EP2977524A1 - Wood material panel with reduced noise emission and method for producing the same - Google Patents
Wood material panel with reduced noise emission and method for producing the same Download PDFInfo
- Publication number
- EP2977524A1 EP2977524A1 EP14178537.8A EP14178537A EP2977524A1 EP 2977524 A1 EP2977524 A1 EP 2977524A1 EP 14178537 A EP14178537 A EP 14178537A EP 2977524 A1 EP2977524 A1 EP 2977524A1
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- EP
- European Patent Office
- Prior art keywords
- plastic
- panel
- holzwerkstoffpaneel
- underside
- floor
- Prior art date
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- Granted
Links
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- 239000005061 synthetic rubber Substances 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 description 24
- 230000001070 adhesive effect Effects 0.000 description 24
- 229920002994 synthetic fiber Polymers 0.000 description 16
- 238000009408 flooring Methods 0.000 description 12
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- 239000004698 Polyethylene Substances 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
Definitions
- the present invention relates to a wood-based panel with reduced acoustic emission according to claim 1 and a method for its production according to claim 12.
- Laminate flooring which can be produced from wood-based panels or floor panels, has been marketed for about 25 years with a focus on Central Europe.
- the market share of laminate flooring in the total floor market is now more than 10% in individual countries.
- the focus of the use then as now in the non-commercial area for almost all domestic applications.
- a particular advantage of laminate flooring is that it can be easily installed using floor panels, without these panels must be glued together.
- laminate floors are becoming increasingly popular, the product still suffers from certain shortcomings that are repeatedly highlighted by users.
- the product laminate flooring is predominantly made of wood and is therefore moisture-sensitive or not dimensionally stable in the event of changing air humidity. For this reason, use of laminate flooring e.g. to classify as critical in humid areas.
- Laminate floors are mainly laid floating using individual panels, whereby a connection between the individual panels is effected in the laying plane, but with no contact with the underlying ground layer.
- audible sound waves are generated. These sound waves are on the one hand audible as Begehschall in the same room in which the excited laminate floor is, or are audible as impact sound in underlying rooms. The buyer of the product perceives the room / walking noise as particularly negative.
- the order quantities of the synthetic rubber on the back of the floor panels are at least 250 g / m 2 , whereby the product is considerably more expensive.
- the high cost of this approach is technically complex, since the laying of the floor panels is difficult, and an additional disposal problem arises.
- This object is achieved by providing a wood-based panel having the features of claim 1 and a corresponding manufacturing method for this wood-based panel.
- a Holzwerkstoffpaneel in particular a floor panel, with a top and a bottom with two longitudinal edges a, a 'and two width edges b, b' is provided.
- the panel side length a is, for example, in the range of 500 to 2,000 mm, preferably in the range of 600 to 1400 mm, particularly preferably in the range of 1,200 to 1,400 mm.
- the panel width b is, for example, in the range of 100 mm to 500 mm, preferably in the range of 150 to 400 mm, particularly preferably in the range of 150 to 200 mm.
- Typical panels used have, for example, a panel side length a x a panel width b of 600 ⁇ 400 mm, 1,380 ⁇ 193 mm, 1,380 ⁇ 157 mm, 1,845 ⁇ 188 mm or 1,383 ⁇ 116 mm.
- At least one elevation of plastic with a predetermined height h is provided on the underside of such a wood-based panel.
- the height h of the at least one plastic recovery is preferably such that after the curing or cooling of the plastic in the installed state of the wood-based panel or floor panel between the panel bottom or - back and the bottom, z.
- a distance or a height of 1 to 10 mm, preferably 1 to 3 mm is formed.
- the Kunststoffstofsehebungen may have various shapes, in particular those that may arise during application of the adhesive in the direction of transport moving panels, such as ovals or stripes.
- the Kunststoffstofsehebungen are circular, for example, obtainable by applying the plastic to the bottom or back of a static panel.
- the wood-based panels according to the invention are surprisingly characterized by an improved acoustic behavior.
- laminate floors characterized by a reduced acoustic emission, as evidenced by the below-mentioned measurement data for determining the Begehschalles.
- a distance or a joint with a thickness depending on the height of the plastic reinforcement arises between the underside of the panel and the floor on which the panels are laid.
- the distance between the panel bottom and the bottom is 1 to 10 mm, preferably 1 to 3 mm.
- the height h of the at least one plastic reinforcement with respect to the underside of the panel is 1 to 10 mm, preferably 2 to 7 mm, particularly preferably 3 to 5 mm.
- the height of the plastic recovery determines the distance between floor panel and floor and thus influences the sound reduction, as stated above.
- the at least one plastic increase is circular and has a diameter d of 10 to 100 mm, preferably 20 to 80 mm, particularly preferably 40 to 60 mm.
- the number of Kunststoffstofsehebungen depending on the size or dimension of the wood-based panel used between 2 to 20, preferably 5 to 15.
- the number of synthetic material elevations is also influenced by the type of plastic used and the type of floor on which the floor panel is laid.
- plastic material elevations are arranged on the underside of the panel in the form of parallel double rows.
- a plurality of synthetic material elevations are arranged in a row parallel to the longitudinal edges a, a 'and parallel to the width edges b, b' of the panel at a distance of 10 to 50 mm, preferably 20 to 40 mm, particularly preferably 30 mm from the respective longitudinal and / or width edge.
- the one or more rows of plastic heats have a predetermined distance from the longitudinal edges of the panel as well as the widthwise edges of the panel.
- the one or two rows of plastic hoops are preferably provided close to the edges, wherein the center of a panel may be free of plastic hoops, or as further explained below in detail, another series of plastic hoops may be provided.
- the distances mentioned (as well as the distance values given below) vary depending on the total area of the panel and must be adapted to the respective total area.
- the distance between in each case at least two synthetic material elevations in a row along the respective longitudinal edges a, a ' is between 100 and 500 mm, preferably 200 and 400 mm, particularly preferably 300 mm.
- the distance between at least two synthetic material elevations in a row from each other is between 50 and 150 mm, preferably 70 and 130 mm, particularly preferably 100 mm, along the respective width edge b, b '.
- the distance between the synthetic material elevations in a row along the longitudinal edge is greater than along a width edge.
- an additional single row of synthetic material elevations runs parallel to the longitudinal and width edges on the underside of the panel, in particular along the center of a panel, wherein the synthetic material elevations of the additional single row offset from the Synthetic material elevations of the double rows, which preferably extend close to the longitudinal and width edges of the panel, are arranged.
- this additional single row of synthetic material elevations also have a greater distance from the respective longitudinal edges and width edges.
- the distance between the Kunststoffstofsehebungen in the additional single row does not differ from the distance of the Kunststoffstofsehebungen in the double rows and is z. B. along the longitudinal edges a, a '300 mm.
- the symmetrically offset arrangement of the Kunststoffstofsehebonnehebonne in such an additional single row favors a uniform support and connection of the floor panel with the ground, z. As a screed or cement floor, and thus promotes further noise reduction.
- the at least one plastic reinforcement is provided in at least one depression in the panel underside.
- This is a depression, z. B. a bore or a groove available through milling, introduced into the panel bottom and filled with the at least one plastic, wherein the amount of the registered plastic is dimensioned so that the plastic protrudes from the recess with a predetermined height of the panel bottom or protrudes ,
- the plastic protrudes from the recess with a height h of 1 to 10 mm, preferably 2 to 7 mm, particularly preferably 3 to 5 mm, and thus corresponds to the height of the plastic recovery.
- the shape of the Kunststoffstofsehebutton will be dictated by the nature of the wells that are introduced in the production run in the Paneelunterseite or back, such as by producible by milling depressions such as slots or tub-shaped rectangles, the trough shape by immersion in the panel and extending a router from the panel is formed when the panel moves in the usual way in the transport direction.
- the Kunststoffstofsehebungen are circular, for example, predetermined by introducing circular holes in the Paneelunterseite or back.
- the at least one recess in the form of bores with a diameter d of 10 to 100 mm, preferably 20 to 80 mm, particularly preferably 40 to 60 mm and with a depth h1 of up to 50% of the thickness of the panel, z. B. with a depth h1 of 1 to 10 mm, preferably 2 to 8 mm, particularly preferably 4 to 6 mm, is present.
- the arrangement of the plastic in such wells improves the sound insulation over that of a plastic recovery without depression.
- the arrangement of the recesses provided corresponds to the above-described number and arrangements of the Kunststoffstofsehebungen. Accordingly, the wells z. B. circular holes or produced by milling trough-shaped depressions inserted in double rows on the underside of the panel and then filled with the predetermined amount of plastic, which is sufficient to effect a plastic recovery with the desired height. As also described for the Kunststoffstofsehebungen, the wells in several rows, z. B. double rows, which is to pay attention to an offset symmetrical arrangement of the adjacent rows of wells.
