EP3077473A1 - Sealant material for subterranean wells - Google Patents
Sealant material for subterranean wellsInfo
- Publication number
- EP3077473A1 EP3077473A1 EP14867888.1A EP14867888A EP3077473A1 EP 3077473 A1 EP3077473 A1 EP 3077473A1 EP 14867888 A EP14867888 A EP 14867888A EP 3077473 A1 EP3077473 A1 EP 3077473A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition according
- composition
- cement
- compound
- group including
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000012812 sealant material Substances 0.000 title description 4
- 239000000203 mixture Substances 0.000 claims abstract description 80
- 239000000463 material Substances 0.000 claims abstract description 31
- 150000003254 radicals Chemical class 0.000 claims abstract description 30
- 239000003112 inhibitor Substances 0.000 claims abstract description 23
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 14
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 14
- 239000003999 initiator Substances 0.000 claims abstract description 13
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000178 monomer Substances 0.000 claims abstract description 8
- 239000004568 cement Substances 0.000 claims description 40
- 150000001875 compounds Chemical class 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- -1 vinyl- Chemical group 0.000 claims description 6
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 claims description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- 229920001732 Lignosulfonate Polymers 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 4
- 150000001491 aromatic compounds Chemical class 0.000 claims description 4
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- 239000011398 Portland cement Substances 0.000 claims description 3
- 229920005551 calcium lignosulfonate Polymers 0.000 claims description 3
- RYAGRZNBULDMBW-UHFFFAOYSA-L calcium;3-(2-hydroxy-3-methoxyphenyl)-2-[2-methoxy-4-(3-sulfonatopropyl)phenoxy]propane-1-sulfonate Chemical compound [Ca+2].COC1=CC=CC(CC(CS([O-])(=O)=O)OC=2C(=CC(CCCS([O-])(=O)=O)=CC=2)OC)=C1O RYAGRZNBULDMBW-UHFFFAOYSA-L 0.000 claims description 3
- 150000002978 peroxides Chemical class 0.000 claims description 3
- 229920006305 unsaturated polyester Polymers 0.000 claims description 3
- 229920001567 vinyl ester resin Polymers 0.000 claims description 3
- HSOOIVBINKDISP-UHFFFAOYSA-N 1-(2-methylprop-2-enoyloxy)butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(CCC)OC(=O)C(C)=C HSOOIVBINKDISP-UHFFFAOYSA-N 0.000 claims description 2
- KRDXTHSSNCTAGY-UHFFFAOYSA-N 2-cyclohexylpyrrolidine Chemical compound C1CCNC1C1CCCCC1 KRDXTHSSNCTAGY-UHFFFAOYSA-N 0.000 claims description 2
- VHSHLMUCYSAUQU-UHFFFAOYSA-N 2-hydroxypropyl methacrylate Chemical compound CC(O)COC(=O)C(C)=C VHSHLMUCYSAUQU-UHFFFAOYSA-N 0.000 claims description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 2
- PHOQVHQSTUBQQK-SQOUGZDYSA-N D-glucono-1,5-lactone Chemical compound OC[C@H]1OC(=O)[C@H](O)[C@@H](O)[C@@H]1O PHOQVHQSTUBQQK-SQOUGZDYSA-N 0.000 claims description 2
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- 239000011402 Portland pozzolan cement Substances 0.000 claims description 2
- 239000011403 Portland silica fume cement Substances 0.000 claims description 2
- 239000011401 Portland-fly ash cement Substances 0.000 claims description 2
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 2
- 229930006000 Sucrose Natural products 0.000 claims description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 2
- 150000004645 aluminates Chemical class 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 2
- 239000010428 baryte Substances 0.000 claims description 2
- 229910052601 baryte Inorganic materials 0.000 claims description 2
- 239000011324 bead Substances 0.000 claims description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 2
- 239000011400 blast furnace cement Substances 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 150000003841 chloride salts Chemical class 0.000 claims description 2
- 239000002270 dispersing agent Substances 0.000 claims description 2
- 239000011413 geopolymer cement Substances 0.000 claims description 2
- 229920003041 geopolymer cement Polymers 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000010440 gypsum Substances 0.000 claims description 2
- 229910052602 gypsum Inorganic materials 0.000 claims description 2
- 150000004679 hydroxides Chemical class 0.000 claims description 2
- 229910001853 inorganic hydroxide Inorganic materials 0.000 claims description 2
- 239000011404 masonry cement Substances 0.000 claims description 2
- GYVGXEWAOAAJEU-UHFFFAOYSA-N n,n,4-trimethylaniline Chemical compound CN(C)C1=CC=C(C)C=C1 GYVGXEWAOAAJEU-UHFFFAOYSA-N 0.000 claims description 2
- 150000002823 nitrates Chemical class 0.000 claims description 2
- 150000002826 nitrites Chemical class 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 2
- 150000003009 phosphonic acids Chemical class 0.000 claims description 2
- 239000011408 pozzolan-lime cement Substances 0.000 claims description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- 239000003381 stabilizer Substances 0.000 claims description 2
- 239000005720 sucrose Substances 0.000 claims description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 2
