EP3105280A1 - Sulfur composites and polymeric materials from elemental sulfur - Google Patents
Sulfur composites and polymeric materials from elemental sulfurInfo
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- EP3105280A1 EP3105280A1 EP15748519.4A EP15748519A EP3105280A1 EP 3105280 A1 EP3105280 A1 EP 3105280A1 EP 15748519 A EP15748519 A EP 15748519A EP 3105280 A1 EP3105280 A1 EP 3105280A1
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- monomer
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- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/30—Polysulfonamides; Polysulfonimides
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- C08G73/02—Polyamines
- C08G73/0246—Polyamines containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
- C08G73/0253—Polyamines containing sulfur in the main chain
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/30—Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen
- C08G59/302—Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen containing sulfur
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- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/12—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
- C08G61/122—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides
- C08G61/123—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds
- C08G61/126—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds with a five-membered ring containing one sulfur atom in the ring
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- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/32—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids from aromatic diamines and aromatic dicarboxylic acids with both amino and carboxylic groups aromatically bound
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- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/14—Polysulfides
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- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/20—Polysulfones
- C08G75/205—Copolymers of sulfur dioxide with unsaturated organic compounds
- C08G75/22—Copolymers of sulfur dioxide with unsaturated aliphatic compounds
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- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/20—Polysulfones
- C08G75/23—Polyethersulfones
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- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
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- H—ELECTRICITY
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1399—Processes of manufacture of electrodes based on electro-active polymers
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- H01M10/00—Secondary cells; Manufacture thereof
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- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/60—Selection of substances as active materials, active masses, active liquids of organic compounds
- H01M4/602—Polymers
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to sulfur composites and polymeric materials having a high sulfur content, in particular, sulfur copolymers that are polymerized with epoxides or dispersed with metal or ceramic composites; electrochemical cells utilizing the sulfur composites and polymeric materials; photoactive sulfur copolymers; sulfur polymer nanoparticles as hydrogen sulfide (H2S) donors; and methods of repairing sulfur polymeric materials by self-healing.
- sulfur copolymers that are polymerized with epoxides or dispersed with metal or ceramic composites
- electrochemical cells utilizing the sulfur composites and polymeric materials
- photoactive sulfur copolymers sulfur polymer nanoparticles as hydrogen sulfide (H2S) donors
- methods of repairing sulfur polymeric materials by self-healing include hydrogen sulfide (H2S) donors.
- Elemental sulfur has been explored for use in lithium-sulfur electrochemical ceils.
- Sulfur can oxidize lithium when configured appropriately in an electrochemical ceil, and is known to be a very high energy-density cathode material.
- the poor electrical and electrochemical properties of pure elemental sulfur, such as low cycle stability and poor conductivity) have limited the development of this technology.
- one key limitation of lithium-sulfur technology is the ability to retain high charge capacity for extended numbers of charge-discharge cycles ("cycle lifetimes").
- Cells based on present lithium ion technology has low capacity (180 mAb/g) but can be cycled for 500-1000 cycles.
- Lithium-sulfur cells based on elemental sulfur have very high initial charge capacity (in excess of 1200 mAb/g, but their capacity drops to below 400 mAh/g within the first 100-500 cycles.
- initial charge capacity in excess of 1200 mAb/g, but their capacity drops to below 400 mAh/g within the first 100-500 cycles.
- novel copolymer materials from elemental sulfur feedstocks would be tremendously beneficial in improving sustainability and energy practices.
- improved battery technology and materials that can extend cycle lifetimes while retaining reasonable charge capacity will significantly impact the energy and transportation sectors and further mitigate US dependence on fossil fuels.
- Elemental sulfur is inherently insulating and poorly photoactive.
- One key challenge is to understand the synthetic chemistry necessary for modification of sulfur to prepare photoactive materials, especially materials that act as photo- semiconductors.
- the waste sulfur can be transformed from an insulator into a photoelectrochemicaily active material.
- H 2 S hydrogen sulfide
- NO nitrogen dioxide
- CO carbon monoxide
- H 2 S gas does not emit reactive oxygen species that could affect certain ceil functions.
- Limited studies have been performed on H 2 8 as a signaling gas and identifying potential H 2 S donors.
- Previous studies utilized salts such as NaHS Na 2 S, which have demonstrated uncontrolled release profiles (Hasegawa), Hence, there is a need to develop h1 ⁇ 2S donors capable of slowly and continuously releasing h1 ⁇ 2S gas.
- the present invention features a sulfur polymer composition
- a sulfur polymer composition comprising sulfur monomers polymerized with one or more amine monomers, thiol monomers, sulfide monomers, alkynyliy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, thiirane monomers, and ethylenically unsaturated monomers.
- the sulfur polymer composition may be further polymerized with one or more epoxide monomers, wherein the epoxide monomers may be varying epoxide compounds, resulting in novel thermosetting and thermoplastic polymers.
- the present invention also features a novel composite material produced from elemental sulfur and a metal or ceramic composite.
- Liquid sulfur is utilized to prepare the sulfur composite materials that are based on metal carbides, metal sulfides and other chalcogenides, along with metal nitrides to form enhanced electroactive cathode materials.
- This sulfur composite material may be further copolymerized with the sulfur polymer composition or with the modified sulfur polymer composition polymerized with the epoxide monomers(s).
- the present invention further features an improved electrochemical cell utilizing any of the above sulfur containing materials as a cathode for the electrochemical cell.
- novel sulfur containing polymeric compositions and composite materials have the ability to self-heal. Without wishing to limit the present invention to any particular theory or mechanism, it is believed that the self-healing property of these materials are due to their reversible S-S bonds, which allows for broken S-S bonds to be reconnected by methods such as heat processing, A substrate constructed from these materials may be reworkable or repairable.
- the present invention also features the use of sulfur to make a new class of photoactive sulfur polymers.
- the polymers can be used as a new solar fuel in which photochemical processes generate useful chemicals for clean energy and commodity chemicals.
- the present invention features hydrogen sulfide donating sulfur containing polymers and methods of preparing said polymers.
- the present invention also features methods of treating biological conditions and inhibiting microbial growth using H 2 8 gas.
- the present invention utilizes sulfur containing polymers prepared via a variety of synthetic processes, such as inverse vulcanization and other existing synthetic chemical methods to prepare molecules, polymers, nanomateriais, and nanocomposites that can deliver H 2 S under biological conditions.
- FIG. 1 shows a reaction schematic of a sulfur ring (Sa) opening and polymerizing.
- FIG. 2 shows lab samples of an elemental sulfur powder, a molten liquid sulfur, and a polymerized sulfur.
- FIG. 3 shows a reaction schematic of a sulfur copolymer and a lab sample of a sulfur copolymer.
- FIG. 4 shows non-limiting exemplary applications utilizing the sulfur copolymer.
- FIG. 5 shows a reaction schematic of a sulfur copolymer and epoxide polymerization.
- FIG. 6 shows a non-limiting sample of a sulfur copolymer and epoxide thermoset.
- FIG. 7 shows non-limiting examples of S-S chains and bond dissociation energies (BDE) of the S-S chains.
- FIG. 8 shows a self-healing sulfur copolymer sample.
- FIG. 9 shows a non-limiting example of Young's Modulus for a pristine and a self-healed sulfur copolymers having 20 wt% dlisopropenylbenzene (DSB).
- FIG. 10 shows a non-limiting example of a stress-strain curve for sulfur copolymers.
- FIG. 1 1 shows non-limiting examples of sulfur/metal composite materials.
- FIG. 12 shows a schematic view of charge and discharge cycles of an electrochemical ceil.
- FIG. 13 shows data from a cycling experiment (C/10) comparing sulfur copolymers and elemental sulfur as cathodes for electrochemical ceils.
- FIG. 14 shows data from a cycling experiment (C/5) comparing sulfur copolymers and sulfur composite materials as cathodes for electrochemical ceils.
- FIG. 15 shows data from a long-term cycling experiment for various C-rates of Li-S batteries utilizing sulfur copolymers.
- FIG. 16a-16d shows various copolymers made from Ss and 1 ,3- phenylenediamine
- FIG. 17 shows a reaction scheme and final copolymer product.
- FIG. 18 shows photochemical processes to generate chemicals for energy and commodity chemicals.
- FIG. 19a-19c shows various copolymers from the reactions of 3,4,9,10-
- FIG. 20a ⁇ 20e shows various copolymers from the reactions of N,N' ⁇ dibutyi perylenecarboxydiimide and Ss with other components.
- FIG. 21 a ⁇ 21 b shows Raman data for copolymers.
- FIG. 22a- 22b shows thermograms from DSC data of copolymers.
- FIG. 23a-23b shows thermograms from DSC data of copolymers.
- FIG. 24 shows shear viscosity data for copolymers with increasing DIB.
- FIG. 25 shows a sulfur and DIB percent conversion.
- FIG. 28 provides NMR spectra of two suifur/thiirane copolymers and that of a copolymer not containing sulfur.
- FIG. 27 shows various products prepared from a sulfur prepoiymer solution.
- FIG. 28 is a picture of a set of spin-coated films.
- FIG. 29 is a cross-sectional micrograph of a po!y(S-r-DIB) copolymer layer (2.8 pm in thickness) formed on a polyimide layer (270 nm) on a glass substrate.
- FIG. 30 shows a representation of H 2 S synthesis and signaling inside a biological cell (Hasegawa).
- FIG. 31 shows a non-limiting example of a H 2 S donor polymer nanoparticle.
- FIG. 32a-32b show a laboratory reaction set up.
- FIG. 32b also shows a lead sulfide (PbS) product.
- PbS lead sulfide
- FIG. 33 shows typical materials for infrared thermal imaging lens.
- FIG. 34 shows a non-limiting example of infrared lens constructed from a sulfur copolymer of the present invention
- FIG. 35 shows a graph of transparency for 80%-wt S 8 and DIB.
- FIG. 36a shows a graph of transparency for a sulfur copolymer and P MA.
- FIG. 36b shows a graph of refractive indexes for various polymers and sulfur copolymers.
- FIG. 37 shows mid-IR imaging with a sulfur copolymer lens.
- FIG. 38 shows comparisons of pristine, damaged, and self-healed sulfur copolymer lenses for visible and mid-IR imaging.
- amine monomer is a monomer that is poiymerizabie through its amine groups.
- aromatic amines and multi-functional amines may be used.
- Amine monomers include, but are not limited to, m-phenylenediamine, and p-phenyienediamine.
- the various types of phenylenediamines are inexpensive reagents due to their wide-spread use in the preparation of many conventional polymers, e.g., poiyurethanes, poiyamides.
- 1 ,3-phenylenediamine with S s a surprising substitution of the aromatic ring with sulfur groups in the copo!ymerization.
- the resulting sulfur copolymer carried reactive amine moieties that were further reacted with comonomers, such as, isocyanates, acid chlorides, epoxides, carboxylic acids, esters, amides, alkyl haiides, or acry!ates to either modify the sulfur copolymer, or make new copo!ymeric materials, such as, poiyamides, poiyurethanes, poiyamides, and polyethers.
- comonomers such as, isocyanates, acid chlorides, epoxides, carboxylic acids, esters, amides, alkyl haiides, or acry!ates to either modify the sulfur copolymer, or make new copo!ymeric materials, such as, poiyamides, poiyurethanes, poiyamides, and polyethers.
- thiol monomer is a monomer that is poiymerizabie through its thiol groups.
- Thiol monomers include, but are not limited to, 4,4'- thiobisbenzenethiol and the like.
- sulfide monomers are those that are poiymerizabie through its sulfide groups.
- an aikynyily unsaturated monomer is a monomer that is poiymerizabie through its alkynyi unsaturation (i.e., its triple bond).
- alkynyily unsaturated monomer does not include compounds in which the alkynyi unsaturation is part of a long chain alky! moiety (e.g., unsaturated fatty acids, or carboxylic salts, or esters such as oleates, and unsaturated plant oils).
- aromatic alkynes, both internal and terminal alkynes, multi-functional alkynes may be used.
- aikynyily unsaturated monomers include, but are not limited to, ethynyibenzene, 1 -phenylpropyne, 1 ,2-diphenyiethyne, 1 ,4- diethyny!benzene, 1 ,4-bis(phenylethynyl)benzene, and 1 ,4-diphenylbuta-1 ,3-diyne.
- nitrone monomer is a monomer that is poiymerizabie through its nitrone groups, !n one embodiment, nitrones, dinitrones, and muiti-nitrones may be used. Examples include, but are not limited to, N- benzyiidene-2-methylpropan-2-amine oxide.
- aldehyde monomer is a monomer that is poiymerizabie through its aldehyde groups.
- aldehydes, dialdehydes, and muiti- aldehydes may be used.
- ketone monomer is a monomer that is poiymerizabie through its ketone groups.
- ketones, dikitones, and multi- ketones may be used.
- epoxide monomer is a monomer that is poiymerizabie through its epoxide group(s).
- Non-limiting examples of such monomers include, generally, mono- or polyoxiranyibenzenes, mono- or polyg!ycidyibenzenes, mono- or polyg!ycidyloxybenzenes, mono- or polyoxiranyl(hetero)aromatic compounds, mono-or po!yglycidyl(hetero)aromatic compounds, mono- or polyg!ycidy!oxy(hetero)aromatic compounds, dig!ycidy!
- the epoxide monomers may be benzyl giycidyi ether and tris(4-hydroxypheny!)methane trigiycidy! ether.
- the epoxide monomers may include a (hetero)aromatic moiety such as, for example, a phenyl, a pyridine, a triazine, a pyrene, a naphthalene, or a polycyclic (hetero)aromatic ring system, bearing one or more epoxide groups.
- a (hetero)aromatic moiety such as, for example, a phenyl, a pyridine, a triazine, a pyrene, a naphthalene, or a polycyclic (hetero)aromatic ring system, bearing one or more epoxide groups.
- the one or more epoxide monomers are selected from epoxy(hetero)aromatic compounds, such as styrene oxide and stilbene oxide and (hetero)aromatic g!ycidyi compounds, such as glycidyl phenyl ethers (e.g., resorcinoi diglycidyl ether, giycidyl 2-methy!phenyl ether), glycidy!benzenes (e.g., (2,3-epoxypropy!benzene) and glycidyl heteroaromatic compounds (e.g., N-(2,3-epoxypropyi)phthaiimide).