- the plastic it is also advantageous if a plastic or an adhesive with a permanent tackiness is used as the plastic.
- the term "stickiness” or the “Tacks” is the property of an adhesive, for. As a pressure sensitive adhesive that causes immediate adhesion to almost all materials.
- Adhesives may generally have a permanent tack or a temporary tack. In this case, have adhesives by a chemical reaction Curing, typically no permanent stickiness on because the adhesive layers are in a solid state. By contrast, permanent tack adhesives typically have a liquid or highly viscous state and have less cohesive strength than the chemically cured adhesives.
- a typical property of permanent tack adhesives is their creep at creep load, i. If a constant pressure is applied to an adhesive with permanent tack, limited spread of the adhesive may occur.
- a permanent stickiness requires a relatively large mobility of the macromolecules, so that crystalline or strongly crosslinked polymers just do not cause permanent stickiness.
- plastic a pressure-sensitive hot melt adhesive based on synthetic rubber, acrylates and / or polyolefins.
- pressure-sensitive hot-melt adhesives are used which have suitable tackiness, for example sufficient peel strength.
- the peel strength of the pressure-sensitive hotmelt adhesives used is preferably greater than 1 N (Newton), 2 N or 3 N, particularly preferably greater than 4 N, 5 N or 6 N, most preferably greater than 7 N, 8 N, 9 or 10 N.
- the peel strength can be measured by the so-called peel test. For this test strips of mostly 25 mm wide and 100 mm long are glued to a standard test plate made of metal or glass. These strips are peeled off at a peel angle of 180 ° and the force required for detachment determined in Newton. Suitable testing devices are, for example, the Switzerlandmessowski the company Zwick, Ulm, Germany.
- the present panel is made such that initially the plastic z. B. a pressure sensitive hot melt adhesive is selectively applied to the back of the panel and the line-shaped, plate-shaped or circular Kunststoffstauehebitch be generated by pressing.
- the amount of adhesive used per intended plastic lift will vary with the desired height and diameter of the circular plastic lift and the adhesive used.
- the amount of adhesive can be between 1 and 5 g, preferably between 2 and 4 g, particularly preferably 3 g.
- the required amount of adhesive about 100 g / m 2 compared to the in DE 10 2011 001 102 A1 mentioned variant (about 250 g / m 2 ) are significantly reduced,
- At least one or more depressions are first introduced onto the underside of the panel and a corresponding amount of plastic is filled into these depressions accordingly.
- a viscoplastic curing plastic filled In a variant of the method in the back of the panels before, during or after the profile generation on the panels bores introduced, which then with the plastic, z. B. a viscoplastic curing plastic filled.
- the holes have a diameter of 10 to 100 mm, preferably 20 to 80 mm, more preferably from 40 to 60 mm and a depth of up to 50% of the thickness of the floor panel used.
- the bore is filled with the plastic in such a way that forms a spherical structure of the plastic above the back of the floor panel.
- the height of this crowned structure should give rise to a distance between the floor panel and the bottom of at least 1 mm, preferably up to 10 mm after curing of the plastic.
- the coupling to the floor can by the order of z. B. a pressure-sensitive hot melt adhesive such. B. on the basis of a synthetic rubber or polyolefin in the upper region of the spherical geometry of the plasticizer.
- this pressure-sensitive hot-melt adhesive may be used in an amount of from 0.1 to 1 g / m 2 , preferably from 0.5 to 0.7 g / m 2 , depending on the size of the surface of the spherical geometry, for example.
- B. be applied using a nozzle. After applying the plastic of the hotmelt adhesive, a release paper is placed on the underside of the panel, so that bonding between the planks are avoided.
- Another approach is to introduce the hotmelt adhesive directly into the bore, so that a defined amount of pressure-sensitive hotmelt adhesive protrudes beyond the bore and is then pressed together with the aid of a pressing device to a defined height.
- the area of the panel provided with such depressions is preferably from 1 to 10%, in particular from 3 to 7%, based on the total area of the underside of the panel.
- the recesses or holes along the longitudinal edges of the panels are mounted in a double row.
- These double rows of wells or holes are z. B. milled at a distance of 20 to 40 mm from the respective edge in the Paneelunterseite.
- the distance of the recesses or holes in a row is approximately 100 mm.
- a double row can be provided in each case in the edge region of the panel and a single row in the center of the panel between the double rows.
- FIG. 1 shows the bottom of a wood-based panel 1, which can be used as a floor panel in a laminate floor used.
- the rectangular panel 1 has longitudinal edges a, a 'and widths b, b'.
- a plurality of circular Kunststoffstaishebitch 2 a, 2 b, 2 c are provided, which are each arranged in a row.
- the synthetic material elevations 2a, 2c each extend in a double row parallel to and along the longitudinal and latitudinal edges.
- the respective distance to the longitudinal and width edges of the double-row synthetic material elevations 2a, 2c is relatively small on the total area of the panel.
- the distance between the respective outer synthetic material elevations 2 a, 2 c from the longitudinal and width edges can be 30 mm.
- the series of synthetic material elevations 2b runs centrally on the underside of the panel, wherein the plastic elevations 2b are each arranged offset relative to the plastic elevations 2a, 2c.
- FIG. 2 shows a cross section through the panel of FIG. 1 , wherein it is clearly recognizable that the synthetic material elevations 2a, 2b, 2c are produced by the introduction of plastic into depressions or bores made on the underside of the panel.
- the Kunststoffstofsehebungen have a spherical structure with a predetermined height, which is determined by the introduced into the wells amount of plastic.
- a profiled laminated floor board (8 mm) is provided in the pass with a double row holes, the diameter of 40 mm, a depth of 4 mm and at a distance of 30 mm from the longitudinal edge at a distance of 100 mm from each other are attached.
- a heated plastic based on a pressure sensitive hotmelt adhesive (SK 249.10, Jowat, Detmold, Germany) using an applicator with nozzle filled (about 3g / bore).
- the amount of plastic is dimensioned so that the material protrudes spherical over the back of the laminate floor.
- the pressure-sensitive hotmelt adhesive which projects beyond the back of the laminate floorboard is pressed onto the rear side of the laminate floorboard at a defined height. In the specific case it was 2.4 mm.
- a siliconized paper is placed on the adhesive melt adhesive to cover. The planks are then packed.
- a comparative test is carried out on a sample (size: 30 x 20 cm) using a pulse hammer. The measurement is done after the DE 10 2008 053 757 A1 carried out. As a reference, an 8 mm laminate floor with a Noppaschaum (2 mm) was tested as a base with. A duplicate determination was made on the test product.
- the sound spectrum of the two laminate floors is in FIG. 3 and shows a significantly reduced noise emission, in particular in the range of 200-2000 hertz.
- the A-weighted sound pressure level is reduced by 11 dB in the test product.
- the amount of plastic is dimensioned so that the material shows plate-shaped areas after passing through a roller and a spacer on the back of the laminate plank. These have in the present example a diameter of 4 cm and a height of 2.4 mm.
- the order quantity for the production of this plate-shaped Survey was about 2.7 g.
- a siliconized paper is placed on the adhesive melt adhesive to cover. The planks are then packed.
- a comparative test is carried out on a sample (size: 30 x 20 cm) using a pulse hammer. The measurement is done after the DE 10 2008 053 757 A1 carried out. A triplicate determination was made on the test product. As a reference, an 8 mm laminate floor with a Noppaschaum (2 mm) was tested as a base with.
- the sound spectrum of the two laminate floors is in FIG. 4 shown and indicates a significantly reduced acoustic emission, especially in the range of 200 -1000 hertz.
- the A-weighted sound pressure level is reduced by 5 dB in the test product.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
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- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
Abstract
Die Erfindung betrifft ein Holzwerkstoffpaneel, insbesondere ein Fußbodenpaneel, mit einer Oberseite und einer Unterseite mit zwei Längskanten a, a' und zwei Breitenkanten b, b', wobei auf der Unterseite des Holzwerkstoffpaneels mindestens eine Erhebung aus Kunststoff mit einer vorbestimmten Höhe vorgesehen ist. Die Erfindung betrifft ebenfalls ein Verfahren für dessen Herstellung.The invention relates to a Holzwerkstoffpaneel, in particular a floor panel, with a top and a bottom with two longitudinal edges a, a 'and two width edges b, b', wherein on the underside of the wood-based panel at least one survey of plastic is provided with a predetermined height. The invention also relates to a process for its preparation.
