EP3000561A2 - Metal connector adaptor for a fastening tool - Google Patents
Metal connector adaptor for a fastening tool Download PDFInfo
- Publication number
- EP3000561A2 EP3000561A2 EP15166473.7A EP15166473A EP3000561A2 EP 3000561 A2 EP3000561 A2 EP 3000561A2 EP 15166473 A EP15166473 A EP 15166473A EP 3000561 A2 EP3000561 A2 EP 3000561A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- adaptor
- contact arm
- claws
- drive channel
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
- B25C1/00—Hand-held nailing tools; Nail feeding devices
- B25C1/08—Hand-held nailing tools; Nail feeding devices operated by combustion pressure
- B25C1/10—Hand-held nailing tools; Nail feeding devices operated by combustion pressure generated by detonation of a cartridge
- B25C1/18—Details and accessories, e.g. splinter guards, spall minimisers
- B25C1/188—Arrangements at the forward end of the barrel, e.g. splinter guards, spall minimisers, safety arrangements, silencers, bolt retainers
Definitions
- the present invention generally relates to fastening tools, and more specifically relates to mechanisms that adapt the fastening tool for different uses such as connecting metal connectors to a workpiece.
- joist hangers are commonly used in the construction of floors in buildings, as well as outdoor decks.
- L-shaped metal connectors are used to connect and/or reinforce two workpieces that are joined perpendicularly, such as when connecting the framing of two walls.
- Conventional fastening tools such as pneumatic nailers, have been difficult to use in metal connector applications because of the size of such tools.
- a conventional pneumatic nailer used for framing applications is designed to drive nails that are 2-4 inches in length and have diameters of about 0.113-0.162 inches.
- fasteners that are used to attach metal connectors to workpieces are typically about 1.5-2.5 inches in length and have diameters of about 0.131-0.162 inches. While framing nailers may be used to drive longer metal connector fasteners, they are typically not configured to drive shorter metal connector fasteners that are 1.5 inches in length.
- a conventional contact arm is biased to extend past the nose of the fastening tool so that when the contact arm is pressed against the workpiece, the contact arm cooperates with the trigger to cause the fastening tool to actuate and drive the fastener into the workpiece.
- the fastener may be located in a range of locations, i.e. the precise location of the fastener may not be important.
- the precision of the drive is important because of the risk of damaging the nailer or the metal connector.
- a fastening tool adaptor guides the installation of connector nails into designated holes in a connector plate.
- a metal connector adaptor guides the installation of metal connector nails into designated holes in a metal connector plate.
- the metal connector adaptor is capable of being installed around the nosepiece of a fastening tool, such as a pneumatic, cordless, or gas powered framing nailer, without the removal of any components and capable of being installed without tools.
- the adaptor has a pair of claw-like members, a body, and a protruding tip.
- the body surrounds a portion of a contact arm of the fastening tool, while the claw-like members retain the contact arm in the body.
- the protruding tip serves as a guide member to position the adaptor in the desired location for driving the fastener, such as a nail, from the fastening tool.
- the protruding tip or guide member aligns the adaptor in the designated holes in the metal connector plate.
- Installation of the adaptor on the fastening tool is accomplished by closing the pair of claw-like members over the lower contact arm and nose of the fastening tool.
- the inner geometry of the adaptor body contacts the lower contact arm so that the lower contact arm can engage the safety of the tool.
- the pair of claw-like members encase the top of the lower contact arm to support the adaptor and prevent the adaptor from moving down (away from the tool housing) while the inner geometry of the adaptor prevents the adaptor from moving up (toward the tool housing).
- the inner geometry also constrains the adaptor from moving left or right, laterally, with respect to the nosepiece assembly.
- embodiments of the present invention include an adaptor having a body having a front portion, a rear portion, an upper portion and a lower portion and a drive channel extending in a direction from the upper portion to the lower portion.
- a pendulum member is pivotably connected within the body and biased toward a front portion of the drive channel.
- a pair of claws is pivotably connected to the body and can surrounding the drive channel so as to retain a contact arm therein.
- a guide member protrudes from the lower portion of the body and aligns the adaptor with designated holes in a metal connector.
- the pair of claws has an open position and a closed position and is biased in the closed position.
- a button member can be mounted fixedly and extend laterally from the body. The button member can be adapted to be manually depressed to reposition the pair of claws from the closed position to the open position.
- a fastening tool in another embodiment, includes a housing, a nosepiece assembly carried by the housing, the nosepiece assembly having a fastener drive track; an engine carried by the housing and configured to drive a fastener out of the drive track and into a workpiece during a drive stroke; a contact arm including an upper contact arm portion and a lower contact arm portion, the lower contact arm portion being movably mounted to the nosepiece assembly and operatively coupled to the upper contact arm portion; a trigger configured to move the lower contact arm portion; a magazine assembly constructed and arranged to feed successive leading fasteners from a supply of fasteners contained therein into the drive channel; and an adaptor being configured to receive the lower contact arm.
- the adaptor includes a body having a front portion, a rear portion, an upper portion and a lower portion.
- a drive channel is disposed through a center portion of the body and receives the lower contact arm.
- the adaptor also includes a pendulum member pivotably connected to the body, within the drive channel, and biased toward the lower contact arm; a pair of claws pivotably connected to the body and surrounding the lower contact arm in the drive channel; and a guide member for guiding a fastening member from the magazine assembly. The guide member protrudes from the lower portion of the body.
