EP3094808B1 - Guiding tube for bendable drill rod - Google Patents
Guiding tube for bendable drill rod Download PDFInfo
- Publication number
- EP3094808B1 EP3094808B1 EP15709620.7A EP15709620A EP3094808B1 EP 3094808 B1 EP3094808 B1 EP 3094808B1 EP 15709620 A EP15709620 A EP 15709620A EP 3094808 B1 EP3094808 B1 EP 3094808B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drill rod
- guiding tube
- drilling
- tube
- bendable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005553 drilling Methods 0.000 claims description 121
- 230000015572 biosynthetic process Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- 238000005452 bending Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000011435 rock Substances 0.000 description 10
- 238000005065 mining Methods 0.000 description 6
- 238000009527 percussion Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/20—Flexible or articulated drilling pipes, e.g. flexible or articulated rods, pipes or cables
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/22—Handling reeled pipe or rod units, e.g. flexible drilling pipes
Definitions
- the invention relates to drilling, and more particularly to a guiding tube for a bendable drill rod for drilling, to a drilling machine and a method for drilling.
- Drilling can be performed with a method combining percussions and rotation (percussive drilling), or drilling may be based on mere rotation without a percussive function (rotary drilling). Further, percussive drilling may be classified according to whether the percussion device is outside the drill hole or in the drill hole during the drilling. When the percussion device is outside the drill hole, the drilling is usually called top hammer drilling, wherein so-called top hammers are used, and when the percussion device is in the drill hole, the drilling is typically called down-the-hole drilling (DTH) and the drilling machine may be called a DTH drill or down-the-hole drill, for example.
- DTH down-the-hole drilling
- Both these drill types may comprise one or more drill rods, which may also be called drilling tubes, to guide a drill bit to the hole and to supply at least the rotation provided by a rotation unit to the drill bit.
- drill rods which may also be called drilling tubes
- the height of the tunnel typically limits the length of the drill rods. This causes problems especially when the hole to be drilled is deeper than the height of the tunnel, which is often the case especially in these low profile and extra low profile mines.
- the object of the invention is to provide a new and improved guiding tube for a bendable drill rod, drilling machine and method for drilling a hole.
- the object of the invention is achieved by an apparatus, arrangement and method that are characterised by what is defined in the independent claims. Some preferred embodiments of the invention are disclosed in the dependent claims.
- the invention is based on the idea of providing a bent guiding tube for receiving at least a part of a bendable drill rod, more particularly at least a part of a bendable drill rod at the end of the drill rod that is not inserted in the drill hole.
- the outer end of the bendable drill rod can thus be inserted into the guiding tube for storage and extracted for drilling.
- the bent guiding tube also guides the drill rod to a bent formation for storage and/or for being fed to the drill hole.
- An advantage of the solution is that a single piece continuous drill rod that is formed to be flexible and rigid at the same time can be stored in a bent guiding tube, whereby the guiding tube also guides the drill rod to a similar bent formation for storage of a part of the drill rod that is not currently positioned inside the drill hole.
- the bendable drill rod enables both substantially continuous drilling without manual work phases by an operator joining or coupling extension rod and drilling of holes considerably deeper than the height of the tunnel and in practice of any depth up to the drill rod length or even beyond by connecting several such drill rods to one another
- the guiding tube enables storing this drill rod in a practical way saving space, protecting the drill rod from external dirt and external impacts and/or delivering the drill rod to the place of drilling in an easier manner and storing it in the drilling machine and maintaining it while not in use.
- FIG. 1 shows a drilling unit 4 comprising drilling equipment 9 provided with a percussion device 13.
- a rotation unit 7 may be supported to a carriage 8, or alternatively the rotation unit may comprise sliding parts or the like support members with which it is movably supported to the feed beam 5.
- the rotation unit 7 may be provided with drilling equipment 9 which may comprise one drill rod (or drilling tube) 10, or several drill rods / drilling tubes 10 connected to each other, and a drill bit 11 at the outermost end of the drilling equipment.
- the percussion device 13 is provided at an opposite end of the drilling equipment 9 and, thus, the drill rod 10 in relation to the rotation unit 7.
- the down-the-hole drill 13 is in the drill hole and the drill bit 11 may be connected directly to the down-the-hole drill 13.
- the drilling equipment 9 can be pulled by means of the feed device 6 out of the drill hole 12 in return direction C.
- Figures 1 is shown as an example of a drilling unit, wherein drill rods are used for drilling a hole, and the current solution is by no means limited to that particular embodiment. Instead, the guiding tube and drill rod described in this description, as well as a drilling machine comprising such a guiding tube, are applicable to substantially all types of drilling wherein conventional drill rods have been used. Some embodiments may, for instance, not comprise a rotation unit and the drill rod may not be rotated during drilling.
- the current solution is especially well suited for drilling in circumstances, where space is somehow limited, like in tunnels for limited height, such as in low profile mines comprising a height in the range of 1.6 to 2.2 m, for example, or in extra low profile mines comprising a height of 0.6 to 1.1 m, for example, or in drilling rigs of limited size and so on.
- Some embodiments in this description are explained in connection with a tunnel due to these special benefits related to tunnels, such as underground tunnels, but it is clear for a skilled person that these embodiments are suitable for other drilling circumstances as well, such as drilling in open mines. Similarly, at least some of the embodiments may be suitable for other types of drilling in addition to rock drilling.
- a bendable drill rod 10 is thus suitable for use in different types of drilling rigs.
- the bendable drill rod shown in Figures 2a and 2b is especially suitable for drilling, where the drill rod 10 is rotated, in other words the drill rod 10 is rotatably connectable to a drilling rig 1.
- Figures 2a and 2b illustrate a part of one example of such a drill rod 10.
- Figure 2a shows a detail of a drill rod 10 from a side and Figure 2b in a direction of the cut A-A shown in Figure 2a .
- the drill rod 10 may comprise a tube 19 and at least one corrugated cut 20 extending through the wall of the tube 19 in a transverse direction G, in other words in a direction transverse to the longitudinal axis D of the drill tube 19 extending at each point substantially radially through the tube wall from the outside of the tube to the inside of the tube.
- a transverse direction G in other words in a direction transverse to the longitudinal axis D of the drill tube 19 extending at each point substantially radially through the tube wall from the outside of the tube to the inside of the tube.
- this transverse direction G two examples of this transverse direction G are shown, but, naturally, the transverse direction varies at different points of the tube 19 wall and surface.
- Each corrugated cut 20 may have a substantially spiral baseline 21 extending in a circulating manner around the tube 19 in the lengthwise direction E of the tube 19 from the direction of a first end 22 of the drill rod to a direction of a second end 23 of the drill rod.
- the lengthwise direction is, thus, a direction of the longitudinal axis D of the drill rod or a direction substantially parallel to the longitudinal axis D of the drill rod.
- the actual ends 22 and 23 are not shown in Figure 2a , as it only shows a section of the drill rod 10 and the tube 19 the drill rod comprises.
