EP3051968A2 - Article of apparel - Google Patents
Article of apparelInfo
- Publication number
- EP3051968A2 EP3051968A2 EP14850261.0A EP14850261A EP3051968A2 EP 3051968 A2 EP3051968 A2 EP 3051968A2 EP 14850261 A EP14850261 A EP 14850261A EP 3051968 A2 EP3051968 A2 EP 3051968A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- article
- apparel
- substrate
- thermal regulation
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012528 membrane Substances 0.000 claims abstract description 72
- 230000033228 biological regulation Effects 0.000 claims abstract description 61
- 239000012782 phase change material Substances 0.000 claims abstract description 24
- 239000002826 coolant Substances 0.000 claims abstract description 23
- 230000017525 heat dissipation Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000004753 textile Substances 0.000 claims abstract description 12
- 239000000758 substrate Substances 0.000 claims description 108
- 239000003795 chemical substances by application Substances 0.000 claims description 29
- 239000000203 mixture Substances 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 17
- 239000004744 fabric Substances 0.000 claims description 12
- 239000011230 binding agent Substances 0.000 claims description 10
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 claims description 7
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 claims description 7
- 239000000811 xylitol Substances 0.000 claims description 7
- 235000010447 xylitol Nutrition 0.000 claims description 7
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 claims description 7
- 229960002675 xylitol Drugs 0.000 claims description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 150000002430 hydrocarbons Chemical class 0.000 claims description 6
- 239000010977 jade Substances 0.000 claims description 5
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 4
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 4
- 239000004386 Erythritol Substances 0.000 claims description 4
- UNXHWFMMPAWVPI-UHFFFAOYSA-N Erythritol Natural products OCC(O)C(O)CO UNXHWFMMPAWVPI-UHFFFAOYSA-N 0.000 claims description 4
- 235000019414 erythritol Nutrition 0.000 claims description 4
- UNXHWFMMPAWVPI-ZXZARUISSA-N erythritol Chemical compound OC[C@H](O)[C@H](O)CO UNXHWFMMPAWVPI-ZXZARUISSA-N 0.000 claims description 4
- 229940009714 erythritol Drugs 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 230000004044 response Effects 0.000 claims description 4
- 239000000600 sorbitol Substances 0.000 claims description 4
- 235000010356 sorbitol Nutrition 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 229960002920 sorbitol Drugs 0.000 claims description 3
- 239000004215 Carbon black (E152) Substances 0.000 claims description 2
- 230000002902 bimodal effect Effects 0.000 claims description 2
- 239000004745 nonwoven fabric Substances 0.000 claims description 2
- 229920005862 polyol Polymers 0.000 claims description 2
- 150000003077 polyols Chemical group 0.000 claims description 2
- 229910052604 silicate mineral Inorganic materials 0.000 claims description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims 1
- 239000002759 woven fabric Substances 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 238000001816 cooling Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 239000000835 fiber Substances 0.000 description 9
- 238000007906 compression Methods 0.000 description 8
- 230000006835 compression Effects 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 238000003490 calendering Methods 0.000 description 6
- 239000012188 paraffin wax Substances 0.000 description 5
- 230000035699 permeability Effects 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 229920002334 Spandex Polymers 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 230000037081 physical activity Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 210000004243 sweat Anatomy 0.000 description 3
- SRBFZHDQGSBBOR-IOVATXLUSA-N D-xylopyranose Chemical compound O[C@@H]1COC(O)[C@H](O)[C@H]1O SRBFZHDQGSBBOR-IOVATXLUSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000036757 core body temperature Effects 0.000 description 2
- 239000008103 glucose Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- -1 nephrite Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 206010019332 Heat exhaustion Diseases 0.000 description 1
- 206010019345 Heat stroke Diseases 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- PYMYPHUHKUWMLA-UHFFFAOYSA-N arabinose Natural products OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 description 1
- 230000000386 athletic effect Effects 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- SRBFZHDQGSBBOR-UHFFFAOYSA-N beta-D-Pyranose-Lyxose Natural products OC1COC(O)C(O)C1O SRBFZHDQGSBBOR-UHFFFAOYSA-N 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000008642 heat stress Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000009878 intermolecular interaction Effects 0.000 description 1
- 229910052640 jadeite Inorganic materials 0.000 description 1
- 239000000832 lactitol Substances 0.000 description 1
- 235000010448 lactitol Nutrition 0.000 description 1
- VQHSOMBJVWLPSR-JVCRWLNRSA-N lactitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@@H]1O[C@H](CO)[C@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-JVCRWLNRSA-N 0.000 description 1