- epoxy(hetero)aromatic compounds such as styrene oxide and stilbene oxide
- (hetero)aromatic g!ycidyi compounds such as glycidyl phenyl ethers (e.g., resorcinoi diglycidyl
- an epoxide monomer will have a boiling point greater than 180 °C, greater than 200 °C, or even greater than 230 °C at the pressure at which polymerization is performed (e.g., at standard pressure, or at other pressures).
- thiirane monomer is a monomer that is polymerizab!e through its thirane group(s).
- Non-limiting examples of thiirane monomers include, generally, mono- or polythiirany!benzenes, mono- or polythiiranylmethylbenzenes, mono- or polythiiranyl(hetero)aromatic compounds, mono- or po!ythiiranylmethyl(hetero)aromatic compounds, dithiiranylmethyl bisphenol A ethers, mono- or po!ydithiiranyi (cyclo)alkyl ethers, mono- or po!yepl8ulfide(cyclo)aikane compounds, and thiirane-terminated oligomers.
- thiirane monomers may include a (hetero)aromatic moiety such as, for example, a phenyl, a pyridine, a triazine, a pyrene, a naphthalene, or a poly cyclic (hetero)aromatic ring system, bearing one or more thiirane groups.
- a thiirane monomer will have a boiling point greater than 180 °C, greater than 200 °C, or even greater than 230 °C at the pressure at which polymerization is performed (e.g., at standard pressure).
- an ethylenicaliy unsaturated monomer is a monomer that is polymerizabie through its ethylenic unsaturation (i.e., its double bond).
- ethylenicaliy unsaturated monomer does not include cyclopentadienyl species such as cyclopentadiene and dicyclopentadiene.
- ethylenicaliy unsaturated monomer does not include compounds in which the ethylenic unsaturation is part of a long chain alkyl moiety (e.g. unsaturated fatty acids such as oieates, and unsaturated plant oils).
- the one or more ethylenicaliy unsaturated monomers are selected from the group consisting of vinyl monomers, (meth)acryl monomers, unsaturated hydrocarbon monomers, and ethyienicaily-terminated oligomers.
- Such monomers include, generally, mono- or polyvinylbenzenes, mono- or poiyisopropenyibenzenes, mono- or polyvinyl(hetero)aromatic compounds, mono- or po!yisopropenyl(hetero)aromatic compounds, alky!ene di(meth)acrylates, bisphenol A di(meth)acrylates, benzyl (meth)acrylates, phenyl(meth)acryiates, heteroaryl (meth)acrylates, terpenes (e.g., squaiene) and carotene.
- mono- or polyvinylbenzenes mono- or poiyisopropenyibenzenes
- mono- or polyvinyl(hetero)aromatic compounds mono- or po!yisopropenyl(hetero)aromatic compounds
- alky!ene di(meth)acrylates bisphenol A di(meth)acrylates, benzyl (
- the one or more ethylenicaliy unsaturated monomers are non-polar.
- the one or more ethylenicaliy unsaturated monomers include a (hetero)aromatic moiety such as, for example, phenyl, pyridine, triazine, pyrene, naphthalene, or a polycyclic (hetero)aromatic ring system, bearing one or more vinylic, acrylic or methacrylic substituents.
- Examples of such monomers include benzyl (meth)acryiates, phenyl (meth)acrylates, divinyibenzenes (e.g., 1 ,3- divinylbenzene, 1 ,4-divinylbenzene), isopropenyibenzene, styrenics (e.g., styrene, 4-methy!styrene, 4-chiorostyrene, 2,6-dichlorostyrene, 4-vinylbenzyl chloride), diisopropenyibenzenes (e.g., 1 ,3-diisopropenylbenzene), vinylpyridines (e.g., 2- viny!pyridine, 4-viny!pyridine), 2,4,6 ⁇ tris((4 ⁇ vinylbenzyi)thio) ⁇ 1 ,3,5 ⁇ triazine and divinyipyridines (e.g., 2,S ⁇ divinylpyridine).
- the one or more ethylenicaliy unsaturated monomers bears an amino (i.e., primary or secondary) group, a phosphine group or a thiol group.
- an amino (i.e., primary or secondary) group e.g., primary or secondary
- a phosphine group or a thiol group e.g., vinyldiphenylphosphine.
- the inventors surmise that the amino or thiol group will undergo a ring-opening nucieophiiic attack on an Ss ring, thus incorporating a short sulfide chain that promotes solubility in molten sulfur.
- an ethylenicaliy unsaturated monomer will have a boiling point greater than 180 °C, greater than 200 °C, or even greater than 230 °C at the pressure at which polymerization is performed (e.g., at standard pressure).
- an "elemental carbon materia! is a material that is primarily formed as an a!lotrope of carbon, with a minor amount of chemical modification.
- graphene, graphene oxide, graphite, carbon nanotubes, fullerenes, carbon black, carbon flakes and carbon fibers are examples of elemental carbon materials.
- Such materials can be made, for example, by first dispersing the elemental carbon material in molten sulfur, then copo!ymerizing the molten sulfur with one or more monomers (e.g., one or more polyfunctional monomers).
- elemental carbon material can be dispersed in sulfur at temperatures high enough that the sulfur is molten, but low enough that significant ring opening and polysuifide polymerization does not occur (e.g., at temperatures in the range of about 120 °C to about 180 °C).
- Higher loadings of elemental carbon materials in sulfur can be achieved by pre-dissoiution of the sulfur and dispersion of the elemental carbon material into a suitable solvent (e.g., carbon disulfide) followed by removal of the solvent under reduced pressure to yield a blended composite powder which can be melted and allowed to with the one or more monomers.
- a suitable solvent e.g., carbon disulfide
- self-healing is defined as to enable a material to repair damage with minimum intervention 2 .
- mechanisms and techniques to enable self-healing may include covalent bonding, supramolecu!ar chemistry, H-bonding, ionic interactions, ⁇ - ⁇ stacking, chemo-mechanicai repairs focusing on encapsulation, remote self-healing, or shape memory assisted polymers 2 .
- self-healing utilizes thermal reformation.
- thermal reformation involves the use of heat to reform the bonds or cross-links of a polymeric material.
- photoactive is defined as having the ability for significant absorption of solar, visible or near-infrared radiation
- biocompatible and any of it analogues are defined as the ability of to be in contact with living tissues without producing any undesirable local or systemic effects, such as toxicity.
- soluble and any of its analogues are defined as being capable of dissolving in another medium, such as a solid, a liquid, or gas.
- the terms “therapeutically effective amount” means the amount of a compound that, when administered to a mammal for treating a condition, is sufficient to effect such treatment for the condition.
- the “therapeuticaliy effective amount” will vary depending on the compound, the condition and its seventy and body factors such as age, weight, etc., of the mammal to be treated.
- slow and continuous release is defined as the ability to maintain a controlled presence of a chemical in the body without any sudden increases, decreases, or stops in the amount of the chemical that may cause toxicity or hinder the therapeutic effectiveness of the chemical in the body.
- Treating” or “treatment” of a condition includes: (1 ) preventing the condition, i.e., causing the clinical symptoms of the condition not to develop in a mamma! that may be exposed to or predisposed to the condition but does not yet experience or display symptoms of the condition; (2) inhibiting the condition, i.e., arresting or reducing the development of the condition or its clinical symptoms; or (3) relieving the condition, i.e., causing regression of the condition or its clinical symptoms.
- the copolymer material comprises comonomers of sulfur, ethylenically unsaturated monomers (e.g., vinylic, diviny!ic, muiti-viny!ic comonomers, substituted alkenes, and functional a!kenes), aikynylly unsaturated monomer (e.g., alkynes, dialkynes, and muiti-alkynes), amine monomers (e.g., amines, diamines, and multi-amines), thiol monomer (e.g., thiols, dithiols, muiti- functional thiols), nitrone and nifroso monomers (e.g., nifrones, dinitrones, and multi- nitrones), aldehyde monomers (e.g., aldehydes,
- New types of copolymers incorporated conjugated polymers with sulfur based materials and copolymers were prepared by the copolymenzation of elemental sulfur with vinyiic compounds carrying thiophene, or amine, or pyrrole side chain groups, where subsequent oxidative or electrochemical polymerization affords the new copolymer material.
- Vinyiic monomers utilizing groups, such as, styrenics, incorporating thiophene groups, such as, 3,4-aikylenedioxythiophenes and 3,4- propy!enedioxythiophenes (ProDOT) are examples of these functional monomers.
- a new material prepared by post-modification of the amine, thiol, or other functional groups may be incorporated into the sulfur copolymer described to either modify the chemical functionality of the copolymer, crosslink the copolymer, or form other new copolymers, such as, poiyethers via epoxide copolymerizations, polyurethanes and polyamides.
- the copolymer material with sulfur is prepared via distinct synthesis and post-functionalization methods to introduce conjugated polymers, such as, poiythiophenes, poiyaniiines, or poiypyrro!es.
- Methods include, but are not limited to, the copolymenzation of a vinyiic comonomer carrying a pendant thiophene that forms the poiythiophene phase after an oxidative, or electrochemical polymerization.
- Other methods include copolymenzation of sulfur with diamines that carry free reactive amines that can copoiymerize with monomers, such as, aniline, and then oxidative or electrochemical polymerization to form the polyaniline phase.
- the present invention features a polymeric composition comprising a sulfur copolymer.
- the sulfur copolymer comprises one or more sulfur monomers, at a level in the range of at least about 50 wt% of the sulfur copolymer, and one or more monomers selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynylly unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, thiirane monomers, epoxide monomers, and ethy!enically unsaturated monomers at a level in the range of about 0.1 wt% to about 50 wt% of the sulfur copolymer.
- the ethyienicaliy unsaturated monomers are present as copolymers with at least one additional monomer.
- additional monomer Non-limiting examples of other monomers are described in U.S. Provisional Patent Application No. 81/940,102, filed February 14, 2014, which are incorporated herein by reference.
- the one or more monomers are one or more amine monomers.
- the amine monomer may be an m-phenylenediamine or p ⁇ phenylenediamine.
- the one or more monomers are one or more thiol monomers.
- the thiol monomer may be 4,4 ! -thiobis(benzenethiol).
- the one or more monomers are a combination of one or more amine monomers and one or more thiol monomers.
- the one or more monomers are one or more alkynylly unsaturated monomers.
- the alkynylly unsaturated monomer may be 1 -phenyipropyne.
- the sulfur copolymer of any polymeric composition, copolymer material, or composite material mentioned herein comprises one or more sulfur monomers at a level in the range of about 5 to about 99 wt% of the sulfur copolymer, and one or more monomers at a level in the range of about 1 wt% to about 95 wt% of the sulfur copolymer.
- the sulfur copolymer comprises one or more sulfur monomers at a level in the range of about 50 to about 97.5 wt% of the sulfur copolymer, and one or more monomers at a level in the range of about 2.5 wt% to about 50 wt% of the sulfur copolymer, or one or more sulfur monomers at a level in the range of about 50 to about 95 wt% of the sulfur copolymer, and one or more monomers at a level in the range of about 5 wt% to about 50 wt% of the sulfur copolymer.
- the sulfur copolymer of any polymeric composition, copolymer material, or composite material mentioned herein comprises one or more sulfur monomers at a level of at least about 5 wt% of the sulfur copolymer.
- the sulfur copolymer may comprise one or more sulfur monomers at a level of at least about 10 wt%, or at least about 20 wt%, or at least about 30 wt%, or at least about 40 wt%, or at least about 50 wt%, or at least about 60 wt%, or at least about 70 wt%, or at least about 80 wt%, or at least about 90 wt% of the sulfur copolymer,
- the sulfur copolymer of any polymeric composition, copolymer material, or composite material mentioned herein comprises one or more sulfur monomers at a level in the range of about 5 to about 10 wt% of the sulfur copolymer.
- the sulfur copolymer may comprise one or more sulfur monomers at a level in the range of about 10 to 20 wt%, or in the range of about 20 to 30 wt%, or in the range of about 30 to 40 wt%, or in the range of about 40 to 50 wt%, or in the range of about 50 to 60 wt%, or in the range of about 60 to 70 wt%, or in the range of about 70 to 80 wt%, or in the range of about 80 to 90 wt%, or in the range of about 90 to 95 wt% of the sulfur copolymer.
- the sulfur copolymer of any polymeric composition, copolymer material, or composite material mentioned herein comprises one or more monomers at a level of at least 0.1 wt% of the sulfur copolymer.
- the sulfur copolymer may comprise one or more monomers at a level of at least about 0.5 wt%, or at least about 1 wt%, or at least about 5 wt%, or at least about 10 wt%, or at least about 20 wt%, or at least about 30 wt%, or at least about 40 wt%, or at least about 50 wt%, or at least about 60 wt%, or at least about 70 wt%, or at least about 80 wt%, or at least about 90 wt%, or at least about 95 wt% of the sulfur copolymer.
- the sulfur copolymer of any polymeric composition, copolymer material, or composite material mentioned herein comprises one or more monomers at a level in the range of about 0.1 wt% to 0.5 wt% of the sulfur copolymer.
- the sulfur copolymer may comprise one or more monomers at a level in the range of about 0.5 wt% to 1 wt%, or about 1 wt% to 5 wt%, or about 5 wt% to 15 wt%, or about 15 wt% to 25 wt%, or about 25 wt% to 35 wt%, or about 35 wt% to 45 wt%, or about 45 wt% to 55 wt%, or about 55 wt% to 65 wt%, or about 65 wt% to 75 wt%, or about 75 wt% to 85 wt%, or about 85 wt% to 95 wt% of the sulfur copolymer.
- the polymeric composition may be in the form of a polymeric composite comprising the sulfur copolymer and an elemental carbon materia! dispersed in the copolymer at a level in the range of up to about 50 wt% of the composition.
- the polymeric composition may comprise the sulfur and comonomers at a level in the range of about 10 to 20 wt%, or in the range of about 20 to 30 wt%, or in the range of about 30 to 40 wt%, or in the range of about 40 to 50 wt%, or in the range of about 50 to 60 wt%, or in the range of about 60 to 70 wt%, or in the range of about 70 to 80 wt%, or in the range of about 80 to 90 wt%, or in the range of about 90 to 95 wt% of the polymeric composition.
- the polymeric composition may comprise the elemental carbon material at a level in the range of about 10 to 20 wt%, or in the range of about 20 to 30 wt%, or in the range of about 30 to 40 wt%, or in the range of about 40 to 50 wt%, or in the range of about 50 to 60 wt%, or in the range of about 60 to 70 wt%, or in the range of about 70 to 80 wt%, or in the range of about 80 to 90 wt%, or in the range of about 90 to 95 wt% of the polymeric composition .