- the present invention includes a method of attaching an adaptor to a contact arm of a fastening tool including providing a fastening tool having a lower contact arm portion and an upper contact arm portion; providing an adaptor having a drive channel through a center portion thereof and a pair of claws surrounding the drive channel; opening the pair of claws of the adaptor; inserting the lower contact arm portion into the drive channel; and closing the pair of claws of the adaptor around the lower contact arm.
- a fastening tool 10 is illustrated to include a tool body and a metal connector adaptor 40 that is constructed in accordance with the teachings of the present disclosure.
- the tool body is a fastening tool.
- the tool 10 includes a housing 12.
- the housing 12 is preferably constructed from a lightweight yet durable material, such as magnesium.
- the housing 12 includes an engine receiving portion 14 configured to contain an engine 15 that is constructed and arranged to drive a fastener into a workpiece WP.
- the engine 15 may be any suitable engine for driving a fastener into a workpiece WP that converts stored energy into kinetic energy to drive a fastener.
- the engine may be a pneumatic-type engine that is powered by compressed air, or the engine may be powered by a battery, chemical reaction, etc., as is known in the art.
- Embodiments of the present invention are not limited to any specific type of engine.
- the tool 10 also includes a nosepiece assembly 16 that is connected to the housing 12.
- the nosepiece assembly 16 defines a fastener drive track 18 therein.
- a fastener driver is movably mounted in the housing and configured to enter the drive track and drive successive leading fasteners into the workpiece.
- a magazine assembly 20 is constructed and arranged to feed successive leading fasteners from a supply of fasteners (not shown) contained therein along a feed track 22 and into the drive track 18.
- the supply of fasteners is urged toward the drive track 18 with a pusher 24 that is biased towards the drive track 18 and engages the last fastener in the supply of fasteners.
- the magazine assembly 20 is preferably constructed and arranged to supply fasteners that are specifically designed for connecting a metal connector MC, such as, for example, a metal connector plate, with a workpiece WP.
- each fastener is sized to pass through a hole H in the metal connector MC, and the head of the fastener is sized to prevent the fastener from passing entirely through the hole H so that the metal connector MC may be fixedly secured to the workpiece WP.
- the arrangement of the magazine assembly 20 illustrated in FIG. 1 allows for a compact and lightweight tool 10.
- one end of the magazine assembly 20 is preferably connected to a fixed portion 26 of the nosepiece assembly 16 by known methods.
- the magazine assembly may be connected to the handle 28 at an end that is distal to the nosepiece assembly 16.
- the illustrated magazine assembly 20 is configured to receive fasteners that are collated in a stick configuration, it is also contemplated that a magazine assembly that is configured to accommodate fasteners that are collated in a coil may also be used.
- the illustrated embodiment is not intended to be limiting in any way.
- the nosepiece assembly 16 includes a contact arm assembly 30.
- the contact arm assembly 30 is in communication with a controller (not shown) which communicates with the engine 15 of the fastening tool 10.
- the contact arm assembly 30 includes an upper contact arm portion 32 and a lower contact arm portion 34 movably mounted to the nosepiece assembly 20 and operatively coupled to the upper contact arm portion 32.
- the fastening tool 10 further includes a trigger 36 which is also in communication with the controller.
- the trigger 36 is configured to move the lower contact arm portion 34.
- the controller Upon receiving a signal from the trigger 36 and the contact arm assembly 30, the controller signals the engine 15 to initiate a drive stroke
- the adaptor 40 can be coupled to an end of the lower contact arm portion 34.
- the adaptor 40 is illustrated to include a body 42 having a front portion 44 facing away from the magazine assembly 20, a rear portion 46 facing toward the magazine, an upper portion 48 facing the tool housing 12 and a lower portion 50 configured to be positioned adjacent to the workpiece WP.
- the upper portion 48 of the body includes a plurality of parallel surfaces or ledges 52, 54, 56. As shown, for example, in FIGS. 2 and 6 , a first ledge 52 is located at the front portion 44 of the body 42.
- a second ledge 54 is located on a lower portion of the body, with respect to the tool, but in a parallel plane to the first ledge.
- a third ledge 56 is located in a parallel plane lower than the plane on which the second ledge 54 is disposed, at the rear portion 46 of the body 40.
- the second ledge 54 is disposed between the first ledge 52 and the third ledge 56.
- the ledges 52, 54, 56 form a tiered upper surface of the adaptor body.
- the body 42 of the adaptor 40 includes a longitudinal drive channel 58 through a center portion thereof.
- the drive channel extends in a longitudinal direction from the upper portion 48 to the lower portion 50 of the body 42.
- a forward section 58A of the drive channel 58 seats the lower contact arm 34 within the adaptor 40.
- the adaptor 40 can be formed from materials including, but not limited to cast steel.
- a rear section 58B of the drive channel 58 contains a pendulum member 60 pivotably connected to the body 42.
- the pendulum member 60 pivots on a pin 61 inserted laterally through the adaptor body in a direction perpendicular to the longitudinal aperture that forms the drive channel 58.
- a torsion spring 63 is disposed around the pin 61 to bias the pendulum member 60 in a direction toward the drive channel.
- the pin and pendulum member 60 are held in place on the adaptor by a grommet 65. As shown in FIGS. 2 and 5 , for example, the pendulum member 60 pivots about an axis lying in a plane intersecting the drive channel 58.
- the pendulum member 60 can have a triangular shape including a guide face 62 that faces the front portion 44 of the adaptor body.
- the guide face 62 of the pendulum member 60 includes a concave surface facing the drive channel 58.
- the guide face 62 serves as a contact surface for the tip of a fastener that is exiting the drive track 18 of the nosepiece assembly 16 and is entering the drive channel 58.
