EP3066017B1

EP3066017B1 - Metal closure with low pressure engagement lugs

Info

Publication number: EP3066017B1
Application number: EP15776911.8A
Authority: EP
Inventors: William J. Kapolas; Dennis Szczesniak
Original assignee: Silgan White Cap LLC
Current assignee: Silgan White Cap LLC
Priority date: 2014-04-11
Filing date: 2015-04-07
Publication date: 2021-11-24
Anticipated expiration: 2035-04-07
Also published as: US20160152384A1; US20170267414A1; PL3066017T3; US9694946B2; ES2905001T3; EP3066017A1; EP3066017A4; CA2933218C; WO2015157236A1; US20190329939A1; US10364070B2; CA2933218A1

Description

BACKGROUND OF THE INVENTION

The present invention relates generally to the field of closures, which includes the caps for jars disclosed in EP 0 008 502 A1 ; the container lid having gripping means of US 4 081 098 A ; and the closure locking device and the tamper-evident closure of EP 0 422 880 A2 . The present invention relates specifically to a metal closure with multiple thread engaging lugs of the type disclosed in EP 0 008 502 A1 .

SUMMARY OF THE INVENTION

The disclosure relates to a metal closure having multiple thread engaging lugs, and in one embodiment the lug design is configured to decrease the pressure exerted by the closure lugs on the neck finish of the container.
According to one aspect of the invention, there is provided a metal closure having a top wall, a skirt extending downward from a peripheral edge of the top wall the skirt having a first end attached to the top wall and a second end defined by a lower edge, the lower edge radially defined between an exterior surface and an interior surface; and five radially inwardly extending lugs located at positions about the lower edge such that a midpoint of each lug is spaced approximately 72 degrees ± 1 degree from a midpoint of an adjacent lug as measured from a centre of the closure, the interior surface of the lower edge at the positions of the lugs extends radially inwards relative to the interior surface of the lower edge of the skirt adjacent the lugs; wherein an angular distance between a first end and a second end of each lug (18), as measured from the centre of the closure (10), is between approximately 35 degrees and 45 degrees; and a thread engagement surface (19) formed on an upper surface of each lug (18), the thread engagement surface (19) inclined upwards along a radially extending surface extending from the lug first end to the lug second end. In one embodiment, the angular distance between a first end and a second end of each lug, as measured from the centre of the closure, is between approximately 38 degrees and 42 degrees. In another embodiment, the skirt and lugs is formed from a single contiguous piece of metal. In another embodiment, the closure is coupled to a container having a neck, the container having at least five threads on the neck of the container, wherein the lugs are configured to engage the threads. In another embodiment, the container and the threads are made from plastic.
Another aspect of the invention relates to a metal closure having a top wall having a center point, the center point lying along a central axis about which the top wall is concentrically disposed, a sidewall extending downward along its length from a peripheral edge of the top wall to a lower edge; and at least five lugs; the top wall, sidewall and lugs being formed from a single contiguous piece of metal; wherein the lugs (18) are deformed sections of the sidewall (14) that extend radially inwards towards the central axis, and wherein adjacent lugs (18) are separated from each other by undeformed portions of the sidewall (14); and wherein each lug (18) has a first end and a second end spaced from the first end in the circumferential direction, the angular distance between the first end and second end of each lug (18) as measured from the central axis being between approximately 35 degrees and 45 degrees. In one embodiment, the angular distance between the first end and second end of each lug as measured from the central axis being between approximately 38 degrees and 42 degrees. In another embodiment, the number of lugs formed at the lower edge of the skirt is five. In another embodiment, the number of lugs is 5 and wherein a midpoint of a first lug is spaced approximately 72 degrees ±1 degree, as measured from the central axis, from a midpoint of an adjacent second lug. In another embodiment, the lugs are formed about the lower edge of the skirt such that none of the lugs lie diametrically opposite each other. In another embodiment, the metal closure is coupled to a container having a neck, the container having at least five threads disposed at an angle on the neck of the container, wherein the lugs include a portion configured to engage the threads. In another embodiment, the portion of the lugs configured to engage the threads includes an angled portion, the angled portion of the lugs having an angle that matches the angle of the threads.

