Endabschnitt des, insbesondere hohlzylinderförmig ausgebildeten, Kolben-/Stangenelements an einer Innenkontur angeordnet sein, wobei die erste Wirkfläche im Wesentlichen zu dem Zylinderboden hin und von der Ausfahrrichtung weg weist.The first active surface may be arranged at the closed end portion of the, in particular hollow cylinder-shaped, piston / rod element on an inner contour, wherein the first active surface points substantially towards the cylinder base and away from the extension direction.
Die zweite Wirkfläche kann an einer, insbesondere als ringförmiger Radialbund ausgebildeten, Außenkontur des Kolben-/Stangenelements angeordnet sein, wobei die zweite Wirkfläche im Wesentlichen zu dem Zylinderboden hin und von der Ausfahrrichtung weg weist.The second active surface may be arranged on an outer contour, in particular formed as an annular radial collar, of the piston / rod element, wherein the second active surface points substantially toward the cylinder base and away from the extension direction.
Die dritte Wirkfläche kann an der, insbesondere als ringförmigem Radialbund ausgebildeten, Außenkontur des Kolben-/Stangenelements angeordnet sein, wobei die dritte Wirkfläche im Wesentlichen zu dem Zylinderkopf hin und zu der Ausfahrrichtung hin weist.The third active surface may be arranged on the, in particular designed as an annular radial collar, the outer contour of the piston / rod element, wherein the third active surface is substantially toward the cylinder head and towards the extension direction.
Erfindungsgemäß ist das Speicherzuschaltventil in einem Speicherströmungspfad zwischen dem Speicher und dem zweiten Arbeitsraum angeschlossen, und das Aufladeventil ist in einem Zwischenabzweig des Speicherströmungspfads zwischen dem Speicherzuschaltventil und dem zweiten Arbeitsraum angeschlossen. Zusätzlich dazu ist der Zwischenabzweig zwischen dem ersten Arbeitsraum und einer Druckmittelquelle mit einem ersten Strömungspfad fluidisch verbunden. Somit ist ein einfacher Wechsel der Betriebsarten, beispielsweise zwischen Normalbetrieb und Notbetrieb oder zwischen Notbetrieb und Aufladebetrieb gewährleistet.
Vorteilhafterweise ist das Speicherzuschaltventil stromlos offen und bestromt geschlossen. Somit ist bei einem Stromausfall der Notbetrieb ausführbar und beispielsweise ein Rotor einer Windkraftanlage selbsttätig aus dem Wind drehbar.
Vorteilhafterweise ist der zweite Arbeitsraum mittels einer fluiddicht ausgebildeten Trennwand oder Platte oder Stahlplatte in eine erste Kammer und eine zweite Kammer unterteilt. Somit ist ein vollständiges Einfahren des Kolben-/Stangenelements im Aufladebetrieb nicht notwendig, da der sich während eines Normalbetriebs in der ersten Kammer ergebende Unterdruck beziehungsweise das sich ergebende Vakuum durch die Trennwand wirksam von einem in der zweiten Kammer vorhandenen Druckmittel getrennt ist. Somit kann der Aufladebetrieb an einer nahezu beliebigen Position beendet werden, ohne den nachfolgenden Normalbetrieb negativ zu beeinflussen. Ein weiterer Vorteil der Trennwand ist, dass, weil Druckmittel von dem Unterdruck / Vakuum in der ersten Kammer ferngehalten ist, damit eine Ausgasung von im Druckmittel gelöster Feuchtigkeit und/oder Luft bzw. Gas und somit Kavitation vermeidbar ist.
Vorteilhafterweise ist die Trennwand ringförmig ausgebildet und auf dem Führungszapfen axial verschiebbar angeordnet. Dabei ist die Trennwand, insbesondere während des Notbetriebs, mittels einer Druckmittelbeaufschlagung aus dem Speicher in der Ausfahrrichtung verschiebbar, insbesondere zusammen mit dem Kolben-/Stangenelement.According to the invention, the storage switching valve is connected in a storage flow path between the storage and the second working space, and the charging valve is connected in an intermediate branch of the storage flow path between the storage switching valve and the second working space. In addition, the intermediate branch between the first working space and a pressure medium source is fluidly connected to a first flow path. Thus, a simple change of the operating modes, for example between normal operation and emergency operation or between emergency operation and recharging operation is guaranteed.
Advantageously, the storage switching valve is normally open and energized closed. Thus, the emergency operation is executable in a power failure and, for example, a rotor of a wind turbine automatically rotatable from the wind.
