EP3047544B1 - Contact washer and plug connector - Google Patents

Contact washer and plug connector Download PDF

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Publication number
EP3047544B1
EP3047544B1 EP14771837.3A EP14771837A EP3047544B1 EP 3047544 B1 EP3047544 B1 EP 3047544B1 EP 14771837 A EP14771837 A EP 14771837A EP 3047544 B1 EP3047544 B1 EP 3047544B1
Authority
EP
European Patent Office
Prior art keywords
contact spring
spring ring
bend
cable
webs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP14771837.3A
Other languages
German (de)
French (fr)
Other versions
EP3047544A1 (en
Inventor
Manuel TÜNKER
Valeri Reimchen
Cord Starke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phoenix Contact GmbH and Co KG
Original Assignee
Phoenix Contact GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phoenix Contact GmbH and Co KG filed Critical Phoenix Contact GmbH and Co KG
Publication of EP3047544A1 publication Critical patent/EP3047544A1/en
Application granted granted Critical
Publication of EP3047544B1 publication Critical patent/EP3047544B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/15Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/187Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H01R13/65917Connection to shield by means of resilient members

Definitions

  • the invention relates to a contact spring ring. Furthermore, the invention relates to a connector.
  • Connectors which are used in particular in wind turbines, have the requirement to have the best possible shielding in order to be able to dissipate particularly overvoltages, which may be caused by lightning, for example, well.
  • the shielding of the cable for example in the form of a shielding braid, which surrounds the wires of the cable and is arranged below the jacket of the cable, must be contacted. This is usually possible only with great effort. For example, it is known to strip the free end of the cable, to disentangle the underlying braid, fold over and lay it over the jacket of the cable.
  • a contact spring ring In the case of connectors which can be assembled freely, the procedure is either similar or else the contacting is produced via a resilient element, such as a contact spring ring, which can be actuated, for example, via a housing. The continuation of the shielding is then usually realized via a screw, which with a corresponding fitting part of a mating connector corresponds.
  • a contact spring ring An example of a contact spring ring is in the DE544104 described. It is known to use a spiral spring ring as a contact spring ring, which, however, is expensive to manufacture, whereby high manufacturing costs for the contact spring ring and thus also the connector, in which one or more of these contact spring rings are arranged, may arise. In addition, a spiral spring ring can have disadvantages during expansion and tensioning of the spiral spring ring.
  • the invention is based on the object to provide a contact spring ring and a connector available, by means of which the aforementioned disadvantages can be solved.
  • the contact spring ring has a plurality of annularly arranged U-shaped regions, each having two substantially mutually parallel webs, wherein the webs of a U-shaped region formed at a radially outer end of the webs via a first connecting web are interconnected, wherein adjacent to each other arranged U-shaped regions are connected to one another at a radially inner end of their webs via a second connecting web, and wherein the U-shaped regions in the region of their Substantially mutually parallel webs have at least one bend, and wherein a U-shaped region is connected to an adjacently arranged U-shaped region via a third connecting web to form a further contact point radially outward of the contact spring ring.
  • the contact spring ring according to the invention is formed with respect to an otherwise commonly used spiral spring ring of a plurality of annularly arranged U-shaped regions, each adjacently arranged U-shaped regions are interconnected.
  • the connection of the U-shaped areas with each other takes place radially inwardly of the contact spring ring, wherein radially inward the region of the contact spring ring, with which the contact spring ring in the mounted state on the outer surface of the article on which it is mounted, for example a cable, rests. Due to the U-shaped regions, which are open in the direction radially inward, and by the connection of the adjacently arranged U-shaped regions via second connecting webs radially inwardly, the contact spring ring has a meandering shape.
  • the contact spring ring is not flat or planar, but the U-shaped areas have in the region of their substantially mutually parallel webs a bend, wherein the bend extends annularly over the entire contact spring ring and thus each web all U-shaped trained areas has this bend.
  • the bend can have a bending radius between 30 ° and 120 °.
  • the bend is configured such that the first connecting webs, which are arranged radially on the outside and are part of the U-shaped regions, in the direction of the second connecting webs, which are arranged radially inward and connect the U-shaped regions with each other, are bent.
  • At the first connecting webs and thus radially outwardly of the U-shaped areas of the contact spring ring is designed to be free springy.
  • the contact spring ring is preferably also designed to be spring-free in the region of the radially inner second connecting webs.
  • the contact spring ring can be radially clamped by its special design, but also be widened radially, so that the contact spring ring can apply a radial spring action.
  • the contact spring ring which can be axially slid onto the object to be mounted, such as a cable, different diameters, for example, different diameters in a cable sheath or a shield, compensate.
  • the contact spring ring is characterized by a comparison with a spiral spring ring cost-effective production, since the production cost compared to a spiral spring ring is reduced due to the lack of winding.
  • the U-shaped regions have a first bend and a second bend in the region of their webs arranged substantially parallel to one another. Due to the formation of two bends on the two webs per U-shaped region of the contact spring ring can be axially expanded and axially braced in addition to the radial expansion and radial tension, so that the contact spring ring can apply in addition to the radial spring action and an axial spring action , Assign the U-shaped areas along their length and thus between their radially inner end and their radially outward end in each case two bends, the contact spring ring radially inward, in the region of the second connecting webs, which each connect two adjacently arranged U-shaped areas with each other, be set, so that the contact spring ring radially inside has no spring action.
  • the U-shaped regions each have two bends, it is preferably provided that the first bend and the second bend have differently sized bending radii. Due to the different sized bending radii, the spring action of the contact spring ring can be improved and also be customized.
  • the second bend is formed closer to the radially inner second connecting web than the first bend, wherein the bending radius of the second bend is preferably smaller than the bending radius of the first bend.
  • the first bend may have a bend radius between 80 ° and 120 °, preferably between 90 ° and 110 °
  • the second bend may be for example one Bending radius between 30 ° and 60 °, preferably between 40 ° and 50 °, more preferably of 45 °.
  • a U-shaped region is connected to an adjacently arranged U-shaped region via a third connecting web to form a further contact point radially outside of the contact spring ring.
  • the U-shaped areas can thus be at least partially also radially outward in addition to the connection radially inwardly to be able to form a further contact point radially outward of the contact spring ring.
  • the third connecting web is preferably V-shaped.
  • the V-shaped third connecting web is preferably formed with its two free ends in one piece with the adjacently arranged U-shaped regions.
  • the angled between the two ends of the third connecting web, which forms the V-shape, is formed radially outwardly of the contact spring ring, said angled portion radially outwardly preferably flush with the U-shaped areas, in particular the first connecting web of the U-shaped areas, to lock.
  • the V-shaped connecting web is aligned or arranged such that the V-shaped connecting web is open in the radially inward direction.
  • the contact spring ring of a disc-shaped Metal element may be formed, wherein the substantially mutually parallel webs and the first, second and third connecting webs may be formed by a laser, punching or etching of the disc-shaped metal member.
  • the disc-shaped metal element may be formed from a sheet metal material, in particular a spring steel, and have the form of a washer.
  • punching or etching can be introduced in a short time, with little effort, the inner contour and outer contour of the disk-shaped metal element interrupting slots in the disk-shaped metal element, which can be formed by the slots, the webs and connecting webs to form the contact spring ring.
  • the contact spring ring After forming the webs and connecting webs by lasering, stamping or etching, the contact spring ring can be bent once or twice in the area of the webs in order to introduce the bends into the contact spring ring.
  • a contact spring ring of the above-mentioned and further developed type can be arranged in a plug connector, with one or also two or more of the correspondingly formed contact spring rings being able to be arranged in a plug connector.
  • the connector may include an insulating housing within which a free end of a cable is inserted, a plurality of contact elements connected to the wires of the cable, and a shield sleeve, the contact spring ring being attached to a first stripped portion of the free end of the cable on which the wires the cable surrounding the shield, wherein in the longitudinal extension of the cable before and behind the Contact spring ring, the cable is surrounded by a jacket of the cable, wherein the contact spring ring is enclosed by the shield sleeve, and wherein the shield sleeve is fixed to the jacket of the cable in front of and behind the contact spring ring.
  • the connector is characterized inter alia by the fact that the manufacturing cost compared to conventional connectors is substantially reduced and now the entire manufacturing process can be done automatically in different workstations, whereby the production, especially large quantities, can be done very economically.
  • the jacket of the cable to be inserted into the connector is cut at two areas, wherein at the first area as far as a cut is made that only the jacket is cut, but not the underlying shielding.
  • the shield is also cut in addition to the jacket.
  • the jacket and the shield remain on the cable.
  • the first area so much is removed from the jacket, that in the first region of the contact spring ring can be used, which rests in the inserted state on the shield of the cable.
  • the cable is still surrounded by the jacket of the cable.
  • the sheath and the shielding can be pulled off the cable so that an end portion of the free end of the sheath is removed Cable is formed, on which the wires of the cable are exposed. If necessary, the now exposed wires can also be stripped and connected with contact elements, for example by crimping. Subsequently, an electrically conductive shielding sleeve, which may be made for example of a metal diecasting, so far passed over the free end of the cable that the contact elements and the contact spring ring are completely covered by the shielding sleeve. For safe positioning of the shielding sleeve shielding sleeve is attached to the jacket of the cable immediately before and behind the contact spring ring.
  • the contact spring ring is tensioned by the shielding sleeve. This is achieved in that when mounting the shielding sleeve on the jacket, preferably by a crimping process, the shielding sleeve is reduced in diameter in the region of the first contact spring ring and thus in the direction of the Mantels is pressed, whereby the shield sleeve presses on the contact spring ring and this biases, so that the contact spring ring is stretched radially in the assembled connector through the shield sleeve.
  • a second electrically conductive contact spring ring is inserted into a formed on the shielding sleeve recess.
  • the second contact spring ring which is as outlined and further developed, is in a fixed state of the connector with the wall, which is for example a housing wall, flat against the wall, wherein in a metal wall formed of the second contact spring ring serves as a shield, so that a SchirmKey ist between the wall and the second contact spring ring can be formed.
  • the second contact spring ring can compensate for a game formed between the connector and the wall game.
  • a connector according to the invention is shown in a sectional view.
  • the connector has an insulating housing 1, which is formed substantially sleeve-shaped and the outer shell of the Connector forms.
  • a free end 2 of a cable 3 is inserted.
  • the cable 3 has at the free end 2 a first stripped area 4, on which the jacket 5 of the cable 3 is removed and the arranged below the shell 5 shielding 6, which is designed as a screen braid, the cable 3 is exposed.
  • a first electrically conductive contact spring ring 7 ' is arranged on the shield 6.
  • the first contact spring ring 7 ' is shaped in the form of a closed ring, which bears tightly against the shield 6.
  • the contact elements are in turn arranged in an insulating body 11.
  • the insulating body 11 is spaced within the connector of the end portion 8 of the free end 2 of the cable 3 is arranged.
  • an electrically conductive shielding sleeve 12 is arranged, which encloses the insulating body 11, a second between the insulating body 11 and the end portion 8 of the free end 2 of the cable 3 formed free space 13 and the first contact spring ring 7 '.
  • the shielding sleeve 12 projects beyond the contact spring ring 7 'both in front of and behind the contact spring ring 7' and is sealingly arranged on the jacket 5 of the cable 3.
  • the shielding sleeve 12 is formed thicker than in the region of the first contact spring ring 7 ', so that in the region of the insulating body 11 and the second free space 13, the shielding sleeve 12 rests against the inner wall 14 of the insulating housing 1.
  • an insulating material 28 is injected, which completely fills the first space 15.
  • the insulating material 28 is adjacent in the region of the free end 2 of the cable 2 to an outer peripheral surface of the shielding sleeve 12 and, where no shielding sleeve 12 is provided, directly to the jacket 5 of the cable 3.
  • openings are further formed, via which the injected into the first free space 15 insulating material 28 in the second free space 13, which is an interior of the shielding sleeve 12, in which the exposed wires. 9 of the cable 3 are inserted into the insulating body 12, can flow, so that even this the inner space of the shield sleeve 12 forming second space 13 preferably no longer filled with air areas, but is completely filled with the insulating material 28.
  • the guided in the second free space 13 wires 9 of the cable 3 are thus embedded in the insulating material 28.
  • a third free space 33 is formed, which is not filled by the insulating material, but in which air is arranged so that the first contact spring ring 7 'tension and relax.
  • the shielding sleeve 12 is substantially completely enclosed by the insulating housing 1 except for a region of a free end 16 of the shielding sleeve 12.
  • the shield sleeve 12 has latching means 17 for attaching the connector to a wall.
  • the latching means 17 are provided in the form of a plurality of ring-shaped on the end face of the shielding sleeve 12 locking hooks.
  • the insulating housing 1 is movably mounted on the screen sleeve 12 and also on the arranged in the first space 15 insulating material 28, so that the insulating housing 1 can be moved to the shield sleeve 12 and the insulating material 28, wherein at a sliding movement of the insulating housing 12, the locking means 17th can be operated.
  • a bulge 19 is formed on the outer peripheral surface of the shielding sleeve 12 in the vicinity of the locking means 17.
  • On the inner wall 14 of the insulating housing 1 an inclined stop surface 20 is provided.
  • the shield sleeve 12 is pressed at its free end 16 and thus also the locking means 17 inside, so that a hooking of the locking means 17 can be solved with the wall.
  • a second electrically conductive contact spring ring 7 in shape a closed ring in a formed on the shield sleeve 12 recess 22 used.
  • the second contact spring ring 7 " is arranged close to the latching means 17, so that when a catching of the latching means 17 behind the wall of the second contact spring ring 7" a spring force on the locking means 17 such that the latching means 17 are pressed to the outside, so that a particularly stable and secure entanglement or attachment of the locking means 17 and thus the connector is made possible on the wall.
  • Fig. 2 shows a first possible embodiment of a contact spring ring 7 '.
  • the contact spring ring 7 ' has a plurality of annularly arranged U-shaped regions 10'.
  • the U-shaped regions 10 'each have two substantially mutually parallel webs 18a', 18b 'and a first connecting web 21', which is formed substantially at a right angle to the webs 18a ', 18b' and with the radially outer ends of the webs 18a ', 18b' is integrally connected, on.
  • the individual U-shaped regions 10 ' are integrally connected to the respective adjacently arranged U-shaped regions 10' via a second connecting web 23 ', which is arranged radially inward of the contact spring ring 7'.
  • the contact spring ring 7 ' is thus closed annular and has a meandering shape.
  • the U-shaped regions 10 ' have in the region of their webs 18a', 18b 'each have a bend 24', through which the webs 18a ', 18b' over their length from radially inward to radially outwardly also substantially U-shaped are formed bent. Due to the bend 24 ', the first connecting web 21' is bent in the direction of the second connecting web 23 ', so that the connecting webs 21', 23 'are substantially opposite one another and directed towards one another.
  • the bend 24 ' preferably has a bending radius between 40 ° and 80 °.
  • the contact spring ring 7 ' At the first connecting webs 21 'and thus radially outwardly of the U-shaped regions 10' of the contact spring ring 7 'is formed freely resiliently. Further, the contact spring ring 7 'is also radially inwardly formed on the second connecting webs 23' free spring.
  • the contact spring ring 7 ' can be radially clamped by its special design, but also be widened radially, so that the contact spring ring 7' can apply a radial spring action.
  • Fig. 3 shows the in Fig. 2 shown contact spring ring 7 'in a plan view from the front.
  • FIG. 4 and 5 A second possible embodiment of a contact spring ring 7 "is shown, and the contact spring ring 7" also has a multiplicity of annularly arranged U-shaped regions 10 ", which each have two webs 18a", 18b “arranged essentially parallel to one another 18a ", 18b” of a U-shaped region 10 "are radially connected to each other via a first connecting web 21". Adjacent U-shaped regions 10 "are at their webs 18a", 18b “radially inward via a second connecting web 23 "connected.
  • contact spring ring 7 In contrast to that in the Fig. 2 and 3 shown contact spring ring 7 'has in the Fig. 4 and 5 shown contact spring ring 7 "in the U-shaped regions 10" along the webs 18a “, 18b” in each case two bends 24a “, 24b” on.
  • a first bend 24a is further radially outwardly formed than a second bend 24b".
  • the two bends 24a “, 24b” have different sized bending radii, wherein the first bend 24a "has a larger bending radius than the second bend 24b".
  • the first bend 24a may have a bend radius between 80 ° and 120 °, preferably between 90 ° and 110 °
  • the second bend 24b may have a bend radius between 30 ° and 60 °, preferably between 40 ° and 50 °, for example. particularly preferably 45 °.
  • the contact spring ring 7" in addition to the radial spring action also apply an axial spring action, so that the contact spring ring 7 "radially and axially can be achieved that in the region of the second connecting webs 23 "and the radially inner ends of the U-shaped regions 10" of the contact spring ring 7 "in the arrangement in
  • a connector can lie as flatly as possible against the shielding sleeve 12 in the recess 22.
  • the radially outermost first bend 24a " which has a larger bending radius than the second bend 24b" can accommodate the axial and radial Spring action of the contact spring ring 7 "can be achieved.
  • Fig. 5 shows the in Fig. 4 shown contact spring ring 7 "in a plan view from the front.
  • Fig. 6 shows a detailed representation of the in the Fig. 1 shown connector in the area where a contact spring ring 7 ', which according to the in the Fig. 2 and 3 shown contact spring ring 7 'is formed in the first stripped area 4 is arranged on the shield 6.
  • the contact spring ring 7 ' is radially inwardly with the second connecting webs 23' on the shield 6 on.
  • Fig. 7 shows a detailed representation of the in the Fig. 1 shown connector in the area where a contact spring ring 7 ", which according to the in the Fig. 4 and 5 shown contact spring ring 7 "is formed in a formed on the shield sleeve 12 recess 22 is inserted.
  • the contact spring ring 7 ' which has only one bend 24', arranged on the shield 6 of the stripped cable 3 and the contact spring ring 7 ", which has two bends 24a", 24b "is in the recess 22 of
  • the contact spring ring 7 ' which has only one bend 24', is arranged in the recess 22 of the shield sleeve 12, and that the contact spring ring 7 ", which has two bends 24a", 24b " has, is arranged on the shield 6 of the stripped cable 3.
  • the contact spring ring 7 ' which has only one bend 24', both on the shield 6 of the stripped cable 3 and in the recess 22 of Umbrella sleeve 12 may be arranged.
  • the contact spring ring 7 " which has two bends 24a", 24b ", to be arranged both on the shielding 6 of the stripped cable 3 and in the recess 22 of the shielding sleeve 12.
  • Fig. 8 shows a further possible embodiment of a contact spring ring 7 ", wherein the contact spring ring 7 '" can be arranged for example on the shield 6 of the stripped cable 3 or, for example, in the recess 22 of the shield sleeve 12.
  • the in Fig. 8 shown contact spring ring 7 '" is similar to the in Fig. 2 shown contact spring ring 7 ', wherein in the in Fig. 8
  • a third connecting web 29 is formed between two U-shaped regions 10 '"of the contact spring ring 7'".
  • the third connecting web 29 is substantially V-shaped and is formed with its two free ends integral with two adjacently arranged U-shaped regions 10 '", in particular the webs 18a"', 18b '"of the U-shaped regions 10'" , connected.
  • the third connecting web 29 is integrally connected with its free ends in a region of the webs 18a "', 18b'" between the bend 24 '"and the first connecting web 21'" of a U-shaped region 10 '".
  • the V-shaped third connecting web 29 is designed to be open in the radially inward direction, so that a closed end 30 of the third Connecting web 29 is directed radially outward. With its closed end 30, where the third connecting web 29 has a bend, the third connecting web 29 can form an additional contact point radially outward of the contact spring ring 7 '. "The closed end 30 of the third connecting web 29 is flush with the one shown here first connecting web 21 "'of the U-shaped portions 10"' from.

