EP2985469B1 - Hydrostatic drive and valve device for same - Google Patents
Hydrostatic drive and valve device for same Download PDFInfo
- Publication number
- EP2985469B1 EP2985469B1 EP15177835.4A EP15177835A EP2985469B1 EP 2985469 B1 EP2985469 B1 EP 2985469B1 EP 15177835 A EP15177835 A EP 15177835A EP 2985469 B1 EP2985469 B1 EP 2985469B1
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- pressure
- piston chamber
- section
- opening cross
- pressure medium
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- 230000008901 benefit Effects 0.000 description 2
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- 230000005484 gravity Effects 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/024—Systems essentially incorporating special features for controlling the speed or actuating force of an output member by means of differential connection of the servomotor lines, e.g. regenerative circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/024—Systems essentially incorporating special features for controlling the speed or actuating force of an output member by means of differential connection of the servomotor lines, e.g. regenerative circuits
- F15B2011/0243—Systems essentially incorporating special features for controlling the speed or actuating force of an output member by means of differential connection of the servomotor lines, e.g. regenerative circuits the regenerative circuit being activated or deactivated automatically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20569—Type of pump capable of working as pump and motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/27—Directional control by means of the pressure source
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/30565—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve
- F15B2211/3058—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve having additional valves for interconnecting the fluid chambers of a double-acting actuator, e.g. for regeneration mode or for floating mode
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/415—Flow control characterised by the connections of the flow control means in the circuit
- F15B2211/41527—Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a directional control valve
- F15B2211/41536—Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a directional control valve being connected to multiple ports of an output member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/42—Flow control characterised by the type of actuation
- F15B2211/428—Flow control characterised by the type of actuation actuated by fluid pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7053—Double-acting output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/75—Control of speed of the output member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/76—Control of force or torque of the output member
- F15B2211/761—Control of a negative load, i.e. of a load generating hydraulic energy
Definitions
- the invention relates to a hydraulic drive according to the preamble of patent claim 1.
- a hydraulic cylinder for moving loads, in particular for lifting and lowering, a hydraulic cylinder, in particular a double-acting, is used.
- This has two piston chambers, which are separated by a piston.
- An external load acts on a piston rod connected to the piston.
- there is a need to be able to recover energy This can be done, for example, when potential energy of an elevated load when lowering the load is free again.
- the document shows DE 10 2012 003 320 A1 a hydrostatic drive in which hydraulic fluid flowing from the hydraulic cylinder can be passed via a valve device to a hydraulic motor and / or a hydraulic accumulator.
- a fan of an internal combustion engine can be driven.
- Pressure medium for driving this hydraulic motor or a hydraulic motor assisting the internal combustion engine can be taken from the hydraulic accumulator.
- Solutions are also known in which an electric generator or a flywheel can be driven via the outflowing pressure medium or the hydraulic accumulator receiving the pressure medium.
- a disadvantage of this concept is that the hydraulic component receiving the outflowing pressure medium-that is to say the hydraulic motor or the hydraulic accumulator-must be designed for the maximum pressure medium volume flow occurring at the maximum speed of movement of the hydraulic cylinder.
- maximum movement speed comparatively rarely occurs, at most about half of the operating time, so hydraulic components large capacity must be kept, the bulk operating time far below their capacity, which adversely affects the cost and efficiency of the drive.
- the publication DE 10 2008 034 301 A1 shows in this regard a solution with a regeneration of the effluent from the decreasing piston chamber pressure medium.
- a direct pressure medium connection of the two piston chambers is proposed, so that a portion of the outflowing pressure medium, bypassing the hydraulic pump, can flow into the other piston chamber. Due to this regeneration, the hydraulic pump can be made smaller, which reduces the cost of the drive and in particular allows the operation of the hydraulic pump with higher efficiency, since the hydraulic pump can work because of their smaller size over a longer period of operation in the range of their maximum delivery volume.
- the invention is therefore the object of the invention to provide a generic hydrostatic drive, which is better protected against cavitation, which are reduced as a result, the cost.
- the invention is therefore the object of the invention to provide a generic hydrostatic drive, which is better protected against cavitation, which are reduced as a result, the cost.
- a hydrostatic drive has a particularly double-acting hydraulic cylinder for moving, in particular for lifting and / or lowering, a load, and for recuperation (recovery) of hydraulic power of the hydraulic cylinder a hydraulic machine and / or a hydraulic accumulator.
- potential and / or kinetic energy of the load can be recovered via the hydraulic machine or the storage.
- two piston chambers are fluidly separated from each other by a piston, of which a piston chamber is fluidically connectable to the hydraulic machine and / or the reservoir via a first pressure medium connection.
- the drive has a second pressure medium connection via which the other piston chamber can be supplied with a partial volume flow of a discharge volume flow flowing away from a piston chamber.
- a third pressure medium connection connected in parallel with the second pressure medium connection is provided. Also via these, the other piston chamber can be supplied with a partial volume flow of the outflow volume flow of the one piston chamber.
- the third pressure medium connection has a third throttle device with an invention according to the pressure of the other piston chamber adjustable, third opening cross-section. The third pressure medium connection can thus be controlled via the third throttle device.
- the movement of the load for a direction of movement of the piston forcibly leads to a reduction of the one piston chamber and to an enlargement of the other piston chamber.
- the pressure medium flowing out of the one piston chamber is proportionally conducted via the second pressure medium connection into the enlarging other piston chamber, which can be referred to as regeneration of pressure medium.
- a pressure medium source in particular a hydraulic pump or a hydraulic accumulator, which is to be provided for providing the pressure medium volume flow for the other piston chamber, therefore no longer has to be designed for the maximum pressure medium volume flow of the other piston chamber due to the maximum movement speed. It can instead be designed smaller, so that investment and operating costs can be saved and the cost of the drive can be reduced.
- the previously discussed cavitation in the other piston chamber can be prevented according to the invention well over the third throttle device with the adjustable depending on the pressure of the other piston chamber third opening cross-section.
- the third opening cross-section can preferably be controlled as a function of the increasing pressure of the other piston chamber, it being possible for the third opening cross-section to be openable as a function of the decreasing pressure of the other piston chamber.
- the third throttle device has in a preferred development, in particular an adjustable pressure equivalent, with which the third throttle device, in particular a throttle body or valve body, is loaded in the direction of a control of the third opening cross-section. In this way, cavitation is prevented in the other piston chamber and the pressure in the other piston chamber is less than or equal to the set third pressure equivalent, so that a pressure gain is limited.
- the second pressure medium connection proves to be particularly advantageous when the hydraulic cylinder is designed such that the partial volume flow can completely cover the pressure medium volume flow necessary for filling the other piston space. Then, this pressure medium volume flow is completely regenerated from the drain volume flow and it may even be considered to dispense entirely with a hydraulic pump.
- the hydraulic machine is formed via a hydraulic motor for converting hydraulic energy of the drain volume flow into mechanical energy.
- the mechanical energy can be used, for example, to drive other hydraulic machines, a generator, a flywheel or supporting the drive of an internal combustion engine.
- the stored pressure medium energy can be used offset in time if necessary.
- the hydraulic machine can be designed with a constant or variable displacement volume.
- the hydraulic machine can be designed as an axial piston machine in swash plates or Schrägachsenbauweise.
- the swashplate design with adjustable displacement volume running hydraulic machine can be designed with swivel swash plate be, whereby a change between engine and pump operation, or vice versa, is made possible by a simple swinging.
- a drive shaft of the hydraulic machine may be connected to a drive shaft of a diesel engine or an electric motor and / or generator or to a mechanical flywheel.
- the first pressure medium connection of the drive in a preferred development has a first throttle device with an adjustable, first opening cross section.
- the first throttle device is preferably designed in such a way that it allows a substantially leak-free load hold in the non-actuated state of the hydraulic cylinder.
- the first throttle device is preferably designed as a continuously adjustable 2/2-way seat valve that is biased in a blocking position of its valve seat, in particular by a spring and actuated in the direction of flow positions.
- the actuation can be designed hydraulically, mechanically or electromagnetically.
- the first throttle device is attached directly to the hydraulic cylinder, in particular flanged, so that it can fulfill the function of a pipe rupture protection.
- the piston then has a piston surface, of which the piston space is at least partially limited. Preferably, this is larger than another piston surface of the piston, of which the other piston chamber is at least partially limited. The regeneration from the piston chamber with the larger piston surface to the piston chamber with the smaller piston surface thus takes place via the second pressure medium connection.
- the hydraulic cylinder is designed such that the piston is connected to a piston rod, from which the other piston chamber is penetrated and at which the load acts.
- the second pressure medium connection of the drive in a preferred development has a second throttle device with a second opening cross section which is adjustable as a function of the pressure of the piston space.
- the second throttle device is designed such that its pressure drop, more precisely its flow resistance, via the second opening cross-section, at least when it is largely turned on, is low.
- the first opening cross-section of the first throttle device This can be achieved in a piston chamber via the second pressure medium connection, the pressure gain. In a piston chamber then prevails due to the second pressure medium connection, a higher pressure than without the second pressure medium connection.
- the second opening cross section can be controlled as a function of the increasing pressure of the one piston chamber, wherein it can be opened in dependence on the decreasing pressure of the one piston chamber.
- the second opening portion is controllable in this way in a predetermined interval of the pressure of a piston chamber. In this way, depending on the pressure of a piston chamber and depending on its tendency (rise, sink), the partial volume flow can be reduced or increased. The more the second opening cross-section is opened, the stronger the effect previously discussed pressure boost.
- the second pressure medium connection according to the invention is completely interrupted and the pressure gain comes to a standstill. In this way it is ensured that a predetermined maximum load can be held by the hydraulic cylinder.
- the control of the second opening cross-section by the second throttle device - in particular a throttle or valve body of the second throttle device - is loaded in the direction of a Zu Kunststoffung the second opening cross section with the pressure of a piston chamber.
