EP2993346B1 - Magnetische vorrichtung für schwingkolbenpumpen - Google Patents

Magnetische vorrichtung für schwingkolbenpumpen Download PDF

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Publication number
EP2993346B1
EP2993346B1 EP15382428.9A EP15382428A EP2993346B1 EP 2993346 B1 EP2993346 B1 EP 2993346B1 EP 15382428 A EP15382428 A EP 15382428A EP 2993346 B1 EP2993346 B1 EP 2993346B1
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EP
European Patent Office
Prior art keywords
magnetic core
chamber
plunger
compression chamber
coil
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Active
Application number
EP15382428.9A
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English (en)
French (fr)
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EP2993346A1 (de
Inventor
Adrian Alberto Teylor
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Teylor Intelligent Processes SL
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Teylor Intelligent Processes SL
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Publication of EP2993346A1 publication Critical patent/EP2993346A1/de
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • F04B17/04—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors using solenoids
    • F04B17/042—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors using solenoids the solenoid motor being separated from the fluid flow
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • F04B17/04—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors using solenoids
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B19/00—Machines or pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B1/00 - F04B17/00
    • F04B19/20—Other positive-displacement pumps
    • F04B19/22—Other positive-displacement pumps of reciprocating-piston type
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/001—Noise damping
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14—Pistons, piston-rods or piston-rod connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/22—Arrangements for enabling ready assembly or disassembly

Definitions

  • This invention concerns an improved electromagnetic system for vibrating piston pump with an isolated compression chamber suitable for moving liquids; consisting of an electromagnetic system which drive in alternative sense a magnetic core extended into a plunger acting as the compression mean that impels the liquid in a compression chamber towards an outlet.
  • the vibrating pump which is the subject of this invention, has features intended to increase the efficiency of the electromagnetic driver system due to a specific metallic structure, an axially flexible plunger comprising two or more different materials and the assembly of the compression chamber by clipping methods, allowing it to obtain similar performances of current vibrating piston pumps with less cooper, iron and lower assembly costs while consuming less electricity during operation.
  • the choice of the type of pump basically depends on the requirements it must meet, such as: dimensions/weight, maximum pressure, maximum flow, flow at working pressure, power consumed, characteristics of the fluid to be moved (oils, acids, food, etc.), price or noise level.
  • Vibrating piston pumps which are of the type referred to in this invention, work by alternatively moving a magnetic core using a tubular electro-magnet around the said magnetic core.
  • the use of AC to power the electro-magnet generate magnetic pulses that go from zero to maximum at the pace of the AC. These magnetic pulses attract the magnetic core from an upstream position to a downstream position.
  • a spring placed downstream of the magnetic core is compressed and push said magnetic core back to its upstream position when the magnetic pulse is zero producing the alternative movement thereof.
  • the electromagnetic systems currently used in vibrating pumps as described in DE 20 2007 019 534 U1 or DE 10 2012 107 983 A1 has a low efficiency due to fact that the magnetic force responsible for moving the plunger from its upstream to the downstream position is created by the use of two separated bushings.
  • plunger Another key component on the efficiency of the magnetic system of vibrating solenoid pumps is the plunger. Due to the design, manufacturing specifications and materials currently used there is room to improve its efficiency and costs. To manufacture pistons, three processes are the most commonly used nowadays: full machining starting from a larger piece of stainless steel, press-bonding the ferritic stainless-steel core and the stainless-steel plunger or by plastic moulding a plunger over the ferritic stainless-steel core. All the existing plungers are rigid and without axial flexibility between the core and the piston.
  • an object of the present invention is to provide a vibrating piston pump with improved magnetic efficiency, lower noise and easier assembly enabling to obtain the performances of current piston pumps with less raw material, mainly cooper, and manufacturing costs.
  • the vibrating piston pump for liquids comprising: an electromagnet constituted by a metallic structure and a coil, being said electromagnet the driver force that move longitudinally and in alternate direction a pumping means inside a driver chamber.
  • the pumping mean is composed of a magnetic core, two springs, one at each side of that core and a plunger attached to said magnetic core.
  • the springs are responsible first to keep the magnetic core in a rest position and second to accumulate the energy produced by the displacement of the magnetic core. When the magnetic flow come to zero the energy accumulated in the springs bring the magnetic core back to its rest position. This process repeats at the AC frequency and the pump works under the principle of a spring-mass system.
  • a second feature of the vibrating pump of this invention is the axial flexibility of the plunger relative to the magnetic core.
  • the plunger is solidly assembled to a magnetic core but with freedom of axial movement between both parts. This axial flexibility lowers the noise level of the pump.
  • the magnetic core is simple to manufacture and with few machining operations, thus reducing machining costs and waste of raw materials in the form of shavings.
  • the plunger assembled to said magnetic core is a separate piece that can be made of any material compatible with the characteristics of the fluid to pump.
  • the axial flexibility is given by the patella shape end of the plunger and the semi-housings that link the plunger to the magnetic core.
  • the semi-housings can be obtained from plastic or rubber injection and improve the useful life of the pumping means which is exposed to high vibration frequencies.
  • the third feature of the vibrating pump of this invention is the use of a fork shaped clip to join the compression chamber with the electromagnetic driver resulting in a compact and easy to assembly vibratory pump.
  • the vibrating piston pump includes an electromagnetic system comprising a coil (1) and a metallic structure composed by a "U” shaped piece (2), two bushings (7.1, 7.2), a lower plate closure (3) and a screw stud (4).
  • the "U” shaped piece (2) is placed around the coil (1), the two bushings (7.1, 7.2) are placed inside the said coil (1) and the lower plate (3) is placed below, on the open side of the "U” shaped piece (2), closing the magnetic circuit with the screw stud (4).
  • the lower plate (3) is fixed by the screw stud (4) to a driver chamber (5) which is positioned inside the coil (1) and the two bushings (7.1, 7.2).
  • a pumping mean moving axially and in alternative direction composed by a magnetic core (6) and a plunger (9) linked to the top of said magnetic core (6) by a semi-housings set (11).
  • the movement of the pumping mean is produced by a spring-mass system and the energy exchange system is composed by a compression spring (19) positioned below the bottom of the magnetic core (6) and a return spring (8) positioned above the top of the magnetic core (6).
  • the fluid to impel is displaced in a compression chamber (12) with an inlet (17) and an outlet (18) which is assembled to the driver chamber (5) and fixed by the fork shape clip (13).
  • the plunger (9) is attached to a magnetic core (6) by a semi-housing set (11) and has axial flexibility relative to the magnetic core (6) due to the patella design of the plunger's end linked to said magnetic core (6).
  • the compression chamber (12) is housed in the upper side of the driver chamber (5) and fixed by the fork shape clip (13) that holds the compression chamber (12) assembled and free to rotate 360°.
  • a sealing means (14) and a washer (15) prevents the fluid to leak from the compression chamber (12) to the driver chamber (5) and the seal (16) keeps the compression chamber (12) and the driver chamber (5) under tension to prevent vibration noise