- 239000011410 supersulfated cement Substances 0.000 claims description 2
- 235000002906 tartaric acid Nutrition 0.000 claims description 2
- 239000011975 tartaric acid Substances 0.000 claims description 2
- 150000004764 thiosulfuric acid derivatives Chemical class 0.000 claims description 2
- 150000003623 transition metal compounds Chemical class 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- 238000002474 experimental method Methods 0.000 description 14
- 229920000642 polymer Polymers 0.000 description 8
- 239000002002 slurry Substances 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 5
- 238000002156 mixing Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000003042 antagnostic effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000021615 conjugation Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011396 hydraulic cement Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 125000002348 vinylic group Chemical group 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/008—Aldehydes, ketones
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/12—Nitrogen containing compounds organic derivatives of hydrazine
- C04B24/121—Amines, polyamines
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/16—Sulfur-containing compounds
- C04B24/18—Lignin sulfonic acid or derivatives thereof, e.g. sulfite lye
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0032—Controlling the process of mixing, e.g. adding ingredients in a quantity depending on a measured or desired value
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/42—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
- C09K8/46—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
- C09K8/467—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/50—Compositions for plastering borehole walls, i.e. compositions for temporary consolidation of borehole walls
- C09K8/504—Compositions based on water or polar solvents
- C09K8/506—Compositions based on water or polar solvents containing organic compounds
- C09K8/508—Compositions based on water or polar solvents containing organic compounds macromolecular compounds
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/003—Means for stopping loss of drilling fluid
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices or the like
- E21B33/138—Plastering the borehole wall; Injecting into the formation
Definitions
- the invention relates to a material for use in subterranean wells. More specifically the invention relates to a material for sealing hydrocarbon wells, wherein the material is comprised of a hydraulic cement and a prepolymer.
- Plugging and abandonment operations are generally carried out in situations where the well does not produce enough hydrocarbons to be profitable, or in situations where the well has neared the end of its lifetime and is depleted of hydrocarbons.
- Temporary plugging of wells is typically carried out during maintenance operations of the well.
- Lost circulation describes the situation where drilling fluid is lost in the formation and flows into the formation instead of returning through the annulus and to the surface.
- Zonal isolation is carried out to prevent the cross-flow of fluids between geological layers and to reduce the volume of produced water.
- cement is commonly used as a sealant material.
- the disadvantages connected to the use of ordinary cement is long setting time, insufficient mechanical properties for certain applications, poor penetration capability in formations, susceptibility to cracking, and poor resistance towards certain chemicals, in particular acids.
- the applicant has previously patented a technology (US 6082456, NO310941B1) that seeks to overcome many of the disadvantages exhibited by the use of cement as a sealant material in oil and gas wells.
- the material described in the patents comprises a prepolymer, at least one vinylic monomer, an initiator, an inhibitor and optionally, a filler, hereafter described as "the prepolymer mixture".
- the prepolymer is in the form of at least a partially unsaturated polyester or epoxy vinylester.
- the material described in the referred patents is particularly advantageous compared to cement with respect to its short setting time.
- the invention seeks to provide a new material with sealant properties for the use in oil and gas wells. It has been discovered that the prepolymer mixture claimed in the applicants patent combined with ordinary cement, surprisingly yields a material with several beneficial properties compared to the use of cement alone. When the prepolymer mixture was blended with fresh cement, it was found that the material resulting from the combination exhibited one or more the following properties:
- the polymer acts as a barrier towards chemical exposure of the cement.
- the material After curing, the material possesses much lower permeability relative to ordinary cement.
- Japanese patent application JPH02286781 describes an agent for preventing loss of circulating drilling mud.
- the agent is comprised of a thermosetting resin and, a hydraulic silicate material and emulsifier.
- the hydraulic silicate material can for example comprise Portland cement.