Description

Die Erfindung betrifft einen Kontaktfederring. Ferner betrifft die Erfindung einen Steckverbinder.The invention relates to a contact spring ring. Furthermore, the invention relates to a connector.

Steckverbinder, welche insbesondere bei Windkraftanlagen eingesetzt werden, haben die Anforderung, eine möglichst gute Schirmung aufzuweisen, um insbesondere Überspannungen, welche beispielsweise durch Blitzschlag entstehen können, gut abführen zu können. Hierfür muss die Schirmung des Kabels, beispielsweise in Form eines Schirmgeflechts, welche die Adern des Kabels umgibt und unterhalb des Mantels des Kabels angeordnet ist, kontaktiert werden. Dies ist meist nur mit einem hohen Aufwand möglich. Beispielsweise ist es bekannt, das freie Ende des Kabels abzumanteln, das darunter liegende Schirmgeflecht zu entflechten, umzuklappen und über den Mantel des Kabels zu legen. Zur Kontaktierung wird anschließend eine Metallhülse über das umgeklappte Schirmgeflecht geführt und mit dem Schirmgeflecht verschraubt oder vercrimpt, so dass das Schirmgeflecht zwischen der Metallhülse und dem Mantel des Kabels geklemmt ist. Dieses Verfahren wird häufig bei koaxialen Steckverbindern oder umspritzten Steckverbindern eingesetzt, wie beispielsweise in der EP 0 207 322 B1 beschrieben ist.Connectors, which are used in particular in wind turbines, have the requirement to have the best possible shielding in order to be able to dissipate particularly overvoltages, which may be caused by lightning, for example, well. For this purpose, the shielding of the cable, for example in the form of a shielding braid, which surrounds the wires of the cable and is arranged below the jacket of the cable, must be contacted. This is usually possible only with great effort. For example, it is known to strip the free end of the cable, to disentangle the underlying braid, fold over and lay it over the jacket of the cable. For contacting a metal sleeve is then guided over the folded shield braid and screwed or crimped to the braid, so that the braided shield is clamped between the metal sleeve and the jacket of the cable. This method is often used in coaxial connectors or molded connectors, such as in the EP 0 207 322 B1 is described.