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Electromagnetic Pumps, Or The Like (AREA)
  • Reciprocating Pumps (AREA)

Claims (2)

  1. Vibrierende Kolbenpumpe für Flüssigkeiten, die bei der Verdrängung von Flüssigkeiten zum Einsatz kommt und ein elektromagnetisches System umfasst, das besteht aus einer Spule (1) und einer Metallstruktur in Form eines U-förmigen Stücks (2) um die genannte Spule herum (1), zwei in der genannten Spule (1) eingelassenen Buchsen (7.1, 7.2), einem unteren Plattenverschluss (3), der sich unter der offenen Seite dieses U-förmigen Stücks befindet, und einem diese Metallstruktur vervollständigenden Bolzen (4), einer Treiberkammer (5) in dieser Kammer (1) und zwei Buchsen (7.1, 7.2), einer Pumpeinrichtung, die sich axial bewegen und die Richtungen innerhalb der aus (5) einem Magnetkern (6) und einem Kolben (9) bestehenden Treiberkammer (6), die am oberen Ende des Magnetkerns in Form eines Halbgehäuses (11) (11) angebracht sind, verändern kann, einem Energieaustauschsystem, das eine sich unterhalb des Bodens des Magnetkerns (6) befindliche Kompressionsfeder (19) und eine sich oberhalb der Oberkante des Magnetkerns befindliche Rückstellfeder (8) umfasst, eine Kompressionskammer (12) mit Einlass (17) und Auslass (18), die an der Treiberkammer (5) montiert sind, durch eine gabelförmige Schelle (13) gehalten werden und sich charakterisieren durch: Der Bolzen (4) ist axial ausgerichtet und unterhalb des Bodens des Magnetkerns (6) angebracht, so dass dieser Bolzen (4) zur Metallstruktur (2, 3, 4, 7.1, 7.2) gehört. Der Kolben (9) verfügt über axiale Flexibilität in Bezug auf den Magnetkern (6) aufgrund eines Gleitlagers auf der Seite, wo der Kolben mit dem Magnetkern (6) durch eine Reihe von Halbgehäusen (11) verbunden ist.
  2. Vibrierende Kolbenpumpe gemäß Aussage 1, gekennzeichnet durch Folgendes: Die Kompressionskammer (12) befindet sich auf der Oberseite der Treiberkammer (5) und ist durch die gabelförmige Schelle (13) befestigt, welche die Kompressionskammer (12) zusammenhält und bis zu 360° bewegen kann; wobei eine Dichtungseinrichtung (14) und eine Unterlegscheibe (15) verhindern, dass die Flüssigkeit von der Kompressionskammer (12) in die Treiberkammer (5) leckt. Eine weitere Dichtung (16) hält die Kompressionskammer (12) und die Treiberkammer (5) unter Druck, um Vibrationsgeräusche zu vermeiden.
EP15382428.9A 2014-08-19 2015-08-16 Magnetische vorrichtung für schwingkolbenpumpen Active EP2993346B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES201400676U ES1123905Y (es) 2014-08-19 2014-08-19 Sistema magnético para bomba de camara estanca