- a lower or minimum pressure equivalent with which it - in particular its throttle or valve body - is loaded in the direction of a control of the second opening cross-section.
- a limit value of the pressure of the one piston chamber can thus be preset, from which the second pressure medium connection is controlled. From this closing point, or from reaching this limit, the second opening cross-section is reduced with increasing pressure, whereby the partial volume flow is throttled.
- the second throttle device is designed such that the second opening cross-section is substantially constant controlled as long as the pressure of a piston chamber is smaller than the lower pressure equivalent. Consequently, in this pressure range, the pressure of one piston chamber has no influence on the partial volume flow, and the advantages of pressure amplification and reduction of the pressure medium volume flow to be supplied by the hydraulic pump are fully realized.
- the second opening cross section can be controlled substantially in proportion to the increasing pressure of the one piston chamber, as long as the pressure of the one piston chamber rises above the lower pressure equivalent.
- the pressure gain in this pressure range is increasingly reduced.
- the second throttle device has an upper pressure equivalent, with which it is loaded in the direction of a control of the second opening cross-section and which is greater than the first pressure equivalent.
- the upper pressure equivalent By way of the upper pressure equivalent, a closing pressure is thus established for the pressure of the one piston chamber, from which the second opening cross section has been closed and the partial volume flow has become approximately zero and the pressure boost is thereby switched off.
- the drive according to the invention the third pressure medium connection and / or the previously discussed hydraulic pump is provided which can provide this Nachsaugvolumenstrom required and thereby prevents cavitation in the other piston chamber.
- the drive can be developed such that the second throttle device has a Restö Stammsquer bain as soon as the pressure of a piston chamber is approximately equal to the upper pressure equivalent or greater than this. By means of the residual opening cross section, sufficient pressure medium can then always be fed into the other, enlarging piston space.
- the residual opening cross-section is designed such that in the other piston chamber a pressure is established which is limited and prevented by cavitation.
- the lower and / or the upper pressure equivalent is formed via at least one compression spring.
- both mentioned pressure equivalents are formed by a common spring.
- other technical solutions such as electromagnetic or hydraulic, for applying the pressure equivalents or possible.
- the lower pressure equivalent and / or the upper pressure equivalent is configured adjustable.
- the spring force is preferably adjustable.
- the hydraulic pump is part of the hydrostatic drive.
- the hydraulic pump is part of the hydrostatic drive.
- the drive is preferably used in a mobile work machine, since there due to always tight space and the requirement of a low vehicle weight fiction reduction of the hydromachine (due to the described pressure boost) and the hydraulic pump (due to the regeneration described) prove to be particularly advantageous.
- valve device of the hydrostatic drive which is designed according to at least one of the aspects of the preceding description, is embodied in a further development in a compact block or disk construction.
- the valve device has the second throttle device with the second opening cross section, which is adjustable as a function of the pressure of the one piston chamber, via which the second pressure medium connection can be controlled.
- it has the second pressure medium connection connected in parallel, third pressure medium connection, via which the other piston chamber with the partial volume flow of the drain volume flow can be supplied.
- the third throttle device is provided with the third opening cross-section which is adjustable as a function of the pressure of the other piston chamber and via which the third pressure medium connection can be controlled.
- a hydrostatic drive 1 has a hydraulic cylinder 2 for moving, in particular for lifting and / or lowering a load, which is symbolized by the designation F L.
- the hydraulic cylinder raises and lowers the load F L under the action of gravity in FIG. 1 in the direction of the arrow marked x acts.
- the hydraulic cylinder 2 has a piston 4 which is received axially displaceably in a housing 6 of the hydraulic cylinder 2. From the piston 4, a cylinder bottom side piston chamber 8 is fluidically separated from a piston rod side, other piston chamber 10 in the housing 6.
- the piston 4 has on the cylinder bottom side a piston surface 12, of which the one piston chamber 8 is limited in sections, and on the other hand another piston surface 14, of which the other piston chamber 10 is partially limited.
- a piston rod 16 is attached to the piston 4, to which the load F L attacks.
- first pressure medium connection 18 By way of a first pressure medium connection 18, one piston chamber 8 is connected to a working connection of a hydraulic machine 20 designed as a hydraulic motor with an adjustable displacement.
- the first pressure medium connection 18 has a first throttle device 22 with an adjustable, first opening cross-section, via which the first pressure medium connection 18 can be opened and closed.
- the other piston chamber 10 is connected to a working port of a hydraulic displacement pump 24 configured with an adjustable displacement volume.
- the hydrostatic drive 1 additionally has a second pressure medium connection 26 branching off from the first pressure medium connection, via which the one piston space 8 can be fluidically connected to the other piston space 10 for a so-called regeneration operation.
- Regenrations vulgar takes place the Pressure medium supply of the other piston chamber 10 partially or completely via the second pressure medium connection 26, that is, a partial flow of the effluent from a piston chamber 8 drain volume flow.
- the second pressure medium connection 26 is designed as a simple adjusting throttle second throttle device 28 is arranged.
- the second throttle device 28 is formed in the first embodiment as a simple adjusting throttle. About them, the second pressure medium connection 26 and thus the partial volume flow can be controlled.
- FIG. 2 shows a second example of a hydrostatic drive 101, which substantially according to FIG. 1 is the same, and as a sole difference instead of the hydraulic motor has a hydraulic accumulator 121. Through this, the pressure medium energy of the whole or of the partial volume flow reduced drain volume flow can be stored for later use.
- a third example of a hydrostatic drive 201 according to FIG. 3 corresponds largely to that according to FIG. 1 ,
- a second throttle device 228 is arranged in the second pressure medium connection 26, which has a second opening cross section A 2 which is adjustable as a function of the pressure p A and via which the second pressure medium connection 26 can be actuated and controlled.
- the second throttle device 228 is configured in the example as a proportionally adjustable 2/2-way valve.
- a valve body of the second throttle device 228 is loaded in the direction of a blocking position 228b with the pressure p A , whereas it is loaded in the direction of an open position 228a with a pressure equivalent, namely the spring force of a spring 230.
- the spring 230 acts with a spring force on the valve body, which corresponds to a lower pressure equivalent p Au .
- the spring 230 acts with a spring force which corresponds to an upper pressure equivalent p Ao .
- the third example according to FIG. 3 takes advantage of the two examples described above (regeneration solution) and combines this with a higher utilization of the recuperable from the piston chamber 8 pressure medium energy. It is the second throttle device 228 designed such that its pressure loss is low. In particular, when the first throttling device 22 is fully opened, the pressure p B in the other piston chamber 10 is then approximately equal to the pressure p A in a piston chamber 8. It follows that the pressure p A increases further. This results in the following a new balance of forces on the piston 4 with an increased compared to the aforementioned examples pressure p A.
- the drain volume flow towards the hydraulic motor 20 can be approximately halved with this approach, and the pressure p A and thus the working pressure of the hydraulic motor 20 can be approximately doubled.
- the hydraulic pressure medium energy supplied to the hydraulic motor 20 via the outflow volume flow is approximately the same as in the preceding examples, the hydraulic motor 20 can be designed to be half as large. As a result, the drive 201 is particularly cost-effective.
- the second pressure medium connection 26 is controlled as a function of the pressure p A in a piston chamber 8 when it rises above a certain threshold value.
- the above-described load of the valve body of the second throttle device 228 serves in the direction of the blocking position 228b with the tapped by a piston chamber 8 pressure p A.
- the tap is carried out via a load signaling line 232, between the one piston chamber 8 and the first throttle device 22 of the first Pressure medium connection 18 branches off.
- the closing of the second pressure medium connection 26, or of the second opening cross-section A 2 begins according to the diagram in FIG FIG.
- the values for the pressure equivalents p Au , p Ao which determine the control behavior of the second throttle device 28, depend on the maximum permissible pressure p Amax in a piston chamber 8. In addition, an operating strategy plays a role.
- p Ao could also be designed for the value of the maximum pressure p Amax . Even then, the pressure p A in a piston chamber 8 can not statically exceed the value p Amax , since the pressure p A is tapped via the load reporting line 232 directly in a piston chamber 8 and reported to the second throttle device 228. However, this type of design for p Ao in dynamic load cases proves to be critical.
- the lower pressure equivalent p Au is designed so that the second throttle device 228 has a stable control behavior. In the exemplary embodiment shown, this is given when p Au is about 50 bar lower than p Ao (140 bar).
- FIG. 3 A weakness of in FIG. 3 As shown, it is that at operating times, where the load F L is so large that the second throttle device 228 is controlled (blocking position 228 b), the inlet flow into the other piston chamber 10 must be supplied from another location.
- the reserved hydraulic pump 24 could serve this purpose.
- the pressure medium volume flow of the hydraulic pump 24 is a limiting factor in parallel operation of a plurality of hydraulic consumers. If, at their maximum utilization, the additional suction volume flow required by the other piston chamber 10 is added and the second pressure medium connection 26 is closed as mentioned, cavitation may occur in the other piston chamber 10 due to the lack of pressure medium supply and / or the other hydraulic consumers due to insufficient supply through the hydraulic pump 24 slower.
- the drive 201 according to the invention is according to an in FIG. 4 shown embodiment of a hydrostatic drive 301 is supplemented by a third pressure medium connection 340 which is connected in parallel to the second pressure medium connection 26 and branches off from the first pressure medium connection between the first throttle device 22 and the working port of the hydraulic motor 20.
- a third throttle device 342 is provided, the third opening cross section of which can be controlled as a function of the pressure p B of the other piston chamber 10. More specifically, one is Valve body of the third throttle device 342 in the direction of an open position of the third throttle device 342 with the pressure equivalent of a spring 344 and loaded in the direction of a closed position with the pressure p B of the other piston chamber 10. With decreasing pressure p B of the third opening cross section is thus controlled by the spring 344, whereby the above-described cavitation is prevented by undersupply of the other piston chamber 10.