Description
Die vorliegende Erfindung betrifft ein Holzwerkstoffpaneel mit reduzierter Schallemission gemäß Anspruch 1 und ein Verfahren zu dessen Herstellung gemäß Anspruch 12.The present invention relates to a wood-based panel with reduced acoustic emission according to
Laminatböden, die aus Holzwerkstoffpaneelen bzw. Fußbodenpaneelen herstellbar sind, werden seit ca. 25 Jahren mit Schwerpunkt in Mitteleuropa vermarktet. Der Marktanteil von Laminatböden am Gesamtfußbodenmarkt beträgt inzwischen in einzelnen Ländern mehr als 10 %. Dabei liegt der Schwerpunkt der Nutzung damals wie heute im nichtgewerblichen Bereich für nahezu alle häuslichen Anwendungen. Ein besonderer Vorteil von Laminatböden besteht darin, dass diese unter Verwendung von Fußbodenpaneelen sehr einfach verlegt werden können, ohne dass diese Paneele miteinander verleimt werden müssen.Laminate flooring, which can be produced from wood-based panels or floor panels, has been marketed for about 25 years with a focus on Central Europe. The market share of laminate flooring in the total floor market is now more than 10% in individual countries. The focus of the use then as now in the non-commercial area for almost all domestic applications. A particular advantage of laminate flooring is that it can be easily installed using floor panels, without these panels must be glued together.
Obwohl sich Laminatböden zunehmender Beliebtheit erfreuen, werden dem Produkt dennoch gewisse Mängel angekreidet, die vor allem von den Nutzern immer wieder hervorgehoben werden. So besteht das Produkt Laminatboden zum überwiegenden Teil aus Holz und ist daher feuchteempfindlich bzw. nicht dimensionsstabil bei sich ändernden Luftfeuchten. Aus diesem Grund ist eine Nutzung von Laminatböden z.B. in feuchtwarmen Gebieten als kritisch einzustufen .Although laminate floors are becoming increasingly popular, the product still suffers from certain shortcomings that are repeatedly highlighted by users. The product laminate flooring is predominantly made of wood and is therefore moisture-sensitive or not dimensionally stable in the event of changing air humidity. For this reason, use of laminate flooring e.g. to classify as critical in humid areas.
Des Weiteren wird die Oberfläche von Laminatböden im Vergleich zu geölten oder lackierten Hölzern als kalt empfunden. Hier gibt es verschiedene Ansätze, um die Oberflächeneigenschaften der Laminatböden zu verbessern und die Haptik attraktiver zu gestalten.Furthermore, the surface of laminate flooring is perceived as cold compared to oiled or lacquered woods. There are various approaches to improve the surface properties of laminate flooring and to make the haptics more attractive.
Ein weiterer häufig erwähnter Nachteil bei Laminatböden ist ein erheblicher Raumschall- und Trittschallpegel, wodurch z. B. der Einsatz von Laminatböden in Mehrfamilienhäusern stark eingeschränkt wird bzw. sogar von dessen Einsatz abgeraten wird.Another frequently mentioned disadvantage of laminate flooring is a significant room sound and impact sound level, which z. B. the use of laminate flooring in apartment buildings is severely limited or even advised against its use.
Laminatböden werden hauptsächlich unter Verwendung von einzelnen Paneelen schwimmend verlegt, wobei eine Verbindung zwischen den einzelnen Paneelen in der Verlegeebene bewirkt wird, jedoch mit der darunter befindlichen Bodenlage kein Kontakt besteht. Bei einer Anregung des Laminatbodens, z. B. durch Begehen, werden hörbare Schallwellen erzeugt. Diese Schallwellen sind zum einen als Begehschall in demselben Raum hörbar, in dem sich der angeregte Laminatboden befindet, oder sind als Trittschall in darunterliegenden Räumen hörbar. Vom Käufer des Produktes wird dabei der Raum-/Gehschall als besonders negativ empfunden.Laminate floors are mainly laid floating using individual panels, whereby a connection between the individual panels is effected in the laying plane, but with no contact with the underlying ground layer. At a suggestion of the laminate floor, z. B. by committing, audible sound waves are generated. These sound waves are on the one hand audible as Begehschall in the same room in which the excited laminate floor is, or are audible as impact sound in underlying rooms. The buyer of the product perceives the room / walking noise as particularly negative.
Zur Verringerung der Schallbelastung werden z. B. zwischen den Fußbodenpaneelen und dem Boden schalldämmende oder schalldämpfende Lagen, wie z. B. Holzfaserdämmplatten, Gummimatten, Gummikorkgranulatmatten, Polyethylenschaumbahnen und ähnliches vorgesehen. Eine weitere Maßnahme zur Reduzierung von Tritt- und Raumschall stellt das Ankleben von mineralisch gefüllten Dämmmatten (Schwerfolien) auf der Rückseite der Fußbodenpaneele dar. Diese Maßnahmen sind jedoch aufwendig und führen nur zu geringen Verbesserungen bezüglich des akustischen Verhaltens des Laminatbodens, die vor allem den Trittschall betreffen. Im Übrigen sind derartige Folien teuer und bedingen eine erhebliche Erhöhung des Produktgewichtes, was bis zum heutigen Zeitpunkt nicht zur Akzeptanz dieses Systems am Markt beigetragen hat.To reduce the noise level z. B. between the floor panels and the floor sound-absorbing or sound-absorbing layers, such. As wood fiber insulation panels, rubber mats, Gummikorkgranulatmatten, polyethylene foam sheets and the like provided. Another measure for reducing impact and room sound is the sticking of mineral-filled insulating mats (heavy foils) on the back of the floor panels. However, these measures are complex and only lead to minor improvements in the acoustic behavior of the laminate floor, especially the impact sound affect. Incidentally, such films are expensive and cause a significant increase in product weight, which has not contributed to the acceptance of this system in the market to date.
Ein weiterer Ansatz besteht in Anlehnung an das Parket in einer vollflächigen Verklebung des Laminatbodens mit dem darunter liegenden Boden, wie z. B. einem Estrichboden. Im Gegensatz zum Parket ist eine Reparatur von Laminatböden durch Abschleifen der Nutzschicht und Neuversiegelung jedoch nicht möglich. Dies führt zu deutlich kürzeren Nutzungsdauern, verbunden mit einem erheblichen Aufwand beim Herausnehmen des alten Laminatbodens im Falle einer Sanierung. Zudem durchläuft ein Laminatboden wie oben bereits erwähnt, bei Änderung der relativen Luftfeuchtigkeit eine erhebliche Dimensionsänderung, was zum Aufbau von Spannungen führt. Diese Spannungen können ein Abschälen bzw. Abheben des Laminatbodens vom Estrich bedingen. Aus diesen Gründen wird derzeit eine kraftschlüssige Verklebung des Laminatbodens auf dem entsprechenden Bodenuntergrund nicht empfohlen.Another approach is based on the Parket in a full-surface bonding of the laminate floor with the underlying soil such. B. a screed floor. In contrast to the Parket, a repair of laminate flooring by sanding the wear layer and re-sealing is not possible. This leads to significantly shorter service lives, combined with a considerable effort in removing the old laminate floor in the event of a refurbishment. In addition, a laminate floor as mentioned above, undergoes a significant change in dimension when changing the relative humidity, which leads to the buildup of tension. These stresses can cause peeling or lifting of the laminate floor from the screed. From these For reasons of non-adhesive bonding of the laminate floor to the corresponding floor surface, it is currently not recommended.
Zur Vermeidung einer vollständigen Verklebung bzw. Verleimung des Laminatbodens wird in der
Ein weiterer Ansatz einer partiellen Verleimung wird in der
Es war daher die Aufgabe der vorliegenden Erfindung eine technische Lösung zu finden, die eine deutliche Reduzierung der Tritt- und Raumschallemission bewirkt und gleichzeitig deutlich kostengünstiger und ökologischer als die bisher verfolgten Ansätze ist. Darüber hinaus ist es wünschenswert, ein entsprechendes Herstellungsverfahren in eine konventionelle Laminatbodenfertigung zu integrieren. Zudem soll vermieden werden, durch das Aufbringen von dicken Schichten die Gesamtstärke des Produktes zu erhöhen. Auch ist es eine Aufgabe der vorliegenden Erfindung keine zusätzlichen Entsorgungsprobleme hervorzurufen und die Verlegung des Bodens möglichst einfach und ohne Zeitaufwand zu ermöglichen.It was therefore an object of the present invention to find a technical solution that causes a significant reduction in the impact and room sound emission and at the same time is much cheaper and more ecological than the approaches pursued so far. Moreover, it is desirable to integrate a corresponding manufacturing process in a conventional laminate flooring production. In addition, it should be avoided by the application of thick layers to increase the overall strength of the product. It is also an object of the present invention to cause no additional disposal problems and to facilitate the installation of the soil as simple and without time.