- the present invention features a method for making any of the aforementioned polymeric compositions.
- the method comprises heating a mixture comprising sulfur and one or more monomers at a temperature in the range of about 120°C to about 230°C.
- an article is made from any of the aforementioned polymeric compositions.
- the method of forming the article comprises heating a mixture comprising sulfur and one or more monomers at a temperature in the range of about 160 °C to about 230 °C to form a prepolymer, forming the prepolymer into the shape of the article, to yield a formed prepolymer shape, and heating the formed prepolymer shape to yield the article.
- a method of forming the article comprises admixing the polymeric composition in a nonpolar organic solvent, forming the admixed polymeric composition into the shape of the article, and removing the solvent from the polymeric composition to yield the article.
- the prepolymer is provided as a mixture with a solvent for forming.
- the prepolymer is coated and cured as a thin film on a substrate.
- the prepolymer is shaped and cured using a moid.
- an oi!-in-water emulsion comprises the polymeric composition as the colloidal phase suspended in aqueous solution with, or without the presence of a surfactant.
- any of the polymeric composition can be modified by reacting an available reactive functional group on the polymeric composition with a second comonomer to form a new copolymer material.
- the technique of reacting may be oxidative coupling, polymerization, or copoiymerization.
- the reactive functional group is an amine or a thiol.
- the second comonomer may comprise an epoxide, isocyanate, acid chloride, carboxylic acid, ester, or aikyi ha!ide group.
- the reactive functional group when the reactive functional group is an amine, the new copolymer material is a poiyurethane or a poiyamide.
- the reactive functional group when the reactive functional group is an aniline or a phenyienediamine, and the new copolymer material contains oligo- or polyaniline segments.
- the reactive functional group is a thiophene and the new copolymer material contains oligo- or polythiophene segments.
- EXAMPLE 1 General procedure for the inverse vuicas zaison of sulfur with afkyrses
- a 5 mL vial equipped with a magnetic stir bar was loaded with sulfur (800 mg, 3.125 mmol) and 1 -phenylpropyne (0.20 mL, 1.72 mmo!). The mixture was stirred at 175 C C for 7 min yielding a very viscous red transparent fluid. The reaction was quenched by cooling to -78 °C. The resulting po!y(sulfur-co-phenyipropyne) was then recovered from the vial yielding a reddish brown solid (949 mg, 98%).
- Multi-alkyne examples [0099] Multi-alkyne examples:
- EXAMPLE 2 Genera! procedure for the high temperature preparation of poty ⁇ sulfur ⁇ random- ⁇ m ⁇ p enylersedIamine) fp ⁇ iyfS-r ⁇ m ⁇ PDA)) copolymers
- T 185 °C
- m-PDA m-phenylenediamine
- copoiymerization was carried out by following the general method written above with Sa (2.5 g, 9.75 mmol) and m-PDA (2.5 g, 23.13 mmoi) to afford a blood red solid.
- copoiymerization was carried out by following the general method written above with Sa (2.5 g, 9.75 mmoi) and m-PDA (1.25 g, 1 1.56 mmoi) to afford a blood red solid.
- copoiymerization was carried out by following the general method written above with Ss (2.5 g, 9.75 mmoi) and m-PDA (1.0 g, 9.25 mmoi) to afford a blood red solid.
- copoiymerization was carried out by following the general method written above with Sa (2.5 g, 9.75 mmol) and m-PDA (0.75 g, 6.94 mmol) to afford a blood red solid.
- copoiymerization was carried out by following the genera! method written above with Sa (2.5 g, 9.75 mmoi) and m-PDA (0. 5 g, 4.63 mmol) to afford a b!ood red solid.
- copoiymerization was carried out by following the general method written above with Ss (2.5 g, 9.75 mmoi) and m-PDA (0.25 g, 2.31 mmol) to afford a blood red solid.
- EXAMPLE 3 Generai procedure for the high temperature preparation of po ⁇ y ⁇ su!fur-ranc om- ⁇ 4,4'-t sobisber8 er!ethio ⁇ (poiy(S-r-TBBT)) copolymers
- sulfur Sa, masses detailed below
- 4,4'-thiobisbenzenethiol TBT, masses detailed below
- copolymerization was carried out by foilowing the general method written above with Ss (0.68 g, 2.57 mmol) and TBBT (0.33 g, 1.32 mmol) to afford a yellow solid.
- copolymerization was carried out by following the general method written above with S 8 (0.833 g, 3.25 mmoi) and TBBT (0. 168 g, 0.663 mmol) to afford a yellow solid.
- EXAMPLE 5 Conjugated polymers with aniline, diamines and sulfur [00121] Experimental: To a 50 mL 3-neck RBF equipped with a magnetic stir bar and a condenser were added the sulfur (4.25 g, 16.858 mmol), m-phenylenediamine (0.25 g, 2.312 mmol), D!B (0.5 g, 0.54 mL, 3.160 mmol), aniline (0.215 g, 0.21 1 mL, 2.312 mmol), and chiorobenzene (10 mL).
- the sample was cooled to -78 °C in a dry ice/acetone bath and extracted by breaking the glass vial yielding a dark red glass in quantitative yield.
- the copolymer of poiy(ProDOT-Sty, 1 ,3- diisopropenyibenzene and sulfur is defined as poly(ProDIBS).
- On Electrode (Electrochemical): A thin film of ProDIBS (ca. 240 nm thickness) was deposited onto a freshly cleaned ITO coated glass substrate (2 cm x 2 cm) by spin-coating from a solution of po!y(ProDIBS) in volume mixed solvent system of toluene and CH 2 CI 2 (1 : 1 vol-ratio) (25 mg/mL) with a two-step spin-coating protocol (step 1 : ramp at 400 rpm/s to 1500 rpm for a total of 15 s, step 2: ramp at 685 rpm/s from 1500 to 3500 rpm for an additional 15 s).
- the ProDIBS coated !TO was then placed in an electrochemical cell with a Pt counter electrode and 100 mM tetrabutyiammonium hexafluorophosphate (TBAFP) in MeCN.
- TBAFP tetrabutyiammonium hexafluorophosphate
- the polymer film was incubated in the TBAFP solution for 5 min to allow for swelling of the polymer with electrolyte.
- Oxidative polymerization of the ProDOT moieties was then carried out by stepping the potential to 1.1 V vs. Ag/Ag + .
- Non-limiting examples of sulfide monomers include 2,2'dipyridyldisulfides, functional 2,2 ! dipyridyldisulfides, 1 ,3-pheny!enedimethanedithiol, and other dithioi isomers (e.g., 1 ,4 and 1 ,2 dithiols, and functional dithiols).
- Non-limiting examples of aldehyde monomers include 4-vinylbenzaldehyde and phthaialdehyde. [00134] Preparation of the sulfur copolymer
- Non-limiting examples of ketone monomers include 1-(4-vinylphenyl)ethan-1- one.
- Another feature of the present invention is a copolymer material comprising a sulfur copolymer at a level in the range of about 5 wt% to about 95 wt% of the copolymer material, and one or more epoxide monomers at a level in the range of about 5 wt% to about 95 wt% of the copolymer material.
- the sulfur copolymer comprises one or more sulfur monomers, at a level at least about 50 wt% of the sulfur copolymer, and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, a!kynyily unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, thiirane monomers, and ethylenicaliy unsaturated monomers at a level in the range of about 0.1 wt% to about 50 wt% of the sulfur copolymer.
- At least one epoxy functional group of the epoxide monomers is bonded to a functional group of the sulfur copolymer.
- Non-limiting examples of other monomers are described in U.S. Provisional Patent Application No. 82/039,561 , filed August 20, 2014, which are incorporated herein by reference.
- the one or more comonomers are one or more amine monomers.
- the amine monomer is m-phenylenediamine or p- phenylenediamine.
- the one or more comonomers are one or more thiol monomers.
- the thiol monomer is 4,4'- thiobis(benzenethiol).
- the one or more comonomers are a combination of one or more amine monomers and one or more thiol monomers. Sn some embodiments, the one or more comonomers are one or more alkynylly unsaturated monomers.
- the alkynylly unsaturated monomer is 1-phenyipropyne.
- the one or more comonomers are one or more thiirane monomers.
- the thiirane monomer is propylene sulfide.
- one or more of the epoxide monomers are benzyl g!ycidyl ether, tris(4-hydroxypheny!methane trigiycidyl ether, or a combination thereof.
- the sulfur copolymer is at a level of at least about 5 wt%, or at least about 10 wt%, or at least about 20 wt%, or at least about 30 wt%, or at least about 40 wt%, or at least about 50 wt%, or at least about 80 wt%, or at least about 70 wt%, or at least about 80 wt%, or at least about 90 wt%, or at least about 95 wt% of the copolymer material.
- the sulfur copolymer is at a level between about 5 and 10 wt%, or about 10 and 15 wt%, or about 15 and 20 wt%, or about 20 and 30 wt%, or about 30 and 40 wt%, or about 40 and 50 wt%, or about 50 and 80 wt%, or about 80 and 70 wt%, or about 70 and 80 wt%, or about 80 and 90 wt%, or about 90 and 95 wt% of the copolymer material.
- the epoxide monomer is at a level of at least about 1 wt% of the copolymer material.
- the epoxide monomer may be at a level of at least about 5 wt%, or at least about 10 wt%, or at least about 20 wt%, or at least about 30 wt%, or at least about 40 wt%, or at least about 50 wt%, or at least about 60 wt%, or at least about 70 wt%, or at least about 80 wt%, or at least about 90 wt%, or at least about 95 wt% of the copolymer material.
- the epoxide monomer is at a level between about 1 and 5 wt%, or about 5 and 15 wt%, or about 15 and 25 wt%, or about 25 and 35 wt%, or about 35 and 45 wt%, or about 45 and 55 wt%, or about 55 and 65 wt%, or about 65 and 75 wt%, or about 75 and 85 wt%, or about 85 and 95 wt% of the copolymer material.
- the copolymer material is a thermoset. In some embodiments, the copolymer material is a thermoplastic. In some embodiments, the copolymer material is self-healing. In some embodiments, when one or more S-S bonds of the sulfur copolymer are broken, the S-S bonds are reconnected by thermal reforming.
- the present invention features a self-healing sulfur copolymer comprising one or more sulfur monomers, at a level at least about 50 wt% of the self-healing sulfur copolymer, and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynyiiy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenically unsaturated monomers at a level in the range of about 0.1 wt% to about 50 wt% of the self- healing sulfur copolymer.
- the S ⁇ S bonds are reconnected by thermal reforming.
- the present invention features a self-healing and reworkabie epoxy resin comprising a sulfur copolymer at a level in the range of about 5 wt% to about 95 wt% of the epoxy resin, and one or more epoxide monomers at a level in the range of about 5 wt% to about 95 wt% of the epoxy resin.
- sulfur copolymer at a level in the range of about 5 to 15 wt%, or about 15 to 25 wt%, or about 25 to 35 wt%, or about 35 to 45 wt%, or about 45 to 55 wt%, or about 55 to 65 wt%, or about 65 to 75 wt%, or about 75 to 85 wt%, or about 85 to 95 wt% of the epoxy resin.
- the sulfur copolymer comprising one or more sulfur monomers, at a level at least about 50 wt%, or about 60 wt%, or about 70 wt%, or about 80 wt%, or about 90 wt% of the self-healing sulfur copolymer, and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynyiiy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thlirane monomers, and ethy!enically unsaturated monomers at a level In the range of about 0.1 wt% to 10 wt%, or about 10 wt% to 20 wt%, or about 20 wt% to 30 wt%, or about 30 wt% to 40 wt%, or about 40 wt% to 50 wt
- At least one epoxy functional group of the epoxide monomers is bonded to a functional group of the sulfur copolymer.
- the S-S bonds of the sulfur copolymer are broken, the S-S bonds are reconnected by thermal reforming.
- the present invention features a method of repairing a polymeric substrate, said method comprising providing the polymeric substrate comprising a sulfur copolymer having one or more broken S-S bonds, and heat treating the polymeric substrate at a healing temperature for a period of time in order to reconnect the S-S bonds of the sulfur copolymer.
- the sulfur copolymer comprises one or more sulfur monomers, at a level at least about 50 wt% of the self-healing sulfur copolymer, and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynyliy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethy!enically unsaturated monomers at a level in the range of about 0.1 wt% to about 50 wt% of the self-healing sulfur copolymer.
- the polymeric substrate further comprises one or more epoxide monomers at a level in the range of about 5 wt% to about 95 wt% of the polymeric substrate, wherein at least one epoxy functional group of the epoxide monomers is bonded to a functional group of the sulfur copolymer.
- the healing temperature is between about 80°C and 100°C. In some embodiments, the healing temperature is between about 100°C and 150°C. In some embodiments, the healing temperature is at or near the melting point of the polymeric substrate. In some embodiments, the period of time is between about 4 and 15 hours. In some embodiments, the period of time is between about 8 and 12 hours.
- the present invention features a composite materia! comprising a sulfur at a level at least about 50 wt% of the composite material, and a metal or ceramic composite having a formula x R y and at a level between about 0.1 and about 50 wt% of the composite material.
- M is selected from a group consisting of Ag, Al, As Au, B, Ba, Bi, Ca, Cd, Ce, Co, Cr, Cu, Eu, Fe, Ga, Gd, Ge, Hf, Hg, In, La, Li, g, Mn, Mo, Na, Nb, Nd, Ni, P, Pb, Pd, Pr, Sb, Se, Si, Sn, Sr, Ta, Ti, Tl, V, VV, Y , Yb, Zn and Zr.
- R is selected from a group consisting of C, N, and S.
- Sn some embodiments, x ranges between about 1 and about 30, or between about 1 and about 10, or between about 10 and about 20, or between about 20 and about 30. In some embodiments, y ranges between about 1 and about 5, or between about 5 and about 10, or between about 1 and about 10.
- the metal or ceramic composite is dispersed in the suifur.
- the suifur is at a level at least about 20 wt% of the composite material.
- the sulfur is at a level at least 30 wt%, or about 40 wt%, or about 50 wt%, or about 80 wt%, or about 70 wt%, or about 80 wt%, or about 90 wt% of the composite material.