- the baseline 21 is explained in more detail in connection with Figure 3 , but the baseline 21 is not a physical part of the cut, but provides a spiral-like path on both sides of which the corrugated cut 20 extend in a corrugated manner. This, too, is explained in more detail in connection with Figure 3 .
- the drill rod 10 may comprise one such corrugated cut 20 extending in the lengthwise direction E substantially from a vicinity of a first end 22 of the drill rod to a vicinity of a second end 23 of the drill rod 10, which second end 23 is an opposite end to the first end 22.
- the drill rod 10 may comprise two or more of such corrugated cuts 20. These corrugated cuts 20 may be arranged subsequently, in other words one after another, in the lengthwise direction E of the drill rod 10 and/or they may be arranged at least partly parallel to one another.
- Embodiments where the corrugated cut(s) 20 extend substantially continuously along substantially the whole length of the drill rod 10 and, thus, the tube 19 provide the additional benefit that the drill rod may be formed to be very flexible such that it can be easily arranged, for instance, in a coiled formation during storage and/or use for the part that is not currently used for drilling.
- an uncut portion 24 of a drill rod 10 may be left between two corrugated cuts 20 arranged subsequently.
- an uncut portion 24 may be, in addition or instead of an uncut portion 24 between two subsequent corrugated cuts 20, provided at one or both ends 22, 23 of the drill rod 10.
- the tube 19 comprises steel material.
- the steel material comprises stainless steel.
- the tube 19 is formed as a single, unitary piece.
- the drill rod 10 may also be formed as a substantially single, unitary piece. This makes the structure of the tube 19 and the drill rod 10 simple to manufacture, store and transport and no connection elements, such as connector objects or threads, are needed. The absence of connection elements also means that such means are not lost, worn down are damaged during transportation, storing and use. Naturally, such connections also do not need to be tightened.
- the tube length is at least 2.5 meters, and more preferably at least 3 meters long.
- the length of the tube 19 and, thus, the drill rod 10 is measured in the lengthwise direction E of the drill rod 10.
- a drill rod 10 may be achieved that may be used to drill holes 12 deeper that the height of the tunnel or other drilling environment also in low profile and extra low profile mines, as the bendable drill rod may be used in environments lower that the length of the drill rod 10, the drill rod 10 may be stored in a very compact manner and the tube 19 of the drill rod 10 is rigid enough to transmit torque, at least in a substantially rotational direction H of the drill rod 10, and thrust, at least in a substantially lengthwise E direction of the drill rod 10, needed for drilling.
- a tube 19 While in use and under the torque and thrust, such a tube 19 is also rigid enough in a transverse direction G of the drill rod 10 to transmit the torque and thrust.
- rotational direction H of the drill a direction directed around the longitudinal axis D of the drill rod, or in other words around a lengthwise direction E of the drill rod, is meant.
- the bending and rigidness properties are more evenly distributed over the length of the drill rod 10 that in solutions where several shorter, stiff drill rods are joined or coupled together to provide the length needed for drilling the hole.
- FIG 3 illustrates an example of a shape of such a corrugated cut 20.
- Each corrugated cut 20 may, thus, be arranged to deviate from its baseline 21 on both sides of the baseline 21 forming a cut of a substantially corrugated shape.
- the baseline 21 is not a physical part of the corrugated cut 20, but a virtual line on both sides of which the corrugated cut extends at each portion of the drill rod 10.
- the corrugated cut 20 may comprise curved portions of one or several radiuses.
- the corrugated cut 20 may also comprise straight portions connecting the curved portions. In different embodiments, the straight portions may be substantially parallel to the direction of the baseline 21, substantially perpendicular to the direction of the baseline 21 and/or arranged at an angle with respect to the baseline 21.
- This corrugated cut 20 may then spiral along the tube 19.
- the corrugated cut 20 may circulate around the drill rod 10, more particularly around the longitudinal axis D of the drill rod 10 and, thus, the tube 19, and extending through the wall of the tube 19 in a spiral-like manner and extending from the direction of a first end 22 of the drill rod towards a second end 23 of the drill rod that is opposite to the first end 22 of the drill rod in the lengthwise direction E of the drill rod.
- the drill rod 10 may be made at the same time flexible, such that bending of the drill rod 10 is enabled in a transverse direction of the drill rod 10, and rigid, such that transmitting torque and thrust needed for drilling is enabled.
- the bending radius of the tube 19 is preferable less than 1 m, and more preferably under 0,5 m. This enables bending the drill rod 10 also at low drilling spaces and achieving an optimal amount of uninterrupted drilling at any circumstances using as much of the available drilling height as possible. It also enables storing the drill rod 10 in a compact space when it or part of it is not in use, in a bent or coiled formation, for example.
- the shape of the corrugated cut 20 is of a teardrop-like shape.
- teardrop-like shape a shape is meant, wherein the end 25 of each corrugation, in other words the widest part of a continuous teardrop-like shape defined by the corrugated cut 20, is wider in the direction of the baseline 21 than width of the base 26 formed by the shortest distance between two adjacent corrugations.
- the base 26 is also the narrowest part of the continuous teardrop-like shape defined by the corrugated cut on the opposite side of the baseline 21 compared to the side of the baseline where the end 25 of the corrugation, that is the widest part, is formed.
- a first distance 27 between two adjacent corrugations in the direction of the baseline 21 and measured from the corresponding point of each corrugation is in the range of 1 to 10 mm.
- the width of the end 25 of each corrugation and/or the base 26 of each corrugation is in the range of 1 to 10 mm.
- a second distance between the base line 21 and the widest part of the teardrop-like shape, in other words the end 25 of the corrugation, in a direction perpendicular to the direction of the baseline 21 is in the range of 1 to 10 mm. This helps to achieve a drill rod 10 flexible enough to enable bending it in a transverse direction G of the drill rod and at the same time rigid enough to enable transmitting torque and thrust needed for drilling while using the drill rod.
- a third distance 29 between two adjacent turns, in other words the pitch between the turns, of the baseline 21 in the lengthwise direction E of the tube is smaller than or substantially equal to 50 mm.
- the third distance 29 should preferably be substantially equal to or greater than the sum of the height of the corrugation, in other words the greatest distance between the points of one corrugation in the direction perpendicular to the baseline 21, and the thickness of the tube 19 wall. This helps to achieve a drill rod 10 that is flexible enough to enable bending it in a transverse direction of the drill rod and at the same time rigid enough to enable transmitting torque and thrust needed for drilling.
- the corrugated cut may be formed by laser cutting and/or high pressure water jet cutting.
- Figure 4 shows a rock drilling rig 1 that may comprise a movable carrier 2 provided with a drilling boom 3.
- This particular type of a rock drilling rig 1 is especially suitable for tunnels and other drilling spaces of limited height, such as low profile mines.
- the rock drilling rig of Figure 7 may comprise similar parts and features, but due to the different structure it may be especially well suited for extra low profile mines.
- the boom 3 is provided with a rock drilling unit 4 comprising a feed beam 5, a feed device 6 and a rotation unit 7.