Bei frei konfektionierbaren Steckverbindern wird entweder ähnlich verfahren oder aber die Kontaktierung wird über ein federndes Element, wie einem Kontaktfederring, hergestellt, welches zum Beispiel über ein Gehäuse betätigt werden kann. Die Weiterführung der Schirmung wird dann üblicherweise über eine Verschraubung realisiert, welche mit einem entsprechenden Verschraubungsteil eines Gegensteckers korrespondiert. Ein Beispiel eines Kontaktfederrings ist in der DE544104 beschrieben. Es ist bekannt, als Kontaktfederring einen Spiralfederring zu verwenden, welcher jedoch aufwändig herzustellen ist, wodurch hohe Herstellungskosten für den Kontaktfederring und damit auch dem Steckverbinder, in welchem ein oder mehrere dieser Kontaktfederringe angeordnet sind, entstehen können. Zudem kann ein Spiralfederring beim Aufweiten und Verspannen des Spiralfederrings Nachteile aufweisen.In the case of connectors which can be assembled freely, the procedure is either similar or else the contacting is produced via a resilient element, such as a contact spring ring, which can be actuated, for example, via a housing. The continuation of the shielding is then usually realized via a screw, which with a corresponding fitting part of a mating connector corresponds. An example of a contact spring ring is in the DE544104 described. It is known to use a spiral spring ring as a contact spring ring, which, however, is expensive to manufacture, whereby high manufacturing costs for the contact spring ring and thus also the connector, in which one or more of these contact spring rings are arranged, may arise. In addition, a spiral spring ring can have disadvantages during expansion and tensioning of the spiral spring ring.

Der Erfindung liegt die Aufgabe zu Grunde, einen Kontaktfederring und einen Steckverbinder zur Verfügung zu stellen, mittels welchen die zuvor genannten Nachteile behoben werden können.The invention is based on the object to provide a contact spring ring and a connector available, by means of which the aforementioned disadvantages can be solved.

Die erfindungsgemäße Aufgabe wird mit den Merkmalen der unabhängigen Ansprüche gelöst. Zweckmäßige Ausgestaltungen und vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.The object of the invention is achieved with the features of the independent claims. Advantageous embodiments and advantageous developments of the invention are specified in the dependent claims.

Der Kontaktfederring gemäß der Erfindung weist eine Vielzahl von ringförmig angeordneten U-förmig ausgebildeten Bereichen auf, welche jeweils zwei im Wesentlichen parallel zueinander angeordnete Stege aufweisen, wobei die Stege eines U-förmig ausgebildeten Bereichs an einem radial außen liegenden Ende der Stege über einen ersten Verbindungssteg miteinander verbunden sind, wobei benachbart zueinander angeordnete U-förmig ausgebildete Bereiche an einem radial innen liegenden Ende ihrer Stege über einen zweiten Verbindungssteg miteinander verbunden sind, und wobei die U-förmig ausgebildeten Bereiche im Bereich ihrer im Wesentlichen parallel zueinander angeordneten Stege mindestens eine Biegung aufweisen, und wobei ein U-förmig ausgebildeter Bereich mit einem benachbart angeordneten U-förmig ausgebildeten Bereich über einen dritten Verbindungssteg zur Ausbildung eines weiteren Kontaktpunktes radial außen des Kontaktfederringes verbunden ist. Der Kontaktfederring gemäß der Erfindung ist gegenüber einem sonst üblicherweise verwendeten Spiralfederring aus einer Vielzahl von ringförmig angeordneten U-förmig ausgebildeten Bereichen ausgebildet, wobei jeweils benachbart angeordnete U-förmig ausgebildete Bereiche miteinander verbunden sind. Die Verbindung der U-förmig ausgebildeten Bereiche untereinander erfolgt radial innen von dem Kontaktfederring, wobei radial innen der Bereich des Kontaktfederringes ist, mit welchem der Kontaktfederring im montierten Zustand auf der Außenfläche des Gegenstandes, auf welchem er montiert wird, beispielsweise einem Kabel, aufliegt. Durch die U-förmig ausgebildeten Bereiche, welche in Richtung nach radial innen hin offen sind, und durch die Verbindung der benachbart zueinander angeordneten U-förmig ausgebildeten Bereiche über zweite Verbindungsstege radial innen weist der Kontaktfederring eine mäanderförmige Form auf. Der Kontaktfederring ist jedoch nicht flächig bzw. eben ausgebildet, sondern die U-förmig ausgebildeten Bereiche weisen im Bereich ihrer im Wesentlichen parallel zueinander angeordneten Stege eine Biegung auf, wobei die Biegung sich ringförmig über den gesamten Kontaktfederring erstreckt und damit jeder Steg aller U-förmig ausgebildeten Bereiche diese Biegung aufweist. Die Biegung kann einen Biegeradius zwischen 30° und 120° aufweisen. Die Biegung ist derart ausgebildet, dass die ersten Verbindungsstege, welche radial außen angeordnet sind und Teil der U-förmig ausgebildeten Bereiche sind, in Richtung der zweiten Verbindungsstege, welche radial innen angeordnet sind und die U-förmig ausgebildeten Bereiche miteinander verbinden, gebogen sind. An den ersten Verbindungsstegen und damit radial außen von den U-förmig ausgebildeten Bereichen ist der Kontaktfederring frei federnd ausgebildet. Weist der Kontaktfederring nur eine Biegung im Bereich der U-förmig ausgebildeten Bereiche auf, ist der Kontaktfederring vorzugsweise auch im Bereich der radial innen liegenden zweiten Verbindungsstege frei federnd ausgebildet. Der Kontaktfederring kann durch seine spezielle Ausgestaltung radial verspannt werden, aber auch radial geweitet werden, so dass der Kontaktfederring eine radiale Federwirkung aufbringen kann. Hierdurch kann der Kontaktfederring, welcher axial auf den zu montierenden Gegenstand, wie einem Kabel, aufgeschoben werden kann, unterschiedliche Durchmesser, beispielsweise unterschiedliche Durchmesser bei einem Kabelmantel oder einer Schirmung, ausgleichen. Ferner zeichnet sich der Kontaktfederring durch eine gegenüber einem Spiralfederring kostengünstige Herstellung aus, da der Herstellungsaufwand gegenüber einem Spiralfederring aufgrund der fehlenden Wicklung reduziert ist.The contact spring ring according to the invention has a plurality of annularly arranged U-shaped regions, each having two substantially mutually parallel webs, wherein the webs of a U-shaped region formed at a radially outer end of the webs via a first connecting web are interconnected, wherein adjacent to each other arranged U-shaped regions are connected to one another at a radially inner end of their webs via a second connecting web, and wherein the U-shaped regions in the region of their Substantially mutually parallel webs have at least one bend, and wherein a U-shaped region is connected to an adjacently arranged U-shaped region via a third connecting web to form a further contact point radially outward of the contact spring ring. The contact spring ring according to the invention is formed with respect to an otherwise commonly used spiral spring ring of a plurality of annularly arranged U-shaped regions, each adjacently arranged U-shaped regions are interconnected. The connection of the U-shaped areas with each other takes place radially inwardly of the contact spring ring, wherein radially inward the region of the contact spring ring, with which the contact spring ring in the mounted state on the outer surface of the article on which it is mounted, for example a cable, rests. Due to the U-shaped regions, which are open in the direction radially inward, and by the connection of the adjacently arranged U-shaped regions via second connecting webs radially inwardly, the contact spring ring has a meandering shape. However, the contact spring ring is not flat or planar, but the U-shaped areas have in the region of their substantially mutually parallel webs a bend, wherein the bend extends annularly over the entire contact spring ring and thus each web all U-shaped trained areas has this bend. The bend can have a bending radius between 30 ° and 120 °. The bend is configured such that the first connecting webs, which are arranged radially on the outside and are part of the U-shaped regions, in the direction of the second connecting webs, which are arranged radially inward and connect the U-shaped regions with each other, are bent. At the first connecting webs and thus radially outwardly of the U-shaped areas of the contact spring ring is designed to be free springy. If the contact spring ring has only one bend in the region of the U-shaped regions, the contact spring ring is preferably also designed to be spring-free in the region of the radially inner second connecting webs. The contact spring ring can be radially clamped by its special design, but also be widened radially, so that the contact spring ring can apply a radial spring action. In this way, the contact spring ring, which can be axially slid onto the object to be mounted, such as a cable, different diameters, for example, different diameters in a cable sheath or a shield, compensate. Furthermore, the contact spring ring is characterized by a comparison with a spiral spring ring cost-effective production, since the production cost compared to a spiral spring ring is reduced due to the lack of winding.

Bevorzugt ist es vorgesehen, dass die U-förmig ausgebildeten Bereiche im Bereich ihrer im Wesentlichen parallel zueinander angeordneten Stege eine erste Biegung und eine zweite Biegung aufweisen. Durch die Ausbildung von zwei Biegungen an den beiden Stegen pro U-förmig ausgebildeten Bereich kann der Kontaktfederring zusätzlich zu der radialen Aufweitung und radialen Verspannung auch axial aufgeweitet und axial verspannt werden, so dass der Kontaktfederring zusätzlich zu der radialen Federwirkung auch eine axiale Federwirkung aufbringen kann. Weisen die U-förmig ausgebildeten Bereiche entlang ihrer Länge und damit zwischen ihrem radial innen liegenden Ende und ihrem radial außen liegenden Ende jeweils zwei Biegungen auf, kann der Kontaktfederring radial innen, im Bereich der zweiten Verbindungsstege, welche jeweils zwei benachbart zueinander angeordnete U-förmig ausgebildete Bereiche miteinander verbinden, festgesetzt sein, so dass der Kontaktfederring radial innen keine Federwirkung aufweist.It is preferably provided that the U-shaped regions have a first bend and a second bend in the region of their webs arranged substantially parallel to one another. Due to the formation of two bends on the two webs per U-shaped region of the contact spring ring can be axially expanded and axially braced in addition to the radial expansion and radial tension, so that the contact spring ring can apply in addition to the radial spring action and an axial spring action , Assign the U-shaped areas along their length and thus between their radially inner end and their radially outward end in each case two bends, the contact spring ring radially inward, in the region of the second connecting webs, which each connect two adjacently arranged U-shaped areas with each other, be set, so that the contact spring ring radially inside has no spring action.