- the third throttle device 342 may also be referred to as a suction valve.
- the spring force / pressure equivalent of the spring 344 is adjustable and adjusted to about 10 bar.
- FIG. 5 shows an example according to the example FIG. 3 based example of a hydrostatic drive 401.
- the Nachsaugung that in the embodiment according to FIG. 4 is made possible via the third pressure medium connection, solved in an alternative way.
- To simplify the description of the hydrostatic drive 401 reference is made at this point only to the differences from the third example according to FIG. 3 received.
- a second throttle device 428 of the second pressure medium connection has instead of the blocking position 228b according to FIG. 3 a constructionally related residual opening position b with a residual opening cross-section A 2R .
- the residual opening cross-section A 2R is dimensioned such that sufficient pressure medium can flow into the other piston chamber 10 via it, but no pressure buildup takes place in the latter.
- the dimensioning is selected so that adjusts the pressure p B ⁇ 10 bar in the other piston chamber 10. This is sufficient to prevent cavitation in the other piston chamber 10 due to dynamic movement effects of the piston 4.
- FIG. 12 shows a valve device 354 that summarizes the second throttle device 228 and the third throttle device 342.
- the valve device 354 is also in the embodiment according to FIG. 4 installed. It is designed as a valve block with the connections L, A, X, and B1 and B2. Via the connection A, the second and third pressure medium connection 26 and 340 with the first pressure medium connection 18 according to FIG FIG. 4 connectable. Via the connection X, the load-signaling line 232 can be fluidically connected to the one piston chamber 8. Via the port B1 of the other piston chamber can be connected and via the port B2, the hydraulic pump 24 can be connected.
- the valve device 354 summarizes in a compact manner the functions of the load pressure-dependent regeneration of pressure medium from one piston chamber 8 in the other piston chamber 10 via the second throttle device 228 and the pressure-controlled Nachsaugung in the other piston chamber 10 via the third throttle device 342 together.
- the hydrostatic drive 401 has a fourth throttle device 450, via which an opening cross section of the pressure medium connection of the hydraulic pump 24 with the one piston chamber 8 can be controlled.
- a further check valve 452 between the fourth throttle device 450 and the working port of the hydraulic pump 24 is provided, on the one hand to prevent the flow of pressure medium from the one piston chamber 8 to the hydraulic pump 24 and on the other hand to allow the pressure medium supply of a piston chamber 8 by the hydraulic pump 24.
- the mentioned pressure medium connections can each be designed as a pressure medium line or pressure medium channel.
- a hydrostatic drive with a double-acting hydraulic cylinder for moving a load wherein one of the piston chambers of the hydraulic cylinder for recuperation of particular potential energy of the load with a hydraulic machine, in particular a hydraulic motor, and / or a hydraulic accumulator is fluidically connectable.
- the hydraulic cylinder to a second pressure medium connection, via which the other piston chamber for the regeneration of pressure medium energy with a partial volume flow of a flowing away from a piston chamber drain volume flow can be supplied.
- a hydrostatic drive with a hydraulic cylinder for moving a load, a piston chamber with a hydraulic machine and / or a hydraulic accumulator for recuperation of hydraulic energy of the hydraulic cylinder is fluidly connected.
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Description
Die Erfindung betrifft einen hydraulischen Antrieb gemäß dem Oberbegriff des Patentanspruchs 1..The invention relates to a hydraulic drive according to the preamble of patent claim 1.
Zum Bewegen von Lasten, insbesondere zum Heben und Senken, wird ein Hydraulikzylinder, insbesondere ein doppeltwirkender, eingesetzt. Dieser hat zwei Kolbenräume, die von einem Kolben getrennt sind. An einer mit dem Kolben verbundenen Kolbenstange greift eine äußere Last an. Grundsätzlich besteht dabei der Bedarf, Energie zurückgewinnen zu können. Dies kann beispielsweise erfolgen, wenn potentielle Energie einer gehobenen Last beim Absenken der Last wieder frei wird.For moving loads, in particular for lifting and lowering, a hydraulic cylinder, in particular a double-acting, is used. This has two piston chambers, which are separated by a piston. An external load acts on a piston rod connected to the piston. Basically, there is a need to be able to recover energy. This can be done, for example, when potential energy of an elevated load when lowering the load is free again.
Zu diesem Zweck zeigt die Druckschrift
Nachteilig an diesem Konzept ist, dass die das abströmende Druckmittel aufnehmende hydraulische Komponente - also der Hydromotor oder der Hydrospeicher - auf den bei maximaler Bewegungsgeschwindigkeit des Hydrozylinders auftretenden, maximalen Druckmittelvolumenstrom ausgelegt sein muss. Gleiches gilt für eine Hydropumpe des Antriebs, die so auszulegen ist, dass über sie in den sich vergrößernden Kolbenraum des Hydrozylinders ausreichend Druckmittel nachgefördert werden kann. Obwohl der Fall maximaler Bewegungsgeschwindigkeit vergleichsweise selten auftritt, maximal etwa während der Hälfte der Betriebszeit, müssen also hydraulische Komponenten großer Kapazität vorgehalten werden, die einen Großteil ihrer Betriebszeit weit unterhalb ihrer Kapazität betrieben werden, was sich nachteilig auf die Kosten und den Wirkungsgrad des Antriebs auswirkt.A disadvantage of this concept is that the hydraulic component receiving the outflowing pressure medium-that is to say the hydraulic motor or the hydraulic accumulator-must be designed for the maximum pressure medium volume flow occurring at the maximum speed of movement of the hydraulic cylinder. The same applies to a hydraulic pump of the drive, which is to be designed so that it can be nachgefördert about them in the enlarging piston chamber of the hydraulic cylinder sufficient pressure medium. Although the case of maximum movement speed comparatively rarely occurs, at most about half of the operating time, so hydraulic components large capacity must be kept, the bulk operating time far below their capacity, which adversely affects the cost and efficiency of the drive.
Die Druckschrift
Vor diesem Hintergrund des Standes der Technik besteht fortwährend die Anforderung, die Kavitation im sich erweiternden Kolbenraum zu verhindern oder das Risiko der Kavitation zumindest zu senken.Against this background of the prior art, there is a constant demand to prevent cavitation in the expanding piston chamber or at least to reduce the risk of cavitation.
Dem gegenüber liegt der Erfindung daher die Aufgabe zu Grunde, einen gattungsgemäßen hydrostatischen Antrieb zu schaffen, der besser gegen Kavitation geschützt ist, wodurch in der Folge auch dessen Kosten verringert sind.In contrast, the invention is therefore the object of the invention to provide a generic hydrostatic drive, which is better protected against cavitation, which are reduced as a result, the cost.
Dem gegenüber liegt der Erfindung daher die Aufgabe zu Grunde, einen gattungsgemäßen hydrostatischen Antrieb zu schaffen, der besser gegen Kavitation geschützt ist, wodurch in der Folge auch dessen Kosten verringert sind.In contrast, the invention is therefore the object of the invention to provide a generic hydrostatic drive, which is better protected against cavitation, which are reduced as a result, the cost.
Diese Aufgabe wird gelöst durch einen hydrostatischen Antrieb mit den Merkmalen des Patentanspruchs 1.This object is achieved by a hydrostatic drive having the features of patent claim 1.
Vorteilhafte Weiterbildungen sind in den abhängigen Patentansprüchen beschrieben.Advantageous developments are described in the dependent claims.
Ein hydrostatischer Antrieb hat einen insbesondere doppeltwirkenden Hydrozylinder zum Bewegen, insbesondere zum Heben und / oder Senken, einer Last, und zur Rekuperation (Rückgewinnung) von hydraulischer Energie des Hydrozylinders eine Hydromaschine und / oder einen hydraulischen Speicher. Insbesondere kann über die Hydromaschine oder den Speicher potentielle und / oder kinetische Energie der Last zurückgewonnen werden. Im Hydrozylinder sind über einen Kolben zwei Kolbenräume fluidisch voneinander getrennt, von denen ein Kolbenraum über eine erste Druckmittelverbindung mit der Hydromaschine und / oder dem Speicher fluidisch verbindbar ist. Zudem weist der Antrieb eine zweite Druckmittelverbindung auf, über die der andere Kolbenraum mit einem Teilvolumenstrom eines vom einen Kolbenraum abströmenden Ablaufvolumenstroms versorgbar ist. Des Weiteren ist eine parallel zur zweiten Druckmittelverbindung geschaltete, dritte Druckmittelverbindung vorgesehen. Auch über diese ist der andere Kolbenraum mit einem Teilvolumenstrom des Ablaufvolumenstroms des einen Kolbenraums versorgbar. Die dritte Druckmittelverbindung hat eine dritte Drosseleinrichtung mit einem erfindungsgemäß in Abhängigkeit des Drucks des anderen Kolbenraums verstellbaren, dritten Öffnungsquerschnitt. Über die dritte Drosseleinrichtung ist somit die dritte Druckmittelverbindung steuerbar.A hydrostatic drive has a particularly double-acting hydraulic cylinder for moving, in particular for lifting and / or lowering, a load, and for recuperation (recovery) of hydraulic power of the hydraulic cylinder a hydraulic machine and / or a hydraulic accumulator. In particular, potential and / or kinetic energy of the load can be recovered via the hydraulic machine or the storage. In the hydraulic cylinder, two piston chambers are fluidly separated from each other by a piston, of which a piston chamber is fluidically connectable to the hydraulic machine and / or the reservoir via a first pressure medium connection. In addition, the drive has a second pressure medium connection via which the other piston chamber can be supplied with a partial volume flow of a discharge volume flow flowing away from a piston chamber. Furthermore, a third pressure medium connection connected in parallel with the second pressure medium connection is provided. Also via these, the other piston chamber can be supplied with a partial volume flow of the outflow volume flow of the one piston chamber. The third pressure medium connection has a third throttle device with an invention according to the pressure of the other piston chamber adjustable, third opening cross-section. The third pressure medium connection can thus be controlled via the third throttle device.