Diese Aufgabe wird durch die Bereitstellung eines Holzwerkstoffpaneels mit den Merkmalen des Anspruchs 1 und einem entsprechenden Herstellungsverfahren für dieses Holzwerkstoffpaneel gelöst.This object is achieved by providing a wood-based panel having the features of
Entsprechend wird ein Holzwerkstoffpaneel, insbesondere ein Fußbodenpaneel, mit einer Oberseite und einer Unterseite mit je zwei Längskanten a, a' und zwei Breitenkanten b, b' bereitgestellt. Das bevorzugt zum Einsatz kommende Paneel weist eine rechteckige Fläche gemäß A = a · b auf, wobei a die Paneelseitenlänge und b die Paneelbreite darstellt und wobei a ≥ b ist.Accordingly, a Holzwerkstoffpaneel, in particular a floor panel, with a top and a bottom with two longitudinal edges a, a 'and two width edges b, b' is provided. The panel which is preferably used has a rectangular area according to A = a * b, where a represents the panel side length and b the panel width and where a ≥ b.
Die Paneelseitenlänge a liegt beispielsweise im Bereich von 500 bis 2.000 mm, vorzugsweise im Bereich von 600 bis 1400 mm, besonders bevorzugt im Bereich von 1.200 bis 1.400 mm.The panel side length a is, for example, in the range of 500 to 2,000 mm, preferably in the range of 600 to 1400 mm, particularly preferably in the range of 1,200 to 1,400 mm.
Die Paneelbreite b liegt beispielsweise im Bereich von 100 mm bis 500 mm, vorzugsweise im Bereich von 150 bis 400 mm, besonders bevorzugt im Bereich von 150 bis 200 mm.The panel width b is, for example, in the range of 100 mm to 500 mm, preferably in the range of 150 to 400 mm, particularly preferably in the range of 150 to 200 mm.
Typische zum Einsatz kommende Paneele weisen beispielsweise eine Paneelseitenlänge a x eine Paneelbreite b von 600 x 400 mm, 1.380 x 193 mm, 1.380 x 157 mm, 1.845 x 188 mm oder 1.383 x 116 mm auf.Typical panels used have, for example, a panel side length a x a panel width b of 600 × 400 mm, 1,380 × 193 mm, 1,380 × 157 mm, 1,845 × 188 mm or 1,383 × 116 mm.
Erfindungsgemäß ist auf der Unterseite eines solchen Holzwerkstoffpaneels mindestens eine Erhebung aus Kunststoff mit einer vorbestimmten Höhe h vorgesehen.According to the invention, at least one elevation of plastic with a predetermined height h is provided on the underside of such a wood-based panel.
Die Höhe h der mindestens einen Kunststofferhebung ist bevorzugt so bemessen, dass nach der Aushärtung bzw. Abkühlung des Kunststoffs in verlegtem Zustand des Holzwerkstoffpaneels bzw. Fußbodenpaneels zwischen der Paneelunterseite bzw. - rückseite und dem Boden, z. B. Zementboden oder Estrichboden ein Abstand bzw. eine Höhe von 1 bis 10 mm, bevorzugt 1 bis 3 mm entsteht.
Die Kunststofferhebungen können verschiedene Formen aufweisen, insbesondere solche, die sich beim Auftragen des Klebers bei in Transportrichtung bewegten Paneelen ergeben können, wie beispielsweise Ovale oder Streifen.The height h of the at least one plastic recovery is preferably such that after the curing or cooling of the plastic in the installed state of the wood-based panel or floor panel between the panel bottom or - back and the bottom, z. As cement floor or screed floor, a distance or a height of 1 to 10 mm, preferably 1 to 3 mm is formed.
The Kunststofsehebungen may have various shapes, in particular those that may arise during application of the adhesive in the direction of transport moving panels, such as ovals or stripes.
Vorzugsweise sind die Kunststofferhebungen kreisrund, beispielsweise erhältlich durch Aufbringen des Kunststoffs auf die Unterseite bzw. Rückseite eines ruhenden Paneels.Preferably, the Kunststofsehebungen are circular, for example, obtainable by applying the plastic to the bottom or back of a static panel.
Die erfindungsgemäßen Holzwerkstoffpaneele zeichnen sich überraschenderweise durch ein verbessertes Schallverhalten aus. Insbesondere sind Tritt- und Gehschall der vorliegenden Holzwerkstoffpaneele im Vergleich zu konventionell verwendeten Holzwerkstoffpaneelen, z. B. Laminatfußböden, durch eine reduzierte Schallemission gekennzeichnet, wie aus den weiter unten angeführten Messdaten zur Bestimmung des Begehschalles belegt wird. Nach Aushärtung/Abkühlung des auf die Paneelunterseite aufgetragenen Kunststoffes entsteht zwischen der Paneelunterseite und dem Boden, auf welchem die Paneele verlegt werden, ein Abstand bzw. eine Fuge mit einer Dicke in Abhängigkeit von der Höhe der Kunststofferhebung. Typischerweise beträgt der Abstand zwischen Paneelunterseite und dem Boden 1 bis 10 mm, bevorzugt 1 bis 3 mm. Es wird vermutet, dass es aufgrund der durch die Kunststofferhebung hervorgerufenen Ankopplung des Fußbodenpaneels an den Boden zu einer Erhöhung der schwingenden Masse kommt, so dass es beim Begehen von Laminatfußböden hergestellt aus dem vorliegenden Fußbodenpaneel gegenüber konventionellen Laminatböden zu einer verringerten Schallabstrahlung kommt. Auch wurde festgestellt, dass eine umso verbesserte Schallreduzierung bewirkt werden kann, je größer der Abstand und somit der Luftspalt zwischen Fußbodenpaneel bzw. Laminatfußboden und dem Boden ist.The wood-based panels according to the invention are surprisingly characterized by an improved acoustic behavior. In particular, footsteps and walking noise of the present wood-based panels in comparison to conventionally used wood-based panels, z. As laminate floors, characterized by a reduced acoustic emission, as evidenced by the below-mentioned measurement data for determining the Begehschalles. After hardening / cooling of the plastic applied to the underside of the panel, a distance or a joint with a thickness depending on the height of the plastic reinforcement arises between the underside of the panel and the floor on which the panels are laid. Typically, the distance between the panel bottom and the bottom is 1 to 10 mm, preferably 1 to 3 mm. It is believed that due to the induced by the plastic lifting coupling of the floor panel to the floor to an increase in the oscillating mass, so it comes when walking on laminate flooring made of the existing floor panel over conventional laminate floors to a reduced sound radiation. It has also been found that the greater the distance and thus the air gap between the floor panel or laminate floor and the floor, the more improved the sound reduction can be.
In einer Ausführungsform des vorliegenden Paneels beträgt die Höhe h der mindestens einen Kunststofferhebung hinsichtlich der Paneelunterseite 1 bis 10 mm, bevorzugt 2 bis 7 mm, insbesondere bevorzugt 3 bis 5 mm. Die Höhe der Kunststofferhebung bedingt dabei den Abstand zwischen Fußbodenpaneel und Boden und beeinflusst somit die Schallreduzierung, wie oben dargelegt.In one embodiment of the present panel, the height h of the at least one plastic reinforcement with respect to the underside of the panel is 1 to 10 mm, preferably 2 to 7 mm, particularly preferably 3 to 5 mm. The height of the plastic recovery determines the distance between floor panel and floor and thus influences the sound reduction, as stated above.
In einer weiteren Ausführungsform ist die die mindestens eine Kunststofferhöhung kreisförmig und weist einen Durchmesser d von 10 bis 100 mm, bevorzugt 20 bis 80 mm, insbesondere bevorzugt 40 bis 60 mm auf.In a further embodiment, the at least one plastic increase is circular and has a diameter d of 10 to 100 mm, preferably 20 to 80 mm, particularly preferably 40 to 60 mm.
Es ist weiterhin bevorzugt, wenn eine Vielzahl von Kunststofferhebungen auf der Paneelunterseite in symmetrischer Form angeordnet sind.It is furthermore preferred if a multiplicity of synthetic material elevations are arranged on the underside of the panel in symmetrical form.
So kann die Anzahl der Kunststofferhebungen je nach Größe bzw. Dimension des verwendeten Holzwerkstoffpaneels zwischen 2 bis 20, bevorzugt 5 bis 15 betragen. Die Anzahl der Kunststofferhebungen wird neben der Größe des Fußbodenpaneels auch von der Art des verwendeten Kunststoffes und der Art des Bodens, auf welchem das Fußbodenpaneel verlegt wird, beeinflusst.Thus, the number of Kunststofsehebungen depending on the size or dimension of the wood-based panel used between 2 to 20, preferably 5 to 15. In addition to the size of the floor panel, the number of synthetic material elevations is also influenced by the type of plastic used and the type of floor on which the floor panel is laid.