Advantageously, the second working space is divided into a first chamber and a second chamber by means of a fluid-tight partition wall or plate or steel plate. Thus, a complete retraction of the piston / rod element in the charging operation is not necessary, since the resulting during normal operation in the first chamber negative pressure or the resulting vacuum is effectively separated by the partition from a pressure medium present in the second chamber. Thus, the charging operation can be terminated at an almost arbitrary position, without negatively affecting the subsequent normal operation. Another advantage of the partition is that, because pressure medium is kept away from the negative pressure / vacuum in the first chamber, so that outgassing dissolved in the pressure medium moisture and / or air or gas and thus cavitation is avoidable.
Advantageously, the partition wall is annular and arranged axially displaceable on the guide pin. In this case, the partition, in particular during emergency operation, by means of a pressure medium from the memory in the extension direction displaced, in particular together with the piston / rod element.
Insbesondere während des Aufladebetriebs ist die Trennwand mittels einer Druckmittelbeaufschlagung der dritten Wirkfläche über das Kolben-/Stangenelement entgegen der Ausfahrrichtung verschiebbar, unmittelbar oder über ein Druckmittel, das in der ersten Kammer vorhanden sein kann. Weiter vorteilhafterweise ist die Trennwand mittels einer Rückhalteeinrichtung und/oder über eine Reibkraft zwischen der Trennwand und dem Gehäuse in ihrer jeweiligen Position gehalten. Somit ist während des Normalbetriebs ein Verfahrweg des Kolben-/Stangenelements in Ausfahrrichtung von einem zylinderkopfseitigen Ausfahranschlag am Gehäuse markiert und entgegen der Ausfahrrichtung von einem zylinderbodenseitigen Einfahranschlag am Gehäuse oder einer Position der Trennwand markiert.In particular, during the Aufladebetriebs the partition by means of a pressure medium loading of the third active surface on the piston / rod member against the extension direction displaced, directly or via a pressure medium, which may be present in the first chamber. Further advantageously, the partition wall is held in its respective position by means of a retaining device and / or a frictional force between the partition wall and the housing. Thus, during normal operation, a travel path of the piston / rod element in the extension direction is marked by a cylinder-head-side extension stop on the housing and marked against the extension direction by a cylinder-bottom retraction stop on the housing or a position of the dividing wall.
Die Rückhalteeinrichtung kann als Federelement ausgebildet sein, wobei als Werkstoff insbesondere Polyurethan einsetzbar ist.The retaining device may be formed as a spring element, polyurethane being used as the material in particular.
Vorteilhafterweise ist die Trennwand mittels einer Rückstelleinrichtung, insbesondere unabhängig von dem Kolben-/Stangenelement, entgegen der Ausfahrrichtung verschiebbar. Somit ist der Speicher unabhängig von dem Kolben-/Stangenelement, insbesondere nach Ausführen des Notbetriebs, mit Druckmittel aufladbar.Advantageously, the partition by means of a return device, in particular independently of the piston / rod element, against the extension direction displaced. Thus, the memory is independent of the piston / rod element, in particular after execution of the emergency operation, charged with pressure medium.
Die Rückstelleinrichtung kann als Federelement ausgebildet sein, wobei eine Gasfüllung der ersten Kammer, insbesondere mit Stickstoff, als Federelement wirkt.The restoring device can be designed as a spring element, wherein a gas filling of the first chamber, in particular with nitrogen, acts as a spring element.
Die zweite Wirkfläche kann an einer ringförmigen Außenkontur der Trennwand angeordnet sein, wobei die zweite Wirkfläche im Wesentlichen zu dem Zylinderboden hin und von der Ausfahrrichtung weg weist.The second active surface may be arranged on an annular outer contour of the dividing wall, wherein the second active surface points substantially toward the cylinder base and away from the extension direction.
Vorteilhafterweise ist in der Trennwand ein Abflussventil vorgesehen, das, insbesondere als Rückschlagventil ausgebildet, in Richtung zu dem Speicher hin durchlässig ist und über das Druckmittel von der ersten Kammer in die zweiten Kammer strömbar ist. Somit ist eine Leckagemenge des Hydrozylinders, die wegen des Unterdrucks / Vakuums in die erste Kammer gesaugt ist, insbesondere während des Aufladebetriebs, in den Hydraulikkreis zurück förderbar. Die Rückstelleinrichtung ist dabei vorteilhafterweise als ein insbesondere aus Polyurethan bestehendes Federelement ausgebildet.Advantageously, a drain valve is provided in the partition, which, in particular designed as a check valve, is permeable in the direction of the memory and can be flowed via the pressure medium from the first chamber into the second chamber. Thus, a leakage amount of the hydraulic cylinder, which is sucked because of the negative pressure / vacuum in the first chamber, in particular during the Aufladebetriebs, in the hydraulic circuit back conveyed. The restoring device is advantageously designed as a particular consisting of polyurethane spring element.