Die Bewegung der Last führt für eine Bewegungsrichtung des Kolbens zwangsweise zu einer Verkleinerung des einen Kolbenraums und zu einer Vergrößerung des anderen Kolbenraums. Das aus dem einen Kolbenraum abströmende Druckmittel wird anteilig über die zweite Druckmittelverbindung in den sich vergrößernden anderen Kolbenraum geführt, was als Regeneration von Druckmittel bezeichnet werden kann. Eine Druckmittelquelle, insbesondere eine Hydropumpe oder ein Hydrospeicher, die zur Bereitstellung des Druckmittelvolumenstroms für den anderen Kolbenraum vorzusehen ist, muss daher nicht mehr auf den durch die maximale Bewegungsgeschwindigkeit bedingten, maximalen Druckmittelvolumenstrom des anderen Kolbenraums ausgelegt werden. Sie kann stattdessen kleiner ausgelegt sein, so dass Investitions- und Betriebskosten eingespart werden können und die Kosten für den Antrieb reduzierbar sind. Die vorbesprochene Kavitation im anderen Kolbenraum kann erfindungsgemäß gut über die dritte Drosseleinrichtung mit dem in Abhängigkeit des Drucks des anderen Kolbenraums verstellbaren dritten Öffnungsquerschnitt verhindert werden.The movement of the load for a direction of movement of the piston forcibly leads to a reduction of the one piston chamber and to an enlargement of the other piston chamber. The pressure medium flowing out of the one piston chamber is proportionally conducted via the second pressure medium connection into the enlarging other piston chamber, which can be referred to as regeneration of pressure medium. A pressure medium source, in particular a hydraulic pump or a hydraulic accumulator, which is to be provided for providing the pressure medium volume flow for the other piston chamber, therefore no longer has to be designed for the maximum pressure medium volume flow of the other piston chamber due to the maximum movement speed. It can instead be designed smaller, so that investment and operating costs can be saved and the cost of the drive can be reduced. The previously discussed cavitation in the other piston chamber can be prevented according to the invention well over the third throttle device with the adjustable depending on the pressure of the other piston chamber third opening cross-section.
Der dritte Öffnungsquerschnitt ist vorzugsweise in Abhängigkeit des ansteigenden Drucks des anderen Kolbenraums zusteuerbar, wobei der dritte Öffnungsquerschnitt in Abhängigkeit des absinkenden Drucks des anderen Kolbenraums aufsteuerbar ist.The third opening cross-section can preferably be controlled as a function of the increasing pressure of the other piston chamber, it being possible for the third opening cross-section to be openable as a function of the decreasing pressure of the other piston chamber.
Die dritte Drosseleinrichtung hat in einer bevorzugten Weiterbildung ein insbesondere verstellbares Druckäquivalent, mit dem die dritte Drosseleinrichtung, insbesondere ein Drosselkörper oder Ventilkörper, in Richtung einer Aufsteuerung des dritten Öffnungsquerschnitts belastet ist. Auf diese Weise ist Kavitation im anderen Kolbenraum verhindert und der Druck im anderen Kolbenraum ist kleiner gleich dem eingestellten dritten Druckäquivalent, sodass auch eine Druckverstärkung begrenzt ist.The third throttle device has in a preferred development, in particular an adjustable pressure equivalent, with which the third throttle device, in particular a throttle body or valve body, is loaded in the direction of a control of the third opening cross-section. In this way, cavitation is prevented in the other piston chamber and the pressure in the other piston chamber is less than or equal to the set third pressure equivalent, so that a pressure gain is limited.
Besonders vorteilhaft erweist sich die zweite Druckmittelverbindung dann, wenn der Hydrozylinder derart ausgestaltet ist, dass der Teilvolumenstrom den zur Befüllung des anderen Kolbenraums notwendigen Druckmittelvolumenstrom komplett abdecken kann. Dann wird dieser Druckmittelvolumenstrom komplett aus dem Ablaufvolumenstrom regeneriert und es kann sogar in Betracht gezogen werden, ganz auf eine Hydropumpe zu verzichten.The second pressure medium connection proves to be particularly advantageous when the hydraulic cylinder is designed such that the partial volume flow can completely cover the pressure medium volume flow necessary for filling the other piston space. Then, this pressure medium volume flow is completely regenerated from the drain volume flow and it may even be considered to dispense entirely with a hydraulic pump.
Vorzugsweise ist die Hydromaschine über einen Hydromotor zur Wandlung hydraulischer Energie des Ablaufvolumenstroms in mechanische Energie ausgebildet. Die mechanische Energie kann beispielsweise zum Antrieb anderer Hydromaschinen, eines Generators, eines Schwungrades oder unterstützend zum Antrieb einer Verbrennungskraftmaschine genutzt werden. Die gespeicherte Druckmittelenergie kann bei Bedarf zeitlich versetzt genutzt werden.Preferably, the hydraulic machine is formed via a hydraulic motor for converting hydraulic energy of the drain volume flow into mechanical energy. The mechanical energy can be used, for example, to drive other hydraulic machines, a generator, a flywheel or supporting the drive of an internal combustion engine. The stored pressure medium energy can be used offset in time if necessary.
Die Hydromaschine kann mit konstantem oder variablem Verdrängungsvolumen ausgestaltet sein.The hydraulic machine can be designed with a constant or variable displacement volume.
Die Hydromaschine kann als Axialkolbenmaschine in Schrägscheiben oder Schrägachsenbauweise ausgestaltet sein.The hydraulic machine can be designed as an axial piston machine in swash plates or Schrägachsenbauweise.
Die in Schrägscheibenbauweise mit verstellbarem Verdrängungsvolumen ausgeführte Hydromaschine kann mit durchschwenkbarer Schrägscheibe ausgestaltet sein, wodurch ein Wechsel zwischen Motor- und Pumpenbetrieb, oder umgekehrt, über ein einfaches Durchschwenken ermöglicht ist.The swashplate design with adjustable displacement volume running hydraulic machine can be designed with swivel swash plate be, whereby a change between engine and pump operation, or vice versa, is made possible by a simple swinging.
Eine Triebwelle der Hydromaschine kann mit einer Triebwelle eines Dieselmotors oder eines Elektromotors und / oder Generators oder mit einem mechanischen Schwungrad verbunden sein.A drive shaft of the hydraulic machine may be connected to a drive shaft of a diesel engine or an electric motor and / or generator or to a mechanical flywheel.
Um die erste Druckmittelverbindung, insbesondere den Ablaufvolumenstrom, steuern und / oder absperren zu können, weist die erste Druckmittelverbindung des Antriebs in einer bevorzugten Weiterbildung eine erste Drosseleinrichtung mit einem verstellbaren, ersten Öffnungsquerschnitt auf.In order to be able to control and / or shut off the first pressure medium connection, in particular the outflow volume flow, the first pressure medium connection of the drive in a preferred development has a first throttle device with an adjustable, first opening cross section.
Die erste Drosseleinrichtung ist vorzugsweise derart ausgestaltet, dass über sie eine im Wesentlichen leckagefreie Lasthaltung im nicht-betätigten Zustand des Hydrozylinders ermöglicht ist. Hierzu ist die erste Drosseleinrichtung vorzugsweise als ein stetig verstellbares 2/2-Wegesitzventil ausgestaltet, dass in eine Sperrstellung seines Ventilsitzes, insbesondere von einer Feder, vorgespannt und in Richtung von Durchflussstellungen betätigbar ist. Die Betätigung kann dabei hydraulisch, mechanisch oder elektromagnetisch ausgebildet sein.The first throttle device is preferably designed in such a way that it allows a substantially leak-free load hold in the non-actuated state of the hydraulic cylinder. For this purpose, the first throttle device is preferably designed as a continuously adjustable 2/2-way seat valve that is biased in a blocking position of its valve seat, in particular by a spring and actuated in the direction of flow positions. The actuation can be designed hydraulically, mechanically or electromagnetically.
Bevorzugt ist die erste Drosseleinrichtung direkt am Hydrozylinder befestigt, insbesondere angeflanscht, so dass es die Funktion einer Rohrbruchsicherung erfüllen kann.Preferably, the first throttle device is attached directly to the hydraulic cylinder, in particular flanged, so that it can fulfill the function of a pipe rupture protection.
Zur Bewegung der Last eignet sich vorzugsweise ein doppeltwirkender Differentialzylinder. Der Kolben hat dann eine Kolbenfläche, von der der eine Kolbenraum zumindest abschnittsweise begrenzt ist. Vorzugsweise ist diese größer als eine andere Kolbenfläche des Kolbens, von der der andere Kolbenraum zumindest abschnittsweise begrenzt ist. Über die zweite Druckmittelverbindung findet somit die Regeneration vom Kolbenraum mit der größeren Kolbenfläche hin zum Kolbenraum mit der kleineren Kolbenfläche statt.To move the load is preferably a double-acting differential cylinder. The piston then has a piston surface, of which the piston space is at least partially limited. Preferably, this is larger than another piston surface of the piston, of which the other piston chamber is at least partially limited. The regeneration from the piston chamber with the larger piston surface to the piston chamber with the smaller piston surface thus takes place via the second pressure medium connection.
Vorzugsweise ist der Hydrozylinder so ausgestaltet, dass der Kolben mit einer Kolbenstange verbunden ist, von der der andere Kolbenraum durchsetzt ist und an der die Last angreift.Preferably, the hydraulic cylinder is designed such that the piston is connected to a piston rod, from which the other piston chamber is penetrated and at which the load acts.