- the disadvantage of the described agent is the lack of control over setting time.
- the invention has for its object to remedy or to reduce at least one of the drawbacks of the prior art, or at least provide a useful alternative to prior art.
- the invention relates to composition for sealing hydrocarbon wells, wherein the composition comprises a prepolymer; a free radical initiator; a hydraulic material; a monomer and water, and where the composition further comprises a radical inhibitor.
- the radical inhibitor of the composition can comprise p-benzoquinone.
- the composition can further comprise a radical accelerator.
- the radical accelerator can comprise a compound, wherein the compound can be selected from the group including inorganic salts, transition metal compounds, inorganic hydroxides amides, amines and aromatic compounds.
- the aromatic compound can further comprise N,N-dimethyl- p-toluidine.
- the prepolymer can comprise a curable material, wherein the curable material is selected from the group including unsaturated polyesters and epoxy vinyl esters.
- the monomer can comprise an unsaturated compound, wherein the unsaturated compound is selected from a group including vinyl-, allyl- and acrylate compounds.
- the vinyl compound can be selected from the group comprising styrene and vinyl toluene.
- the allyl compound can comprise diallylphtalate.
- the acrylate compounds can be selected from the group comprising 2-hydroxy ethyl methacrylate, 2-hydroxy propyl methacrylate and butanediol dimethacrylate.
- the hydraulic material can comprise a hydratable material, where the hydratable material can be selected from the group including Portland cement, Portland blastfurnace cement, Portland flyash cement, Portland pozzolan cement, Portland silica fume cement, masonry cement, pozzolan-lime cements, supersulfated cements, calcium alu- minate cements, phosphate cements and geopolymer cements, and gypsum.
- a hydratable material can be selected from the group including Portland cement, Portland blastfurnace cement, Portland flyash cement, Portland pozzolan cement, Portland silica fume cement, masonry cement, pozzolan-lime cements, supersulfated cements, calcium alu- minate cements, phosphate cements and geopolymer cements, and gypsum.
- the water can be present in an amount of 20 to 60 weight percent of the hydraulic material.
- the prepolymer can be present in an amount of 10 to 90 weight percent of the total mass of the composition.
- the free radical initiator can comprise a dissociable compound, wherein the dissociable compound can be selected from the group including peroxides and azo compounds.
- the peroxides can be selected from the group comprising tert-Butyl cumyl peroxide and dibenzoyl peroxide.
- the composition can further comprise a setting inhibitor, wherein the setting inhibitor can be selected from the group including sucrose, tartaric acid, gluconic acid ⁇ - lactone, lignosulfonates and organic phosphonic acids.
- the lignosulfonate can comprise calcium lignosulfonate.
- the composition can further comprise a setting accelerator, wherein the setting accelerator can be selected from the group including chloride salts, carbonates, silicates, aluminates, nitrates, nitrites, sulfates, thiosulfates and hydroxides.
- composition can further comprise a dispersing agent.
- composition can further comprise a viscosifying agent.
- composition can further comprise a stabilizing agent.
- the composition can further comprise a density modifying agent.
- the density modifying agent can selected from the group including glass beads, trimanganese tetroxide, calcium carbonate and barite.
- the invention relates to a method for sealing hydrocarbon wells , wherein the method comprises the following steps;
- composition comprises a prepolymer, a free radical initiator, a hydraulic material; a monomer, water and a radical inhibitor, and where the amount of the radical inhibitor is selected to obtain a desired pot life.
- step A To let the composition of step A cure in the hydrocarbon well at a temperature of 0°C to 150°C.
- Step A of the method can further comprise adding a radical accelerator.
- the invention relates to use of the said composition for sealing hydrocarbon wells.
- Figure 1 shows a time vs. temperature trace of experiments 1-3
- Figure 2 shows a time vs. temperature trace of experiments 4-5;
- Figure 3 shows a time vs. temperature trace of experiments 6-9.
- Figure 4 shows a composition vs. compressive strength bar-graph.
- a first series of experiments (experiment 1 to 5, se figure 1-2 and table 1) were carried out to examine the effect of varying amounts of radical initiator, radical inhibitor and a cement setting time inhibitor on the setting time and hardening time of the compositions.
- the radical initator used was t-butyl cumyl peroxide, and the radical- and cement inhibitors were ⁇ -benzoquinone and calcium lignosulfonate , respectively.
- the compositions were made by blending a prepolymer mixture (part A) and cement slurry (part B) .