- the pendulum member 60 keeps the tips of the fasteners pointed toward the front portion 44 of the adaptor body 42 so that the tip of the fastener enters the hole H in the metal connector MC.
- a pair of claws 64 is provided to hold the lower contact arm 34 in place in the adaptor 40.
- the claws 64 are pivotably connected on the second ledge 54 of the body surrounding the drive channel 58, such that the lower contact arm 34 and nosepiece assembly 16 inserted into the drive channel are surrounded by the claws 64.
- the claws 64 are biased by torsion springs 72 in the closed position toward the center of the drive channel 58, thereby retaining the lower contact arm 34 and nosepiece assembly 16 in the adaptor 40.
- the adaptor 40 is connected to the lower contact arm.
- the adaptor also moves up and down with the lower contact arm.
- the claws 64 can have any shape so as to conform to the shape of the outer surface of the lower contact arm 34. In the exemplary embodiment shown in FIGS. 2 and 4 , the claws 64 can have a substantially arcuate shape that conforms to the substantially arcuate shape of the lower contact arm 34.
- Each of the claws 64 has a proximal end 66 through which the claw is connected to the front portion 44 of the body 42, and a distal free end 68 extending toward the rear portion 46 of the body.
- the proximal end 66 includes a cavity 70 on an outer surface thereof for inserting a torsion spring 72 that serves to bias the claws 64 in closed position.
- the claws 64 pivot on a pair of roll pins 68 inserted through the proximal end 66 of the claws.
- the roll pins 68 extend through the first ledge 52 of the adaptor body 42 into the second ledge 54 where the claws are mounted.
- the torsion spring 72 is arranged around the roll pin 68 such that pivoting the claws 64 into an open position overcomes the spring force and compresses the torsion springs.
- Each roll pin 68 has an axis 102 that is parallel to the longitudinal direction of the aperture that forms the drive channel 58. As such, each claw pivots separately about a roll pin on an axis 102 that is parallel to the drive channel.
- the claws 64, torsion spring 72 and roll pins 68 can be made of any material, including, but not limited to steel.
- a guide member 80 is provided on the adaptor body for aligning the adaptor with designated holes in a metal connector MC, such as a metal connector plate.
- the guide member 80 protrudes from the lower front portion of the body in order to locate the hole H in the metal connector MC.
- the guide member 80 is tapered in a direction away from the lower portion 50 of the body, toward the workpiece WP.
- the guide member 80 extends into the drive channel 58 and includes a cylindrically contoured guide surface 82 as illustrated, for example, in FIG. 5 .
- the cylindrically contoured guide surface 82 faces the guide face 62 face of the pendulum member 60.
- the contoured guide surface 82 receives the tip of a fastener as the fastener is exiting the drive channel 58 when the head of the fastener contacts the guide face 62 of the pendulum member 60.
- the fastener kicks forward from the guide face 62 of the pendulum member 60 into the guide surface 82 of the guide member 80.
- the chamfered surfaces 51 provide the user with visibility of the guide member 80 protruding from the lower portion of the adaptor 40. With the visibility provided by the chamfered surfaces 51, the user is able to see where the guide member 80 contacts the metal connector MC. In addition, the chamfering of the adaptor body 42 results in a reduced weight of the adaptor 40.
- the adaptor 40 further includes a push button or button member 84 mounted fixedly to the body.
- the button member 84 extends laterally from the body in a direction away from the magazine assembly 20.
- the button member 84 is adapted to be manually depressed to reposition the claws 64 from the closed position to the open position.
- the claws 64 are biased closed by the torsion spring. In this position, the proximal end 66 of the claws 64 push the button member 84 outward from the body 42.
- the button member 84 When the button member 84 is pressed, it pushes against the proximal ends of the claws 64 and against the bias of the torsions springs 72, and opens the claws 64.
- the lower contact arm 34 with nosepiece assembly 16 can be inserted into the drive channel 58.
- the claws 64 are normally biased closed by the torsion springs 72, when the button member is released, the claws can then return to the biased position and close over the lower contact arm 34 and hold the arm in place within the adaptor 40.
- an adaptor 240 is formed with an alternative guide member 280 and drive channel 258. Like reference numbers indicate the same element in the embodiments.
- the adaptor 240 can be coupled to an end of the lower contact arm portion 34.
- the adaptor 240 is illustrated to include a body 242 having a front portion 244 facing away from the magazine assembly 20, a rear portion 246 facing toward the magazine, an upper portion 248 facing the tool housing 12 and a lower portion 250 configured to be positioned adjacent to the workpiece WP.
- the body 242 of the adaptor 240 includes a longitudinal drive channel 258 through a center portion thereof.
- the drive channel 258 extends from the upper portion 248 to the lower portion 250 of the body 242.
- a forward section 258A of the drive channel 258 seats the lower contact arm 34 within the adaptor 240.
- a rear section 58B of the drive channel 258B contains a pendulum member 260 pivotably connected to the body 242.
- the pendulum member 260 pivots on a pin 261 inserted laterally through the adaptor body in a direction perpendicular to the longitudinal aperture that forms the drive channel 258.
- the pendulum member 260 can have a triangular shape including a guide face 262 that faces the front portion 244 of the adaptor body 242.
- the guide face 262 of the pendulum member 260 includes a concave surface facing the drive channel 258.
- the guide face 262 serves as a contact surface for the tip of a fastener that is exiting the drive track 18 of the nosepiece assembly 16 and is entering the drive channel 258.