Vorteilhafterweise ist eine Drucküberwachungseinrichtung vorgesehen, mittels der ein Druck in dem Speicher überwacht ist. Insbesondere ist die Drucküberwachungseinrichtung in dem Hochdruckspeicher und/oder in dem Niederdruckspeicher vorgesehen. Somit ist eine erhöhte Leckagesicherheit des Hydrozylinders gewährleistet. Weiter ist dadurch das hydraulische System bei schleichender Leckage in der Lage, sich selbstständig in einen Ursprungszustand zurückzusetzen und somit einen Serviceeinsatz hinauszuzögern. Insbesondere mit dem oben beschriebenen Ausführen des Aufladebetriebs ist eine Leckagemenge in den Hydraulikkreis zurückförderbar.Advantageously, a pressure monitoring device is provided, by means of which a pressure in the memory is monitored. In particular, the pressure monitoring device is provided in the high-pressure accumulator and / or in the low-pressure accumulator. Thus, an increased leakage safety of the hydraulic cylinder is ensured. Furthermore, as a result of the leakage, the hydraulic system is able to automatically reset itself to an original state and thus delay service. In particular, with the above-described execution of the charging operation, a leakage amount can be returned to the hydraulic circuit.
Ein erfindungsgemäßes Verfahren zum Betreiben des hydraulischen Systems gemäß der vorliegenden Erfindung enthält die folgenden Schritte:
- Schließen und/oder Geschlossenhalten des Speicherzuschaltventils und Schließen und/oder Geschlossenhalten des Aufladeventils zum Ausführen des Normalbetriebs,
- Öffnen und/oder Offenhalten des Speicherzuschaltventils und Schließen und/oder Geschlossenhalten des Aufladeventils zum Ausführen eines Notbetriebs zum, insbesondere schnellen und/oder maximalen, Ausfahren des Kolben-/Stangenelements,
- Schließen und/oder Geschlossenhalten des Speicherzuschaltventils und Öffnen und/oder Offenhalten eines Aufladeventils zum Ausführen eines Zurücksetzens des hydraulischen Systems nach Ausführen des Notbetriebs mit Laden des Speichers, insbesondere zum Bewegen des Kolben-/Stangenelements entgegen der Ausfahrrichtung.
- Closing and / or keeping closed the storage switching valve and closing and / or keeping the charging valve closed to perform the normal operation,
- Opening and / or holding open the storage switching valve and closing and / or keeping closed the charging valve for performing an emergency operation for, in particular fast and / or maximum, extension of the piston / rod element,
- Closing and / or keeping closed the storage switching valve and opening and / or holding open a charging valve for performing a reset of the hydraulic system after performing the emergency operation with loading of the memory, in particular for moving the piston / rod member against the extension direction.
Ein Vorteil des erfindungsgemäßen Verfahrens ist, dass damit das erfindungsgemäße hydraulische System auf einfache und effektive Art und Weise betrieben wird und somit Kosten eingespart werden.An advantage of the method according to the invention is that it allows the hydraulic system according to the invention to be operated in a simple and effective manner, thus saving costs.
Vorteilhafterweise wird nach dem Notbetrieb der Aufladebetrieb ausgeführt. Somit kann der Speicher, insbesondere der Hochdruckspeicher, nach dem Notbetrieb wieder mit Druckmittel aufgeladen werden. Ein Normalbetrieb kann danach wieder ausgeführt werden.Advantageously, the charging operation is carried out after the emergency operation. Thus, the memory, in particular the high pressure accumulator, after the emergency operation can be recharged with pressure medium. Normal operation can then be performed again.