- the rotation unit 7 may be supported to a carriage 8, or alternatively the rotation unit may comprise sliding parts or the like support members with which it is movably supported to the feed beam 5.
- the rotation unit 7 may be provided with drilling equipment 9 which may comprise one or more drill rods (or drilling tubes) 10 connected to each other, and a drill bit 11 at the outermost end of the drilling equipment.
- the rotation unit 7 may be arranged to slide on the feed device 6 by a feed cylinder 32.
- the rotation unit 7 may comprise a rotation chuck 33 that may grip tightly to the drill rod 10 when the rotating unit 7 starts rotating and the feed device 6 starts pushing the drill rod into the hole 12, such that the torque and the thrust are transmitted to the drill rod 10 and further to the drill bit 11.
- the rock drilling rig 1 and/or a drilling unit may further comprise a rod retainer 34 that keeps the drill rod 10 in place when the rotation chuck 33 is returned to the original position and a new drilling sequence is started.
- a drilling rig 1 may comprise several drilling units 4 comprising at least one feed device 6, rotation unit 7 comprising a rotation chuck 33 and/or a down-the-hole drill (DTG drill). According to an alternative embodiment, the drilling rig 1 may not comprise a rotation unit, but the drilling may be carried out without rotating the drill rod 10.
- TSG drill down-the-hole drill
- a guiding tube 30 may be provided comprising a tube-like casing forming a tubular space 41 inside the casing for holding and guiding at least a part of a drill rod that is not currently used for drilling, wherein the guiding tube 30 may comprise at least one bent portion 35, whereby a drill rod 10 position inside the guiding tube 30 is also bent by the bend in the guiding tube 30.
- the tubular inner space 41 of the casing serves as a storage space for at least a part of the drill rod 10.
- the inner diameter of the guiding tube 30 is larger than the outer diameter of the drill rod 10.
- the drill rod 10 may be arranged rotatably inside the guiding tube 30.
- Such a bent guiding tube does not only enable providing a space-efficient way of storing the part of the bendable drill rod 10 that is not currently in use, it also provides a simple and robust structure for protecting the drill rod against any dirt and/or external impact from the mining environment and allowing the drill rod to rotate inside the guiding tube 30 without a need for any additional bearings or the like to enable rotation of the part of the drill rod not currently used for drilling.
- the most space-efficient storage formation for the drill rod 10 may vary in different embodiments and, thus, the formation of the guiding tube 30 may be selected based on the mining environment of the embodiment. For example, the dimensions of the mining tunnels and the mining machines/drilling rigs vary and, therefore, also the most space saving position and formation of the guiding tube 30 varies.
- the guiding tube 30 also ensures that no flush, lubrication or any other such substance is spread from the drill rod 10 to the mining environment.
- the bent portion 35 of the guiding tube 30 may comprise any type of a portion where the longitudinal axis 37 of the guiding tube 30 is bent.
- the bent portion 35 may comprise a single bend; two or more bends arranged one after another; a continuous bending formation, such as a coil; and/or any combination thereof.
- the guiding tube 30 may also comprise, besides the bent portion 35, at least one straight portion 36.
- the guiding tube 30 may further comprise any combination of one or more bent portions 35 and substantially straight portions 36.
- Figure 5a illustrates a detail of a bent guiding tube 30 and a tube 19 of a drill rod 10 arranged within the guiding tube 30 seen from a side.
- Figure 5b illustrates a cross-section of the bent guiding tube 30 and a hose 31 arranged inside a tube 19 of the drill rod 10 and the guiding tube 30.
- the bent guiding tube 30 may be arranged to hold a part of the drill rod 10 that is not currently at use in an at least partly bent formation.
- the at least partly bent formation may comprise a coiled formation.
- the guiding tube 30 is arranged to be fixed, meaning that the guiding tube 30 is rigid enough to force a bendable drill rod 10 to bend in transverse direction of the drill rod at least at one point of the drill rod 10. Therefore, the guiding tube 30 may comprise a material that can provide sufficient rigidity. According to an embodiment, the guiding tube 30 may comprise a corrosion resistant material to withstand the lubrication and cleaning of the drill rod 10, the guiding tube and/or other parts of the arrangement. According to an embodiment, the guiding tube 30 may comprise a material that has good heat transfer properties to improve the cooling of the arrangement. According to a further embodiment, the guiding tube 30 may comprise stainless steel, as stainless steel can provide sufficient rigidity, corrosion resistance and heat transfer properties.
- a drilling machine such as a drilling unit 4 of Figure 1 or a drilling rig 1 of Figure 4 or Figure 7 , may comprise one or several such guiding tubes 30.
- a drilling machine may further comprise a drill rod 10 described in connection with the drill rod embodiments and corresponding figures or formed as a combination thereof.
- Such a drilling machine 1 may further comprise a hose 31 for air or water provided inside the drill rod 10.
- the drill rod 10 and the hose 31 may be preferably arranged to rotate together, as wear down of the hose 31 can be greatly reduced in this manner.
- Figure 6 illustrates a guiding tube 30 according to the current solution.
- the guiding tube 30 comprises a bent portion 35 and a straight portion 36.
- a bendable drill rod 10 may be arranged at least partly within the tubular space defined by the guiding tube 30.
- a hose 31 for air or water may be provided inside the drill rod 10 and, thus, inside the guiding tube 30.
- a hose reel 38 may be provided for the part of the hose 31 that is not currently that is not currently placed inside the drill rod 10 at the rear end of the guiding tube 30 opposite to the end through which the drill rod 10 may be fed for drilling, through the rotating unit 7 and the rotation chuck 33 in the embodiment of Figure 7 , for example.
- a rotary connection 39 may be provided between the hose 31 and the hose reel 38.
- the rotary connection 39 may comprise a substantially liquid tight rotary connection known as such.
- FIGS 8a and 8b Some further examples of the geometries of some guiding tubes are shown in Figures 8a and 8b . These are shown as illustrative examples only and the guiding tube may, thus, comprise one or more bent portions 35 and, in some embodiments, also one or more substantially straight portions 36.
- the bent guiding tube 30 may only comprise one bent portion 35 and straight portion(s), such as in the detail of Figure 5a .
- the bent guiding tube may also comprise a coiled formation, in other words a formation of continuous rings arranged one above the other in a spaced manner, wherein the continuous rings may have a substantially regular size and spacing, such as in the Figures 6 and 7 .
- the coiled formation may be formed around horizontal or vertical axis or any axis suitable for the purpose.
- the bent guiding tube 30 may comprise a combination of bent portions 35 and straight portions 36 forming a corrugated formation, as in Figure 8a .
- the bent guiding tube may comprise a geometry that mainly consists of straight portions 36, but comprises one or several bent portions 35.
- the bending radius 40 of the guiding tube 30 is preferably greater than the minimum bending radius of the drill rod 10. Thereby the guiding tube 30 does not tend to bend the drill rod 10 more than its flexibility permits without any kind of damage or additional wear for the drill rod 10.