- the pendulum member 260 keeps the tips of the fasteners pointed toward the front portion 244 of the adaptor body 242 so that the tip of the fastener enters the hole H in the metal connector MC In the second embodiment, as shown in FIGS.
- the guide member 280 is moveable and rides within a forward portion of the drive channel.
- the guide member 280 moves in a direction that is parallel to the drive channel 258.
- the guide member 280 is biased by a spring, such as, for example, a coil spring 282, outward and toward the workpiece WP.
- the chamfered outer surfaces of the adaptor also include a notch portion 286 adapted to restrict the lateral movement of the guide member 280.
- the adaptor 240 of the second embodiment also includes a push button or button member 284 that pushes against the proximal end of the claws 264 to force the claws to open so that the lower contact arm 34 can be admitted into the drive channel.
- the claws 264 close over the lower contact arm 34 and retain the lower contact arm portion within the drive channel of the adaptor 240.
- a method of attaching the adaptor to the contact arm of the fastening tool includes pushing the button member of the front face of the adaptor against the proximal ends of the pair of claws to push open the pair of claws, inserting the lower contact arm of the contact arm assembly into the drive channel of the adaptor and releasing the button member so that the tension springs mounted in the cavities of each claw bias the claw toward the drive channel in a closed position around the lower contact arm.
- an advantage of the present invention is in ease and speed of installation and tool free installation of the adaptor that can be used in metal connector fastening.
Abstract
Description
- The present invention generally relates to fastening tools, and more specifically relates to mechanisms that adapt the fastening tool for different uses such as connecting metal connectors to a workpiece.
- The construction industry has seen an increase in the use of metal connectors when joining two workpieces together. For example, joist hangers are commonly used in the construction of floors in buildings, as well as outdoor decks. Also, L-shaped metal connectors are used to connect and/or reinforce two workpieces that are joined perpendicularly, such as when connecting the framing of two walls. Conventional fastening tools, such as pneumatic nailers, have been difficult to use in metal connector applications because of the size of such tools. For example, a conventional pneumatic nailer used for framing applications is designed to drive nails that are 2-4 inches in length and have diameters of about 0.113-0.162 inches. However, fasteners that are used to attach metal connectors to workpieces are typically about 1.5-2.5 inches in length and have diameters of about 0.131-0.162 inches. While framing nailers may be used to drive longer metal connector fasteners, they are typically not configured to drive shorter metal connector fasteners that are 1.5 inches in length.
- Moreover, the design of conventional pneumatic nailers makes it difficult to accurately locate a fastener into the hole of the metal connector due to design of the nose and the contact arm. A conventional contact arm is biased to extend past the nose of the fastening tool so that when the contact arm is pressed against the workpiece, the contact arm cooperates with the trigger to cause the fastening tool to actuate and drive the fastener into the workpiece. In many applications, such as framing and finishing, the fastener may be located in a range of locations, i.e. the precise location of the fastener may not be important. Conversely, when driving a fastener through a hole of a metal connector, the precision of the drive is important because of the risk of damaging the nailer or the metal connector. Although there have been attempts to use the tip of the fastener that is about to be driven as the hole locator, providing a robust and relatively inexpensive and easy to install mechanism for locating the hole in a metal connector has been challenging. Currently, fastening tools, such as framing nailers, require the user to remove the lower contact arm from the tool, before an adaptor is installed.
- Therefore, it is an aspect of the present invention to provide a fastening tool that allows an adaptor to be readily attached to the nosepiece, without the reconfiguration of the tool components, the adaptor providing a protruding tip that can be used to locate a hole in a metal connector.
- A fastening tool adaptor guides the installation of connector nails into designated holes in a connector plate. In an embodiment of the present invention, a metal connector adaptor guides the installation of metal connector nails into designated holes in a metal connector plate. The metal connector adaptor is capable of being installed around the nosepiece of a fastening tool, such as a pneumatic, cordless, or gas powered framing nailer, without the removal of any components and capable of being installed without tools.
- In an embodiment of the present invention, the adaptor has a pair of claw-like members, a body, and a protruding tip. The body surrounds a portion of a contact arm of the fastening tool, while the claw-like members retain the contact arm in the body. The protruding tip serves as a guide member to position the adaptor in the desired location for driving the fastener, such as a nail, from the fastening tool. Specifically, the protruding tip or guide member aligns the adaptor in the designated holes in the metal connector plate. The design of the present invention allows the user to install the metal connector adaptor over a portion of the contact arm of the fastening tool, thereby reducing the installation time of the adaptor.
- Installation of the adaptor on the fastening tool is accomplished by closing the pair of claw-like members over the lower contact arm and nose of the fastening tool. The inner geometry of the adaptor body contacts the lower contact arm so that the lower contact arm can engage the safety of the tool. The pair of claw-like members encase the top of the lower contact arm to support the adaptor and prevent the adaptor from moving down (away from the tool housing) while the inner geometry of the adaptor prevents the adaptor from moving up (toward the tool housing). The inner geometry also constrains the adaptor from moving left or right, laterally, with respect to the nosepiece assembly.
- More specifically, embodiments of the present invention include an adaptor having a body having a front portion, a rear portion, an upper portion and a lower portion and a drive channel extending in a direction from the upper portion to the lower portion. A pendulum member is pivotably connected within the body and biased toward a front portion of the drive channel. A pair of claws is pivotably connected to the body and can surrounding the drive channel so as to retain a contact arm therein. A guide member protrudes from the lower portion of the body and aligns the adaptor with designated holes in a metal connector. The pair of claws has an open position and a closed position and is biased in the closed position. A button member can be mounted fixedly and extend laterally from the body. The button member can be adapted to be manually depressed to reposition the pair of claws from the closed position to the open position.