- 229960003451 lactitol Drugs 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000845 maltitol Substances 0.000 description 1
- 235000010449 maltitol Nutrition 0.000 description 1
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 description 1
- 229940035436 maltitol Drugs 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 229960001855 mannitol Drugs 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003094 microcapsule Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000002135 phase contrast microscopy Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000005846 sugar alcohols Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 230000035900 sweating Effects 0.000 description 1
- 230000028016 temperature homeostasis Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/002—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment
- A41D13/005—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment with controlled temperature
- A41D13/0053—Cooled garments
- A41D13/0056—Cooled garments using evaporative effect
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/002—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/12—Hygroscopic; Water retaining
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/12—Hygroscopic; Water retaining
- A41D31/125—Moisture handling or wicking function through layered materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/14—Air permeable, i.e. capable of being penetrated by gases
- A41D31/145—Air permeable, i.e. capable of being penetrated by gases using layered materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D1/00—Garments
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D1/00—Garments
- A41D1/22—Clothing specially adapted for women, not otherwise provided for
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2400/00—Functions or special features of garments
- A41D2400/10—Heat retention or warming
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2400/00—Functions or special features of garments
- A41D2400/26—UV light protection
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/30—Antimicrobial, e.g. antibacterial
- A41D31/305—Antimicrobial, e.g. antibacterial using layered materials
Definitions
- the present invention is directed to an article of apparel, in particular, with an article of apparel with comfort regulation properties.
- performance apparel may be configured to aid in the regulation of body temperature, with its aim being to keep the wearer cool.
- One approach configures a garment such that it draws moisture away from the skin.
- Other approaches equip the garment with tubes through which a cooling fluid flows, while still others provide the garment with pockets that receive cooling packs of various materials.
- the present invention is directed toward an article of apparel including a base textile with a comfort regulation membrane.
- the comfort regulation membrane contains a plurality of system-reactive components selectively engaged heat and/or moisture.
- the printed coating includes a cooling agent, a phase change material, and a heat dissipation material.
- the system reactive components may be provided in particulate form, being suspended in a binder.
- the article of apparel is effective to delay/diminish the rise in skin temperature (compared to a garment lacking the membrane) and/or improve the overall moisture management capacity of the substrate, either of which may improve wearer comfort.
- FIG. 1 illustrates a front view in elevation of an article of apparel including a thermal regulation membrane in accordance with an embodiment of the invention
- FIG. 2 illustrates a schematic of an apparatus for applying the thermal regulation membrane to the substrate
- FIG. 3 illustrates an application pattern of the thermal regulation membrane in accordance with an embodiment of the invention
- FIG. 4 illustrates the application pattern of FIG. 3, shown in an array
- FIGS. 5A, 5B, and 5C illustrate the process wherein an apparatus applies heat and pressure to a coated substrate to integrate the thermal regulation apparel with the substrate;
- FIG. 6 illustrates a flow diagram of the process of forming the article of apparel
- FIGS. 7A and 7B illustrate the application pattern of FIG. 4 applied to the interior surface of an article of apparel, with the patterns shown in a smaller (FIG. 7A) and larger (FIG. 7B) scale.
- an article of apparel 100 includes a base textile or substrate 105 with an inner surface 110 that faces (contacts) the wearer and an outer surface 115 that faces away from the wearer.
- the substrate 105 is a fabric (e.g., a woven, knitted, or non-woven fabric) including natural and/or synthetic yarns.
- the yarns may be formed of nylon, polyester, rayon, cotton, elastane, wool, silk, or a blend thereof.
- the substrate 105 can be treated with dyes, colorants, pigments, UV absorbers, plasticizers, lubricants, flame inhibitors, rheology agents, etc., either before or thereafter application of the thermal regulation membrane.
- the substrate 105 may be constructed to have one or more desired properties such as air permeability, absorbance, moisture vapor transmission, and/or capillary action (to draw sweat away from the wearer), abrasion resistance, anti-static properties, anti-microbial activity, water repellence, flame repellence, hydrophilicity, hydrophobicity, wind resistance, UV protection, resiliency, stain resistance, wrinkle resistance, etc.