Mehrere Ausführungsbeispiele / Ein Ausführungsbeispiel der Erfindung werden / wird im Folgenden anhand schematischer Zeichnungen näher erläutert. Es zeigen:
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Figur 1 ein erfindungsgemäßes hydraulisches System gemäß einem ersten Ausführungsbeispiel mit einem in einem Längsschnitt dargestellten Hydrozylinder in einem geschlossenen hydraulischen Kreis, -
ein erfindungsgemäßes hydraulisches System gemäß einem zweiten Ausführungsbeispiel mit einem in einem Längsschnitt dargestellten Hydrozylinder in einem geschlossenen hydraulischen Kreis während eines Normalbetriebs,Figur 2 -
Figur 3 ein erfindungsgemäßes hydraulisches System gemäß während eines Notbetriebs, undFigur 2 -
ein erfindungsgemäßes hydraulisches System gemäßFigur 4 während eines Aufladebetriebs.Figur 2
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FIG. 1 A hydraulic system according to the invention according to a first embodiment with a hydraulic cylinder shown in a longitudinal section in a closed hydraulic circuit, -
FIG. 2 a hydraulic system according to the invention according to a second embodiment with a hydraulic cylinder shown in a longitudinal section in a closed hydraulic circuit during normal operation, -
FIG. 3 an inventive hydraulic system according toFIG. 2 during an emergency operation, and -
FIG. 4 an inventive hydraulic system according toFIG. 2 during a recharge operation.
Das in
In einem Gehäuse 4 des Hydrozylinders 2 ist ein zylinderförmiger Führungszapfen 6 an einem im Wesentlichen von einer Ausfahrrichtung 8 weg weisenden Endabschnitt des Gehäuses 4 angeordnet, von dem ein Zylinderboden 10 gebildet ist. Der Führungszapfen 6 ist hier einstückig mit dem Gehäuse 4 ausgebildet, alternativ dazu kann er fest mit dem Gehäuse 4 verbunden sein.In a
Auf dem Führungszapfen ist ein hohlzylinderförmig ausgebildetes Kolben-/Stangenelement 12 axial verschiebbar gelagert. Ein erster Arbeitsraum 14 ist von dem Führungszapfen 6 und dem Kolben-/Stangenelement 12 begrenzt. Ein zweiter Arbeitsraum 16 ist von dem Führungszapfen 6 und dem Kolben-/Stangenelement 12 und dem Gehäuse 2 begrenzt. Ein dritter Arbeitsraum 18 von dem Kolben-/Stangenelement 12 und dem Gehäuse 4 begrenzt. Das Kolben-/Stangenelement 12 ragt in der dargestellten Position mit einem geschlossenen Endabschnitt 20 aus einem im Wesentlichen in Ausfahrrichtung 8 weisenden Endabschnitt des Gehäuses 4, von dem ein Zylinderkopf 22 gebildet ist.On the guide pin a hollow cylinder-shaped piston /
Von dem ersten Arbeitsraum 12 erstreckt sich ein erster Strömungspfad 24 bis hin zu einer Druckmittelquelle 26. Die Druckmittelquelle 26 ist als eine Pumpeneinheit ausgebildet, die einen Antrieb 28, hier ein drehzahlvariabel und drehrichtungsumkehrbar steuerbarer Elektromotor, und eine Hydromaschine 30, die hier als Hydropumpe ausgebildet ist. Fluidisch parallel zu der Hydromaschine 30 ist ein Niederdruckspeicher 32 geschaltet, aus dem die Hydromaschine 30 über jeweils ein als Rückschlagventil ausgebildetes Nachsaugventil 34 Druckmittel nachsaugen kann.From the first working
Von dem zweiten Arbeitsraum 16 erstreckt sich ein Speicherströmungspfad 36 bis hin zu einem als Hochdruckspeicher ausgebildetem Speicher 38. Von dem Speicherströmungspfad 36 führt ein Abzweig 39 bis zu einem zweiten Strömungspfad 40, der sich von der Hydromaschine 30 bis hin zu einem dritten Arbeitsraum 18 erstreckt. In dem Abzweig 39 ist ein Rückschlagventil 41 angeordnet, das in Richtung hin zu dem zweiten Strömungspfad 40 sperrt.From the second working
In dem Speicherströmungspfad 36 ist zwischen dem zweiten Arbeitsraum 16 und dem Speicher 38 ein Speicherzuschaltventil 40 angeordnet, hier ein 2/2-Wegeventil, das stromlos geöffnet ist. Zwischen dem zweiten Arbeitsraum 16 und dem Speicherzuschaltventil 42 ist ein Zwischenabzweig 44 des Speicherströmungspfads 36 über ein Aufladeventil 46 mit dem ersten Strömungspfad 24 fluidisch verbindbar. Das Aufladeventil 46 ist hier als ein stromlos geschlossenes 2/2-Wegeventil ausgebildet.In the
Eine erste Wirkfläche 48 ist an einem geschlossenen Endabschnitt 20 an einer Innenkontur des Kolben-/Stangenelements 12 angeordnet. Die erste Wirkfläche 48 weist im Wesentlichen zu dem Zylinderboden 10 hin und von der Ausfahrrichtung 8 weg.A first
Die zweite Wirkfläche 50 ist an einer hier als ringförmiger Radialbund ausgebildeter Außenkontur des Kolben-/Stangenelements 12 angeordnet, wobei die zweite Wirkfläche 50 im Wesentlichen zu dem Zylinderboden 10 hin und von der Ausfahrrichtung 8 weg weist. Der Radialbund ist an einem offenen Endabschnitt 51 des Kolben-/Stangenelements 12 angeordnet.The second
Eine dritte Wirkfläche 52 ist an der hier als ringförmiger Radialbund ausgebildeter Außenkontur des Kolben-/Stangenelements 12 angeordnet, wobei die dritte Wirkfläche 52 im Wesentlichen zu dem Zylinderkopf 22 hin und zu der Ausfahrrichtung 8 hin weist.A third
Nachfolgend wird die Funktionsweise und verschiedene Betriebsarten des erfindungsgemäßen hydraulischen Systems beschrieben.The operation and various modes of the hydraulic system according to the invention will be described below.