- In another embodiment of the present invention, a fastening tool includes a housing, a nosepiece assembly carried by the housing, the nosepiece assembly having a fastener drive track; an engine carried by the housing and configured to drive a fastener out of the drive track and into a workpiece during a drive stroke; a contact arm including an upper contact arm portion and a lower contact arm portion, the lower contact arm portion being movably mounted to the nosepiece assembly and operatively coupled to the upper contact arm portion; a trigger configured to move the lower contact arm portion; a magazine assembly constructed and arranged to feed successive leading fasteners from a supply of fasteners contained therein into the drive channel; and an adaptor being configured to receive the lower contact arm. The adaptor includes a body having a front portion, a rear portion, an upper portion and a lower portion. A drive channel is disposed through a center portion of the body and receives the lower contact arm. The adaptor also includes a pendulum member pivotably connected to the body, within the drive channel, and biased toward the lower contact arm; a pair of claws pivotably connected to the body and surrounding the lower contact arm in the drive channel; and a guide member for guiding a fastening member from the magazine assembly. The guide member protrudes from the lower portion of the body.
- In a further embodiment, the present invention includes a method of attaching an adaptor to a contact arm of a fastening tool including providing a fastening tool having a lower contact arm portion and an upper contact arm portion; providing an adaptor having a drive channel through a center portion thereof and a pair of claws surrounding the drive channel; opening the pair of claws of the adaptor; inserting the lower contact arm portion into the drive channel; and closing the pair of claws of the adaptor around the lower contact arm.
- Embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts.
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FIG. 1 is a perspective view of a fastening tool having a metal connector adaptor according to an embodiment of the present invention; -
FIG. 2 is an exploded view of the metal connector adaptor according to a first embodiment of the present invention; -
FIG. 3A is a perspective view of the metal connector adaptor according to the embodiment ofFIG. 2 ; -
FIG. 3B is a cross-sectional view of the metal connector adaptor according to the embodiment ofFIG. 2 ; -
FIG. 4 is a perspective view of the metal connector adaptor, as installed on a lower contact arm of a fastening tool, according to the embodiment ofFIG. 2 ; -
FIG. 5 is a bottom view of the metal connector adaptor according to the embodiment ofFIG. 2 ; -
FIG. 6 is a side view of the metal connector adaptor, as installed on a lower contact arm of a fastening tool, according to the embodiment ofFIG. 2 ; -
FIG. 7 is a perspective view of a metal connector adaptor according to a second embodiment of the present invention; -
FIG. 8 is a perspective view of the metal connector adaptor, as installed on a lower contact arm of a fastening tool, according to the embodiment ofFIG. 7 ; -
FIG. 9 is a bottom view of the metal connector adaptor according to the embodiment ofFIG. 7 ; and -
FIG. 10 is a side view of the metal connector adaptor, as installed on a lower contact arm of a fastening tool, according to the embodiment ofFIG. 7 . - With reference to
FIG. 1 of the drawings, afastening tool 10 is illustrated to include a tool body and ametal connector adaptor 40 that is constructed in accordance with the teachings of the present disclosure. In the particular example illustrated, the tool body is a fastening tool. Thetool 10 includes ahousing 12. Thehousing 12 is preferably constructed from a lightweight yet durable material, such as magnesium. Thehousing 12 includes anengine receiving portion 14 configured to contain anengine 15 that is constructed and arranged to drive a fastener into a workpiece WP. Theengine 15 may be any suitable engine for driving a fastener into a workpiece WP that converts stored energy into kinetic energy to drive a fastener. For example, the engine may be a pneumatic-type engine that is powered by compressed air, or the engine may be powered by a battery, chemical reaction, etc., as is known in the art. Embodiments of the present invention are not limited to any specific type of engine. - The
tool 10 also includes anosepiece assembly 16 that is connected to thehousing 12. Thenosepiece assembly 16 defines a fastener drive track 18 therein. A fastener driver is movably mounted in the housing and configured to enter the drive track and drive successive leading fasteners into the workpiece. - A
magazine assembly 20 is constructed and arranged to feed successive leading fasteners from a supply of fasteners (not shown) contained therein along a feed track 22 and into the drive track 18. The supply of fasteners is urged toward the drive track 18 with apusher 24 that is biased towards the drive track 18 and engages the last fastener in the supply of fasteners. Themagazine assembly 20 is preferably constructed and arranged to supply fasteners that are specifically designed for connecting a metal connector MC, such as, for example, a metal connector plate, with a workpiece WP. That is, the shank diameter of each fastener is sized to pass through a hole H in the metal connector MC, and the head of the fastener is sized to prevent the fastener from passing entirely through the hole H so that the metal connector MC may be fixedly secured to the workpiece WP. - The arrangement of the
magazine assembly 20 illustrated inFIG. 1 allows for a compact andlightweight tool 10. In one embodiment, one end of themagazine assembly 20 is preferably connected to a fixedportion 26 of thenosepiece assembly 16 by known methods. In the illustrated embodiment, the magazine assembly may be connected to thehandle 28 at an end that is distal to thenosepiece assembly 16. Although the illustratedmagazine assembly 20 is configured to receive fasteners that are collated in a stick configuration, it is also contemplated that a magazine assembly that is configured to accommodate fasteners that are collated in a coil may also be used. The illustrated embodiment is not intended to be limiting in any way. - The