Weisen die U-förmig ausgebildeten Bereiche jeweils zwei Biegungen auf, ist es vorzugsweise vorgesehen, dass die erste Biegung und die zweite Biegung unterschiedlich große Biegeradien aufweisen. Durch die unterschiedlich großen Biegeradien kann die Federwirkung des Kontaktfederringes verbessert werden und auch individuell angepasst werden.If the U-shaped regions each have two bends, it is preferably provided that the first bend and the second bend have differently sized bending radii. Due to the different sized bending radii, the spring action of the contact spring ring can be improved and also be customized.

Dabei ist es vorzugsweise vorgesehen, dass die zweite Biegung näher an dem radial innen liegenden zweiten Verbindungssteg ausgebildet ist als die erste Biegung, wobei der Biegeradius der zweiten Biegung vorzugsweise kleiner ist als der Biegeradius der ersten Biegung. Durch die näher radial innen liegende zweite Biegung kann erreicht werden, dass im Bereich der zweiten Verbindungsstege und der radial innen liegenden Enden der U-förmig ausgebildeten Bereiche der Kontaktfederring möglichst flächig an dem Gegenstand, an welcher er montiert wird, anliegen kann, um eine axiale Festsetzung zu erreichen. Durch die weiter radial außen liegende erste Biegung, welche vorzugsweise einen größeren Biegeradius aufweist als die zweite Biegung, kann die axiale und radiale Federwirkung des Kontaktfederringes erzielt werden. Beispielsweise kann die erste Biegung einen Biegeradius zwischen 80° und 120°, bevorzugt zwischen 90° und 110°, aufweisen und die zweite Biegung kann beispielsweise einen Biegeradius zwischen 30° und 60°, bevorzugt zwischen 40° und 50°, besonders bevorzugt von 45°, aufweisen.It is preferably provided that the second bend is formed closer to the radially inner second connecting web than the first bend, wherein the bending radius of the second bend is preferably smaller than the bending radius of the first bend. By the closer radially inward second bend can be achieved that in the region of the second connecting webs and the radially inner ends of the U-shaped areas of the contact spring ring possible flat against the object to which it is mounted, may rest, to an axial To achieve fixing. Due to the further radially outer first bend, which preferably has a larger bending radius than the second bend, the axial and radial spring action of the contact spring ring can be achieved. For example, the first bend may have a bend radius between 80 ° and 120 °, preferably between 90 ° and 110 °, and the second bend may be for example one Bending radius between 30 ° and 60 °, preferably between 40 ° and 50 °, more preferably of 45 °.

Um die Kontaktpunkte des Kontaktfederringes im montierten Zustand erhöhen zu können, kann es vorzugsweise vorgesehen sein, dass ein U-förmig ausgebildeter Bereich mit einem benachbart angeordneten U-förmig ausgebildeten Bereich über einen dritten Verbindungssteg zur Ausbildung eines weiteren Kontaktpunktes radial außen des Kontaktfederringes verbunden ist. Bei dieser Ausgestaltung können die U-förmig ausgebildeten Bereiche somit zusätzlich zu der Verbindung radial innen zumindest teilweise auch in Richtung radial außen miteinander verbunden sein, um radial außen des Kontaktfederringes einen weiteren Kontaktpunkt ausbilden zu können.In order to increase the contact points of the contact spring ring in the mounted state, it may preferably be provided that a U-shaped region is connected to an adjacently arranged U-shaped region via a third connecting web to form a further contact point radially outside of the contact spring ring. In this embodiment, the U-shaped areas can thus be at least partially also radially outward in addition to the connection radially inwardly to be able to form a further contact point radially outward of the contact spring ring.

Der dritte Verbindungssteg ist vorzugsweise V-förmig ausgebildet. Der V-förmig ausgebildete dritte Verbindungssteg ist vorzugsweise mit seinen beiden freien Enden einstückig mit den benachbart angeordneten U-förmig ausgebildeten Bereichen ausgebildet. Der zwischen den beiden Enden abgewinkelte Bereich des dritten Verbindungssteges, welcher die V-Form ausbildet, ist radial außen des Kontaktfederrings ausgebildet, wobei dieser abgewinkelte Bereich radial außen vorzugsweise bündig mit den U-förmigen Bereichen, insbesondere dem ersten Verbindungssteg der U-förmigen Bereiche, abschließen. Der V-förmige Verbindungssteg ist derart ausgerichtet bzw. angeordnet, dass der V-förmige Verbindungssteg in Richtung nach radial innen geöffnet ist.The third connecting web is preferably V-shaped. The V-shaped third connecting web is preferably formed with its two free ends in one piece with the adjacently arranged U-shaped regions. The angled between the two ends of the third connecting web, which forms the V-shape, is formed radially outwardly of the contact spring ring, said angled portion radially outwardly preferably flush with the U-shaped areas, in particular the first connecting web of the U-shaped areas, to lock. The V-shaped connecting web is aligned or arranged such that the V-shaped connecting web is open in the radially inward direction.

Zur Erreichung einer besonders kostengünstigen Herstellung kann der Kontaktfederring aus einem scheibenförmigen Metallelement ausgebildet sein, wobei die im Wesentlichen parallel zueinander angeordneten Stege und die ersten, zweiten und dritten Verbindungsstege durch ein Lasern, Stanzen oder Ätzen des scheibenförmigen Metallelements ausgebildet sein können. Das scheibenförmige Metallelement kann aus einem Blechmaterial, insbesondere einem Federstahl, ausgebildet sein und die Form einer Unterlegscheibe aufweisen. Mittels Lasern, Stanzen oder Ätzen können in kurzer Zeit, mit einem geringen Aufwand die Innenkontur und Außenkontur des scheibenförmigen Metallelementes unterbrechende Schlitze in das scheibenförmige Metallelement eingebracht werden, wobei durch die Schlitze, die Stege und Verbindungsstege zur Ausbildung des Kontaktfederringes ausgebildet werden können. Nach dem Ausformen der Stege und Verbindungsstege durch Lasern, Stanzen oder Ätzen kann der Kontaktfederring im Bereich der Stege einmal oder zweimal gebogen werden, um die Biegungen in den Kontaktfederring einzubringen.To achieve a particularly cost-effective production of the contact spring ring of a disc-shaped Metal element may be formed, wherein the substantially mutually parallel webs and the first, second and third connecting webs may be formed by a laser, punching or etching of the disc-shaped metal member. The disc-shaped metal element may be formed from a sheet metal material, in particular a spring steel, and have the form of a washer. By means of lasers, punching or etching can be introduced in a short time, with little effort, the inner contour and outer contour of the disk-shaped metal element interrupting slots in the disk-shaped metal element, which can be formed by the slots, the webs and connecting webs to form the contact spring ring. After forming the webs and connecting webs by lasering, stamping or etching, the contact spring ring can be bent once or twice in the area of the webs in order to introduce the bends into the contact spring ring.

Ein wie vorstehend aus- und weitergebildeter Kontaktfederring kann in einem Steckverbinder angeordnet sein, wobei ein oder auch zwei oder mehr der entsprechend ausgebildeten Kontaktfederringe in einem Steckverbinder angeordnet sein können.A contact spring ring of the above-mentioned and further developed type can be arranged in a plug connector, with one or also two or more of the correspondingly formed contact spring rings being able to be arranged in a plug connector.

Der Steckverbinder kann ein Isoliergehäuse, innerhalb welchem ein freies Ende eines Kabels eingeführt ist, mehrere Kontaktelemente, welche mit den Adern des Kabels verbunden sind, und eine Schirmhülse aufweisen, wobei der Kontaktfederring an einem ersten abgemantelten Bereich des freien Endes des Kabels auf der die Adern des Kabels umgebenden Schirmung angeordnet ist, wobei in Längserstreckung des Kabels vor und hinter dem Kontaktfederring das Kabel von einem Mantel des Kabels umgeben ist, wobei der Kontaktfederring von der Schirmhülse umschlossen ist, und wobei die Schirmhülse an dem Mantel des Kabels vor und hinter dem Kontaktfederring befestigt ist.The connector may include an insulating housing within which a free end of a cable is inserted, a plurality of contact elements connected to the wires of the cable, and a shield sleeve, the contact spring ring being attached to a first stripped portion of the free end of the cable on which the wires the cable surrounding the shield, wherein in the longitudinal extension of the cable before and behind the Contact spring ring, the cable is surrounded by a jacket of the cable, wherein the contact spring ring is enclosed by the shield sleeve, and wherein the shield sleeve is fixed to the jacket of the cable in front of and behind the contact spring ring.

Der Steckverbinder zeichnet sich unter anderem dadurch aus, dass der Herstellungsaufwand gegenüber herkömmlichen Steckverbindern wesentlich reduziert ist und nunmehr das gesamte Herstellungsverfahren automatisiert in verschiedenen Arbeitsstationen erfolgen kann, wodurch die Herstellung, insbesondere großer Stückzahlen, besonders wirtschaftlich erfolgen kann.The connector is characterized inter alia by the fact that the manufacturing cost compared to conventional connectors is substantially reduced and now the entire manufacturing process can be done automatically in different workstations, whereby the production, especially large quantities, can be done very economically.