- a drill rod described in connection with the drill rod embodiments and/or Figures 3 and 4 and/or a drilling machine comprising such a drill rod may be used in a method for drilling a hole.
- the method may comprise driving the drill rod by a rotation chuck on a linear zone.
- the method may comprise rolling up the drill rod in a guiding tube 30 upstream from the rotation chuck 33.
- the guiding tube 30 may comprise a bent portion 35, inside which a part of the drill rod 10 that is not currently in use, may be stored in a bent position.
- the guiding tube 30 may comprise at least a portion of a coiled shape and, thus, at least a portion of the part of the drilling rod 10 not currently in use for drilling the hole 12 may be arranged within the guiding tube 30, thus coiling the drill rod 10 as well. This coiling of the drill rod 10 is enabled by at least one corrugated cut 20 provided on the drill rod 10 as explained in connection with the different embodiments related to the drill rod 10.
- the method may comprise translating the drill rod 10 and the rotation chuck up and down by a feed cylinder to rotate the drill rod 10 and to feed it into the hole 12.
- a length of the drill rod substantially up to a height of the tunnel may be used at a time without interruptions to drill a hole or, in other words, a portion of the hole 12 that equals substantially in depth to the length of the drill rod 10 used at a time and to the height of the tunnel.
- a method for drilling holes in drilling spaces of limited height using a drill rod described in connection with the drill rod embodiments and/or corresponding figures and/or a drilling machine comprising such a drill rod may comprise using at least one drill rod comprising a length that is larger than the height available in the drilling space, bending said at least one drill rod in a transverse direction, and drilling a hole using the drill rod in a substantially upward or downward direction.
- the method may comprise, in addition to or instead of the steps described above, drilling in a step-wise manner a maximum length allowed by a tunnel height or other predefined limit at a time; using a rod retainer 34 to keep the drill rod in place while rotation unit is returned to a feed start position; releasing the rod retainer once the rotation chuck jaws are clamped again at the feed start position to start feeding the drill rod and to continue drilling; and repeating the step-wise drilling until a planned depth of the hole has been reached.
- Figure 9 illustrates schematically a method for storing a bendable drill rod, at least a part of a bendable drill rod that is not currently in use is stored 91 in a bent guiding tube.
- at least a part of the bendable drill rod that is not currently used for drilling is inserted 92 into a bent guiding tube for storage, when extracting the drill rod from a hole; and at least a part of the bendable drill rod is extracted 93 from the bent guiding tube for drilling, when drilling deeper into the hole.
- a bent guiding tube 30 enables feeding of the bendable drill rod 10 in mines with a lower profile and/or a space-saving way to store at least a part of such a drill rod that is not currently used for drilling.
- the solution may be used in other kind of circumstances as well at it may still provide benefits related to storing and transportation, for example.
Description
- The invention relates to drilling, and more particularly to a guiding tube for a bendable drill rod for drilling, to a drilling machine and a method for drilling.
- Holes can be drilled in rock by means of various rock drilling machines. Drilling may be performed with a method combining percussions and rotation (percussive drilling), or drilling may be based on mere rotation without a percussive function (rotary drilling). Further, percussive drilling may be classified according to whether the percussion device is outside the drill hole or in the drill hole during the drilling. When the percussion device is outside the drill hole, the drilling is usually called top hammer drilling, wherein so-called top hammers are used, and when the percussion device is in the drill hole, the drilling is typically called down-the-hole drilling (DTH) and the drilling machine may be called a DTH drill or down-the-hole drill, for example.
- Both these drill types may comprise one or more drill rods, which may also be called drilling tubes, to guide a drill bit to the hole and to supply at least the rotation provided by a rotation unit to the drill bit. Especially in tunnels of very low height, such as low profile and extra low profile mines, the height of the tunnel typically limits the length of the drill rods. This causes problems especially when the hole to be drilled is deeper than the height of the tunnel, which is often the case especially in these low profile and extra low profile mines.
- Some applications are known, where this problem has been attended by using manual extension rods, that is several drill rods, or similar, that are joined or coupled together one at a time. In some applications, these types of elements may be arranged around a hose. However, a problem with these solutions is that they slow down the process considerably, as the drilling work has to be stopped to add a new element. The manual work to be done by an operator, which is typically needed in these applications, causes many kinds of problems, including occupational safety hazards, especially when working in tunnels of low and extra low profile mines, for example. Publication
US 2012/155813 discloses a composite coiled tube stored on a reel and an injector assembly to guide the coiled composite tube into a well bore. - The object of the invention is to provide a new and improved guiding tube for a bendable drill rod, drilling machine and method for drilling a hole. The object of the invention is achieved by an apparatus, arrangement and method that are characterised by what is defined in the independent claims. Some preferred embodiments of the invention are disclosed in the dependent claims.
- The invention is based on the idea of providing a bent guiding tube for receiving at least a part of a bendable drill rod, more particularly at least a part of a bendable drill rod at the end of the drill rod that is not inserted in the drill hole. The outer end of the bendable drill rod can thus be inserted into the guiding tube for storage and extracted for drilling. As the drill rod is flexible in the direction transverse to the longitudinal direction of the drill rod, the bent guiding tube also guides the drill rod to a bent formation for storage and/or for being fed to the drill hole.
- An advantage of the solution is that a single piece continuous drill rod that is formed to be flexible and rigid at the same time can be stored in a bent guiding tube, whereby the guiding tube also guides the drill rod to a similar bent formation for storage of a part of the drill rod that is not currently positioned inside the drill hole. Whereas the bendable drill rod enables both substantially continuous drilling without manual work phases by an operator joining or coupling extension rod and drilling of holes considerably deeper than the height of the tunnel and in practice of any depth up to the drill rod length or even beyond by connecting several such drill rods to one another, the guiding tube enables storing this drill rod in a practical way saving space, protecting the drill rod from external dirt and external impacts and/or delivering the drill rod to the place of drilling in an easier manner and storing it in the drilling machine and maintaining it while not in use.