nosepiece assembly 16 includes a contact arm assembly 30. The contact arm assembly 30 is in communication with a controller (not shown) which communicates with theengine 15 of thefastening tool 10. The contact arm assembly 30 includes an uppercontact arm portion 32 and a lowercontact arm portion 34 movably mounted to thenosepiece assembly 20 and operatively coupled to the uppercontact arm portion 32. - The
fastening tool 10 further includes atrigger 36 which is also in communication with the controller. Thetrigger 36 is configured to move the lowercontact arm portion 34. Upon receiving a signal from thetrigger 36 and the contact arm assembly 30, the controller signals theengine 15 to initiate a drive stroke - With reference to
FIGS. 2-6 theadaptor 40 can be coupled to an end of the lowercontact arm portion 34. Theadaptor 40 is illustrated to include abody 42 having afront portion 44 facing away from themagazine assembly 20, arear portion 46 facing toward the magazine, anupper portion 48 facing thetool housing 12 and alower portion 50 configured to be positioned adjacent to the workpiece WP. Theupper portion 48 of the body includes a plurality of parallel surfaces orledges FIGS. 2 and6 , afirst ledge 52 is located at thefront portion 44 of thebody 42. Asecond ledge 54 is located on a lower portion of the body, with respect to the tool, but in a parallel plane to the first ledge. Athird ledge 56 is located in a parallel plane lower than the plane on which thesecond ledge 54 is disposed, at therear portion 46 of thebody 40. Thesecond ledge 54 is disposed between thefirst ledge 52 and thethird ledge 56. As such, theledges - As illustrated for example, in
FIG. 5 , thebody 42 of theadaptor 40 includes alongitudinal drive channel 58 through a center portion thereof. The drive channel extends in a longitudinal direction from theupper portion 48 to thelower portion 50 of thebody 42. Aforward section 58A of thedrive channel 58 seats thelower contact arm 34 within theadaptor 40. Theadaptor 40 can be formed from materials including, but not limited to cast steel. - A
rear section 58B of thedrive channel 58 contains apendulum member 60 pivotably connected to thebody 42. Thependulum member 60 pivots on apin 61 inserted laterally through the adaptor body in a direction perpendicular to the longitudinal aperture that forms thedrive channel 58. Atorsion spring 63 is disposed around thepin 61 to bias thependulum member 60 in a direction toward the drive channel. The pin andpendulum member 60 are held in place on the adaptor by agrommet 65. As shown inFIGS. 2 and5 , for example, thependulum member 60 pivots about an axis lying in a plane intersecting thedrive channel 58. Thependulum member 60 can have a triangular shape including aguide face 62 that faces thefront portion 44 of the adaptor body. The guide face 62 of thependulum member 60 includes a concave surface facing thedrive channel 58. The guide face 62 serves as a contact surface for the tip of a fastener that is exiting the drive track 18 of thenosepiece assembly 16 and is entering thedrive channel 58. Thependulum member 60 keeps the tips of the fasteners pointed toward thefront portion 44 of theadaptor body 42 so that the tip of the fastener enters the hole H in the metal connector MC. - As shown in
FIGS. 2-4 , a pair ofclaws 64 is provided to hold thelower contact arm 34 in place in theadaptor 40. Theclaws 64 are pivotably connected on thesecond ledge 54 of the body surrounding thedrive channel 58, such that thelower contact arm 34 andnosepiece assembly 16 inserted into the drive channel are surrounded by theclaws 64. In addition, theclaws 64 are biased by torsion springs 72 in the closed position toward the center of thedrive channel 58, thereby retaining thelower contact arm 34 andnosepiece assembly 16 in theadaptor 40. As a result of theadaptor 40 is connected to the lower contact arm. As a result of the adaptor being connected to thelower contact arm 34, the adaptor also moves up and down with the lower contact arm. - The
claws 64 can have any shape so as to conform to the shape of the outer surface of thelower contact arm 34. In the exemplary embodiment shown inFIGS. 2 and4 , theclaws 64 can have a substantially arcuate shape that conforms to the substantially arcuate shape of thelower contact arm 34. Each of theclaws 64 has aproximal end 66 through which the claw is connected to thefront portion 44 of thebody 42, and a distalfree end 68 extending toward therear portion 46 of the body. Theproximal end 66 includes acavity 70 on an outer surface thereof for inserting atorsion spring 72 that serves to bias theclaws 64 in closed position. - The
claws 64 pivot on a pair of roll pins 68 inserted through theproximal end 66 of the claws. The roll pins 68 extend through thefirst ledge 52 of theadaptor body 42 into thesecond ledge 54 where the claws are mounted. Thetorsion spring 72 is arranged around theroll pin 68 such that pivoting theclaws 64 into an open position overcomes the spring force and compresses the torsion springs. Eachroll pin 68 has an axis 102 that is parallel to the longitudinal direction of the aperture that forms thedrive channel 58. As such, each claw pivots separately about a roll pin on an axis 102 that is parallel to the drive channel. Theclaws 64,torsion spring 72 and roll pins 68 can be made of any material, including, but not limited to steel. - As illustrated in
FIGS. 1 ,2 ,3 ,4 and6 , aguide member 80 is provided on the adaptor body for aligning the adaptor with designated holes in a metal connector MC, such as a metal connector plate. Theguide member 80 protrudes from the lower front portion of the body in order to locate the hole H in the metal connector MC. Theguide member 80 is tapered in a direction away from thelower portion 50 of the body, toward the workpiece WP. Theguide member 80 extends into thedrive channel 58 and includes a cylindrically contouredguide surface 82 as illustrated, for example, inFIG. 5 . The cylindrically contouredguide surface 82 faces theguide face 62 face of thependulum member 60. The contouredguide surface 82 receives the tip of a fastener as the fastener is exiting thedrive channel 58 when the head of the fastener contacts theguide face 62 of thependulum member 60. The fastener kicks forward from theguide face 62 of thependulum member 60 into theguide surface 82 of theguide member 80. - Surfaces on the