Es insbesondere bevorzugt, wenn die Kunststofferhebungen auf der Paneelunterseite in Form von parallel verlaufenden Doppelreihen angeordnet sind.It is particularly preferred if the plastic material elevations are arranged on the underside of the panel in the form of parallel double rows.
In einer Variante des vorliegenden Holzwerkstoffpaneels sind mehrere Kunststofferhebungen, jedoch zumindest zwei Kunststofferhebungen, in einer Reihe parallel zu den Längskanten a, a' und parallel zu den Breitenkanten b, b' des Paneels mit einem Abstand von 10 bis 50 mm, bevorzugt von 20 bis 40 mm, insbesondere bevorzugt von 30 mm von der jeweiligen Längs- und/oder Breitenkante angeordnet. Mit anderen Worten, die eine oder mehrere Reihen von Kunststofferhebungen weisen einen vorbestimmten Abstand zu den Längskanten des Paneels wie auch zu den Breitenkanten des Paneels auf. In diesem Falle sind die eine oder zwei Reihen an Kunststofferhebungen bevorzugt nahe entlang der Kanten vorgesehen, wobei die Mitte eines Paneels frei von Kunststofferhebungen sein kann oder wie weiter unten noch im Detail erläutert, eine weitere Reihe an Kunststofferhebungen vorgesehen sein kann. Die genannten Abstände (sowie auch die im Folgenden angeführten Abstandswerte) variieren allerdings in Abhängigkeit von der Gesamtfläche des Paneels und müssen entsprechen an die jeweilige Gesamtfläche angepasst werden.In a variant of the present wood-based panel, a plurality of synthetic material elevations, but at least two synthetic material elevations, are arranged in a row parallel to the longitudinal edges a, a 'and parallel to the width edges b, b' of the panel at a distance of 10 to 50 mm, preferably 20 to 40 mm, particularly preferably 30 mm from the respective longitudinal and / or width edge. In other words, the one or more rows of plastic heats have a predetermined distance from the longitudinal edges of the panel as well as the widthwise edges of the panel. In this case, the one or two rows of plastic hoops are preferably provided close to the edges, wherein the center of a panel may be free of plastic hoops, or as further explained below in detail, another series of plastic hoops may be provided. However, the distances mentioned (as well as the distance values given below) vary depending on the total area of the panel and must be adapted to the respective total area.
In einer Ausführungsform des vorliegenden Paneels beträgt der Abstand zwischen jeweils mindestens zwei Kunststofferhebungen in einer Reihe entlang der jeweiligen Längskanten a, a' zwischen 100 und 500 mm, bevorzugt 200 und 400 mm, insbesondere bevorzugt 300 mm. Entlang der jeweiligen Breitenkante b, b' beträgt der Abstand zwischen mindestens zwei Kunststofferhebungen in einer Reihe voneinander hingegen zwischen 50 und 150 mm, bevorzugt 70 und 130 mm, insbesondere bevorzugt 100 mm. Entsprechend ist der Abstand zwischen den Kunststofferhebungen in einer Reihe entlang der Längskante größer als entlang einer Breitenkante. Diese unterschiedlichen Abstände sind in erster Linie der typischerweise rechteckigen Form eines Fußbodenpaneels geschuldet. So weisen typische Fußbodenpaneele eine Länge a auf, die um ein Vielfaches größer ist als die Breite b.In one embodiment of the present panel, the distance between in each case at least two synthetic material elevations in a row along the respective longitudinal edges a, a 'is between 100 and 500 mm, preferably 200 and 400 mm, particularly preferably 300 mm. On the other hand, the distance between at least two synthetic material elevations in a row from each other is between 50 and 150 mm, preferably 70 and 130 mm, particularly preferably 100 mm, along the respective width edge b, b '. Accordingly, the distance between the synthetic material elevations in a row along the longitudinal edge is greater than along a width edge. These different distances are primarily due to the typically rectangular shape of a floor panel. So typical floor panels have a length a, which is many times greater than the width b.
Wie bereits erwähnt, ist es in einer weiteren Variante des Paneels vorgesehen, dass eine zusätzliche Einzelreihe von Kunststofferhebungen parallel zu den Längs- und Breitenkanten auf der Paneelunterseite verläuft, und zwar insbesondere entlang der Mitte eines Paneels, wobei die Kunststofferhebungen der zusätzlichen Einzelreihe versetzt zu den Kunststofferhebungen der Doppelreihen, die bevorzugt nahe zu den Längs- und Breitenkanten des Paneels verlaufen, angeordnet sind.As already mentioned, it is provided in a further variant of the panel that an additional single row of synthetic material elevations runs parallel to the longitudinal and width edges on the underside of the panel, in particular along the center of a panel, wherein the synthetic material elevations of the additional single row offset from the Synthetic material elevations of the double rows, which preferably extend close to the longitudinal and width edges of the panel, are arranged.
Aufgrund der erwähnten mittigen Anordnung dieser zusätzlichen Einzelreihe an Kunststofferhebungen weisen diese auch einen größeren Abstand zu den jeweiligen Längskanten und Breitenkanten auf. So kann der Abstand der zusätzlichen mittigen Einzelreihe zu einer Längskante a, a' 100 mm betragen und zu den jeweiligen Breitenkanten b, b' 150 mm betragen. Der Abstand zwischen den Kunststofferhebungen in der zusätzlichen Einzelreihe unterscheidet sich hingegen nicht vom Abstand der Kunststofferhebungen in den Doppelreihen und beträgt z. B. entlang der Längskanten a, a' 300 mm. Die symmetrisch versetzte Anordnung der Kunststofferhebungen in einer solchen zusätzlichen Einzelreihe begünstigt eine gleichmäßige Auflage und Verbindung des Fußbodenpaneels mit dem Boden, z. B. einem Estrich- oder Zementboden, und fördert somit eine weitere Schallreduzierung.Due to the above-mentioned central arrangement of this additional single row of synthetic material elevations, these also have a greater distance from the respective longitudinal edges and width edges. Thus, the distance of the additional central single row to a longitudinal edge a, a 'be 100 mm and to the respective width edges b, b' be 150 mm. The distance between the Kunststofsehebungen in the additional single row, however, does not differ from the distance of the Kunststofsehebungen in the double rows and is z. B. along the longitudinal edges a, a '300 mm. The symmetrically offset arrangement of the Kunststofsehebungen in such an additional single row favors a uniform support and connection of the floor panel with the ground, z. As a screed or cement floor, and thus promotes further noise reduction.
In einer weiteren bevorzugten Ausführungsform des vorliegenden Holzwerkstoffpaneels ist die mindestens eine Kunststofferhebung in mindestens einer Vertiefung in der Paneelunterseite vorgesehen. Hierbei wird eine Vertiefung, z. B. eine Bohrung oder eine durch Fräsen erhältliche Nut, in die Paneelunterseite eingebracht und mit dem mindestens einen Kunststoff aufgefüllt, wobei die Menge des eingetragenen Kunststoffs so bemessen ist, dass der Kunststoff aus der Vertiefung mit einer vorbestimmten Höhe von der Paneelunterseite hervorsteht bzw. herausragt.In a further preferred embodiment of the present wood-based panel, the at least one plastic reinforcement is provided in at least one depression in the panel underside. This is a depression, z. B. a bore or a groove available through milling, introduced into the panel bottom and filled with the at least one plastic, wherein the amount of the registered plastic is dimensioned so that the plastic protrudes from the recess with a predetermined height of the panel bottom or protrudes ,
Bevorzugterweise steht der Kunststoff aus der Vertiefung mit einer Höhe h von 1 bis 10 mm, bevorzugt 2 bis 7 mm, insbesondere bevorzugt 3 bis 5 mm hervor und entspricht somit der Höhe der Kunststofferhebung.Preferably, the plastic protrudes from the recess with a height h of 1 to 10 mm, preferably 2 to 7 mm, particularly preferably 3 to 5 mm, and thus corresponds to the height of the plastic recovery.