Publications (2)

Publication Number Publication Date
EP2993346A1 EP2993346A1 (de) 2016-03-09
EP2993346B1 true EP2993346B1 (de) 2020-03-25

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ID=51541428

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15382428.9A Active EP2993346B1 (de) 2014-08-19 2015-08-16 Magnetische vorrichtung für schwingkolbenpumpen

Country Status (3)

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US (1) US20160053750A1 (de)
EP (1) EP2993346B1 (de)
ES (2) ES1123905Y (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016114568A1 (de) * 2016-08-05 2018-02-08 Sysko Ag Schwingkolbenpumpvorrichtung
DE102018115119A1 (de) * 2018-06-22 2019-12-24 Sysko Ag Getränkepumpe
US11946464B1 (en) * 2022-07-11 2024-04-02 P3 Technologies, LLC Self-contained actuating magnetic pump

Family Cites Families (15)

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Publication number Priority date Publication date Assignee Title
JPS49127109A (de) * 1973-04-09 1974-12-05
US4021152A (en) * 1974-12-06 1977-05-03 Taisan Industrial Co., Ltd. Electromagnetic pump
JPS54133608A (en) * 1978-04-08 1979-10-17 Iwaki Co Ltd Electromagnetic drive type reciprocating pumping plant
JPS5688971A (en) * 1979-12-20 1981-07-18 Matsushita Electric Ind Co Ltd Pump
JPH059508Y2 (de) * 1987-06-17 1993-03-09
DE3729938C1 (de) * 1987-09-07 1989-03-30 Eberspaecher J Einrichtung zum Foerdern und Vorwaermen kaelteempfindlicher Brennstoffe
US5073095A (en) * 1990-04-10 1991-12-17 Purolator Product Company Whisper quiet electromagnetic fluid pump
DE4130166C1 (de) * 1991-09-11 1993-03-11 Lang Apparatebau Gmbh, 8227 Siegsdorf, De
JP4203160B2 (ja) * 1998-11-13 2008-12-24 株式会社ミクニ 電磁ポンプ
US6517330B2 (en) * 2000-05-10 2003-02-11 Kioritz Corporation Reciprocating pump
BR0201189B1 (pt) * 2002-03-22 2010-06-29 compressor alternativo acionado por motor linear.
JP2004294758A (ja) * 2003-03-27 2004-10-21 Hitachi Ltd 光学ユニット及びそれを用いた投写型映像表示装置
ITTO20030400A1 (it) * 2003-05-30 2004-11-30 Buzzi Srl Micropompa elettromagnetica alternativa, particolarmente
DE202007019534U1 (de) * 2007-02-14 2013-06-26 Johnson Electric Dresden Gmbh Schwingkolbenpumpe
DE102012107983A1 (de) * 2011-08-29 2013-02-28 Jiming Lv Schwingkolbenpumpe

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Title
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Also Published As

Publication number Publication date
ES1123905U (es) 2014-09-22
ES2809233T3 (es) 2021-03-03
EP2993346A1 (de) 2016-03-09
ES1123905Y (es) 2015-01-23
US20160053750A1 (en) 2016-02-25

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