lower portion 50 of thebody 42 of theadaptor 40 are chamfered by removing material from thelower portion 50 of the body. The chamfered surfaces 51 provide the user with visibility of theguide member 80 protruding from the lower portion of theadaptor 40. With the visibility provided by the chamfered surfaces 51, the user is able to see where theguide member 80 contacts the metal connector MC. In addition, the chamfering of theadaptor body 42 results in a reduced weight of theadaptor 40. - The
adaptor 40 further includes a push button orbutton member 84 mounted fixedly to the body. Thebutton member 84 extends laterally from the body in a direction away from themagazine assembly 20. Thebutton member 84 is adapted to be manually depressed to reposition theclaws 64 from the closed position to the open position. Theclaws 64 are biased closed by the torsion spring. In this position, theproximal end 66 of theclaws 64 push thebutton member 84 outward from thebody 42. When thebutton member 84 is pressed, it pushes against the proximal ends of theclaws 64 and against the bias of the torsions springs 72, and opens theclaws 64. When theclaws 64 are open, thelower contact arm 34 withnosepiece assembly 16 can be inserted into thedrive channel 58. As theclaws 64 are normally biased closed by the torsion springs 72, when the button member is released, the claws can then return to the biased position and close over thelower contact arm 34 and hold the arm in place within theadaptor 40. - In a second embodiment of the present invention illustrated, for example, in
FIGS. 7-10 , anadaptor 240 is formed with analternative guide member 280 and drivechannel 258. Like reference numbers indicate the same element in the embodiments. With reference toFIGS. 7-10 theadaptor 240 can be coupled to an end of the lowercontact arm portion 34. Theadaptor 240 is illustrated to include abody 242 having afront portion 244 facing away from themagazine assembly 20, a rear portion 246 facing toward the magazine, an upper portion 248 facing thetool housing 12 and alower portion 250 configured to be positioned adjacent to the workpiece WP. - As illustrated for example, in
FIG. 7 , thebody 242 of theadaptor 240 includes alongitudinal drive channel 258 through a center portion thereof. Thedrive channel 258 extends from the upper portion 248 to thelower portion 250 of thebody 242. A forward section 258A of thedrive channel 258 seats thelower contact arm 34 within theadaptor 240. Arear section 58B of the drive channel 258B contains apendulum member 260 pivotably connected to thebody 242. Thependulum member 260 pivots on apin 261 inserted laterally through the adaptor body in a direction perpendicular to the longitudinal aperture that forms thedrive channel 258. Thependulum member 260, similar to the first embodiment, can have a triangular shape including aguide face 262 that faces thefront portion 244 of theadaptor body 242. Theguide face 262 of thependulum member 260 includes a concave surface facing thedrive channel 258. Theguide face 262 serves as a contact surface for the tip of a fastener that is exiting the drive track 18 of thenosepiece assembly 16 and is entering thedrive channel 258. Thependulum member 260 keeps the tips of the fasteners pointed toward thefront portion 244 of theadaptor body 242 so that the tip of the fastener enters the hole H in the metal connector MC
In the second embodiment, as shown inFIGS. 7 and9 , theguide member 280 is moveable and rides within a forward portion of the drive channel. Theguide member 280 moves in a direction that is parallel to thedrive channel 258. In addition, theguide member 280 is biased by a spring, such as, for example, acoil spring 282, outward and toward the workpiece WP. The chamfered outer surfaces of the adaptor also include anotch portion 286 adapted to restrict the lateral movement of theguide member 280. - The
adaptor 240 of the second embodiment also includes a push button orbutton member 284 that pushes against the proximal end of the claws 264 to force the claws to open so that thelower contact arm 34 can be admitted into the drive channel. Upon release of thepush button 284, the claws 264 close over thelower contact arm 34 and retain the lower contact arm portion within the drive channel of theadaptor 240. - In an embodiment of the present invention, a method of attaching the adaptor to the contact arm of the fastening tool includes pushing the button member of the front face of the adaptor against the proximal ends of the pair of claws to push open the pair of claws, inserting the lower contact arm of the contact arm assembly into the drive channel of the adaptor and releasing the button member so that the tension springs mounted in the cavities of each claw bias the claw toward the drive channel in a closed position around the lower contact arm.
- In view of the foregoing, an advantage of the present invention is in ease and speed of installation and tool free installation of the adaptor that can be used in metal connector fastening.
- While aspects of the present invention are described herein and illustrated in the accompanying drawings in the context of a pneumatic fastening tool, those of ordinary skill in the art will appreciate that the invention, in its broadest aspects, has further applicability.
- It will be appreciated that the above description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. While specific examples have been described in the specification and illustrated in the drawings, it will be understood by those of ordinary skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure as defined in the claims. Furthermore, the mixing and matching of features, elements and/or functions between various examples is expressly contemplated herein, even if not specifically shown or described, so that one of ordinary skill in the art would appreciate from this disclosure that features, elements and/or functions of one example may be incorporated into another example as appropriate, unless described otherwise, above. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular examples illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out the teachings of the present disclosure, but that the scope of the present disclosure will include any embodiments falling within the foregoing description and the appended claims.