Die Form der Kunststofferhebungen wird dabei durch die Art der Vertiefungen vorgegeben werden, die im Produktionsdurchlauf in die Paneelunterseite bzw. -rückseite eingebracht werden, wie zum Beispiel durch mittels Fräsen erzeugbare Vertiefungen wie Schlitze oder wannenförmige Rechtecke, wobei die Wannenform durch das Eintauchen in das Paneel und Ausfahren eines Fräsers aus dem Paneel entsteht, wenn sich das Paneel in üblicher Weise in Transportrichtung bewegt.The shape of the Kunststofsehebungen will be dictated by the nature of the wells that are introduced in the production run in the Paneelunterseite or back, such as by producible by milling depressions such as slots or tub-shaped rectangles, the trough shape by immersion in the panel and extending a router from the panel is formed when the panel moves in the usual way in the transport direction.
Vorzugsweise sind die Kunststofferhebungen kreisrund, beispielsweise vorgegeben durch Einbringen von kreisrunden Bohrungen in die Paneelunterseite bzw. -rückseite.Preferably, the Kunststofsehebungen are circular, for example, predetermined by introducing circular holes in the Paneelunterseite or back.
Es ist vorgesehen, dass die mindestens eine Vertiefung in Form von Bohrungen mit einem Durchmesser d von 10 bis 100 mm, bevorzugt 20 bis 80 mm, insbesondere bevorzugt 40 bis 60 mm und mit einer Tiefe h1 von bis zu 50 % der Dicke des Paneels, z. B. mit einer Tiefe h1 von 1 bis 10 mm, bevorzugt 2 bis 8 mm, insbesondere bevorzugt 4 bis 6 mm, vorliegt. Die Anordnung des Kunststoffes in derartigen Vertiefungen verbessert die Schalldämmung gegenüber dem einer Kunststofferhebung ohne Vertiefung.It is provided that the at least one recess in the form of bores with a diameter d of 10 to 100 mm, preferably 20 to 80 mm, particularly preferably 40 to 60 mm and with a depth h1 of up to 50% of the thickness of the panel, z. B. with a depth h1 of 1 to 10 mm, preferably 2 to 8 mm, particularly preferably 4 to 6 mm, is present. The arrangement of the plastic in such wells improves the sound insulation over that of a plastic recovery without depression.
Die Anordnung der vorgesehenen Vertiefungen entspricht dabei der oben beschriebenen Anzahl und Anordnungen der Kunststofferhebungen. Entsprechend werden die Vertiefungen z. B. kreisförmige Bohrungen oder durch Fräsen erzeugbare wannenförmige Vertiefungen in Doppelreihen auf der Paneelunterseite eingefügt und anschließend mit der vorbestimmten Menge an Kunststoff aufgefüllt, die ausreichend ist, um eine Kunststofferhebung mit der gewünschten Höhe zu bewirken. Wie auch für die Kunststofferhebungen beschrieben, können die Vertiefungen in mehreren Reihen, z. B. Doppelreihen vorliegen, wobei auf einer versetzten symmetrischen Anordnung der benachbarten Reihen an Vertiefungen zu achten ist.The arrangement of the recesses provided corresponds to the above-described number and arrangements of the Kunststofsehebungen. Accordingly, the wells z. B. circular holes or produced by milling trough-shaped depressions inserted in double rows on the underside of the panel and then filled with the predetermined amount of plastic, which is sufficient to effect a plastic recovery with the desired height. As also described for the Kunststofsehebungen, the wells in several rows, z. B. double rows, which is to pay attention to an offset symmetrical arrangement of the adjacent rows of wells.
Es ist weiterhin von Vorteil, wenn als Kunststoff ein Kunststoff bzw. ein Klebstoff mit einer permanenten Klebrigkeit verwendet wird. Dabei ist unter dem Begriff der "Klebrigkeit" bzw. des "Tacks" die Eigenschaft eines Klebstoffes, z. B. eines Haftklebstoffes zu verstehen, die eine sofortige Haftung an fast allen Werkstoffen bewirkt.It is also advantageous if a plastic or an adhesive with a permanent tackiness is used as the plastic. Here, the term "stickiness" or the "Tacks" is the property of an adhesive, for. As a pressure sensitive adhesive that causes immediate adhesion to almost all materials.
Klebstoffe können im Allgemeinen eine permanente Klebrigkeit oder eine zeitlich begrenzte Klebrigkeit aufweisen. Dabei weisen Klebstoffe, die durch eine chemische Reaktion aushärten, typischerweise keine permanente Klebrigkeit mehr auf, da sich die Klebschichten in einem festen Aggregatzustand befinden. Klebstoffe mit einer permanenten Klebrigkeit hingegen weisen typischerweise einen flüssigen oder hochviskosen Aggregatzustand auf und verfügen über eine geringere Kohäsionsfestigkeit als die chemisch ausgehärteten Klebstoffe bzw. Klebschichten.Adhesives may generally have a permanent tack or a temporary tack. In this case, have adhesives by a chemical reaction Curing, typically no permanent stickiness on because the adhesive layers are in a solid state. By contrast, permanent tack adhesives typically have a liquid or highly viscous state and have less cohesive strength than the chemically cured adhesives.
Eine typische Eigenschaft von Klebstoffen mit einer permanenten Klebrigkeit ist deren Kriechneigung bei einer Zeitstandsbelastung, d.h. wird auf einen Klebstoff mit einer permanenten Klebrigkeit ein konstanter Druck ausgeübt, kann es zu einer begrenzten Ausbreitung des Klebstoffes kommen. Eine permanente Klebrigkeit setzt eine relativ große Beweglichkeit der Makromoleküle voraus, so dass kristalline oder stark vernetzte Polymere gerade keine permanente Klebrigkeit bedingen.A typical property of permanent tack adhesives is their creep at creep load, i. If a constant pressure is applied to an adhesive with permanent tack, limited spread of the adhesive may occur. A permanent stickiness requires a relatively large mobility of the macromolecules, so that crystalline or strongly crosslinked polymers just do not cause permanent stickiness.
Vorliegend ist es bevorzugt, als Kunststoff einen Haftschmelzklebstoff auf der Basis von synthetischem Kautschuk, Acrylaten und/oder Polyolefinen zu verwenden.In the present case, it is preferable to use as plastic a pressure-sensitive hot melt adhesive based on synthetic rubber, acrylates and / or polyolefins.
Bevorzugt kommen Haftschmelzklebstoffe zum Einsatz, die eine geeignete Klebrigkeit, wie beispielsweise eine ausreichende Schälfestigkeit aufweisen. Die Schälfestigkeit der eingesetzten Haftschmelzklebstoffe ist vorzugsweise größer als 1 N (Newton), 2 N oder 3 N, besonders bevorzugt größer als 4 N, 5 N oder 6 N, am meisten bevorzugt größer als 7 N, 8 N, 9 oder 10 N.Preferably, pressure-sensitive hot-melt adhesives are used which have suitable tackiness, for example sufficient peel strength. The peel strength of the pressure-sensitive hotmelt adhesives used is preferably greater than 1 N (Newton), 2 N or 3 N, particularly preferably greater than 4 N, 5 N or 6 N, most preferably greater than 7 N, 8 N, 9 or 10 N.
Die Schälfestigkeit kann mit dem sogenannten Peeltest gemessen werden. Dazu werden Prüfstreifen von meist 25 mm Breite und 100 mm Länge auf eine Standardtestplatte aus Metall oder Glas geklebt. Diese Streifen werden in einem Abzugswinkel von 180° abgezogen und die zum Ablösen erforderliche Kraft in Newton bestimmt. Geeignete Prüfgeräte sind beispielsweise die Zugmessgeräte der Firma Zwick, Ulm, Deutschland.The peel strength can be measured by the so-called peel test. For this test strips of mostly 25 mm wide and 100 mm long are glued to a standard test plate made of metal or glass. These strips are peeled off at a peel angle of 180 ° and the force required for detachment determined in Newton. Suitable testing devices are, for example, the Zugmessgeräte the company Zwick, Ulm, Germany.
Das vorliegende Holzwerkstoffpaneel wird in einem Verfahren mit den folgenden Schritten hergestellt:
- Auftragen einer vorbestimmten Menge an Kunststoff auf die Unterseite des Holzwerkstoffpaneels an vorbestimmten Auftragspunkten, insbesondere in Form einer Doppelreihe an Auftragspunkten; und
- Anpressen des aufgetragenen Kunststoffes, insbesondere unter Verwendung einer Walze und eines Abstandhalters unter Ausbildung der Kunststofferhebungen.
- Applying a predetermined amount of plastic to the underside of the wood material panel at predetermined application points, in particular in the form of a double row of application points; and
- Pressing the applied plastic, in particular using a roller and a spacer to form the Kunststofsehebungen.