BRIEF DESCRIPTION OF THE DRAWINGS

This application will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements in which:

FIG. 1 is a top perspective view of a closure according to an exemplary embodiment.
FIG. 2 is a bottom perspective view of a closure according to an exemplary embodiment.
FIG. 3 is a bottom plan view of a closure according to an exemplary embodiment.
FIG. 4 is a container according to an exemplary embodiment.
FIG. 5 is a diagram showing the threaded neck of the container of FIG. 4 according to an exemplary embodiment.
FIG. 6 is a sectional view taken along line 6-6 showing a top perspective view of the engagement surface of the lugs of the closure of FIG. 1 according to an exemplary embodiment.
FIG. 7 is a perspective view of a lug bushing according to an exemplary embodiment.
FIG. 8 is a perspective view of a lug tool according to an exemplary embodiment.
FIG. 9 is a detailed view of a portion of the lug bushing of FIG. 7 according to an exemplary embodiment.
FIG. 10 is a detailed view of a portion of the lug tool of FIG. 8 according to an exemplary embodiment.

DETAILED DESCRIPTION

Referring generally to the figures, various embodiments of a metal closure configured to exert a decreased pressure on the neck of a container are shown and described. In general, the metal closure discussed herein includes five or more lugs that have an increased width such that the sealing force is more evenly distributed around the neck of the container, thereby decreasing the pressure exerted on the container neck by the closure. The container sealed by the closure may be formed from a plastic material such as polyethylene terephthalate. In some applications, the plastic material of the container may be softened (e.g., by heat from a hot-fill process, steam retort, pasteurization, etc.), and the lower pressure lug design discussed herein acts to decrease or prevent deformation of the plastic material of the container neck that may otherwise be caused by a closure with a different, higher pressure lug design.
Referring to FIG. 1 and FIG. 2, a metal closure 10 is shown according to an exemplary embodiment. Closure 10 includes a top wall 12, and a sidewall or skirt 14 extending downward from a peripheral edge of skirt 14. Skirt 14 has a lower edge 16 that extends in a radial direction between an inner surface 13 and an outer surface 15. In the embodiment shown, closure 10 is formed from a single contiguous piece of metal.
Closure 10 includes a plurality of engagement lugs, shown as lugs 18, formed at lower edge 16. Lugs 18 extend radially inward from the lower edge 16, and are formed by deforming a curled, rolled or crimped portion of the lower edge 16. Lugs 18 may also formed from sections of the skirt 14 that have been deformed to extend radially inwards towards the central axis of the closure 10, with adjacent lugs 18 separated from each other by undeformed portions of the skirt 14. Lugs 18 may also formed from the same single contiguous piece of metal that forms the rest of the closure 10.
As shown in FIG. 2, at those locations along the lower edge 16 about which lugs 18 are formed, the inner surface 13 of the lower edge 16 extends radially inwards from the inner surface 13 of those portions of the lower edge 16 about which no lugs 18 are formed. Additionally, in various embodiments, at those locations along the lower edge 16 where the lugs 18 are formed, the width of the lower edge 16 in a radial direction is greater than the width of the lower edge 16 in a radial direction at locations at which lugs 18 are not formed.
The closure 10 may include five lugs 18. Closure 10 includes a plurality of non-lugged, curved sections 20 located between each lug 18. The curvature of the non-lugged, curved sections 20 generally mirrors the curvature of the peripheral edge of the top wall 12. Closure 10 may include five non-lugged, curved sections 20. As shown in FIG. 3, the lugs 18 may be formed about the lower edge 16 of the skirt 14 such that none of the lugs 18 lie diametrically opposite each other.
Referring to FIG. 3, a bottom plan view of closure 10 is shown. As shown in FIG. 3, lugs 18 are evenly spaced around lower edge 16. Angle C is defined between the midpoints of adjacent lugs 18. Angle C may be 72 degrees plus or minus 1 degree from the midpoint of an adjacent lug 18. Each lug 18 has a length generally in the circumferential direction shown as L1. L1 may be between 5 and 15 percent of the perimeter length of lower edge 16. L1 may be between 12,50 mm and 38,10 mm (between 0.5 inches and 1.5 inches). L1 may be about 19,05 mm (0.75 inches). The diameter of closure 10 may be 63 mm.
Each lug 18 defines an angle B relative to the center point of closure 10. Angle B is defined between a first lug end 25 and a second lug end 26 spaced from the first lug end 25 in a circumferential direction. The angular distance between the first lug end 25 and the second lug end 26, i.e. angle B, is between 35 degrees and 45 degrees and more specifically between 38 degrees and 42 degrees. Angle B may be at least 30 degrees. Each lug 18 may increase the contact area with the neck 32 of the container 30 by approximately 72% as compared to a standard four lug metal closure. Thus, the increased length L1 of lugs 18 and the increased number of lugs 18 as compared to a standard four lug closure may act to better distribute sealing forces around the neck 32 of the container 30 sealed by closure 10, and this may decrease in force acts to limit distortion of the container neck 32.