- the sulfur is at a level between about 30-40 wt%, or about 40-50 wt%, or about 50-60 wt%, or about 60-70 wt%, or about 70-80 wt%, or about 80-90 wt% of the composite material.
- the metal or ceramic composite is at a level at least about 10 wt% of the composite material. In other embodiments, the metal or ceramic composite is at a level at least about 20 wt%, or about 30 wt%, or about 40 wt%, or about 50 wt% of the composite material. In some embodiments, the metal or ceramic composite is at a level between about 0.1 -5 wt% of the composite material. In other embodiments, the metal or ceramic composite is at a level between about 5-10 wt%, or between about 10-20 wt%, or between about 20-30 wt%, or between about 30-40 wt%, or between about 40-50 wt%, or between about 50-60 wt% of the composite material.
- M when R is C, M is selected from a group consisting of Al, B, Ca, Cr, Hf, Mo, Nb, Si, Ta, Ti, V, W, Y, and Zr. Sn some embodiments, when R is N, M is selected from a group consisting of Al, B, Ba, Bi, Ca, Cr, Cu, Eu, Fe, Ga, Gd, La, Li, Mg, Mn, Nb, Nd, Pr, Si, Sr, Ta, Ti, V, Zn or Zr.
- M is selected from a group consisting of Ag, Al, As, Au, Ba, Bi, Cd, Ce, Co, Cu, Fe, Ga, Ge, Hg, In, Li, n, Mo, Na, Ni, P, Pb, Pd, Sb, Se, Sn, Sr, Ti, Tl, W, Yb, and Zn.
- the present invention features a composite material comprising a sulfur at a level at least about 50 wt% of the composite material, and a metal sulfur composite having a formula P x S y z and at a Ievel between about 0.1 and about 50 wt% of the composite material.
- P is selected from a group consisting of Li and Na.
- M is selected from a group consisting of Ag, Ai, As Au, B, Ba, Bi, Ca, Cd, Ce, Co, Cr, Cu, Eu, Fe, Ga, Gd, Ge, Hf, Hg, In, La, Li, Mg, Mn, Mo, Na, Nb, Nd, Ni, P, Pb, Pd, Pr, Sb, Se, Si, Sn, Sr, Ta, Ti, Tl, V, W, Y , Yb, Zn and Zr.
- x ranges between about 1 and about 10.
- y ranges between about 1 and about 10.
- z ranges between about 1 and about 30.
- the metal sulfur composite is a uniform single phase. In some embodiments, the metal sulfur composite is dispersed in the sulfur.
- the sulfur is at a level at least about 40 wt%, or about 50 wt%, or about 80 wt%, or about 70 wt%, or about 80 wt%, or about 90 wt% of the composite material. In some embodiments, the sulfur is at a level between about 30- 40 wt%, or about 40-50 wt%, or about 50-60 wt%, or about 60-70 wt%, or about 70- 80 wt%, or about 80-90 wt% of the composite material.
- the metal sulfur composite is at a Ievel at least about 10 wt% of the composite material. In other embodiments, the metal sulfur composite is at a level at least about 20 wt%, or about 30 wt%, or about 40 wt%, or about 50 wt% of the composite material. In some embodiments, the metal sulfur composite is at a ievel between about 0.1-5 wt%, or about 5-10 wt%, or about 10-20 wt%, or about 20-30 wt%, or about 30-40 wt%, or about 40-50 wt%, or about 50-60 wt% of the composite material.
- the composite material is copolymerized with a sulfur copolymer.
- the sulfur copolymer comprises one or more sulfur monomers, at a level in the range of at least about 40 wt%, or at least about 50 wt%, or at least about 80 wt%, or at least about 70 wt%, or at least about 80 wt%, or at least about 90 wt% of the sulfur copolymer, and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethy!enically unsaturated monomers at a level in the range of about 0.1 wt% to 5 wt%, or about 5 wt% to 15 wt%,
- the polymeric material further comprises one or more epoxide monomers at a level in the range of about 5 wt% to 15 wt%, or about 15 wt% to 25 wt%, or about 25 wt% to 35 wt%, or about 35 wt% to 45 wt%, or about 45 wt% to 55 wt%, or about 55 wt% to 85 wt%, or about 85 wt% to 75 wt%, or about 75 wt% to 85 wt%, or about 85 wt% to 95 wt% of the polymeric material, wherein at least one epoxy functional group of the epoxide monomers is bonded to a functional group of the sulfur copolymer.
- the composite material is copolymerized with a polymeric material comprising a sulfur copoiymer and one or more epoxide monomers at a level in the range of about 5 wt% to about 95 wt% of the polymeric material.
- the sulfur copolymer comprises one or more sulfur monomers, at a level in the range of at least about 50 wt% of the sulfur copolymer, and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenica!Iy unsaturated monomers at a level in the range of about 0.1 wt% to about 50 wt% of the sulfur copolymer.
- at least one epoxy functional group of the epoxide monomers is bonded to a functional group of the sulfur copolymer.
- the composite material is self-healing. In some embodiments, when one or more S-S bonds of the sulfur copolymer are broken, the S-S bonds are reconnected by thermal reforming.
- the present invention features a method of producing a sulfur copolymer, said method comprising providing elemental sulfur, heating the elemental sulfur into a molten sulfur, and adding one or more comonomers to the molten sulfur, thereby forming the sulfur copolymer.
- the elemental sulfur is heated to a temperature of about 120 to 230 °C.
- the one or more comonomers are selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, aikynylly unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenicaliy unsaturated monomers.
- the elemental sulfur is at a level of at least about 50 wt% of the sulfur copolymer. In some embodiments, the one or more comonomers are at a level of about 1 to 50 wt% of the sulfur copolymer.
- the present invention features a method of producing a copolymer material, said method comprising providing a sulfur copolymer, mixing the sulfur copolymer with one or more epoxide monomers, melting the sulfur copolymer and epoxide mixture, mixing the melted sulfur copolymer and epoxide mixture, and adding an alcohol to the to the melted sulfur copolymer and epoxide mixture, thereby forming the copolymer material.
- the method of providing a sulfur copolymer comprises providing elemental sulfur, heating the elemental sulfur into a molten sulfur, and adding one or more comonomers to the molten sulfur, thereby forming the sulfur copolymer.
- the elemental sulfur is heated to a temperature of about 120 to 230 °C.
- the sulfur copolymer and epoxide mixture is heated to a temperature of about 80 to 80 °C.
- the one or more comonomers are selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, aikynylly unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenicaliy unsaturated monomers.
- the sulfur copolymer is at a level in the range of about 5 wt% to about 95 wt% of the copolymer material.
- the elemental sulfur is at a level of at least about 50 wt% of the sulfur copolymer.
- the one or more comonomers are at a level of about 1 to 50 wt% of the sulfur copolymer, in some embodiments, the one or more epoxide monomers are at a level in the range of about 5 wt% to about 95 wt% of the copolymer material.
- the present invention features a method of producing a composite material, said method comprising providing elemental sulfur, mixing a metal or ceramic composite with the elemental sulfur to form a mixture, and heating the mixture until vitrification, thereby forming the composite material.
- the mixture is heated to a temperature of about 160 to 200 °C.
- the elemental sulfur is at a level of at least about 50 wt% of the composite material.
- the metal or ceramic composite is at a level of about 1 to 50 wt% of the composite material.
- the metal or ceramic composite has a formula M x R y .
- M is selected from a group consisting of Ag, AL As Au, B, Ba, Bi, Ca, Cd, Ce, Co, Cr, Cu, Eu, Fe, Ga, Gd, Ge, Hf, Hg, In, La, Li, Mg, Mn, Mo, Na, Nb, Nd, Ni, P, Pb, Pd, Pr, Sb, Se, Si, Sn, Sr, Ta, Ti, Ti, V, W, Y , Yb, Zn and Zr.
- R is selected from a group consisting of C, N, and S.
- x ranges between about 1 and about 30.
- y ranges between about 1 and about 10.
- the present invention features a sulfur epoxy resin comprising at least one branched or cross-linked sulfur chain, wherein at least one branch or cross-link of the sulfur chain comprises an ether bond, wherein the sulfur content ranges from about 5-15 wt%, or from about 15-25 wt%, or from about 25-35 wt%, or from about 35-45 wt%, or from about 45-55 wt%, or from about 55-85 wt%, or from about 65-75 wt%, or from about 75-85 wt%, or from about 85-95 wt%, or from about 5-95 wt% of the epoxy resin.
- the present invention features a sulfur epoxy resin comprising a portion comprising -RrS-(S) n -S-R2-, wherein n ranges from 0 to 6; and at least one cross-link of the epoxy resin comprising an ether bond, wherein the sulfur content ranges from about 5-15 wt%, or from about 15-25 wt%, or from about 25-35 wt%, or from about 35-45 wt%, or from about 45-55 wt%, or from about 55-65 wt%, or from about 65-75 wt%, or from about 75-85 wt%, or from about 85-95 wt%, or from about 5-95 wt% of the epoxy resin.
- Ri may be any of the aforementioned amine monomers, thiol monomers, sulfide monomers, alkynyl!y unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenicaily unsaturated monomers bonded to the S moiety by the monomers appropriate reactive functional group.
- F1 ⁇ 2 may be any of the aforementioned amine monomers, thiol monomers, sulfide monomers, alkyny!ly unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenicaily unsaturated monomers bonded to the S moiety via the monomer's appropriate reactive functional group.
- the sulfur chain comprises at least one branch or cross-link arm.
- the branch or cross-link arm may be any of the aforementioned amine monomers, thiol monomers, sulfide monomers, alkynylly unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenicaily unsaturated monomers bonded to the S moiety of the sulfur chain via the monomer's appropriate reactive functional group.
- the present invention features a sulfur composite material comprising a plurality of metal or ceramic composite particles having a formula x R y dispersed in a polymeric sulfur, wherein a sulfur content of the sulfur composite material is at least 50 wt%,
- the present invention features a sulfur composite material comprising a plurality of metal or ceramic composite particles having a formula P x M y R z dispersed in a polymeric sulfur, wherein a sulfur content of the sulfur composite material is at least 50 wt%.
- the present invention features a copolymer materia! comprising one or more sulfur monomers at a level in the range of about 5 wt% to about 95 wt% of the copolymer material, one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynylly unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, tbiirane monomers, and ethy!enically unsaturated monomers at a level in the range of about 5 wt% to about 50 wt% of the copolymer material, and one or more epoxide monomers at a level in the range of about 5 wt% to about 95 wt% of the copolymer material.
- at least one epoxy functional group of the epoxide monomers is bonded to a functional group of the comonomer
- IR optical technology has numerous potential applications in the civil, medical, and military areas, where inorganic semiconductors (e.g., Ge, Si) and chalcogenide glasses have been widely used as materials for device components due to their high refractive index (n ⁇ 2.0 - 4.0) and low losses from 1 -10 ⁇ ,
- inorganic semiconductors e.g., Ge, Si
- chalcogenide glasses have been widely used as materials for device components due to their high refractive index (n ⁇ 2.0 - 4.0) and low losses from 1 -10 ⁇
- Other examples of glass materials currently in use are SnSb, InGaAs, HgCdTe, ArSe, and ArS. While such materials are well suited for these applications, they are inherently more expensive, toxic, and difficult to process in comparison to organic polymeric materials.
- the sulfur copolymers that have been described herein are the first class of polymeric materials that exhibit high transparency in the shortwave and mid-IR regimes due to the presence of largely I R inactive S-S bonds. Furthermore, since these sulfur copolymers are readily melt, or solution processed, fabrication of free standing films, windows, or lenses can be easily conducted. Access to these kinds of high quality and inexpensive lenses are anticipated to open new opportunities in low cost IR optical devices and technologies including IR thermal imaging rifle scopes and home monitoring.
- the refractive index of poly(S-r-DIB) film is >22% higher than PM A, and the transparency of poly(S-r-DIB) film is 6x higher at 2900 nm.
- an optical element comprising the polymeric composition is formed as a substantially optically transparent body having an optical transparency in the visible and infrared spectrum.
- the polymeric composition has a refractive index in the range of about 1.7 to about 2.2 and at least one wavelength in the range of about 300 nm to about 10 pm.
- a new electroactive cathode material for an Li-S battery which can be a sulfur based material, or polymer that, upon discharge, generates soluble additive species in situ that co-deposit onto the cathode with lower sulfide discharge products.
- additive species may be introduced into the electroactive material during the synthesis of the material, or added to the electrolyte or battery separator as a soluble species.
- These additive species are able to co-deposit with sulfide- containing discharge products via active electrochemical reactions, or passive non- electrochemical processes.
- Co-deposition of these additive species with sulfide discharge products onto the Li ⁇ S cathode p!asticizes the electrode against mechanical fracture during battery charge-discharge cycling. Piasticization enables retention of charge capacity and improve cycle lifetime beyond 100 cycles.
- the electroactive material in this case is best embodied by a copolymer materia! comprising elemental sulfur and an organic comonomer. Upon discharge of this copolymer, soluble organosuifur species are formed which function to improve Li-S batteries as described above.
- the present invention features an electrochemical cell comprising an anode comprising metallic lithium, a cathode comprising the composite material of any of the aforementioned embodiments, and a non-aqueous electrolyte disposed between the cathode and the anode.
- the electrochemical ceil has a capacity of between about 200 and about 1 ,400 mAh/g.
- the cathode may be flexible.
- the electrochemical cell may have a capacity in the range of about 200 to about 1400 mAh/g. In another embodiment, the electrochemical cell may have a capacity in the range of about 600 to about 1000 mAh/g.
- an electrochemical cell comprises an anode comprising metallic lithium, a cathode comprising a sulfur containing polymer which generates soluble additive species in situ upon discharge and the soluble additive species co-deposit with lower sulfide discharge products onto the cathode, and a non-aqueous electrolyte interposed between the cathode and the anode.
- the lower sulfide discharge products are 11283, U 2 S 2 , or U 2 S.
- the electrolyte and/or a separator comprises a sulfur containing polymer according to any of the aforementioned polymeric compositions.
- the copolymer generates soluble organosulfur species upon discharge.
- the soluble additive species are co-deposited with the lower sulfide discharge products by an electrochemical reaction or a non-electrochemical reaction.
- electrochemical ceils may be used in electric vehicle applications, portable consumer devices portable consumer devices (e.g., Personal electronics, cameras, electronic cigarettes, handheld game consoles, and flashlights), motorized wheelchairs, golf carts, electric bicycles, electric forklifts, tools, automobile starters, and uninterruptible power supplies.