Bei der Herstellung des erfindungsgemäßen Steckverbinders wird zunächst der Mantel des in den Steckverbinder einzuführenden Kabels an zwei Bereichen eingeschnitten, wobei an dem ersten Bereich soweit eine Einschneidung erfolgt, dass nur der Mantel eingeschnitten wird, jedoch nicht die darunter angeordnete Schirmung. An dem zweiten Bereich, welcher beabstandet zu dem ersten Bereich ist, wird zusätzlich zu dem Mantel auch die Schirmung eingeschnitten. Zwischen dem ersten Bereich und dem zweiten Bereich bleiben der Mantel und die Schirmung an dem Kabel erhalten. An dem ersten Bereich wird so viel von dem Mantel entfernt, dass in den ersten Bereich der Kontaktfederring eingesetzt werden kann, welcher im eingesetzten Zustand auf der Schirmung des Kabels aufliegt. Vor und hinter dem eingesetzten Kontaktfederring ist das Kabel weiterhin von dem Mantel des Kabels umgeben. Durch das Durchtrennen des Mantels und der Schirmung im zweiten Bereich können hier der Mantel und die Schirmung von dem Kabel abgezogen werden, so dass ein Endabschnitt des freien Endes des Kabels ausgebildet wird, an welchem die Adern des Kabels frei liegen. Falls notwendig können die nunmehr frei liegenden Adern ebenfalls abgemantelt und mit Kontaktelementen, beispielsweise durch Crimpen, verbunden werden. Anschließend wird eine elektrisch leitende Schirmhülse, welche beispielsweise aus einem Metall-Druckguss hergestellt sein kann, soweit über das freie Ende des Kabels geführt, dass die Kontaktelemente und der Kontaktfederring von der Schirmhülse vollständig abgedeckt sind. Zur sicheren Positionierung der Schirmhülse wird die Schirmhülse an dem Mantel des Kabels unmittelbar vor und hinter dem Kontaktfederring befestigt. Die Befestigung der Schirmhülse an dem Mantel des Kabels erfolgt dabei derart, dass hierdurch sowohl der Kontaktfederring dicht abgeschlossen wird, als auch eine Zugentlastung für das Kabel ausgebildet wird. Über die Schirmhülse wird anschließend ein Isoliergehäuse geschoben, welches bis auf einen kleinen Bereich die Schirmhülse und das freie Ende des Kabels abdeckt, wobei das Isoliergehäuse bereichsweise an der Außenumfangsfläche der Schirmhülse anliegt. Jeder Bearbeitungsschritt während des Herstellungsverfahrens, auch zur Herstellung des Kontaktfederrings, kann hierbei vollautomatisiert erfolgen, so dass keine Handarbeit mehr eingesetzt werden muss, wodurch neben dem Herstellungsaufwand auch die Herstellungskosten und die Herstellungszeit reduziert werden können.In the manufacture of the connector according to the invention, first, the jacket of the cable to be inserted into the connector is cut at two areas, wherein at the first area as far as a cut is made that only the jacket is cut, but not the underlying shielding. At the second area, which is spaced from the first area, the shield is also cut in addition to the jacket. Between the first region and the second region, the jacket and the shield remain on the cable. At the first area so much is removed from the jacket, that in the first region of the contact spring ring can be used, which rests in the inserted state on the shield of the cable. Before and behind the inserted contact spring ring, the cable is still surrounded by the jacket of the cable. By cutting the sheath and the shield in the second region, the sheath and the shielding can be pulled off the cable so that an end portion of the free end of the sheath is removed Cable is formed, on which the wires of the cable are exposed. If necessary, the now exposed wires can also be stripped and connected with contact elements, for example by crimping. Subsequently, an electrically conductive shielding sleeve, which may be made for example of a metal diecasting, so far passed over the free end of the cable that the contact elements and the contact spring ring are completely covered by the shielding sleeve. For safe positioning of the shielding sleeve shielding sleeve is attached to the jacket of the cable immediately before and behind the contact spring ring. The attachment of the shielding sleeve on the jacket of the cable takes place in such a way that both the contact spring ring is thereby sealed tight, and a strain relief for the cable is formed. An insulating housing is then pushed over the shielding sleeve, which covers the shielding sleeve and the free end of the cable except for a small area, wherein the insulating housing bears in regions on the outer circumferential surface of the shielding sleeve. Each processing step during the manufacturing process, and also for the production of the contact spring ring, in this case can be fully automated, so that no more manual work must be used, which in addition to the manufacturing cost and the production costs and the production time can be reduced.

Vorzugsweise ist es vorgesehen, dass der Kontaktfederring durch die Schirmhülse gespannt ist. Dies wird dadurch erreicht, dass beim Befestigen der Schirmhülse an dem Mantel, vorzugsweise durch einen Crimpvorgang, die Schirmhülse auch im Bereich des ersten Kontaktfederrings in ihrem Durchmesser reduziert wird und damit in Richtung des Mantels gedrückt wird, wodurch die Schirmhülse auf den Kontaktfederring drückt und diesen spannt, so dass der Kontaktfederring im fertig montierten Steckverbinder durch die Schirmhülse radial gespannt ist.Preferably, it is provided that the contact spring ring is tensioned by the shielding sleeve. This is achieved in that when mounting the shielding sleeve on the jacket, preferably by a crimping process, the shielding sleeve is reduced in diameter in the region of the first contact spring ring and thus in the direction of the Mantels is pressed, whereby the shield sleeve presses on the contact spring ring and this biases, so that the contact spring ring is stretched radially in the assembled connector through the shield sleeve.

Weiter ist es bevorzugt vorgesehen, dass an einem freien Ende der Schirmhülse, an welchem der Steckverbinder mittels der Schirmhülse an einer Wand befestigbar ist, ein zweiter elektrisch leitender Kontaktfederring in eine an der Schirmhülse ausgebildete Ausnehmung eingesetzt ist. Der zweite Kontaktfederring, welcher wie vorstehend aus- und weitergebildet ist, liegt in einem befestigten Zustand des Steckverbinders mit der Wand, welche beispielsweise eine Gehäusewand ist, flächig an der Wand an, wobei bei einer aus Metall ausgebildeten Wand der zweite Kontaktfederring als Schirmung dient, so dass eine Schirmkontaktierung zwischen der Wand und dem zweiten Kontaktfederring ausgebildet werden kann. Zudem kann der zweite Kontaktfederring ein zwischen dem Steckverbinder und der Wand ausgebildetes Spiel ausgleichen.Further, it is preferably provided that at a free end of the shielding sleeve, to which the connector is fastened by means of the shielding sleeve to a wall, a second electrically conductive contact spring ring is inserted into a formed on the shielding sleeve recess. The second contact spring ring, which is as outlined and further developed, is in a fixed state of the connector with the wall, which is for example a housing wall, flat against the wall, wherein in a metal wall formed of the second contact spring ring serves as a shield, so that a Schirmkontaktierung between the wall and the second contact spring ring can be formed. In addition, the second contact spring ring can compensate for a game formed between the connector and the wall game.

Nachfolgend wird die Erfindung unter Bezugnahme auf die anliegenden Zeichnungen anhand bevorzugter Ausführungsformen näher erläutert.The invention will be explained in more detail with reference to the accompanying drawings with reference to preferred embodiments.

Es zeigen

Fig. 1
eine schematische Darstellung eines Steckverbinders gemäß der Erfindung in einer Schnittansicht,
Fig. 2
eine schematische Darstellung eines Kontaktfederrings in einer perspektivischen Ansicht,
Fig. 3
eine schematische Darstellung des in Fig. 2 gezeigten Kontaktfederrings in einer Draufsicht von vorne,
Fig. 4
eine schematische Darstellung eines Kontaktfederringes in einer perspektivischen Ansicht,
Fig. 5
eine schematische Darstellung des in Fig. 4 gezeigten Kontaktfederrings in einer Draufsicht von vorne,
Fig. 6
eine schematische Darstellung einer Anordnung des in Fig. 2 und 3 gezeigten Kontaktfederrings auf einem Kabel,
Fig. 7
eine schematische Detaildarstellung einer Anordnung des in Fig. 4 und 5 gezeigten Kontaktfederrings in einem wie in Fig. 1 gezeigten Steckverbinder, und
Fig. 8
eine schematische eines Kontaktfederringes gemäß der Erfindung in einer perspektivischen Ansicht.
Show it
Fig. 1
a schematic representation of a connector according to the invention in a sectional view,
Fig. 2
a schematic representation of a contact spring ring in a perspective view,
Fig. 3
a schematic representation of the in Fig. 2 shown contact spring ring in a plan view from the front,
Fig. 4
a schematic representation of a contact spring ring in a perspective view,
Fig. 5
a schematic representation of the in Fig. 4 shown contact spring ring in a plan view from the front,
Fig. 6
a schematic representation of an arrangement of in Fig. 2 and 3 shown contact spring ring on a cable,
Fig. 7
a schematic detail of an arrangement of in Fig. 4 and 5 shown contact spring ring in a as in Fig. 1 shown connectors, and
Fig. 8
a schematic of a contact spring ring according to the invention in a perspective view.

In Fig. 1 ist ein Steckverbinder gemäß der Erfindung in einer geschnitten Darstellung gezeigt. Der Steckverbinder weist ein Isoliergehäuse 1 auf, welches im Wesentlichen hülsenförmig ausgebildet ist und die äußere Hülle des Steckverbinders ausbildet. Innerhalb des Isoliergehäuses 1 ist ein freies Ende 2 eines Kabels 3 eingeführt.In Fig. 1 a connector according to the invention is shown in a sectional view. The connector has an insulating housing 1, which is formed substantially sleeve-shaped and the outer shell of the Connector forms. Within the insulating housing 1, a free end 2 of a cable 3 is inserted.

Das Kabel 3 weist an dem freien Ende 2 einen ersten abgemantelten Bereich 4 auf, an welchem der Mantel 5 des Kabels 3 entfernt ist und die unterhalb des Mantels 5 angeordnete Schirmung 6, welche als Schirmgeflecht ausgebildet ist, des Kabels 3 frei liegt. In diesem ersten abgemantelten Bereich 4 ist ein erster elektrisch leitender Kontaktfederring 7' auf der Schirmung 6 angeordnet. Der erste Kontaktfederring 7' ist in Form eines geschlossenen Ringes geformt, welcher dicht an der Schirmung 6 anliegt.The cable 3 has at the free end 2 a first stripped area 4, on which the jacket 5 of the cable 3 is removed and the arranged below the shell 5 shielding 6, which is designed as a screen braid, the cable 3 is exposed. In this first stripped area 4, a first electrically conductive contact spring ring 7 'is arranged on the shield 6. The first contact spring ring 7 'is shaped in the form of a closed ring, which bears tightly against the shield 6.

An einem Endabschnitt 8 des freien Endes 2 des Kabels 3 treten mehrere Adern 9 des Kabels 3 aus dem Kabel 3 aus und sind mit Kontaktelementen, hier nicht erkennbar, verbunden, wobei die Kontaktelemente wiederum in einem Isolierkörper 11 angeordnet sind. Der Isolierkörper 11 ist innerhalb des Steckverbinders beabstandet von dem Endabschnitt 8 des freien Endes 2 des Kabels 3 angeordnet.At one end portion 8 of the free end 2 of the cable 3, several wires 9 of the cable 3 emerge from the cable 3 and are connected to contact elements, not visible here, the contact elements are in turn arranged in an insulating body 11. The insulating body 11 is spaced within the connector of the end portion 8 of the free end 2 of the cable 3 is arranged.

Zwischen dem Isolierkörper 11 und dem Isoliergehäuse 1 ist eine elektrisch leitende Schirmhülse 12 angeordnet, welche den Isolierkörper 11, einen zweiten zwischen dem Isolierkörper 11 und dem Endabschnitt 8 des freien Endes 2 des Kabels 3 ausgebildeten Freiraum 13 und den ersten Kontaktfederring 7' umschließt. Die Schirmhülse 12 überragt dabei den Kontaktfederring 7' sowohl vor als auch hinter dem Kontaktfederring 7' und ist dichtend auf dem Mantel 5 des Kabels 3 angeordnet. Im Bereich des ersten Kontaktfederrings 7' liegt die Schirmhülse 12 auf dem Kontaktfederring 7' auf und drückt diesen in Richtung der Schirmung 6, so dass der Kontaktfederring 7' durch die Schirmhülse 12 radial gespannt wird.Between the insulating body 11 and the insulating housing 1, an electrically conductive shielding sleeve 12 is arranged, which encloses the insulating body 11, a second between the insulating body 11 and the end portion 8 of the free end 2 of the cable 3 formed free space 13 and the first contact spring ring 7 '. The shielding sleeve 12 projects beyond the contact spring ring 7 'both in front of and behind the contact spring ring 7' and is sealingly arranged on the jacket 5 of the cable 3. In the region of the first contact spring ring 7 'is the shield sleeve 12 on the contact spring ring 7' and pushes it in the direction of Shielding 6, so that the contact spring ring 7 'is stretched radially through the shield sleeve 12.