- desired properties such as air permeability, absorbance, moisture vapor transmission, and/or capillary action (to draw sweat away from the wearer), abrasion resistance, anti-static properties, anti-microbial activity, water repellence, flame repellence, hydrophilicity, hydrophobicity, wind resistance, UV protection, resiliency, stain resistance, wrinkle resistance, etc.
- desired properties such as air permeability, absorbance, moisture vapor transmission, and/or capillary action (to draw sweat away from the wearer), abrasion resistance, anti-static properties, anti-microbial activity, water repellence,
- the substrate is breathable, possessing an air permeability of at least 50 cfm, preferably greater than 70 cfm.
- the substrate may possess an air permeability of about 75 cfm - about 205 cfm.
- the substrate 105 forms at least a portion of the article of apparel 100.
- the article of apparel includes, but is not limited to, athletic wear such as compression garments, shirts, shorts, pants, headwear (e.g., headbands), outerwear (e.g., jackets, hats, gloves), footwear (e.g., shoes, boots, slippers), sleepwear, and undergarments.
- the article of apparel is a compression shirt including arms 120 A, 120B and a torso 130.
- the shirt is provided with a cut-away section 135 to reveal the apparel inner surface 110.
- a comfort or thermal regulation membrane or layer 150 is disposed on the inner substrate surface 115.
- the thermal regulation membrane 150 is effective to alter the temperature regulation and/or moisture management properties of the substrate 105.
- the thermal regulation membrane 150 contains one or more system reactive components.
- system reactive it is intended to mean a compound that reacts to
- the system reactive materials are selectively engaged in response to conditions of a wearer wearing the article of apparel.
- the compound absorbs, directs, and/or mitigates fluid (heat or water) depending on existing system conditions.
- a component may initiate an endothermic reaction (e.g., when exposed to water).
- a component may be capable of selectively absorbing and releasing thermal energy (heat).
- a component may be capable or conducting and/or directing heat from one location to another location within a system.
- the system reactive components include a cooling agent, a latent heat agent, and/or a heat dissipation agent.
- the cooling agent is an endothermic cooling agent, i.e., it creates a system that absorbs heat. Specifically, the cooling agent generates an endothermic reaction in aqueous solution, absorbing energy from its surroundings.
- the cooling agent possesses a negative heat of solution when dissolved in water.
- the endothermic cooling agent possesses a heat of enthalpy in the range - 10 cal/g to -50 cal/g.
- the endothermic cooling agent possesses a heat of enthalpy in the range -20 cal/g to -40 cal/g.
- the cooling agent may be a polyol.
- the cooling agent includes one or more of erythritol, lactitol, maltitol, mannitol, sorbitol, and xylitol.
- the cooling agent is selected from one or more of sorbitol, xylitol and erythritol.
- Sorbitol is a hexavalent sugar alcohol and is derived from the catalytic reduction of glucose.
- Xylitol is produced by catalytic hydrogenation of the pentahydric alcohol xylose.
- Erythritol is produced from glucose by fermentation with yeast. Crystalline xylitol is preferred.
- the cooling agent may be present in an amount of about 15 wt% to about 35 wt% (e.g., about 25 wt%).
- the latent heat agent is capable of absorbing and releasing thermal energy from a system while maintaining a generally constant temperature.
- the latent heat agent is a phase change material (PCM).
- PCM phase change material
- Phase change materials possess the ability to change state (solid, liquid, or vapor) within a specified temperature range.
- PCMs absorb heat energy from the environment when exposed to a temperature beyond a threshold value, and release heat to the environment once the temperature falls below the threshold value.
- the PCM is a solid-liquid PCM
- the material begins as a solid.
- the PCM absorbs heat, storing this energy and becoming liquefied.
- the PCM Conversely, when temperature falls, the PCM releases the stored heat energy and crystallizes or solidifies. The overall temperature of the PCM during the storage and release of heat remains generally constant.
- the phase change material should possess good thermal conductivity (enabling it to store or release heat in a short amount of time), a high storage density (enabling it to store a sufficient amount of heat), and the ability to oscillate between so lid- liquid phases for a predetermined amount of time. Additionally, the phase change material should melt and solidify at a narrow temperature range to ensure rapid thermal response.