- portable consumer devices portable consumer devices e.g., Personal electronics, cameras, electronic cigarettes, handheld game consoles, and flashlights
- motorized wheelchairs e.g., golf carts, electric bicycles, electric forklifts, tools, automobile starters, and uninterruptible power supplies.
- Example 7 Referring now to FIG 5, The following is a non-limiting example of a procedure for the preparation of sulfur epoxy materials:
- Example 8 Referring now to FIG. 1 1 , the following is a non-limiting example of a procedure for the preparation of a sulfur/metal sulfide composite material:
- Example 9 The following is a non-limiting example of a thermal reforming procedure of a self-healing polymer substrate:
- the polymeric substrate is heated at a temperature of about 100 °C for about 3 hours.
- FSG. 18 another aspect of the present invention relates to the use of sulfur to make a new class of photoactive sulfur polymers.
- the polymers can be used as a new solar fuel in which photochemical processes generate useful chemicals for clean energy and commodity chemicals.
- the chemical synthetic methodologies presented herein have the ability to change elemental sulfur into a polymeric material with photoactive properties that upon solar irradiation can photochemica!!y react with water to generate molecular hydrogen (H 2 ), and oxidized sulfur species such as sulfates (SO 4 2 ), sulfonates (RSO 3 ) and organosulfoxides (f3 ⁇ 4- S + -G " ).
- This new sulfur-based polymer would contain (either by copolymerization, blending, dispersion or other forms of mixing) a fraction of photoactive compounds that can absorb light and produce reactive intermediates. These reactive intermediates promote the photoelectrochemicai degradation of the sulfur polymer in the presence of water into useful small molecules for clean energy (e.g. H 2 ) and commodity chemicals such as sulfonates and sulfates that are important for fertilizers, sulfate salts, detergents.
- clean energy e.g. H 2
- commodity chemicals such as sulfonates and sulfates that are important for fertilizers, sulfate salts, detergents.
- the copolymers can include a variety of other additional monomers such as 1 ,3-diisopropy!enebenzene (DIB).
- additional monomers such as 1 ,3-diisopropy!enebenzene (DIB).
- DIB 1 ,3-diisopropy!enebenzene
- Non-limiting examples of other monomers are described in WO2013/023216 and U.S. Provisional Patent Application no. 61/940,102, which are incorporated herein by reference.
- a person of ordinary skill in the art can use such additional monomers, for example, to modulate the thermomechanical properties of the final sulfur polymer. Characterization of this copolymer can be performed using conventional spectroscopic and chromatographic methods such as NMR and SEC.
- a polymeric composition comprises a sulfur copolymer, the sulfur copolymer comprising one or more sulfur monomers, at a level in the range of at least about 50 wt% of the copolymer, and one or more photoactive monomers at a level in the range of about 0.1 wt% to about 50 wt% of the copolymer.
- Each photoactive monomer can have the structure:
- the "A” may be a ring system.
- the “A” may also be a photoactive chromophore.
- the "A” may be selected from a group consisting of perylenes, pyrenes, couramins, cyanine dyes, fluoresceins, and derivatives thereof, po!ythiophenes, po!yanilines, Ti02, CdSe, CdS, CdSe ⁇ CdS, natural and synthetic dyes, aromatics, heterocycles, conjugated organic polymers, inorganic chromophores, nanocomposite chromophores, organic chromophores, photoactive agents, and semiconductor nanoparticies.
- the "B" comprises a po!ymerizab!e moiety, wherein the polymerizable moiety is selected from a group consisting of a carboxy!ate moiety, an ethylenicaily unsaturated moiety, an epoxide moiety, a fhiirane moiety, an amine moiety, a thiol moiety, a sulfide moiety, an alkynylly unsaturated moiety, a nitrone moiety, an aldehyde moiety and a ketone moiety.
- n is 1 , 2, 3, 4, 5, 8, 7 or 8.
- the sulfur copolymer further comprises one or more monomers selected from a group consisting of ethylenicaily unsaturated monomers, epoxide monomers, thiirane monomers, amine monomers, thiol monomers, sulfide monomers, alkynylly unsaturated monomers, nitrone monomers, aldehyde monomers and ketone monomers, at a level up to about 50 wt% of the sulfur copolymer.
- Such sulphur copolymers can be as generally described in WO2013/023216 and U.S. Provisional Patent Application no.
- 61/940,102 filed February 14, 2014, with the addition of one or more photoactive monomers as described herein. Accordingly, in certain embodiments, the sulfur copolymer is further described with respect to any embodiment or claim of WO2013/023216 and U.S. Provisional Patent Application no. 61/940102, each of which is hereby incorporated herein by reference for all purposes. Non-limiting examples of other monomers are described in U.S. Provisional Patent Application No. 62/017,750, filed June 28, 2014, which are incorporated herein by reference.
- each B includes the polymerizabie moiety and a 1 -8 atom long linker.
- Each linker is selected from a group consisting of an alkylene linker and a mono, di- or tri(ethyiene glycol) linker.
- each B includes an ethyienically unsaturated moiety, an epoxide moiety, a thiirane moiety, or one or more carboxylic anhydrides.
- each photoactive monomer is a photosensitizer.
- Each photoactive monomer may be a peryiene diimide or a perylene bisimide.
- each photoactive monomer is a polycyclic organic chromophore. The photoactive monomer is capable of absorbing visible radiation, infrared radiation, and/or solar radiation.
- the one or more photoactive monomers are present at a level of about 0.1 wt% to about 10 wt% of the sulfur copolymer, or 10 wt% to about 20 wt%, or 20 wt% to about 30 wt%, or 30 wt% to 40 wt%, or 40 wt% to about 50 wt%, or 1 wt% to about 5 wt%, or 5 wt% to about 15 wt%, or 15 wt% to 25 wt% of the polymeric composition.
- the one or more additional monomers are one or more ethyienically unsaturated monomers.
- the one or more monomers are one or more epoxide monomers.
- the one or more monomers are a combination of one or more ethyienically unsaturated monomers and one or more epoxide monomers.
- the one or more monomers are a combination of one or more thiirane monomers and one or more epoxide monomers.
- the sulfur copolymer comprises one or more sulfur monomers at a level in the range of about 50 to about 60 wt%, or about 80 to 70 wt%, or about 70 to 80 wt%, or about 80 to 90 wt%, or about 90 to 99.9 wt%, of the copolymer, and the other monomers at a total level in the range of about 0.01 to 1 wt%, or about 1 to 5 wt%, or about 5 to 10 wt%, or about 10 to 20 wt%, or about 20 to 30 wt%, or about 30 to 40 wt%, or about 40 to 50 wt% of the copolymer.
- the sulfur copolymer comprises one or more sulfur monomers at a level in the range of about 50 to about 99 wt% of the copolymer, and the other monomers at a total level in the range of about 1 wt% to about 50 wt% of the copolymer.
- the sulfur copolymer comprises one or more sulfur monomers at a level in the range of about 50 to about 97.5 wt% of the copolymer, and the one or more monomers at a level in the range of about 2.5 wt% to about 50 wt% of the copolymer.
- the sulfur copolymer comprises one or more sulfur monomers at a level in the range of about 50 to about 95 wt% of the copolymer, and the other monomers at a level in the range of about 5 wt% to about 50 wt% of the copolymer.
- the sulfur copolymer comprises one or more suifur monomers at a level of at least about 60 wt% of the copolymer.
- the suifur copolymer comprises one or more sulfur monomers at a level in the range of about 70 to about 92 wt% of the copolymer.
- the sulfur copolymer comprises the other monomers at a level in the range of about 8 wt% to about 30 wt% of the copolymer.
- suifur copolymers may include suifur copolymers further comprising one or more polyfunctional monomers (e.g., difunctional or Afunctional).
- the one or more polyfunctional monomers is selected from a group consisting of a polyvinyl monomer (e.g., divinyl, trivinyl), a polyisopropenyl monomer (e.g., diisoprenyi, triisoprenyi), a polyacryl monomer (e.g., diacryi, triacryl), a po!ymethacry!
- a monomer e.g., dimethacryl, trimethacry!
- a polyunsaturated hydrocarbon monomer e.g., diunsaturated, triunsaturated
- a polyepoxide monomer e.g., diepoxide, triepoxide
- a polythiirane monomer e.g., dithiirane, trithiirane
- a poiyaikynyl monomer a polydiene monomer, a polybutadiene monomer, a polyisoprene monomer, a poiynorbornene monomer, a polyamine monomer, a polythiol monomer, a polysuifide monomer, a polyalkynyiiy unsaturated monomers, a polynifrone monomers, a polyaldehyde monomers, a polyketone monomers, and a po!yethylenica!ly unsaturated monomers.
- the one or more polyfunctional monomers is selected from a group consisting of a divinyibenzene, a diisopropenylbenzene, an alkylene di(meth)acryiate, a bisphenoi A di(meth)acryiate, a terpene, a carotene, a divinyl (hetero)aromatic compound and a diisopropenyl (hetero)aromatic compound.
- the sulfur copolymer further comprises a nucieophilic viscosity modifier at a level up to about 10 wt% of the sulfur copolymer.
- the sulfur copolymer comprises one or more sulfur monomers, at a level of about 50 to about 98 wt% of the sulfur copolymer, one or more polyfunctional monomers, at a level of about 2 to about 50 wt% of the sulfur copolymer, and one or more monofunctionai monomers, at a level up to about 10 wt% of the sulfur copolymer.
- the monofunctionai and polyfunctional monomers can be photoactive monomers or additional monomers.
- the one or more sulfur monomers, the one or more polyfunctional monomers, and the one or more monofunctionai monomers are present at a level of at least about 70 wt% of the sulfur copolymer.
- the one or more sulfur monomers, the one or more polyfunctional monomers and the optional one or more monofunctionai monomers are present at a level of at least about 85 wt% of the sulfur copolymer.
- the one or more polyfunctional monomers are at a level of about 2 to about 50 wt%, or about 2 to about 10 wt%, or about 10 to about 20 wt%, or about 20 to about 30 wt%, or about 30 to about 40 wt%, or about 40 to about 50 wt% of the sulfur copolymer.
- the one or more monofunctionai monomers are at a level up to about 5 wt%, or about 10 wt%, or about 15 wt% of the sulfur copolymer.
- the sulfur copolymer comprises one or more sulfur monomers, at a level in the range of about 70 to about 92 wt% of the sulfur copolymer, one or more polyfunctional monomers selected from a group consisting of a divinylbenzene, a diisopropeny!benzene and an alkylene di(meth)acrylate, at a level in the range of about 8 to about 30 wt% of the sulfur copolymer, one or more monofunctionai monomers, at a level up to about 1.5 wt% of the sulfur copolymer, and triphenyiphosphine at a level up to about 20 wt% of the sulfur.
- the polymeric composition is a photosentizabie material.
- the polymeric composition is in a photosensitized state.
- the polymeric composition is photosensitizable by visible or near- infrared radiation. In other embodiments, the polymeric composition may also be photosensitizable by solar radiation.
- the polymeric composition may be processable via solution or melt processing methods.
- the polymeric composition is in the form of a thin film.
- the polymeric composition is in the form of a three-dimensional solid having a smallest dimension at least 1 mm in size.
- the polymeric composition is contacted with an aqueous medium and irradiated with radiation that is at least partially absorbed by the one or more photoactive chromophores.
- the irradiation may form photoactive species.
- the irradiation may cause the formation of hydrogen from the aqueous medium.
- the irradiation may also the formation of oxidized sulfur species from the sulfur of the polymeric composition.
- the oxidized sulfur species is one or more of sulfates, sulfonates, sulfites, sulfoxides and sulfones.
- the irradiation causes the formation of a sulfur radical cation or polaron in the polymeric composition.
- the above-method done on the polymeric composition is performed at a temperature in the range of about 0 °C to about 100 °C, or about 5 °C to about 70 °C, or about 5 °C to about 55 °C, or about 25 °C to about 70 °C.
- the aqueous solution and the polymeric material are present in a weight ratio in the range of about 100:1 to about 1 :10, or about 100:1 to about 1 :10, or about 100: 1 to about 1 :1 , or about 100: 1 to about 5:1 .
- the radiation is solar radiation. In other embodiments, the radiation is visible radiation. In still other embodiments, the radiation is near- infrared radiation.
- the first vial from the left shows a mixture of 0.1 g of Sa-10%DIB copolymer dissolved in 10 mL of 1 ,2-dichlorobenzene.
- the second vial shows a mixture of 0.1 g of Ss-10%ST copolymer and 0.5 mg of ⁇ , ⁇ '-dibuty! peryienecarboxydiimide dissolved in 10 mL of chlorobenzene.
- the third vial shows a mixture of 0.1 g of S8-10%DIB copolymer and 0.5 mg of N,N ! -dibutyl peryienecarboxydiimide dissolved in 10 mL of 1 ,2-dichiorobenzene.
- polymers described below do not generally include a photoactive chromophore; the person of ordinary skill in the art can adapt any such polymers for use with photoactive chromophores as described herein.
- the sulfur can be provided as elemental sulfur, for example, in powdered form.
- elemental sulfur primarily exists in an eight- membered ring form (Sa) which melts at temperatures in the range of 120-124 °C and undergoes an equilibrium ring-opening polymerization (ROP) of the Ss monomer into a linear poiysuifane with diradical chain ends, above 159 °C, as shown in schematic view in FIG. 1.
- any desirabie combination of amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone and/or nitroso monomers, aldehyde monomers, ketone monomers, thiirane monomers, ethylenicaily unsaturated monomers, and/or epoxide monomers can be used in the copolymers.
- one or more monomers are one or more ethylenicaily unsaturated monomers.
- both radical and anionic species can be generated during the same polymerization, it is possible to incorporate both amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone and/or nitroso monomers, aldehyde monomers, ketone monomers, thiirane monomers, ethylenicaily unsaturated monomers, and/or epoxide monomers into the same copolymer.
- the one or more monomers are a combination of one or more amine monomers and one or more thiol monomers.
- the one or more monomers are a combination of one or more amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone and/or nitroso monomers, aldehyde monomers, ketone monomers, thiirane monomers, ethylenicaily unsaturated monomers, and/or epoxide monomers; and one or more amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone and/or nitroso monomers, aldehyde monomers, ketone monomers, thiirane monomers, ethylenicaily unsaturated monomers, and/or epoxide monomers.