In einem Normalbetrieb ist für eine Bewegung des Kolben-/Stangenelements 12 in seiner Ausfahrrichtung 8 ist die erste Wirkfläche 48 über den ersten Strömungspfad 24 mittels der Hydromaschine 30 mit Druckmittel beaufschlagt. Im dritten Arbeitsraum 18 vorhandenes Druckmittel wird über den Speicherströmungspfad 36, den Abzweig 39 und den zweiten Strömungspfad 40 zur Hydromaschine 30 zurückgeführt. Dabei ist das Speicherzuschaltventil 42 bestromt und somit geschlossen und das Aufladeventil 46 ist stromlos und somit geschlossen. Eine Bewegung des Kolben-/Stangenelement 12 entgegen seiner Ausfahrrichtung 8 erfolgt bei gleichen Schaltungen der Ventile 42, 46 analog dazu.In a normal operation is for a movement of the piston /
Da im Normalbetrieb das Speicherzuschaltventil 42 bestromt und somit geschlossen ist, entsteht wegen der Bewegung des Kolben-/Stangenelements 12 in Ausfahrrichtung 8 in dem ersten Arbeitsraum 16 ein Unterdruck beziehungsweise ein Vakuum.Since the
In einem Notbetrieb ist das Speicherzuschaltventil 42 stromlos und somit geöffnet, wodurch die zweite Wirkfläche 50 mit Druckmittel aus dem Speicher 38 beaufschlagt ist und das Kolben-/Stangenelement 12 in seine Ausfahrrichtung 8 bewegt ist. Wenn das Speicherzuschaltventil 42 während des Normalbetriebs stromlos geschalten wird, ist die zweite Wirkfläche 50 zusätzlich zu der ersten Wirkfläche 48 mit Druckmittel beaufschlagt - die erste Wirkfläche 48, wie oben beschrieben, mit Druckmittel von der Druckmittelquelle 26 beziehungsweise der Hydromaschine 30. Bei einem Stromausfall, der einen Ausfall des Antriebs 28, beispielsweise des Elektromotors, zur Folge hat, ist das Speicherzuschaltventil 42 dadurch quasi automatisch stromlos geschalten und lediglich die zweite Wirkfläche 50 mit Druckmittel aus dem Speicher 38 beaufschlagt. Somit ist im Notbetrieb der Hydrozylinder 2 auch ohne den Antrieb 28 verstellbar.In an emergency operation, the
Nach dem Ausführen des Notbetriebs muss ein Aufladebetrieb durchgeführt werden, um den Speicher 38 wieder mit Druckmittel aufzuladen und Druckmittel aus dem zweiten Arbeitsraum 16 zurück in den Hydraulikkreis zu fördern. Dabei wird das Speicherzuschaltventil 42 bestromt und ist somit geschlossen und das Aufladeventil 46 bestromt und ist somit geöffnet. Somit wird beim Bewegen des Kolben-/Stangenelements 12 entgegen seiner Ausfahrrichtung 8 Druckmittel von der Hydromaschine 30 über den zweiten Strömungspfad 40 in den dritten Arbeitsraum 18 gefördert. Dabei wird Druckmittel aus dem ersten Arbeitsraum 14 und Druckmittel aus dem zweiten Arbeitsraum 16 zurück in den Hydraulikkreis gefördert, wobei Druckmittel aus dem zweiten Arbeitsraum 16 in den Zwischenabzweig 44 von dem Speicherströmungspfad 36 über das offene Aufladeventil 46 in den ersten Strömungspfad 24 und hin zur Niederdruckseite der Hydromaschine 30 