- Linear chain hydrocarbons are suitable for use as the phase change materials. Linear chain hydrocarbons having a melting point and crystallization point falling within
- a paraffin linear chain approximately 10°C to 40°C (e.g., 15°C to 35°C) and a latent heat of approximately 175 to 250 J/g (e.g., 185 to 240 J/g) may be utilized.
- a paraffin linear chain e.g., a paraffin linear chain
- hydrocarbon having 15 - 20 carbon atoms may be utilized.
- the melting and crystallization temperatures of paraffin linear chain hydrocarbons having 15 - 20 carbon atoms fall in the range from 10°C to 37°C and 12°C - 30°C, respectively.
- the phase transition temperature of linear chain hydrocarbons is dependent on the number of carbon atoms in the chain. By selecting a chain with a specified number of carbon atoms, a material can be selected such that its phase transition temperature liquefies and solidifies within a specified temperature window.
- the phase change material may be selected to change phase at a temperature near (e.g., 1°C - 5°C above or below) the average skin temperature of a user (i.e., a human wearer of the apparel, e.g., 33°C - 34°C).
- a temperature near e.g., 1°C - 5°C above or below
- the average skin temperature of a user i.e., a human wearer of the apparel, e.g., 33°C - 34°C.
- the paraffin is encapsulated in a polymer shell. Encapsulation prevents leakage of the phase change material in its liquid phase, as well as protects the material during processing (e.g., application to the substrate) and during consumer use.
- the resulting microcapsules may possess a diameter of about 1 to about 500 ⁇ .
- the paraffin PCM is present in an amount of about 25 wt% to about 45 wt% (e.g., about 35 wt%).
- the heat dissipation agent is effective to conduct heat and/or direct heat from one location to another location within the system (e.g., within the membrane 150 and/or substrate 105).
- the heat dissipation agent possesses a high heat capacity, which determines how much the temperature of the agent will rise relative to the amount of heat applied.
- the heat dissipation agent is a silicate mineral such as jade, e.g., nephrite, jadeite, or combinations thereof.
- the heat dissipation material may be present in an amount (dry formulation) of about 30 wt% to about 50 wt% (e.g., about 40 wt%).
- the system reactive components are present with respect to each other in a ratio of approximately 1 : 1 to 1 :2.
- cooling agent may be approximately 1 :2:2, respectively.
- the cooling agent is present in an amount of from 15 wt % to 35 wt %;
- the latent heat agent is present in an amount of from 25 wt% to 45 wt %.
- the heat dissipation agent is present in an amount of from 25 wt% to 45 wt%.
- the thermal regulation membrane 150 further includes a binder effective to disperse the temperature reactive components and/or to adhere the temperature reactive components to the substrate 105 (e.g., to the yarns/fibers forming the substrate).
- the binder may be an elastomeric material possessing good elongation and tensile strength properties. Elastomeric materials typically have chains with high flexibility and low intermolecular interactions and either physical or chemical crosslinks to prevent flow of chains past one another when a material is stressed.
- polyurethane e.g., thermoplastic polyurethane such as polyester-based polyurethane
- block copolymers with hard and soft segments may be utilized.
- styrenic block copolymers such as a styrene-ethylene/butylene-styrene (SEBS) block copolymer may be utilized.
- the comfort regulation membrane 150 is applied to the substrate 105 in a manner that maintains the integrity of the components and preserves properties of the substrate.
- the thermal regulation membrane is applied as a composition transferred to the substrate via printing process.
- the composition is transferred via a rotogravure apparatus 200.
- the rotogravure apparatus 200 includes an impression roller 205, a gravure or etched cylinder 210, and a tank 215.
- the cylinder 210 is engraved/etched with recessed surface cells in a desired pattern (pattern not illustrated in FIG. 2).
- the tank 215 holds the thermal regulation composition 220.
- the apparatus 200 further includes a doctor blade 225 operable to remove excess composition from the cylinder 210.
- the comfort regulation composition 220 includes about 20 wt % system reactive components (the cooling agent, the latent heat agent, and the phase change material), 30 wt % binder, and about 50 wt% solvent (aqueous or non-aqueous (e.g., methyl ethyl ketone)).
- the thermal regulation composition may further include pigments or other additives such as surfactants.
- the cylinder 210 In operation, as the cylinder 210 rotates, a portion of the cylinder becomes immersed in the thermal regulation composition 220 stored in the tank 215.
- the composition 220 coats the cylinder 210, becoming captured within the cells.