- In the following the invention will be described in greater detail by means of preferred embodiments with reference to the attached [accompanying] drawings, in which
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Figure 1 shows a drilling unit; -
Figures 2a and 2b illustrate a part of a drill rod; -
Figure 3 illustrates an example of a shape of a corrugated cut; -
Figure 4 shows a rock drilling rig; -
Figure 5a and 5b illustrate a drill rod arranged in a guiding tube; -
Figure 6 illustrates a guiding tube according to the current solution; -
Figure 7 shows further a rock drilling rig, -
Figures 8a and 8b show some guiding tube geometries, and -
Figure 9 illustrates schematically a method for storing a bendable drill rod. -
Figure 1 shows adrilling unit 4 comprising drilling equipment 9 provided with apercussion device 13. Arotation unit 7 may be supported to acarriage 8, or alternatively the rotation unit may comprise sliding parts or the like support members with which it is movably supported to thefeed beam 5. Therotation unit 7 may be provided with drilling equipment 9 which may comprise one drill rod (or drilling tube) 10, or several drill rods /drilling tubes 10 connected to each other, and adrill bit 11 at the outermost end of the drilling equipment. Thepercussion device 13 is provided at an opposite end of the drilling equipment 9 and, thus, thedrill rod 10 in relation to therotation unit 7. During the drilling, the down-the-hole drill 13 is in the drill hole and thedrill bit 11 may be connected directly to the down-the-hole drill 13. When thedrill hole 12 has been drilled to a desired depth, the drilling equipment 9 can be pulled by means of the feed device 6 out of thedrill hole 12 in return direction C. -
Figures 1 is shown as an example of a drilling unit, wherein drill rods are used for drilling a hole, and the current solution is by no means limited to that particular embodiment. Instead, the guiding tube and drill rod described in this description, as well as a drilling machine comprising such a guiding tube, are applicable to substantially all types of drilling wherein conventional drill rods have been used. Some embodiments may, for instance, not comprise a rotation unit and the drill rod may not be rotated during drilling. The current solution is especially well suited for drilling in circumstances, where space is somehow limited, like in tunnels for limited height, such as in low profile mines comprising a height in the range of 1.6 to 2.2 m, for example, or in extra low profile mines comprising a height of 0.6 to 1.1 m, for example, or in drilling rigs of limited size and so on. Some embodiments in this description are explained in connection with a tunnel due to these special benefits related to tunnels, such as underground tunnels, but it is clear for a skilled person that these embodiments are suitable for other drilling circumstances as well, such as drilling in open mines. Similarly, at least some of the embodiments may be suitable for other types of drilling in addition to rock drilling. - A
bendable drill rod 10 is thus suitable for use in different types of drilling rigs. The bendable drill rod shown inFigures 2a and 2b , for example, is especially suitable for drilling, where thedrill rod 10 is rotated, in other words thedrill rod 10 is rotatably connectable to adrilling rig 1.Figures 2a and 2b illustrate a part of one example of such adrill rod 10.Figure 2a shows a detail of adrill rod 10 from a side andFigure 2b in a direction of the cut A-A shown inFigure 2a . Thedrill rod 10 may comprise atube 19 and at least onecorrugated cut 20 extending through the wall of thetube 19 in a transverse direction G, in other words in a direction transverse to the longitudinal axis D of thedrill tube 19 extending at each point substantially radially through the tube wall from the outside of the tube to the inside of the tube. InFigure 2b two examples of this transverse direction G are shown, but, naturally, the transverse direction varies at different points of thetube 19 wall and surface. - Each
corrugated cut 20 may have a substantiallyspiral baseline 21 extending in a circulating manner around thetube 19 in the lengthwise direction E of thetube 19 from the direction of afirst end 22 of the drill rod to a direction of asecond end 23 of the drill rod. The lengthwise direction is, thus, a direction of the longitudinal axis D of the drill rod or a direction substantially parallel to the longitudinal axis D of the drill rod. Theactual ends Figure 2a , as it only shows a section of thedrill rod 10 and thetube 19 the drill rod comprises. Thebaseline 21 is explained in more detail in connection withFigure 3 , but thebaseline 21 is not a physical part of the cut, but provides a spiral-like path on both sides of which thecorrugated cut 20 extend in a corrugated manner. This, too, is explained in more detail in connection withFigure 3 . - According to an embodiment, the
drill rod 10 may comprise one suchcorrugated cut 20 extending in the lengthwise direction E substantially from a vicinity of afirst end 22 of the drill rod to a vicinity of asecond end 23 of thedrill rod 10, whichsecond end 23 is an opposite end to thefirst end 22. According to another embodiment, thedrill rod 10 may comprise two or more of suchcorrugated cuts 20. Thesecorrugated cuts 20 may be arranged subsequently, in other words one after another, in the lengthwise direction E of thedrill rod 10 and/or they may be arranged at least partly parallel to one another. Embodiments where the corrugated cut(s) 20 extend substantially continuously along substantially the whole length of thedrill rod 10 and, thus, thetube 19 provide the additional benefit that the drill rod may be formed to be very flexible such that it can be easily arranged, for instance, in a coiled formation during storage and/or use for the part that is not currently used for drilling. - According to an embodiment, an
uncut portion 24 of adrill rod 10 may be left between twocorrugated cuts 20 arranged subsequently. According to a further embodiment, anuncut portion 24 may be, in addition or instead of anuncut portion 24 between two subsequentcorrugated cuts 20, provided at one or bothends drill rod 10. These alternatives may be beneficial considering the machining of thedrill rod 10, for example, and they may provide sufficient flexibility for certain applications. Naturally, the length of such anuncut portion 24 should not exceed the height of the tunnel, where the drill rod is to be used. - According to an embodiment, the
tube 19 comprises steel material. Preferably, the steel material comprises stainless steel. According to an embodiment, thetube 19 is formed as a single, unitary piece. Thus, thedrill rod 10 may also be formed as a substantially single, unitary piece. This makes the structure of thetube 19 and thedrill rod 10 simple to manufacture, store and transport and no connection elements, such as connector objects or threads, are needed. The absence of connection elements also means that such means are not lost, worn down are damaged during transportation, storing and use. Naturally, such connections also do not need to be tightened. - According to another embodiment, the tube length is at least 2.5 meters, and more preferably at least 3 meters long. The length of the
tube 19 and, thus, thedrill rod 10 is measured in the lengthwise direction E of thedrill rod 10. With a single, unitary piece, such as ametal tube 19, of a length of at least 2.5 meters, on which the corrugated cut 20 is provided, adrill rod 10 may be achieved that may be used to drillholes 12 deeper that the height of the tunnel or other drilling environment also in low profile and extra low profile mines, as the bendable drill rod may be used in environments lower that the length of thedrill rod 10, thedrill rod 10 may be stored in a very compact manner and thetube 19 of thedrill rod 10 is rigid enough to transmit torque, at least in a substantially rotational direction H of thedrill rod 10, and thrust, at least in a substantially lengthwise E direction of thedrill rod 10, needed for drilling. While in use and under the torque and thrust, such atube 19 is also rigid enough in a transverse direction G of thedrill rod 10 to transmit the torque and thrust. With rotational direction H of the drill a direction directed around the longitudinal axis D of the drill rod, or in other words around a lengthwise direction E of the drill rod, is meant. By using a single, unitary piece to form thetube 19 and/or thedrill rod 10, also the bending and rigidness properties are more evenly distributed over the length of thedrill rod 10 that in solutions where several shorter, stiff drill rods are joined or coupled together to provide the length needed for drilling the hole. -