gefördert wird. Druckmittel aus dem ersten Arbeitsraum 14 wird über den ersten Strömungspfad 24 hin zur Niederdruckseite der Hydromaschine 30 gefördert. Von der Hochdruckseite der Hydromaschine 30 wird Druckmittel über den Abzweig 39 und das in Durchflussrichtung durchströmte Rückschlagventil 41 in den Speicher 38 gefördert und der Speicher 38 somit wieder geladen. Ein Normalbetrieb kann danach wieder ausgeführt werden.After performing the emergency operation, a charging operation must be performed to recharge the
Die in dem Hydraulikkreis zusätzlich zu dem in
Im Unterschied zu dem in
Der im Normalbetrieb wegen der Bewegung des Kolben-/Stangenelements 12 in Ausfahrrichtung 8 bei bestromtem und somit geschlossenem Speicherzuschaltventil 42 entstehende Unterdruck / Vakuum entsteht somit in der ersten Kammer 56.The resulting in normal operation because of the movement of the piston /
Ein Verfahrweg des Kolben-/Stangenelements 12 in Ausfahrrichtung 8 ist im Normalbetrieb von einem zylinderkopfseitigen Ausfahranschlag am Gehäuse 4 markiert und entgegen der Ausfahrrichtung 8 von einer Position der Trennwand 54 markiert.A travel of the piston /
Die Trennwand 54 ist in einer Zwischenstellung zwischen dem zylinderkopfseitigen Ausfahranschlag am Gehäuse 4 und einem zylinderbodenseitigem Einfahranschlag am Gehäuse 4 und trennt in der zweiten Kammer 58 vorhandenes Druckmittel wirksam von dem in der ersten Kammer 56 wirkenden Unterdruck / Vakuum.The
In der Trennwand 54 ist ein als Rückschlagventil ausgebildetes Abflussventil 60 vorgesehen, das in Richtung zu dem Speicher 38 hin durchlässig ist und über das Druckmittel von der ersten Kammer 56 in die zweiten Kammer 58 strömbar ist.In the
In dem zu
Im Unterschied zu dem in
Offenbart ist ein hydraulisches System mit einem speziellen Hydrozylinder, insbesondere einem Gleichgangzylinder in Differentialbauweise, der über drei getrennte druckmittelbeaufschlagbare Wirkflächen verfügt. Im Normalbetrieb mit einer Gleichgangscharakteristik betreibbar, entwickelt der Hydrozylinder im Notbetrieb eine Differentialcharakteristik. Dies ist vorteilhaft bei einem Einsatz des erfindungsgemäßen hydraulischen Systems beispielsweise bei einer Windkraftanlage zur hydraulischen Pitchverstellung eines Rotors beziehungsweise von dessen Rotorblättern.Disclosed is a hydraulic system with a special hydraulic cylinder, in particular a differential cylinder in differential construction, which has three separate druckmittelbeaufschlagbare active surfaces. Operable in normal operation with a Gleichgangscharakteristik, developed the hydraulic cylinder in emergency operation, a differential characteristic. This is advantageous when using the hydraulic system according to the invention, for example in a wind power plant for the hydraulic pitch adjustment of a rotor or its rotor blades.