- the one or more monomers are a combination of one or more amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone and/or nitroso monomers, aldehyde monomers, ketone monomers, thiirane monomers, and ethylenicaily unsaturated, and/or epoxide monomers; and one or more amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone and/or nitroso monomers, aldehyde monomers, ketone monomers, thiirane monomers, ethylenicaily unsaturated monomers, and/or epoxide monomers; and one or more amine monomers, thiol monomers, sulfide monomers, alkynyily unsaturated monomers, nitrone and/or nitroso monomers, aldehyde mono
- the one or more monomers include one or more polyfunctional monomers, optionally in combination with one or more monofunctional monomers.
- a polyfunctional monomer is one that includes more than one (e.g., 2, or 3) polymerizabie amine, thiol, sulfide, alkynylly unsaturated, nitrone and/or nitroso, aldehyde, ketone, thiirane, ethyienically unsaturated, and/or epoxide moieties.
- Poiyfunctionai monomers can be used to cross-link sulfur chains to adjust the properties of the polymer, as would be understood by the person of skill in the art.
- the multiple polymerizabie groups of a polyfunctional monomer can be the same or different.
- a polyfunctional monomer can be a polyvinyl monomer, a polyisopropenyl monomer, a poiyacryl monomer, a polymethacryl monomer, a polyunsaturated hydrocarbon monomer, a poiyepoxide monomer, a polythiirane monomer, a poiyalkynyi monomer, a poiydiene monomer, a polybutadiene monomer, a poiyisoprene monomer, a polynorbomene monomer, a polyamine monomer, a poiythiol monomer, a poiysulfide monomer, a polyalkynyliy unsaturated monomers, a polynitron
- Frechet-type benzyl ether dendrimers bearing styrenic terminal groups are miscibie with liquid sulfur and can be used as polyfunctional cross-linkers.
- the one or more polyfunctional monomers include one or more of a divinylbenzene, a diisopropenyibenzene, an aikylene di(meth)acry!ate, a bisphenoi A di(meth)acryiate, a terpene, a carotene, a divinyl (hetero)aromatic compound, and a diisopropenyl (hetero)aromatic compound.
- a polyfunctional monomer can have one or more amine, thiol, sulfide, alkynylly unsaturated, nitrone and/or nitroso, aldehyde, ketone, thiirane, ethyienically unsaturated, and/or epoxide moieties moieties; and one or more amine, thiol, sulfide, alkynylly unsaturated, nitrone and/or nitroso, aldehyde, ketone, thiirane, ethyienically unsaturated, and/or epoxide moieties, wherein the first and second moieties are different.
- a non-limiting example is a divinyibenzene monoxide.
- the polymeric materials can be made, for example, by polymerization of molten sulfur with the monomers.
- the invention provides a method for making a polymeric composition as described above.
- the method includes heating a mixture including sulfur and the one or more monomers together at a temperature sufficient to initiate polymerization (i.e., through free radical polymerization, through anionic polymerization, or through both, depending on the monomers used).
- the method includes heating a mixture including sulfur and the one or more monomers together at a temperature in the range of about 120 °C to about 230 °C, e.g., in the range of about 160 °C to about 230 °C.
- the mixture comprising sulfur and one or more monomers is formed by first heating a mixture comprising sulfur to form a molten sulfur, then adding one or more monomers to the molten sulfur.
- the polymerization reaction is performed under ambient pressure.
- the polymerization reaction can be performed at elevated pressure (e.g., in a bomb or an autoclave). Elevated pressures can be used to polymerize more volatile monomers, so that they do not vaporize under the elevated temperature reaction conditions.
- a nucleophilic viscosity modifier in liquefying the sulfur, for example, before adding one or more of the monomers (e.g., before adding any poiyfunctionai monomer).
- the sulfur is first heated with a viscosity modifier, then the viscosity-modified sulfur is heated with one or more monomers (e.g., with one or more poiyfunctionai monomers).
- the nucleophilic viscosity modifier can be, for example, a phosphorus nucieophile (e.g., a phosphine), a sulfur nucleophile (e.g., a thiol) or an amine nucieophile (e.g., a primary or secondary amine).
- a phosphorus nucieophile e.g., a phosphine
- sulfur nucleophile e.g., a thiol
- an amine nucieophile e.g., a primary or secondary amine
- Nucleophilic viscosity modifiers can break these linear chains into shorter lengths, thereby making shorter polysulfides that lower the overall viscosity of the molten material, making the sulfur mixture easier to mix with and other species, and easier to stir for efficient processing.
- Some of the nucleophiiic viscosity modifier will react to be retained as a covalently bound part of the copolymer, and some will react to form separate molecular species, with the relative amounts depending on nucleophi!e identity and reaction conditions.
- triphenylphosphine can react with Ss to form triphenylphosphonium-terminated linear sulfides (which can go on to form copolymer) together with triphenylphosphine sulfide (unbound).
- nucleophiiic viscosity modifiers are considered to be part of the copolymer.
- Non-limiting examples of nucleophiiic viscosity modifiers include triphenylphosphine, aniline, benzenethioi, and A ,A-dimethylaminopyridine.
- Nucleophiiic viscosity modifiers can be used, for example, in an amount up to about 10 wt%, or even up to about 5 wt% of the copolymer. When a nucleophiiic viscosity modifier is used, in certain embodiments it can be used in the range of about 5 wt% to about 15 wt% of the sulfur.
- a monofunctional monomer can be used to reduce the viscosity of the sulfur, for example, before adding other of the monomers (e.g., before adding any polyfunctional monomer).
- the sulfur is first heated with one or more monofunctional monomers, then the resulting mixture is heated with one or more other monomers (e.g., with one or more polyfunctional monomers). While not intending to be bound by theory, the inventors surmise that inclusion of monofunctional monomers into the polysulfide chains disrupts intermolecuiar associations of polysulfides and thus decreases the viscosity.
- the monofunctional monomer can be, for example, a mono(meth)acrylate such as benzyl methacry!ate, a mono(oxirane) such as a styrene oxide or a glycidyi phenyl ether, or a mono(thiirane) such as t-butyl thiirane or phenoxymethyithiirane.
- a monofunctional monomer can be used to modify the viscosity of the sulfur, for example, in an amount up to about 10 wt%, up to about 5 wt%, or even up to about 2 wt% of the copolymer.
- a monofunctional monomer can be used to modify the viscosity of the sulfur, in certain embodiments it can be used in the range of about 0.5 wt% to about 5 wt%, or even about 0.5 wt% to about 3 wt% of the sulfur.
- viscosity modification is not required, so in other embodiments the sulfur is heated together with the one or more monomers (and particularly with one or more polyfunctional monomers) without viscosity modification.
- a solvent e.g., a halobenzene such as 1 ,2,4-trichiorobenzene, a benzyl ether, or a phenyl ether, can be used to modify the viscosity of the materials for ease of handling.
- the solvent can be added, for example, to the sulfur before reaction with a monomer in order to reduce its viscosity, or to the polymerized material in order to aid in processing into a desired form factor.
- the one or more thiirane monomers can include polyfunctional and/or monofunctionai monomers as described elsewhere herein.
- Non-limiting examples of monomers include propylene sulfide, t-butyl thiirane, phenoxymethyl thiirane, vinylthiirane, and 2-((al!yloxy)methyl)thiirane.
- the copolymer is a copolymer of sulfur and an alkylene sulfide such as propylene sulfide.
- Other characteristics of these copolymers can be as defined for other materials described herein. Such materials can be made into polymeric compositions, composites and devices as otherwise described herein.
- sulfur/thiirane copolymers of up to about 80 wt% sulfur can be soluble in a variety of solvents, such as N-methylpyrro!idinone, toluene, C82 and tetrahydrofuran.
- Another aspect of the invention is a method for making a sulfur/thiirane copolymer as described above.
- the method includes allowing the thiirane monomer(s) to react with the sulfur - in the amounts appropriate to provide the desired copolymer composition as described above - with a thioester (-C(S)-S-) or trithiocarbonyi (-S-C(S)-S-) based RAFT polymerization agent in a solvent.
- Suitable RAFT polymerization agents include, for example, benzyl dithiobenzoate.
- the polymerization can be performed, for example, at a temperature in the range of about 20 °C to about 120 °C, for example, from about 20 °C to about 90 °C.
- the solvent can be selected by the person of skill in the art in view of the particular materials used; examples include N-methylpyrroIidinone and toluene.
- a catalyst such as tetraphenylphosphonium chloride can optionally be used.
- the person of skill in the art can adapt known RAFT polymerization techniques for use in making the copolymers described herein.
- chain transfer agents based on dithioesters, trithiocarbonyls, dithiocarbamates, and xanthates can generally be adapted by the person of skill in the art for use in making the copolymers described herein, as can -onium salts (e.g., those based on phosphonium haiides, imidazo!ium halides and ammonium ha!ides).
- one embodiment of the invention is a method of making an article formed from a polymeric composition as described herein.
- the method includes heating a mixture comprising sulfur and one or more monomers at a temperature in the range of about 180 °C to about 230 °C to form a prepo!ymer; forming the prepoiymer into the shape of the article, to yield a formed prepoiymer shape; and further heating the formed prepoiymer shape to yield the article.
- the prepoiymer can be formed, for example, by conversion of the one or more monomers at a level in the range of about 20 to about 50 mol%.
- the heating of the sulfur and the one or more monomers to form the prepoiymer can be performed for a time in the range of about 20 seconds to about five minutes, for example, at a temperature in the range of about 175 °C to about 195 °C. In one embodiment, the heating is performed for less than about 2 minutes at about 185 °C.
- the person of skill in the art will determine the desired level of monomer conversion in the prepoiymer stage to yield a processable prepoiymer material, and will determine process conditions that can result in the desired level of monomer conversion.
- the prepoiymer can be provided as a mixture with a solvent for forming, e.g., via casting, molding or printing.
- a solvent for forming e.g., via casting, molding or printing.
- the prepoiymers described herein can form miscibie mixtures or solutions with a variety of nonpolar high-boiling aromatic solvents, including, for example, haioarene solvents such as di ⁇ and trichiorobenzene (e.g., 1 ,2,4-trichlorobenzene).
- the solvent can be added, for example, after the prepoiymer is prepared, to provide a softened or flowabie material suitable for a desired forming step (e.g., casting, molding, or spin-, dip- or spray- coating.)
- the prepolymer/sumble mixture can be used at elevated temperatures (e.g., above about 100 °C, above about 120 °C or above about 140 °C) to improve flow at relatively low solvent levels (e.g., for use in casting or molding processes).
- the prepolymer/sumble mixture can be used at a lower temperature, for example, at ambient temperatures (e.g., for use in spin-coating processes); unlike molten sulfur, the prepolymers described herein can remain soluble even after the solvent cools.
- the prepolymer is coated and cured as a film on a substrate. While Ss is typically intractable due to its crystailinity, the materials described herein can be formed as to be amenable to solution processing (e.g., in molten or solvent-admixed form) to fabricate thin film materials. Mixtures of molten prepolymer and solvent can be diluted to the concentration desired for a given spin- coating process.
- a polyimide primer layer When forming thin films of the materials described herein on substrates, it can often be desirable to use a polyimide primer layer.
- a solution of a polyamic precursor e.g., polypyromeliitamic acid-4,4'-dianiline, or compounds with oxyaniline linkages
- a polyimide layer e.g., as thin as 2 nm
- even fully cured polymers as described herein can be melt processed or suspended or dissolved in solvent and deposited on to substrates in a manner similar to those described for prepolymeric materials.
- the prepolymer can be shaped and cured using a moid.
- the prepolymer i.e., in molten or solvent- admixed form
- the prepolymer can be deposited (e.g., by pouring) into a TEFLON or silicone (e.g., polydimethy!si!oxane (PDMS)) mold, then cured to form a desired shape.
- a softened prepolymer material e.g., swollen with solvent and/or softened by heat
- stamping with a mold bearing the desired inverse surface relief
- soluble copolymers can be made by the person of skill in the art, for example, using relatively higher fractions of organic comonomer(s). Such polymers can be solution processed to fabricate articles.
- another aspect of the invention is a method of forming an article formed from a polymeric composition as described herein, the method comprising admixing the polymeric composition with a nonpolar organic solvent (e.g., to make a suspension or solution), forming the admixed polymeric composition into the shape of the article,] and removing the solvent from the polymeric composition to yield the article.
- a nonpolar organic solvent e.g., to make a suspension or solution
- the admixture with solvent can, for example, dissolve the copolymer.
- Various process steps can be performed at elevated temperatures, for example, to decrease viscosity of the admixed polymeric composition and to aid in evaporation of solvent.
- a room temperature solution e.g., in a dichlorobenzene or a trichlorobenzene
- a random copolymer e.g., in prepo!ymeric form
- poly(S-r-DIB) 72.5 wt% sulfur, 27.5 wt% DIB
- a decrease in viscosity at elevated temperatures e.g., > about 140 °C
- the moid can be placed in a vacuum oven at increased temperature (e.g., about 210 °C) under ambient pressure to cure and to drive off solvent.
- a vacuum oven at increased temperature (e.g., about 210 °C) under ambient pressure to cure and to drive off solvent.
- vacuum can be pulled on the solution when it is in a low viscosity state in order to ensure the removal of bubbles.
- the mold is then removed from the oven and allowed to cool before removal from the mold.
- polymeric materials described herein can be effectively thermoplastic in nature, the person of skill in the art will understand that other methods familiar in the thermoplastic industries, such as injection molding, compression molding, and melt casting, can be used in forming articles from the materials described herein.
- Example 13 Copolymerization of viscosity-modified sulfur with dlvmylb&nzene
- Example 14 Copolymerization of viscosity-modified sulfur with 1 ,3- diisopropenylbenzene
- Example 15 Copolymerization of viscosity-modified sulfur with 1 ,3- diisopropeny!berszerse and 1 ,10-decarsediol dimethacryfaie
- Example 16 Copofymerizatiori of sulfur with 1 ,3-diisopropersylbenzerse ar3 ⁇ 4d benzyl methacrylate
- the resulting mixture was stirred at 185 °C until a deep cherry- red solution resulted and the entire reaction vitrified. Once vitrified the reaction was cooled to room temperature.
- the resulting copolymer had a sulfur level of 60%, a DIB level of 33% , and a benzyl methacrylate level of 7 wt%.
- Raman spectra and Differential scanning caiorimetry (DSC) thermograms of the resulting copolymer and of elemental sulfur are provided in FIGS. 21 a, b and 22a, respectively.