Claims (20)
- An adaptor comprising:a body having a front portion, a rear portion, an upper portion and a lower portion and a drive channel extending in a direction from the upper portion to the lower portion;a pendulum member pivotably connected to the body, within the drive channel;a pair of claws pivotably connected to the body and surrounding the drive channel; anda guide member protruding from the lower portion of the body, the guide member for align the adaptor with designated holes in a metal connector.
- The adaptor according to claim 1, wherein each claw of the pair of claws has a proximal end that is pivotably connected to the front portion of the body and a distal free end extending toward the rear portion of the body.
- The adaptor according to claim 1, wherein the pair of claws has an open position and a closed position and is biased in the closed position.
- The adaptor according to claim 3, further comprising a button member mounted fixedly and extending laterally from the body, the button member being adapted to be manually depressed to reposition the pair of claws from the closed position to the open position.
- The adaptor according to claim 4, further comprising roll pins inserted through the proximal end of the claws, wherein each claw pivots about a roll pin on axes parallel to the drive channel.
- The adaptor according to claim 5, wherein torsion springs are disposed around the roll pins and the pair of claws is biased by the torsion springs to push the button member laterally from the body.
- The adaptor according to claim 1, wherein the pendulum member pivots about an axis lying in a plane perpendicular to the drive channel.
- The adaptor according to claim 1, wherein the pendulum member is biased toward a front portion of the drive channel.
- The adaptor according to claim 1, wherein the pendulum member comprises a guide face facing the drive channel.
- The adaptor according to claim 1, wherein the guide member is tapered in a direction away from the lower portion of the body.
- The adaptor according to claim 1, wherein the body has a plurality of chamfered surfaces.
- The adaptor according to claim 1, wherein the body further comprises a plurality of surfaces on the upper portion of the body including a first ledge, a second ledge, and a third ledge arranged on different planes passing through the drive channel, the second ledge disposed between the first ledge.
- A fastening tool comprising:a housing;a nosepiece assembly carried by the housing, the nosepiece assembly having a fastener drive track;an engine carried by the housing and configured to drive a fastener out of the drive track and into a workpiece during a drive stroke;a contact arm comprising an upper contact arm portion and a lower contact arm portion, the lower contact arm portion being movably mounted to the nosepiece assembly and operatively coupled to the upper contact arm portion;a trigger configured to move the lower contact arm portion;a magazine assembly constructed and arranged to feed successive leading fasteners from a supply of fasteners contained therein into the drive channel;an adaptor being configured to receive the lower contact arm, the adaptor including:a body having a front portion, a rear portion, an upper portion and a lower portion, and a drive channel through a center portion thereof for receiving the lower contact arm;a pendulum member pivotably connected to the body, within the drive channel and biased toward the lower contact arm;a pair of claws pivotably connected to the body and surrounding the lower contact arm in the drive channel; anda guide member for guiding a fastening member from the magazine assembly, the guide member protruding from the lower portion of the body.
- The fastening tool according to claim 13, wherein the guide member comprises cylindrical contour that faces the magazine assembly.
- The fastening tool according to claim 13, wherein a front face of the pendulum member faces the cylindrical contour of the guide member.
- The fastening tool according to claim 13, wherein the pair of claws contact the lower contact arm.
- The fastening tool according to claim 13, wherein the pair of claws is biased inward toward the lower contact arm.
- A method of attaching an adaptor to a contact arm of a fastening tool comprising:providing a fastening tool having a lower contact arm portion and an upper contact arm portion;providing an adaptor having a drive channel through a center portion thereof and a pair of claws surrounding the drive channel;opening the pair of claws of the adaptor;inserting the lower contact arm portion into the drive channel; andclosing the pair of claws of the adaptor around the lower contact arm.
- The method of attaching an adaptor according to claim 18, wherein the step of opening the pair of claws of the adaptor comprises:providing a button member on a face of the adaptor; anddepressing the button member to contact the proximal end of the claws and push open the claws.
- The method of attaching an adaptor according to claim 19, wherein the step of closing the pair of claws comprises releasing the button member.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201461989053P | 2014-05-06 | 2014-05-06 | |
US14/703,012 US11077542B2 (en) | 2013-10-31 | 2015-05-04 | Metal connector adaptor for a fastening tool |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3000561A2 true EP3000561A2 (en) | 2016-03-30 |
EP3000561A3 EP3000561A3 (en) | 2016-04-13 |
Family
ID=53434187
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15166473.7A Withdrawn EP3000561A3 (en) | 2014-05-06 | 2015-05-05 | Metal connector adaptor for a fastening tool |
Country Status (1)
Country | Link |
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EP (1) | EP3000561A3 (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5733089A (en) * | 1995-10-05 | 1998-03-31 | Air Way Automation, Inc. | Nosepiece/receiver for automated fastener system |
US6789718B2 (en) * | 2002-09-17 | 2004-09-14 | Stanley Fastening Systems, L.P. | Nail placement device |
JP4348995B2 (en) * | 2003-05-08 | 2009-10-21 | マックス株式会社 | Nail launch guide mechanism in nailing machine |
US7017790B1 (en) * | 2004-09-22 | 2006-03-28 | Wei-Chih Peng | Positioning device of a nail driver |
-
2015
- 2015-05-05 EP EP15166473.7A patent/EP3000561A3/en not_active Withdrawn
Non-Patent Citations (1)
Title |
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None |
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Publication number | Publication date |
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EP3000561A3 (en) | 2016-04-13 |
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