Um die Menge des Teilvolumenstroms beeinflussen zu können, weist die zweite Druckmittelverbindung des Antriebs in einer bevorzugten Weiterbildung eine zweite Drosseleinrichtung mit einem in Abhängigkeit des Drucks des einen Kolbenraums verstellbaren, zweiten Öffnungsquerschnitt auf.In order to be able to influence the amount of the partial volume flow, the second pressure medium connection of the drive in a preferred development has a second throttle device with a second opening cross section which is adjustable as a function of the pressure of the piston space.
Besonders bevorzugt ist die zweite Drosseleinrichtung derart ausgestaltet, dass ihr Druckverlust, genauer gesagt ihr Strömungswiderstand, über den zweiten Öffnungsquerschnitt, zumindest wenn dieser weitgehend aufgesteuert ist, gering ist. Gleiches gilt vorzugsweise für den ersten Öffnungsquerschnitt der ersten Drosseleinrichtung. Damit kann über die zweite Druckmittelverbindung die Druckverstärkung im einen Kolbenraum erreicht werden. Im einen Kolbenraum herrscht dann aufgrund der zweiten Druckmittelverbindung ein höherer Druck, als ohne die zweite Druckmittelverbindung. Zwar ist der Ablaufvolumenstrom um den Teilvolumenstrom reduziert, jedoch resultiert aus der genannten Druckverstärkung die Möglichkeit, die Hydromaschine und/oder den Hydrospeicher, kleiner auszulegen, da diese / dieser nun eine geforderte Leistung oder Speicherkapazität bei verringertem Volumenstrom aber erhöhtem Druck erbringen kann.Particularly preferably, the second throttle device is designed such that its pressure drop, more precisely its flow resistance, via the second opening cross-section, at least when it is largely turned on, is low. The same applies preferably for the first opening cross-section of the first throttle device. This can be achieved in a piston chamber via the second pressure medium connection, the pressure gain. In a piston chamber then prevails due to the second pressure medium connection, a higher pressure than without the second pressure medium connection. Although the outflow volume flow is reduced by the partial volume flow, the possibility of the hydromachine and / or the hydraulic accumulator resulting from said pressure increase results smaller because this can now provide a required power or storage capacity at reduced flow rate but elevated pressure.
Je geringer der bereits erwähnte Strömungswiderstand der ersten Drosseleinrichtung ist, umso mehr Druckmittelenergie wird über den Ablaufvolumenstrom der Hydromaschine und / oder dem Hydrospeicher zugeführt.The lower the already mentioned flow resistance of the first throttle device, the more pressure medium energy is supplied via the drain volume flow of the hydraulic machine and / or the hydraulic accumulator.
In einer bevorzugten Weiterbildung ist der zweite Öffnungsquerschnitt in Abhängigkeit des ansteigenden Drucks des einen Kolbenraums zusteuerbar, wobei er in Abhängigkeit des absinkenden Drucks des einen Kolbenraums aufsteuerbar ist. Besonders bevorzugt ist der zweite Öffnungsabschnitt auf diese Weise in einem vorbestimmten Intervall des Drucks des einen Kolbenraums steuerbar. Auf diese Weise kann in Abhängigkeit des Drucks des einen Kolbenraums und in Abhängigkeit von dessen Tendenz (Steigen, Sinken) der Teilvolumenstrom reduziert oder erhöht werden. Je mehr der zweite Öffnungsquerschnitt aufgesteuert ist, umso stärker wirkt sich die vorbesprochene Druckverstärkung aus. Bei voll zugesteuertem zweiten Öffnungsquerschnitt hingegen ist die erfindungsgemäße zweite Druckmittelverbindung komplett unterbrochen und die Druckverstärkung kommt zum Erliegen. Auf diese Weise ist sichergestellt, dass eine vorgegebene Maximallast vom Hydrozylinder gehalten werden kann.In a preferred development, the second opening cross section can be controlled as a function of the increasing pressure of the one piston chamber, wherein it can be opened in dependence on the decreasing pressure of the one piston chamber. Particularly preferably, the second opening portion is controllable in this way in a predetermined interval of the pressure of a piston chamber. In this way, depending on the pressure of a piston chamber and depending on its tendency (rise, sink), the partial volume flow can be reduced or increased. The more the second opening cross-section is opened, the stronger the effect previously discussed pressure boost. At full zugesteuertem second opening cross section, however, the second pressure medium connection according to the invention is completely interrupted and the pressure gain comes to a standstill. In this way it is ensured that a predetermined maximum load can be held by the hydraulic cylinder.
Bevorzugt erfolgt die Steuerung des zweiten Öffnungsquerschnitts, indem die zweite Drosseleinrichtung - insbesondere ein Drossel- oder Ventilkörper der zweiten Drosseleinrichtung - in Richtung einer Zusteuerung des zweiten Öffnungsquerschnitts mit dem Druck des einen Kolbenraums belastet ist.Preferably, the control of the second opening cross-section by the second throttle device - in particular a throttle or valve body of the second throttle device - is loaded in the direction of a Zusteuerung the second opening cross section with the pressure of a piston chamber.
Dem entgegen wirkend weist die zweite Drosseleinrichtung in einer bevorzugten Weiterbildung ein unteres oder minimales Druckäquivalent auf, mit dem sie - insbesondere ihr Drossel- oder Ventilkörper - in Richtung einer Aufsteuerung des zweiten Öffnungsquerschnitts belastet ist. Über das untere Druckäquivalent kann somit ein Grenzwert des Drucks des einen Kolbenraums vorgegeben werden, ab dem die zweite Druckmittelverbindung zugesteuert wird. Ab diesem Schließpunkt, beziehungsweise ab Erreichen dieses Grenzwertes wird der zweite Öffnungsquerschnitt mit steigendem Druck reduziert, wodurch der Teilvolumenstrom angedrosselt wird.Counteracting the second throttle device in a preferred development, a lower or minimum pressure equivalent, with which it - in particular its throttle or valve body - is loaded in the direction of a control of the second opening cross-section. By way of the lower pressure equivalent, a limit value of the pressure of the one piston chamber can thus be preset, from which the second pressure medium connection is controlled. From this closing point, or from reaching this limit, the second opening cross-section is reduced with increasing pressure, whereby the partial volume flow is throttled.
In einer bevorzugten Weiterbildung ist die zweite Drosseleinrichtung derart gestaltet, dass der zweite Öffnungsquerschnitt im Wesentlichen konstant aufgesteuert ist, solange der Druck des einen Kolbenraums kleiner ist als das untere Druckäquivalent. In diesem Druckbereich hat folglich der Druck des einen Kolbenraums keinen Einfluss auf den Teilvolumenstrom und die genannten Vorteile der Druckverstärkung und der Reduzierung des von der Hydropumpe zu liefernden Druckmittelvolumenstroms kommen voll zur Geltung.In a preferred embodiment, the second throttle device is designed such that the second opening cross-section is substantially constant controlled as long as the pressure of a piston chamber is smaller than the lower pressure equivalent. Consequently, in this pressure range, the pressure of one piston chamber has no influence on the partial volume flow, and the advantages of pressure amplification and reduction of the pressure medium volume flow to be supplied by the hydraulic pump are fully realized.
In einer bevorzugten Weiterbildung ist der zweite Öffnungsquerschnitt in Abhängigkeit des ansteigenden Drucks des einen Kolbenraums im Wesentlichen proportional zusteuerbar, solange der Druck des einen Kolbenraums oberhalb des unteren Druckäquivalents ansteigt. So wird die Druckverstärkung in diesem Druckbereich zunehmend reduziert.In a preferred development, the second opening cross section can be controlled substantially in proportion to the increasing pressure of the one piston chamber, as long as the pressure of the one piston chamber rises above the lower pressure equivalent. Thus, the pressure gain in this pressure range is increasingly reduced.
In einer bevorzugten Weiterbildung hat die zweite Drosseleinrichtung ein oberes Druckäquivalent, mit dem sie in Richtung einer Aufsteuerung des zweiten Öffnungsquerschnitts belastet ist und welches größer ist als das erste Druckäquivalent. Über das obere Druckäquivalent ist für den Druck des einen Kolbenraums somit ein Schließdruck festgelegt, ab dem der zweite Öffnungsquerschnitt geschlossen und der Teilvolumenstrom etwa zu Null geworden und dadurch die Druckverstärkung abgeschaltet ist.In a preferred embodiment, the second throttle device has an upper pressure equivalent, with which it is loaded in the direction of a control of the second opening cross-section and which is greater than the first pressure equivalent. By way of the upper pressure equivalent, a closing pressure is thus established for the pressure of the one piston chamber, from which the second opening cross section has been closed and the partial volume flow has become approximately zero and the pressure boost is thereby switched off.
Für den Fall, dass der zweite Öffnungsquerschnitt zugesteuert ist, wenn der Druck des einen Kolbenraums gleich oder größer dem oberen Druckäquivalent ist, ergibt sich das Problem, dass bei anhaltender Bewegung des Kolbens Kavitation im anderen Kolbenraum droht. Für diesen Fall ist im Antrieb die erfindungsgemäße dritte Druckmittelverbindung und / oder die vorbesprochene Hydropumpe vorgesehen, die diesen benötigten Nachsaugvolumenstrom bereitstellen kann und dadurch Kavitation im anderen Kolbenraum verhindert. Ergänzend kann der Antrieb derart weitergebildet sein, dass die zweite Drosseleinrichtung einen Restöffnungsquerschnitt aufweist, sobald der Druck des einen Kolbenraums etwa gleich dem oberen Druckäquivalent oder größer als dieses ist. Über den Restöffnungsquerschnitt kann dann immer ausreichend Druckmittel in den anderen, sich vergrößernden Kolbenraum nachgeführt werden.In the event that the second opening cross-section is closed, when the pressure of the one piston chamber is equal to or greater than the upper pressure equivalent, there is the problem that with continued movement of the piston cavitation threatens in the other piston chamber. For this case, the drive according to the invention, the third pressure medium connection and / or the previously discussed hydraulic pump is provided which can provide this Nachsaugvolumenstrom required and thereby prevents cavitation in the other piston chamber. In addition, the drive can be developed such that the second throttle device has a Restöffnungsquerschnitt as soon as the pressure of a piston chamber is approximately equal to the upper pressure equivalent or greater than this. By means of the residual opening cross section, sufficient pressure medium can then always be fed into the other, enlarging piston space.