- the prepolymer mixture (part A) was prepared by mixing prepolymer, radical initiator and optionally a radical inhibitor.
- the cement slurry (part B) was prepared by blending cement, water and optionally a setting time inhibitor. When part A and part B had been blended separately to achieve sufficient homogeneity, quantities of part A and part B were weighed in and part A and B were blended. The quantities of the components that were used are shown in table 1. All quantities are given in weight percent.
- the setting time and hardening time for each of the mixtures was recorded. The setting time was defined as the time from start of the reaction until appearance of the exothermic peak. The hardening time was defined as the time from start of the reaction until the exothermic peak returned to the baseline. In case of an unclear exothermic peak, the setting time was defined as the time from start of the reaction until the composition resisted flow by pouring . Table 1
- a third series of experiments were carried out to determine the compressive strength of several blend ratios of prepolymer mixture and cement slurry (see figure 4).
- the various blends of prepolymer mixture and the cement slurry was blended and hardened in a container to form cylindrical test specimens of approximately 1.4 inches in diameter and 1.4 inches in length. All samples were stored for 4 weeks after preparation before measuring the compressive strength.
- the test specimens were subjected to pressure using a Carver press (model 3851-CE), and the forces at which the samples failed were recorded.
- the leftmost column in figure 4 shows the force at which pure, hardened cement failed (4000 lbs.).
- the rightmost column in figure 4 shows the force at which pure, hardened polymer failed (7000 lbs.).
- Another significant advantage related to the invention is the ability to control the setting time and the hardening time of the composition by varying the amounts of initiator, accelerator and cement inhibitor. This allows for a precise tailoring of the composition to the relevant well conditions and placement times involved.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Environmental & Geological Engineering (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Sealing Material Composition (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO20131607A NO338018B1 (en) | 2013-12-04 | 2013-12-04 | Process for sealing hydrocarbon wells. |
PCT/NO2014/050224 WO2015084180A1 (en) | 2013-12-04 | 2014-12-03 | Sealant material for subterranean wells |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3077473A1 true EP3077473A1 (en) | 2016-10-12 |
EP3077473A4 EP3077473A4 (en) | 2017-08-09 |
Family
ID=53273808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14867888.1A Withdrawn EP3077473A4 (en) | 2013-12-04 | 2014-12-03 | Sealant material for subterranean wells |
Country Status (4)
Country | Link |
---|---|
US (1) | US9688578B2 (en) |
EP (1) | EP3077473A4 (en) |
NO (1) | NO338018B1 (en) |
WO (1) | WO2015084180A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA3060876A1 (en) * | 2018-11-05 | 2020-05-05 | Cenovus Energy Inc. | Process for producing fluids from a hydrocarbon-bearing formation |
CN111927384A (en) * | 2020-07-06 | 2020-11-13 | 大庆飞陆科技有限公司 | High-strength pure liquid plugging agent plugging process for plugging leaking layer and water plugging |
WO2024078758A1 (en) * | 2022-10-13 | 2024-04-18 | The University Of Stavanger | Low dense settable geopolymer-forming slurry comprising a swellable clay, and settable treatment fluids obtainable from the slurry |
Family Cites Families (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3234154A (en) | 1960-11-14 | 1966-02-08 | Dow Chemical Co | Cement composition |
GB1065053A (en) * | 1962-10-19 | 1967-04-12 | Cement Marketing Company Ltd | Inorganic polymer structures |
US3821985A (en) * | 1972-04-20 | 1974-07-02 | Halliburton Co | Well cementing method using high temperature cementing compositions |
US3994852A (en) * | 1974-09-23 | 1976-11-30 | Calgon Corporation | Low fluid loss cementing compositions containing polyvinylpyrrolidone-polyacrylamide triblock polymers and their use |
AU552355B2 (en) * | 1981-12-09 | 1986-05-29 | Societe Anonyme D'explosifs Et De Produits Chimiques | Reactivatable set-inhibited cementitious compositions |