Figure 3 illustrates an example of a shape of such acorrugated cut 20. Each corrugated cut 20 may, thus, be arranged to deviate from itsbaseline 21 on both sides of thebaseline 21 forming a cut of a substantially corrugated shape. Thebaseline 21 is not a physical part of the corrugated cut 20, but a virtual line on both sides of which the corrugated cut extends at each portion of thedrill rod 10. The corrugated cut 20 may comprise curved portions of one or several radiuses. The corrugated cut 20 may also comprise straight portions connecting the curved portions. In different embodiments, the straight portions may be substantially parallel to the direction of thebaseline 21, substantially perpendicular to the direction of thebaseline 21 and/or arranged at an angle with respect to thebaseline 21. This corrugated cut 20 may then spiral along thetube 19. In other words, the corrugated cut 20 may circulate around thedrill rod 10, more particularly around the longitudinal axis D of thedrill rod 10 and, thus, thetube 19, and extending through the wall of thetube 19 in a spiral-like manner and extending from the direction of afirst end 22 of the drill rod towards asecond end 23 of the drill rod that is opposite to thefirst end 22 of the drill rod in the lengthwise direction E of the drill rod. By providing such acorrugated cut 20 on arigid drill rod 10, thedrill rod 10 may be made at the same time flexible, such that bending of thedrill rod 10 is enabled in a transverse direction of thedrill rod 10, and rigid, such that transmitting torque and thrust needed for drilling is enabled. The bending radius of thetube 19 is preferable less than 1 m, and more preferably under 0,5 m. This enables bending thedrill rod 10 also at low drilling spaces and achieving an optimal amount of uninterrupted drilling at any circumstances using as much of the available drilling height as possible. It also enables storing thedrill rod 10 in a compact space when it or part of it is not in use, in a bent or coiled formation, for example. - According to an embodiment, the shape of the corrugated cut 20 is of a teardrop-like shape. With teardrop-like shape a shape is meant, wherein the
end 25 of each corrugation, in other words the widest part of a continuous teardrop-like shape defined by the corrugated cut 20, is wider in the direction of thebaseline 21 than width of the base 26 formed by the shortest distance between two adjacent corrugations. At the same time, thebase 26 is also the narrowest part of the continuous teardrop-like shape defined by the corrugated cut on the opposite side of thebaseline 21 compared to the side of the baseline where theend 25 of the corrugation, that is the widest part, is formed. - According to an embodiment, a
first distance 27 between two adjacent corrugations in the direction of thebaseline 21 and measured from the corresponding point of each corrugation is in the range of 1 to 10 mm. According to another embodiment, the width of theend 25 of each corrugation and/or thebase 26 of each corrugation is in the range of 1 to 10 mm. According to a further embodiment, a second distance between thebase line 21 and the widest part of the teardrop-like shape, in other words theend 25 of the corrugation, in a direction perpendicular to the direction of thebaseline 21 is in the range of 1 to 10 mm. This helps to achieve adrill rod 10 flexible enough to enable bending it in a transverse direction G of the drill rod and at the same time rigid enough to enable transmitting torque and thrust needed for drilling while using the drill rod. - According to an embodiment, a
third distance 29 between two adjacent turns, in other words the pitch between the turns, of thebaseline 21 in the lengthwise direction E of the tube is smaller than or substantially equal to 50 mm. Thethird distance 29 should preferably be substantially equal to or greater than the sum of the height of the corrugation, in other words the greatest distance between the points of one corrugation in the direction perpendicular to thebaseline 21, and the thickness of thetube 19 wall. This helps to achieve adrill rod 10 that is flexible enough to enable bending it in a transverse direction of the drill rod and at the same time rigid enough to enable transmitting torque and thrust needed for drilling. - According to an embodiment, the corrugated cut may be formed by laser cutting and/or high pressure water jet cutting.
-
Figure 4 shows arock drilling rig 1 that may comprise amovable carrier 2 provided with a drilling boom 3. This particular type of arock drilling rig 1 is especially suitable for tunnels and other drilling spaces of limited height, such as low profile mines. Similarly, the rock drilling rig ofFigure 7 may comprise similar parts and features, but due to the different structure it may be especially well suited for extra low profile mines. - The boom 3 is provided with a
rock drilling unit 4 comprising afeed beam 5, a feed device 6 and arotation unit 7. Therotation unit 7 may be supported to acarriage 8, or alternatively the rotation unit may comprise sliding parts or the like support members with which it is movably supported to thefeed beam 5. Therotation unit 7 may be provided with drilling equipment 9 which may comprise one or more drill rods (or drilling tubes) 10 connected to each other, and adrill bit 11 at the outermost end of the drilling equipment. Therotation unit 7 may be arranged to slide on the feed device 6 by afeed cylinder 32. Therotation unit 7 may comprise arotation chuck 33 that may grip tightly to thedrill rod 10 when therotating unit 7 starts rotating and the feed device 6 starts pushing the drill rod into thehole 12, such that the torque and the thrust are transmitted to thedrill rod 10 and further to thedrill bit 11. Therock drilling rig 1 and/or a drilling unit may further comprise arod retainer 34 that keeps thedrill rod 10 in place when therotation chuck 33 is returned to the original position and a new drilling sequence is started. - A
drilling rig 1 may compriseseveral drilling units 4 comprising at least one feed device 6,rotation unit 7 comprising arotation chuck 33 and/or a down-the-hole drill (DTG drill). According to an alternative embodiment, thedrilling rig 1 may not comprise a rotation unit, but the drilling may be carried out without rotating thedrill rod 10. - A guiding
tube 30 may be provided comprising a tube-like casing forming atubular space 41 inside the casing for holding and guiding at least a part of a drill rod that is not currently used for drilling, wherein the guidingtube 30 may comprise at least onebent portion 35, whereby adrill rod 10 position inside the guidingtube 30 is also bent by the bend in the guidingtube 30. Thus, the tubularinner space 41 of the casing serves as a storage space for at least a part of thedrill rod 10. For thedrill rod 10 to fit inside the guiding tube the inner diameter of the guidingtube 30 is larger than the outer diameter of thedrill rod 10. According to an embodiment, thedrill rod 10 may be arranged rotatably inside the guidingtube 30. - Such a bent guiding tube does not only enable providing a space-efficient way of storing the part of the
bendable drill rod 10 that is not currently in use, it also provides a simple and robust structure for protecting the drill rod against any dirt and/or external impact from the mining environment and allowing the drill rod to rotate inside the guidingtube 30 without a need for any additional bearings or the like to enable rotation of the part of the drill rod not currently used for drilling. The most space-efficient storage formation for thedrill rod 10 may vary in different embodiments and, thus, the formation of the guidingtube 30 may be selected based on the mining environment of the embodiment. For example, the dimensions of the mining tunnels and the mining machines/drilling rigs vary and, therefore, also the most space saving position and formation of the guidingtube 30 varies. The guidingtube 30 also ensures that no flush, lubrication or any other such substance is spread from thedrill rod 10 to the mining environment. - The
bent portion 35 of the guidingtube 30 may comprise any type of a portion where thelongitudinal axis 37 of the guidingtube 30 is bent. Thebent portion 35 may comprise a single bend; two or more bends arranged one after another; a continuous bending formation, such as a coil; and/or any combination thereof. The guidingtube 30 may also comprise, besides thebent portion 35, at least onestraight portion 36. The guidingtube 30 may further comprise any combination of one or morebent portions 35 and substantiallystraight portions 36. -