- the Raman and DSC data indicate substantially complete copolymerization.
- Example 17 DSC, kinetics, and thermal and r eofogscaf properties
- Sulfur-DIB polymers of varying sulfur content were made by heating mixtures of sulfur and DIB at 185 °C.
- the resulting polymers were studied by DSC, along with sulfur; thermograms are provided in FSG. 23a.
- the sulfur melting endotherm was not present in any of the polymerized material.
- the 90 wt% sulfur material also did not have residual unreacted Se monomer, but due to the high sulfur content in the sulfur copolymer exhibited a weak endotherm corresponding to melting of semi- crystalline domains present in sulfur rich polymers.
- DSC data in the range of -60 °C to 40 °C are provided in FIG. 23b.
- the glass transition temperature increased with increasing DIB content.
- Shear viscosity data are provided in FIG. 24.
- Increasing D!B increased zero- shear viscosity until between 30 wt% and 50 wt%, where the zero-shear viscosity increased. While not intending to be bound by theory, the inventors surmise that hyperbranching results in lower viscosity around 50 wt% DIB.
- a 50:50 mixture of 88 and DIB was heated at 185 °C, and samples were obtained every two minutes, cooled quickly, and analyzed via Raman spectroscopy and DSC for sulfur conversion, and H NMR for DIB vinyl group conversion. Results are shown in FIG. 25, and demonstrate complete reaction within 8 minutes.
- Example 18 Preparation of sulfur/propyferse sulfide copolymers
- Propylene sulfide (0.88 mL, 1 1.232 x 10 '3 mol), sulfur (0.7188 g, 2.808 x 10 "3 mo!), BDB (34.2 mg, 0.1404 x 10 "'5 mol), tetraphenylphosphonium chloride (10.53 mg, 0.02808 x 10 "3 mol), and 10 mL toluene were placed in a Schienk flask to ensure exclusion of adventitious water, or oxygen, and degassed by three freeze-pump- thaw cycles, then the mixture was stirred at 80 °C for 8 h under argon. The polymer obtained was purified by precipitation from toluene into a large excess of methanol, and dried in vacuum to give a pale red oil polymer.
- FIG. 26 provides NMR spectra of two sulfur/thiirane copolymers and that of a copolymer not containing sulfur. The resonances at 2.5-3.0 ppm shift with increased sulfur content. Similarly, size exclusion chromatography measurements demonstrated sulfur incorporation into the polypropylene backbone, with a broad range of apparent molecular weights (1 ,000-100,000 g/mol).
- Hot prepolymer solutions as described above in Example 19 were poured into Teflon molds of various geometries and cured at 200 °C to form free-standing elastomer structures, an example of which is shown in FIG. 27.
- Glassy thin films were prepared by drop casting the prepolymer solution as described above onto a glass slide and curing at 200 °C.
- An example is shown in FIG. 27.
- Microstructures were formed by pouring the prepolymer solution as described above into PDMS molds having pillared features (having micrometer periodicity) and curing at 200 °C. An example is shown in FIG. 27.
- FIG. 28 is a picture of a set of spin-coated films.
- Film (a) was spun from 10x diluted poly(pyromeliitic dianhydride-co-4,4 L oxodianiiine) amic acid solution in N- methyl pyrroiidinone (N P), and film (b) was spun from neat poiy(pyromeliitic dianhydride-co-4,4'-oxodiani!ine) amic acid solution.
- Film (c) is 17.5-wt% DIB poly(S-r-DiB) film spun onto film (a); and film (d) is 2Q-wt% DIB poiy(S-r-DIB) film spun onto film (b).
- FIG. 29 is a cross-sectional micrograph of a poly(S-r-DIB) copolymer layer (2.6 ⁇ in thickness) formed on a po!yirnide layer (270 nm) on a glass substrate.
- the present invention features hydrogen sulfide donating sulfur containing polymers and methods of preparing said polymers.
- the present invention also features methods of treating biological conditions and inhibiting microbial growth using H 2 S gas.
- the present invention utilizes sulfur containing polymers prepared via a variety of synthetic processes, such as inverse vulcanization and other existing synthetic chemical methods to prepare molecules, polymers, nanomaterials, and nanocomposites that can deliver H2S under biological conditions.
- the present invention features a hydrogen sulfide (H28) donating polymer conjugate comprising a sulfur copolymer and one or more carrier polymers, wherein the carrier polymer is bonded to the sulfur copolymer.
- H28 hydrogen sulfide
- the sulfur copolymer comprises one or more sulfur monomers at a level between about 5 to 95 wt% of the sulfur copolymer, and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynyiiy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenically unsaturated monomers at a level between about 5 to 95 wt% sulfur copolymer.
- At least one sulfur moiety of the sulfur monomer is bonded to at least one reactive functional group of the comonomers.
- Non-limiting examples of other monomers are described in U.S. Provisional Patent Application No. 62/039,588, filed August 20, 2014, which are incorporated herein by reference.
- the sulfur copolymer of the polymeric conjugate comprises one or more sulfur monomers at a level in the range of about 5 to about 10 wt% of the sulfur copolymer.
- the sulfur copolymer may comprise one or more sulfur monomers at a level in the range of about 10 to 20 wt%, or about 20 to 30 wt%, or about 30 to 40 wt%, or about 40 to 50 wt%, or about 50 to 60 wt%, or about 60 to 70 wt%, or about 70 to 80 wt%, or about 80 to 90 wt%, or about 90 to 95 wt% of the sulfur copolymer.
- the sulfur copolymer of the polymeric conjugate comprises one or more monomers at a level in the range of about 5 wt% to 15 wt% of the sulfur copolymer.
- the sulfur copolymer may comprise one or more monomers at a level in the range of about 15 wt% to 25 wt%, or about 25 wt% to 35 wt%, or about 35 wt% to 45 wt%, or about 45 wt% to 55 wt%, or about 55 wt% to 65 wt%, or about 65 wt% to 75 wt%, or about 75 wt% to 85 wt%, or about 85 wt% to 95 wt% of the sulfur copolymer.
- the carrier polymer is selected from a group consisting of: N-(2-hydroxyIpropy!methacry!amide (HPMA) copolymer, a poly-L- glutamic acid, a poiy(etbyiene glycol) (PEG), Dextran, vinyls, alkyny!s, epoxides, thiiranes, amines, sulfides, ethers, norbornenes, amides, peptides, polyesters, polyamides, poiyethers, and sugars.
- HPMA N-(2-hydroxyIpropy!methacry!amide
- PEG poiy(etbyiene glycol)
- Dextran vinyls, alkyny!s
- epoxides thiiranes
- amines sulfides
- ethers norbornenes
- amides peptides
- polyesters polyamides, poiyethers, and sugars.
- the one or more comonomers are one or more amine monomers.
- the amine monomer is m- phenylenediamine or p-phenylenediamine.
- the one or more comonomers are one or more thiol monomers.
- the thiol monomer is 4,4'-thiobis(benzenethiol).
- the one or more comonomers are a combination of one or more amine monomers and one or more thiol monomers.
- the one or more comonomers are one or more alkynyiiy unsaturated monomers.
- the alkynylly unsaturated monomer is 1 -phenyipropyne.
- the one or more comonomers are one or more thiirane monomers.
- the thiirane monomer is propylene sulfide.
- the one or more comonomers are one or more epoxide monomers.
- the one or more of the epoxide monomers are benzyl glycidy! ether, tris(4- hydroxyphenyl)methane trig!ycidyi ether, or a combination thereof.
- the sulfur monomer is at a level of at least about 20 wt% of the sulfur copolymer. Sn some embodiments, the sulfur monomer is at a level of at least about 50 wt% of the sulfur copolymer. In some embodiments, the sulfur monomer is at a level between about 60 and 80 wt% of the sulfur copolymer. In some embodiments, the sulfur monomer is at a level between about 70 and 95 wt% of the sulfur copolymer.
- the present invention features a hydrogen sulfide (H28) donating sulfur copolymer comprising one or more sulfur monomers at a ievel between about 5 to 95 wt% of the sulfur copolymer and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynylly unsaturated monomers, nifrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethyienically unsaturated monomers at a level between about 5 to 95 wt% of the sulfur copolymer.
- at least one sulfur moiety of the sulfur monomer is bonded to at least one reactive functional group of the comonomers.
- the sulfur monomers form a sulfur containing core of the sulfur copolymer.
- the comonomers extend outwardly from the sulfur containing core.
- the sulfur copolymer is linear.
- the present invention features a hydrogen sulfide (H 2 S) donating sulfur copolymer comprising one or more sulfur monomers at a level of at a level between about 5 to 95 wt% of the sulfur copolymer and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, alkynyliy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethy!enical!y unsaturated monomers at a level between about 5 to 95 wt% of the sulfur copolymer.
- H 2 S hydrogen sulfide
- At least one sulfur moiety of the sulfur monomer is bonded to at least one reactive functional group of the comonomers.
- the sulfur monomers form a sulfur containing core of the sulfur copolymer.
- the comonomers extend outwardly from the sulfur containing core.
- the one or more comonomers are one or more amine monomers.
- amine monomer is m-phenylenediamine or p ⁇ phenylenediamine.
- the one or more comonomers are one or more thiol monomers.
- the thiol monomer is 4,4'- thiobis(benzenethiol).
- the one or more comonomers are a combination of one or more amine monomers and one or more thiol monomers.
- the one or more comonomers are one or more alkynyliy unsaturated monomers.
- the alkynyliy unsaturated monomer is 1-phenyipropyne.
- the one or more comonomers are one or more thiirane monomers.
- the thiirane monomer is propylene sulfide.
- the one or more comonomers are one or more epoxide monomers.
- one or more of the epoxide monomers are benzyl giycidyi ether, tris(4-hydroxyphenyl)methane triglycidyi ether, or a combination thereof.
- the sulfur monomer is at a level of at least about 20 wt% of the sulfur copolymer. In some embodiments, the sulfur monomer Is at a level of at least about 50 wt% of the sulfur copolymer. In some embodiments, the sulfur monomer is at a level between about 60 and 80 wt% of the sulfur copolymer. In some embodiments, the sulfur monomer is at a level between about 70 and 95 wt% of the sulfur copolymer.
- At least one functional group of the comonomers solubilizes the sulfur copolymer. In some embodiments, at least one functional group of the comonomers is biocompatible.
- the sulfur copolymer further comprises a one or more carrier polymers, wherein the carrier polymer is bonded to the sulfur copolymer.
- the carrier moiety is selected from a group consisting of: an N- (2-hydroxyipropyi)methacryiamide (HPMA) copolymer, a poly-L-glutamic acid, a poly(ethylene glycol) (PEG), and Dextran, vinyls, alkynyls, epoxides, thiiranes, amines, sulfides, ethers, norbornenes, amides, peptides, polyesters, polyamides, poiyethers, and sugars.
- HPMA N- (2-hydroxyipropyi)methacryiamide
- PEG poly(ethylene glycol)
- Dextran vinyls, alkynyls, epoxides, thiiranes, amines, sulfides, ethers, norbornenes, amides,
- the present invention features a method of treating a biological condition in a mammal in need thereof.
- the method comprises administering a therapeutically effective amount of a hydrogen sulfide (H 2 S) donating polymer conjugate according to any of the aforementioned polymer conjugates.
- the polymer conjugate releases a slow and continuous amount of H 2 S gas, wherein the h1 ⁇ 2S triggers a biological response.
- the biological condition is inflammation.
- the biological condition is heart disease.
- the biological condition is inflammation.
- the biological condition is hypertension.
- the biological condition is ischemia reperfusion.
- the polymer conjugate is administered dermally, orally, transmucosaliy, subcutaneously or intravenously.
- the polymer conjugate is localized at or near an area affected by the biological condition.
- the mammal is a human.
- the present invention features a method of treating a biological condition in a mammal in need thereof.
- the method comprises administering a therapeutically effective amount of a hydrogen sulfide (h1 ⁇ 2S) donating sulfur copolymer according to any of the aforementioned sulfur copolymer.
- the sulfur copolymer releases a slow and continuous amount of H 2 8 gas, wherein the H 2 8 triggers a biological response, in some embodiments, modulation of the H 2 S release can be achieved by controlling the sulfur composition in the sulfur copolymer or polymer conjugate and the design and incorporation of the functional organic comonomers.
- the biological condition is inflammation, in some embodiments, the biological condition is heart disease. In some embodiments, the biological condition is inflammation. In some embodiments, the biological condition is hypertension. In some embodiments, the biological condition is ischemia reperfusion. In some embodiments, the sulfur copolymer is administered dermaily, orally, transmucosaily, subcutaneousiy or intravenously. In some embodiments, the sulfur copolymer is localized at or near an area affected by the biological condition. In some embodiments, the mammal is a human.
- the method further comprises administering an H 2 S catalyst, wherein the catalyst promotes the release of H 2 S gas.
- the catalyst is cysteine or glutathione, or other thiol-containing compounds.
- the present invention features a method of producing an H 2 8 donating polymer conjugate according to any of the aforementioned polymer conjugates.
- the method comprises providing a sulfur copolymer and attaching a carrier polymer to the sulfur copolymer.
- the step of providing a sulfur copolymer comprises providing elemental sulfur, heating the elemental sulfur into molten sulfur, and polymerizing one or more comonomers with the molten sulfur, thereby forming the sulfur copolymer.
- a technique of polymerizing is selected from a group consisting of: free radical polymerization, controlled radical polymerization, ring-opening polymerization, ring-opening metathesis polymerization, step-growth polymerization, or chain-growth polymerization.
- the present invention features a method of producing an hbS donating sulfur copolymer according to any of the aforementioned sulfur copolymers.
- the method comprises providing elemental sulfur, heating the elemental sulfur into a molten sulfur, and polymerizing one or more comonomers with the molten sulfur, thereby forming the sulfur copolymer.
- a technique of polymerizing is selected from a group consisting of free radical polymerization, controlled radical polymerization, ring-opening polymerization, ring-opening metathesis polymerization, step-growth polymerization, or chain-growth polymerization.
- the technique can be conducted in bulk liquid sulfur, organic solvents, water, or other solvent systems to prepare the branched copolymers containing a controllable amount of S-S bonds.
- the present invention features an h1 ⁇ 28 donating sulfur polymer conjugate comprising a sulfur copolymer linked to a carrier polymer, wherein the sulfur copolymer comprises at least one branched or cross-linked sulfur chain, wherein the sulfur content of the sulfur polymer conjugate ranges from about 5-95 wt%.