Besonders bevorzugt ist der Restöffnungsquerschnitt derart ausgelegt, dass sich im anderen Kolbenraum ein Druck einstellt, der begrenzt ist und über den Kavitation verhindert ist.Particularly preferably, the residual opening cross-section is designed such that in the other piston chamber a pressure is established which is limited and prevented by cavitation.
Vorrichtungstechnisch einfach ist das untere und/oder das obere Druckäquivalent über zumindest eine Druckfeder ausgebildet. Besonders bevorzugt sind beide genannten Druckäquivalente über eine gemeinsame Feder ausgebildet. Es sind natürlich auch andere technische Lösungen, beispielsweise elektromagnetische oder hydraulische, zur Aufbringung des oder der Druckäquivalente möglich.Device-technically simple, the lower and / or the upper pressure equivalent is formed via at least one compression spring. Particularly preferably, both mentioned pressure equivalents are formed by a common spring. Of course, other technical solutions, such as electromagnetic or hydraulic, for applying the pressure equivalents or possible.
Vorzugsweise ist das untere Druckäquivalent und/oder das obere Druckäquivalent einstellbar ausgestaltet. Im Falle der Feder ist vorzugsweise die Federkraft einstellbar.Preferably, the lower pressure equivalent and / or the upper pressure equivalent is configured adjustable. In the case of the spring, the spring force is preferably adjustable.
In einer bevorzugten Weiterbildung ist die Hydropumpe Teil des hydrostatischen Antriebs. Insbesondere dann, wenn der Teilvolumenstrom nicht ausreicht, den Druckmittelvolumenstrom, der vom sich vergrößernden anderen Kolbenraum benötigt wird, abzudecken.In a preferred embodiment, the hydraulic pump is part of the hydrostatic drive. In particular, if the partial volume flow is insufficient to cover the pressure medium volume flow, which is required by the enlarging other piston chamber.
Der Antrieb findet vorzugsweise in einer mobilen Arbeitsmaschine Verwendung, da sich dort aufgrund stets knappen Bauraums und der Anforderung eines geringen Fahrzeuggewichts die erfindungsbedingte Baugrößenreduktion der Hydromaschine (aufgrund der beschriebenen Druckverstärkung) und der Hydropumpe (aufgrund der beschriebenen Regeneration) als besonders vorteilhaft erweisen.The drive is preferably used in a mobile work machine, since there due to always tight space and the requirement of a low vehicle weight fiction reduction of the hydromachine (due to the described pressure boost) and the hydraulic pump (due to the regeneration described) prove to be particularly advantageous.
Eine Ventilvorrichtung des hydrostatischen Antriebs, der nach wenigstens einem der Aspekte der vorangegangenen Beschreibung ausgebildet ist, ist in einer Weiterbildung in kompakter Block- oder Scheibenbauweise ausgeführt. Die Ventilvorrichtung hat dabei die zweite Drosseleinrichtung mit dem in Abhängigkeit des Drucks des einen Kolbenraums verstellbaren, zweiten Öffnungsquerschnitt, über die die zweite Druckmittelverbindung steuerbar ist. Zudem hat sie die zur zweiten Druckmittelverbindung parallel geschaltete, dritte Druckmittelverbindung, über die der andere Kolbenraum mit dem Teilvolumenstrom des Ablaufvolumenstroms versorgbar ist. In der dritten Druckmittelverbindung ist die dritte Drosseleinrichtung mit dem in Abhängigkeit des Drucks des anderen Kolbenraums verstellbaren, dritten Öffnungsquerschnitt vorgesehen, über die die dritte Druckmittelverbindung steuerbar ist.A valve device of the hydrostatic drive, which is designed according to at least one of the aspects of the preceding description, is embodied in a further development in a compact block or disk construction. In this case, the valve device has the second throttle device with the second opening cross section, which is adjustable as a function of the pressure of the one piston chamber, via which the second pressure medium connection can be controlled. In addition, it has the second pressure medium connection connected in parallel, third pressure medium connection, via which the other piston chamber with the partial volume flow of the drain volume flow can be supplied. In the third pressure medium connection, the third throttle device is provided with the third opening cross-section which is adjustable as a function of the pressure of the other piston chamber and via which the third pressure medium connection can be controlled.
Im Folgenden werden zwei Ausführungsbeispiele eines erfindungsgemäßen hydrostatischen Antriebs näher erläutert. Es zeigen:
-
Figur 1 einen hydrostatischen Antrieb mit Regeneration, und mit Rekuperation über eine Hydromaschine, -
einen hydrostatischen Antrieb mit Regeneration, und mit Rekuperation über einen Hydrospeicher,Figur 2 -
Figur 3 einen hydrostatischen Antrieb mit druckabhängig gesteuerter Regeneration, -
ein Ausführungsbeispiel eines hydrostatischen Antriebs,Figur 4 -
Figur 5 einen hydrostatischen Antrieb mit einer Regeneration mit Restöffnungsquerschnitt, und -
eine Ventilvorrichtung des Ausführungsbeispiels gemäßFigur 6 .Figur 4
-
FIG. 1 a hydrostatic drive with regeneration, and with recuperation via a hydraulic machine, -
FIG. 2 a hydrostatic drive with regeneration, and with recuperation via a hydraulic accumulator, -
FIG. 3 a hydrostatic drive with pressure-controlled regeneration, -
FIG. 4 an embodiment of a hydrostatic drive, -
FIG. 5 a hydrostatic drive with a regeneration with residual opening cross-section, and -
FIG. 6 a valve device of the embodiment according toFIG. 4 ,
Es gilt, dass Komponenten, die über die Antriebe und gezeigten Ausführungsbeispiele hinweg gleich ausgeführt sind, mit gleichbleibenden Bezugszeichen versehen sind.It is true that components which are designed to be identical over the drives and shown embodiments, are provided with the same reference numerals.
Gemäß
Über eine erste Druckmittelverbindung 18 ist der eine Kolbenraum 8 mit einem Arbeitsanschluss einer als Hydromotor mit verstellbarem Schluckvolumen ausgebildeten, Hydromaschine 20 verbunden. Die erste Druckmittelverbindung 18 weist eine erste Drosseleinrichtung 22 mit einem verstellbaren, ersten Öffnungsquerschnitt auf, über die die erste Druckmittelverbindung 18 auf- und zusteuerbar ist. Der andere Kolbenraum 10 ist mit einem Arbeitsanschluss einer mit verstellbarem Verdrängungsvolumen ausgestalteten Hydropumpe 24 in verbunden.By way of a first
Der hydrostatische Antrieb 1 weist zusätzlich eine von der ersten Druckmittelverbindung abzweigende, zweite Druckmittelverbindung 26 auf, über die der eine Kolbenraum 8 mit dem anderen Kolbenraum 10 für einen sogenannten Regenerationsbetrieb fluidisch verbindbar ist. Im Regenrationsbetrieb erfolgt die Druckmittelversorgung des anderen Kolbenraums 10 teilweise oder vollständig über die zweite Druckmittelverbindung 26, das heißt über einen Teilvolumenstrom des vom einen Kolbenraum 8 abströmenden Ablaufvolumenstroms. In der zweiten Druckmittelverbindung 26 ist dabei eine als einfache Verstelldrossel ausgebildete zweite Drosseleinrichtung 28 angeordnet. Die zweite Drosseleinrichtung 28 ist im ersten Ausführungsbeispiel als einfache Verstelldrossel ausgebildet. Über sie kann die zweite Druckmittelverbindung 26 und damit der Teilvolumenstrom gesteuert werden.The hydrostatic drive 1 additionally has a second
Ein drittes Beispiel eines hydrostatischen Antriebs 201 gemäß
Die zweite Drosseleinrichtung 228 ist im Beispiel als proportional verstellbares 2/2-Wegeventil ausgestaltet. Ein Ventilkörper der zweiten Drosseleinrichtung 228 ist in Richtung einer Sperrstellung 228b mit dem Druck pA belastet ist, wohingegen er in Richtung einer Öffnungsstellung 228a mit einem Druckäquivalent, nämlich der Federkraft einer Feder 230, belastet ist. Befindet sich der Ventilkörper in der Öffnungsstellung 228a, so wirkt die Feder 230 mit einer Federkraft auf den Ventilkörper, die einem unteren Druckäquivalent pAu entspricht. Befindet sich der Ventilkörper in der Sperrstellung 228b, so wirkt die Feder 230 mit einer Federkraft, die einem oberen Druckäquivalent pAo entspricht.The
Das dritte Beispiel gemäß
Es sei darauf hingewiesen, dass die beschriebene Druckerhöhung oder Druckverstärkung des Drucks pA in Realität etwas niedriger ausfällt, da an Steuerkanten der ersten Drosseleinrichtung 22 aber auch der zweiten Drosseleinrichtung 28 ein realer Druckverlust vorliegt.It should be noted that the described pressure increase or pressure increase of the pressure p A in reality somewhat lower fails, as at control edges of the