Entsprechend wird das vorliegende Paneel derart hergestellt, dass zunächst der Kunststoff z. B. ein Haftschmelzkleber punktuell auf die Rückseite des Paneels aufgetragen wird und die strichförmigen, tellerförmigen bzw. kreisförmigen Kunststofferhebungen durch Anpressen erzeugt werden.Accordingly, the present panel is made such that initially the plastic z. B. a pressure sensitive hot melt adhesive is selectively applied to the back of the panel and the line-shaped, plate-shaped or circular Kunststauehebungen be generated by pressing.
Die Menge des Klebstoffs, die pro vorgesehener Kunststofferhebung zum Einsatz kommt, variiert von der angestrebten Höhe und dem Durchmesser der kreisförmigen Kunststofferhebung sowie vom verwendeten Klebstoff. So kann die Klebstoffmenge zwischen 1 bis 5 g, bevorzugt zwischen 2 bis 4 g, insbesondere bevorzugt bei 3 g liegen. Insgesamt kann die benötige Klebstoffmenge (ca. 100 g/m2) im Vergleich zu der in
In einer weiteren Variante des vorliegenden Verfahrens wird zunächst mindestens eine oder mehrere Vertiefungen auf die Paneelunterseite eingebracht und in diese Vertiefungen entsprechend eine vorbestimmten Menge an Kunststoff eingefüllt.In a further variant of the present method, at least one or more depressions are first introduced onto the underside of the panel and a corresponding amount of plastic is filled into these depressions accordingly.
Hierzu werden in einer Variante des Verfahrens in die Rückseite der Paneele vor, während oder nach der Profilerzeugung an den Paneelen Bohrungen eingebracht, welche anschließend mit dem Kunststoff, z. B. einem zähelastisch aushärtenden Kunststoff, ausgefüllt werden. Die Bohrungen weisen dabei einen Durchmesser von 10 bis 100 mm, bevorzugt 20 bis 80 mm, insbesondere bevorzugt von 40 bis 60 mm auf und eine Tiefe von bis zu 50 % der Stärke des verwendeten Fußbodenpaneels.For this purpose, in a variant of the method in the back of the panels before, during or after the profile generation on the panels bores introduced, which then with the plastic, z. B. a viscoplastic curing plastic filled. The holes have a diameter of 10 to 100 mm, preferably 20 to 80 mm, more preferably from 40 to 60 mm and a depth of up to 50% of the thickness of the floor panel used.
Die Bohrung wird derart mit dem Kunststoff aufgefüllt, dass sich oberhalb der Rückseite des Fußbodenpaneels eine ballige Struktur des Kunststoffs ausbildet. Die Höhe dieser balligen Struktur soll nach Aushärtung des Kunststoffes einen Abstand zwischen dem Fußbodenpaneel und dem Boden von mindestens 1 mm, bevorzugt bis zu 10 mm entstehen lassen.The bore is filled with the plastic in such a way that forms a spherical structure of the plastic above the back of the floor panel. The height of this crowned structure should give rise to a distance between the floor panel and the bottom of at least 1 mm, preferably up to 10 mm after curing of the plastic.
Die Ankopplung an den Fußboden kann durch den Auftrag von z. B. einem Haftschmelzkleber, wie z. B. auf Basis eines Synthesekautschuks oder Polyolefins im oberen Bereich der balligen Geometrie der Kunststofferhebung erfolgen. Dieser Haftschmelzkleber kann in einer besonderen Ausführungsform des vorliegenden Verfahrens in einer Menge von 0,1 bis 1 g/m2, bevorzugt 0,5 bis 0,7 g/m2 in Abhängigkeit von der Größe der Oberfläche der balligen Geometrie z. B. mit Hilfe einer Düse aufgetragen werden. Nach Auftragen des Kunststoffes des Haftschmelzklebers wird ein Trennpapier auf die Paneelunterseite aufgelegt, so dass Verklebungen zwischen den Dielen vermieden werden.The coupling to the floor can by the order of z. B. a pressure-sensitive hot melt adhesive such. B. on the basis of a synthetic rubber or polyolefin in the upper region of the spherical geometry of the plasticizer. In a particular embodiment of the present process, this pressure-sensitive hot-melt adhesive may be used in an amount of from 0.1 to 1 g / m 2 , preferably from 0.5 to 0.7 g / m 2 , depending on the size of the surface of the spherical geometry, for example. B. be applied using a nozzle. After applying the plastic of the hotmelt adhesive, a release paper is placed on the underside of the panel, so that bonding between the planks are avoided.
Ein weiterer Ansatz besteht darin, den Haftschmelzkleber unmittelbar in die Bohrung einzubringen, so dass eine definierte Menge des Haftschmelzklebers über die Bohrung hinausragt und anschließend mit Hilfe einer Pressvorrichtung auf eine definierte Höhe zusammengepresst wird. Die Fläche des Paneels, das mit derartigen Vertiefungen versehen wird, liegt bevorzugterweise bezogen auf die Gesamtfläche der Paneelunterseite bei 1 bis 10 %, insbesondere bei 3 bis 7 %.Another approach is to introduce the hotmelt adhesive directly into the bore, so that a defined amount of pressure-sensitive hotmelt adhesive protrudes beyond the bore and is then pressed together with the aid of a pressing device to a defined height. The area of the panel provided with such depressions is preferably from 1 to 10%, in particular from 3 to 7%, based on the total area of the underside of the panel.
Wie bereits oben ausführlich beschrieben, werden die Vertiefungen bzw. Bohrungen entlang der Längskanten der Paneele in einer Doppelreihe angebracht. Diese Doppelreihen an Vertiefungen bzw. Bohrungen werden z. B. in einem Abstand von 20 bis 40 mm von der jeweiligen Kante in die Paneelunterseite eingefräst. Der Abstand der Vertiefungen bzw. Bohrungen in einer Reihe liegt jeweils bei ca. 100 mm. Neben der Anordnung der Bohrungen in Doppelreihen ist es auch möglich, andere Muster zu verwirklichen. So kann eine Doppelreihe jeweils im Randbereich des Paneels vorgesehen sein und eine Einzelreihe in der Paneelmitte zwischen den Doppelreihen.As already described in detail above, the recesses or holes along the longitudinal edges of the panels are mounted in a double row. These double rows of wells or holes are z. B. milled at a distance of 20 to 40 mm from the respective edge in the Paneelunterseite. The distance of the recesses or holes in a row is approximately 100 mm. In addition to the arrangement of the holes in double rows, it is also possible to realize other patterns. Thus, a double row can be provided in each case in the edge region of the panel and a single row in the center of the panel between the double rows.
Die vorliegende Erfindung wird anhand der folgenden Ausführungsbeispiele unter Bezug auf die Figuren genauer beschrieben. Es zeigen:
- Fig. 1
- eine Draufsicht auf die Unterseite eines Fußbodenpaneels gemäß einer ersten Ausführungsform,
- Fig. 2
- eine Querschnittsansicht der Ausführungsform der
Figur 1 , - Fig. 3
- ein Schalldiagramm einer ersten Ausführungsform des vorliegenden Holzwerkstoffpaneels, und
- Fig. 4
- ein weiteres Schalldiagramm einer zweiten Ausführungsform eines Holzwerkstoffpaneels.
- Fig. 1
- a plan view of the underside of a floor panel according to a first embodiment,
- Fig. 2
- a cross-sectional view of the embodiment of the
FIG. 1 . - Fig. 3
- a sound diagram of a first embodiment of the present wood-based panel, and
- Fig. 4
- a further sound diagram of a second embodiment of a wood-based panel.
Die Kunststofferhebungen 2a, 2c verlaufen dabei jeweils in einer Doppelreihe parallel zu und entlang der Längs- und Breitenkannten. Der jeweilige Abstand zu den Längs- und Breitenkanten der doppelreihigen Kunststofferhebungen 2a, 2c ist relativ klein gesehen auf die Gesamtfläche des Paneels. So kann der Abstand der jeweils äußeren Kunststofferhebungen 2a, 2c von den Längs- und Breitenkanten bei 30 mm liegen.The
Die die Reihe der Kunststofferhebungen 2b verläuft mittig auf der Paneelunterseite, wobei die Kunststofferhebungen 2b jeweils versetzt zu den Kunststofferhebungen 2a, 2c angeordnet sind.The series of
Eine profilierte Laminatboden-Diele (8 mm) wird im Durchlauf mit einer Doppelreihe Bohrungen versehen, die einen Durchmesser von 40 mm, eine Tiefe von 4 mm und im Abstand von 30 mm von der Längskante in einem Abstand von 100 mm voneinander angebracht sind. In die Bohrungen wird ein erwärmter Kunststoff auf Basis eines Haftschmelzklebers (SK 249.10, Fa. Jowat, Detmold, Deutschland) mit Hilfe einer Auftragsvorrichtung mit Düse eingefüllt (ca. 3g / Bohrung).A profiled laminated floor board (8 mm) is provided in the pass with a double row holes, the diameter of 40 mm, a depth of 4 mm and at a distance of 30 mm from the longitudinal edge at a distance of 100 mm from each other are attached. In the holes, a heated plastic based on a pressure sensitive hotmelt adhesive (SK 249.10, Jowat, Detmold, Germany) using an applicator with nozzle filled (about 3g / bore).