- 11
- Hydraulisches SystemHydraulic system
- 22
- Hydrozylinderhydraulic cylinders
- 44
- Gehäuse des HydrozylindersHousing of the hydraulic cylinder
- 66
- Führungszapfenspigot
- 88th
- Ausfahrrichtungof extension
- 1010
- Zylinderbodencylinder base
- 1212
- Kolben-/StangenelementPiston / rod member
- 1414
- Erster ArbeitsraumFirst workroom
- 1616
- Zweiter ArbeitsraumSecond workspace
- 1818
- Dritter ArbeitsraumThird workspace
- 2020
- Geschlossener Endabschnitt des Kolben-/StangenelementsClosed end portion of the piston / rod element
- 2222
- Zylinderkopfcylinder head
- 2424
- Erster StrömungspfadFirst flow path
- 2626
- DruckmittelquellePressure medium source
- 2828
- Antriebdrive
- 3030
- Hydromaschinehydromachine
- 3232
- NiederdruckspeicherLow-pressure accumulator
- 3434
- Nachsaugventilcavitation valve
- 3636
- SpeicherströmungspfadMemory flow path
- 3838
- SpeicherStorage
- 3939
- Abzweigjunction
- 4040
- Zweiter StrömungspfadSecond flow path
- 4141
- Rückschlagventilcheck valve
- 4242
- SpeicherzuschaltventilSpeicherzuschaltventil
- 4444
- Zwischenabzweigbetween branch
- 4646
- AufladeventilAufladeventil
- 4848
- Erste WirkflächeFirst effective area
- 5050
- Zweite WirkflächeSecond effective area
- 5151
- Offener Endabschnitt des Kolben-/StangenelementsOpen end portion of the piston / rod element
- 5252
- Dritte WirkflächeThird active surface
- 5454
- Trennwandpartition wall
- 5656
- Erste KammerFirst chamber
- 5858
- Zweite KammerSecond Chamber
- 6060
- Abflussventildrain valve
Claims (12)
- Hydraulic system having a hydraulic cylinder (2) which has at least three separate pressurizable surfaces (48, 50, 52), wherein a first surface (48) and a second surface (50) can be pressurized for a movement of a piston/rod element (12) of the hydraulic cylinder (2) in its extension direction (8), wherein a reservoir connection valve (42) is provided, by means of which the second surface (50) can be pressurized in the extension direction (8) with a pressure medium from a charged reservoir (38), and wherein a charging valve (46) is provided, by means of which a first working chamber (14) of the hydraulic cylinder (2), which is delimited by the first surface (48), can be connected fluidically to a second working chamber (16) of the hydraulic cylinder (2), which is delimited by the second surface (50), and wherein a hydraulic machine (30) is provided, by means of which the first surface (48) or a third surface (52) of the hydraulic cylinder (2) can respectively be pressurized with pressure medium in a closed hydraulic circuit, wherein the third surface (52) can be pressurized with pressure medium to move the piston/rod element (12) counter to the extension direction (8), and wherein the reservoir connection valve (42) is connected in a reservoir flow path (36) between the reservoir (38) and the second working chamber (16), and wherein the charging valve (46) is connected in an intermediate branch (44) of the reservoir flow path (36) between the reservoir connection valve (42) and the second working chamber (16), and wherein the intermediate branch (44) between the first working chamber (14) and the hydraulic machine (30) is connected fluidically to a first flow path (24), and wherein the reservoir flow path (36) extends from the second working chamber (16) as far as the reservoir (38) formed as a high-pressure reservoir, and wherein a branch (39) leads from the reservoir flow path (36) as far as a second flow path (40), which extends from the hydraulic machine (30) as far as a third working chamber (18) delimited by the third surface (52), and wherein a non-return valve (41), which blocks in the direction towards the second flow path (40), is arranged in the branch (39).
- Hydraulic system according to Claim 1, wherein, during a normal operation, a negative pressure can be produced in the second working chamber (16).
- Hydraulic system according to Claim 1 or 2, wherein, during a normal operation of the hydraulic cylinder (2), no pressure medium can flow into the second working chamber (16).
- Hydraulic system according to one of Claims 1 to 3, wherein the hydraulic cylinder (2) has in its housing (4) a guide pin (6), on which the piston/rod element (12) is axially displaceably mounted, wherein the first working chamber (14) is delimited by the guide pin (6) and the piston/rod element (12), and wherein the second working chamber (16) is delimited by the guide pin (6) and the piston/rod element (12) and the housing (4), and wherein a third working chamber (18) is delimited by the piston/rod element (12) and the housing (4).
- Hydraulic system according to one of the preceding Claims 1 to 4, wherein the reservoir connection valve (42) is open when de-energized.
- Hydraulic system according to one of the preceding Claims 1 to 5, wherein the second working chamber (16) is subdivided into two chambers (56, 58) by means of a partition (54) that is designed to be fluid-tight.
- Hydraulic system according to Claim 6, wherein the partition (54) is formed in the shape of a ring and is axially displaceably arranged on the guide pin (6), and wherein the partition (54) can be displaced in the extension direction (8) by means of pressurization from the reservoir (38) or, by means of pressurization of the third surface (52) via the piston/rod element (12), is indirectly or directly displaceable counter to the extension direction.
- Hydraulic system according to Claim 6 or 7, wherein the partition (54) can be displaced counter to the extension direction (8) by means of a restoring device.