Mit der genannten Druckverstärkung des Drucks pA ergibt sich generell die Problematik, dass für einen maximal zulässigen Druck pAmax (beispielsweise 380 bar) nur eine verringerte Last FL gehalten werden kann. Ohne die beschriebene Druckverstärkung ergibt sich das Verhältnis FLmax = pAmax * A12, mit A12 als Flächeninhalt der einen Kolbenfläche 12. Hingegen ergibt sich mit der Druckverstärkung der Zusammenhang FLmax = pAmax * (A12 - A14), mit A14 als Flächeninhalt der anderen Kolbenfläche 14.With the mentioned pressure amplification of the pressure p A , there is generally the problem that only a reduced load F L can be maintained for a maximum permissible pressure p Amax (for example, 380 bar). Without the pressure amplification described, the ratio F Lmax = p Amax * A results 12 , with A 12 as the surface area of a
Um die geforderte maximale Last FLmax halten zu können, wird die zweite Druckmittelverbindung 26 in Abhängigkeit des Drucks pA im einen Kolbenraum 8, wenn dieser über einen bestimmten Schwellwert ansteigt, zugesteuert. Hierzu dient die vorbeschriebene Belastung des Ventilkörpers der zweiten Drosseleinrichtung 228 in Richtung der Sperrstellung 228b mit dem vom einen Kolbenraum 8 abgegriffenen Druck pA. Der Abgriff erfolgt dabei über eine Lastmeldeleitung 232, die zwischen dem einen Kolbenraum 8 und der ersten Drosseleinrichtung 22 von der ersten Druckmittelverbindung 18 abzweigt. Das Schließen der zweiten Druckmittelverbindung 26, beziehungsweise des zweiten Öffnungsquerschnitts A2, beginnt gemäß dem Diagramm in
Die Werte für die Druckäquivalente pAu, pAo, die das Steuerverhalten der zweiten Drosseleinrichtung 28 bestimmen, hängen vom maximal zulässigen Druck pAmax im einen Kolbenraum 8 ab. Zudem spielt eine Betriebsstrategie eine Rolle. Damit der Druck pA trotz der vorbeschriebenen Druckverstärkung bei jeglicher Last FL den Wert pAmax nicht überschreitet, kann in einer einfachen Auslegung das obere Druckäquivalent pAo wie folgt bestimmt werden:
pAo = pAmax/(1-1/i), mit i als dem Flächenverhältnis der einen Kolbenfläche 12 zur anderen Kolbenfläche 14 und mit pAmax = FLmax/A12 The values for the pressure equivalents p Au , p Ao , which determine the control behavior of the
p Ao = p Amax / (1-1 / i), with i as the area ratio of one
Theoretisch könnte pAo auch auf den Wert des maximalen Drucks pAmax ausgelegt sein. Auch dann kann der Druck pA im einen Kolbenraum 8 statisch den Wert pAmax nicht übersteigen, da der Druck pA über die Lastmeldeleitung 232 direkt im einen Kolbenraum 8 abgegriffen und an die zweite Drosseleinrichtung 228 gemeldet wird. Allerdings erweist sich diese Art der Auslegung für pAo in dynamischen Lastfällen als kritisch.Theoretically, p Ao could also be designed for the value of the maximum pressure p Amax . Even then, the pressure p A in a piston chamber 8 can not statically exceed the value p Amax , since the pressure p A is tapped via the
Nimmt man als maximalen Druck pAmax beispielsweise 380 bar und als Flächenverhältnis i = 2 an, ergibt sich für das obere Druckäquivalent pAo der Wert 190 bar. Im Folgenden wird das untere Druckäquivalent pAu so ausgelegt, dass die zweite Drosseleinrichtung 228 ein stabiles Regelverhalten hat. Im gezeigten Ausführungsbeispiel ist dies dann gegeben, wenn pAu etwa 50 bar niedriger als pAo ist (140 bar).If, for example, the maximum pressure p Amax is 380 bar and the area ratio i = 2, then the value 190 bar results for the upper pressure equivalent p Ao . In the following, the lower pressure equivalent p Au is designed so that the
Abweichend von der geschilderten einfachen Betrachtungsweise kann für das obere Druckäquivalent pAo ein höherer Wert angenommen werden, da aufgrund einer Motorsteuerung des Hydromotors 20 der Druck stromabwärts der ersten Drosseleinrichtung 22 nicht gleich dem Druck pA ist. Dies liegt zum Einen daran, dass der Ablaufvolumenstrom über die erste Drosseleinrichtung 22 ein Druckgefälle benötigt/erzeugt. Zum Anderen strömt über den Hydromotor 20 Druckmittel ab, so dass mechanische Energie an eine Welle 34 abgegeben werden kann. Damit die Regelung stabil ist und im Falle einer gewollten Bewegung des Kolbens 4 diese stetig erfolgen kann, ist für den Hydromotor 20 ein Arbeitsdruck pM vorzusehen, der unterhalb des Druckes pA liegt.Notwithstanding the described simple approach, a higher value can be assumed for the upper pressure equivalent p Ao , because due to a motor control of the
Eine Schwäche des in
Um dem abzuhelfen, ist der erfindungsgemäße Antrieb 201 gemäß einem in
In der erfindungsgemäßen dritten Druckmittelverbindung 340 ist eine dritte Drosseleinrichtung 342 vorgesehen, deren dritter Öffnungsquerschnitt in Abhängigkeit des Drucks pB des anderen Kolbenraums 10 steuerbar ist. Genauer gesagt ist ein Ventilkörper der dritten Drosseleinrichtung 342 in Richtung einer Öffnungsstellung der dritten Drosseleinrichtung 342 mit dem Druckäquivalent einer Feder 344 und in Richtung einer Schließstellung mit dem Druck pB des anderen Kolbenraums 10 belastet. Mit sinkendem Druck pB wird der dritte Öffnungsquerschnitt somit von der Feder 344 aufgesteuert, wodurch die vorbeschriebene Kavitation durch Unterversorgung des anderen Kolbenraums 10 verhindert ist. Die dritte Drosseleinrichtung 342 kann auch als Nachsaugventil bezeichnet werden. Über die Druckbeaufschlagung ihres Ventilkörpers in Richtung einer Schließstellung wird zudem verhindert, dass der Druck pB im anderen Kolbenraum 10 aufgrund des über die dritte Druckmittelverbindung 340 zuströmenden Teilvolumenstroms über das Druckäquivalent der Feder 344 hinaus ansteigt. Im gezeigten Ausführungsbeispiel ist die Federkraft / das Druckäquivalent der Feder 344 einstellbar und auf etwa 10 bar eingestellt.In the third
Eine zweite Drosseleinrichtung 428 der zweiten Druckmittelverbindung weist anstatt der Sperrstellung 228b gemäß
Um sicherzustellen, dass kein Druckmittel vom anderen Kolbenraum 10 (Stangenseite) hin zum einen Kolbenraum 8 (Bodenseite) strömen kann, ist in der zweiten Druckmittelverbindung 26 zwischen dem anderen Kolbenraum 10 und der zweiten Drosseleinrichtung 428 ein hin zur zweiten Drosseleinrichtung 428 schließendes Rückschlagventil 446 verbaut.To ensure that no pressure medium from the other piston chamber 10 (rod side) to a piston chamber 8 (bottom side) can flow, in the second
Für den Fall, dass der Hydromotor 20 auch in den Pumpenbetrieb übergehen kann, ist sichergestellt, dass von ihm Druckmittel nicht direkt in den anderen Kolbenraum 10, sondern in den einen Kolbenraum 8 gefördert wird, indem in der ersten Druckmittelverbindung 18 ein zur zweiten Druckmittelverbindung 26 hin schließendes Rückschlagventil 448 vorgesehen ist.In the event that the
Abweichend von den vorangegangen beschriebenen Antrieben ist die Hydropumpe 24 im Beispiel gemäß
Um die Druckmittelversorgung des einen Kolbenraums 8 unabhängig vom Verdrängungsvolumen der Hydropumpe 24 steuern zu können, weist der hydrostatische Antrieb 401 eine vierte Drosseleinrichtung 450 auf, über die ein Öffnungsquerschnitt der Druckmittelverbindung der Hydropumpe 24 mit dem einen Kolbenraum 8 steuerbar ist. Ein weiteres Rückschlagventil 452 zwischen der vierten Drosseleinrichtung 450 und dem Arbeitsanschluss der Hydropumpe 24 ist vorgesehen, um einerseits den Ablauf von Druckmittel aus dem einen Kolbenraum 8 hin zur Hydropumpe 24 zu unterbinden und andererseits die Druckmittelversorgung des einen Kolbenraums 8 durch die Hydropumpe 24 zu ermöglichen.In order to be able to control the pressure medium supply of the one piston chamber 8 independently of the displacement volume of the
Die genannten Druckmittelverbindungen können jeweils als Druckmittelleitung oder Druckmittelkanal ausgebildet sein.The mentioned pressure medium connections can each be designed as a pressure medium line or pressure medium channel.
Offenbart ist ein hydrostatischer Antrieb mit einem doppeltwirkenden Hydrozylinder zum Bewegen einer Last, wobei einer der Kolbenräume des Hydrozylinders zur Rekuperation von insbesondere potentieller Energie der Last mit einer Hydromaschine, insbesondere einem Hydromotor, und / oder einem hydraulischen Speicher fluidisch verbindbar ist. Dabei weist der Hydrozylinder eine zweite Druckmittelverbindung auf, über die der andere Kolbenraum zur Regeneration von Druckmittelenergie mit einem Teilvolumenstrom eines vom einen Kolbenraum abströmenden Ablaufvolumenstroms versorgbar ist.Disclosed is a hydrostatic drive with a double-acting hydraulic cylinder for moving a load, wherein one of the piston chambers of the hydraulic cylinder for recuperation of particular potential energy of the load with a hydraulic machine, in particular a hydraulic motor, and / or a hydraulic accumulator is fluidically connectable. In this case, the hydraulic cylinder to a second pressure medium connection, via which the other piston chamber for the regeneration of pressure medium energy with a partial volume flow of a flowing away from a piston chamber drain volume flow can be supplied.