Im Bereich des Isolierkörpers 11 und dem zweiten Freiraum 13 ist die Schirmhülse 12 dicker ausgebildet als im Bereich des ersten Kontaktfederrings 7', so dass im Bereich des Isolierkörpers 11 und dem zweiten Freiraum 13 die Schirmhülse 12 an der Innenwand 14 des Isoliergehäuses 1 anliegt. In einem zwischen dem Isoliergehäuse 1 und dem in dem Isoliergehäuse 1 angeordneten freien Ende 2 des Kabels 3 ausgebildeten ersten Freiraum 15 ist ein Isoliermaterial 28 eingespritzt, welches den ersten Freiraum 15 vollständig ausfüllt. Das Isoliermaterial 28 grenzt dabei im Bereich des freien Endes 2 des Kabels 2 an eine Außenumfangsfläche der Schirmhülse 12 als auch, dort wo keine Schirmhülse 12 mehr vorgesehen ist, unmittelbar an den Mantel 5 des Kabels 3 an.In the region of the insulating body 11 and the second free space 13, the shielding sleeve 12 is formed thicker than in the region of the first contact spring ring 7 ', so that in the region of the insulating body 11 and the second free space 13, the shielding sleeve 12 rests against the inner wall 14 of the insulating housing 1. In an arranged between the insulating housing 1 and arranged in the insulating housing 1 free end 2 of the cable 3 first free space 15, an insulating material 28 is injected, which completely fills the first space 15. The insulating material 28 is adjacent in the region of the free end 2 of the cable 2 to an outer peripheral surface of the shielding sleeve 12 and, where no shielding sleeve 12 is provided, directly to the jacket 5 of the cable 3.

In der Schirmhülse 12 sind ferner ein oder mehrere, hier nicht gezeigte, Öffnungen ausgebildet, über welche das in den ersten Freiraum 15 eingespritzte Isoliermaterial 28 auch in den zweiten Freiraum 13, welcher einen Innenraum der Schirmhülse 12 darstellt, in welchem die frei liegenden Adern 9 des Kabels 3 in den Isolierkörper 12 eingeführt sind, strömen kann, so dass auch dieser den Innenraum der Schirmhülse 12 ausbildende zweite Freiraum 13 vorzugsweise keine mit Luft gefüllten Bereiche mehr aufweist, sondern vollständig mit dem Isoliermaterial 28 ausgefüllt ist. Die in dem zweiten Freiraum 13 geführten Adern 9 des Kabels 3 sind somit in dem Isoliermaterial 28 eingebettet.In the shielding sleeve 12, one or more, not shown, openings are further formed, via which the injected into the first free space 15 insulating material 28 in the second free space 13, which is an interior of the shielding sleeve 12, in which the exposed wires. 9 of the cable 3 are inserted into the insulating body 12, can flow, so that even this the inner space of the shield sleeve 12 forming second space 13 preferably no longer filled with air areas, but is completely filled with the insulating material 28. The guided in the second free space 13 wires 9 of the cable 3 are thus embedded in the insulating material 28.

In dem ersten Bereich 4 ist zwischen der Schirmung 6, dem ersten Kontaktfederring 7' und der Schirmhülse 12 ein dritter Freiraum 33 ausgebildet, welcher jedoch nicht von dem Isoliermaterial ausgefüllt ist, sondern in welchem Luft angeordnet ist, damit sich der erste Kontaktfederring 7' spannen und entspannen kann.In the first region 4 is between the shield 6, the first contact spring ring 7 'and the shield sleeve 12 a third free space 33 is formed, which is not filled by the insulating material, but in which air is arranged so that the first contact spring ring 7 'tension and relax.

Die Schirmhülse 12 ist bis auf einen Bereich eines freien Endes 16 der Schirmhülse 12 im Wesentlichen vollständig von dem Isoliergehäuse 1 umschlossen. An dem Bereich des freien Endes 16, welcher nicht von dem Isoliergehäuse 1 abgedeckt ist, weist die Schirmhülse 12 Rastmittel 17 zum Befestigen des Steckverbinders an einer Wand auf. Die Rastmittel 17 sind in Form von mehreren ringförmig an der Stirnfläche der Schirmhülse 12 ausgebildeten Rasthaken vorgesehen.The shielding sleeve 12 is substantially completely enclosed by the insulating housing 1 except for a region of a free end 16 of the shielding sleeve 12. At the region of the free end 16, which is not covered by the insulating housing 1, the shield sleeve 12 has latching means 17 for attaching the connector to a wall. The latching means 17 are provided in the form of a plurality of ring-shaped on the end face of the shielding sleeve 12 locking hooks.

Das Isoliergehäuse 1 ist auf der Schirmhülse 12 und auch auf dem in dem ersten Freiraum 15 angeordneten Isoliermaterial 28 beweglich gelagert, so dass das Isoliergehäuse 1 auf der Schirmhülse 12 und dem Isoliermaterial 28 verschoben werden kann, wobei bei einer Verschiebebewegung des Isoliergehäuses 12 die Rastmittel 17 betätigt werden können. Hierfür ist an der Außenumfangsfläche der Schirmhülse 12 in der Nähe der Rastmittel 17 eine Auswölbung 19 ausgebildet. An der Innenwand 14 des Isoliergehäuses 1 ist eine geneigt ausgebildete Anschlagsfläche 20 vorgesehen. Wird das Isoliergehäuse 1 mit der Anschlagsfläche 20 über die Auswölbung 19 geschoben, wird die Schirmhülse 12 an ihrem freien Ende 16 und damit auch die Rastmittel 17 nach innen gedrückt, so dass eine Verhakung der Rastmittel 17 mit der Wand gelöst werden kann.The insulating housing 1 is movably mounted on the screen sleeve 12 and also on the arranged in the first space 15 insulating material 28, so that the insulating housing 1 can be moved to the shield sleeve 12 and the insulating material 28, wherein at a sliding movement of the insulating housing 12, the locking means 17th can be operated. For this purpose, a bulge 19 is formed on the outer peripheral surface of the shielding sleeve 12 in the vicinity of the locking means 17. On the inner wall 14 of the insulating housing 1 an inclined stop surface 20 is provided. If the insulating housing 1 is pushed with the abutment surface 20 on the bulge 19, the shield sleeve 12 is pressed at its free end 16 and thus also the locking means 17 inside, so that a hooking of the locking means 17 can be solved with the wall.

Ferner ist an dem freien Ende 16 der Schirmhülse 12 ein zweiter elektrisch leitender Kontaktfederring 7" in Form eines geschlossenen Ringes in einer an der Schirmhülse 12 ausgebildeten Ausnehmung 22 eingesetzt. Der zweite Kontaktfederring 7" ist ortsnah zu den Rastmitteln 17 angeordnet, so dass bei einem Verhaken der Rastmittel 17 hinter der Wand der zweite Kontaktfederring 7" eine Federkraft auf die Rastmittel 17 derart aufbringt, dass die Rastmittel 17 nach außen gedrückt werden, so dass eine besonders stabile und sichere Verhakung bzw. Befestigung der Rastmittel 17 und damit des Steckverbinders an der Wand ermöglicht wird.Further, at the free end 16 of the shield sleeve 12, a second electrically conductive contact spring ring 7 "in shape a closed ring in a formed on the shield sleeve 12 recess 22 used. The second contact spring ring 7 "is arranged close to the latching means 17, so that when a catching of the latching means 17 behind the wall of the second contact spring ring 7" a spring force on the locking means 17 such that the latching means 17 are pressed to the outside, so that a particularly stable and secure entanglement or attachment of the locking means 17 and thus the connector is made possible on the wall.

Fig. 2 zeigt eine erste mögliche Ausgestaltung eines Kontaktfederringes 7'. Der Kontaktfederring 7' weist eine Vielzahl von ringförmig angeordneten U-förmig ausgebildeten Bereichen 10' auf. Die U-förmig ausgebildeten Bereiche 10' weisen jeweils zwei im Wesentlichen parallel zueinander angeordnete Stege 18a', 18b' und einen ersten Verbindungssteg 21', welcher im Wesentlichen in einem rechten Winkel zu den Stegen 18a', 18b' ausgebildet ist und mit den radial außen liegenden Enden der Stege 18a', 18b' einstückig verbunden ist, auf. Die einzelnen U-förmig ausgebildeten Bereiche 10' sind mit den jeweils benachbart angeordneten U-förmig ausgebildeten Bereichen 10' über einen zweiten Verbindungssteg 23', welcher radial innen des Kontaktfederringes 7' angeordnet ist, einstückig miteinander verbunden. Der Kontaktfederring 7' ist somit geschlossen ringförmig ausgebildet und weist eine Mäanderform auf. Fig. 2 shows a first possible embodiment of a contact spring ring 7 '. The contact spring ring 7 'has a plurality of annularly arranged U-shaped regions 10'. The U-shaped regions 10 'each have two substantially mutually parallel webs 18a', 18b 'and a first connecting web 21', which is formed substantially at a right angle to the webs 18a ', 18b' and with the radially outer ends of the webs 18a ', 18b' is integrally connected, on. The individual U-shaped regions 10 'are integrally connected to the respective adjacently arranged U-shaped regions 10' via a second connecting web 23 ', which is arranged radially inward of the contact spring ring 7'. The contact spring ring 7 'is thus closed annular and has a meandering shape.

Die U-förmig ausgebildeten Bereiche 10' weisen im Bereich ihrer Stege 18a', 18b' jeweils eine Biegung 24' auf, durch welche die Stege 18a', 18b' über ihre Länge von radial innen nach radial außen ebenfalls im Wesentlichen U-förmig gebogen ausgebildet sind. Durch die Biegung 24' ist der erste Verbindungssteg 21' in Richtung des zweiten Verbindungssteges 23' gebogen, so dass die Verbindungsstege 21', 23' sich im Wesentlichen gegenüberliegen und zueinander gerichtet sind. Die Biegung 24' weist vorzugweise einen Biegeradius zwischen 40° und 80° auf.The U-shaped regions 10 'have in the region of their webs 18a', 18b 'each have a bend 24', through which the webs 18a ', 18b' over their length from radially inward to radially outwardly also substantially U-shaped are formed bent. Due to the bend 24 ', the first connecting web 21' is bent in the direction of the second connecting web 23 ', so that the connecting webs 21', 23 'are substantially opposite one another and directed towards one another. The bend 24 'preferably has a bending radius between 40 ° and 80 °.