- Hydraulic system according to Claim one of Claims 6 to 8, wherein an outlet valve (60), which is permeable in the direction of the reservoir (38), is provided in the partition (54).
- Hydraulic system according to Claim 8 or 9, wherein the restoring device is arranged in the first chamber (56) and is formed as a gas filling or as a spring element consisting substantially of polyurethane.
- Hydraulic system according to one of Claims 1 to 10, wherein, in an emergency operation, the second surface (50) can be pressurized in the extension direction (8) with pressure medium from the charged reservoir (38).
- Method for operating the hydraulic system according to one of Claims 1 to 11,
characterized by the following steps:closing and/or keeping closed the reservoir connection valve (42) and closing and/or keeping closed the charging valve (46) in order to carry out the normal operation for moving the piston/rod element (12) in or counter to the extension direction (8),opening and/or keeping open the reservoir connection valve (42) and closing and/or keeping closed the charging valve (46) in order to carry out an emergency operation for moving the piston/rod element (12) in the extension direction (8), and/orclosing and/or keeping closed the reservoir connection valve (42) and opening and/or keeping open a charging valve (46) in order to carry out resetting of the hydraulic system following the carrying out of the emergency operation with charging of the reservoir (38).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015211796.0A DE102015211796A1 (en) | 2015-06-25 | 2015-06-25 | Hydraulic system for supplying pressure to a hydraulic cylinder with three separate pressure-sensitive surfaces and method for operating the hydraulic system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3109485A1 EP3109485A1 (en) | 2016-12-28 |
EP3109485B1 true EP3109485B1 (en) | 2019-03-27 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16169921.0A Not-in-force EP3109485B1 (en) | 2015-06-25 | 2016-05-17 | Hydraulic system for pressure supply of a hydro-cylinder with three separate pressurisable surfaces and method for operating the hydraulic system |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3109485B1 (en) |
CN (1) | CN106286437A (en) |
DE (1) | DE102015211796A1 (en) |
DK (1) | DK3109485T3 (en) |
ES (1) | ES2732624T3 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE102019105449A1 (en) * | 2019-03-04 | 2020-09-10 | Wacker Neuson Linz Gmbh | Linear drive with closed hydraulic circuit |
DE102021200096A1 (en) * | 2021-01-08 | 2022-07-14 | Robert Bosch Gesellschaft mit beschränkter Haftung | Hydraulic drive unit for a press |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3669151A (en) * | 1969-11-25 | 1972-06-13 | Kiddle Walter & Co Inc | Hydraulic system accumulator arrangement |
DE102007050350A1 (en) * | 2007-09-21 | 2009-04-02 | Thomas Sauer | Double-acting hydraulic cylinder for use as hydraulically impinged linear motor in e.g. hydraulic excavator, has return stroke chamber and pre-stroke chambers enclosed to each other, where one of prestroke chambers is filled with pressure |
DE102009052531A1 (en) * | 2009-11-11 | 2011-05-12 | Hoerbiger Automatisierungstechnik Holding Gmbh | machine press |
DE102010034610A1 (en) * | 2010-08-18 | 2012-02-23 | Robert Bosch Gmbh | Hydraulic linear drive |
DE102010053811A1 (en) * | 2010-12-08 | 2012-06-14 | Moog Gmbh | Fault-proof actuation system |
DE102012012142A1 (en) * | 2012-06-20 | 2013-12-24 | Robert Bosch Gmbh | Hydraulic actuating device |
DE102012013098B4 (en) * | 2012-06-30 | 2014-08-07 | Hoerbiger Automatisierungstechnik Holding Gmbh | machine press |
-
2015
- 2015-06-25 DE DE102015211796.0A patent/DE102015211796A1/en not_active Withdrawn
-
2016
- 2016-05-17 DK DK16169921.0T patent/DK3109485T3/en active
- 2016-05-17 ES ES16169921T patent/ES2732624T3/en active Active
- 2016-05-17 EP EP16169921.0A patent/EP3109485B1/en not_active Not-in-force
- 2016-06-24 CN CN201610466894.2A patent/CN106286437A/en active Pending
Non-Patent Citations (1)
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Also Published As
Publication number | Publication date |
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DK3109485T3 (en) | 2019-06-24 |
ES2732624T3 (en) | 2019-11-25 |
CN106286437A (en) | 2017-01-04 |
DE102015211796A1 (en) | 2016-12-29 |
EP3109485A1 (en) | 2016-12-28 |
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