Figure 5a illustrates a detail of abent guiding tube 30 and atube 19 of adrill rod 10 arranged within the guidingtube 30 seen from a side.Figure 5b illustrates a cross-section of thebent guiding tube 30 and ahose 31 arranged inside atube 19 of thedrill rod 10 and the guidingtube 30. According to a further embodiment, thebent guiding tube 30 may be arranged to hold a part of thedrill rod 10 that is not currently at use in an at least partly bent formation. According to an embodiment, the at least partly bent formation may comprise a coiled formation. - According to an embodiment, the guiding
tube 30 is arranged to be fixed, meaning that the guidingtube 30 is rigid enough to force abendable drill rod 10 to bend in transverse direction of the drill rod at least at one point of thedrill rod 10. Therefore, the guidingtube 30 may comprise a material that can provide sufficient rigidity. According to an embodiment, the guidingtube 30 may comprise a corrosion resistant material to withstand the lubrication and cleaning of thedrill rod 10, the guiding tube and/or other parts of the arrangement. According to an embodiment, the guidingtube 30 may comprise a material that has good heat transfer properties to improve the cooling of the arrangement. According to a further embodiment, the guidingtube 30 may comprise stainless steel, as stainless steel can provide sufficient rigidity, corrosion resistance and heat transfer properties. - According to an embodiment, a drilling machine, such as a
drilling unit 4 ofFigure 1 or adrilling rig 1 ofFigure 4 orFigure 7 , may comprise one or severalsuch guiding tubes 30. A drilling machine may further comprise adrill rod 10 described in connection with the drill rod embodiments and corresponding figures or formed as a combination thereof. Such adrilling machine 1 may further comprise ahose 31 for air or water provided inside thedrill rod 10. In such an embodiment, thedrill rod 10 and thehose 31 may be preferably arranged to rotate together, as wear down of thehose 31 can be greatly reduced in this manner. -
Figure 6 illustrates a guidingtube 30 according to the current solution. The guidingtube 30 comprises abent portion 35 and astraight portion 36. Abendable drill rod 10 may be arranged at least partly within the tubular space defined by the guidingtube 30. - A
hose 31 for air or water may be provided inside thedrill rod 10 and, thus, inside the guidingtube 30. According to an embodiment, ahose reel 38 may be provided for the part of thehose 31 that is not currently that is not currently placed inside thedrill rod 10 at the rear end of the guidingtube 30 opposite to the end through which thedrill rod 10 may be fed for drilling, through therotating unit 7 and therotation chuck 33 in the embodiment ofFigure 7 , for example. In embodiments, where thedrill rod 10 and thehose 31 are rotated, arotary connection 39 may be provided between thehose 31 and thehose reel 38. Therotary connection 39 may comprise a substantially liquid tight rotary connection known as such. - Some further examples of the geometries of some guiding tubes are shown in
Figures 8a and 8b . These are shown as illustrative examples only and the guiding tube may, thus, comprise one or morebent portions 35 and, in some embodiments, also one or more substantiallystraight portions 36. Thebent guiding tube 30 may only comprise onebent portion 35 and straight portion(s), such as in the detail ofFigure 5a . The bent guiding tube may also comprise a coiled formation, in other words a formation of continuous rings arranged one above the other in a spaced manner, wherein the continuous rings may have a substantially regular size and spacing, such as in theFigures 6 and 7 . Depending on the embodiment, the coiled formation may be formed around horizontal or vertical axis or any axis suitable for the purpose. According to an embodiment, thebent guiding tube 30 may comprise a combination ofbent portions 35 andstraight portions 36 forming a corrugated formation, as inFigure 8a . According to a further embodiment, the bent guiding tube may comprise a geometry that mainly consists ofstraight portions 36, but comprises one or severalbent portions 35. - The bending
radius 40 of the guidingtube 30 is preferably greater than the minimum bending radius of thedrill rod 10. Thereby the guidingtube 30 does not tend to bend thedrill rod 10 more than its flexibility permits without any kind of damage or additional wear for thedrill rod 10. - According to an embodiment, a drill rod described in connection with the drill rod embodiments and/or
Figures 3 and 4 and/or a drilling machine comprising such a drill rod may be used in a method for drilling a hole. According to an embodiment, the method may comprise driving the drill rod by a rotation chuck on a linear zone. - According to an embodiment, the method may comprise rolling up the drill rod in a guiding
tube 30 upstream from therotation chuck 33. In other words, the guidingtube 30 may comprise abent portion 35, inside which a part of thedrill rod 10 that is not currently in use, may be stored in a bent position. According to a further embodiment, the guidingtube 30 may comprise at least a portion of a coiled shape and, thus, at least a portion of the part of thedrilling rod 10 not currently in use for drilling thehole 12 may be arranged within the guidingtube 30, thus coiling thedrill rod 10 as well. This coiling of thedrill rod 10 is enabled by at least onecorrugated cut 20 provided on thedrill rod 10 as explained in connection with the different embodiments related to thedrill rod 10. - According to an embodiment, the method may comprise translating the
drill rod 10 and the rotation chuck up and down by a feed cylinder to rotate thedrill rod 10 and to feed it into thehole 12. Thus, a length of the drill rod substantially up to a height of the tunnel may be used at a time without interruptions to drill a hole or, in other words, a portion of thehole 12 that equals substantially in depth to the length of thedrill rod 10 used at a time and to the height of the tunnel. - A method for drilling holes in drilling spaces of limited height using a drill rod described in connection with the drill rod embodiments and/or corresponding figures and/or a drilling machine comprising such a drill rod, may comprise using at least one drill rod comprising a length that is larger than the height available in the drilling space, bending said at least one drill rod in a transverse direction, and drilling a hole using the drill rod in a substantially upward or downward direction.
- According to an embodiment of a method for drilling a hole using a drill rod described in connection with the drill rod embodiments and/or corresponding figures and/or a drilling machine comprising such a drill rod, the method may comprise, in addition to or instead of the steps described above, drilling in a step-wise manner a maximum length allowed by a tunnel height or other predefined limit at a time; using a
rod retainer 34 to keep the drill rod in place while rotation unit is returned to a feed start position; releasing the rod retainer once the rotation chuck jaws are clamped again at the feed start position to start feeding the drill rod and to continue drilling; and repeating the step-wise drilling until a planned depth of the hole has been reached. -
Figure 9 illustrates schematically a method for storing a bendable drill rod, at least a part of a bendable drill rod that is not currently in use is stored 91 in a bent guiding tube. According to an embodiment, at least a part of the bendable drill rod that is not currently used for drilling is inserted 92 into a bent guiding tube for storage, when extracting the drill rod from a hole; and at least a part of the bendable drill rod is extracted 93 from the bent guiding tube for drilling, when drilling deeper into the hole. - This solution is particularly beneficial, when the depth of the hole to be drilled excesses the height available for mining. A
bent guiding tube 30 enables feeding of thebendable drill rod 10 in mines with a lower profile and/or a space-saving way to store at least a part of such a drill rod that is not currently used for drilling. However, the solution may be used in other kind of circumstances as well at it may still provide benefits related to storing and transportation, for example. - All the ranges disclosed in this description also include the upper and lower limit values, where applicable.