- the present invention features an H2S donating sulfur polymer conjugate comprising a sulfur copolymer linked to a carrier polymer, the sulfur copolymer having a portion comprising: -Ri-S-(S) n -S-R.2-, wherein n ranges from 0 to 8, wherein the sulfur content of the sulfur polymer conjugate ranges from about 5-95 wt%.
- the present invention features an h1 ⁇ 28 donating sulfur copolymer comprising at least one branched or cross-linked sulfur chain, wherein the sulfur content of the sulfur copolymer ranges from about 5-95 wt%.
- the present invention features an h1 ⁇ 2S donating sulfur copolymer having a portion comprising: -Ri-S-(S)n-S-R2-, wherein n ranges from 0 to 6, wherein the sulfur content of the sulfur copolymer ranges from about 5-95 wt%.
- R-. may be any of the aforementioned amine monomers, thiol monomers, sulfide monomers, alkynyliy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenicaiiy unsaturated monomers bonded to the S moiety by the monomer's appropriate reactive functional group
- R2 may be any of the aforementioned amine monomers, thiol monomers, sulfide monomers, alkynyliy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenicaiiy unsaturated monomers bonded to the S moiety via the monomer's appropriate reactive functional group.
- the sulfur chain comprises at least one branch or cross-link arm.
- the branch or cross-link arm may be any of the aforementioned amine monomers, thiol monomers, sulfide monomers, alkynyliy unsaturated monomers, nitrone monomers, aldehyde monomers, ketone monomers, epoxide monomers, thiirane monomers, and ethylenicaiiy unsaturated monomers bonded to the S moiety of the sulfur chain via the monomer's appropriate reactive functional group.
- the present invention features a method of inhibiting microbial growth, said method comprising impregnating a microbial film with an H 2 S donating sulfur copolymer according to any of the aforementioned sulfur copolymers.
- the sulfur copolymer releases H 2 S gas thereby killing a microbe of the microbial film.
- Tygon tube was attached at the gas outlet of the Schlenk flask and a needle attached at the end of tygon tube was submerged into a 0.5 M aqueous solution of lead(li) acetate (15 mL) contained in 24 mL vial.
- the copolymer material comprises a sulfur copolymer at a level in the range of about 5 wt% to about 95 wt% of the copolymer material.
- the sulfur copolymer comprises one or more sulfur monomers, at a level at least about 50 wt% of the sulfur copolymer, and one or more comonomers each selected from a group consisting of amine monomers, thiol monomers, sulfide monomers, aikynylly unsaturated monomers, epoxide monomers, nitrone monomers, aldehyde monomers, ketone monomers, thiirane monomers, and ethylenicaliy unsaturated monomers at a level in the range of about 0.1 wt% to about 50 wt% of the sulfur copolymer.
- the copolymer material of Embodiment 1 may further comprise one or more epoxide monomers at a level in the range of about 5 wt% to about 95 wt% of the copolymer material. At least one epoxy functional group of the epoxide monomers is bonded to a functional group of the sulfur copolymer. When one or more S-S bonds of the sulfur copolymer are broken, the S-S bonds are reconnected by thermal reforming.
- the sulfur copolymer of Embodiment 1 may further comprise an elemental carbon material dispersed in the sulfur copolymer at a level in the range of up to about 50 wt% of the sulfur copolymer.
- the sulfur copolymer of Embodiment 1 may further comprise one or more photoactive monomers at a level in the range of about 0.1 wt% to about 50 wt% of the sulfur copolymer.
- Each photoactive monomer may have the structure:
- each photoactive monomer is a ring system.
- “A” may be a photoactive chromophore, and is selected from a group consisting of pery!enes, pyrenes, couramins, cyanine dyes, fluorescents, and derivatives thereof, polythiophenes, polyaniiines, Ti02, CdSe, CdS, CdSe-CdS, natural and synthetic dyes, aromatics, heterocyc!es, conjugated organic polymers, inorganic chromophores, nanocomposite chromophores, organic chromophores, photoactive agents, and semiconductor nanopartic!es.
- each photoactive monomer comprises a polymerizabie moiety selected from a group consisting of a carboxylate moiety, an ethylenically unsaturated moiety, an epoxide moiety, a thiirane moiety, an amine moiety, a thiol moiety, a sulfide moiety, an aikynyliy unsaturated moiety, a nitrone moiety, an aldehyde moiety and a ketone moiety.
- the "n" of each photoactive monomer may be 1 , 2, 3, 4, 5, 6, 7 or 8.
- the photoactive monomer can absorb visible radiation, infrared radiation, or solar radiation.
- Each B can include the polymerizabie moiety and a 1 -6 atom long linker, wherein each linker is selected from a group consisting of an alkylene linker and a mono, di ⁇ or tri(ethy!ene glycol) linker.
- Photoactive species from the copolymer material of Embodiment 1 may be formed by a method comprising contacting the copolymer material with an aqueous medium, and irradiating the copolymer material in the aqueous medium with radiation that is at least partially absorbed by the one or more photoactive chromophores.
- the radiation is infrared, visible, or solar radiation.
- the irradiation causes the formation of hydrogen from the aqueous medium and a sulfur radical cation, poiaron, or oxidized sulfur species from a sulfur of the copolymer material.
- the oxidized sulfur species is one or more of sulfate, sulfonates, sulfite, sulfoxides and suifones.
- the sulfur copolymer of Embodiment 1 may further comprise one or more polyfunctionai monomers selected from a group consisting of a polyvinyl monomer, a polyisopropenyl monomer, a polyacryi monomer, a polymethacryl monomer, a polyunsaturated hydrocarbon monomer, a poiyepoxide monomer, a poiythiirane monomer, a polyalkynyl monomer, a polydiene monomer, a poiybutadiene monomer, a polyisoprene monomer, a polynorbornene monomer, a polyamine monomer, a polythiol monomer, a poiysulfide monomer, a polyalkynyily unsaturated monomers, a polynitrone monomers, a polyaldehyde monomers, a polyketone monomers, and a poiyethylenicaiiy unsaturated monomers
- the copolymer material of Embodiment 1 may further comprise a nucleophilic viscosity modifier at a level up to about 10 wt% of the copolymer material.
- the copolymer material of Embodiment 1 may further comprise one or more carrier polymers bonded to the sulfur copolymer to form a hydrogen sulfide donating polymer conjugate.
- the carrier polymer may be selected from a group consisting of an N-(2-hydroxy!propy!methacrylamide (HPMA) copolymer, a po!y-L-glutamic acid, a poiy(ethylene glycol) (PEG), Dextran, vinyls, alkynyis, epoxides, fhiiranes, amines, sulfides, ethers, norbornenes, amides, peptides, polyesters, polyamides, poiyethers, and sugars.
- HPMA N-(2-hydroxy!propy!methacrylamide
- PEG poiy(ethylene glycol)
- Dextran vinyls, alkynyis, epoxides, fhiiranes, amines, sulfides, ethers, norbornenes, amides, peptides, polyesters, polyamides, poiyethers, and sugars.
- At least one sulfur moiety of the sulfur monomer is bonded to at least one reactive functional group of the comonomers.
- the sulfur monomers form a sulfur containing core of the sulfur copolymer with the comonomers extending outwardly from the sulfur containing core.
- At least one functional group of the comonomers soiubilizes the sulfur copolymer and at least one functional group of the comonomers is biocompatible.
- the copolymer material of Embodiment 1 may be used to treat a biological condition in a mammal in need thereof.
- the method of treatment may comprise administering a therapeutically effective amount of the copolymer material according to Embodiment 1 or alternate embodiments of Embodiment 1.
- the sulfur copolymer may be administered dermaliy, orally, subcutaneous!y or intravenously. Without wishing to limit the present invention to a particular theory or mechanism, it is believed that the sulfur copolymer releases a slow and continuous amount of H28 gas that triggers a biological response.
- Biological conditions that are treated may be inflammation, heart disease, hypertension, and ischemia reperfusion.
- An l- S catalyst may be further administered to promote the release of the slow and continuous amount of h1 ⁇ 2S gas.
- the catalyst may be a cysteine, a glutathione, or any other thioi-containing compounds.
- the release of the slow and continuous amount of h1 ⁇ 2S gas may be triggered by other chemical means, mechanical means, or photoirradiation.
- the copolymer material of Embodiment 1 may be used for inhibiting microbial growth.
- the copolymer material of Embodiment 1 can be impregnated into a microbial film and the sulfur copolymer releases H28 gas thai kills the microbes iin the microbial film,
- the copolymer material of Embodiment 1 may be produced by providing elemental sulfur, heating the elemental sulfur into a molten sulfur, and polymerizing one or more comonomers of Embodiment 1 with the molten sulfur, thereby forming the sulfur copolymer.
- the technique of polymerizing may be free radical polymerization, controlled radical polymerization, ring-opening polymerization, ring- opening metathesis polymerization, step-growth polymerization, or chain-growth polymerization.
- the copolymer material of Embodiment 1 may further comprise a second comonomer to form a terpoiymer material.
- the second comonomer is selected from a group consisting of one or more monomers of epoxides, isocyanates, acid chlorides, carboxylic acids, esters, and aikyi halides.
- the terpoiymer material may be produced by providing elemental sulfur, heating the elemental sulfur into a molten sulfur, polymerizing one or more comonomers of Embodiment 1 with the molten sulfur to form a sulfur copolymer, and reacting an available reactive functional group on the sulfur copolymer with one or more monomers of the second comonomer to form the terpoiymer material.
- the technique of reacting is selected from a group consisting of: oxidative coupling, polymerization, or copolymerization.
- An article may be formed from the copolymer material of Embodiment 1 by heating the copolymer material at a temperature in the range of about 160 °C to about 230 °C, forming the copolymer material into a shape of the article, and heating the formed copolymer material to yield the article.
- the article may be formed from the copolymer material of Embodiment 1 by admixing the copolymer material in a solvent, forming the admixed copolymer material into a shape of the article, and removing the solvent from the copolymer material to yield the article.
- the copolymer material of Embodiment 1 in an oil-in-water emulsion, may be as a colloidal phase suspended in the aqueous solution. A surfactant may or may not be present in the aqueous solution.
- the copolymer material of Embodiment 1 may be formed as an optical element of a substantially optically transparent body. The copolymer material has a refractive index in the range of about 1.7 to about 2.2 and at least one wavelength in the range of about 300 nm to about 10 ⁇ .
- the copolymer material of Embodiment 1 may be used in an electrochemical cell.
- the electrochemical cell may comprise an anode comprising metallic lithium, a cathode comprising the copolymer material of Embodiment 1 , and a non-aqueous electrolyte interposed between the cathode and the anode.
- the copolymer generates soluble additive species in situ upon discharge, and the soluble additive species are co-deposited with lower sulfide discharge products onto the cathode by an electrochemical reaction or a non-electrochemical reaction.
- the amine monomer such as those on aromatic compounds, results in direct C-S bond formation and copoiymerization with sulfur concurrently.
- the thiol monomers from a wide range of comonomer precursors widely used in the preparation of condensation polymers can be dissolved and copoiymerization with liquid sulfur to afford high sulfur content copolymers.
- the thiol derived copolymer was solution processable despite the high content of sulfur and rigid aromatic moieties.
- the sulfide monomer can copo!ymerize with sulfur via either ionic, or free radical processes.
- the sulfide monomer was able to afford both low glass transition polymers, or higher glass transition polymers.
- the alkynylly unsaturated monomer is expected to react via known thiol-yne processes, however, unexpectedly, the alkynylly unsaturated monomer was able to afford poiythiophene and other heterocyles.
- the nitrone monomer is expected to react via free radical polymerizations with sulfur radicals. Unexpectedly, the nitrone monomer was designed to afford polymeric materials when copolymerized with elemental sulfur.
- Aldehyde based monomers are not expected to react with sulfur radicals, however, the formation of polymers was observed when the appropriate dh or multifunctional aldehydes are copolymerized with sulfur.
- Ketone based monomers are not expected to react with sulfur radicals, however, the formation of polymers was observed when the appropriate dk or multifunctional ketones are copolymerized with sulfur.
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Abstract
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Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
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| US201461940102P | 2014-02-14 | 2014-02-14 | |
| US201462017750P | 2014-06-26 | 2014-06-26 | |
| US201462039561P | 2014-08-20 | 2014-08-20 | |
| US201462039588P | 2014-08-20 | 2014-08-20 | |
| PCT/US2015/015870 WO2015123552A1 (en) | 2014-02-14 | 2015-02-13 | Sulfur composites and polymeric materials from elemental sulfur |
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| Publication Number | Publication Date |
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| EP3105280A1 true EP3105280A1 (en) | 2016-12-21 |
| EP3105280A4 EP3105280A4 (en) | 2017-12-27 |
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| EP15748519.4A Withdrawn EP3105280A4 (en) | 2014-02-14 | 2015-02-13 | Sulfur composites and polymeric materials from elemental sulfur |
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| Country | Link |
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| EP (1) | EP3105280A4 (en) |
| JP (1) | JP2017517603A (en) |
| KR (1) | KR20160122838A (en) |
| WO (1) | WO2015123552A1 (en) |
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-
2015
- 2015-02-13 KR KR1020167025616A patent/KR20160122838A/en not_active Withdrawn
- 2015-02-13 EP EP15748519.4A patent/EP3105280A4/en not_active Withdrawn
- 2015-02-13 WO PCT/US2015/015870 patent/WO2015123552A1/en not_active Ceased
- 2015-02-13 JP JP2016569566A patent/JP2017517603A/en active Pending
Cited By (3)
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|---|---|---|---|---|
| CN108872169A (en) * | 2018-05-07 | 2018-11-23 | 广西大学 | Method for Quantitative Determination of Mixed Component CdS/ZnS Quantum Dots in Plant Root Epidermis |
| CN108872169B (en) * | 2018-05-07 | 2021-02-05 | 广西大学 | Method for quantitatively determining mixed component CdS/ZnS quantum dots in plant root epidermal tissue |
| CN115819768A (en) * | 2023-02-23 | 2023-03-21 | 广东工业大学 | A kind of reversible binding polysulfide and its preparation method |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2017517603A (en) | 2017-06-29 |
| EP3105280A4 (en) | 2017-12-27 |
| KR20160122838A (en) | 2016-10-24 |
| WO2015123552A1 (en) | 2015-08-20 |
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