- the cylinder continues to rotate, moving the coated cylinder past the doctor blade 225, which removes excess composition 220 from the cylinder 210.
- the substrate 105 is directed between the impression roller 205 and the cylinder 210 such that the inner surface 110 of the substrate (e.g., what will be the wearer- facing side of the apparel) contacts the cylinder 210.
- the impression roller 205 applies force to the substrate 105, pressing the substrate onto the cylinder 210, thereby ensuring even and maximum coverage of the thermal regulation composition 220.
- the rotogravure apparatus 200 applies an initial or first pressure to the substrate 105 at an initial or first temperature (e.g., ambient temperature) to transfer the thermal regulation composition 220 to the substrate surface 115.
- an initial or first temperature e.g., ambient temperature
- the coated substrate may pass through one or more heaters to evaporate the solvent, thereby drying the composition and forming the dry membrane layer 150. If a thicker membrane is desired, additional passes through the rotogravure apparatus 200 may be completed.
- the thermal regulation composition 220 may be applied to the substrate 105 in any pattern suitable for its described purpose.
- the thermal regulation membrane 150 is applied in a repeating pattern of units.
- each unit 300 includes generally linear elements 305 oriented in spaced relationship from each other, being separated by element channels 310 such that adjacent elements are oriented generally parallel to each other.
- the dimensions of each linear member 305 and channel 310 may be any suitable for its described purpose.
- the linear members 305 are organized such that a discontinuous array of elements spans the substrate surface 110.
- the linear members 305 are organized such that they cooperate to define a first or outer triangular section 315A and a second or inner triangular section 315B.
- the first triangular section 315A is a mirror image of the second triangular section 315B, and vice versa.
- the triangle sections 315 A, 315B cooperate to define a quadrant or substructure 317 of the unit 300.
- Each quadrant 317 is intersected by one or more (e.g., five) radial channels 320, as well as a segment channel 325 that separates the first triangle section 315A from the second triangle section 315B.
- the radial 320 and segment 325 channels may possess a wider transverse dimension than the element channels 310.
- the substructures 310 moreover, cooperate to define a central aperture 330 disposed the center of the structure 300.
- a plurality of units 300 are disposed adjacent each other form a pattern 400 on the substrate.
- the units 300 are oriented in rows 405 and columns 410 along the substrate 1 10 such that a network of interconnecting channels is formed.
- the linear members 305 represent areas along the substrate including (covered by) the thermal regulation membrane 150.
- the channels 310, 320, 325 and apertures 330 in contrast, define areas free (e.g., substantially free) of the thermal regulation membrane 150.
- the areas covered by the thermal regulation membrane 150 modify the properties of the substrate 105 by providing increased (improved) temperature regulation properties to the substrate (compared to an area free of membrane).
- the substrate properties in the areas free of the thermal regulation membrane, in contrast, are not modified.
- each unit 300 of the pattern 400 may include a ratio of free area to treated area falling within predetermined values.
- the ratio of free area to covered area may be approximately 3 : 1 (i.e., the treated area covers approximately 30% of the substrate surface 115).
- the coated substrate 105 is processed to further integrate the membrane 150 into the fibers/yarns of the substrate.
- the coated substrate 150 is subjected to a second pressure and temperature different from the temperature and pressure applied during the rotogravure process.
- the coated substrate 150 is subjected to a calendaring process in which the coated substrate is passed between a pair of heated rollers.
- the temperature of the rollers (and thus the temperature applied to a substrate surface (coated or non-coated)) may range from about 25 °C to about 55 °C. Temperatures above this range cause puckering in the fabric (e.g., along the patterned areas). Temperatures below this range are generally insufficient to improve the hand of the fabric.
- the substrate 105 (e.g., the coated surface 115) is calendared at a temperature of approximately 30 °C.
- the pressure applied to the substrate by the rollers ranges from about 30 - 70 lbs, with about 50 lbs being preferred. Pressures above this range risk rupturing the PCM material, while pressures below this range are insufficient to press the membrane into fabric cavities.
- the speed at which the fabric passes through the calendaring apparatus may be in the range of about 300 - 400 rpm, with about 350 rpm being preferred.
- a coated substrate 500 includes the substrate 105 with the thermal regulation membrane 150 disposed on inner substrate surface 110 (while shown to be a continuous layer, it should be understood that the thermal regulation membrane may be discontinuous).