- It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
Claims (15)
- A guiding tube for a bendable drill rod for a drilling rig, char acterized by the guiding tube comprising a tube-like casing forming a tubular space inside the casing for holding and guiding at least a part of a bendable drill rod that is not currently used for drilling and the guiding tube comprising at least one bent portion, whereby a drill rod positioned inside the guiding tube is also bent by the bend in the guiding tube.
- A guiding tube according to claim 1, wherein the bent portion comprises a single bend in the guiding tube.
- A guiding tube according to claim 1, wherein the bent portion comprises two or more bends arranged one after another or a continuous bending formation.
- A guiding tube according to any one of claims 1 to 3, wherein the bent portion comprises at least one straight portion.
- A guiding tube according to any one of claims 1 to 4, wherein the guiding tube comprises a coiled formation.
- A guiding tube according to any one of claims 1 to 4, wherein the guiding tube comprises a corrugated formation.
- A guiding tube according to any one of claims 1 to 6, wherein the the guiding tube is rigid enough to force a bendable drill rod arranged inside the guiding tube to bend in transverse direction of the drill rod at least at one point of the drill rod.
- A drilling arrangement comprising a guiding tube according to any one of claims 1 to 7 and a bendable drilling rod at least a part of which is arranged within the tubular space defined by the guiding tube.
- A drilling arrangement according to claim 8, wherein the drilling arrangement further comprises a hose for air or water provided inside the drill rod.
- A drilling arrangement according to claim 8 or 9, wherein the bending radius of the drill rod is less than 1 meter and the length of the drill rod is at least 2.5 meters.
- A drilling arrangement according to any one of claims 8 to 10, wherein the drill rod comprises a tube comprising at least one corrugated cut extending through a wall of the tube in a transverse direction, wherein said at least one corrugated cut has a substantially spiral baseline extending in a circulating manner around the tube in the lengthwise direction of the drill rod from the direction of a first end of the drill rod to a direction of a second end of the drill rod and said at least one corrugated cut is arranged to deviate from its baseline on both sides of the baseline forming a cut of a substantially corrugated shape spiralling along the tube, such that at least part of the drill rod is flexible to enable bending in a transverse direction of the drill rod and the drill rod is rigid to enable transmitting torque and thrust needed for drilling.
- A drilling arrangement according to any one of the claims 8 to 11, wherein the tube is formed as a single, unitary piece.
- A drilling machine comprising a drilling unit or a drilling rig and at least one drilling arrangement according to any one of claims 8 to 12.
- A method for storing a bendable drill rod, characterized by
storing at least a part of a bendable drill rod at the end of the drill rod that is not inserted in a drill hole in a bent guiding tube, whereby a drill rod positioned inside the guiding tube is also bent by the bend in the guiding tube. - A method according to claim 14, wherein the method further comprises
inserting at least a part of the bendable drill rod that is not currently used for drilling into a bent guiding tube for storage, when extracting the drill rod from a hole; and
extracting at least a part of the bendable drill rod from the bent guiding tube for drilling, when drilling deeper into a hole.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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PL15709620T PL3094808T3 (en) | 2014-01-17 | 2015-01-16 | Guiding tube for bendable drill rod |
EP15709620.7A EP3094808B1 (en) | 2014-01-17 | 2015-01-16 | Guiding tube for bendable drill rod |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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EP14000169.4A EP2896780A1 (en) | 2014-01-17 | 2014-01-17 | Flexible drill rod |
PCT/EP2015/050754 WO2015107145A1 (en) | 2014-01-17 | 2015-01-16 | Guiding tube for bendable drill rod |
EP15709620.7A EP3094808B1 (en) | 2014-01-17 | 2015-01-16 | Guiding tube for bendable drill rod |
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EP3094808A1 EP3094808A1 (en) | 2016-11-23 |
EP3094808B1 true EP3094808B1 (en) | 2018-12-12 |
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EP15709620.7A Active EP3094808B1 (en) | 2014-01-17 | 2015-01-16 | Guiding tube for bendable drill rod |
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BR (2) | BR112016016537B1 (en) |
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EP3693536A1 (en) | 2019-02-11 | 2020-08-12 | Sandvik Mining and Construction Oy | Drilling arrangement, drilling machine and method |
PL3854985T3 (en) | 2020-01-22 | 2023-06-05 | Sandvik Mining And Construction Oy | Lengthwise section, flexible drill rod and method |
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US20100018693A1 (en) * | 2008-07-25 | 2010-01-28 | Neil Sutherland Duncan | Pipeline entry system |
-
2014
- 2014-01-17 EP EP14000169.4A patent/EP2896780A1/en not_active Withdrawn
- 2014-11-20 BR BR112016016537-3A patent/BR112016016537B1/en active IP Right Grant
- 2014-11-20 WO PCT/EP2014/075154 patent/WO2015106859A1/en active Application Filing
-
2015
- 2015-01-16 WO PCT/EP2015/050754 patent/WO2015107145A1/en active Application Filing
- 2015-01-16 PE PE2016001216A patent/PE20161114A1/en unknown
- 2015-01-16 EP EP15709620.7A patent/EP3094808B1/en active Active
- 2015-01-16 CA CA2936262A patent/CA2936262C/en active Active
- 2015-01-16 MX MX2016009209A patent/MX368192B/en active IP Right Grant
- 2015-01-16 BR BR112016016534-9A patent/BR112016016534B1/en active IP Right Grant
- 2015-01-16 RU RU2016133179A patent/RU2629296C1/en active
- 2015-01-16 PL PL15709620T patent/PL3094808T3/en unknown
-
2016
- 2016-06-13 ZA ZA2016/03997A patent/ZA201603997B/en unknown
- 2016-07-12 CL CL2016001779A patent/CL2016001779A1/en unknown
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
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EP2896780A1 (en) | 2015-07-22 |
PE20161114A1 (en) | 2016-10-29 |
WO2015107145A1 (en) | 2015-07-23 |
CA2936262C (en) | 2018-09-04 |
MX368192B (en) | 2019-09-24 |
RU2629296C1 (en) | 2017-08-28 |
CA2936262A1 (en) | 2015-07-23 |
BR112016016537B1 (en) | 2022-03-08 |
BR112016016537A2 (en) | 2017-08-08 |
PL3094808T3 (en) | 2019-05-31 |
WO2015106859A1 (en) | 2015-07-23 |
BR112016016534A2 (en) | 2017-08-08 |
EP3094808A1 (en) | 2016-11-23 |
CL2016001779A1 (en) | 2016-12-09 |
MX2016009209A (en) | 2017-03-06 |
BR112016016534B1 (en) | 2022-03-29 |
ZA201603997B (en) | 2019-12-18 |
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