Closure 10 is configured to seal a container such as container 30 shown in FIG. 4. Container 30 includes a neck 32 defining an opening 34. Threading 36 is formed on the outer surface of neck 32. Both the container 30 and the threading 36 may be formed from a plastic material such as, but not limited to polyethylene terephthalate. An inner surface of container 30 defines a contents cavity 38 that may hold a variety of container contents including various food products. In general, lugs 18 of closure 10 engage threading 36 to attach closure 10 to neck 32 of container 30. As shown in FIG. 3, closure 10 includes a gasket material 22 that forms a hermetic seal with the upper rim of neck 32 during sealing. Gasket material 22 is located on the underside of top wall 12, surrounding the peripheral edge of the underside of the top wall 12 from which the skirt 14 extends. The gasket material 22 may also surround the inner corner formed at the juncture between the underside of the top wall 12 and the interior surface of the downwardly extending skirt 14. Gasket material 22 may be a deformable polymer material, such as a thermoplastic elastomer material, that forms a seal with container neck 32 upon application of closure 10.
Referring to FIG. 5, a detailed view of threading 36 is shown according to an exemplary embodiment. As shown, threading 36 includes a plurality of threads 40 having an upper surface 48 and a lower surface 49. In general container 30 includes one thread 40 for each lug 18 of closure 10. Thus, Figure 5 shows a container 30 including five threads 40. Threads 40 are shaped and positioned to allow closure 10 to be threaded on and off of neck 32 and also facilitate the lower pressure sealing provided by closure 10. Threads 40 have a thread pitch angle or beta helix angle shown by angle A. Angle A may be between 5 degrees and 7 degrees, specifically is about 6 degrees and more specifically is 6 degrees, 6 minutes.
Threads 40 have a front portion 42 that overlaps the rear portion 44 of the adjacent thread 40 at overlap 46. Threads 40 are sized and arranged such that overlap portion 46 facilitates threading of closure 10 on to container 30.
FIG. 6 is a sectional view of the closure 10 taken along line 6-6 of FIG. 1 and shows a top perspective view of the upper surface of the lugs 18. As shown in FIG. 6, each lug 18 includes a thread engagement surface 19 that extends along the upper surface of the lug 18. The thread engagement surface 19 of each lug 18 is formed having an angle D, as measured between the thread engagement surface 19 and a plane along which the lower edge 16 of the closure 10 lies. In general the angle D of the thread engagement surface 19 of the lugs 18 matches the angle A of the threads 40. When the closure 10 is attached to the container 30, the thread engagement surface 19 of the lugs interfaces with the lower surface 49 of the threads 40 to seal the container 30.
Referring to FIGS. 7-10, tooling configured to form lugs 18 is shown according to an exemplary embodiment. FIG. 7 shows lug bushing 100, and FIG. 8 shows lug tool 102. In general, lug bushing 100 includes an inner engagement surface 104 for each lug 18 to be formed, and lug tool 102 includes an outer engagement surface 106 for each lug 18 to be formed. To form lugs 18, a portion of skirt 14 is positioned between surfaces 104 and 106, and surfaces 104 and 106 engage the material of skirt 14 to form lugs 18.
As shown in FIG. 9 and FIG. 10, surfaces 104 and 106 are shaped to form the shape of lug 18 discussed above. As shown surface 104 of lug bushing 100 has a length L2, and in general L2 matches L1 of lug 18. L2 may be between 0.5 inches and 1.5 inches, L2 may be about 0.75 inches. As shown in FIG. 10, surface 106 forms an angle F Angle F may match angle A of threads 40 and D of the engagement surface 19 of the lugs 18.
Also, as shown in FIG. 8, the angled surface 106 is disposed about the lug tool 102 as a curved, outer surface of the lug tool 102. This curved outer surface of the lug tool 102 defined by the angled surface 106 has a radius that matches the radius of the thread profile. When lugs 18 are formed using the lug tool 102, the resulting thread engagement surface 19 of the lug 18 is formed with a radius that matches the radius of the thread profile. Because the thread engagement surface 19 extends radially along the lug 18 rather than being formed linearly, the contact area between the lugs 18 and the threads 40 is increased, resulting in a decreased amount of pressure being imparted on the neck 32 of the container 30 by the closure 10.
It should be understood that the figures illustrate the exemplary embodiments in detail, and it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only. The construction and arrangements, shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention as defined in the appended claims.
In various exemplary embodiments, the relative dimensions, including angles, lengths and radii, as shown in the Figures are to scale. Actual measurements of the Figures will disclose relative dimensions, angles and proportions of the various exemplary embodiments. Various exemplary embodiments extend to various ranges around the absolute and relative dimensions, angles and proportions that may be determined from the Figures. Further, actual dimensions not expressly set out in this description can be determined by using the ratios of dimensions measured in the Figures in combination with the express dimensions set out in this description.