- the coated substrate 500 is drawn through the calendaring rollers 520A, 520B (FIG. 5B). As explained above, the rollers 520A, 520B apply heat and pressure to the substrate 105 and membrane 150, urging at least a portion of the membrane below the substrate surface 110.
- the membrane binder softens, permitting the membrane 150 to enter into the openings between the fibers and/or coat the fibers of the substrate 105.
- the heat and pressure may soften the substrate fibers, increasing the relative movement of the fibers, thereby creating openings in the textile that receive the membrane 150.
- calendaring may result in yarns/fibers intersecting (e.g., protruding from) the membrane 150 and/or may result in the membrane coating/enveloping individual fibers along (e.g., below) the interface 110.
- FIG. 5C after calendaring, the membrane 150 is pressed into the substrate 105 (beyond initial substrate surface 515), becoming integrated therewith.
- composition and processing result in a porous or semi -porous membrane including pores or pockets formed therein. That is, the high ratio of system reactive component particles to binder— as well as the compression of the membrane 150 into the substrate 105— may create fissure, pores, or cavities within the membrane. These pores/cavities may be effective to transporting water within the system. Specifically, the membrane 150 may transport water away from the skin of the wearer and into the pores/cavities, where one or more of the system reactive components are located. Thus, when fluid is drawn toward the cooling agent, the agent may absorb water to generate the endothermic reaction. Alternatively, the water may become trapped in a cavity within the membrane, or pass completely through the membrane to the substrate 105. Accordingly, in addition to tempering the temperature within the system, the membrane 150 further improves the overall moisture management capacity of the substrate 105 compared to an untreated substrate (discussed in greater detail below).
- the process of forming the article of apparel is explained with reference to FIG. 6.
- the process 600 begins at Step 605, with the substrate 105 being obtained.
- the substrate 105 may be woven, non- woven, or knitted, and may possess
- the substrate 105 is a four- way stretch fabric including polyester and elastane fibers.
- the thermal regulation coating is obtained.
- approximately 25 wt% crystalline xylitol, approximately 40 wt% jade particles, and approximately 35 wt% encapsulated paraffin is mixed to form a system reactive component mixture (dry mixture).
- the system reactive component mixture is combined with solvent (methyl ethyl ketone) and binder (polyurethane) to form the thermal regulation composition 220.
- the resulting composition includes approximately 20 wt% system reactive agent (approximate 5 wt% xylitol, 8 wt%, jade, 7 wt% PCM in solution), approximately 30 wt % binder, with the remainder solvent (approximately 50 wt%).
- the thermal regulation composition 220 is applied to the surface 110 (the wearer- facing surface) of the substrate 105 at a first temperature and pressure in the manner explained above (via rotogravure). Once applied, at Step 620, the coating is dried (e.g., via heating), thereby forming the thermal regulation membrane 150.
- the substrate 105 is processed at a second temperature and pressure. In particular, the coated substrate is calendared as explained above (roller temperature 30 °C at 50 lbs pressure and roll speed of 350 rpm). Finally, the coated and calendared substrate 105 may be integrated into an article of apparel in Step 630.
- the substrate may be treated like conventional fabric, being cut and sewn to form a desired garment.
- the substrate 105 may form a compression shirt.
- the pattern 400 may be modified to provide the desired level of coverage.
- the scale and/or density of the pattern may be modified.
- the embodiment of FIG. 7A possesses a high density pattern, which covers more surface area of the substrate than the low density pattern of FIG. 7B.
- the desired level of coverage is up to about 30% of the surface area of the substrate 105. That it, when the thermal regulation member 150 is applied to the substrate 105, the surface area of the substrate surface 115 covered by the membrane is approximately 30% or less.
- the resulting thermal regulation membrane 150 is effective to improve the thermal comfort of a wearer.
- the thermal regulation membrane is effective to either delay the increase of skin temperature and/or maintain the skin temperature at a lower value compared to the same substrate lacking the thermal regulation membrane.