An den ersten Verbindungsstegen 21' und damit radial außen von den U-förmig ausgebildeten Bereichen 10' ist der Kontaktfederring 7' frei federnd ausgebildet. Ferner ist der Kontaktfederring 7' auch radial innen an den zweiten Verbindungsstegen 23' frei federnd ausgebildet. Der Kontaktfederring 7' kann durch seine spezielle Ausgestaltung radial verspannt werden, aber auch radial geweitet werden, so dass der Kontaktfederring 7' eine radiale Federwirkung aufbringen kann.At the first connecting webs 21 'and thus radially outwardly of the U-shaped regions 10' of the contact spring ring 7 'is formed freely resiliently. Further, the contact spring ring 7 'is also radially inwardly formed on the second connecting webs 23' free spring. The contact spring ring 7 'can be radially clamped by its special design, but also be widened radially, so that the contact spring ring 7' can apply a radial spring action.

Fig. 3 zeigt den in Fig. 2 gezeigten Kontaktfederring 7' in einer Draufsicht von vorne. Fig. 3 shows the in Fig. 2 shown contact spring ring 7 'in a plan view from the front.

In Fig. 4 und 5 ist eine zweite mögliche Ausführungsform eines Kontaktfederringes 7" gezeigt. Der Kontaktfederring 7" weist ebenfalls eine Vielzahl von ringförmig angeordneten U-förmig ausgebildeten Bereichen 10" auf, welche jeweils zwei im Wesentlichen parallel zueinander angeordnete Stege 18a", 18b" aufweisen, wobei die Stege 18a", 18b" eines U-förmig ausgebildeten Bereiches 10" radial außen über einen ersten Verbindungssteg 21" miteinander verbunden sind. Benachbart zueinander angeordnete U-förmig ausgebildete Bereiche 10" sind an ihren Stegen 18a", 18b" radial innen über einen zweiten Verbindungssteg 23" miteinander verbunden.In Fig. 4 and 5 A second possible embodiment of a contact spring ring 7 "is shown, and the contact spring ring 7" also has a multiplicity of annularly arranged U-shaped regions 10 ", which each have two webs 18a", 18b "arranged essentially parallel to one another 18a ", 18b" of a U-shaped region 10 "are radially connected to each other via a first connecting web 21". Adjacent U-shaped regions 10 "are at their webs 18a", 18b "radially inward via a second connecting web 23 "connected.

Im Gegensatz zu dem in den Fig. 2 und 3 gezeigten Kontaktfederring 7' weist der in den Fig. 4 und 5 gezeigte Kontaktfederring 7" in den U-förmig ausgebildeten Bereichen 10" entlang der Stege 18a", 18b" jeweils zwei Biegungen 24a", 24b" auf. Eine erste Biegung 24a" ist weiter radial außen ausgebildet als eine zweite Biegung 24b". Die beiden Biegungen 24a", 24b" weisen unterschiedlich große Biegeradien auf, wobei die erste Biegung 24a" einen größeren Biegeradius aufweist als die zweite Biegung 24b". Die erste Biegung 24a" kann beispielsweise einen Biegeradius zwischen 80° und 120°, bevorzugt zwischen 90° und 110°, aufweisen und die zweite Biegung 24b" kann beispielsweise einen Biegeradius zwischen 30° und 60°, bevorzugt zwischen 40° und 50°, besonders bevorzugt von 45°, aufweisen. Durch die zwei Biegungen 24a", 24b" entlang der Stege 18a", 18b" der U-förmig ausgebildeten Bereiche 10" kann der Kontaktfederring 7" zusätzlich zu der radialen Federwirkung auch eine axiale Federwirkung aufbringen, so dass der Kontaktfederring 7" radial und axial geweitet und verspannt werden kann. Durch die näher radial innen liegende zweite Biegung 24b" kann erreicht werden, dass im Bereich der zweiten Verbindungsstege 23" und der radial innen liegenden Enden der U-förmig ausgebildeten Bereiche 10" der Kontaktfederring 7" bei der Anordnung in einem Steckverbinder möglichst flächig an der Schirmhülse 12 in der Ausnehmung 22 anliegen kann, um eine axiale Festsetzung zu erreichen. Durch die weiter radial außen liegende erste Biegung 24a", welche einen größeren Biegeradius aufweist als die zweite Biegung 24b", kann die axiale und radiale Federwirkung des Kontaktfederringes 7" erzielt werden.In contrast to that in the Fig. 2 and 3 shown contact spring ring 7 'has in the Fig. 4 and 5 shown contact spring ring 7 "in the U-shaped regions 10" along the webs 18a ", 18b" in each case two bends 24a ", 24b" on. A first bend 24a "is further radially outwardly formed than a second bend 24b". The two bends 24a ", 24b" have different sized bending radii, wherein the first bend 24a "has a larger bending radius than the second bend 24b". For example, the first bend 24a "may have a bend radius between 80 ° and 120 °, preferably between 90 ° and 110 °, and the second bend 24b" may have a bend radius between 30 ° and 60 °, preferably between 40 ° and 50 °, for example. particularly preferably 45 °. By the two bends 24a ", 24b" along the webs 18a ", 18b" of the U-shaped regions 10 ", the contact spring ring 7" in addition to the radial spring action also apply an axial spring action, so that the contact spring ring 7 "radially and axially can be achieved that in the region of the second connecting webs 23 "and the radially inner ends of the U-shaped regions 10" of the contact spring ring 7 "in the arrangement in In order to achieve an axial fixing, a connector can lie as flatly as possible against the shielding sleeve 12 in the recess 22. The radially outermost first bend 24a ", which has a larger bending radius than the second bend 24b", can accommodate the axial and radial Spring action of the contact spring ring 7 "can be achieved.

Fig. 5 zeigt den in Fig. 4 gezeigten Kontaktfederring 7" in einer Draufsicht von vorne. Fig. 5 shows the in Fig. 4 shown contact spring ring 7 "in a plan view from the front.

Fig. 6 zeigt eine Detaildarstellung des in der Fig. 1 gezeigten Steckverbinders in dem Bereich, wo ein Kontaktfederring 7', welcher entsprechend des in den Fig. 2 und 3 gezeigten Kontaktfederrings 7' ausgebildet ist, in dem ersten abgemantelten Bereich 4 auf der Schirmung 6 angeordnet ist. Der Kontaktfederring 7' liegt dabei radial innen mit den zweiten Verbindungsstegen 23' auf der Schirmung 6 auf. Fig. 6 shows a detailed representation of the in the Fig. 1 shown connector in the area where a contact spring ring 7 ', which according to the in the Fig. 2 and 3 shown contact spring ring 7 'is formed in the first stripped area 4 is arranged on the shield 6. The contact spring ring 7 'is radially inwardly with the second connecting webs 23' on the shield 6 on.

Fig. 7 zeigt eine Detaildarstellung des in der Fig. 1 gezeigten Steckverbinders in dem Bereich, wo ein Kontaktfederring 7", welcher entsprechend des in den Fig. 4 und 5 gezeigten Kontaktfederrings 7" ausgebildet ist, in einer an der Schirmhülse 12 ausgebildeten Ausnehmung 22 eingesetzt ist. Fig. 7 shows a detailed representation of the in the Fig. 1 shown connector in the area where a contact spring ring 7 ", which according to the in the Fig. 4 and 5 shown contact spring ring 7 "is formed in a formed on the shield sleeve 12 recess 22 is inserted.

Bei den hier gezeigten Ausführungsformen ist der Kontaktfederring 7', welcher nur eine Biegung 24' aufweist, auf der Schirmung 6 des abgemantelten Kabels 3 angeordnet und der Kontaktfederring 7", welcher zwei Biegungen 24a", 24b" aufweist, ist in der Ausnehmung 22 der Schirmhülse 12 angeordnet. Es ist jedoch auch umgekehrt möglich, dass der Kontaktfederring 7', welcher nur eine Biegung 24' aufweist, in der Ausnehmung 22 der Schirmhülse 12 angeordnet ist, und dass der Kontaktfederring 7", welcher zwei Biegungen 24a", 24b" aufweist, auf der Schirmung 6 des abgemantelten Kabels 3 angeordnet ist. Weiter ist es auch möglich, dass der Kontaktfederring 7', welcher nur eine Biegung 24' aufweist, sowohl auf der Schirmung 6 des abgemantelten Kabels 3 als auch in der Ausnehmung 22 der Schirmhülse 12 angeordnet sein kann. Alternativ ist es auch möglich, dass der Kontaktfederring 7", welcher zwei Biegungen 24a", 24b" aufweist, sowohl auf der Schirmung 6 des abgemantelten Kabels 3 als auch in der Ausnehmung 22 der Schirmhülse 12 angeordnet sein kann.In the embodiments shown here, the contact spring ring 7 ', which has only one bend 24', arranged on the shield 6 of the stripped cable 3 and the contact spring ring 7 ", which has two bends 24a", 24b "is in the recess 22 of However, it is also possible conversely that the contact spring ring 7 ', which has only one bend 24', is arranged in the recess 22 of the shield sleeve 12, and that the contact spring ring 7 ", which has two bends 24a", 24b " has, is arranged on the shield 6 of the stripped cable 3. Further, it is also possible that the contact spring ring 7 ', which has only one bend 24', both on the shield 6 of the stripped cable 3 and in the recess 22 of Umbrella sleeve 12 may be arranged. Alternatively, it is also possible for the contact spring ring 7 ", which has two bends 24a", 24b ", to be arranged both on the shielding 6 of the stripped cable 3 and in the recess 22 of the shielding sleeve 12.

Fig. 8 zeigt eine weiter mögliche Ausgestaltung eines Kontaktfederringes 7", wobei der Kontaktfederring 7'" beispielsweise auf der Schirmung 6 des abgemantelten Kabels 3 oder beispielsweise in der Ausnehmung 22 der Schirmhülse 12 angeordnet sein kann. Fig. 8 shows a further possible embodiment of a contact spring ring 7 ", wherein the contact spring ring 7 '" can be arranged for example on the shield 6 of the stripped cable 3 or, for example, in the recess 22 of the shield sleeve 12.