Die Menge des Kunststoffs wird dabei so bemessen, dass das Material kugelförmig über die Rückseite des Laminatbodens herausragt. Mit Hilfe einer Walze und eines Abstandshalters wird der über die Rückseite der Laminatdiele hinausragende Haftschmelzkleber in einer definierten Höhe auf die Rückseite der Laminatdiele gedrückt. Im konkreten Fall waren es 2,4 mm. Danach wird auf den Haftschmelzkleber ein silikonisiertes Papier zur Abdeckung aufgelegt. Anschließend werden die Dielen verpackt.The amount of plastic is dimensioned so that the material protrudes spherical over the back of the laminate floor. With the aid of a roller and a spacer, the pressure-sensitive hotmelt adhesive which projects beyond the back of the laminate floorboard is pressed onto the rear side of the laminate floorboard at a defined height. In the specific case it was 2.4 mm. Thereafter, a siliconized paper is placed on the adhesive melt adhesive to cover. The planks are then packed.
Zur Prüfung der Wirksamkeit bezüglich der Schallreduzierung wird eine vergleichende Untersuchung mit einem Impulshammer an einem Muster (Format: 30 x 20 cm) durchgeführt. Die Messung wird dabei nach der
Das Schallspektrum der beiden Laminatböden ist in
Auf eine profilierte Laminatboden-Diele (8 mm) wurden an definierten Punkten definierte Mengen eines Haftschmelzklebers (SK 249.10, Fa. Jowat, Detmold, Deutschland) aufgebracht. Es wurde eine Doppelreihe an Auftragspunkten erzeugt, die in einen Abstand von 30 mm von der Längskante in einem Abstand von 100 mm voneinander aufgetragen sind.Defined quantities of an adhesive hot-melt adhesive (SK 249.10, Jowat, Detmold, Germany) were applied to a profiled laminate floor board (8 mm) at defined points. A double series of application points was created, spaced at a distance of 30 mm from the longitudinal edge at a distance of 100 mm from each other.
Die Menge des Kunststoffs wird dabei so bemessen, dass das Material nach dem Durchlaufen einer Walze und eines Abstandshalters auf Rückseite der Laminatdiele tellerförmige Bereiche zeigt. Diese haben im vorliegenden Beispiel einen Durchmesser von 4 cm und eine Höhe von 2,4 mm. Die Auftragsmenge zur Erzeugung dieser tellerförmigen Erhebung lag dabei bei ca. 2,7 g. Danach wird auf den Haftschmelzkleber ein silikonisiertes Papier zur Abdeckung aufgelegt. Anschließend werden die Dielen verpackt.The amount of plastic is dimensioned so that the material shows plate-shaped areas after passing through a roller and a spacer on the back of the laminate plank. These have in the present example a diameter of 4 cm and a height of 2.4 mm. The order quantity for the production of this plate-shaped Survey was about 2.7 g. Thereafter, a siliconized paper is placed on the adhesive melt adhesive to cover. The planks are then packed.
Zur Prüfung der Wirksamkeit bezüglich der Schallreduzierung wird eine vergleichende Untersuchung mit einem Impulshammer an einem Muster (Format: 30 x 20 cm) durchgeführt. Die Messung wird dabei nach der
Das Schallspektrum der beiden Laminatböden ist in
Claims (15)
dadurch gekennzeichnet, dass
auf der Unterseite des Holzwerkstoffpaneels mindestens eine Erhebung aus Kunststoff mit einer vorbestimmten Höhe h vorgesehen ist.Wood material panel, in particular a floor panel, having a top side and a bottom side with two longitudinal edges a, a 'and two width edges b, b'
characterized in that
on the underside of the wood-based panel at least one elevation of plastic is provided with a predetermined height h.
Priority Applications (3)
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PL14178537T PL2977524T3 (en) | 2014-07-25 | 2014-07-25 | Wood material panel with reduced noise emission and method for producing the same |
EP14178537.8A EP2977524B1 (en) | 2014-07-25 | 2014-07-25 | Wood material panel with reduced noise emission and method for producing the same |
ES14178537.8T ES2601516T3 (en) | 2014-07-25 | 2014-07-25 | Wood-derived material panel with reduced noise emission and manufacturing procedure |
Applications Claiming Priority (1)
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EP14178537.8A EP2977524B1 (en) | 2014-07-25 | 2014-07-25 | Wood material panel with reduced noise emission and method for producing the same |
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EP2977524A1 true EP2977524A1 (en) | 2016-01-27 |
EP2977524B1 EP2977524B1 (en) | 2016-09-14 |
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ES (1) | ES2601516T3 (en) |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2497837A (en) * | 1947-09-27 | 1950-02-14 | Non Skid Surfacing Corp | Board for flooring and the like |
DE10034407C1 (en) | 2000-07-14 | 2001-10-31 | Kronotec Ag | A panel, for use as laminate flooring, comprises a core made from a wooden material having an insulating material on its inner side, fixed using glued strips running in the transverse direction |
US6851241B2 (en) * | 2001-01-12 | 2005-02-08 | Valinge Aluminium Ab | Floorboards and methods for production and installation thereof |
KR20070076671A (en) * | 2006-01-19 | 2007-07-25 | 주식회사 엘지화학 | Suction type flooring and floor construction structure using the same |
DE102006030852A1 (en) * | 2006-05-17 | 2007-11-22 | Hamberger Industriewerke Gmbh | Floor panel for floors comprises rectangular or square strips made from adhesive material on a lower side |
DE102008053757A1 (en) | 2008-10-28 | 2010-05-12 | Flooring Technologies Ltd. | Hitting sound measuring method for floor covering, involves maintaining measured values as frequency spectrum, and maintaining frequency spectrum of different sample body with frequency spectrum of reference base |
DE102011001102A1 (en) | 2011-03-04 | 2012-09-20 | Hamberger Industriewerke Gmbh | Flooring system, has insulating- and adhesive layer arranged between floor panels and laying surface and including prefabricated adhesive strips, which are arranged parallel to each other and attached before moving panels on laying surface |
US20120324805A1 (en) * | 2011-06-21 | 2012-12-27 | Gtp International, Ltd | Adhesiveless decorative floor tile |
-
2014
- 2014-07-25 EP EP14178537.8A patent/EP2977524B1/en active Active
- 2014-07-25 ES ES14178537.8T patent/ES2601516T3/en active Active
- 2014-07-25 PL PL14178537T patent/PL2977524T3/en unknown
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2497837A (en) * | 1947-09-27 | 1950-02-14 | Non Skid Surfacing Corp | Board for flooring and the like |
DE10034407C1 (en) | 2000-07-14 | 2001-10-31 | Kronotec Ag | A panel, for use as laminate flooring, comprises a core made from a wooden material having an insulating material on its inner side, fixed using glued strips running in the transverse direction |
US6851241B2 (en) * | 2001-01-12 | 2005-02-08 | Valinge Aluminium Ab | Floorboards and methods for production and installation thereof |
KR20070076671A (en) * | 2006-01-19 | 2007-07-25 | 주식회사 엘지화학 | Suction type flooring and floor construction structure using the same |
DE102006030852A1 (en) * | 2006-05-17 | 2007-11-22 | Hamberger Industriewerke Gmbh | Floor panel for floors comprises rectangular or square strips made from adhesive material on a lower side |
DE102008053757A1 (en) | 2008-10-28 | 2010-05-12 | Flooring Technologies Ltd. | Hitting sound measuring method for floor covering, involves maintaining measured values as frequency spectrum, and maintaining frequency spectrum of different sample body with frequency spectrum of reference base |
DE102011001102A1 (en) | 2011-03-04 | 2012-09-20 | Hamberger Industriewerke Gmbh | Flooring system, has insulating- and adhesive layer arranged between floor panels and laying surface and including prefabricated adhesive strips, which are arranged parallel to each other and attached before moving panels on laying surface |
US20120324805A1 (en) * | 2011-06-21 | 2012-12-27 | Gtp International, Ltd | Adhesiveless decorative floor tile |
Also Published As
Publication number | Publication date |
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EP2977524B1 (en) | 2016-09-14 |
ES2601516T3 (en) | 2017-02-15 |
PL2977524T3 (en) | 2017-02-28 |
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