- the exercise protocol included intervals of different exercise stimuli designed to elicit specific quantities of heat gain. Specifically, the test subjects ran on a treadmill that, at intervals, was either set to a low speed (3.5 mph) or a high speed (5 mph). Seven intervals were utilized, ranging from five minutes to 10 minutes. In the first trial, the test subjects wore a compression shirt having the thermal regulation membrane 150 described above in reference to the process flow diagram (FIG. 6). In the second trial, test subjects work a compression shirt free of the thermal regulation membrane 150. Thus, tests were run on the same substrate, one provided with the membrane 150 (trial 1) and one unprinted (trial 2). Skin temperature was measured via sensors and wireless data loggers set to record at regular intervals. Measurements were taken along the front of the neck, underneath the article of apparel 100 (a short-sleeved compression shirt).
- the system reactive components become active in stages, reacting to the environment (the interface between the article of apparel 100 and the skin of the wearer).
- the heat dissipation agent is active immediately upon placement onto a user. That is, heat generated by the wearer (and escaping from wearer's skin) is conducted by the jade and directed outward, through the substrate 105 to the ambient environment.
- the latent heat agent becomes active, absorbing heat energy and storing it while maintaining a generally consistent temperature.
- the body's evaporative cooling response will activate, causing the body to sweat.
- the perspiration water
- the perspiration will either contact a treated or untreated area of the substrate 105.
- untreated areas i.e., areas free of membrane 150
- the perspiration will be pulled outward, away from the skin via capillary action.
- treated areas i.e., areas coated with the thermal regulation membrane 150
- the perspiration will contact the endothermic cooling agent, generating an endothermic reaction and lowering the temperature of the water.
- the latent heat agent (the phase change material) will reach its crystallization temperature, releasing the heat previously stored.
- the heat dissipation agent remains active, conducting the heat released by the latent heat agent and directing it outward (away from the wearer), through the substrate 105 and into the surrounding environment.
- the article of apparel is effective to dissipate heat not only during heat- up (when the wearer's temperature is rising), but also during cool down (when the wearer's temperature is lowering).
- a substrate material including a knitted fabric of elastane and polyester was treated thermal regulation membrane 150 described above in reference to the process flow diagram (FIG. 6). Additionally, a second, untreated substrate was obtained. Moisture management properties of the substrates were measured utilizing a moisture management tester and known protocols (e.g., AATCC TM 195), including back and face wetting time (second), back and face absorption rate (%/second), back and face wetted radius (millimeter), back and face spreading speed (millimeter/second), cumulative one way transport capacity, and overall moisture management capacity (OMMC). The results are provided in Table I. [0050] TABLE I
- the overall moisture management capacity of the treated substrate is significantly higher (closer to 1.0) than that of the untreated substrate.
- Moisture management property is a key factor in determining the comfort of the wearer— the wearer's perception of moisture is affected by the transmittance of moisture through the substrate.
- controlling the movement of moisture from the skin and to the atmosphere via the fabric is critical in improving user comfort.
- the treated substrate possesses an improved overall moisture management capacity relative to the untreated substrate.
- the thermal regulation membrane 150 may include cavities or pores as a result of the particulate material and/or the softening/compression processing as explained above. Accordingly, water from the wearer's skin is drawn into the membrane 150, passing through the substrate 105, becoming captured in a cavity, and/or interacting with a system reactive agent.
- the thermal regulation membrane 150 may be applied in a pattern or a continuous or discontinuous array.
- a discontinuous pattern has been found to provide cooling to the user while still allowing the base fabric to perform desired properties (e.g., breathe and allow moisture vapor to escape through the fabric in order to reduce the level of moisture build up).
- desired properties e.g., breathe and allow moisture vapor to escape through the fabric in order to reduce the level of moisture build up.
- linear elements are illustrated, other shapes are possible including circles, triangles, squares, pentagons, hexagons, octagons, stars, crosses, crescents, and/or ovals.
- the units 300 of the thermoregulation membrane 150 may be arranged such that they are in connection with one another, such as a lattice pattern or any other pattern that permits partial coverage of the substrate.
- the composition may be disposed on the substrate 105 in a pattern with discontinuous elements and/or interconnected geometrical patterns.
- the pattern 400 may be symmetrical, ordered, random, and/or asymmetrical.
- the pattern 400 of thermal regulation membrane 150 may be disposed on the substrate 105 at strategic locations to improve the performance of the article of apparel 100.
- the size and/or spacing of the linear members 305 or units 300 may also be varied in different areas of the article of apparel to balance the need for enhanced cooling properties and preserve the functionality of the substrate.
Abstract
Description
Claims
Applications Claiming Priority (2)
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US201361886835P | 2013-10-04 | 2013-10-04 | |
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