JPH02286781A (en) * | 1989-04-28 | 1990-11-26 | Dainippon Ink & Chem Inc | Mud escape preventive, preparation thereof, and construction method for preventing mud escape |
US5099922A (en) | 1991-03-26 | 1992-03-31 | The Western Company Of North America | Control of gas flow through cement column |
NO176878C (en) | 1992-11-20 | 1995-06-14 | Sinvent As | Cementing material with regulated curing time, for use in deep, hot oil wells |
NO310941B1 (en) * | 1995-10-27 | 2001-09-17 | Wecem As | Means and methods for establishing zone seals in wells |
US6082456A (en) | 1996-10-25 | 2000-07-04 | Wecem As | Means and method for the preparation of sealings in oil and gas wells |
TW440742B (en) * | 1997-03-03 | 2001-06-16 | Toshiba Corp | Flat panel display device |
US6799636B2 (en) * | 2002-08-30 | 2004-10-05 | Halliburton Energy Services, Inc. | Methods and compositions for cementing in wellbores |
US7607483B2 (en) | 2004-04-19 | 2009-10-27 | Halliburton Energy Services, Inc. | Sealant compositions comprising colloidally stabilized latex and methods of using the same |
US20070224362A1 (en) * | 2004-12-20 | 2007-09-27 | Remi Briand | Two-part waterborne epoxy coating composition and method |
GB2427630B (en) * | 2005-06-30 | 2007-11-07 | Schlumberger Holdings | Methods and materials for zonal isolation |
US20080017377A1 (en) * | 2006-07-19 | 2008-01-24 | Cowan Kenneth M | Well fluid formulation and method |
US8770291B2 (en) * | 2010-07-09 | 2014-07-08 | Halliburton Energy Services, Inc. | Hybrid cement set-on-command compositions and methods of use |
MX362063B (en) * | 2011-01-26 | 2019-01-07 | Mi Llc | Wellbore strengthening composition. |
DE102011077248B3 (en) * | 2011-06-09 | 2012-09-27 | Hilti Aktiengesellschaft | Use of an inhibitor, resin mixture, reaction resin mortar, two - component mortar system and its use, and cartridge, cartridge or foil bag containing a two - component mortar system |
US9238770B2 (en) * | 2012-03-29 | 2016-01-19 | Kraton Polymers U.S. Llc | Low viscosity synthetic cement |
CN105505372A (en) * | 2015-12-25 | 2016-04-20 | 天津大港油田石油工程研究院钻采技术开发公司 | Sand prevention and water reduction proppant particles and preparing method thereof |
-
2013
- 2013-12-04 NO NO20131607A patent/NO338018B1/en unknown
-
2014
- 2014-12-03 US US15/101,517 patent/US9688578B2/en active Active
- 2014-12-03 EP EP14867888.1A patent/EP3077473A4/en not_active Withdrawn
- 2014-12-03 WO PCT/NO2014/050224 patent/WO2015084180A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
NO338018B1 (en) | 2016-07-18 |
NO20131607A1 (en) | 2015-06-05 |
WO2015084180A1 (en) | 2015-06-11 |
US9688578B2 (en) | 2017-06-27 |
EP3077473A4 (en) | 2017-08-09 |
US20160304398A1 (en) | 2016-10-20 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2981586B1 (en) | Wellbore servicing compositions and methods of making and using same | |
CA2851539C (en) | Slag compositions comprising latex and methods of use | |
WO2016064706A1 (en) | Curable, resealable, swellable, reactive sealant composition for zonal isolation and well integrity | |
EP2457974A1 (en) | Cement compositions and methods for well completions | |
CA2866867C (en) | Low viscosity synthetic cement | |
US9688578B2 (en) | Sealant material for subterranean wells | |
CA2804696C (en) | Hybrid cement set-on-command compositions and methods of use | |
AU2011275527B2 (en) | Hybrid cement set-on-command compositions | |
US11732177B2 (en) | Cement slurries, cured cement and methods of making and use of these | |
US20220144703A1 (en) | Cement slurries, cured cement and methods of making and use of these |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20160525 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: BA ME |
|
DAX | Request for extension of the european patent (deleted) | ||
A4 | Supplementary search report drawn up and despatched |
Effective date: 20170712 |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: C09K 8/506 20060101AFI20170706BHEP Ipc: C09K 8/467 20060101ALI20170706BHEP Ipc: E21B 41/00 20060101ALI20170706BHEP Ipc: C09K 8/508 20060101ALI20170706BHEP Ipc: C04B 40/00 20060101ALI20170706BHEP Ipc: C04B 28/02 20060101ALI20170706BHEP |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: C04B 28/02 20060101ALI20170825BHEP Ipc: C09K 8/506 20060101AFI20170825BHEP Ipc: C09K 8/467 20060101ALI20170825BHEP Ipc: C04B 40/00 20060101ALI20170825BHEP Ipc: C09K 8/508 20060101ALI20170825BHEP Ipc: E21B 41/00 20060101ALI20170825BHEP |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 20180320 |