Offenbart ist ein hydrostatischer Antrieb mit einem Hydrozylinder zum Bewegen einer Last, dessen einer Kolbenraum mit einer Hydromaschine und / oder einem hydraulischen Speicher zur Rekuperation von hydraulischer Energie des Hydrozylinders fluidisch verbindbar ist.Disclosed is a hydrostatic drive with a hydraulic cylinder for moving a load, a piston chamber with a hydraulic machine and / or a hydraulic accumulator for recuperation of hydraulic energy of the hydraulic cylinder is fluidly connected.
Offenbart ist weiterhin eine Ventilvorrichtung für einen derartigen Antrieb.Disclosed is still a valve device for such a drive.
- 1; 101; 201; 301; 4011; 101; 201; 301; 401
- hydrostatischer Antriebhydrostatic drive
- 22
- Hydrozylinderhydraulic cylinders
- 44
- Kolbenpiston
- 66
- Zylindergehäusecylinder housing
- 88th
- ein Kolbenrauma piston chamber
- 1010
- anderer Kolbenraumanother piston chamber
- 1212
- eine Kolbenflächea piston surface
- 1414
- andere Kolbenflächeother piston area
- 1616
- Kolbenstangepiston rod
- 1818
- erste Druckmittelverbindungfirst pressure medium connection
- 2020
- Hydromaschinehydromachine
- 2222
- erste Drosseleinrichtungfirst throttle device
- 2424
- Hydropumpehydraulic pump
- 2626
- zweite Druckmittelverbindungsecond pressure medium connection
- 28; 228; 42828; 228; 428
- zweite Drosseleinrichtungsecond throttle device
- 228a228a
- ÖffnungssstellungÖffnungssstellung
- 228b228b
- Sperrstellungblocking position
- 230230
- Federfeather
- 232232
- LastmeldeleitungLoad-sensing line
- 3434
- Wellewave
- 340340
- dritte Druckmittelverbindungthird pressure medium connection
- 342342
- dritte Drosseleinrichtungthird throttle device
- 344344
- Federfeather
- 354354
- Ventilvorrichtungvalve device
- 446, 448446, 448
- Rückschlagventilcheck valve
- 450450
- vierte Drosseleinrichtungfourth throttle device
- 452452
- Rückschlagventilcheck valve
- A2 A 2
- zweiter Öffnungsquerschnittsecond opening cross-section
- A2R A 2R
- zweiter Restöffnungsquerschnittsecond residual opening cross section
- pA p A
- Druck im einen KolbenraumPressure in a piston chamber
- pAmax p Amax
- maximal zulässiger Druck im einen Kolbenraummaximum permissible pressure in one piston chamber
- pB p B
- Druck im anderen KolbenraumPressure in the other piston chamber
- pAu p Au
- unteres Druckäquivalentlower pressure equivalent
- pAo p Ao
- oberes Druckäquivalentupper pressure equivalent
Claims (14)
- Hydrostatic drive having a hydraulic cylinder (2) for moving, in particular lifting and/or lowering, a load (FL), and having a hydraulic machine (20) and/or a hydraulic accumulator (121) for the recuperation of hydraulic energy from the hydraulic cylinder (2), in particular of potential and/or kinetic energy of the load (FL), two piston chambers (8, 10) in the hydraulic cylinder (2) being separated from each other fluidically via a piston (4), of which one piston chamber (8) can be connected fluidically via a first pressure medium connection (18) of the drive (301) to the hydraulic machine (20) and/or the hydraulic accumulator (121), and having a second pressure medium connection (26), via which the other piston chamber (10) can be supplied with a partial volume flow of a discharge volume flow flowing away from the one piston chamber (8), characterized by a third pressure medium connection (340) connected in parallel with the second pressure medium connection (26), via which the other piston chamber (10) can be supplied with a partial volume flow of the discharge volume flow, and which has a third throttling device (342), via which the third pressure medium connection (340) can be controlled, wherein the third throttling device (342) has a third opening cross section that can be adjusted as a function of the pressure (pB) of the other piston chamber (10).
- Drive according to Claim 1, having a first throttling device (22) with an adjustable, first opening cross section, via which the first pressure medium connection (18) can be controlled.
- Drive according to Claim 1 or 2, having a second throttling device (28; 228; 428) with a second opening cross section (A2) that can be adjusted as a function of the pressure (pA) of the one piston chamber (8), via which the second pressure medium connection (26) can be controlled.
- Drive according to Claim 3, wherein the second opening cross section (A2) can be closed as a function of the rising pressure (pA) of the one piston chamber (8) and/or wherein the second opening cross section (A2) can be opened as a function of the decreasing pressure (pA) of the one piston chamber (8).
- Drive according to Claim 3 or 4, wherein the second throttling device (28; 228; 428) is loaded in the direction of closing the second opening cross section (A2) with the pressure (pA) of the one piston chamber (8).
- Drive according to one of Claims 3 to 5, having a lower pressure equivalent (pAu), with which the second throttling device (28; 228; 428) is loaded in the direction of opening the second opening cross section (A2) .
- Drive according to Claim 6, wherein the second opening cross section (A2) is opened substantially constantly when the pressure (pA) of the one piston chamber (A) is lower than the lower pressure equivalent (pAu) .
- Drive according to Claim 6 or 7, wherein the second opening cross section (A2) can be closed substantially proportionally as a function of the pressure (pA) of the one piston chamber (8) when the pressure (pA) of the one piston chamber (8) rises above the lower pressure equivalent (pAu).
- Drive according to one of Claims 6 to 8, having an upper pressure equivalent (pAo), with which the second throttling device (228; 428) is loaded in the direction of opening the second opening cross section (A2), and which is higher than the lower pressure equivalent (pAu).
- Drive according to Claim 9, wherein the pressure (pA) of the one piston chamber (8) can be limited via the upper pressure equivalent (pAo).
- Drive according to Claim 9 or 10, wherein the second throttling device (428) has a remaining opening cross section (A2R) when the pressure (pA) of the one piston chamber (8) is approximately equal to the upper pressure equivalent (pAu) or higher.
- Drive according to one of the preceding claims, wherein the third opening cross section can be closed as a function of the rising pressure (pB) of the other piston chamber (10) and/or wherein the third opening cross section can be opened as a function of the decreasing pressure (pB) of the other piston chamber (10).
- Drive according to one of the preceding claims, having an in particular adjustable pressure equivalent (344), with which the third throttling device (342) is loaded in the direction of opening the third opening cross section.
- Drive according to Claim 3, having a valve device which is implemented in a block or disc design and which has a second throttling device (28; 228; 428) with the second opening cross section (A2) that can be adjusted as a function of the pressure (pA) of the one piston chamber (8), via which the second pressure medium connection (26) can be controlled, and which has the third pressure medium connection (340) connected in parallel with the second pressure medium connection (26), via which the other piston chamber (10) can be supplied with a partial volume flow of the discharge volume flow, and which has the third throttling device (342) with the third opening cross section that can be adjusted as a function of the pressure (pB) of the other piston chamber (10), via which the third pressure medium connection (340) can be controlled.
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DE102014216031.6A DE102014216031A1 (en) | 2014-08-13 | 2014-08-13 | Hydrostatic drive and valve device for it |
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EP2985469B1 true EP2985469B1 (en) | 2018-11-14 |
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TWI730301B (en) * | 2019-03-06 | 2021-06-11 | 點晶科技股份有限公司 | Fluid driving device |
DE102021210054A1 (en) | 2021-09-13 | 2023-03-16 | Robert Bosch Gesellschaft mit beschränkter Haftung | Energy efficient electric-hydraulic control arrangement |
DE102022206501A1 (en) * | 2022-06-28 | 2023-12-28 | Robert Bosch Gesellschaft mit beschränkter Haftung | Hydraulic drive and method for regenerative lowering of an element of a work machine |
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JPH081202B2 (en) * | 1989-04-03 | 1996-01-10 | 株式会社豊田自動織機製作所 | Operating circuit of single-acting hydraulic cylinder |
JPH08193601A (en) * | 1995-01-13 | 1996-07-30 | Ckd Corp | Control circuit and method for cylinder |
JP2006336846A (en) * | 2005-06-06 | 2006-12-14 | Shin Caterpillar Mitsubishi Ltd | Fluid pressure circuit |
US20090288408A1 (en) * | 2005-06-06 | 2009-11-26 | Shin Caterpillar Mitsubishi Ltd. | Hydraulic circuit, energy recovery device, and hydraulic circuit for work machine |
DE102005059238B4 (en) * | 2005-12-12 | 2016-03-31 | Linde Hydraulics Gmbh & Co. Kg | Control valve device for controlling a consumer |
US7905088B2 (en) * | 2006-11-14 | 2011-03-15 | Incova Technologies, Inc. | Energy recovery and reuse techniques for a hydraulic system |
CN101225845A (en) * | 2006-11-14 | 2008-07-23 | 胡斯可国际股份有限公司 | Energy recovery and reuse methods for a hydraulic system |
DE102008034301B4 (en) * | 2007-12-04 | 2019-02-14 | Robert Bosch Gmbh | Hydraulic system with an adjustable quick-release valve |
DE102009037198A1 (en) * | 2009-08-12 | 2011-02-17 | Robert Bosch Gmbh | Hydraulic arrangement for use on excavator, has regeneration valve arranged in regeneration line, where cross-section of opening of regeneration valve is controlled with increasing negative load |
DE102012003320A1 (en) | 2012-02-18 | 2013-08-22 | Robert Bosch Gmbh | Mobile work machine with energy recovery to drive the engine cooling |
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- 2014-08-13 DE DE102014216031.6A patent/DE102014216031A1/en not_active Withdrawn
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2015
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