Claims

A metal closure (10) comprising:
a top wall (12);

a skirt (14) extending downwards from a peripheral edge of the top wall (12), the skirt having a first end attached to the top wall (12) and a second end defined by a lower edge (16), the lower edge (16) radially defined between an exterior surface (15) and an interior surface (13); characterised in that it comprises

five radially inwardly extending lugs (18) located at positions about the lower edge (16) such that a midpoint of each lug (18) is spaced approximately 72 degrees ± 1 degree from a midpoint of an adjacent lug (18) as measured from a centre of the closure (10), the interior surface (13) of the lower edge (16) at the positions of the lugs (18) extends radially inwards relative to the interior surface (13) of the lower edge (16) of the skirt (14) adjacent the lugs (18);

wherein an angular distance between a first end and a second end of each lug (18), as measured from the centre of the closure (10), is between approximately 35 degrees and 45 degrees; and

a thread engagement surface (19) formed on an upper surface of each lug (18), the thread engagement surface (19) inclined upwards along a radially extending surface extending from the lug first end to the lug second end.
The metal closure according to claim 1 wherein the angular distance between a first end and a second end of each lug (18), as measured from the centre of the closure (10), is between approximately 38 degrees and 42 degrees.
The closure of claim 1 wherein the top wall (12), skirt (14) and lugs (18) are formed from a single contiguous piece of metal.
The closure of claim 1 coupled to a container (30) having a neck (32), the container (30) having at least five threads (40) on the neck (32) of the container (30), wherein the lugs (18) are configured to engage the threads (40).
The closure of claim 4, wherein the container (30) and the threads (40) are made from plastic.
A metal closure (10) comprising:
a top wall (12) having a center point, the center point lying along a central axis about which the top wall (12) is concentrically disposed;

a sidewall (14) extending downward along its length from a peripheral edge of the top wall (12) to a lower edge (16); characterised in that it comprises

at least five lugs (18);

the top wall (12), sidewall (14) and lugs (18) being formed from a single contiguous piece of metal;

wherein the lugs (18) are deformed sections of the sidewall (14) that extend radially inwards towards the central axis, and wherein adjacent lugs (18) are separated from each other by undeformed portions of the sidewall (14); and

wherein each lug (18) has a first end and a second end spaced from the first end in the circumferential direction, the angular distance between the first end and second end of each lug (18) as measured from the central axis being between approximately 35 degrees and 45 degrees.
The metal closure according to claim 6 wherein the angular distance between the first end and second end of each lug (18) as measured from the central axis being between approximately 38 degrees and 42 degrees.
The closure of claim 7 wherein the number of lugs formed at the lower edge of the sidewall (14) is five.
The metal closure according to claim 6 or 7, wherein the number of lugs is 5 and wherein a midpoint of a first lug (18) is spaced approximately 72 degrees ± 1 degree, as measured from the central axis, from a midpoint of an adjacent second lug (18).
The closure of claim 7 wherein the lugs (18) are formed about the lower edge (16) of the sidewall (14) such that none of the lugs (18) lie diametrically opposite each other.
The metal closure of claim 7 coupled to a container (30) having a neck (32), the container (30) having at least five threads (40) disposed at an angle on the neck (32) of the container (30), wherein the lugs (18) include a portion configured to engage the threads (40).
The metal closure of claim 11 wherein the portion of the lugs (18) configured to engage the threads (40) includes an angled portion, the angled portion of the lugs (18) having an angle that matches the angle of the threads (40).