Der in Fig. 8 gezeigte Kontaktfederring 7'" ähnelt dem in Fig. 2 gezeigten Kontaktfederring 7', wobei bei der in Fig. 8 gezeigten Ausgestaltung zusätzlich ein dritter Verbindungssteg 29 zwischen zwei U-förmig ausgebildeten Bereichen 10'" des Kontaktfederringes 7'" ausgebildet ist. Der dritte Verbindungssteg 29 ist im Wesentlichen V-förmig ausgebildet und ist mit seinen beiden freien Enden einstückig mit zwei benachbart angeordneten U-förmigen Bereichen 10'", insbesondere den Stegen 18a"', 18b'" der U-förmig ausgebildeten Bereiche 10'", verbunden. Der dritte Verbindungssteg 29 ist mit seinen freien Enden in einem Bereich der Stege 18a"', 18b'" zwischen der Biegung 24'" und dem ersten Verbindungssteg 21'" eines U-förmigen Bereiches 10'" einstückig verbunden. Der dritte Verbindungssteg 29, welcher in einem Spalt zwischen zwei U-förmig ausgebildeten Bereichen 10'" angeordnet ist, weist eine geringe Stegbreite auf als die Stege 18a"', 18b'" und der erste Verbindungssteg 21'" der U-förmigen Bereiche 10"'. Der V-förmig ausgebildete dritte Verbindungssteg 29 ist in Richtung nach radial innen geöffnet ausgebildet, so dass ein geschlossenes Ende 30 des dritten Verbindungssteges 29 nach radial außen gerichtet ist. Mit seinem geschlossenen Ende 30, dort wo der dritte Verbindungssteg 29 eine Biegung aufweist, kann der dritte Verbindungssteg 29 einen zusätzlichen Kontaktpunkt radial außen des Kontaktfederringes 7'" ausbilden. Das geschlossene Ende 30 des dritten Verbindungssteges 29 schließt bei der hier gezeigten Ausbildung bündig mit dem ersten Verbindungssteg 21"' der U-förmigen Bereiche 10"' ab. Bezugszeichenliste Isoliergehäuse 1 Freies Ende 2 Kabel 3 Erster Bereich 4 Mantel 5 Schirmung 6 Kontaktfederring 7', 7", 7'" Endabschnitt 8 Ader 9 U-förmig ausgebildeter Bereich 10', 10", 10'" Isolierkörper 11 Schirmhülse 12 Zweiter Freiraum 13 Innenwand 14 Erster Freiraum 15 Freies Ende 16 Rastmittel 17 Steg 18a', 18a", 18a'", 18b', 18b", 18b'" Auswölbung 19 Anschlagsfläche 20 Erster Verbindungssteg 21', 21", 21'" Ausnehmung 22 Zweiter Verbindungssteg 23', 23", 23'" Biegung 24', 24a", 24b", 24'" Isoliermaterial 28 Dritter Verbindungssteg 29 Geschlossenes Ende 30 Dritter Freiraum 33 The in Fig. 8 shown contact spring ring 7 '"is similar to the in Fig. 2 shown contact spring ring 7 ', wherein in the in Fig. 8 In addition, a third connecting web 29 is formed between two U-shaped regions 10 '"of the contact spring ring 7'". The third connecting web 29 is substantially V-shaped and is formed with its two free ends integral with two adjacently arranged U-shaped regions 10 '", in particular the webs 18a"', 18b '"of the U-shaped regions 10'" , connected. The third connecting web 29 is integrally connected with its free ends in a region of the webs 18a "', 18b'" between the bend 24 '"and the first connecting web 21'" of a U-shaped region 10 '". which is arranged in a gap between two U-shaped regions 10 '", has a small web width than the webs 18a"', 18b '"and the first connecting web 21'" of the U-shaped regions 10 ''. The V-shaped third connecting web 29 is designed to be open in the radially inward direction, so that a closed end 30 of the third Connecting web 29 is directed radially outward. With its closed end 30, where the third connecting web 29 has a bend, the third connecting web 29 can form an additional contact point radially outward of the contact spring ring 7 '. "The closed end 30 of the third connecting web 29 is flush with the one shown here first connecting web 21 "'of the U-shaped portions 10"' from. LIST OF REFERENCE NUMBERS insulating 1 Free end 2 electric wire 3 First area 4 coat 5 shielding 6 Contact spring ring 7 ', 7 ", 7'" end 8th Vein 9 U-shaped area 10 ', 10 ", 10'" insulator 11 screen sleeve 12 Second free space 13 inner wall 14 First free space 15 Free end 16 latching means 17 web 18a ', 18a ", 18a'", 18b ', 18b ", 18b'" bulge 19 stop surface 20 First connecting bridge 21 ', 21 ", 21'" recess 22 Second connecting bridge 23 ', 23 ", 23'" bend 24 ', 24a ", 24b", 24'" insulating material 28 Third connecting bridge 29 Closed end 30 Third free space 33

Claims (10)

  1. Contact spring ring (7', 7", 7"') comprising a large number of U-shaped regions (10', 10" , 10"') which are arranged in a ring and which each have two webs (18a', 18a", 18a'", 18b', 18b", 18b"') which are arranged substantially parallel in relation to one another, wherein the webs (18a', 18a", 18a'", 18b', 18b" , 18b'") of a U-shaped region (10', 10" , 10"') are connected to one another by means of a first connecting web (21', 21" , 21"') at a radially outer end of the webs (18a', 18a", 18a'", 18b', 18b" , 18b'"),
    wherein U-shaped regions (10', 10" , 10"') which are arranged adjacent to one another are connected to one another by means of a second connecting web (23', 23", 23"') at a radially inner end of their webs (18a', 18a", 18a"', 18b', 18b" , 18b'"), and wherein the U-shaped regions (10', 10", 10"') have at least one bend (24', 24a" , 24b", 24"') in the region of their webs (18a', 18a", 18a"', 18b', 18b", 18b"') which are arranged substantially parallel in relation to one another,
    characterized in that a U-shaped region (10', 10", 10"') is connected to an adjacent U-shaped region (10', 10", 10"') by means of a third connecting web (29) for forming a further contact point radially outside the contact spring ring (7', 7", 7"').
  2. Contact spring ring (7', 7", 7"') according to Claim 1, characterized in that the U-shaped regions (10', 10", 10"') have a first bend (24', 24a", 24b", 24"') and a second bend (24', 24a", 24b", 24"') in the region of their webs (18a', 18a", 18a"', 18b', 18b", 18b"') which are arranged substantially parallel in relation to one another.
  3. Contact spring ring (7', 7" , 7"') according to Claim 2, characterized in that the first bend (24', 24a", 24b", 24"') and the second bend (24', 24a", 24b", 24"') have bending radii of different magnitudes.
  4. Contact spring ring (7', 7", 7"') according to Claim 2 or 3, characterized in that the second bend (24', 24a", 24b", 24"') is formed closer to the radially inner second connecting web (23', 23", 23"') than the first bend (24', 24a", 24b", 24"'), wherein the bending radius of the second bend (24', 24a", 24b", 24"') is smaller than the bending radius of the first bend (24', 24a", 24b", 24"').
  5. Contact spring ring (7', 7", 7"') according to one of Claims 1 to 4, characterized in that the third connecting web (29) is V-shaped.
  6. Contact spring ring (7', 7", 7"') according to one of Claims 1 to 5, characterized in that the contact spring ring (7', 7", 7"') is formed from a disc-like metal element, wherein the webs (18a', 18a", 18a'", 18b', 18b" , 18b'") and connecting webs (21', 21", 21"', 23', 23", 23"', 29) are formed by lasering, punching or etching the disc-like metal element.
  7. Plug connector comprising at least one contact spring ring (7', 7", 7"') which is formed according to one of Claims 1 to 6.
  8. Plug connector according to Claim 7, characterized in that the plug connector has an insulating housing (1) within which a free end (2) of a cable (3) is inserted, a plurality of contact elements which are connected to the cores (9) of the cable (3), and a shielding sleeve (12), wherein the contact spring ring (7', 7", 7"') is arranged on the shield (7), which surrounds the cores (9) of the cable (3), at a first unsheathed region (4) of the free end (2) of the cable (3), wherein the cable (3) is surrounded by a sheath (5) of the cable (3) in front of and behind the contact spring ring (7', 7", 7"'), wherein the contact spring ring (7', 7", 7'") is enclosed by the shielding sleeve (12), wherein the shielding sleeve (12) is fastened to the sheath (5) of the cable (3) in front of and behind the contact spring ring (7' , 7", 7"').
  9. Plug connector according to Claim 8, characterized in that the contact spring ring (7', 7", 7"') is tensioned by the shielding sleeve (12).
  10. Plug connector according to Claim 8 or 9, characterized in that a second electrically conductive contact spring ring (7', 7") is inserted into a recess (22), which is formed on the shielding sleeve (12), at a free end (16) of the shielding sleeve (12), at which free end the plug connector can be fastened to a wall by means of the shielding sleeve (12).
EP14771837.3A 2013-09-20 2014-09-17 Contact washer and plug connector Not-in-force EP3047544B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013015574.6A DE102013015574A1 (en) 2013-09-20 2013-09-20 Contact spring ring and connector
PCT/EP2014/069808 WO2015040066A1 (en) 2013-09-20 2014-09-17 Contact washer and plug connector

Publications (2)

Publication Number Publication Date
EP3047544A1 EP3047544A1 (en) 2016-07-27
EP3047544B1 true EP3047544B1 (en) 2017-11-08

Family

ID=51589281

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14771837.3A Not-in-force EP3047544B1 (en) 2013-09-20 2014-09-17 Contact washer and plug connector

Country Status (8)

Country Link
US (1) US20160226196A1 (en)
EP (1) EP3047544B1 (en)
JP (1) JP2016528709A (en)
CN (1) CN105556757A (en)
DE (1) DE102013015574A1 (en)
DK (1) DK3047544T3 (en)
ES (1) ES2654770T3 (en)
WO (1) WO2015040066A1 (en)

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DE102017218326A1 (en) * 2017-10-13 2019-04-18 Robert Bosch Gmbh High current connection
USD913945S1 (en) * 2018-08-01 2021-03-23 Gigalane Co., Ltd. Connector for signal transmission
CN112913084B (en) * 2018-11-12 2024-02-23 胡贝尔舒纳公司 Connector and board-to-board connector assembly
CN109921215B (en) * 2019-01-23 2020-10-27 苏州瑞可达连接系统股份有限公司 Punched elastic connector
CN109922646B (en) * 2019-03-18 2020-10-16 南京工业职业技术学院 Shielding reed
CN110854632B (en) * 2019-10-09 2021-03-23 中航光电科技股份有限公司 Coaxial connector and connector assembly
USD945378S1 (en) * 2019-12-27 2022-03-08 Gigalane Co., Ltd. Part of connector
JP7411505B2 (en) 2020-06-03 2024-01-11 ホシデン株式会社 Shield members, shield units, and connector modules
DE102021118716A1 (en) * 2021-07-20 2023-01-26 Valeo Schalter Und Sensoren Gmbh CAMERA DEVICE FOR A VEHICLE AND VEHICLE

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Also Published As

Publication number Publication date
WO2015040066A1 (en) 2015-03-26
DK3047544T3 (en) 2018-01-29
JP2016528709A (en) 2016-09-15
CN105556757A (en) 2016-05-04
EP3047544A1 (en) 2016-07-27
US20160226196A1 (en) 2016-08-04
ES2654770T3 (en) 2018-02-15
DE102013015574A1 (en) 2015-03-26

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